Wabeco by Carbon Copy SRL

2008

German machine manufacturer During our more than 120 years old history steeped in tradition, Walter Blombach has grown into a leading manufacturer of machine tools with an extensive product range. Our head office is in Remscheid and our manufacturing plant is in Neuerburg, near Bitburg/Trier. Our experience of many years in development, construction and production is a guarantee for highest precision in our machines. A high guarantee of quality is only possible by means of a full developed method of production on modern CNC machines, finishing accuracy and a qualified team of employees. To ensure our high quality standards we do several checks during assembly and a final inspection with a written report. WABECO machines are sold successfully in more than 30 countries.

Our production in Neuerburg

Demonstration room in Remscheid 2

Demonstration room in Neuerburg

Tour of our production

Foundry

Paint shop - powder coating

Fixture manufacturing

Mechanical manufaturing

CNC machining centre

CNC machining centre with rotating tools

CNC machining centre with pallet switch

Pre-assembly lathes D2400 E 3

Tour of our production

Pre-assembly headstock D2400 E

Pre-assembly switch box D6000E

Tailstock measurement lathes D6000E

Final assembly lathes D6000E

Pre-assembly milling machines

Final inspection and measurement of the milling machines

Manufacturing section

Pre-assembly spindle

Final assembly CNC machines

Electronics assembly

Assembly of CNC controllers

Quality control with test report

WABECO training centre CNC lathes

WABECO training centre CNC milling machines

Design office

Machines ready for shipment 5

History of our company 1885 Walter Blombach, the great-grandfather of today's owner, Birgit Lennartz, founded a file manufacturing business as a family business in Klausen near Remscheid. In the previous century, these products were already being sold to many countries by exporters in Remscheid, Hamburg and Bremen. At the turn of the century, the first electrical file manufacturing machines, as well as a forging hammer, were acquired. The business ran well up to the First World War.

The company founder Walter Blombach 12.06.1859 - 10.12.1923

But then, the sons and all employees were called up for military service. In spite of this, Walter Blombach was successful in continuing to lead the company through the time of war and to maintain it!

1922 His sons, Max, Fritz and Eugen took over the family company in 1922. From that time the company was called "Walter Blombach und Sรถhne". Many setbacks had to be endured due to times of inflation and unemployment. In spite of all this, it was possible to extend the range of products. In 1928, vices for the home shop were manufactured for the first time. The Second World War also left its traces on the company. In the meantime, co-owner, Max Blombach had left the company to found his own business! Once again, almost all employees were called up for military service and the owners, Fritz and Max Blombach were left with only a few remaining employees, who nevertheless stood by the company faithfully.

Eugen Blombach 21.12.1882 - 14.08.1973

1951 From 1951 onwards, Fritz Blombach led the company "Richard Blombach" with his son, Werner. Eugen Blombach founded the company "Walter Blombach & Co" with his sons Max and Walter. Their trademark "WABECO" is, meanwhile, well known worldwide. The product range was enlarged extensively. Additional articles, such as filing vices, screwdrivers, levels, screw clamps, special knives, anvils and many more, all found their way from Klausen to European countries and overseas.

Walter Blombach 05.11.1924 - 09.04.1996

1954 A new factory was built in Klausen in 1954 and later, an office building was added.

History of our company 1961-1969 In 1961, a branch was established in the existing building in Neuerburg, district of Bitburg. The complete production was moved to Neuerburg. In 1966, the new building for administration and sales was officially opened in Remscheid. In 1969, a new production centre including a paint shop, a locksmith's shop, a foundry, an apprentice shop, a tool room etc. was set up on the grounds of the station in Neuerburg.

1973

1970 In cooperation with well-known steel works, a new vice made of very lightweight, fracture-proof and shock-resistant material was developed and launched on the market "Simalit 70". 1989

1973 The first WABECO lathe was introduced at a hardware exhibition in Cologne in 1973. The production range was being enlarged continuously. Articles such as drill stands, drilling and milling stands, miter-box saws, band saws, grinding machines, disc sanding machines, universal attachments with base and sharpening machines were developed and launched on the market. 1990

1980 In 1980, the first WABECO milling machines went in a serial production.

1987 In 1987, the first WABECO CNC lathe was shown at the hardware exhibition in Cologne, in cooperation with the University of Oldenburg.

1989 The milling machines were developed into CNC milling machines. Highly efficient control units and user friendly software were developed and added to the program.

1980

Today the WABECO machines are being developed and improved continuously. There is the possibility to make WABECO CNC lathes and milling machines into a manufacturing cell, i.e. parts are turned in the CNC lathe then transferred to the CNC milling machine by means of a robot, in order to perform drilling and milling operations. WABECO has earned a good reputation for itself as a manufacturer of gears, in cooperation with well known national and foreign companies. The spectrum includes all the necessary equipment for boring and cutting cement. 1993 9

Price changes:

Should price increases be unavoidable, you will be informed about the new prices before the acceptance of your order in the form of an acknowledgement of order.

Technical updates

We reserve the right to make technical changes. We take no responsibility for printing errors.

Special design:

Special designed machines as well as accessories and tools which are not depicted in the catalogue are available on request.

Demonstrations:

For technical questions and inquiries in selecting the most suitable machine and accessories for your requirements, our technical sales staff is at your disposal. We also offer you the opportunity of a free demonstration in our plants in Remscheid or Neuerburg. Please call for an appointment.

Head Office in Remscheid Walter Blombach GmbH Am Blaffertsberg 13 D-42899 Remscheid Phone: +49(0)2191/597-0 Fax: +49(0)2191/597-42 E-Mail: info@wabeco-remscheid.de www.wabeco-remscheid.de How to reach us: A1 from Köln (Cologne) or from Kamen/Dortmund, turn off at exit

W-Ronsdorf/Lüttringhausen Nord, then follow the B51 towards RS Lüttringhausen turn right before the railway bridge into Tannenbaumer Weg drive to the end of the road drive left over the railway bridge to Klausener Straße turn left there take the first road on the right (Am Blaffertsberg) and after approx. 150 m you will find us on the left

Production in Neuerburg District Bitburg/Prüm Walter Blombach GmbH WABECO Str. 1-10 D-54673 Neuerburg Phone: +49(0)6564/9697-0 Fax: +49(0)6564/9697-25 E-Mail: neuerburg@wabeco-remscheid.de How to reach us from Köln (Cologne): drive on the A1 towards Köln up to Blisheimer Dreieck then continue on the A1 towards Euskirchen to the end of the motorway at the end of the motorway continue on the B51 towards Prüm and from Prüm, continue on the B410 to Pronsfeld Neuerburg is signposted from Pronsfeld

How to reach us from Stuttgart/München (Stuttgart/Munich): drive on the A8 München towards Ulm/Stuttgart continue from Stuttgart on the A81 towards Heilbronn continue from Heilbronn on the A6 towards Mannheim at the motorway intersection Hockenheim, continue on the A61 towards

Schifferstadt/Mutterstadt up to the motorway intersection Frankenthal and from there continue on the A6 towards Kaiserslautern/Saarbrücken at the motorway intersection Landstuhl, take the A62 towards Trier from Trier drive onto the B51 towards Bitburg and from Bitburg continue on the B50 towards Vianden up to Sinspelt Neuerburg is signposted from Sinspelt

Any duplication or reprinting, even extracts, requires our permission in writing.

Round column drilling machine

on a scale of 1:5

An old round column drilling machine made by Alzmetall was the original which Jörg Scepanski produced as a full functional model on a scale of 1 : 5. Mr. Scepanski produced all the turned pieces on his WABECO Lathe D2400 E. All the milled parts he made on his WABECO F1210 E high speed mill. The machine stand is milled out of a full block of brass. The stand is milled hollow like the original and has four support feet. The contact surface of the work piece is milled out of stainless steel and is connected to the machine base. The stand is drilled to fit the vertical and tapered holder of the round column. The tapered holder is turned completely out of one piece of red brass. To get a strong interference fit, the collet of the holder is turned a few hundredths mm larger than the hole in the machine stand. The machine round column is turned out of a full block of stainless steel. The round column is a few hundredths mm larger than the hole of the tapered holder and therefore provides an interference fit. The table is milled out of a full block of brass. The original from Alzmetall is made of cast iron and the underside of the table has a complex ribbing. The ribbing of the model is the same as the original. At first the bore of the round column was drilled. The working surface of the table was milled out of stainless steel including the T-slots for the T-nuts. The crankcase is milled out of red brass and screwed on to the table. For the crank gear (for raising and lowering the table) a worm gear and a worm shaft were used, which were built into the crankcase. The rack is grooved into the hole for the round column and interlocks with the worm gear, exactly as it is in the original. In this way it is possible to crank the work table in the required position. In order to clamp the table for drilling or swivelling it out of the way, the table was split on the backside of the round-lead-hole. On the top is an adjusting screw and counter nut and underneath is a clamping lever. Thereby it is possible to adjust the table free of play. The clamp lever was milled and filed out of brass. The clamp lever was milled hollow on the inside with a 1 mm radius milling cutter. The machine head is milled out of aluminium. The “inner workings” of the machine head consists of an outer spindle of stainless steel including the depth gauge, the inside spindle made of titanium with an MT3 collet in a scale of 1 : 5 with a space for the engaging piece of the drive pulley, the shaft and the gear wheel for the spindle travel, recuperating spring for the spindle including depth gage, the spring stop plate made of titanium, two drive pulleys made of brass, working lamp including the reflector made of polished stainless steel, an extra control lamp for the work lamp which gives light for the table, two switches, a lot of cables and resistors… etc, etc, etc. The inside spindle with the tool collet is positioned in the outside spindle with two ball bearings. The drive pulley for the inside spindle is in a large ball bearing, which is positioned in the machine head. For that reason it doesn´t put any pressure on the drive O-ring of the inside spindle. In this way a correct travel is given to the outside spindle. In the outside spindle a rack was milled to engage the drill travel. It is possible to adjust the depth stop infinitely to the desired drilling depth. Exactly like the large Alzmetall, the drilling depth will be read on a scale at the front. 12

Turned and milled on WABECO lathes and milling machines The machine head cover is milled out of a full block of aluminium. The name plate is made of 1mm brass plate sawn out with a goldsmith fretsaw and cleaned up with small files. The name plate is 10 mm high and a 54 mm long. Finally the name plate was silver plated and chemical etched on the black base plate. The front side of the machine head is milled out 15 mm in depth. An edge of 3 mm is left. In this edge a control panel was milled for the head plate with switches and buttons. The buttons are dummies. Both switches are operational and turn on the motor and the working lamp. The body of rev.-counter is made out of a base plate of brass. The classification lines are painted on the white coated instrument dial. The figures are glued on separately. The needle is sawed and filed out of a brass plate of 0.2 mm thickness. The 0.8 mm thick glass plate was ground round with a diamond grinding disc and embedded into the dial. After that a turned stainless steel cage ring was put on. The original motor is screwed on the outside at the back of the machine head. In the case of the model a “Glockenankermotor” including a gearbox was fastened in exactly the same place. Because the motor is visible, and since such a small motor doesn´t look like the original, a dummy cover of red brass was milled and turned. The cover was placed over the electric motor and held by the clamping plate of the motor. The cooling fins were milled in using a 1.8 mm milling cutter, the cooling fins have a thickness of 0.8 mm. The connection box is integrated in the cover. It is possible to open the box to get at the cables to the motor at any time. The fan cover underneath is milled out of brass. The connection box is milled out of a full block of brass and inside hollow like the original. The cover is screwed from the outside. Inside the box are the connection cables and the two screws that hold the machine head on the round . The screw connections are milled and turned out of one piece of brass. The upper nut is offset by 30°, so that it looks like it is tighten. The upper hexagon was milled on the dividing attachment, than reversed, 30° offset, clamped and then the lower hexagon was milled. The T-slots of both hexagons were grooved on the lathe. Operating- Drilling with the model is an absolute pleasure. You don´t want to stop. The model has such power that there is no problem drilling brass or stainless steel. The depth gauge can be adjusted to any desired drilling depth. Thanks to the motor it is almost impossible to stop the 8.8 mm thick spindle with your fingers. The voltage supply is 24 volts. For better vision you can use the working lamp, which is in the radius of the machine head.

The next model of F1210 E high speed on a scale of 1:5

You also want to publish in our next catalogue or on our web-shop your models that were produced on WABECO machines? We would appreciate if you contact us.

INDEX Universal graphometer

Lathes D2000E and options D2400E and options D3000E and options D4000E and options D6000E and options D6000E high speed and options DF1680E Universal drilling and milling unit

22 22 22 32 32 32 40

CNC lathes CC-D4000E and options CC-D6000E and options CC-D6000E high speed and options

48 48 48

Milling machines F1200E and options F1200E high speed and options F1210E and options F1210E high speed and options F1410LF and options F1410LF high speed and options

62 62 62 62 64 64

CNC milling machines CC-F1200E and options CC-F1200E high speed and options CC-F1210E and options CC-F1210E high speed and options CC-F1410LF and options CC-F1410LF high speed and options

90 91

Measuring instruments Angle block set Angle prism (adjustable) Center indicator Calipers Depth measuring caliper gage Depth micrometer gage Dial gages Dial test indicator Edge position sensor Holder for micrometer screws Internal micrometer gages Levels Magnetic measuring support Magnetic chucks Marking and altimeter device Measurement and test board Measuring tool kit Micrometer screws Micrometer set Parallel block gage set Positional displays Prism pair Square Straight edge Telescope gage set 3-D sensing device Try square set 14

Dividing attachments Dividing attachment Indexing device Tailstock

102-104 103 103

Working lamps Magnetic lamps Magnifying lamps

105 105

Accessories for machines Coolant concentrate Coolant hose 3-fold Coolant unit Demagnetizing table Grease gun Hand steel rest Spray cooling system Stays

106 107 107 106 106 106 107 106

Clamping tools 78 78 78 78 82 82

Digital measuring systems Digital readout systems Digital measuring gages

97 97 100 93 95 95 98 98 101 94 96 100 98 101 92 101 92 94 94 97 92 97 95 93 96 100 95

Adapter sleeve MT3 to MT2 Boring head Boring bar set Camlock collet chuck Camlock lathe chuck Clamping and face plate Clamping set for lathes Clamping set for milling machines Collets Collet chuck Collet set Direct collets Direct collet set Disc cutter Drill chuck Drill chuck with toothed ring Flanges 4-jaw lathe chucks Holder for boring bars Holder for drill steel Holder for turning steel Hollow spindle stop (adjustable) Key for shell end milling mandril Key for spring collet chuck Lathe centres Mandril collars Milling clamping chuck Multi-purpose shell end milling mandril Parting tool Parting tool holder Quick-action drill chuck Quick-change tool holder, basic body Quick-change tool holder set Soft non-stepped jaws Spring collet chuck Square turret tool-post Surface clamping chuck (Weldorn)

115 121-123 121 112 112 113 113 116 116 113 112 117 117 120 115 115 108-111 110-111 125 124 124 113 118 116 114 119 116 118-119 125 124 115 124 125 108-111 116 124 117

INDEX Surface plates Taper shaft for drill chuck 3-jaw chuck 3-jaw lathe chucks Threading chuck assembly Tool changer set

111 115 110 108-110 120 114

Cutting tools Adjustable tap wrench 138 Angular milling cutter set 135 Carbide tipped indexable inserts set 128 Clamping holder for indexable inserts 128-129 Combination drill and countersink 130 Countersink and burr remover 90째 131 Die stock 138 Face milling cutters 136 Hand taps 138 Hand reamer set 137 Hard metall milling cutter with diamont point 135 Inserted tooth milling cutter 131 Knurling pliers 130 Knurling tool 130 Magnetic pick-up tool 129 Metal slitting saws 136 Miniature thread cutting set 139 Punching set 129 Radius cutter set 134 Round dies 138 Shaft roughing mill 132 Shell end mills 133 Shell end mills set 134 Shell type single angle milling cutters 135 Side milling cutters 136 Single-corner rounding cutter set 135 Slot cutter-set 134 Slotting end mills 132 Slotting end mills set 133-134 Spot facer set 131 Step drill set 137 Steel cutting holder 129 Tap and die set 139 Tapping drill set 140 Taps single cut 138 Thread cutting attachment 140 Tooth form cutters 137 Turning tools 126-128 Universal carbide tipped tools set 126-127

Machine vices 3-axis Machine vices Mechanics bench vice Parallel base Parallel vices Swivel base Steel vices T-nut blocks Unit for adjustment of height Work piece buffer

145-146 143-146 142 148 142 141 141 148 141 147

Arbor press

149

Keyway cutting set

149

Grinders Disc grinder Grinding discs Double grinder Grinding discs Tool grinder Grinding discs Grinding fixture Collets

152 152 152 152 150 151 150-151 151

Sheet metal forming Folding press Lever operated sheet metal shear

153 153

Precision drilling and milling stands BF1244 BF1240

Precision mini drilling and milling machine

156-157 156-157

158-159

Accessories Clamping brackets Cross support Drill gun holder Drilling and milling gear motor Ring Rotary table Special clamps Toothed extension rail hexagon Toothed rack

161 160 162 160 162 161 161 162 162

Drill stands

163

Universal attachment with base

164

Vices Articulated vices 3-axis Clamping tool kit Forged steel vices Gripping jaws aluminium Gripping jaws plastic Low tension vices Machine vices 2-axis

145 148 141 142 142 146-147 145/147 15

Lathes

D2400 E

D2000 E Page 22

Page 22

Centre distance 350 mm Centre height 110 mm Power 1.4 kW, 230 V, 50 Hz Spindle speed indefinitely variable 30 - 2300 r.p.m. Feed rates 0.085 and 0.16 mm

Centre distance 500 mm Centre height 110 mm Power 1.4 kW, 230 V, 50 Hz Spindle speed indefinitely variable 30 - 2300 r.p.m. Feed rates 0.085 and 0.16 mm

D3000 E Page 22 Centre distance 500 mm Centre height 110 mm Power 1.4 kW, 230 V, 50 Hz Spindle speed indefinitely variable 30 - 2300 r.p.m. Feed rates infinitely variable 0 - 250 mm/min

D4000 E

D6000 E

Page 32

Centre distance 350 mm Centre height 100 mm Power 1.4 kW, 230 V, 50 Hz Spindle speed indefinitely variable 30 - 2300 r.p.m. Feed rates 0.085 and 0.16 mm

Centre distance 600 mm Centre height 135 mm Power 1.4 kW, 230 V, 50 Hz Spindle speed indefinitely variable 30 - 2300 r.p.m. Feed rates 0.085 and 0.16 mm

D6000 E high speed

DF1680 E

Page 32

Page 40

Centre distance 600 mm Centre height 135 mm Power 2.0 kW, 230 V, 50 Hz Spindle speed indefinitely variable 100 - 5000 r.p.m. Feed rates 0.085 and 0.16 mm

Longitudinal X-axis 500 mm Transverse Y-axis 140 mm Vertical Z-axis 280 mm Power 1.4 kW, 230 V, 50 Hz Spindle speed indefinitely variable 140 - 3000 r.p.m.

Lathes

CC-D4000 E Page 48 Centre distance Centre height Power Spindle speed indefinitely variable Path feed rate

350 mm 100 mm 1.4 kW, 230 V, 50 Hz 30 - 2300 r.p.m. Up to max. 500 mm/min

CC-D6000 E Page 48 Centre distance Centre height Power Spindle speed indefinitely variable Path feed rate

600 mm 135 mm 1.4 kW, 230 V, 50 Hz 30 - 2300 r.p.m. Up to max. 1000 mm/min

CC-D6000 E high speed Page 48 Centre distance Centre height Power Spindle speed indefinitely variable Path feed rate

600 mm 135 mm 2.0 kW, 230 V, 50 Hz 100 - 5000 r.p.m. Up to max. 1000 mm/min

Milling machines

F1200 E

F1200 E high speed

Page 62

Longitudinal X-axis 260 mm Vertical Z-axis 280 mm Transverse Y-axis 150 mm Work bench 450 x 180 mm Power 1.4 kW, 230 V, 50 Hz Spindle speed indefinitely variable 140 - 3000 r.p.m.

Longitudinal X-axis 260 mm Vertical Z-axis 280 mm Transverse Y-axis 150 mm Work bench 450 x 180 mm Power 2.0 kW, 230 V, 50 Hz Spindle speed indefinitely variable 100 - 7500 r.p.m.

F1210 E

F1210 E high speed

Page 62

Longitudinal X-axis 500 mm Vertical Z-axis 280 mm Transverse Y-axis 150 mm Work bench 700 x 180 mm Power 1.4 kW, 230 V, 50 Hz Spindle speed indefinitely variable 140 - 3000 r.p.m.

Longitudinal X-axis 500 mm Vertical Z-axis 280 mm Transverse Y-axis 150 mm Work bench 700 x 180 mm Power 2.0 kW, 230 V, 50 Hz Spindle speed indefinitely variable 100 - 7500 r.p.m.

F1410 LF

F1410 LF high speed

Page 64

Longitudinal X-axis 500 mm Vertical Z-axis 280 mm Transverse Y-axis 200 mm Work bench 700 x 180 mm Power 1.4 kW, 230 V, 50 Hz Spindle speed indefinitely variable 140 - 3000 r.p.m.

Longitudinal X-axis 500 mm Vertical Z-axis 280 mm Transverse Y-axis 200 mm Work bench 700 x 180 mm Power 2.0 kW, 230 V, 50 Hz Spindle speed indefinitely variable 100 - 7500 r.p.m.

Milling machines

CC-F1200 E

CC-F1200 E high speed

Page 78

Longitudinal X-axis 260 mm Vertical Z-axis 280 mm Transverse Y-axis 150 mm Work bench 450 x 180 mm Power 1.4 kW, 230 V, 50 Hz Spindle speed indefinitely variable 140 - 3000 r.p.m. Path feed rate for up to max. 1200 mm/min

Longitudinal X-axis 260 mm Vertical Z-axis 280 mm Transverse Y-axis 150 mm Work bench 450 x 180 mm Power 2.0 kW, 230 V, 50 Hz Spindle speed indefinitely variable 100 - 7500 r.p.m. Path feed rate for up to max. 1200 mm/min

CC-F1210 E Page 78 Longitudinal X-axis 500 mm Vertical Z-axis 280 mm Transverse Y-axis 150 mm Work bench 700 x 180 mm Power 1.4 kW, 230 V, 50 Hz Spindle speed indefinitely variable 140 - 3000 r.p.m. Path feed rate for up to max. 1200 mm/min

CC-F1410 LF

CC-F1210 E high speed Page 78 Longitudinal X-axis 500 mm Vertical Z-axis 280 mm Transverse Y-axis 150 mm Work bench 700 x 180 mm Power 2.0 kW, 230 V, 50 Hz Spindle speed indefinitely variable 100 - 7500 r.p.m. Path feed rate for up to max. 1200 mm/min

CC-F1410 LF high speed

Page 82

Longitudinal X-axis 500 mm Vertical Z-axis 280 mm Transverse Y-axis 200 mm Work bench 700 x 180 mm Power 1.4 kW, 230 V, 50 Hz Spindle speed indefinitely variable 140 - 3000 r.p.m. Path feed rate for up to max. 1200 mm/min

Longitudinal X-axis 500 mm Vertical Z-axis 280 mm Transverse Y-axis 200 mm Work bench 700 x 180 mm Power 2.0 kW, 230 V, 50 Hz Spindle speed indefinitely variable 100 - 7500 r.p.m. Path feed rate for up to max. 1200 mm/min

Lathes

with cylindrical guideways WABECO technology has proofed itself - the fact that thousands of lathes with massive cylindrical guideways have been sold without a complaint speaks for itself. You want to turn with precision! WABECO lathes guarantee you ultimate precision covering the entire working range of the lathe. Production in Germany on state-of-the-art machine tools guarantees this. The result is WABECO lathes made to toolmaker's accuracy.

Parting off

Longitudinal turning

You want quality! WABECO lathes are produced on state-of-the-art machine tools with a machine precision in accordance with DIN (German Industrial Norm). In order to guarantee our quality, we run tests during assembly and perform a written final test report. This is composed of, among other things, (declaration of average-value specifications): truth of rotation of the work spindle 0.005 mm, cylindrical turning with finishing cut to 100 mm flying 0.01 mm, cylindrical turning with finishing cut to 300 mm between centres 0.015 mm. You want a robust lathe! By means of the powerful and infinitely variable drive, it is possible, for example, with round bars of steel with a diameter of 50 mm, to turn down diameters of a work piece by 5 mm with one feed operation. We would be glad to supply the proof. You want a wear-free lathe! By means of our cylindrical guideways, optimal swarf removal is ensured. Swarf scrapers in the tool slide prevent dirt and swarf entering the guideways. We offer a 10-year warranty on the guideway pillar.

Thread cutting

You want using over generations! This is guaranteed by in-house design and construction. The supply of replacement parts is also guaranteed for decades. You want expert advice! If you have technical inqueries or you wish to be advised in selecting the most suitable lathe and the corresponding accessories for your requirements, our WABECO team is at your disposal for advice. You want safety! The lathes' electrical systems have been constructed in accordance with the VDE (Association of German electrical technicians' regulations).

Taper turning

You want a warranty! We offer you a 5-year warranty - the warranty does not cover parts subject to wear.

High torque - thanks to the countershaft the lathes have high torque inserted between the drive and the work spindle and this is ideal for machining materials which are hard and difficult to cut.

Extremely silent running by means of modern, electronically regulated drive technology.

Overload clutch - to prevent damage to the feed system, the lead screw and the lead screw drive are connected to the overload clutch.

Milling with an angle plate with milling machine table

Rigid work spindle - the rigid work spindle is mounted on 2 precision-DIN adjustable tapered roller bearings. The centering of the work spindle nose is in accordance with DIN 6350.

Universally adjustable cross table - all parts of the cross table are made of high-quality grey cast iron and the dovetail guides are adjustable and play-free. Milled graduations in the graduated collars make cuts in the hundredths range possible. The upper slide can be rotated 360째 on the traverse slide in order to turn different tapers.

Inside turning

Powerful tailstock - in order to turn slender tapers, the upper part of the tailstock can be adjusted. The tailstock sleeve is provided with a internal morse taper MT2. A graduated scale on the sleeve allows the depth setting to be read.

Precision guides - precision-ground high-quality solid steel guide ways guarantee a high level of durability, precision and a long life.

Drilling

Easy maintenance - WABECO lathes are easy to maintain because all the modules are easy to reach. The modules can easily be removed for repair purposes.

View of gear train

Lathes

with cylindrical guideways

D2000 E

D2400 E

D3000 E

Basic equipment … for all lathes

5-year warranty we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools made to toolmaker's accuracy with test report with electronically infinitely variable drive 30 - 2300 r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse speed motor 1.4 kW, 230 V, 50 Hz as a direct current model with continuous r.p.m. surveillance work spindle bore Ø 20 mm (optional Ø 30 mm) clockwise/anticlockwise rotation of work spindle with leading spindle drive and change gear quadrant for thread cutting automatic longitudinal feed constant torque throughout the entire speed range also available in 110V - 60 Hz and inch models

… especially for lathes D2000 E

standard lathe chuck with turning and drilling jaw fixed lathe centre MT2 optional - change gears set for metric (0.4-4.0 mm) and inch (10-32 TPI) threads (No. 10179)

with 3-jaw lathe chuck Ø 100 mm

Order No. 10108

… especially for lathes D2400 E

precision lathe chuck with turning and drilling jaw fixed lathe centre MT2 optional - change gears set for metric (0.4-4.0 mm) and inch (10-32 TPI) threads (No. 10179)

with 3-jaw lathe chuck Ø 100 mm

Order No. 10200

with 3-jaw lathe chuck Ø 125 mm

Order No. 10201

with 4-jaw lathe chuck Ø 125 mm

Order No. 10202

… especially for lathes D3000 E

precision lathe chuck with turning and drilling jaw live lathe centre MT2 automatic longitudinal turning and thread cutting without exchanging loose change gear the conventional longitudinal feed of the cross support is accomplished with an angular gear the automatic longtitudinal feed is infinitely adjustable by means of a potentiometer the feed direction can be selected by means of a switch change gears set for threading metric (0.4-4.0 mm) and inch (10-32 TPI) threads

with 3-jaw lathe chuck Ø 100 mm

Order No. 10300

with 3-jaw lathe chuck Ø 125 mm

Order No. 10301

with 4-jaw lathe chuck Ø 125 mm

Order No. 10302 23

Technical data

D2000 E

D2400 E

D3000E

Centre distance

350 mm

500 mm

Centre height

110 mm

Power 230 V, 50 Hz

1.4 kW

30 - 2300 r.p.m.

20 mm - optional 30 mm

MT3 only if spindle bore 20 mm

Ø-of chuck work above cross slide rest

126 mm

Travel of cross slide

110 mm

Travel of longitudinal slide

58 mm

360 °

20 mm

Truth of rotation of spindle nose

0.005 mm

Cylindrical turning to 100 mm unsupported

0.01 mm

Ø of chuck work, measured above the guiding bars

220 mm

Travel of tailstock sleeve

65 mm

Tailstock sleeve taper

MT2

Tailstock offset range

± 10 mm

0.085 mm optional 0.16 mm

0 - 250 mm/min infinitely variable

optional 0.4-4.0 mm 10-32 TPI

0.4-4.0 mm 10-32 TPI

1050 x 410 x 420 mm

1200 x 410 x 420 mm

1140 x 410 x 420 mm

59 kg

65 kg

71 kg

Spindle speed infinitely variable Spindle bore Taper in spindle nose

Swivel range of the upper slide rest max. height of turning tools

Automatic feed Thread pitch metric thread inch thread Machine dimensions (W x H x D) Weight net without packing

- Technical details are subject to change -

Options Work spindle bore Ă&#x2DC; 30 mm

no retrofitting without morse taper Order No. 10278

Change gears set

for optional retrofitting for metric (0.4-4.0 mm) and inch (10-32TPI) threads the change gears are part of the standard equipment for the D3000 E

Order No. 10179

Pair of toothed wheels for left-hand thread

for optional retrofitting Order No. 10180

Pan for coolant and cutting

for optional retrofitting

for D2000

Order No. 10174

for D2400 E/D3000 E

Order No. 10175

Base cabinet

H 85 x W 106 x D 45 cm with 2 lockable doors and 2 shelves made of powder-coated sheet steel Order No. 10267

Levelling elements

vibration pick up and absorption element Ă&#x2DC; 80 mm, thread M10 prevents the machine and cabinet moving for precise height adjustment on uneven ground 4 levelling elements are required per cabinet/machine

pack. unit: 1 piece

Order No. 10268

Options Coolant unit with splash guard

for optional retrofitting for cooling and lubrication complete with feed pump 230 V, 50 Hz flexible hose with stop value and nozzle content coolant: 19 litres

Application: i.e. when processing high alloy steel and aluminium, improves the surface finish, increases tool endurance, prevents built-up edges, maintains dimensional accuracy of work pieces Order No. 10264

3-axis digital readout system and linear measuring scales

Illustration D3000 E with 3-axis digital readout system

switchable from lathes to milling machines for a precise, fast and reliable production smooth installation by exact positioning no parallax or reading errors absolute accuracy of repeat machining glass measuring scales are protected against shock and dirt colour display, 7-digit position indicator an +/- display resolution 0.005 mm ergonomically designed folio keyboard - dust and splash guard reversible metric/inch reversion of count (up or down) by means of operation sign change coordinates value setting or origin of zero setting data is preserved in the fixed set point memory in the case of a power cut incremental or absolute measurement input parameter input diameter or radius readout display of the axes Z0 and Z1 with adding function, either the addition value or the individual values are displayed can be installed by the customer

3-axis digital readout system Linear measuring scales for transverse X-axis

Order No. 10280 measuring length 170 mm

Order No. 10284

Linear measuring scales for longitudinal Z-axis

for D2000 E

measuring length 320 mm

Order No. 10286

for D2400 E/D3000 E

measuring length 520 mm

Order No. 10287

Bracket for readout system and protective cover for the glass measuring scales

Order No. 10289

Factory-installed readout system and glass measuring scales

Order No. 10288

Options Angle plate with milling table

for optional retrofitting for drilling and milling can be traversed in 3 axis work bench 130 x 100 mm work bench can be rotated infinitely variable 360째 Order No. 10270

Start set 1

for lathes D2000 E/D2400 E

consisting of: universal carbide tipped tools set 6-pieces Live lathe centre MT2 precision quick-action drill chuck taper shaft for drill chuck Order No. 10990

Start set 2

for lathes D2000 E/D2400 E/D3000 E

consisting of: universal carbide tipped tools set 6-pieces precision quick-action drill chuck taper shaft for drill chuck quick-change tool holder, basic body holder for drill steel holder for turning steel for lathes D2000E/D2400 E additional consisting of: Live lathe centre MT2 for D2000 E/D2400 E

Order No. 10991

for D3000 E

Order No. 10992

Lathes

with prismatic cast iron bed You want to turn with precision! WABECO lathes guarantee you ultimate precision covering the entire working range of the machine. Production in Germany on state-of-the-art machine tools guarantees this. The result is WABECO lathes made to toolmaker's accuracy. You want quality!

View of gear train

WABECO lathes are produced on state-of-the-art machine tools with a machine precision in accordance with DIN (German Industrial Norm). In order to guarantee our quality, we run tests during assembly and perform a written final test report. This is composed of, among other things, (declaration of average-value specifications): truth of rotation of the work spindle 0.005 mm, cylindrical turning with finishing cut to 100 mm flying 0.01 mm, cylindrical turning with finishing cut to 300 mm between centres 0.015 mm. You want a robust lathe! By means of the powerful and infinitely variable drive, it is possible, for example, with round bars of steel with a diameter of 50 mm, to turn down diameters by 10 mm with one feed operation. We would be pleased to proof it to you. You want a wear-free lathe! Swarf scrapers with felt in the tool slide prevent dirt and swarf entering the guideways. You want generations of use!

Drilling with stay

This is guaranteed by in-house design and construction. The supply of replacement parts is also guaranteed for decades. You want expert advice! If you have technical inquiries or you wish to be advised in selecting the most suitable machine and the corresponding accessories for your requirements, our WABECO team is at your disposal for advice. You want safety! The lathes' electrical systems have been constructed in accordance with the VDE (Association of German electrical technicians' regulations). You want a warranty!

Thread cutting

We offer you a 5-year warranty - the warranty does not cover parts subject to wear.

Engine bed - the hardened, rigid machine bed is made of multiple diagonally ribbed grey cast iron. The vee guides are ground. High torque - on the work spindle allows working without problems even in the lower speed ranges for example when machining materials which are hard and difficult to cut. Extremely silent running by means of modern, electronically regulated drive technology. Rigid work spindle - the rigid work spindle is mounted on 2 adjustable precision DIN tapered roller bearings. The centering of the work spindle nose is in accordance with DIN 6350.

Inside turning

Tailstock - the housing is made of grey cast iron and centered on the engine bed by means of a hand scraped vee groove. Tumble gear - can be switched on alternatively for left or right hand thread. Universal adjustable cross table - all parts of the cross table are made of high-quality grey cast iron and the dovetail guides are adjustable and play-free. Milled graduations in the graduated collars make cuts in the hundredths range possible. The upper slide can be rotated 360째 on the transverse slide in order to turn different tapers. Powerful tailstock - in order to turn slender tapers, the upper part of the tailstock can be adjusted. The tailstock sleeve is provided with a internal morse taper MT2. A graduated scale on the sleeve allows the depth setting to be read.

Knurling

The ON-OFF switch is equipped with a low voltage release, i.e. the machine will not re-start automatically in the event of a power failure. The drive electronics are equipped with a multiple fault monitoring circuit and this permits a smooth start under all operation conditions. Easy maintenance - WABECO lathes are easy to maintain, because all the modules are easy to reach. The modules can easily be removed for repair purposes. Turning with collet chuck

Lathes

with prismatic cast iron bed

D4000 E with base cabinet and coolant unit

D6000 E with base cabinet

D6000 E with base cabinet and coolant unit

D6000 E with ball screws incl. lead-or ball screw protective cover, base cabinet and coolant unit

Lathes

with prismatic cast iron bed

D4000 E

D6000 E

D6000 E high speed 32

Basic equipment … for all lathes

5-year warranty we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools with hardened prismatic cast iron bed made to toolmaker's accuracy with test report work spindle bore Ø 20 mm (optional Ø 30 mm for all lathes D6000 E) precision lathe chuck with turning and drilling jaw live lathe centre MT2 clockwise/anticlockwise rotation of work spindle tumbler gear for left and right threads change gear set for threading metric (0.4-4.0 mm) and inch (10-32 TPI) threads 2 automatic longitudinal feeds rates/lead screw drive constant torque throughout the entire speed range

… especially for lathes D4000 E

with electronically infinitely variable drive 30 - 2300 r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse-speed motor 1.4 kW, 230 V, 50 Hz as a direct current model with continuous r.p.m. surveillance also available in 110V - 60 Hz and inch model

with 3-jaw lathe chuck Ø 100 mm

Order No. 10400

with 3-jaw lathe chuck Ø 125 mm

Order No. 10401

with 4-jaw lathe chuck Ø 125 mm

Order No. 10402

… especially for lathes D6000 E

with 3-jaw lathe chuck Ø 100 mm

Order No. 10600

with 3-jaw lathe chuck Ø 125 mm

Order No. 10601

with 3-jaw lathe chuck Ø 160 mm

Order No. 10603

with 4-jaw lathe chuck Ø 125 mm

Order No. 10602

… especially for lathes D6000 E high speed

robust, speed regulated motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. Power 2.0 kW, 230 V, 50 Hz spindle speed 100 - 5000 r.p.m. (with lathe chuck Ø 125 mm max. 4800 r.p.m.) suitable for small diameter tools due to high speed teilstock with quick-release lever

with 3-jaw lathe chuck Ø 100 mm

Order No. 10605

with 3-jaw lathe chuck Ø 125 mm

Order No. 10606

with 4-jaw lathe chuck Ø 125 mm

Order No. 10607 33

Basic equipment … for all D6000 E lathes equipped with Camlock fixture

… especially for lathes D6000 E

with Camlock 3-jaw lathe chuck Ø 125 mm

Order-No. 10630

with Camlock 4-jaw lathe chuck Ø 125 mm

Order-No. 10632

… especially for lathes D6000 E high speed

with Camlock 3-jaw lathe chuck Ø 125 mm

Order No. 10636

with Camlock 4-jaw lathe chuck Ø 125 mm

Order No. 10638

Technical Data

D4000 E

D6000 E

D6000 E high speed

Centre distance

350 mm

600 mm

Centre height

100 mm

135 mm

Power 230 V, 50 Hz

1.4 kW

2.0 kW

30 - 2300 r.p.m.

100 - 5000 r.p.m.

20 mm

20 mm optional 30 mm

MT3

Ø-of chuck work above cross slide rest

120 mm

170 mm

Travel of cross slide

100 mm

140 mm

Travel of longitudinal slide

50 mm

60 mm

360 °

16 mm

20 mm

Truth of rotation of spindle nose

0.005 mm

Cylindrical turning to 100 mm unsupported

0.01 mm

Ø of chuck work, measured above the guiding bars

200 mm

270 mm

Travel of tailstock sleeve

45 mm

65 mm

Tailstock sleeve taper

MT2

Tailstock offset range

± 10 mm

0.085 and 0.16 mm

0.4-4.0 mm 10-32 TPI

860 x 400 x 380 mm

1230 x 500 x 470 mm

1200 x 630 x 479 mm

71 kg

150 kg

177 kg

Spindle speed infinitely variable Spindle bore Taper in spindle nose

Swivel range of the upper slide rest max. height of turning tools

Automatic feed Thread pitch metric thread inch thread Machine dimensions (W x H x D) Weight net without packing

- Technical details are subject to change -

Options Work spindle bore Ă&#x2DC; 30 mm

no retrofitting with ground inner taper MT3 not available for lathe D4000 E Order No. 10678

Ball screws

no retrofitting for both axes very high pitch and positioning precision wear-free incl. lead-or ball screw protective cover not available for lathe D4000 E

Illustration D6000 E with ball screws and lead-or ball screw protective cover

Order No. 10645

Lead-or ball screw protective cover

no retrofitting to protect the leading spindle and nut against swarf to prevent premature wear and loss of precision not available for lathe D4000 E Order No. 10680

Quick-action collet chuck

no retrofitting quick clamping device for interchangeable collet chucks clamping range 1 - 30 mm to be used only up to max. 4000 r.p.m. clamping and unclamping of the work piece done by hand lever self-locking collets from 1 - 30 mm available - price upon request not available for lathe D4000 E Order No. 10930

Base cabinet

H 85 x W 106 x D 45 cm with 2 lockable doors and 2 shelves made of powder-coated sheet steel Order No. 10267

Levelling elements

pack. unit: 1 piece 36

Order No. 10268

Options Coolant unit with splash guard

for optional retrofitting for cooling and lubrication complete with feed pump 230 V, 50 Hz flexible hose with stop valve and nozzle content coolant: 19 liters

Application: i. e. when processing high alloy steel and aluminium, improves the surface finish, increases tool endurance, prevents built-up edges, maintains dimensional accuracy of work pieces for D4000 E

Order No. 10464

for D6000 E/D6000E high speed

Order No. 10664

Universal drilling and milling unit DF1680 E

for optional retrofitting product description see page 40 not available for lathes D4000 E Order No. 10692

Angle plate with milling table

for optional retrofitting complete with milling table and vertical slide rest for drilling and milling can be traversed in 3 axes work bench 130 x 100 mm work bench can be rotated infinitely variable 360째

for D4000 E

Order No. 10470

for D6000 E/D6000 E high speed

Order No. 10671

Start set 1 consisting of: universal carbide tipped tools set 6-pieces precision quick-action drill chuck with taper shaft for drill chuck square turret tool-post for D4000 E

Order No. 10994

for D6000 E/D6000 E high speed

Order No. 10996

Start set 2 consisting of: universal carbide tipped tools set 6-pieces precision quick-action drill chuck with taper shaft for drill chuck quick-change tool holder, basic body holder for drill steel holder for turning steel for D4000 E

Order No. 10997

for D6000 E/D6000 E high speed

Order No. 10995 37

Options Digital measuring gages

for optional retrofitting

digital measuring gages for precise and exact processing of a work piece, without monitioring spindle play the digital measuring slide shows values with a reading accuracy of 0.01 mm on the LCD display reversible metric/inch

all digital measuring gages are equipped with an interface for position readout Reset function can be installed by the customer

Digital measuring gage transverse X-axis

for allen D4000 E

measuring length 100 mm

Order No. 11370

for allen D6000 E

measuring length 150 mm

Order No. 11371

Digital measuring gage longitudinal Z-axis

for allen D4000 E

measuring length 400 mm

Order No. 11364

for allen D6000 E

measuring length 500 mm

Order No. 11365

Digital measuring gage upper longitudinal support Z-axis with vertical LCD display

measuring length 100 mm

Order No. 11360

Set of fastenings for all 3 axes

for allen D4000 E

Order No. 10499

for allen D6000 E

Order No. 10699

Factory-installed readout system and glass measuring gages

Order No. 10698

Options 3-axis digital readout system and linear measuring scales

switchable from lathes to milling machines for a precise, fast and reliable production smooth installation by exact positioning no parallax or reading errors absolute accuracy of repeat machining glass measuring scales are protected against shock and dirt colour display, 7-digit position indicator and +/-display resolution 0.005 mm ergonomically designed folio keyboard â&#x20AC;&#x201C; dust and splash guard reversible metric/inch reversion of count (up and down) by means of operation sign change coordinates value setting or zero setting data is preserved in the fixed set point memory in the case of a power cut incremental or absolute measurement input parameter input diameter or radius readout display of the axes Z0 and Z1 with adding function, either the addition vaulue or the individual values are displayed can be installed by the customer

Illustration D6000 E with 3-axis digital readout system

3-axis digital readout system Linear measuring scales for longitudinal X-axis

Order No. 10280 measuring length 170 mm

Order No. 10284

Linear measuring scales for longitudinal Z-axis

for D4000 E

measuring length 320 mm

Order No. 10286

for D6000 E/D6000 E high speed

measuring length 520 mm

Order No. 10287

Bracket for readout system and protective cover for the glass measuring scales

for D4000 E

Order No. 10489

for D6000 E/D6000 E high speed

Order No. 10689

Factory-installed readout system and glass measuring scales

Order No. 10688

Universal drilling and milling unit DF1680 E suitable for WABECO lathes D6000 E/D6000 E high speed

High torque on the work spindle even in the lower speed ranges and this is ideal for machining materials which are hard and difficult to cut. Extremely silent running by means of modern, electronically regulated drive technology. Extremely rigid work spindle in extendable sleeve - the precision ground work spindle with an accuracy of 0.01 mm and is mounted in a generously dimensioned drilling and milling quill with anti-friction bearings. The milling head can be swivelled 90Âş to both sides for drilling and milling at every angle. The vertical position can be set by means of a hardened and ground conical index pin. Tool, clamping and ejection system for mounting and ejecting tools (milling cutter, drill, chuck etc.) without a lot of effort. This makes any knocking out of tools with a hammer causing damage to the spindle bed, unnecessary. The ON-OFF switch with a low voltage release, i.e. the machine does not restart automatically in case of a power failure. The drive electronics are equipped with a multiple fault monitoring circuit which allows a smooth start under all operating conditions. Easy maintenance - because all the modules are easy to reach. The modules can easily be removed for repair purposes. Longitudinal X-axis

500 mm

Vertical Z-axis

280 mm

Transverse Y-axis

140 mm

Power 230 V, 50 Hz Spindle speed indefinitely variable Swivel range of the milling head to both

1.4 kW 140 - 3000 r.p.m. 90Â°

slides Tool holder Drilling stroke Work bench (L x W) Number of T-slots Width of T-slots Distance between milling machine table and work spindle Working range milling spindle nose-support Weight without packing

MT2 and tightening thread M10 55 mm 270 x 150 mm 2 10 mm min. 0 mm max. 280 mm 185 mm 49 kg

Basic equipment

5-year warranty we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools made to toolmaker's accuracy with test report with electronically infinitely variable drive 140 - 3000 r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse-speed motor 1.4 kW, 230 V, 50 Hz as direct current model with continuous r.p.m. surveillance tool holder MT2 protective hood prevents unintentional touching of the spindle while in operation. Swivels for quick tool change adjustable play-free dovetail guides in the Z-axis adjustable feed screws free of play using adjustable bronze nut and counter nuts in the Z-axis milling head can be swivelled 90째 to both sides slow forward feed drilling depth end stop 1 concertina cover to protect guides exact clamping of the quill on the total surface area in the milling head constant torque throughout the entire speed range

Order No. 10692

Options Universal cross tables

for optional retrofitting made to toolmaker's accuracy with test report all parts of the cross table manufactured from high-quality grey cast iron adjustable play free dovetail guides milled graduations on the scale rings of the cross table using this precise and stable cross table, the universal drilling and milling unit can be retooled as a pillar milling machine with dovetail guide

work bench (L x W) 450 x 180 mm weight 35 kg

Order No. 11220

work bench (L x W) 700 x 180 mm weight 46 kg

Order No. 11420

Technical data see milling machines with dovetail guide

CNC lathes You want to turn with precision! WABECO CNC lathes guarantee you ultimate precision covering the entire working range of the CNC lathe. Production in Germany on state-of-the-art machine tools guarantees this. The result is WABECO CNC lathes made to toolmaker's accuracy. You want quality!

Thread cutting

WABECO CNC lathes are produced on state-of-the-art machine tools with a machine precision in accordance with DIN (German Industrial Norm). In order to guarantee our quality, we run tests during assembly and perform a written final test report. This is composed of, among other things, (declaration of average-value specifications): truth of rotation of the work spindle 0.005 mm, cylindrical turning with finishing cut to 100 mm flying 0.01 mm, cylindrical turning with finishing cut to 300 mm between centres 0.015 mm. You want a robust CNC lathe! By means of the powerful and infinitely variable drive, it is possible, for example, with round bars of steel with a diameter of 50 mm, to turn down diameters by 5 mm with one feed operation. We would be glad to supply the proof. You want a wear-free CNC lathe! Swarf scrapers in the tool slide prevent dirt and swarf entering the guideways.

Contour turning

You want generations of use! This is guaranteed by in-house design and construction. The supply of replacement parts is also guaranteed for decades. You want expert advice! If you have technical queries or you wish to be advised in selecting the most suitable CNC lathe and the corresponding accessories for your requirements, our WABECO team is at your disposal for advice. You want safety! The CNC lathes' electrical systems have been constructed in accordance with the VDE (Association of German electrical technicians' regulations).

Face turning

Construction the hardened, rigid machine bed is made of grey cast iron which is multiple diagonally ribbed. The vee guides are ground. High torque on the work spindle allows working without problems even in the lower speed ranges for example when machining materials which are hard and difficult to cut. Extremely silent running - by means of modern, electronically regulated drive technology. Rigid main spindle - the rigid main spindle is mounted on 2 adjustable precision-DIN tapered roller bearings. The centering of the main spindle nose is in accordance with DIN 6350.

Thread cutting with tool changer

Universal adjustable cross table - all parts of the cross table are made of high-quality grey cast iron and the dovetail guides are adjustable and play-free. Axis drive - strong, maintenance-free feed motors, which drives the axes via the toothed belts, providing high feed rates and acceleration values. Ball screws - the use of ball screws is essential for a good positioning precision. Ball screws with play-free ball bearing nuts are used. Ball screws are wear-free. Inside turning Automatic 8-fold tool changer - for 4 outside and 4 inside processing tools. The tools are automatically changed in CNC by means of the tool changer. The software also adjusts the number of revolutions on the work spindle, necessary for the selected tool.

Grooving

CNC lathe software nccad basic Software - the CNC lathe software nccad basic allows the easy creation of turning contours. By offering the possibility of backlash compensation, nccad basic provides for high accuracy when machining with a machine tool equipped with trapezoid spindles (backlash).

Network An

compatible software

Update to nccad professional can be installed at

any time (provided that ball screws are used).

Type of control

- 2D interpolation, i. e. two axes

can be displaced simultaneously. By supporting the microstepping function, this control type guarantees a smooth run and high position resolution as well as an anticipatory program process.

Conventional machining â&#x20AC;&#x201C; is possible with the controller switched off.

Dialogue-oriented operator guidance Program input according to DIN 66025 with G and M functions as well as graphical programming.

Data import - the contour is imported in form of dxf files from a CAD system such as Auto CAD or HPGL files in case of Corel Draw. nccad basic automatically converts these files into an executable program. Designing may also be done in nccad CAD mode.

Automatical creation of CNC programs on the basis of a designed contour according to DIN 66025.

Graphic simulation - prior to the actual machining of a work piece the operator may run a simulation program. By means of this method potential programming errors can be eliminated in a quick and easy way and an unnecessary collision can be avoided.

Operating panel

- via the operating panel the

CNC lathe can even be run without a program either by direct input of the displacement value via the keypad or by using the arrow keys of the operating panel. The current values are displayed on the monitor.

Tool specification â&#x20AC;&#x201C; serves for the administration of the tools.

Machine zero point â&#x20AC;&#x201C;is interrogated by means of a reference travel via limit switches. Up to 20 further zero points can be allocated.

Help functions

- comfortable direct help function within the software. Direct access to the explanation of icons via the F1 key.

System requirements

- Pentium 2 min., at least 600 MHz, min. 64 MB RAM working memory, CD drive, serial interface, graphical resolution 1024 x 768, 60 MB left on the main board.

Operating systems - Windows XP and Windows NT

CNC lathe software nccad professional Software

- the comfortable CNC lathe software

nccad professional allows the easy creation of turning contours.

Network -

compatible Software

Type of control

- 2 ½ D interpolation – i. e. two axes can be displaced simultaneously. The 3rd axis is intended for the 8-fold tool changer which is available as an option. By supporting the microstepping and the Look A-head feature, this control type guarantees a smooth run and high position resolution as well as an anticipatory program process. With nccad professional the machine runs at a very high speed on both axes, a rotational speed regulation is also provided and the spindle can optionally be turned on or off.

Conventional machining – is possible with the controller switched off.

Dialogue-oriented operator guidance Program input according to DIN 66025 with G and M functions as well as graphical programming.

Data import - the contour is imported in form of dxf files from a CAD system such as Auto CAD or HPGL files in case of Corel Draw. nccad professional automatically converts these files into an executable program. Designing may also be done in nccad CAD mode.

values for the drawn contour

such as the feed, in-feed depth, processing sequence, fine chip removal, thread pitches etc.

Automatical creation of CNC programs on the basis of a designed contour according to DIN 66025.

Graphic simulation with Open GL - prior to the actual machining of a work piece the operator may run a simulation. By means of this method potential programming errors can be eliminated in a quick and easy way and an unnecessary collision can be avoided.

Operating panel

- via the operating panel the CNC

lathe can even be run without a program either by direct input of the displacement value via the keypad or by using the arrow keys of the operating panel. The current values are displayed on the monitor.

Tool specification

- allows the definition of tools by

entering the angle, length and shape of cutting edges etc.

Machine zero point – is interrogated by means of a reference travel via limit switches. Up to 20 further zero points can be set.

Help functions

- comfortable direct help function within the software. Direct access to icon explanation via the F1 key.

System requirements - Pentium 2 min., at least 600 MHz, min. 64 MB RAM working memory, CD drive, serial interface, graphical resolution 1024 x 768, 60 MB left on main board. The Open GL simulation requires a fast graphic card with a large memory such as GeForce2 made by NVIDIA.

Operating systems – Windows XP and Windows NT Tool memory - allows the administration of up to 20 different tools. The fully automatic tool memory calculates the deviations between the tools on the basis of the tool dimensions. Thread cutting

– in CNC mode for longitudinal metric

and inch threads.

8-fold tool changer – (optional) requires the 3rd axis, provided ready for use.

Electronic hand wheels – (optional) needed for the zero point travel.

CNC lathes

with prismatic cast iron bed

CC-D4000 E

CC-D6000 E

CC-D6000 E high speed 48

Basic equipment … for all CNC lathes

5-year warranty we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools with hardened prismatic cast iron bed made to toolmaker's accuracy with test report work spindle bore Ø 20 mm (optional Ø 30 mm for all CNC lathes CC-D6000 E) precision lathe chuck with turning and drilling jaw live lathe centre MT2 clockwise/anticlockwise rotation of work spindle tumbler gear for left and right threads conventional threading change gear set for threading metric (0.4-4.0 mm) and inch (10-32 TPI) threads 2 automatic longitudinal feed rates/lead screw drive threading in CNC only with nccad software constant torque throughout the entire speed range

CNC lathe software and connection cable between PC and control system factory-installed control unit with integrated operational control and feed motor the CNC lathes can be used conventionally as well as with CNC the use of ball screws is essential for the highest possible positioning accuracy

PC control The PC assumes the administration of the program and the archiving of the data. For programm creating independent from the machine - with the aid of the lathe software, CNC programs can be produced on several PCs, independent of the CNC lathe. This means that new programs can be created on other PCs while the CNC lathe is performing machining operations on the work piece. This increases the productivity of your CNC lathe. PCs are not included in our range of goods

…especially for CNC lathes CC-D4000 E

with nccad software with 3-jaw lathe chuck Ø 100 mm

Order No. 1040050

with 3-jaw lathe chuck Ø 125 mm

Order No. 1040051

with 4-jaw lathe chuck Ø 125 mm

Order No. 1040052

Basic equipment … especially for CNC lathes CC-D6000 E

with nccad basis software with 3-jaw lathe chuck Ø 100 mm

Order No. 1060050

with 3-jaw lathe chuck Ø 125 mm

Order No. 1060051

with 3-jaw lathe chuck Ø 160 mm

Order No. 1060053

with 4-jaw lathe chuck Ø 125 mm

Order No. 1060052

with nccad professional software with 3-jaw lathe chuck Ø 100 mm

Order No. 1060020

with 3-jaw lathe chuck Ø 125 mm

Order No. 1060021

with 3-jaw lathe chuck Ø 160 mm

Order No. 1060023

with 4-jaw lathe chuck Ø 125 mm

Order No. 1060022

… especially for CNC lathes CC-D6000 E high speed

with nccad basis software with 3-jaw lathe chuck Ø 100 mm

Order No. 1060055

with 3-jaw lathe chuck Ø 125 mm

Order No. 1060056

with 4-jaw lathe chuck Ø 125 mm

Order No. 1060057

with nccad professional software with 3-jaw lathe chuck Ø 100 mm

Order No. 1060070

with 3-jaw lathe chuck Ø 125 mm

Order No. 1060071

with 4-jaw lathe chuck Ø 125 mm

Order No. 1060072

CC-D6000 E with safety machine cabin and integrated coolant unit, ball screws incl. lead-or ball screws protective cover, automatic 8-fold tool changer and base cabinet

CC-D6000 E high speed

with safety machine cabin and integrated coolant unit, industry monitor and folio keyboard, ball screws incl. lead-or ball screw protective cover and base cabinet 51

Basic equipment … for all CC-D6000 E CNC lathes equipped with Camlock fixture

5-year warranty we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools with hardened prismatic cast iron bed tailstock with quick-release lever made to toolmaker’s accuracy with test report work spindle bore Ø 20 mm (optional Ø 30 mm for all CNC lathes CC-D6000 E) Precision Camlock lathe chuck with turning and drilling jaws Camlock spindle holder according to DIN 55029 size 4 for quick changing of lathe chucks and collet chucks by means of the quick-fastener live lathe centre MT2 clockwise/anticlockwise rotation of work spindle tumbler gear for left and right threads conventional threading change gear set for threading metric (0.4-4.0 mm) and inch (10-32 TPI) threads 2 automatic longitudinal feed rates/lead screw drive threading in CNC only with nccad software constant torque throughout the entire speed range CNC lathe software and connection cable between PC and control system factory-installed control unit with integrated operational control and feed motor the CNC lathes can be used conventionally as well as with CNC the use of ball screws is essential for the highest possible positioning accuracy PC control The PC assumes the administration of the program and the archiving of the data. For programm creating independent from the machine - with the aid of the lathe software, CNC programs can be produced on several PCs, independent of the CNC lathe. This means that new programs can be created on other PCs while the CNC lathe is performing machining operations on the work piece. This increases the productivity of your CNC lathe. PCs are not included in our range of goods

… especially for CNC lathes CC-D6000 E

with electronically infinitely variable drive 30 - 2300 r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse-speed motor 1.4 kW. 230 V, 50 Hz as a direct current model with continuous r.p.m. surveillance

with nccad basis Software with Camlock 3 - jaw lathe chuck Ø 125 mm

Order No. 1060014

with Camlock 4 - jaw lathe chuck Ø 125 mm

Order No. 1060015

with nccad professional Software with Camlock 3 - jaw lathe chuck Ø 125 mm

Order No. 1060034

with Camlock 4 - jaw lathe chuck Ø 125 mm

Order No. 1060035

… especially for CNC lathes CC-D6000 E high speed

with nccad basis Software with Camlock 3-jaw lathe cuck Ø 125 mm

Order No. 1060066

with Camlock 4-jaw lathe cuck Ø 125 mm

Order No. 1060067

mit nccad professional Software with Camlock 3-jaw lathe cuck Ø 125 mm

Order No. 1060076

with Camlock 4-jaw lathe cuck Ø 125 mm

Order No. 1060077

Technical Data

CC-D4000 E

CC-D6000 E

CC-D6000 E high speed

Centre distance

350 mm

600 mm

Centre height

100 mm

135 mm

Power 230 V, 50 Hz

1.4 kW

2.0 kW

30 - 2300 r.p.m.

100 - 5000 r.p.m.

20 mm

20 mm optional 30 mm

MT3

Ø of chuck work above cross slide rest

120 mm

170 mm

Travel of cross slide

100 mm

140 mm

Travel of longitudinal slide

50 mm

60 mm

360 °

16 mm

20 mm

Truth of rotation of spindle nose

0.005 mm

Cylindrical turning to 100 mm unsupported

0.01 mm

Ø of chuck work, measured above the guiding bars

200 mm

270 mm

Travel of tailstock sleeve

45 mm

65 mm

Tailstock sleeve taper

MT2

Tailstock offset range

± 10 mm

0.085 and 0.16 mm

Thread pitch conventional metric thread inch thread

0.4-4.0 mm 10-32 TPI

Positioning accuracy

± 0.015 mm

Spindle speed infinitely variable Spindle bore

Taper in spindle nose

Swivel range of the upper slide rest max. height of turning tools

Automatic feed conventional

Path rate feed X- and Z-axis

basic

30-500

mm/min

Machine dimensions (WxDxH) Weight without packing

basic professional

30-500 30-10 00

950 x 400 x 605 mm

1215 x 500 x 605 mm

1215 x 650 x 605 mm

76 kg

150 kg

177 kg

- Technical details are subject to change -

30-500 30-1000

Options Work spindle bore Ă&#x2DC; 30 mm

no retrofitting with ground inner taper MT3 not available for lathe CC-D4000 E Order No. 10678

Ball screws

no retrofitting for both axes very high pitch and positioning precision wear-free incl. lead-or ball screw protective cover the use of ball screws is essential for the highest possible positioning accuracy not available for lathe CC-D4000 E Order No. 10645

Illustration CC-D6000 E with ball screws and lead-or ball screw protective cover

Leading-or ball screw protective cover

no retrofitting to protect the lead spindle and nut from swarf to prevent premature wear and loss of precision not available for lathe CC-D4000 E Order No. 10680

Quick-action collet chuck

Automatic 8-fold tool changer

optional retrofitting (on request) 4 outside processing tools cross section 10 x 10 mm 4 inside processing tools location hole Ă&#x2DC; 16 mm the tools are automatically changed in CNC by means of the tool changer not available for lathe CC-D4000 E for safety reasons, only available in connection with the safety machine cabin only in connection with nccad professional software Order No. 1060098

Options Safety machine cabin

no retrofitting with integrated coolant unit content coolant: 36 litres control unit with machine operating elements the safety machine cabin prevents accidents

for all CC-D4000 E

Order No. 1040090

for all CC-D6000 E

Order No. 1060090

Industry monitor and folio keyboard

no retrofitting in an ergonomic control unit housing with integrated machine operating elements with adjustable swivel arm replaces conventional monitors and keyboard PCs are not included in our range of goods only in connection with the safety machine cabin Order No. 1060095

Base cabinet

H 85 x W 106 x D 45 cm with 2 lockable doors and 2 shelves made of powder-coated sheet steel Order No. 10267

Levelling elements

vibration pick up and absorption element Ă&#x2DC; 80 mm, thread prevents the machine and cabinet moving for precise height adjustment on uneven ground 4 levelling elements are required per cabinet/machine

pack. unit: 1 piece

Order No. 10268

Coolant unit with splash guard

for optional retrofitting for cooling and lubrication complete with feed pump 230 V, 50 Hz flexible hose with stop valve and nozzle content coolant: 19 litres

Application: i.e. when processing high alloy steel and aluminium, improves the surface finish, increases tool endurance, prevents built-up edges, maintains dimensional accuracy of work pieces

for all CC-D4000 E

Order No. 10464

for all CC-D6000 E

Order No. 10664

Options 3-axis digital readout system and linear measuring scales

switchable from lathes to milling machines for a precise, fast and reliable production smooth installation by exact positioning no parallax or reading errors absolute accuracy of repeat machining glass measuring scales are protected against shock and dirt colour display, 7 digit position indicator and +/- display resolution 0.005 mm ergonomically designed folio keyboard - dust and splash guard reversible metric/inch reversion of count (up or down) by means of operation sign change coordinates value setting or zero setting data is preserved in the fixed set point memory in the case of a power cut incremental or absolute measurement input parameter input diameter or radius readout display of the axes Z0 and Z1 with adding function, either the addition value or the individual values are displayed can be installed by the customer

Illustration CC-D6000 E with 3-axis digital readout system

3-axis digital readout system

Order No. 10280

Linear measuring scales for transverse X-axis measuring length 170 mm

Order No. 10284

Linear measuring scales for longitudinal Z-axis

for CC-D4000 E

measuring length 320 mm

Order No. 10286

for all CC-D6000 E

measuring length 520 mm

Order No. 10287

Bracket for readout system and protective cover for the glass measuring scales

for CC-D4000 E

Order No. 10489

for all CC-D6000 E

Order No. 10689

Factory-installed readout system and glass measuring scales

Order No. 10688

Update CNC turning software from nccad basic up to nccad professional

Order No. 1060301

Electronic hand wheel

for 2 axes

for manual displacement of the axes

serves for the positioning of the CNC milling machine during the setup mode (workpiece zero point) Order No. 1060130 57

Milling machines You want to mill with precision! WABECO milling machines guarantee you ultimate precision covering the entire working range of the milling machine. Production in Germany on state-of-the-art machine tools guarantees this. The result is WABECO milling machines made to toolmaker's accuracy.

Vertical milling

You want qualitiy! WABECO milling machines are produced on state-of-the art machine tools with extreme care with a milling machine precision in accordance with DIN (German Industrial Norm). In order to guarantee our quality, we run tests during assembly and carry out a written final test report. This is composed of, among other things, (declaration of averagevalue specifications): truth of rotation of the work spindle 0.01 mm. You want a robust milling machine! By means of the powerful and infinitely variable drive, it is possible, for example, to mill material made of steel to a depth of 10 mm using a 10 mm shell end-mill. The machine column and cross table remain rigid during such cutting operations. We would be pleased to proof it to you.

Gear milling attachment

You want precise control! You can choose between play-free adjustable dovetail guides or permanently play-free linear guides. You want precise spindles! You can choose between trapezoid thread spindles with adjustable bronze nut and counter nuts or non-wearing ball screws. You want generations of use! This is guaranteed by in-house design and construction. The supply of replacement parts is also guaranteed for decades.

Inclined drilling 45째

You want expert advice! If you have technical inquiries or you wish to be specially advised in selecting the most suitable milling machine and the corresponding accessories for your requirements, our WABECO team is at your disposal for advice. You want safety! The milling machines' electrical systems have been constructed in accordance with VDE (Association of German electrical technicians' regulations). You want a warranty! We offer you a 5-year warranty - the warranty does not cover parts subject to wear.

Disengaging spindle with draw-out head 58

Construction - the machine column and cross table are produced from annealed high-quality ribbed grey cast iron. The spindle milling carriage with vertical milling spindle is guided along a vertical column. The advantage of this type of construction is that there is good absorption of the cutting force and the weight of the work piece. The height of the work piece remains constant, making both work piece and chucking fixture easy to handle. High torque on the work spindle allows working without problems even in the lower speed ranges for example when machining materials which are hard and difficult to cut.

Gear milling - module mill

A wide toothed belt between the motor and the work spindle provides for slip-free drive. Extremely silent running by means of modern electronically regulated drive technology. Large dimension work spindle drive in extendable quill - The work spindle is precision ground with an exactness of 0.01 mm and mounted in a generously dimensioned drilling and milling quill with adjustable anti-friction bearings.

Milling with dividing attachment

Universal milling head adjustment - the milling head can be rotated 90째 in both directions. This allows milling and drilling operations at any angle. The angle position can be easily read off the large scale. The vertical position can be set by means of a conical index pin. Functional tool clamping - the work spindle is equipped with a new tool clamping and ejection system. This system makes it possible to mount tools (milling cutter, drills, chukks, etc) in the tool spindle and eject them again with little force even after many years. This makes any knocking out of tools with a hammer causing damage to the spindle bed, unnecessary.

Slot milling - milling head rotated 90째

Exact reading - due to milled graduations on the scale rings. Electronic equipment - The ON-OFF switch is equipped with a low voltage release, i.e. the milling machine does not restart automatically in the event of a power failure. The drive electronics are equipped with a multiple fault monitoring circuit which allows a smooth start under all operating conditions. Easy maintenance - WABECO milling machines are easy to maintain because all the modules are easy to reach. The modules can easily be removed for repair purposes.

Coordinate drilling 59

WABECO milling machines

F1200 E with base cabinet and coolant unit

F1210 E with 3-axis digital readout system, base cabinet and coolant unit

F1210 E high speed with automatic feed in all 3 axes, base cabinet and coolant unit

F1410 LF high speed with linear guide and ball screws in all 3 axes, base cabinet and coolant unit

Milling machines

with dovetail guide

F1200 E

F1200 E high speed

F1210 E

F1210 E high speed

Basic equipment … for all milling machines

… especially for milling machines F1200 E and F1210 E

with electronically infinitely variable drive 140 - 3000 r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. with single-phase inverse-speed motor 1.4 kW, 230 V, 50 Hz as direct current model with continuous r.p.m. surveillance also available 110V - 60 Hz and inch model

Milling machine F1200 E

milling table 450 x 180 mm

with automatic feed in all 3 axes and factory-installed control unit Milling machine F1210 E

Order No. 11200 Order No. 11201

milling table 700 x 180 mm

with automatic feed in all 3 axes and factory-installed control unit

Order No. 11400 Order No. 11401

… especially for milling machines F1200 E high speed and F1210 high speed

robust, speed-regulated motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. Power 2.0 kW, 230 V, 50 Hz spindle speed 100 - 7500 r.p.m. suitable for small tools (e. g. for engraving) due to high speed suitable for boring threads due to clockwise and anticlockwise rotation

Milling machine F1200 E high speed

milling table 450 x 180 mm

with automatic feed in all 3 axes and factory-installed control unit Milling machine F1210 E high speed with automatic feed in all 3 axes and factory-installed control unit

Order No. 11202 Order No. 11203

milling table 700 x 180 mm

Order No. 11402 Order No. 11403 63

Milling machines

with linear guides for ultimate precision

F1410 LF

Linear guide system

F1410 LF high speed 64

Basic equipment … for all milling machines

… especially for milling machines F1410 LF

with electronically infinitely variable drive 140 - 3000 r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse-speed motor 1.4 kW, 230 V, 50 Hz as direct current model with continuous r.p.m. surveillance also available 110V - 60 Hz and inch model

Milling machine F1410 LF

Order No. 16400

… especially for milling machine F1410 LF high speed

robust, speed regulated motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. Power 2.0 kW, 230 V, 50 Hz spindle speed 100 - 7500 r.p.m. suitable for small tools (e.g. for engraving) due to high speed suitable for boring threads due to clockwise and counterclockwise rotation

Milling machine F1410 LF high speed

Order No. 16402

Technical data

F1200 E

F1210 E

F1410 LF

Longitudinal X-axis

260 mm

500 mm

Vertical Z-axis

280 mm

150 mm optional 180 mm

200 mm

1.4 kW

Spindle speed infinitely variable

140 - 3000 r.p.m.

Swivel range of the milling head to both sides

90째

MT2 tightening thread M10 optional MT3 or SK30 tightening thread M12

55 mm

450 x 180 mm

700 x 180 mm

12 mm

0.01 mm

min. 100 mm max. 380 mm

min. 90 mm max. 370 mm

min. 65 mm max. 350 mm

185 mm

650 x 640 x 960 mm

900 x 610 x 960 mm

950 x 600 x 950 mm

85 kg

101 kg

118 kg

F1200 E high speed

F1210 E high speed

F1410 LF high speed

2.0 kW

100 - 7500 r.p.m.

700 x 600 x 1100 mm

950 x 600 x 1100 mm

96 kg

112 kg

127 kg

For other technical details see F1200 E

For other technical details see F1210 E

For other technical details see F1410 LF

Transverse Y-axis Power 230 V, 50 Hz

Tool holder

Drilling stroke Milling table Number of T-slots Width of T-slots Truth of rotation of spindle nose Distance between milling machine table and spindle nose Working range of spindle nose and support column Machine dimensions (W x D x H) Weight without packing

Power 230 V, 50 Hz Spindle speed Machine dimensions (W x D x H) Weight without packing

- Technical details are subject to change 66

Options Ball screws

no retrofitting for all 3 axes very high pitch and positioning precision down-cut milling and counter milling possible wear-free for all milling machines with linear guides with counterweight in Z-axis

for all F1200 E

Order No. 11245

for all F1210 E

Order No. 11445

for all F1410 LF

Order No. 16445

Transverse extension for Y-axis

no retrofitting maximal travel path 180 mm for all milling machines F1410 LF, the transverse Y-axis is standard 200 mm Order No. 11235

Tool holder MT3

no retrofitting morse taper MT3 and tightening thread M12 Order No. 11230

Tool holder SK30

no retrofitting quick-release taper SK30 and tightening thread M12 Order No. 11231

Retrofit set for automatic feeds

for optional retrofitting to be retrofitted by the customer for all axes control unit with ON-/OFF switch, toggle switch for all 3 axes directions, potentiometer as well as electronic unit for controlling drive pre-selectable feed direction, feed speed infinitely variable from 0 - 800 mm/min overload clutch - when overloading or when colliding against the end position of the bed, an overload clutch comes into effect automatic feed and manual operation can be freely selected not possible in combination with milling machines F1410 LF

Control unit

Illustration F1200 E with automatic feeds

Order No. 11279

Automatic feed X-axis (feed spindle and motor)

for all F1200 E

Order No. 11276

for all F1210 E

Order No. 11476

Automatic feed Y-axis (feed spindle and motor)

Order No. 11277

Automatic feed Z-axis (feed spindle and motor)

Order No. 11278 67

Options 3-axis digital readout system and linear measuring scales

Illustration F1200 E

switchable from lathes to milling machines for a precise, fast and reliable production smooth installation by exact positioning no parallax or reading errors absolute accuracy of repeat machining glass measuring scales are protected against shock and dirt colour display, 7-digit position indicator resolution 0.005 mm ergonomically designed folio keyboard - dust and splash guard reversible metric/inch reversion of count (up or down) by means of operation sign change coordinates value setting or zero setting data is preserved in the fixed set point memory in the case of a power cut incremental or absolute measurement input parameter input tool memory for 100 tools with independent coordinate reference points tool number readout coordinate reference points calculator function (addition; subtraction ect.) trigonomic functions (sine; cosine; tangent) pitch circle calculation with indication of individual coordinates input and sonsideration of shrink factors can be installed by the customer

Illustration F1210 E high speed

3-axis digital readout system

Order No. 10280

Linear measuring scales for longitudinal X-axis

for all F1200 E

measuring length 270 mm

Order No. 10285

for all F1210 E and F1410 LF

measuring length 520 mm

Order No. 10287

Linear measuring scales for transverse Y-axis

for all F1200 E and F1210 E

measuring length 170 mm

Order No. 10284

for all F1410 LF

measuring length 270 mm

Order No. 10285

for all milling machines with transverse extension

measuring length 270 mm

Order No. 10285

measuring length 320 mm

Order No. 10286

Linear measuring scales for vertical Z-axis

Bracket for readout system and protective cover for the glass measuring scales

for all F1200 E

Order No. 11289

for all F1210 E

Order No. 11489

for all F1410 LF

Order No. 16489

Factory-installed readout system and glass measuring scales

Order No. 11288

Options Digital measuring gages

for optional retrofitting the digital measuring gages make a precise and exact processing of the work piece possible, e.g. without monitoring spindle play the digital measuring slide shows values with a reading accuracy of 0.01 mm on the LCD display reversible metric/inch all digital measuring gages are equipped with an interface for postion read out zero setting can be installed by the customer

Digital measuring gage - Longitudinal X-axis

for all F1200 E

measuring length 300 mm

Order No. 11365

(with measuring gage cut to 500 mm)

for all F1210 E and F1410 LF

Digital measuring gage - Transverse Y-axis

measuring length 500 mm

Order No. 11365

measuring length 200 mm

Order No. 11362

measuring length 300 mm

Order No. 11373

Digital measuring gage - Vertical Z-axis with vertical LCD display Set of fastenings for all 3 axes

for all F1200 E and F1210 E

Order No. 11299

for all F1410 LF

Order No. 16299

Factory-installed of measuring gages

CNC retrofitting kit

Order No. 11298

for all WABECO milling machines

for optional retrofitting CNC milling software and connection cable between PC and control system, control unit with stepper motors, motor cover, gear wheels and drive belts for all axes for milling machine models from 1998 onwards (with graduated collars Ă&#x2DC; 50 mm) with nccad basic software or nccad professional software description page 74 onwards

with nccad basic Software

for all F1200 E

Order No. 1120016

for all F1210 E

Order No. 1140016

for all F1410 LF

Order No. 1640016

with nccad professional Software

for all F1200 E

Order No. 1120017

for all F1210 E

Order No. 1140017

for all F1410 LF

Order No. 1640017

Options

Base cabinet

H 85 x W 70 x D 45 cm with lockable door and 2 shelves made of powder-coated sheet steel Order No. 11267

Levelling elements

pack. unit: 1 piece

Order No. 10268

Coolant unit

for cooling and lubrication complete with feed pump 230 V, 50 Hz flexible hose with stop valve and nozzle content coolant: 13 litres

Application: i.e. when processing high alloy steel and aluminium, improves the surface finish, increases tool endurance, prevents built-up edges, maintains dimensional accuracy of work pieces

Order No. 11264

Coolant return plate

for WABECO milling machines F1210 E and F 1410 LF is hooked into the coolant unit the coolant is returned to the coolant unit

Order No. 11265

Options

Cover rail for T-slots

pack. unit:3 pieces length pro cover 400 mm anodised aluminium prevents chips from getting into the T-slots with borings for draining off coolant the cover rails are placed in the T-slots can be cut as necessary

for 12 mm T-slot width for 14 mm T-slot width for 16 mm T-slot width

Order No. 11259 Order No. 11260 Order No. 11261

Start set 1 consisting of: machine vice 100 mm precision spring collet chuck with key collets Ø 6 mm - Ø 10 mm - Ø 12 mm - Ø 16 mm shell end mill set 20-pieces "TITAN" coated

Order No. 11999

Start set 2 consisting of: machine vice 100 mm precision clamping set 16-pieces clamping kit 58-pieces precision quick-action drill chuck taper shaft for drill chuck shell end mill set 20-pieces "TITAN" coated

Order No. 11998

CNC milling machines You want to mill with precision! WABECO CNC milling machines guarantee you the ultimate precision covering the entire working range of the machine. Production in Germany on state-of-the-art machine tools guarantees this. The result is WABECO CNC milling machines made with toolmaker’s accuracy. You want qualitiy! WABECO CNC milling machines are produced on stateof-the art machine tools with extreme care with a machine precision in accordance with DIN (German Industrial Norm). In order to guarantee our quality, we run tests dur-

Pocket milling

ing assembly and carry out a written final test report. This is composed of, among other things, (declaration of average-value specifications): truth of rotation of the work spindle 0.01 mm. You want a robust CNC milling machine! By means of the powerful and infinitely variable drive, it is possible, for example, to mill material made of steel to a depth of 4 mm using a 10 mm shell end-mill. We would be pleased to demonstrate it to you. You want precise control! You can choose between play-free adjustable dovetail guides or permanently play-free linear guides. You want precise spindles! You can choose between trapezoid thread spindles with adjustable bronze nut and counter nuts or non-wearing ball screws.

Milling of segments into a drive wheel

You want generations of use! This is guaranteed by in-house design and construction. The supply of replacement parts is also guaranteed for decades. You want expert advice! If you have technical inquiries or you wish to be specially advised in selecting the most suitable CNC milling machine and the corresponding accessories for your requirements, our WABECO team is at your disposal for advice. You want safety! The CNC milling machines’ electrical systems have been constructed in accordance with the VDE (Association of German electrical technicians’ regulations).

Milling of the outer contour

Construction - the machine column and cross table are produced from annealed high-quality ribbed grey cast iron. The spindle milling carrige with vertical milling spindle is guided along a vertical column. The advantage of this type of construction is that there is good absorption of the cutting force and the weight of the workpiece. The height of the work piece remains constant, making both work piece and chucking fixture easy to handle. High torque on the work spindle allows working without problems even in the lower speed ranges for example when machining materials, which are hard and difficult to cut.

Milling of a form plate A wide toothed belt between the motor and the work spindle provides for a slip-free drive. Extremely silent running by means of modern electronically regulated drive technology. Large dimension work spindle drive in extendable quill - The work spindle is precision ground with an exactness of 0.01 mm and mounted in a generously dimensioned drilling and milling quill with adjustable anti-friction bearings. Universal milling head adjustment - The milling head can be rotated 90째 in both directions. This allows milling and drilling operations at any angle. The position angle can be easily read off a large scale. The vertical position can be set by means of a hardened and ground conical index pin.

Milling of a gear block

Axis drive - strong, maintenance-free feed motors, which drives the axes via the toothed belts, providing high feed rates and acceleration values.

Engrave milling

CNC milling software nccad basic Software - the CNC lathe software nccad basic allows the easy creation of milling contours. By offering the possibility of backlash compensation, nccad basic provides for high accuracy when machining with a machine tool equipped with trapezoid spindles (backlash).

Network

compatible software

An Update to nccad professional can be installed at any time (provided that ball screws are used).

Type of control - 2 Â˝ D interpolation, i. e. two axes can be displaced simultaneously. The 3rd axis can be advanced when required. By supporting the microstepping feature, this control type guarantees a smooth run and high position resolution.

Conventional machining â&#x20AC;&#x201C; is possible with the controller switched off.

Dialogue-oriented operator guidance Program input - according to DIN 66025 with G- and M functions as well as graphical programming.

Data import - the contour is imported in form of dxf files from a CAD system such as Auto CAD or HPGL in case of Corel Draw or as a STL file from inventor. nccad basic automatically converts these files into an executable program. Designing may also be done in the comfortable CAD mode.

Contour designing - CAD mode allows the input or modification of coordinates i. e. instructions can be modified, added and/or deleted. With nccad basic, the contour to be milled can be drawn and displayed on the monitor by using the mouse or the keyboard. As a standard, the CAD mode offers the drawing of straight lines, arches, circles, polygons, engravings etc. The contours can be moved, rotated, copied, mirrored and trimmed.

Input of technological values for the drawn contour e.g. feed, tool ∅, total depth, part in-feed and the lapping factor of the tool in the case of pocket milling, processing sequence etc. The machining process can be influenced by the factors individual part, step drilling, pocket angle parallel and pocket contour parallel. Furthermore, there operator can choose between inside or outside machining. Down-cut milling or standard milling can be set.

Automatic creation of CNC programs on the basis of a designed contour according to DIN 66025.

Graphic simulation - prior to the actual machining of a work piece the operator may run a simulation. By means of this method potential programming errors can be eliminated in a quick and easy way and an unnecessary collision can be avoided.

Operating panel - via the operating panel the CNC milling machine can even be run without a program either by direct input of the displacement value via the keypad or by using the arrow keys of the operating panel. The current values are displayed on the monitor.

Tool specification - serves for the administration of the tools.

Machine zero point – is interrogated by means of a reference travel via limit switches. Up to 20 further zero points can be set.

Help functions

- comfortable direct help functions

within the software. Direct access to icon explanation via the F1 key.

System requirements - Pentium 2 min., at least 600 MHz, working memory min. 64 MB RAM, CD drive, serial interface, graphic resolution min. 1024 x 768, 60 MB left on main board. Open GL simulation requires a fast graphic card with a large memory such as GeForce2 made by NVIDIA.

Operating system – Windows XP and Windows NT.

CNC milling software nccad professional Software

- the CNC milling software nccad professional allows the easy creation of milling contours and simple 3D drawings. The Helix function is also available. CAD is provided with the special features toothed wheel, ellipse, curve interpolation, engraving, circuit board milling etc.

Network

compatible software

Type of control - 3D interpolation i. e. 3 axes can be displaced simultaneously. The 4th axis is programmable in CAD mode. In CNC mode (DIN 66025) all 4 axes can be displaced simultaneously in one sentence. By supporting the microstepping and the Look A-head feature, this control type guarantees a smooth run and high position resolution as well as an anticipatory program process. With nccad professional the machine runs at a very high speed on all axes and the work spindle can optionally be turned on or off as well.

Conventional machining

â&#x20AC;&#x201C; possible with the con-

troller switched off.

Dialog-oriented operator guidance Program input to DIN 66025 with G and M functions as well as graphical programming.

Data import - the contour is imported in form of dxf files from a CAD system such as Auto CAD or HPGL files in case of Corel Draw or as a STL file from inventor. nccad professional automatically converts these files into an executable program. Designing may also be done in the comfortable nccad CAD mode.

Contour designing - CAD mode allows the input or modification of coordinates i. e. instructions can be modified, added and/or deleted. With nccad professional, the contour to be milled can be drawn and displayed on the monitor by using the mouse or the keyboard. As a standard, the CAD mode offers the functions drawing of straight lines, arches, circles, polygons, engraving etc. The contours can be moved, rotated, copied, mirrored and trimmed. Input of technology values for the drawn contour e.g. feed, tool Ă&#x2DC;, total depth, part in-feed and the lapping factor of the tool in the case of pocket milling, processing sequence etc. The machining process can be influenced by the factors individual part, step drilling, pocket angle parallel and pocket contour parallel. Furthermore, the operator can choose between inside or outside machining. Down-cut milling or standard milling can be set. 76

Automatic creation of CNC programs

the

basis of a designed contour according to DIN 66025.

Operating panel

- via the operating panel the CNC milling machine can even be run without a program either by direct input of the displacement value via the keypad or by using the arrow keys of the operating panel. The current values are displayed on the monitor.

Tool specification - allows the definition of tools by entering the angle, length and shape of cutting edges etc. Machine zero point – is interrogated by means of a reference travel via limit switches. Up to 20 further zero points can arbitrarily be set.

Help functions - comfortable direct help functions within the software. Direct access to icon explanation via the F1 key.

Operating system – Windows XP and Windows NT. Tool memory

- the administration of up to 20 different tools. The fully automatic tool memory calculates the deviations between the tools on the basis of the tool dimensions.

NC rotary table – (optional) controlled via the 4th axis Electronic hand wheels – (optional) needed for the zero point travel.

CNC milling machines

with dovetail guides

CC-F1200 E

CC-F1200 E high speed

CC-F1210 E

CC-F1210 E high speed

Basic equipment … for all CNC milling machines

5-year warranty we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools made to toolmaker's accuracy with test report protective hood prevents unintentional touching of the spindle while in operation. Swivels for quick tool change tool holder MT2 (optional MT3 or SK30) adjustable play-free dovetail guides in all 3 axes adjustable feed screw free of play using adjustable bronze nut and counter nuts in all 3 axes milling head can be swivelled 90° to both sides slow forward feed in Z-axis drilling depth end stop 2 concertina covers to protect guides exact clamping of the quill on the total surface area in the milling head clean surface of milled work using individual guides which can be clamped constant torque throughout the entire speed range

CNC milling software and connection cable between PC and control system factory-installed control unit with integrated operational control and interval motor the CNC milling machines can be used conventionally as well as in CNC the use of ball screws is essential for the highest positioning accuracy PC control The PC assumes the administration of the program and the archiving of the data. For programm creating independent from the machine - with the aid of the milling software, CNC programs can be produced on several PCs, independent of the CNC milling machine. This means that new programs can be created on other PCs while the CNC milling machine is performing machining operations on the work piece. This increases the productivity of your CNC milling machine. PCs are not included in our range of goods

… especially for CNC milling machines CC-F1200 E and CC-F1210 E

with electronically infinitely variable drive 140 - 3000 r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. with single-phase inverse-speed motor 1.4 kW, 230 V, 50 Hz as a direct current model with continuous r.p.m. surveillance also available in 110V - 60 Hz and inch models

CNC milling machines CC-F1200 E milling table 450 x 180 mm with nccad basic software

Order No. 1120050

with nccad professional software

Order No. 1120011

Basic equipment â&#x20AC;Ś especially for CNC milling machines CC-F1200 E and CC-F1210 E CNC milling machine CC-F1210 E milling table 700 x 180 mm with nccad basic software

Order No. 1140050

with nccad professional software

Order No. 1140011

â&#x20AC;Ś especially for CNC milling machines CC-F1200 E high speed and CC-F1210 high speed

robust, speed-regulated motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. Power 2.0 kW, 230 V, 50 Hz spindle speed 100 - 7500 r.p.m. due to high speed, suitable for small diameter tools e.g. for engraving suitable for boring threads due to clockwise and anticlockwise rotation

CNC milling machine CC-F1200 E high speed milling table 450 x 180 mm with nccad basic software

Order No. 1120052

with nccad professional software

Order No. 1120013

CNC milling machines CC-F1210 E high speed milling table 700 x 180 mm with nccad basic software

Order No. 1140052

with nccad professional software

Order No. 1140013

CC-F1200 E with safety machine cabin and integrated coolant unit, ball screws and base cabinet

CC-F1210 E high speed with safety machine cabin and integrated coolant unit, industry monitor and folio keyboard and base cabinet 81

CNC milling machines with linear guideways for ultimate precision

CC-F1410 LF

Linear guide system

CC-F1410 LF high speed 82

Basic equipment … for all CNC milling machines

5-year warranty we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools made to toolmaker's accuracy with test report tool holder MT2 (optional MT3 or SK30) protective hood prevents unintentional touching of the spindle while in operation. Swivels for quick tool change hardened and ground linear guides with telescopic ball bearing travellers in all 3 axes high precision and rigidity no “stick-Slip”effect high accuracy of repetition due to smooth running improved part quality wear-free and maintenance-free to a great extent improved part accuracy ultimate guide precision improved surface quality prolonged life cycle adjustable feed screws free of play using adjustable bronze nut and counter nuts in all 3 axes milling head can be swivelled 90° to both sides slow forward feed in Z-axis drilling depth end stop 4 concertina covers to protect guides exact clamping of the quill on the total surface area in the milling head constant torque throughout the entire speed range CNC milling software and connection cable between PC and control system factory-installed control unit with integrated operational control and interval motor the CNC milling machines can be used conventionally as well as in CNC PC control The PC assumes the administration of the program and the archiving of the data. For programm creating independent from the machine - with the aid of the milling software, CNC programs can be produced on several PCs, independent of the CNC milling machine. This means that new programs can be created on other PCs, while the CNC milling machine is performing machining operations on the work piece. This increases the productivity of your CNC milling machine. PCs are not included in our range of goods

… especially for CNC milling machines CC-F1410 LF

with electronically infinitely variable drive 140 - 3000 r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse-speed motor 1.4 kW, 230 V, 50 Hz as a direct current model with continuous r.p.m surveillance also available in 110V - 60 Hz and inch models

with nccad basic software

Order No. 1640050

with nccad professional software

Order No. 1640011

… especially for CNC milling machines CC-F1410 LF high speed

with nccad basic software

Order No. 1640052

with nccad professional software

Order No. 1640013 83

Technical data

CC-F1200 E Longitudinal X-axis

260 mm

Vertical Z-axis

280 mm

Transverse Y-axis

150 mm optional 180 mm

Power 230 V, 50 Hz

1.4 kW

Spindle speed infinitely variable

140 - 3000 r.p.m.

Swivel range of milling head both sides

90Â°

Tool holder

MT2 tightening thread M10 optional MT3 or SK30 tightening thread M12

Drilling stroke

55 mm

Milling table

450 x 180 mm

Number of T-slots

Width of T-slots

12 mm

Truth of rotation of the spindle nose

0.01 mm

Distance between milling machine table and spindle nose

min. 100 mm max. 380 mm

Working range spindle nose - support

185 mm

Positioning accuracy

Âą 0.015 mm

Path feed rate for X- and Y-axis Path feed rate for Z-axis

nccad basic

30-600 mm/min

nccad professional

30-1200 mm/min

nccad basic

30-400 mm/min

nccad professional

30-800 mm/min

Machine dimensions (W x D x H)

700 x 600 x 950 mm

Weight without packing

106 kg

CC-F1200 E high speed Power 230 V, 50 Hz

2.0 kW

Spindle speed

100 - 7500 r.p.m.

Machine dimensions (W x D x H)

700 x 600 x 1100 mm

Weight without packing

115 kg For other technical details see CC-F1200 E - Technical details are subject to alteration -

CC-F1210 E

CC-F1410 LF

500 mm

280 mm

150 mm

200 mm

optional 180 mm 1.4 kW

1.4 kW

140 - 3000 r.p.m.

90°

MT2

tightening thread M10

optional MT3 or SK30

tightening thread M12

55 mm

700 x 180 mm

12 mm

0.01 mm

min. 90 mm

min. 65 mm

max. 370 mm

max. 350 mm

185 mm

± 0.015 mm

30 - 600 mm/min

30 - 1200 mm/min

30 - 400 mm/min

30 - 800 mm/min

950 x 600 x 950 mm

122 kg

139 kg

CC-F1210 E high speed

CC-F1410 LF high speed

2.0 kW

100 - 7500 r.p.m.

950 x 600 x 1100 mm

131 kg

148 kg

For other technical details see CC-F1210 E

For other technical details see CC-F1410 LF

- Technical details are subject to alteration 85

Options Ball screws

no retrofitting for all 3 axes very high pitch and positioning precision down-cut milling and counter milling possible on all mills with linear guides and counterweight balance on the Z-axis wear-free the use of ball screws is essential for the highest positioning accuracy for all CC-F1200 E

Order No. 11245

for all CC-F1210 E

Order No. 11445

for all CC-F1410 LF

Order No. 16445

Transverse extension

no retrofitting max. travel 180 mm for all CC-F1410 LF the transverse Y-axis standard 200 mm Order No. 11235

Tool holder MT3

no retrofitting morse taper MT3 and tightening thread M12 Order No. 11230

Tool holder SK30

no retrofitting quick-release taper SK30 and tightening thread M12 Order No. 11231

Safety machine cabin

no retrofitting with integrated coolant unit content coolant: 42 litres control unit with machine operating elements the safety machine cabin prevents accidents for CC-F1200 and CC-F1210

Order No. 1140090

for CC-F1410 LF

Order No. 1640090

Industry monitor and folio keyboard

Options Base cabinet

H 85 x W 70 x D 45 cm with lockable door and 2 shelves made of powder-coated sheet steel

Order No. 11267

Base cabinet

H 85 x W 106 x D 45 cm with lockable door and 2 shelves made of powder-coated sheet steel in combination with the safety machine cabin for all CC-F1200 E and CC-F1210 E

Order No. 10267

Base cabinet

H 85 x W 100 x D 70 cm with 2 lockable doors and 2 shelves made of powder-coated sheet steel in combination with the safety machine cabin for all CC-F1410 LF

Order No. 1090510

Levelling elements

Order No. 10268

Coolant unit

for cooling and lubrication complete with feed pump 230 V, 50 Hz flexible hose with stop valve and nozzle content coolant: 13 litres

Options

Update CNC Milling Software from nccad basic to nccad professional Order No. 1140301

Electronic hand wheel

for 3 axes for manual displacement of the axes serves for the positioning of the CNC milling machine during the setup mode (work piece zero point) Order No. 1140130

3-axis digital readout system and linear measuring scales

for optional retrofitting discription see page 90

Illustration CC-F1200 E

CC-F1210 E high speed

3-axis digital readout system

Order No. 10280

Linear measuring scales for longitudinal X-axis

for all CC-F1200 E

measuring length 270 mm

Order No. 10285

for all CC-F1210 E and CC-F1410 LF

measuring length 520 mm

Order No. 10287

Linear measuring scales for transverse Y-axis

for all CC-F1200 E and F1210 E

measuring length 170 mm

Order No. 10284

for all CC-F1410 LF

measuring length 270 mm

Order No. 10285

for all milling with transverse extension

measuring length 270 mm

Order No. 10285

Linear measuring scales for vertical Z-axis

measuring length 320 mm

Order No. 10286

Bracket for readout system and protective cover for the glass measuring scales

for all CC-F1200 E

Order No. 11289

for all CC-F1210 E

Order No. 11489

for all CC-F1410 E

Order No. 16489

Factory-installed readout system and glass measuring scales

Order No. 11288

Options Digital measuring gage

for optional retrofitting digital measuring gages for precise and exact processing of a work piece, without monitoring the spindle play the digital measuring slide shows values with a reading accuracy of 0.01 mm on the LCD display reversible metric/inch all digital measuring gages are equipped with an interface for position readout can be installed by the customer reset funktion

Digital measuring gage - Longitudinal X-axis

for all CC-F1200 E

measuring length 300 mm

Order No. 11365

(with measuring gage cut to 500 mm)

for all CC-F1210 E and CC-F1410 LF measuring length 500 mm

Order No. 11365

Digital measuring gage - Transverse Y-axismeasuring length 200 mm

Order No. 11362

Digital measuring gage - Vertical Z-axis with vertical LCD display

measuring length 300 mm

Order No. 11373

Set of fastenings for all 3 axes

for all CC-F1200 E and CC-F1210 E

Order No. 11299

for all CC-F1410 LF

Order No. 16299

Factory-installed of measuring gages

Order No. 11298

NC rotary table controlled via the 4th axis

for optional retrofitting for milling machines manufactured as from October 2004 only in connection with nccad professional the NC rotary table is essential for the all-round machining in one clamping position can be fixed to the milling table vertically or horizontally closed model prevents incoming swarf table diameter 150 mm height 80 mm width of T-slots 10 mm number of T-slots 4 through spindle bore MT2 hardened and ground adjustable worm truth of rotation of the milling table 0.02 mm

with nccad software

Example of use

Order No. 1140085

Digital readout systems

switchable from lathes to milling machines for a precise, fast and reliable production smooth installation, exact positioning no parallax or reading errors absolute accuracy of repeat machining glass measuring scales are protected against shock and dirt colour display, 7-digit position indicator and +/- display resolution 0.005 mm ergonomically designed folio keyboard â&#x20AC;&#x201C; dust and splash guard reversible metric/inch reversion of count (up and down) by means of operation sign change coordinates value setting or zero setting data is preserved in the fixed set point memory in the case of a power cut reference marks - evaluation incremental or absolute measurement input parameter input tool memory for 10 tools with independent coordinate reference points tool number readout coordinate reference points diameter or radius readout calculator function (addition ; subtraction etc.) trigonomic functions (sine; cosine; tangent) pitch circle calculation with indication of individual coordinates input and consideration of shrink factors display of the axes Z0 and Z1 with adding function, either the addition value or the individual values are displayed can be installed by the customer

3-axis digital readout system

Order No. 10280

Linear measuring scales measuring length 170 mm

Order No. 10284

Linear measuring scales measuring length 270 mm

Order No. 10285

Linear measuring scales measuring length 320 mm

Order No. 10286

Linear measuring scales measuring length 520 mm

Order No. 10287

Further measuring lengths on request

Digital measuring gages Digital measuring gages

for installation on lathes, milling machines, cross tables, drilling machines etc. digital measuring gages for precise and exact processing of a work piece, without monitoring to the spindle play the digital measuring slide shows values with a reading accuracy of 0.01 mm on the LCD display reversible metric/inch all digital measuring gages are equipped with an interface for positioning readout can be installed by the customer measuring gages can be cut to any other intermediate size zero setting

for horizontal mounting: Measuring length 100 mm

Order No. 11360

Measuring length 150 mm

Order No. 11361

Measuring length 200 mm

Order No. 11362

Measuring length 300 mm

Order No. 11363

Measuring length 400 mm

Order No. 11364

Measuring length 500 mm

Order No. 11365

Measuring length 600 mm

Order No. 11366

Measuring length 800 mm

Order No. 11368

for vertical mounting: Measuring length 100 mm

Order No. 11370

Measuring length 150 mm

Order No. 11371

Measuring length 200 mm

Order No. 11372

Measuring length 300 mm

Order No. 11373

Measuring length 400 mm

Order No. 11374

Measuring length 500 mm

Order No. 11375

Measuring length 600 mm

Order No. 11376

Measuring length 800 mm

Order No. 11378

Replacement round cell for digital measuring gages

for vertical mounting

Order No. 11359

Measuring instruments Single axis positional display

reading accuracy 0.01 mm reversible metric/inch reset button large LCD display rigid plastic housing with a magnet mounting connecting cable

without measuring gage Order No. 11355

3-axis positional display

reading accuracy 0.01 mm reversible metric/inch reset button large LCD display rigid plastic housing with a magnet mounting 230 V mains supply unit 3 connecting cables reversible to half measurements for lathes Order No. 11357

Precision marking and altimeter device

measuring height 300 mm stainless and hardened with 2 fine locking screws precise adjustment using micrometer screw polished guides adjustable carbide tip

Digital execusion

No. 11325

No. 11326

reading accurancy Âą 0.01 mm reset button reversible metric/inch large LCD display

Application: to provide different types of work pieces with markings for bores and grooves Order No. 11325 Order No. 11326

Precision measuring tool kit

in plastic box, 5-pieces 1 caliper made of stainless steel 150 mm, 0.05 mm reading accu racy 1 micrometer 0-25 mm, 0.01 mm reading accuracy, measuring surfaces made of carbide and adjustment wrench 1 absolutely accurate square 100 mm am length 1 ruler 150 mm Order No. 11312

Measuring instruments Precision slide caliper

stainless, hardened and ground with a locking screw and depth gage 0.02 mm reading accuracy

100 mm

Order No. 11314

150 mm

Order No. 11322

Precision dial slide caliper

150 mm stainless, hardened and ground with a locking screw and depth gage 0.02 mm reading accuracy Order No. 11319

Precision electronic digital slide caliper

stainless, hardened and ground with a locking screw and depth gage 0.01 mm reading accuracy 5-digit LCD display with large display reversible metric/inch

0 - 100 mm

Order No. 11328

0 - 150 mm

Order No. 11320

0 - 200 mm

Order No. 11321

Precision electronic digital slide caliper

0 - 150 mm according IP 65 – water and oil resistant stainless, hardened and ground with a locking screw and depth gage 0.01 mm reading accuracy 5-digit LCD display with large display reversible metric/inch Order No. 11318

Universal graphometer

300 mm rail length stainless, hardened and ground with additional angle easy read off 4x90° measuring scale 360° readout 5 min 45° and 60° chamfered, reversible and slideable clamp for the adjustment of rail and angle Order No. 11310

Straight edge

200 mm cross section 28 x 7 mm stainless hair measuring edge hardened and ground with isolation protection Order No. 11311 93

Measuring instruments Precision micrometer screw

0 - 25 mm stainless, hardened, ground and lapped measurement surfaces with a locking lever and ratchet reading accuracy 0.01 mm in accordance with DIN 863 with carbide measurement surfaces isolating protection scales matt-chromium finished Order No. 11301

Precision micrometer set

4-pieces 0 - 25 mm 25 - 50 mm 50 - 75 mm 75 - 100 mm stainless, hardened, ground and lapped measurement surfaces with a locking lever and ratchet reading accuracy 0.01 mm in accordance with DIN 863 with carbide measurement surfaces isolating protection scales matt-chromium finished with ground and lapped check gage supplied in a wooden box Order No. 11317

Digital precision micrometer screws

stainless, hardened, ground and lapped measurement surfaces with a locking lever and ratchet reading accuracy 0.01 mm in accordance with DIN 863 with carbide measurement surfaces isolating protection with ground and lapped check gages from 25 mm large LCD display multifunctional display reversible metric/inch

0 - 25 mm

Order No. 11392

25 - 50 mm

Order No. 11393

Holder for micrometer screws

suitable for micrometer screws 0 â&#x20AC;&#x201C; 100 mm

Example of use

Order No. 11304 94

Measuring instruments Square

stainless, hardened and ground wedge-shaped knife measurement edges on the length side

100 x 70 mm

Order No. 13140

150 x 100 mm

Order No. 13141

Try square set

4-pieces 70x50 mm, 95x60 mm, 120x80 mm, 175x100 mm hardened and ground

Order No. 13130

Precision depth measuring caliper gage

200 mm stainless, hardened and ground with a locking screw reading accuracy 0.05 mm layer 100 mm

Order No. 11323

Precision digital depth measuring caliper gage

150 mm stainless, hardened and ground with a locking screw reading accuracy 0.01 mm rest 100 mm 5-digit LCD display with large display reversible metric/inch Order No. 11327

Precision micrometer depth gage

0 - 100 mm stainless, hardened and ground with a locking screw and ratchet reading accuracy 0.01 mm supporting surface lapped 4 replaceable insets Ă&#x2DC; 3 mm - 25 - 50 - 75 - 100 mm Order No. 11324

Measuring instruments Telescope gage set

6-teilig measurement range:: 8-12,7 - 12,7-19 - 19-32 - 32-54 - 54-90 - 90-150 mm stainless, hardened and ground made of steel

Application: for internal measurements such as, e.g. bores and bearing seats. The two measurement sensors are expanded by pressure springs; clamping of measurement position is done by tightening knurled nut. The inner measurement of the bore is taken. The actual measurement is taken at both ends of the telescope gage by the micrometer screw. Order No. 11315

Precision internal micrometer gages set

50 - 600 mm micrometer gage 50 - 63 mm with 6 extensions 13 - 25 - 50 - 100 - 150 - 200 mm stainless, hardened and ground with a locking screw reading accuracy 0.01 mm control gage 50 mm steel, matt-chromium

Application: for internal measurement such as, e.g. bores and bearing seats Order No. 11316

Precision two position internal micrometer gages

stainless, hardened and ground with a locking screw and ratchet readout 0.01 mm scales matt-chromium measuring spindle 0.5 mm upwards carbide-tipped measuring surfaces

measurement range 5-30 mm

Order No. 13115

measurement range 25-50 mm

Order No. 13116

measurement range 50-75 mm

Order No. 13117

measurement range 75-100 mm

Order No. 13118

Precision two point internal micrometer gages set

3-pieces measuring range 5 â&#x20AC;&#x201C; 30 mm, 25 â&#x20AC;&#x201C; 50 mm and 50 â&#x20AC;&#x201C; 75 mm stainless, hardened and ground with a locking screw and ratchet readout 0.01 mm scales matt-chromium measuring spindle 0.5 mm upwards carbide-tipped measuring surfaces Order No. 13114

Measuring instruments Precision parallel block gage set

87-pieces stainless, hardened and lapped

Application: for checking test gages and test measurements, for setting length measuring equipment. For direct measurement and for setting precision indicators, gages, measuring equipment and tool machines. Made of tungsten reinforced steel especially heat treated. Each block gage has its own particular place in the storage box. Individual measurements mm 1.001 1.01 0.5 10

scale divisions quantity by mm 9 0.001 49 0.01 19 0.5 10 10.0

- 1.009 - 1.49 - 9.5 - 100

Order No. 11345

Universal angle block set

9-pieces 0.5°, 1°, 2°, 3°, 4°, 5°, 10°, 15°, 30° stainless, hardened and ground

Application: used as an underlay in the vice or under the work pieces Order No. 11340

Precision angle prism

adjustable

32x25x75 mm stainless steel, hardened and ground with scale and nonius swivel range 0-60° and 0-30°

Application: used as an underlay in the vice or under the work pieces on different working levels

Example of use

Order No. 11350

Precision prism pair

No. 11305 44x41x35 mm, clamping-Ø bis 30 mm No. 11308 70x45x41 mm, clamping-Ø bis 43 mm 2 pieces hardened prisms with clamping bracket polished on all sides

Application: for clamping, outlining, controlling and drilling 44x41x35 mm

Order No. 11305

70x45x41 mm

Order No. 11308 97

Measuring instruments Precision dial test indicator

measuring gage Ø 30 mm measuring inset equipped with carbide ball Ø 2 mm with dovetail guides for clamping shank clamping shank Ø 6 mm and Ø 8 mm incl. measuring span 0.8 mm scale 0 - 40 - 0 0.01 mm reading accuracy feeler length 12 mm Order No. 13160

Dial gage

measuring range 10 mm clamping shank 8 mm h6 metal casing matt-chromium finish Ø 58 mm in accordance with DIN 878 outer ring with 2 adjustable marks of tolerance scale division 0.01 mm Order No. 11334

Digital dial gage

measurement range 10 mm clamping shank 8 mm h6 metal casing matt-chromium finish Ø 58 mm accuracy 0.01 mm zero setting button reversible metric/inch large LCD display Order No. 11336

Precision magnetic measuring support

mechanical clamping measuring column Ø 12 mm x 181 mm cross arm Ø 10 mm x 150 mm magnetic power 50 kg

Application: for measuring and presetting of tools and mounting device on machines Order No. 11333

Measuring instruments

Hydraulic magnetic measuring support

robust, stable design the hinged rods are centrally clamped by a star handle location hole Ø 8 mm setting via fine adjustment total height approx. 370 mm operating range approx. 260 mm magnetic power 50 kg Order No. 11332

Precision magnetic measuring support with dial gage Magnetic measuring support

mechanical clamping measuring column Ø 12 mm x 181 mm cross arm Ø 10 mm x 150 mm magnetic power 50 kg

Dial gage

measuring range 10 mm clamping shank 8 mm h6 metal casing matt-chromium finish Ø 58 mm in accordance with DIN 878 outer ring with 2 adjustable marks of tolerance scale division 0.01 mm

Order No. 11335

Price-advantage!

Precision magnetic measuring support with dial test indicator Magnetic measuring support

mechanical clamping measuring column Ø 12 mm x 181 mm cross arm Ø 10 mm x 150 mm magnetic power 50 kg

Precision dial test indicator

measuring gage Ø 30 mm measuring inset equipped with carbide ball Ø 2 mm with dovetail guides for clamping shank clamping shank Ø 6 mm and Ø 8 mm measuring span 0.8 mm scale 0 - 40 - 0 0.01 mm reading accuracy feeler length 12 mm

Price-advantage!

Order No. 13161

Measuring instruments Center indicator with measuring dial gage

measuring gage Ø 40 mm head length 135 mm clamping shank Ø 10 mm resilient scriber with outside and inside caliper 45 mm, 100 mm and 150 mm measuring gage 0 - 3 mm 0.01 mm reading accuracy shockproof with stop rod for fixing the head

Application: for determining the centers of bores and shafts. For centering, scribing, zero point marking.

Order No. 11337

Universal 3D sensing device

feeler ball Ø 4 mm measuring gage Ø 50 mm total length: 163 mm clamping shank Ø 20 mm accuracy 0.01 mm length without clamping shank 120 mm protected against splash water

Application: the 3D sensing device is a precise and versatile measuring instrument for milling and eroding machines (isolated probe). Used for precise positioning of the spindle axis at the edges of work pieces and devices. This allows quick and easy setting of work piece zero points as well as length measurements. The touching direction in X-, Y-, Z-axis is optional. Order No. 13170

Machine level

200 mm supporting surfaces ground with prismatic base 0.02 mm/m accuracy with longitudinal and transverse water levels heat protection grip

Application: used to level up horizontal surfaces and arbors without time-consuming adjustments Order No. 11353

Frame level

200 mm supporting surfaces ground 2 prismatic sides - 1 flat side 0.02 mm/m accuracy with longitudinal and transverse water levels heat protection grip

Application: used to level up horizontal surfaces and arbors without time-consuming adjustments Order No. 11354 100

Measuring instruments Edge position sensor

clamping shank Ø 10 mm probe Ø 10 mm total length approx. 85 mm hardened and ground Order No. 11330

Edge position sensor set

5-pieces clamping shank Ø 10 and 12 mm - total length 75 to 80 mm probe Ø 4, 10 and 12 mm and conical hardened and ground

Application for edge position sensor and set: used to touch, i.e. to find the position of the work piece surface or edge. The probe is joined to the clamping shank by means of a flexible spring, which enables a adjustment accuracy of 0.01 mm Order No. 11331

Electronical 2D edge finder with display

LED display acoustic signal sound with work pieces made of metal hardened feeler ball made of steel HRC 90 diameter of feeler ball 10 mm clamping shank Ø 20 mm total length approx. ca. 100 mm

Application: used for approaching; i.e. position search of work piece reference surfaces and edges. Order No. 13172

Permanent magnetic chuck

250 x 125 x 60 mm Nominal holding force 140 N/cm2

Application: for clamping very thin and small work pieces Order No. 13280

Permanent magnetic chuck round

Ø 100 x 68 mm Nominal holding force 80 N/cm2

Application: during lathing and grinding, for clamping thin work pieces Order No. 13285

Measurement and test board

450x450x75mm black granite polished and lapped

Application: suitable for marking, measuring and adjusting Order No. 11395

Supplied without measuring tools 101

Dividing attachments Dividing attachments vertical/horizontal for machining on several sides - a dividing attachment with rotary table is indispensable, if work pieces are to be spot faced or counter sunk around the circumference, which can also be circular, e.g. milling polygons, hole patterns on a circle, splined shafts, helical grooves and toothed wheels Construction features: enclosed construction prevents the ingression of dirt and swarf quick clamping device holding jig: vertical and horizontal radial clamping T-slots

Dividing attachment Ø 100 mm

table diameter 100 mm height 55 mm width of T-slots 6 mm - number of T-slots 4 weight: 3.6 kg dividing precision 1° and 10 min per division clamping table with scale 360° indexing device and tailstock are not available

Order No. 11500

Precision dividing attachments Ø 110 mm

No. 11501

table diameter 110 mm height 70 mm width of T-slots 10 mm - number of T-slots 3 through spindle bore MT2 hardened and ground adjustable worm No. 11501 - 7 kg No. 11505 - 13 kg

Accuracy (max. deviations): truth of rotation of the table parallelism of the clamping surface of the clamping table to the base surface dividing precision clamping table with scale worm drive ratio

0.02 0.02 45" 360° 90:1

No. 11505

102

not swivelling

Order No. 11501

swivelling

Order No. 11505

Dividing attachments Precision dividing attachments Ă&#x2DC; 150 mm

vertical/horizontal for machining on several sides - a dividing attachment with rotary table is indispensable, if work pieces are to be spot faced or counter sunk around the circumference, which can also be circular, e.g. milling of polygons, hole patterns in a circle, splined shafts, helical grooves and toothed wheels

Construction features: enclosed construction prevents the ingression of dirt and swarf quick clamping device holding jig: vertical and horizontal radial clamping T-slots table diameter 150 mm height 80 mm width of T-slots 10 mm - number of T-slots 4 through spindle bore MT2 hardened and ground adjustable worm No. 11510 - 12 kg No. 11512 - 21 kg Accuracy (max. deviations): truth of rotation of the work bench parallelism of the clamping surface of the clamping table to the base surface dividing precision clamping table with scale worm drive ratio lathe chuck and clamping flange for dividing attachment see page 108

No. 11510 0.02 0.02 45" 360Â° 90:1

No. 11512 cannot be swivelled

Order No. 11510

can be swivelled

Order No. 11512

Indexing device

for degree and indirect indexing consisting of 3 punched discs and part cranks for dividing attachment No. 11501, No. 11505, No. 11510 and No. 11512

Application: e.g. for bore patterns and toothed wheels Number of bores:

Plate A: Plate B: Plate C:

15, 16, 17, 18, 19, 20 21, 23, 27, 29, 31, 33 37, 39, 41, 43, 47, 49 Order No. 11514

Tailstock

with height adjustment for dividing attachment No. 11501, No. 11505, No. 11510 and No. 11512 with centre point for supporting long work pieces adjustable height from 80 to 110 mm

Order No. 11517 103

Dividing attachments

Dividing attachment set

Preis-Advantage!

Precision dividing attachment set consisting of: dividing attachment Ø 150 mm (not swivelling) indexing device standard lathe chuck flange

with 3-jaw lathe chuck Ø 100 mm

Order-No. 11520

with 3-jaw lathe chuck Ø 125 mm

Order-No. 11523

with 4-jaw lathe chuck Ø 125 mm

Order-No. 11524

Dividing attachment set consisting of: dividing attachment Ø 100 mm lathe chuck standard design Ø 80 mm flange Order No. 11525

Dividing attachment set consisting of: dividing attachment Ø 110 mm (not swivelling) lathe chuck standard design Ø 80 mm flange Order No. 11516

Dividing attachment set consisting of: dividing attachment Ø 150 mm (not swivelling) indexing device Order No. 11518

Dividing attachment set consisting of: dividing attachment Ø 150 mm (not swivelling) lathe chuck standard design Ø 100 mm flange Order No. 11519

104

Working lamps Magnetic base lamp

with flexible luminous arm ON/OFF-switch length of the lamp 600 mm diameter of reflector approx. 70 mm electrical connection 230 V, 50 Hz with magnetic base delivery includes: built-in safety transformer, halogen bulb 12V, 20 Watt Order No. 11530

Magnetic base lamp with articulated arm

Magnifying lamp with articulated arm

ON/OFF-switch 22 W fluorescent lamp 125 mm lens electrical connection 230 V, 50 Hz with clamping plate

Application: for checking electric components, drawings and lettering, which are difficult to read lens enlarges 3-fold

Order No. 11527

lens enlarges 10-fold

Order No. 11529

Replacement bulb

for magnifying lamp No. 11527 and No. 11529 Order No. 11528

105

Accessories for machines Demagnetizing table

125x85 mm electrical connection 230 V, 50 Hz

Application: for demagnetizing of work pieces, tools and measurement tools Order No. 11540

Hand steel rest

adjustable, suitable for wood turning the lower part of the hand steel rest is clamped to the guiding bars of the lathe and can be placed close to the work piece by adjusting as necessary not available for lathes D6000 E and D4000 E Order No. 10160

Fixed stay

is clamped to the guides of the lathe it serves for hollowing and drilling long work pieces not available for lathe D4000 E

for D2000E/D2400E/D3000E

Order No. 10170

for D6000E

Order No. 10670

Live stay

is secured to the cross table and moves with it to support long, thin shafts during longitudinal turning and prevents them from sagging not available for lathe D4000 E

for D2000E/D2400E/D3000E

Order No. 10172

for D6000E

Order No. 10672

Grease gun

to grease the lubrication nipples Order No. 11535

Coolant concentrate

non-returnable packing drum content: 5 litres emulsifying high-performance cooling lubricant on mineral oil base with excellent solvent power in water, emulsion persistent with good corrosion protection solvent: 5% or 1:20 with water especially recommended for processing high-alloy, rust and acid resistant steels Order No. 11550

106

Accessories for machines Universal coolant unit

consisting of: coolant pump 230 V, 50 H coolant tank segmented coolant hose with magnetic base 260 mm magnetic power 30 kg flexible feed hose 1500 mm drain hose connection cable 2000 mm suitable for all machine tools ON/OFF switch dimensions of coolant tank (l x w x h) 350 x 250 x 185 content of coolant 16 l delivery 25 l/min weight 10 kg

Order No. 13800

Segmented 3-fold coolant hose with magnetic base

magnetic power 50 kg 3 variable coolant hoses with stop valve and spray nozzle segmented coolant hose per 300 mm hose connection for Ă&#x2DC; 10 mm fits all machine tools

Order No. 13810

Atomised spray cooling system with magnetic base

magnetic power 75 kg working pressure 2-6 bar connection for compressed air hose Ă&#x2DC; 13 mm

Application: With this type of cooling lubrication very small quantities of oil or coolant are nebulised and exactly sprayed onto the work piece. The lubricant quantity is adjusted via the air and liquid regulator. Thereby the consumption of coolant is considerably reduced.

Order No. 13815

107

Clamping tools Standard 3-jaw lathe chuck

centrically clamping, without flange delivery includes: turning and drilling jaws, clamping key and fastening screws

3-jaw lathe chuck Ø 80 mm

clamping diameter up to 80 mm

Order No. 10700

Flange for WABECO lathes

Order No. 10701

for dividing attachment No.11500

Order No. 10741

for dividing attachments No.11501 and 11505

Order No. 10742

3-jaw lathe chuck Ø 100 mm

clamping diameter up to 100 mm Order No. 10711

Soft non-stepped jaws

1 set, for hollowing out and for exact truth of rotation on work piece Order No. 10713

Flange for dividing attachments No. 11510 and 11512

Order No. 10743

3-jaw lathe chuck Ø 125 mm

clamping diameter up to 125 mm Order No. 10721

Soft non-stepped jaws

1 set, for hollowing out and for exact truth of rotation on work piece

Order No. 10723

Flange

108

for WABECO lathes

Order-No. 10733

for dividing attachments No. 11510 and 11512

Order-No. 10743

Clamping tools Precision 3-jaw lathe chucks

centrically clamping, without flange delivery includes: turning and drilling jaws, clamping key and fastening screws with written test report

Precision 3-jaw lathe chuck Ø 100 mm

clamping diameter up to 100 mm

max. speed 3500 r.p.m

Order No. 10710

max. speed 5200 r.p.m

Order No. 10712

Soft non-stepped jaws

1 set, for hollowing out and for exact truth of rotation on work piece Order No. 10717

Flange for dividing attachments No. 11510 and 11512

Order No. 10743

Precision 3-jaw lathe chuck Ø 125 mm

clamping diameter up to 125 mm

max. speed 3200 r.p.m

Order No. 10720

max. speed 4800 r.p.m

Order No. 10722

Soft non-stepped jaws

1 set, for hollowing out and for exact truth of rotation on work piece Order No. 10727

Flange for WABECO lathes

Order No. 10733

for dividing attachments No. 11510 and 11512

Order No. 10743

Precision 3-jaw lathe chuck Ø 160 mm

clamping diameter up to 160 mm

max. speed 3000 r.p.m

Order-No. 10750

max. speed 4500 r.p.m

Order-No. 10751

Soft non-stepped jaws

1 set, for hollowing out and for exact truth of rotation on work piece Order No. 10754

Flange for WABECO lathes

Order No. 10745

109

Clamping tools 3-jaw chuck

centrically clamping with tool holder MT2 and tightening thread M10 with turning and drilling jaws and clamping key for clamping in milling machines

Ø 80 mm

Order No. 10705

Ø 100 mm

Order No. 10714

Standard 4-jaw lathe chuck

centrically clamping, without flange delivery includes: turning and drilling jaws, clamping key and fastening screws

4-jaw lathe chuck Ø 80 mm

clamping diameter up to 80 mm

Order No. 10728

Flange for WABECO lathes

Order No. 10701

for dividing attachment No. 11500

Order No. 10741

for dividing attachments No.11501 and 11505

Order No. 10742

4-jaw lathe chuck Ø 100 mm

clamping diameter up to 100 mm Order No. 10729

Soft non-stepped jaws

1 set, for hollowing out and for exact truth of rotation on work piece Order No. 10739

Flange for dividing attachments No. 11510 and 11512

110

Order No. 10743

Clamping tools 4-jaw lathe chuck Ø 125 mm

clamping diameter up to 125 mm Order No. 10731

Soft non-stepped jaws

1 set, for hollowing out and for exact truth of rotation on work piece Order No. 10738

Flange for WABECO lathes

Order No. 10733

for dividing attachments No. 11510 and 11512

Order No. 10743

Precision 4-jaw lathe chucks

centrically clamping, without flange delivery includes: turning and drilling jaws, clamping key and fastening screws with written inspection test

4-jaw lathe chuck Ø 125 mm

clamping diameter up to 125 mm

max. speed 3200 r.p.m

Order No. 10730

max. speed 4800 r.p.m

Order No. 10732

Soft non-stepped jaws

1 set, for hollowing out and for exact truth of rotation on work piece Order No. 10737

Flange for WABECO lathes

Order No. 10733

for dividing attachments No. 11510 and 11512

Order No. 10743

Surface plate

heavy version for industrial use with 4 stepped reverse-clamping jaws, which can be individually and independently adjusted Flanges for WABECO lathes

Application: work piece clamping fixture for clamping large and irregularly formed work pieces clamping-Ø up to 80 mm

Order No. 13310

flange for No. 13310

Order No. 10701

clamping-Ø up to 100 mm

Order No. 13314

flange for No. 13314

Order No. 13315

clamping-Ø up to 125 mm

Order No. 13318

flange for No. 13318

Order No. 13319

clamping-Ø up to 160 mm

Order No. 13322

flange for No. 13322

Order No. 13323 111

Clamping tools Precision Camlock lathe chuck Ă&#x2DC; 125 mm

clamping diameter up to Ă&#x2DC; 125 mm centrically clamping delivery includes: turning and drilling jaws and clamping key Camlock spindle holder in accordance with DIN 55029 size 4

3-jaw lathe chuck

Order No. 10724

max. speed 3200 r.p.m 3-jaw lathe chuck

Order No. 10755

max. speed 4800 r.p.m 4-jaw lathe chuck

Order No. 10734

max. speed 3200 r.p.m 4-jaw lathe chuck

Order No. 10756

max. speed 4800 r.p.m

Precision Camlock collet chuck

work piece clamping fixture an extremely high truth of rotation is guaranteed when clamping work pieces up to a diameter of 25 mm for holding the collets No.11735 Camlock spindle holder in accordance with DIN 55029 size 4 Order No. 10779

Collet set

for Camlock collet chuck No.10779 18-pieces consisting of collets: 2-3-4-5-6-8-10-12-14-15-16-18-20-21-22-23-24-25 mm

Order No. 11735

112

Clamping tools Collet chuck

Clamping work pieces up to 16 mm work piece clamping fixture for all WABECO lathes an extremely high truth of rotation is guaranteed when clamping work pieces for holding the collets No. 11702 - No. 11716 for clamping you need clamping key No. 11726 (see page 116) Order No. 10775

Clamping-Set

Price-advantage!

16-pieces consisting of: collet chuck No. 10775 key No. 11726 14 collets from Ø 3 to 16 mm (collets see page 116)

Order No. 10778

Clamping and face plate

work piece clamping fixture clamping diameter of up to 150 mm with 4 T-slots Ø 10 mm for clamping irregularly formed work pieces Order No. 13300

Hollow spindle stop adjustable

for lathes for single and serial production quick and easy adjustment of the stop at any position of the hollow spindle the hollow spindle stop is inserted into the lathe spindle from behind and tightened by means of a patent key by the patent key the hollow spindle buffer can be tightened, loosened and be put lengthwise

for spindle bore Ø 20 mm

Order No. 13200

for spindle bore Ø 30 mm

Order No. 13201

113

Clamping tools Fixed lathe centre MT3

morse taper MT3 hardened and ground

Application: for use in the spindle nose of the main spindle. Long work pieces, as well as parts which require repeated rechucking but must still have concentricity with precision, are machined between the centres Order No. 10763

Fixed lathe centre MT2

morse taper MT2 hardened and ground

Application: for use in the tailstock, for processing of long work pieces

Order No. 10762

Live lathe centre

hardened and ground precision bearings guarantee high truth of rotation

Anwendung: for use in the tailstock, for processing of long work pieces

Morse taper MT2

Order No. 10766

Morse taper MT3

Order No. 10770

Live lathe centre MT2

8-pieces morse taper MT2 with interchangeable elements hardened and ground precision bearings guarantee high truth of rotation Order-No. 10767

Tool changer set

with tool holder MT2 for tailstock with 6 cylindrical bores Ă&#x2DC; 16 mm grey cast iron quality tool holding fixtures: 2 drill chucks with toothed ring 1 live lathe centre 1 threading attachment with 5 die holders 1 threading attachment with 7 screw tap holders

Order-No. 10798 114

Clamping tools Drill chuck with toothed ring

clamping width 1.5 - 13 mm inner taper B16

Application: for the clamping and release of the tools with key Order No. 11620

Precision quick-action drill chuck

clamping width 1 - 13 mm inner taper B16 heavy version for industrial use

Application: for fast clamping and release of the tools without key

Order No. 11623

Taper shaft for drill chuck

for milling machines with morse taper MT2 and tightening thread M10 outer taper B16 hardened and ground Order No. 11627

Taper shaft for drill chuck for lathes

with morse taper MT2 and flat tang outer taper B16 hardened and ground Order-No. 11628

Taper shaft for drill chuck SK30

with quick-release taper SK30 and tightening thread M12 outer taper B16 hardened and ground Order No. 1190750

Adapter sleeve from MT3 to MT2

with morse taper MT3 outside and morse taper MT2 inside with flat tang hardened and ground Order No. 11635

115

Clamping tools Precision spring collet chuck MT2

with morse taper MT2 and tightening thread M10 clamping range 2-16 mm hardened and ground for holding the collets No. 11702 – No. 11716

Application: suitable for clamping all mills and drills with straight shanks Order No. 11725

Precision milling clamping chuck SK30

with quick-release taper SK30 and tightening thread M12 clamping range 2-16 mm hardened and ground for holding the collets No. 11702 – No. 11716

Application: suitable for clamping all mills and drills with straight shanks Order No. 1190730

Key

for collet chuck No. 11725, No. 1190730 and No. 10775

Order No. 11726

Precision collets

double slotted with a clamping range up to 0.5 mm below nominal size, e.g. the collet 8 mm can clamp up to 7.5 mm, hardened and ground intermediate sizes upon request

Order No.

11702

117025

11703

11704

11705

11706

11707

11708

11709

11710

11711

11712

11713

11714

11715

11716

Collet Ø

2 mm

2.5mm

3 mm

4 mm

5 mm

6 mm

7 mm

8 mm

9 mm

10mm

11mm

12mm

13mm

14mm

15mm

16mm

Clamping set 16-pieces consisting of: precision spring collet chuck No. 11725 key No. 11726 14 collets from Ø 3 - 16 mm

Price-advantage! Order No. 11734 empty case

116

Order-No. 67110812

Clamping tools Direct collets MT2

tightening thread M10 hardened and ground short overhang ensures improved stiffness

Application: the collet is introduced directly into the main spindle Order No.

13001

13002

13003

13004

13005

13006

13007

13008

13009

13010

13011

13012

13013

collet Ø mm

Direct collet set MT2

13-pieces – clamping Ø from 1 to 13 mm tightening thread M10 hardened and ground short overhang ensures improved stiffness

Price advantage!

Application: the collet is introduced directly into the main spindle. Order No. 13020

Surface clamping chuck (Weldorn)

with morse taper MT2 and tightening thread M10 hardened and ground

Application: the surface clamping chuck serves the purpose of clamping tools with a lateral catching surface Ø 6 mm location hole

Order No. 1190780

Ø 8 mm location hole

Order No. 1190781

Ø 10 mm location hole

Order No. 1190782

Ø 12 mm location hole

Order No. 1190783

Ø 16 mm location hole

Order No. 1190784

Ø 20 mm location hole

Order No. 1190785

Surface clamping chuck (Weldorn)

with quick-release taper SK30 and tightening thread M12 hardened and ground Ø 16 mm location hole (not for automatic tool changer)

Application: the surface clamping chuck serves the purpose of clamping tools with a catching surface on the side Ø 6 mm location hole

Order No. 1190770

Ø 8 mm location hole

Order No. 1190771

Ø 10 mm location hole

Order No. 1190772

Ø 12 mm location hole

Order No. 1190773

Ø 16 mm location hole

Order No. 1190774

117

Clamping tools Precision multi-purpose shell end milling mandril MT2 tightening thread M10 hardened and ground with cutter retaining screw and feather key for cutter with longitudinal and transverse groove

Application: for holding of all milling tools with Ă&#x2DC; 16 mm and 22 mm bore like shell end mills, disc milling cutters, single angle milling cutters etc. morse taper MT2x16

Order No.11729

morse taper MT2x22

Order No.11736

Precision multi-purpose shell end milling mandril set MT2 consisting of: Multi-purpose shell end milling mandril MT2 Key for Multi-purpose shell end milling mandril tightening thread M10 hardened and ground with cutter retaining and feather key for cutters with longitudinal and transverse groove

Price-advantage!

Application: for holding of all milling tools with Ă&#x2DC; 16 mm and 22 mm bore like shell end mills, disc milling cutters, single angle milling cutters etc morse taper MT2x16

Order No.11731

morse taper MT2x22

Order No.11738

Precision multi-purpose shell end milling mandril SK30

with quick-release taper SK30x16 and tightening thread M12 hardened and ground with cutter retaining screw and feather key for cutters with longitudinal and transverse groove

Application: for holding of all milling tools with Ă&#x2DC; 16 mm bore like shell end mills, disc milling cutters, single angle milling cutters etc. Order No. 1190735

Key

118

for shell end milling mandril

No. 11729 and No. 1190735

Order No. 11730

No. 11736

Order No. 11737

Clamping tools Mandril collars

for Multi-purpose shell end milling mandril No.11729

Application: Since shell end mills, disc milling cutters, single angle milling cutters and metal saw blade come in all various widths, these collars are necessary in combination with the shell end milling mandril.

Order No. bore d1 mm width b2 mm

11641

11642

11645

11647

11649

Mandril collars set

5-pieces description see: No. 11641 up to No. 11649 for multi-purpose shell end milling mandril No.11729

Price advantage! Order No. 11650

Precision multi-purpose shell end milling mandril set

9-pieces consisting of: Multi-purpose shell end milling mandril MT2 with morse taper MT2x16 Key for multi-purpose shell end milling mandril Mandril collars set 5-pieces Face milling cutter HSS Ă&#x2DC; 40 mm, width 40 mm (see also page 136) Metal circular saw blade HSS outer -Ă&#x2DC;63 mm, width 2mm (see also page 136)

Price advantage! Order No. 11733

119

Clamping tools Threading chuck assembly

for threading from M2 to M6 morse taper MT2 and flat tang with drill chuck with toothed ring automatic forward and reverse motion

Application: for clamping in drilling and milling machines which use spindle sleeve feed, and where the turning direction of the drilling or milling spindle can not be switched to left hand operation Order No. 11680

Threading chuck assembly

for threading from M3 to M12 morse taper MT2 and flat tang torque of sliding clutch is 4-fold adjustable automatic forward and reverse motion with 2 rubber flex grips with adjustable safety sliding clutch - protects the tap from breakage

Disc cutter with bevelled blade

morse taper MT2 and flat tang grooving capacity 30 â&#x20AC;&#x201C; 300 mm infinitely variable adjustment of the diameter with drawing cut, i.e. the blade does not catch material strength up to approx. 5 mm drill hole 5 mm

Application: for clamping in drilling and milling machines. For the precise cutting out of holes or discs. Order No. 11686 replacement blade

120

Order No. 11687

Clamping tools Standard universal boring head

head- Ø 50 mm with morse taper MT2 and tightening thread M10 location hole 12 mm hardened and ground accuracy of feed 0.02 mm vertical and horizontal use

Application: e.g. setting holes,cuts etc. also for use in the tailstock of lathes

Order No. 11666

Standard universal boring head

head- Ø 75 mm with morse taper MT2 and tightening thread M10 location hole 20 mm 1 adapter sleeve from shaft Ø 20 mm to 12 mm hardened and ground accuracy of feed 0.02 mm vertical and horizontal use

Application: e.g. setting holes,cuts etc.also for use in the tailstock of lathes Order No. 11667

Boring bar set

9-pieces ground and reinforced shaft carbide tipped

Application: turning inside diameters from 8 mm upwards, boring work with the boring head shaft Ø 10 mm

Order No. 11670

shaft Ø 12 mm

Order No. 11671

121

Clamping tools Precision Universal boring head

head-Ø 50 mm boring tools 2 boring bars, carbide tipped with shaft Ø 12 mm 1 tool holder for square tool holder bit with morse taper MT2 and tightening thread M10 hardened and ground accuracy of feed 0.01 mm vertical and horizontal use in a box

Application: e.g. setting holes, cuts etc. also for use in the tailstock of lathes

Order No. 11665

Precision Universal boring head

head-Ø 80 mm carbide tipped boring tools 3 boring bars, shaft Ø 10 mm 3 boring bars, shaft Ø 16 mm 1 tool holder for square tool holder bit 1 adapter sleeve from shaft Ø 16 to 10 mm morse taper MT2 and tightening thread M10 hardened and ground accuracy of feed 0.01 mm vertical and horizontal use in a box

Application: e.g. setting holes, cuts etc. also for use in the tailstock of lathes

Order No. 11668 122

Clamping tools Universal level and boring head

morse taper MT2 and tightening thread M10 incl. adapter sleeves 4 – 8 – 12 mm traverse feed and rapid return traverse due to buffers, which can be switched off automatically due to stop with self-starting carriage travel and automatic stop automatic feed ensures the even feed of the tools adjustable guides adjustable stops hardened and ground guaranteed ultimate precision

Technical data: outer Ø max. cross slide adjustment fine feed rapid motion mm/r.p.m. automatic feed motion/revs. max. bore Ø and level surface

90 mm 38 mm 0.01 mm 2 mm 0.02, 0.04, 0.06 and 0.12 mm 150 mm

Application: on all milling and drilling machines, for transverse turning, hollowing out, recessing, turning outside diameters, relieving, making grooves, taper turning, thread cutting etc. Order No. 11669

123

Clamping tools Square turret tool-post

tool clamping device for a maximum of 4 machining tools with a tool height of 12 mm

for D4000 E

Order No. 10412

for D6000 E

Order No. 10612

Quick-change tool holder, basic body

very precise tool holder rapid tool changer the tool edge always returns to exactly the same position after the holder has been changed the repeating accuracy is 0.01 mm the height of the tool cutting tip can be adjusted quickly and simply by means of an adjusting screw on each tool holder

for D2000E/D2400E/D3000E/D4000E

Order No. 10780

for D6000 E

Order No. 10785

Holder for drill steel

for cylindrical tools like drill steel

12 mm for D2000E/D2400E/D3000E/D4000E

Order No. 10781

20 mm for D6000E

Order No. 10786

Parting tool holder

for holding of the parting tool No. 10790

for D2000E/D2400E/D3000E/D4000E

Order No. 10782

for D6000E

Order No. 10787

Holder for turning steel

124

for holding of rectangular tools

12 mm for D2000E/D2400E/D3000E/D4000E

Order No. 10783

20 mm for D6000E

Order No. 10788

Clamping tools Holder for boring bars

for holding of small boring bars

Ă&#x2DC; 15 mm for D2000E/D2400E/D3000E/D4000E

Order No. 10784

Ă&#x2DC; 20 mm for D6000E

Order No. 10789

Parting tool

suitable for tool holder No. 10782 and No. 10787 for cutting in grooves and cutting of lengths of work pieces

Order No. 10790

Quick-change tool holder set 5-pieces consisting of: quick-change tool holder, basic body holder for drill steel parting tool holder holder for turning steel parting tool

Price advantage!

for D2000E/D2400E/ D3000E/D4000E

Order No. 10791

for D6000E

Order No. 10792

Quick-change tool holder set 5-pieces consisting of: 1x quick-change tool holder, basic body 1x holder for drill steel 3x holder for turning steel

Price advantage! for D2000E/D2400E/ D3000E/D4000E

Order No. 10793

for D6000E

Order No. 10794

125

Cutting tools Universal carbide tipped tool set

6-pieces with carbide tips high cutting speeds and short production times the long service life of carbide metal reduces tool replacement all turning chisels have precision-ground cutting edges and flanks

cross section 10 x 10 mm

Order No. 10910

Universal carbide tipped tool set

10-pieces with carbide tips high cutting speeds and short production times the long service life of carbide metal reduces tool replacement time all paring chisels have precision-ground cutting edges and flanks

cross section 8 x 8 mm

Order No. 10911

cross section 10 x 10 mm

Order No. 10912

cross section 12 x 12 mm

Order No. 10913

Parting tool

with carbide tip

cross section 8 x 8 mm

Order No. 109111

cross section 10 x 10 mm

Order No. 109101

Inside turning tool

with carbide tip

cross section 8 x 8 mm

Order No. 109112

cross section 10 x 10 mm

Order No. 109102

Offset turning tool 90째

with carbide tip

cross section 8 x 8 mm

Order No. 109113

cross section 10 x 10 mm

Order No. 109103

Curved turning tool 45째

with carbide tip

cross section 8 x 8 mm

Order No. 109114

cross section 10 x 10 mm

Order No. 109104

Outside thread turning tool 60째

with carbide tip

cross section 10 x 10 mm

Order No. 109105

Face turning tool

with carbide tip

Cross section 8 x 8 mm 126

Order No. 109117

Cutting tools HSS Tipped tool set

8-pieces all turning chisels have precision-ground cutting edges and flanks 1 1 1 1 1

x x x x x

left hand turning tool outside thread turning tool 60° - 55° curved rough turning tool thread cutting chisel 60° - 55° inside thread turning tool 60° - 55°

1 x right hand turning tool 1 x groove turning tool 1 x drill turning chisel

cross section 4 x 4 mm

Order No. 10915

cross section 8 x 8 mm

Order No. 10916

cross section 10 x 10 mm

Order No. 10917

Clamping holder set

for indexable inserts

6-pieces with key each chisel with indexable insert compatible indexable inserts for replacement see No. 10865 1 1 1 1 1 1

x x x x x x

left hand turning chisel right hand roughing chisel pointed turning chisel right hand turning chisel right hand face turning chisel boring bar

cross section 8 x 8 mm

Order-No. 10860

cross section 10 x 10 mm

Order-No. 10861

Left hand turning chisel

with indexable insert compatible indexable inserts for replacement see No. 10865

cross section 8 x 8 mm

Order No. 108601

cross section 10 x 10 mm

Order No. 108611

Right hand turning chisel

with indexable insert compatible indexable inserts for replacement see No. 10865

cross section 8 x 8 mm

Order No. 108602

cross section 10 x 10 mm

Order No. 108612

Right hand roughing chisel

with indexable insert compatible indexable inserts for replacement see No. 10865

cross section 8 x 8 mm

Order No. 108603

cross section 10 x 10 mm

Order No. 108613

Right hand face turning chisel

with indexable insert compatible indexable inserts for replacement see No. 10865

cross section 8 x 8 mm

Order No. 108604

cross section 10 x 10 mm

Order No. 108614 127

Cutting tools Pointed turning chisel

with indexable insert compatible indexable inserts for replacement see No. 10865

cross section 8 x 8 mm

Order No. 108605

cross section 10 x 10 mm

Order No. 108615

Boring bar

with indexable insert compatible indexable inserts for replacement see No. 10865 right hand cutting for inside turning

Ă&#x2DC; 8 mm

Order No. 108606

Ă&#x2DC; 10 mm

Order No. 108616

Carbide tipped indexable inserts set

consisting of 5 replacement plates carbide quality 4 cutting edges

pack. unit: 5 pieces

Pointed turning chisel

Order No. 10865

industrial quality

cross section 10 x 10 mm right hand cutting, particularly suitable for metric threading and longitudinal turning Order No. 10820

compatible indexable insert pack. unit: 5 pieces

Order No. 10830

Offset face turning chisel industrial quality

cross section 10 x 10 mm right hand cutting, particularly suitable for facing Order No. 10821

compatible indexable insert pack. unit: 5 pieces

Order No. 10833

Offset turning chisel for corner work industrial quality

cross section 10 x 10 mm right hand cutting, particularly suitable for longitudinal turning Order No. 10822

compatible indexable insert pack. unit: 5 pieces

128

Order No. 10830

Cutting tools Straight turning chisel industrial quality

cross section 10 x 10 mm right hand cutting, particularly suitable for rough turning and longitudinal turning Order No. 10823

compatible indexable insert pack. unit: 5 pieces

Order No. 10831

Curved turning chisel industrial quality

cross section 10 x 10 mm right hand cutting, particularly suitable for longitudinal turning and facing Order No. 10824

compatible indexable insert pack. unit: 5 pieces

Order No. 10832

Parting tool holder incl. blade

blade 1.5 mm

cross section 8 x 8 mm

Order No. 10837

cross section 10 x 10 mm

Order No. 10835

replacement blade

Order No. 10836

Punching set

8-pieces - Ă&#x2DC; 1.6 - 2.4 - 3.2 - 4.6 - 4.8 - 5.6 - 6.4 - 8.0 total length 100 mm 20 mm mandril length

Order No. 13290

Magnetic pick-up tool

telescopes to 630 mm magnet-Ă&#x2DC; 11 mm

Order No. 13980

129

Cutting tools Knurling tool cross section 12 x 12 mm self-centering with 2 knurling wheels knurling wheels: width 9.5 mm, knurling wheel Ø 19 mm

Application: For clamping in lathes. Used to contour spindles, screws, nuts etc. Order No. 10920 replacement wheel

Order No. 10922

Knurling pliers cross section 10 x 10 mm self-centering with 2 knurling wheels knurling wheels: width 9.5 mm, knurling wheel Ø 19 mm

Application: for clamping in lathes. Used to contour spindles, screws, nuts etc. The working pressure is set on the tool in order to avoid too much pressure on the machine. Order No. 10921 replacement wheel

Order No. 10922

Combination drill and countersink spirally-fluted ground 60° countersinking angle right hand cutting

Application: the use of combination drills and countersinks is essential for exactly centred bores in metal. With this tool, both face ends of the work piece receive the appropriate centre hole when turned between the centres. It is also suitable as a preparatory tool for maintaining the exact drilling position. nominal Ø mm

Order No.

1.00

10841

2.00

10842

2.50

10843

5.00

10845

Price advantage!

Combination drill and countersink set

4-pieces description see: No. 10841 up to No. 10845 Order No. 10846

130

Cutting tools Universal high performance inserted tooth milling cutter

industrial quality 4 cutters outer Ø 40 mm location hole Ø 16 mm with clamping screw and screw driver suitable to multi-purpose shell end milling mandril No.11729 very good swarf removal rate due to positive cutting insert location Order No. 11875

Example of use

Carbide indexable inserts for inserted tooth milling cutter pack. unit: 10 pieces

Order No. 11876

Countersink set

90° HSS

6-pieces with 3 cutters with straight shank right hand cut

Application: for countersinking flat-headed screws free of chatter marks and for countersinking and removing burr sinker Ø mm

6.3

8.3

10.4

12.4

16.5

20.5

Order No.

shank Ø mm

11989

Countersink and burr remover

90° HSS

5-pieces with cross hole with straight shank

Application: for trimming and countersinking bores. Due to the special cutting angle, the swarf is easily shelled. The swarf is led safely through the slanted hole, and any damage to the work piece can be avoided.

sinker Ø mm

Order No.

shank Ø mm

11990

for bores mm

1-4

2-5

5-10

10-15

15-20

Spot facer set

HSS

7-pieces with straight shank with solid pilot

Application: for through holes, for the countersinking of cheese heads screws for screws

M10

M12

Order No.

shank Ø mm

11991

dowel pin Ø

3.2

4.2

5.2

6.2

8.2

10.2

12.2 131

Cutting tools "TITAN" coated slotting end mills short with straight shank 2 cutters straight fluted 1 bit cuts to the middle on the front face, therefore also suitable for drilling following and lateral displacement

Application: for drilling and milling e.g. of feather key grooves Order No.

11810

11811

11812 11813 11814 11815 11816 11817 11818 11819 11820

cutter Ø mm

shank Ø mm

Set of general purpose slotting end mills Solid carbide 5-pieces with straight shank 2 cutters helically fluted very high endurance 1 bit cuts to the middle on the front face, therefore suitable for drilling and then lateral displacement

Application: for drilling and milling e.g. of feather key grooves cutter Ø mm

Order No.

shank Ø mm

11826

"TITAN" coated set of slotting end mills

Price-Advantage!

11-pieces short with straight shank 2 cutters straight fluted 1 bit cuts to the middle on the front face, therefore suitable for drilling and then lateral treatment

Application: for drilling and milling e.g. of feather key grooves

cutter Ø mm

Order No.

shank Ø mm

11825

"TITAN" coated shaft roughing mill

with straight shank 4 cutters roughing and knurling teeth characteristics, relief ground

Application: for roughing deep grooves and contour milling, not suitable for drilling Order No.

132

11850

11851

11852

11853

11854

cutter Ø mm

shank Ø mm

Cutting tools "TITAN" coated shell end mills

short with straight shank 4 cutters helically fluted

Application: for deep grooves and contour milling, not suitable for drilling Order-No.

11829

11830

11831

11832

11833

11834

11835

11836

11837

11838

cutter Ø mm

shank Ø mm

Set of general purpose shell end mills Solid carbide

5-pieces with straight shank 4 cutters helically fluted very high endurance

Application: for deep grooves and contour milling, not suitable for drilling cutter Ø mm

Order No.

shank Ø mm

11869

"TITAN" coated set of shell end mills

9-pieces short with straight shank 4 cutters helically fluted

Application: for deep grooves and contour milling, not suitable for drilling

Price-advantage! cutter Ø mm

Order No.

shank Ø mm

11843

"TITAN" coated set of shell end mills

industrial quality 12-pieces 6 slotting end mills - 2 cutters 6 shell end mills - 4 cutters helically fluted 1 bit cuts to the middle on the front face, therefore also suitable for drilling following lateral displacement (slotting end mills) in a wooden case for a better work piece surface high tool endurance, double cutting efficiency substantially less wear in comparison with HSS mills cutrer Ø mm 2 cutter

Order No.

cutter Ø mm 4 cutter

11873

shank Ø mm

12 133

Cutting tools "TITAN" coated set of shell end mills

industrial quality 20-pieces 10 slotting end mills - 2 cutters 10 shell end mills - 4 cutters helically fluted 1 bit cuts to the middle on the front face, therefore also suitable for drilling following lateral displacement (slotting end mills) in wooden case for a better work piece surface high tool endurance, double cutting efficiency substantially less wear in comparison with HSS mills

Price Advantage! cutter Ø mm 2 cutters

Order No.

cutter Ø mm 4 cutters

11870

shank Ø mm

Radius cutter set

HSS

5-pieces with straight shank 4 cutters 1 bit cuts to the middle on the front face, therefore also suitable for drilling following lateral displacement

Application: for the milling of semi-circular grooves, rounding off of edges, contour milling cutter Ø mm

Order No.

shank Ø mm

11885

2.0

2.5

radius mm

Slot cutter set

HSS

9-pieces with straight shank cross toothed cutting on the perimeter

Application: for milling curved washer grooves or for milling small slits and grooves

Ø mm

134

10.5

19.5

22.5

25.5

28.5

32.5

Order No.

cutter with mm

11888

shank Ø mm

Cutting tools Angular milling cutter set

HSS

5-pieces with straight shank cutting on the perimeter and on the front straight toothed

Application: for the milling of small dovetail guides, for breaking edges

Ø mm

Order-No.

shank Ø mm

11887

angle of mill

60°

Single-corner rounding cutter set

HSS

8-pieces with straight shank right hand cut straight toothed

Application: for the milling of round outer edges and guides radius mm

Order-No.

shank Ø mm

11889

Hard metal milling cutter with diamond point

14-pieces with straight shank

Application: suitable for boring and milling with high revolution

Ø mm

0.7 0.8

shank Ø mm

0.9

1.0

1.1

1.2

1.3 1.4 3

Shell type single angle milling cutters

1.5

1.6

1.7

1.8

1.9

2.0

Order-No.

11890

HSS

with longitudinal groove cutting on the perimeter for clamping on shell end milling mandril No. 11729

Application: milling e.g. angular guides (dovetail) Ø mm

bore mm

angle of mill

Order-No.

45°

11910

60°

11911

135

Cutting tools Face milling cutters

HSS finishing cutter with smooth toothed wheels cuts on the perimeter and on the front fine toothed with longitudinal and transverse groove for clamping on shell end milling mandril No. 11729

Application: for roughing corners and end faces Ø mm

width mm

bore mm

Order No.

11920

11921

11922

Face milling cutters

HSS roughing cutter with roughing toothwork cuts on the perimeter and on the front roughing and knurling toothed characteristics relief ground with longitudinal and transverse groove for clamping on shell end milling mandril No. 11729

Application: for roughing corners and end faces Ø mm

width mm

bore mm

Order No.

11925

Side milling cutters

HSS cuts on three sides cross toothed with longitudinal groove for clamping on shell end milling mandril No. 11729

Application: for extremely long grooves

Ø mm

width mm

bore mm

Order No.

11930

11931

11932

11933

11934

Metal slitting saws HSS

with lateral free grinding fine toothed for clamping on shell end milling mandril No. 11729

Application: for cutting into lengths and slitting work pieces

136

outer Ø mm

width mm

bore mm

Orderl No.

11951

11952

Cutting tools Tooth form cutters

HSS

with longitudinal groove for clamping on shell end milling mandril No. 11729 a set of 8 cutters per module

Application: milling of toothed wheels module

diameter Ø

bohre mm

Order No.

0.5

11940

0.7

11941

0.75

11942

11943

1.25

11944

"TITAN" coated step drill set

5-pieces with straight shank with 2 cutters with centre drill tip

Application: the boring of the thinnest sheet steel without pre-boring, boring without burr and deforming the sheet, bores and removes burr at the same time with the next drill step steps Ø mm

4-12

4-20

5-28

4-30

4-39

Order No.

shank Ø mm

11880

Hand reamer set adjustable HSS

11-pieces with straight shank and square right-hand cutting

Application: for the reaming of bores

Order No. 13240 total length mm

adjustable range Ø mm

Hand reamer

138

145

163

170

175

185

200

225

250

275

300

11.90

13.49

15.00

16.66

18.25

19.84

21.43

23.81

27.00

30.00

34.10

13.49

15.00

16.66

18.25

19.84

21.43

23.81

27.00

30.00

34.10

38.00

adjustable HSS

Order No. total length mm adjustable range Ø mm

13241

13242

13243

13244

13245

13246

13247

138

145

163

170

175

185

200

11.90 - 13.49 13.49 - 15.00 15.00 - 16.66 16.66 - 18.25 18.25 - 19.84 19.84 - 21.43 21.43 - 23.81

137

Cutting tools Tap

DIN 352 right hand cutting for metric threads Order No.

30090

30091

30092

30093

M1.5

M2.5

thread

Hand taps

HSS

3-piece set consisting of taper tap, second tap and third tap DIN 352 right hand cutting for metric threads Order No.

30103

30104

30105

30106

30108

30110

30112

M10

M12

thread

Round dies

HSS

Ă&#x2DC; 25 mm right hand cutting for metric threads pre-slitted (closed version) Order No.

30203

30204

30205

30206

30208

30210

30212

M10

M12

thread

Taps single cut

HSS

DIN 352 right hand cutting Order No.

30303

30304

30305

30306

30308

30310

30312

M10

M12

thread

Die stock

Ă&#x2DC; 25 x height 9 mm for the holding of round dies Order No. 30500

Adjustable tap wrench

size 11/2 for taps M3-M12

Application: for the clamping of tools with square, e.g. hand tap DIN 352 and hand reamer DIN 206 Order No. 30600 138

Cutting tools Miniature thread cutting set M1 â&#x20AC;&#x201C; M2.5

30 -pieces in plastic box 9 round dies: M1 - M1.1 - M1.2 - M1.4 - M1.6 - M1.8 - M2 - M2.2 - M2.5 18 taps M1 - M2.5 1 die stock 2 holders for clamping the hand tap Order No. 35430

Tap and die set

HSS HSS 31-pieces in plastic box industrial quality DIN model dies HSS M3-4-5-6-8-10-12 hand taps HSS M3-4-5-6-8-10-12 (3-pieces per set consisting of taper tap, second tap and third tap) 1 die stock Ă&#x2DC; 25 mm 1 adjustable tap wrench size 11/2 1 screw driver

Order No. 35411

Professional tap and die set

HSS

44-pieces in plastic box industrial quality DIN model dies HSS M3-4-5-6-8-10-12 hand taps HSS M3-4-5-6-8-10-12 (3-pieces per set consisting of taper tap, second tap and third tap) die stocks 20x5, 20x7, 25x9, 30x11, 38x14 mm adjustable tap wrenches sizes 1 and 2 twist drills for core removing holes HSS Ă&#x2DC; 2.5 - 3.3 - 4.2 - 5.0 - 6.8 8.5 - 10.2 mm thread gauge 24 blades 1 screw driver

Order No. 35501

139

Cutting tools Tapping drill and hand taps set

HSS

29-pieces hand taps M3-4-5-6-8-10-12 (3-pieces per set consisting of taper tap, second tap and third tap) 1 adjustable tap wrench size 1½ tapping drill HSS with straight shank right hand cut drill Ø 2.5 - 3.3 - 4.2 - 5.0 - 6.8 - 8.5 - 10.2 in metal box

Order No. 35600

Tapping drill set

HSS 19-pieces with straight shank right hand cut drill range 1 – 10 mm pitch 0.5 mm in metal box

Order No. 35610

Thread cutting attachment

without machine vice

140

consisting of: drill stand tool holder for taps - clamping range 2.0 – 5.0 mm adjustable tap wrench size 1½ for the exact angular positioning of the tap height adjustable extension arm adjustable depth of thread drill stand column can be swivelled 360° holder Euro standard 43 mm

Bestell-No. 35800

Order No.35,00 35800 €

Vices All steel vices

adjustable play-free guides hardened and ground steel jaws groove for removal of chips large ground anvil with pipe gripping jaws, sizes 100 – 175 mm

Professional width of jaws mm

opening mm

opening depth mm

anvil mm

weight kg

Order No.

70 x 45

2.7

40101

100

88 x 59

5.0

40102

125

116 x 80

10.5

40103

150

132 x 90

14.5

40104

175

132 x 90

15.00

40105

Swivel base

suitable for all steel vices No. 40102 and No. 40103 the vice can be rotated 360° on this device and can be fixed in any position without being moved for 100 mm

Order No. 40112

for 125 mm

Order No. 40113

Unit for adjustment of height

suitable for steel vices No. 40102, No. 40103 and No. 40104 can be rotated 360° lift inset which can be removed incl. pressure spring. The spring serves to balance the weight of the vice suitable for all work benches working height can be adapted quickly and easily to suit any person’s height

size clamping plate

centre distance clamping bores

Ø clamping bores

height adjustment

Order No.

130 x 130 mm

78 - 108 mm

13 mm

300 mm

40118

Forged steel vices

forged from steel adjustable play-free guides hardened and ground steel jaws large ground anvil with pipe gripping jaws large clamping depth between rail and jaw machined guide surfaces width of jaws mm

opening mm

opening depth mm

weight kg

Order No.

100

5.8

40002

120

11.0

40013

140

160

19.0

40014

160

170

20.5

40016 141

Vices Aluminium protecting and pipe gripping jaws

suitable for all types of vices price per pair

for 100 mm

Order No. 40122

for 125 mm

Order No. 40123

for 150 mm

Order No. 40124

Plastic protecting and pipe gripping jaws

magnetic suitable for all types of vices price per pair

for 100 mm

Order No. 40612

for 125 mm

Order No. 40613

for 150 mm

Order No. 40614

Parallel vices

with steel jaws trapezoidal threaded spindle table clamp

width of jaws mm

opening mm

opening depth opening of the mm clamp mm

weight kg

Order No.

0.6

40500

0.9

40502

weight kg

Order No.

2.5

40503

Precision mechanics bench vice

142

trapezoidal threaded spindle cast iron with swivel base

width of jaws mm

opening mm

opening depth opening of the mm clamp mm 35

Vices Machine vice with quick-action device

with horizontal and vertical prism for round bars open base plate for clamping or piercing of work pieces

width of jaws mm

opening width mm

height of jaws mm

weight kg

Order No.

0.54

40521

Machine vice with quick-action device

with double-column guide with protective jaws made of rubber with horizontal and vertical prism for round bars open base plate for clamping or piercing of work pieces

width of jaws mm

opening width mm

height of jaws mm

weight kg

Order No.

100

1.75

40523

Machine vices

1 rigid jaw with horizontal and vertical prism for round bars 1 moveable jaw open base plate for clamping or piercing of work pieces

width of jaws mm

opening width mm

height of jaws mm

weight kg

Order No.

3.8

40526

100

4.4

40527

120

110

7.2

40528

143

Vices Precision quick-action machine vices

width of jaws opening width height of jaws mm mm mm

with wide clamping range made of high-quality grey cast iron hardened, ground and interchangeable steel jaws guiding surfaces ground quick adjustment of the vice without tools using a manual lock which can be engaged swivel base with degree scale No. 40570 without swivel base No. 40575 with swivel base

total length mm

total height mm

total width mm

weight kg

Order No.

100

125

340

100

10.6

40570

100

125

340

113

100

13.6

40575

Precision machine vices

width of jaws mm

Opening width height of jaws mm mm

made of high-quality grey cast iron with adjustable guides hardened, ground and interchangeable steel jaws guiding surface ground swivel base with degree scale 360째 rotation

total length mm

height with swivel base

weight kg

Order No.

100

240

118

10.0

40540

125

370

125

16.4

40541

individual prism jaw for No. 40540

405401

individual prism jaw for No. 40541

405411

Precision 1-axis machine vice

144

made of high-quality grey cast iron with adjustable guides hardened, ground steel jaws ground guide surface 360째 rotation

width of jaws mm

opening width mm

height of jaws mm

length mm

height mm

weight kg

Order No.

197

4.0

40585

Vices Precision 2-axis machine vices

made of high-quality grey cast iron with adjustable guides hardened, ground steel jaws ground guide surface degree scale for both axes 360° rotation 90° horizontal vertical swivel capacity

width of jaws mm

opening width mm

height of jaws mm

length mm

height mm

weight kg

Order No.

200

3.8

40580

278

120

9.6

40581

Precision 3-axis articulated vice

made of high-quality grey cast iron with adjustable guides hardened, ground steel jaws ground guide surface degree scale for all 3 axes 360° rotation 90° horizontal vertical swivel capacity 45° left/right swivel capacity the vice can be inclined or swivelled as required so that every position to the machine can be taken up

width of jaws mm

opening width mm

height of jaws mm

length mm

height mm

weight kg

Order No.

170

125

4.2

40565

Precision 3-axis machine vices

made of high-quality grey cast iron with adjustable guides hardened, ground steel jaws guiding surface ground degree scale for all 3 axes 360° rotation 90° horizontal and vertical swivel capacity 45° left/right swivel capacity

width of jaws mm

opening width mm

height of jaws mm

length mm

height mm

weight kg

Order No.

197

120

4.6

40567

280

155

13.0

40568

100

330

195

24.0

40569 145

Vices Precision 3-axis machine vices

made of high-quality grey cast iron with adjustable dovetail guideways hardened, ground and interchangeable steel jaws guiding surface ground degree scale for all 3 axes 360째 rotation 90째 horizontal and vertical swivel capacity 45째 left/right swivel capacity

width of jaws mm

opening width mm

height of jaws mm

length mm

height mm

weight kg

Order No.

400

150

16.0

40560

100

105

460

170

30.0

40561

individual prism jaws for No. 40560

405601

Precision low tension vices

made of hardened steel polished on all sides with prism jaws machining can be carried out on all 4 sides low tension clamping system for high accuracy accuracy 0.005 mm with fast adjustment

width of jaws

opening width

height of jaws

length

weight

Order No.

0.3

40588

148

1.9

40590

100

170

3.2

40591

125

220

7.3

40592

Precision machine vices

146

made of hardened steel polished on all sides with threaded spindle with prism jaws machining can be carried out on all 4 sides accuracy 0.005 mm

width of jaws mm

opening width mm

height of jaws mm

length mm

height mm

weight kg

Order No.

155

3.0

40596

100

210

5.0

40597

Vices Precision 2-axis machine vice

made of hardened steel hardened and ground jaws ground guide surface degree scale on all axes 360° rotation can be swivelled ± 45° accuracy 0.005 mm

width of jaws mm

opening width mm

height of jaws mm

length mm

height mm

weight kg

Order No.

190

140

12.3

40599

Precision low-tension vice can be swivelled

90° swivel capacity made of hardened steel polished on all sides with prism jaws low-tension clamping system for high precision accuracy 0.005 mm

width of jaws mm

Opening width mm

height of jaws mm

length mm

height mm

weight kg

Order No.

100

190

103

7.5

40710

Work piece set tool

anodized for use on drilling and milling machines 5 axes infinitely variable rotable and slideable can be used as inside and outer buffer 360° rotation

Order No. 40810

147

Vices Precision parallel base

9 pairs one pair of each (dimensions in cross section): 8.5 x 14 mm, 8.5 x 16 mm, 8.5 x 20 mm, 8.5 x 24 mm, 8.5 x 30 mm, 8.5 x 32 mm, 8.5 x 36 mm, 8.5 x 40 mm, 8.5 x 44 mm hardened and ground accuracy 0.01 mm stop and base for clamping total length 150 mm

Application: used as parallel base plates to fix work pieces in machine vices and as buffers. Used as parallel underlay, for work pieces or for vices or surface plates, they are indispensable for the base of work pieces. Order No. 11660

Precision wave-shaped parallel base

8 pairs 2 mm ascent from 9â&#x20AC;&#x201C;23 mm, height 0.5 mm spring steel hardened and ground total length 110 mm accuracy 0.01 mm

Application: helps to save time when clamping the work piece for grinding, milling, boring etc. No swarf remains on the surface Order No. 11661

Clamping tool kit

58-pieces for clamping in work pieces arranged in practical box contents: 6 step clamps 12 step blocks with stepped teeth 24 studs 4 coupling nuts 6 T-nut blocks 6 flange nuts

for width 10 mm of T-slot and M8 thread suitable for dividing attachment No. 11501 - 11505 - 11510 - 11512 and cross support No. 24410

Order No. 24417

for width 12 mm of T-slot and M10 thread suitable for all WABECO milling machines

Order No. 24413

for width 14 mm of T-slot and M12 thread

Order No. 24418

for width 16 mm of T-slot and M14 thread

Order No. 24419

T-nut blocks

148

for width 10 mm of T-slot and thread M8

pack. unit: 4 pieces

Order No. 24429

for width 12 mm of T-slot and thread M10

pack. unit: 4 pieces

Order No. 24411

Arbor press Arbor press

force of pressure No. 13400 1 t No. 13401 2 t body made of high-quality grey cast iron

Application: for the clamping and pressing of ball bearings, bushing, mandrils, pins etc., for straightening and bending and broaching with broaching tools

Order No.

13400

13401

max. size of work piece mm

145

215

extension arm mm

100

142

25 x 25

31 x 31

table-Ă&#x2DC;mm

120

165

dimensions

130x260x320

170x450x420

17.0

45.0

slide size mm

(W x D x H) weight kg

Keyway cutting set

HSS

ground from solid

Application: quick, precise production of exact keyways in bores (toothed wheels, v-belt pulleys etc.). Can be used for hand presses, arbor presses and broaching machines. Fast and exact broaching process. Special ground toothing ensures clean surface. By means of guide bushes and additional insets, exactly centred keyways with the exact size can be produced. Suitable for the processing of steel, cast iron, aluminium, brass etc.

Illustration Order No. 13411

keyway

total length

guide bush for bore-Ă&#x2DC;

Order No.

2x2

130

6 - 8 - 10

13410

3x3

130

6 - 8 - 10

4x4

150

12 - 14 - 15 - 16

5x5

150

12 - 14 - 15 - 16

6x6

300

18 - 19 - 20 - 22

8x7

300

25 - 26 - 28 - 30

13411

149

Grinder Universal tool grinder

Standard accessories: wheel dresser with industrial diamond cup wheel made of aluminium oxide Ø 100 mm 5 collets Ø 4 - 6 - 8 - 10 and 12 mm operating tools machine lamp the universal index head is provided with a ratchet disc, which allows 24 fixing positions to be set universal clamping head with a manually pivotable tool holder spindle engages either at every 15° or permits free pivotable movement so that any particular angle or shape can be obtained

Application: For grinding single lip cutters of special lip shapes. The grinding of face cutting edges of end mills and T-slot cutters as well as radius form cutters is also possible. The optional accessories are suited for grinding twist drills, cutters and turning chisels made of HSS and carbide metals. Order No. 14600 Technical Data input power Spindle speed

0.25 kW, 230 V, 50 Hz 5100 min-1

taper angle

0 - 180°

relief angle

1 - 45°

negative angle adjustment

0 - 26°

tool support lateral adjustment

10 – 0 – 10 mm

transversal displacement

40 mm

adjustment for relief grinding

0 – 45°

fine adjustment in longitudinal direction

15 mm

fine adjustment of grinding head

10 mm

dimensions (l x w x h) weight

450 x 400 x 350 mm 45 kg

Grinding fixture for twist drills

a functional device for grinding twist drills of 3 to 18 mm Ø and sharp angles of 90° to approx. 120°. the relief angle is optionally adjustable. Order No. 14610

150

Grinders Grinding fixture for end mills replaces the conventional tool support the end mills get chucked in the collets (see below) the adjustable stop rod allows the grinding of end mills with any the number of cutting edges

Order No. 14611

Grinding fixture for turning chisels

the functional chisel holder for rectangular and quadrate tools up to 20 mm height perfect for the manufacturing and grinding of turning and shape cutting tools

Order No. 14612

Diamond cutting wheel Ø 100 grain 100 for the grinding of carbide metals

Order No. 14620

Boron nitride (CBN) grinding wheel

Ø 100 grain 200 fits for grinding HSS tools as the edge zone structure is scarcely impaired

Order No. 14625

Collets

to be inserted into the universal index head or the grinding fixture for end mills

Order No.

14640

14641

14642

14643

14644

14645

14646

14647

14648

14649

Collet Ø

1 mm

1.5 mm

2 mm

3 mm

4 mm

5 mm

6 mm

7 mm

8 mm

9 mm

Order No.

14650

14651

14652

14653

14654

14655

14656

14658

14660

14665

Collet Ø

10 mm

11 mm

12 mm

13 mm

14 mm

15 mm

16 mm

18 mm

20 mm

25 mm

151

Grinders Quality double grinder

for metal working extremely quiet running motor adjustable work piece holder grinder disk Ø 150 x 25 mm 1 grinder wheel fine grain 60 1 grinder wheel coarse grain 36 speed 2850 r.p.m. input power 375 W, 230V, 50Hz dimensions (w x d x h) 340 x 210 x 240 mm weight 10.4 kg

Order No. 14200

Replacement grinding discs grinding disc Ø 150 x 25 mm coarse grain 36 grob

Order No. 14210

grinding disc Ø 150 x 25 mm fein grain 60 fein

Order No. 14211

Disc grinder

for metal and wood working mitre gauge swivelling from -60° to +60° exhaust nozzle for the connection of an exhaust equipment grinding table 438 x 156 mm, swivelling from -20° to + 45° grinding disc Ø 305 mm (adhesive) motor power 900 W, 230V, 50Hz speed 1450 r.p.m. dimensions (w x d x h) 475 x 440 x 435 weight 39.0 kg

Order No. 14400

Replacement grinding discs grinding disc Ø 305 mm grain 60

pack. unit: 5 pieces

Order No. 14401

grinding disc Ø 305 mm grain 80

pack. unit: 5 pieces

Order No. 14402

grinding disc Ø 305 mm grain 100

pack. unit: 5 pieces

Order No. 14403

grinding disc set consisting of: 5 pieces grain 60, 80 and 100 each

152

Order No. 14410

Sheet metal forming Folding press

for clamping in a vice for sheet work for sheet steel up to 1.2 mm for aluminium sheets and copper plate up to 1.5 mm several folding operations with different distances possible without taking out the sheet quick taking out of a closed profile by opening a toggle screw No. 55780 - 10.0 kg No. 55785 - 15.1 kg

work area 450 mm

Order No. 55780

work area 630 mm

Order No. 55785

Lever operated sheet metal shear

for cutting of sheet metal and profiles high-quality cutting blades base with four fixing holes infinitely adjustable holding-down device strong safety spring prevents the blade from accidental closing

Order No.

55790

55791

55792

125

200

300

cutting power/round steel

cutting power/sheet metal/steel

10.3

17.9

22.9

blade length mm

weight

Replacement blades replacement blade for No. 55790

Order No. 55793

replacement blade for No. 55791

Order No. 55794

replacement blade for No. 55792

Order No. 55795

153

Precision drilling and milling stands

154

working with two attachments

horizontal milling

milling with a rotary table

vertical milling

Examples of Use

drilling and milling machine stand used as a small lathe

used as a chop saw

extensive accessories

155

Precision drilling and milling stands solid toothed steel rack length = 1000 mm

bit stop adjustable guide rollers 2 adjustable graduated collars

recuperating spring

scale

toothed steel extension rail hexagon 30 mm - L채nge = 500 mm

solid toothed steel rack length = 500 mm

adjustable guide rollers

drill holder can be rotated 360째

4 T-slots for screws M10

heavy base plate faced (grey cast iron) 300 x 180 mm

156

toothed steel extension rail hexagon 30 mm length = 350 mm

BF1244

BF1240

… for all drilling and milling stands

solid model horizontally and vertically adjustable column can be rotated 360° rotary table can be rotated 360° solid toothed steel rack Ø 35 mm for all drilling machines Ø 43 mm according to the European standard adjustable guide rollers bit stop with scale 2 adjustable graduated collars recuperating spring toothed steel extension rail hexagon 30 mm drill holder can be swivelled 360° in steps of 15° heavy base plate faced (grey cast iron) 300 x 180 mm 4 T-slots for hexagon head screws M10 guiding devices and fits are produced on CNC machines rotary table Ø 180 mm

… especially for drilling and milling stands BF1240

toothed steel rack 500 mm steel extension rail hexagon 350 mm total height 500 mm vertical working stroke with non inserted recuperating spring 55 mm vertical working stroke with inserted recuperating spring 250 mm horizontal working stroke 175 mm No. 24400 - 17.5 kg No. 24404 - 18.5 kg in coloured box

drilling and milling stand without rotary table

Order No. 24400

drilling and milling stand with rotary table

Order No. 24404

… especially for drilling and milling machine BF1244

toothed steel rack 1000 mm steel extension rail hexagon 500 mm total height 1000 mm vertical working stroke with non inserted recuperating spring 55 mm vertical working stroke with inserted recuperating spring 750 mm horizontal working stroke 310 mm No. 24454 - 22.0 kg No. 24457 - 23.0 kg

drilling and milling stand without rotary table

Order No. 24454

drilling and milling stand with rotary table

Order No. 24457

157

Precision mini drilling and milling machine

680 W, 230 V

solid toothed steel rack

bit stop

adjustable graduated collars changing of speed without tools

adjustable roller guide

Ă&#x2DC; 180 mm rotatable and swivelling 360Â°

drill holder swivelling 360Â°

cross table 400 x 180 mm

heavy base plate faced (grey cast iron) 300 x 180 mm

158

… Precision mini drilling and milling machine for home requirements consisting of: Precision boring and milling machine with rotary table

solid model for drilling and countersinking and milling operations horizontally and vertically adjustable column swivelling 360° adjustable guides 4 adjustable graduated collars bit stop positioning accuracy on X and Y-axis guiding devices and fits are machined on CNC machines toothed steel rack 500 mm column Ø 35 mm total height 500 mm steel extension rail hexagon 350 mm rotary table Ø 180 mm vertical working stroke with inserted recuperating spring 55 mm vertical working stroke with non inserted recuperating spring 250 mm horizontal working stroke 175 mm travel Y-axis with extension rail 175 mm travel Z-axis 250 mm base plate 300 x 180 mm with 4 T-slots for screws M10 weight: 32 kg

Powerful drilling and milling gear motor

runs very smoothly! changing of speed without tools the ON /OFF switch is provided with an undervoltage protection protection class IP54 drill chuck clamping tonge up to 13 mm driving unit swivelling over the longitudinal axis of the extension rail of 360° in steps of 15° power 680 W, 230 V 5 revolution speeds: 750 - 1500 - 3000 - 6000 - 12.000 r.p.m.

Cross support

travel X-axis with cross table 320 mm travel Y-axis with cross table 100 mm cross support 400 x 180 mm 3 T-slots in the work table and 1 in each longitudinal side width of grooves 10 mm - for hexagon head screws M10 and slot nuts

Precision mini drilling and milling machine for home requirements

Order No. 24600

159

Accessories

Powerful drilling and milling gear motor

Motor 680 W, 230 V 5 revolution speeds – high speed range (suitable for woodworking) 750 - 1500 - 3000 - 6000 - 12.000 r.p.m. runs very smoothly! the ON /OFF switch is provided with an undervoltage release Protection class IP54 changing of speed without tools 3-jaw drill chuck capacity up to 13 mm runs free of vibrations – high torque suitable for all drill stands and drilling and milling stands Ø 43 mm according to the European standard weight: 7.5 kg Order No. 24420

Precision cross support

suitable for drill stands and drilling and milling stands, bench and floor drill press for precision drilling and milling operations work table 400 x 180 mm with trapezoidal threaded spindle – pitch 4 mm adjustable prismatic guide total height 105 mm reading accuracy of the scale ring 0.1 mm longitudinal travel 320 mm transversal travel 100 mm 3 T-slots in the work table and 1 in each longitudinal side width of grooves 10 mm for hexagon head screws M10 and slot nuts weight: 5.8 kg Order No. 24410

160

Accessories

Rotary table

retrofit suitable for all drilling and milling stands with column Ø 35 mm rotary table Ø 180 mm swivelling and rotatable 360° in all directions weight: 1.0 kg Order No. 22310

Clamping brackets

consisting of 2 step blocks each with stepped teeth, step clamps, studs, flange nuts and T- nut blocks for 10 mm and M8 thread for the clamping of work pieces on all the WABECO drill stands, drilling and milling stands and also on the cross support No. 24410 weight: 1.2 kg Order-No. 24412 clamping kit see page 148

Special clamps

2 - pieces suitable for clamping in the grooves of the cross support No. 24410 weight: 0.5 kg Order No. 24414

161

Accessories

Ring

for horizontal drill holding suitable for all drilling machines Ă&#x2DC; 43 mm according to the European standard weight: 0.1 kg Order No. 22312

Drill gun holder

for a second drill suitable for all WABECO drilling and milling stands No. 24400 and No. 24404 weight: 0.3 kg Order No. 24460

Toothed rack Ă&#x2DC; 35 mm

No. 24452 L = 1000 mm

No. 24453 L = 500 mm

length 1000 mm for more operating space of 750 mm vertical suitable for all WABECO drilling and milling stands weight: 6.5 kg

Order No. 24452

Toothed extension rail hexagon 30 mm

length 500 mm for more operating space of 310 mm horizontal suitable for all WABECO drilling and milling stands weight: 3.0 kg

Order No. 24453

162

Drill stands WABECO drill stands column Ø 30 mm

bit stop

total height 500 mm radius 127 mm total stroke with non inserted recuperating spring 260 mm working stroke with inserted recuperating spring 60 mm solid toothed steel rack Ø 30 mm for all drilling machines Ø 43 mm according to the European standard 2 adjustable guides bit stop with reading scale recuperating spring column swivelling 360° base plate 185 x 270 mm machine vice width of jaws 60 mm guiding devices and fits are produced on CNC machines No. 22300 - 5.0 kg No. 22305 - 5.5 kg in a coloured box

drill stands without machine vice

Order No. 22300

drill stands with machine vice

Order No. 22305

WABECO drill stands column Ø 35 mm

total height 500 mm depth 127 mm total stroke with non inserted recuperating spring 260 mm working stroke with inserted recuperating spring 60 mm solid toothed steel rack Ø 35 mm for all drilling machines Ø 43 mm according to the European standard 2 adjustable guides bit stop with reading scale recuperating spring scale column swivelling 360° rotary swivelling 360° rotary table Ø 180 mm base plate 185 x 270 mm guiding devices and fits are produced on CNC machines No. 22400 - 6.6 kg No. 22404 - 7.6 kg in a coloured box

drill stands without rotary table

Order No. 22400

drill stands with rotary table

Order No. 22404

163

Universal attachment with base Universal attachment with base for one-hand disc grinder disc grinder not included

for discs of Ø 100, 115 and 125 mm for the precise cutting of tubes, profiles etc. for angles 45-90° with spark guard cable clip mounting screws for disc grinders and vice with quick-action fixture base plate 250 x 250 mm weight: 2.6 kg

Order No. 26250

Universal attachment with base for two-hand disc grinder disc grinder not included

for discs of Ø 178 and 230 mm for the precise cutting of tubes, profiles etc. for angles 45-90° with spark guard cable clip mounting screws for disc grinders and vice with quick-action fixture base plate 300 x 300 mm weight: 4.5 kg

Order No. 26155

164

165

Terms and conditions of delivery 1.

All sales are subject to the terms and conditions set forth hereinafter and any deviation therefrom shall require our written acceptance and approval. Terms and conditions set forth by any purchaser cannot be accepted by us -even if not expressly rejected by us in writing or otherwise.

Prices are quoted in â&#x201A;Ź. List prices are invoiced as applicable on the date of delivery. All prices are non-binding and subject to alteration.

Design, finish, dimensions, weights, illustrations and specification data are, unless specifically confirmed, approximate and subject to change. All rights towards changes of models and modification of the production program are reserved and may be effected without any specific notice. Our catalogues are protected by copyright, and any reprint and/or partial reproduction shall require our specific written approval.

Packing standards: Various items are supplied in standard packages containing fixed quantities. It contrasting hereby reserve the right to supply other quantities in the next higher or lower packing standard units.

Delivery: Delivery dates quoted by us are approximate and non-binding. The delivery period commences with the date of our confirmation of order, yet is subject to the settlement of all details of delivery. The delivery period shall be deemed as duly kept once readiness for shipment has been advised, which also applies in all cases, where shipment is impossible due to reasons beyond our control. Partial shipments: In the interest of prompt delivery, we are entitled to effect partial delivery, whenever we are under stocked with certain sizes, which will then be shipped as soon as available. The purchaser shall not be entitled to reject any such partial shipment as every individual shipment is deemed as an original transaction. Subsequent deliveries: Any item not in stock or available at short notice at the time an order is received, will be held pending by us as an unfilled order until such time that we can effect shipment.

Acts of God, strikes, lockouts, catastrophes/disasters, operational breakdowns and shortage of material shall release us from the delivery deadline for as long as any of the above events prevail.

Shipment and devolution of risk: Any and all risks passed to the purchaser tram the moment the goods ordered are accepted by the forwarding agent or carrier for onward handling - at the latest when goods have left the supplier's works. Routing, means of transport and packing shall be left to our discretion with exclusion of any and all liability unless specific shipping instructions have been set forth.

Retention of Title: The goods supplied by us shall remain our property for as long as we still have unsettled claims origination from the commercial relations with the purchaser. The purchaser is entitled to use our goods - being our property in accordance with the aforesaid in the course of proper and acceptable business transactions, provided the purchaser meets the obligations arising from the commercial relations with us, in due time. The purchaser is not, however, entitled to pledge or assign the goods as a security for a debt. The purchaser is obliged to safeguard our rights and title in the event of reselling the goods, if such resale is not performed against cash payment.

166

In the event of the purchaser defaulting on payment, we are entitled to request the temporary return of our goods, which still represent our property, without going to the extent of exercising the right to withdraw and to fix a final deadline at the expense of the purchaser, provided such measures do not unduly interfere with the production activities in the operating facility of the purchaser. 9.

Damage Claims and Warranty: Damages which also include the absence of warranted quality are covered by our liability as follows: The purchaser is expected to inspect the goods immediately after receipt for damages and/or the absence of warranted quality features. Apparent defects must be reported to us in writing within ten (10) days; hidden defects must be reported in writing immediately upon discovery. Goods proved to be unserviceable or showing defects likely to extensively impair their use due to circumstances having occurred prior to transfer the risk, will be replaced or improved upon by us at our option. We extend the same warranty cover to replacements and improved upon items as is applicable to the original delivery item. The warranty period for replacement items is the same as for new delivery items. If we have not been able to meet a deadline extension imposed upon us without having provided a replacement or having repaired the damage, the purchaser hag the right to withdraw tram the sale. No liability is accepted by us for subsequent damage due to circumstances beyond our control, namely: Inappropriate or inexpert use, incorrect assembly, installation and/or start-up by the receiving or any third party, normal wear and tear, inadequate or negligent handling, unsuitable production equipment and facilities, chemical, electro- chemical and/or electrical influences. No liability is accepted by us for the subsequent results of inexpert changes, modifications and/or repair work performed by the receiving or any third party without our express approval.

10.

The customer is not authorized to exercise any right of restraint against our claims or to set them off with counterclaims unless such rights or claims are expressly recognized by us or have been determined to have legal force.

11.

Place of fulfilment and jurisdiction for all mutual claims is Remscheid, Germany.

167

Walter Blombach GmbH Tool and Machine Factory based in Remscheid and Neuerburg D-42871 Remscheid D-54673 Neuerburg

Postfach 12 01 61 WABECO Str. 1-10

Phone: 0049 (2191) 597- 0 Fax: 0049 (2191) 597-40 E-Mail:info@wabeco-remscheid.de Phone: 0049 (6564) 9697-0 Fax: 0049 (6564) 9697-25 E-Mail: neuerburg@wabeco-remscheid.de Internet: www.wabeco-remscheid.de