2009 Subaru Legacy Service Repair Manual by 16326108

Foreword FOREWORD

1. Foreword A: FOREWORD These manuals are used when performing maintenance, repair or diagnosis of Subaru LEGACY. Applicable model: 2009MY BL*****, BP***** The manuals contain the latest information at the time of publication. Changes in the specifications, methods, etc. may be made without notice.

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1. How to Use This Manuals A: HOW TO USE THIS MANUALS 1. STRUCTURE Each section consists of SCT that are broken down into SC that are divided into sections for each component. The specification, maintenance and other information for the components are included, and the diagnostic information has also been added where necessary.

2. CONTENTS The first page has an index with tabs.

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3. COMPONENT Illustrations are provided for each component. The information necessary for repair work (tightening torque, grease up points, etc.) is described on these illustrations. Information is described using symbol. To order parts, refer to parts catalogue. Example:

(7)

(5)

(21)

(5)

(8) (20)

(1)

(4)

(2) T8

(3) (6)

T10 (1)

T2 T3

(2)

T4 (4)

(4)

(3)

(12) (22) (23) (16) (14)

(9)

(6)

(10) (11)

(11)

(18) T1

(13)

(10)

(9)

(15)

(17) (19)

T6 (4)

(3) (7)

(10) (4)

(15)

T2 T11

(22)

(3)

(12)

(35)

(8) (10)

(26) (23)

(14)

(27)

(34)

(24) (25)

T7 (24)

(36)

(25)

(13)

(31) (30)

T5 (29)

(10) (17)

(16)

(37) (32)

(28)

(18) T3

(33)

T4 T1

: Selective part : Replacement part

T1 (21)

: Sealing point : Should be lubricated with oil.

(20) T9

: Should be lubricated with grease.

(19) T1

....

: Tightening torque

HU-00017

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4. SPECIFICATION If necessary, specifications are also included.

5. INSPECTION Inspections to be carried out before and after maintenance are included.

6. MAINTENANCE • Maintenance instructions for serviceable parts describe work area and detailed step with illustration. It also describes the use of special tool, tightening torque, caution for each procedure. • If many serviceable parts are included in one service procedure, appropriate reference is provided for each parts. Example:

15.Main Shaft Assembly for Single-Range A: REMOVAL

(A)

(B)

1) Remove the manual transmission assembly from vehicie. <Ref. to MT-33, REMOVAL, Manual Transmission Assembly.> (C)

11) Tighten the lock nuts to the specified torque using ST1 and ST2. NOTE: Secure the lock nuts in two places after tightening. ST1 498937000 TRANSMISSION HOLDER ST2 499987003 SOCKET WRENCH (35) (E)

(D)

(F)

Tightening torque: 118 N m (12.0 kgf-m, 86.8 ft-lb)

(G)

(H)

ST2

ST1

HU-00020

(A) (B) (C)

Component Process Reference

(D) (E) (F)

Cautions Tool number of special tool Name of special tool

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(G) (H)

Tightening torque Illustration

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7. DIAGNOSIS Tables showing a step-by-step process make it easy to conduct diagnosis.

8. SI UNITS Measurements in these manuals are according to the SI units. Metric and yard/pound measurements are also included. Example: Tightening torque: 44 N·m (4.5 kgf-m, 33 ft-lb) Item Force Mass (Weight) Capacity Torque Rotating speed Pressure

SI units N (Newton) kg, g 2, m2 or cm3 N·m rpm kPa (kilopascal)

Power Calorie Fuel consumption rate

W W·h g/kw·h

Conventional unit kgf kg, g 2or cc kgf-m, kgf-cm rpm kgf/cm2 mmHg PS cal g/PS·h

Remarks 1 kgf = 9.80655 N 1 cc = 1 cm3 = 1 m2 1 kgf-m = 9.80655 N·m 1 kgf/cm2 = 98.0655 kPa 1 mmHg = 0.133322 kPa 1 PS = 0.735499 kW 1 kcal = 1.16279 W·h 1 g/PS·h = 1.3596 g/kW·h

The figure used in these manuals are described in the SI units and conventional units are described in (

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9. EXPLANATION OF TERMINOLOGY â&#x20AC;¢ List AAI A/B ABS A/C ADA A/F ALT APS ASSY AT ATF AVCS AWD BATT BJ CAN CD COMPL CPU DOHC DOJ DTC EBJ ECM EDJ EGI E/G EGR ETC EX F/B Ft FWD GPS HID

: : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : :

Air Assist Injection Airbag Anti-lock Brake System Air Conditioner Active Driving Assist Air Fuel Ratio Generator Accessory power supply socket Assembly Automatic Transmission Automatic Transmission Fluid Active Valve Control System All Wheel Drive Battery Bell Joint Communication Area Network Compact Disc Complete Central Processing Unit Double Overhead Camshaft Double Offset Joint Diagnostic code High-Efficiency Compact Ball Fixed Joint Engine Control Module High-Efficiency Compact Double Offset Joint Electronic Gasoline Injection Engine Exhaust Gas Recirculation Electronic Throttle Control Exhaust Fuse & Joint Box Front Front Wheel Drive Global Positioning System High-Intensity Discharge

H/U HVAC IG IN INT I/O ISC LAN LH LSD M/B MID MFI MP-T MT NA OP PC PCV P/S PTJ P/W RH Rr SDI SI-DRIVE SOHC SRS ST SW TCS TGV VDC VTD

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: : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : :

Hydraulic Unit Heater, Ventilator and Air Conditioner Ignition Intake Intermittent Input / Output Idle Speed Control Local Area Network LH (Left Hand) Limited Slip Differential Main Fuse & Relay Box Multi-information Display Multi Point Injection Multi-Plate Transfer Manual Transmission Natural Aspiration Option Parts Personal Computer Positive Crankcase Ventilation Power Steering Pillow Tripod Joint Power Window RH (Right Hand) Rear SUBARU Diagnostic Interface SUBARU Intelligent Drive Single Overhead Camshaft Supplemental Restraint System Special Tool Switch Traction Control System Tumble Generator Valve Vehicle Dynamics Control Variable Torque Distribution

LEGACY SPECIFICATIONS

1. LEGACY A: DIMENSION 1. SEDAN MODEL Model Overall length Overall width Overall height (at C.W.) Compartment

Length Width Height

Wheelbase Front Rear Minimum road clearance Tread

*1: *2:

2.5 L SOHC mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)

1,425 (56.1)

2.5 L DOHC turbo 4,700 (185.0) 1,730 (68.1) 1,425 (56.1), 1,435 (56.5)*2

150 (5.9)

1,900 (74.8) 1,445 (56.9) 1,165 (45.9), 1,100 (43.3)*1 2,670 (105.1) 1,495 (58.9) 1,485 (58.5) 150 (5.9), 160 (6.3)*2

3.0 L DOHC

1,435 (56.5)

160 (6.3)

With sunroof 2.5 GT spec. B model

2. WAGON MODEL Model Overall length Overall width Overall height (at C.W.) Length Compartment Width Height Wheelbase Front Tread Rear Minimum road clearance *1:

2.5 L SOHC mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)

2.5 L DOHC turbo 4,785 (188.4) 1,730 (68.1) 1,475 (58.1) 1,840 (72.4) 1,445 (56.9) 1,190 (46.9), 1,145 (45.1)*1 2,670 (105.1) 1,495 (58.9) 1,485 (58.5)

150 (5.9)

With sunroof

SPC-2

155 (6.1)

LEGACY SPECIFICATIONS

B: ENGINE Model

2.5 L SOHC

2.5 L DOHC turbo

Horizontally opposed, liquid cooled, 4-cylinder, 4-stroke gasoline engine

Engine type Valve arrangement

Overhead camshaft

Bore × stroke

mm (in)

Displacement Compression ratio Ignition order Idle speed at Park or Neutral position Maximum output Maximum torque

3.0 L DOHC Horizontally opposed, liquid cooled, 6-cylinder, 4-stroke gasoline engine

99.5 × 79.0 (3.917 × 3.110)

cm3 (cu in)

2,457 (149.9) 10.0

8.4 1—3—2—4

rpm kW (HP)/rpm N·m (kgf-m, ft-lb)/rpm

650 (MT) 700 (AT) 125 (170)/6,000 230 (23.5, 170)/4,400

89.2 × 80.0 (3.512 × 3.150) 3,000 (183.06) 10.7 1—6—3—2—5—4

750

650

184 (243)/6,000 327 (33.3, 241)/3,600

185 (245)/6,600 291 (29.7, 215)/4,200

2.5 L DOHC turbo MT: 12° AT: 17° NGK: SILFR6A 12 V — 110 A 12V — 48AH (55D23L) 12V — 52AH (75D23L)

3.0 L DOHC

C: ELECTRICAL Model Ignition timing (at idling) Spark plug Generator Battery

BTDC

Type and manufacturer Type and capacity (5HR)

2.5 L SOHC MT: 10° AT: 15° NGK: FR5AP-11

MT AT

SPC-3

15° NGK: ILFR6B

LEGACY SPECIFICATIONS

D: TRANSMISSION 1. MT Model Transmission type Clutch type

Gear ratio

Reduction gear (Front)

Reduction gear (Rear)

Transfer reduction Final reduction

1st 2nd 3rd 4th 5th 6th Rev. Type of gear Gear ratio Type of gear

2.5 L SOHC 5MT DSPD 3.454 2.062 1.448 1.088 0.780 — 3.333 Hypoid 3.900 Helical

5MT DSPD 3.166 1.882 1.296 0.972 0.738 — 3.333 Hypoid 3.900 Helical

2.5 L DOHC turbo 6MT DSPD 3.636 2.235 1.521 1.137 0.891 0.707 3.545 Hypoid 3.900 Helical

Gear ratio Type of gear Gear ratio

1.000 Hypoid 3.900

1.100 Hypoid 3.545

5MT: 5-forward speeds with synchromesh and 1-reverse 6MT: 6-forward speeds with synchromesh and 1-reverse DSPD: Dry Single Plate Diaphragm

2. AT Model

2.5 L SOHC

2.5 L DOHC turbo

1st 2nd

4AT TCC 2.785 1.545

5AT TCC 3.540 2.264

3rd 4th 5th 6th Rev. Type of gear Gear ratio Type of gear Gear ratio Type of gear Gear ratio

1.000 0.694 — — 2.272 Helical 1.000 Hypoid 4.111 Hypoid 4.111

1.471 1.000 0.834 — 2.370 Helical 1.000 Hypoid 3.083 Hypoid 3.083

Transmission type Clutch type

Gear ratio

Reduction gear (Front)

1st reduction Final reduction

Reduction gear (Rear)

4AT: Electronically controlled fully-automatic, 4-forward speeds and 1-reverse 5AT: Electronically controlled fully-automatic, 5-forward speeds and 1-reverse TCC: Torque Converter Clutch

SPC-4

3.0 L DOHC 3.0 R 3.0 R LTD 5AT TCC 3.540 2.264 1.471 1.000 0.834 — 2.370 Helical 1.000 Hypoid 3.083

3.272 Hypoid

3.083

3.272

LEGACY SPECIFICATIONS

E: STEERING Model Type Turns, lock to lock Minimum turning diameter

2.5 L DOHC turbo GT spec. B GT Rack and pinion 2.6 2.8 11.6 (38.0) 10.8 (35.4) 12.4 (40.7) 11.6 (35.4)

2.5 L SOHC

Curb to curb m (ft) Wall to wall

3.2 10.8 (35.4) 11.6 (38.1)

3.0 L DOHC 3.0 R LTD 3.0 R 2.6 11.6 (38.0) 12.4 (40.7)

2.8 10.8 (35.4) 11.6 (35.4)

F: SUSPENSION Front Rear

Macpherson strut type suspension Multi-link type suspension

G: BRAKE Model Service brake system Front Rear Parking brake

2.5 L SOHC 2.5 L DOHC turbo 3.0 L DOHC Dual circuit hydraulic with vacuum suspended power unit Ventilated disc brake Disc brake Ventilated disc brake Mechanical on rear brakes

H: TIRE Model Wheel size

2.5 L SOHC Except CanCanada model ada model 16 × 6 1/2JJ 17 × 7JJ P205/55 R16 89H

Tire size

P205/50 R17 88V

Type

2.5 L DOHC turbo 2.5 GT spec. Except 2.5 GT B spec.B 18 × 7JJ 17 × 7JJ 215/45 R18 215/45 R17 89Y 91W Tubeless, Steel belted radial

3.0 L DOHC 3.0 R

3.0 R LTD

17 × 7JJ 215/45 R17 91W

18 × 7JJ P215/45 R18 89W

CAPACITY 2.5 L SOHC

Model

5MT

4AT

2 (US gal, Imp gal)

Fuel tank Total capacity (Overhaul) Engine oil

2.5 L DOHC turbo

Filling amount of engine oil 2 (US qt, Imp qt)

2 (US qt, Imp qt) When replacing engine oil and oil filter When replacing engine oil only

4.2 (4.4, 3.7)

7.0 (7.4, 6.2) 5.7 (6.0, 5.0)

4.3 (4.5, 3.8)

5.5 (5.8, 4.8)

4.0 (4.2, 3.5)

2 (US qt, Imp qt)

3.5 (3.7, 3.1)

ATF

2 (US qt, Imp qt)

—

Front differential gear oil

2 (US qt, Imp qt)

—

Rear differential gear oil

2 (US qt, Imp qt)

Power steering fluid

2 (US qt, Imp qt) 2 (US qt, Imp qt)

6MT

5.0 (5.3, 4.4)

Transmission gear oil

Engine coolant

5MT 5AT 64 (16.9, 14.1)

— 9.3 (9.8, 8.2) 1.2 (1.3, 1.1)

3.5 (3.7, 3.1)

—

4.1 (4.3, 3.6)

—

9.8 (10.4, 8.6)

—

9.8 (10.4, 8.6)

—

1.4 (1.5, 1.2)

—

0.8 (0.8, 0.7)

6.4 (6.8, 5.6)

6.3 (6.7, 5.5)

SPC-5

3.0 L DOHC 5AT

0.7 (0.7, 0.6) 7.3 7.2 (7.7, 6.4) (7.6, 6.3)

1.0 (1.1, 0.9)

1.4 (1.5, 1.2) 0.8 (0.8, 0.7)

7.3 (7.7, 6.4)

7.2 (7.6, 6.3)

LEGACY SPECIFICATIONS

J: WEIGHT 1. US MODEL Sedan 2.5 L Non-turbo Model

2.5 i BASE 5MT

Destination code OP code kg (lb)

Rear

kg (lb)

Total

kg (lb)

Front

kg (lb)

Rear

kg (lb)

Gross vehicle weight (G.V.W.)

Total

kg (lb)

Option

Vehicle dynamics control Power package Side airbag Curtain airbag Sunroof Navigation system Dark colored glass

Gross axle weight ratio (G.A.W.R.)

4AT

5MT U5, U6

DC Front

Curb weight (C.W.)

2.5 i 4AT DW

2.5 i Limited 4AT EW

821 (1,810) 664 (1,465) 1,485 (3,275) 1,040 (2,295) 1,060 (2,340)

841 (1,855) 669 (1,475) 1,510 (3,330) 1,040 (2,295) 1,060 (2,340)

825 (1,819) 673 (1,483) 1,498 (3,302) 1,040 (2,295) 1,060 (2,340)

845 (1,864) 677 (1,493) 1,522 (3,357) 1,040 (2,295) 1,060 (2,340)

854 (1,884) 682 (1,503) 1,536 (3,387) 1,040 (2,295) 1,060 (2,340)

1,960 (4,325)

—

— — —

— —

SPC-6

— —

LEGACY SPECIFICATIONS Sedan 2.5 L Turbo Model

872 (1,922) 683 (1,506) 1,555 (3,428) 1,040 (2,295) 1,060 (2,340)

901 (1,987) 688 (1,516) 1,589 (3,503) 1,040 (2,295) 1,060 (2,340)

903 (1,992) 688 (1,516) 1,591 (3,508) 1,040 (2,295) 1,060 (2,340)

912 (2,012) 694 (1,531) 1,607 (3,543) 1,040 (2,295) 1,060 (2,340)

911 (2,008) 682 (1,503) 1,592 (3,511) 1,040 (2,295) 1,060 (2,340)

926 (2,042) 685 (1,511) 1,611 (3,553) 1,040 (2,295) 1,060 (2,340)

928 (2,047) 685 (1,511) 1,614 (3,558) 1,040 (2,295) 1,060 (2,340)

2,010 (4,435)

2,010 (4,535)

2,010 (4,435)

2,010 (4,535)

— —

—

2.5 GT LTD 5MT

Destination code OP code

Curb weight (C.W.)

Gross axle weight ratio (G.A.W.R.) Gross vehicle weight (G.V.W.)

Option

Front

kg (lb)

Rear

kg (lb)

Total

kg (lb)

Front

kg (lb)

Rear

kg (lb)

Total

kg (lb)

Vehicle dynamics control Power package Side airbag Curtain airbag Sunroof Navigation system Dark colored glass

3.0 L Non-turbo 2.5 GT spec. B 6MT U4 EK

5AT

3.0 R

3.0 R LTD 5AT

— —

—

SPC-7

—

— —

LEGACY SPECIFICATIONS

2. CANADA MODEL Sedan 2.5 L Turbo

2.5 L Non-turbo Model

2.5 GT spec. B 6MT

2.5 i 5MT Destination code OP code Front

kg (lb)

Rear

kg (lb)

Total

kg (lb)

Front

kg (lb)

Rear

kg (lb)

Gross vehicle weight (G.V.W.)

Total

kg (lb)

Option

Vehicle dynamics control Power package Side airbag Curtain airbag Sunroof Navigation system Dark colored glass

Curb weight (C.W.)

Gross axle weight ratio (G.A.W.R.)

4AT

C0 DW

C5 UC

C0 DW

C5 UC

828 (1,826) 678 (1,495) 1,506 (3,321) 1,040 (2,295) 1,060 (2,340)

812 (1,790) 660 (1,455) 1,472 (3,246) 1,040 (2,295) 1,060 (2,340)

848 (1,870) 682 (1,504) 1,530 (3,374) 1,040 (2,295) 1,060 (2,340)

832 (1,835) 664 (1,464) 1,496 (3,299) 1,040 (2,295) 1,060 (2,340)

1,960 (4,325)

—

3.0 L Non-turbo 3.0 R 5AT

C0 EW

913 (2,013) 695 (1,532) 1,608 (3,546) 1,040 (2,295) 1,060 (2,340)

913 (2,013) 684 (1,508) 1,597 (3,521) 1,040 (2,295) 1,060 (2,340)

916 (2,020) 684 (1,508) 1,600 (3,528) 1,040 (2,295) 1,060 (2,340)

2,010 (4,435)

—

— —

—

— —

— — —

— —

— — —

SPC-8

LEGACY SPECIFICATIONS Wagon 2.5 L Non-turbo 2.5 i

Model 5MT Destination code OP code

Curb weight (C.W.)

Gross axle weight ratio (G.A.W.R.) Gross vehicle weight (G.V.W.)

Front

kg (lb)

Rear

kg (lb)

Total

kg (lb)

Front

kg (lb)

Rear

kg (lb)

Total

kg (lb)

Vehicle dynamics control Power package Option

Side airbag Curtain airbag Sunroof Navigation system Dark colored glass

4AT

C0 DW

C5 UC

C0 DW

C5 UC

823 (1,815) 697 (1,537) 1,520 (3,352) 1,040 (2,295) 1,060 (2,340)

806 (1,777) 670 (1,477) 1,476 (3,255) 1,040 (2,295) 1,060 (2,340)

843 (1,859) 697 (1,537) 1,540 (3,396) 1,040 (2,295) 1,060 (2,340)

826 (1,821) 670 (1,477) 1,496 (3,299) 1,040 (2,295) 1,060 (2,340)

1,960 (4,325)

— —

—

— —

— — —

— —

—

— —

— — —

SPC-9

OUTBACK SPECIFICATIONS

2. OUTBACK A: DIMENSION 1. WAGON MODEL Model Overall length Overall width Overall height (at C.W.) Length Compartment Width Height Wheelbase Front Tread Rear Minimum road clearance *1:

2.5 L SOHC mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)

3.0 L DOHC

215 (8.5)

2.5 L DOHC turbo 4,800 (189.0) 1,770 (69.7) 1,605 (63.2) 1,840 (72.4) 1,445 (56.9) 1,190 (46.9), 1,145 (45.1)*1 2,670 (105.1) 1,495 (58.9) 1,490 (58.7) 220 (8.7)

2.5 L SOHC

2.5 L DOHC turbo

3.0 L DOHC

215 (8.5)

With sunroof

B: ENGINE Model

Horizontally opposed, liquid cooled, 4-cylinder, 4-stroke gasoline engine

Engine type Valve arrangement Bore × stroke mm (in) Displacement cm3 (cu in) Compression ratio Ignition order Idle speed at Park or Neutral rpm position Maximum kW (HP)/rpm output Maximum N·m (kgf-m, ft-lb)/rpm torque

Overhead camshaft 99.5 × 79.0 (3.917 × 3.110) 2,457 (149.9) 10.0 8.4 1—3—2—4

Horizontally opposed, liquid cooled, 6-cylinder, 4-stroke gasoline engine 89.2 × 80.0 (3.512 × 3.150) 3,000 (183.06) 10.7 1—6—3—2—5—4

650 (MT) 700 (AT)

750

650

125 (170)/6,000

184 (243)/6,000

185 (245)/6,600

230 (23.5, 170)/4,400

327 (33.3, 241)/3,600

291 (29.7, 215)/4,200

2.5 L SOHC MT: 10° AT: 15° NGK: FR5AP-11

2.5 L DOHC turbo MT: 12° AT: 17° NGK: SILFR6A 12 V — 110 A

3.0 L DOHC

C: ELECTRICAL Model Ignition timing (at idling) Spark plug Generator Battery

BTDC

Type and manufacturer Type and capacity (5HR)

MT AT

12V — 48AH (55D23L) 12V — 52AH (75D23L)

SPC-10

15° NGK: ILFR6B

OUTBACK SPECIFICATIONS

D: TRANSMISSION 1. MT Model Transmission type Clutch type

Gear ratio

Reduction gear (Front)

Reduction gear (Rear)

Transfer reduction Final reduction

2.5 L SOHC 5MT DSPD 3.454 2.062 1.448 1.088 0.825 3.333 Hypoid 4.111 Helical 1.000 Hypoid 4.111

1st 2nd 3rd 4th 5th Rev. Type of gear Gear ratio Type of gear Gear ratio Type of gear Gear ratio

2.5 L DOHC turbo 5MT DSPD 3.166 1.882 1.296 0.972 0.738 3.333 Hypoid 4.444 Helical 1.000 Hypoid 4.444

5MT: 5-forward speeds with synchromesh and 1-reverse DSPD: Dry Single Plate Diaphragm

2. AT Model Transmission type Clutch type

Gear ratio

Reduction gear (Front)

1st reduction Final reduction

Reduction gear (Rear)

1st 2nd 3rd 4th 5th Rev. Type of gear Gear ratio Type of gear Gear ratio Type of gear Gear ratio

2.5 L SOHC 4AT TCC 2.785 1.545 1.000 0.694 â&#x20AC;&#x201D; 2.272 Helical 1.000 Hypoid 4.444 Hypoid 4.444

2.5 L DOHC turbo 5AT TCC 3.540 2.264 1.471 1.000 0.834 2.370 Helical 1.000 Hypoid 3.272 Hypoid 3.272

3.0 L DOHC 5AT TCC 3.540 2.264 1.471 1.000 0.834 2.370 Helical 1.000 Hypoid 3.272 Hypoid 3.272

4AT: Electronically controlled fully-automatic, 4-forward speeds and 1-reverse 5AT: Electronically controlled fully-automatic, 5-forward speeds and 1-reverse TCC: Torque Converter Clutch

E: STEERING Model Type Turns, lock to lock Minimum turning diameter

2.5 L SOHC

m (ft)

Curb to curb Wall to wall

2.5 L DOHC turbo Rack & pinion 3.2 10.8 (35.4) 11.6 (38.1)

SPC-11

3.0 L DOHC

OUTBACK SPECIFICATIONS

F: SUSPENSION Front Rear

Macpherson strut type suspension Multi-link type suspension

G: BRAKE Model Service brake system Front Rear Parking brake

2.5 L SOHC 2.5 L DOHC turbo 3.0 L DOHC Dual circuit hydraulic with vacuum suspended power unit Ventilated disc brake Disc brake Mechanical on rear brakes

H: TIRE Model Wheel size

2.5L SOHC BASE 16 × 61/2JJ

Tire size Type

P225/60 R16 97H

*1:

2.5 L SOHC

2.5 L DOHC turbo

3.0 L DOHC

16 × 61/2JJ*1, 17 × 7JJ 17 × 7JJ 17 × 7JJ P225/60 R16 97H*1, P225/55 R17 95V Tubeless, Steel belted radial

2.5 L SOHC model for Canada

CAPACITY 2.5 L SOHC 5MT 4AT

Model 2 (US gal, Imp gal)

Fuel tank Total capacity (Overhaul) Engine oil

Filling amount of engine oil 2 (US qt, Imp qt)

Transmission gear oil ATF Front differential gear oil Rear differential gear oil Power steering fluid Engine coolant

2 (US qt, Imp qt)

2.5 L DOHC turbo 5MT 5AT 64 (16.9, 14.1)

5.0 (5.3, 4.4)

When replacing 4.2 (4.4, 3.7) 4.3 (4.5, 3.8) engine oil and oil filter When replacing 4.0 (4.2, 3.5) engine oil only 2 (US qt, Imp qt) 3.5 (3.7, 3.1) — 3.5 (3.7, 3.1) — 9.8 2 (US qt, Imp qt) — 9.3 (9.8, 8.2) — (10.4, 8.6) 2 (US qt, Imp qt) — 1.2 (1.3, 1.1) — 1.4 (1.5, 1.2) 2 (US qt, Imp qt) 0.8 (0.8, 0.7) 2 (US qt, Imp qt) 0.7 (0.7, 0.6) 2 (US qt, Imp qt) 6.4 (6.8, 5.6) 6.3 (6.7, 5.5) 7.3 (7.7, 6.4) 7.2 (7.6, 6.3)

SPC-12

3.0 L DOHC 5AT

7.0 (7.4, 6.2) 5.7 (6.0, 5.0) 5.5 (5.8, 4.8) — 9.8 (10.4, 8.6) 1.4 (1.5, 1.2)

7.2 (7.6, 6.3)

OUTBACK SPECIFICATIONS

J: WEIGHT 1. US MODEL

Model

2.5 i BASE 5MT 4AT

Destination code OP code

Curb weight (C.W.)

Gross axle weight ratio (G.A.W.R.) Gross vehicle weight (G.V.W.)

Option

OUTBACK 2.5 L Non-turbo 2.5 i 5MT 4AT U5, U6 DC

2.5 i LTD LLB 4AT EB

826 (1,822) 696 (1,535) 1,522 (3,357) 1,040 (2,295) 1,060 (2,340)

847 (1,867) 696 (1,535) 1,543 (3,402) 1,040 (2,295) 1,060 (2,340)

826 (1,822) 700 (1,544) 1,527 (3,366) 1,040 (2,295) 1,060 (2,340)

849 (1,872) 700 (1,544) 1,549 (3,416) 1,040 (2,295) 1,060 (2,340)

863 (1,902) 716 (1,579) 1,579 (3,481) 1,040 (2,295) 1,060 (2,340)

2,010 (4,435)

Vehicle dynamics control Power package

—

Side airbag Curtain airbag Sunroof Navigation system Dark colored glass

— — —

Front

kg (lb)

Rear

kg (lb)

Total

kg (lb)

Front

kg (lb)

Rear

kg (lb)

Total

kg (lb)

SPC-13

—

OUTBACK SPECIFICATIONS OUTBACK Model 5MT Destination code OP code

Curb weight (C.W.)

Gross axle weight ratio (G.A.W.R.) Gross vehicle weight (G.V.W.)

Front

kg (lb)

Rear

kg (lb)

Total

kg (lb)

Front

kg (lb)

Rear

kg (lb)

Total

kg (lb)

2.5 L Turbo 2.5XT LTD 5AT

3.0 L Non-turbo 3.0 R LTD 5AT

U4 EH

881 (1,942) 727 (1,604) 1,608 (3,546) 1,040 (2,295) 1,060 (2,340)

912 (2,012) 727 (1,604) 1,640 (3,616) 1,040 (2,295) 1,060 (2,340)

915 (2,017) 727 (1,604) 1,642 (3,621) 1,040 (2,295) 1,060 (2,340)

924 (2,037) 723 (1,594) 1,647 (3,631) 1,040 (2,295) 1,060 (2,340)

926 (2,042) 723 (1,594) 1,649 (3,636) 1,040 (2,295) 1,060 (2,340)

2,060 (4,545)

2,100 (4,635)

—

Vehicle dynamics control Power package Option

Side airbag Curtain airbag Sunroof Navigation system Dark colored glass

—

SPC-14

OUTBACK SPECIFICATIONS

2. CANADA MODEL OUTBACK 3.0 L Nonturbo 3.0 R LTD 5AT

2.5 L Non-turbo Model 2.5 i BASE 5MT Destination code OP code kg (lb)

Rear

kg (lb)

Total

kg (lb)

Front

kg (lb)

Rear

kg (lb)

Gross vehicle weight (G.V.W.)

Total

kg (lb)

Option

Vehicle dynamics control Power package Side airbag Curtain airbag Sunroof Navigation system Dark colored glass

Gross axle weight ratio (G.A.W.R.)

4AT

5MT

C0 UC Front

Curb weight (C.W.)

2.5 i 4AT C5 DB

2.5 i Limited 4AT C0

824 (1,817) 697 (1,537) 1,521 (3,354) 1,040 (2,295) 1,060 (2,340)

845 (1,863) 697 (1,537) 1,542 (3,400) 1,040 (2,295) 1,060 (2,340)

828 (1,826) 704 (1,552) 1,532 (3,378) 1,040 (2,295) 1,060 (2,340)

848 (1,870) 704 (1,552) 1,552 (3,422) 1,040 (2,295) 1,060 (2,340)

EB 861 (1,899) 716 (1,579) 1,577 (3,477) 1,040 (2,295) 1,060 (2,340)

EH 926 (2,042) 723 (1,594) 1,649 (3,636) 1,040 (2,295) 1,060 (2,340)

2,010 (4,435)

2,100 (4,635)

—

— — —

—

SPC-15

—

Precaution PRECAUTION

1. Precaution

6. AIRBAG

A: CAUTION Please clearly understand and adhere to the following general precautions. They must be strictly followed to avoid minor or serious injury to the person doing the work or people in the area.

1. ABS Handle the ABS as a total system. Do not disassemble or attempt to repair parts which are not instructed in this manual. Follow the directions in this manual when performing maintenance on the ABSCM&H/U. When parts other than those specified are disassembled, it is possible that the ABS system will not operate when needed or cause it to operate incorrectly and result in injury.

2. VEHICLE DYNAMICS CONTROL (VDC) Handle the VDC as a total system. Do not disassemble or attempt to repair individual parts. Follow the directions in this manual when performing maintenance on the VDCCM&H/U. When parts other than those specified are disassembled, it is possible that the VDC system will not operate when needed or cause it to operate incorrectly and result in injury.

To prevent bodily injury from unexpected deployment of airbags and unnecessary maintenance, follow the instructions in this manual when performing maintenance on the airbag components or nearby, around front of the vehicle (radiator panel, front wheel apron, front side frame, bumper, hood, front fender), around side of the vehicle (front door, rear door, center pillar, rear fender, side sill, rear wheel apron), around rear of the vehicle (rear seat cushion, rear floor, rear crossmember) and the airbag wiring harnesses or nearby. To prevent unexpected deployment, turn the ignition switch to OFF and disconnect the ground terminal from battery, then wait at least 20 seconds before starting work.

7. AIRBAG AND SEAT BELT PRETENSIONER DISPOSAL To prevent bodily injury from unexpected airbag deployment, do not dispose the airbag modules and seat belt pretensioner in the same way as other waste. Follow all government regulations concerning disposal of refuse.

8. AIRBAG MODULE

If brake fluid gets in your eyes or on your skin, do the following: • Wash eyes and seek immediate medical attention. • Wash your skin with soap and then rinse thoroughly with water.

Adhere to the following when handing and storing the airbag module to prevent bodily injury from unexpected deployment: • Do not hold the harnesses or connectors to carry the module. • Do not face the bag in the direction that it opens towards yourself or other people. • Do not face the bag in the direction that it opens towards the floor or walls.

4. RADIATOR FAN

9. AIRBAG SPECIAL TOOL

The radiator fan may rotate without warning, even when the engine is not ON. Do not place your hand, cloth, tools or other items near the fan at any time.

To prevent unexpected deployment, only use special tools.

3. BRAKE FLUID

5. ROAD TEST Always conduct road tests in accordance with traffic rules and regulations to avoid bodily injury and interrupting traffic.

10.WINDOW Always wear safety glasses when working around any glass to prevent glass fragments from damaging your eyes.

11.WINDOW ADHESIVE Always use the recommended or equivalent adhesive when attaching glass to prevent it from coming falling, resulting in accidents and injury.

PC-2

Precaution PRECAUTION

12.OIL When handling oil, carefully observe the following to prevent unexpected accidents. • Prepare a container and cloth to prevent scattering of oil when performing work where fuels can be spilled. If the fuel spills, wipe it off immediately to prevent from penetrating into floor or flowing out for environmental protection. • Follow all government regulations concerning disposal of refuse when disposing.

13.FUEL When handling and storing fuel, carefully observe the following to prevent unexpected accidents. • Be careful of fires. • Prepare a container and cloth to prevent scattering of fuels when performing work where fuels can be spilled. If the fuel spills, wipe it off immediately to prevent it from penetrating the floor or flowing out, to protect the environment. • Follow all government and local regulations concerning disposal of refuse when disposing.

14.ENGINE COOLANT When handling engine coolant, adhere to the following to prevent from unexpected accident. • Never remove the radiator cap because of the danger of engine coolant blowing out when the engine coolant is hot. • Prepare a container and cloth to prevent spraying of engine coolant when performing work in which engine coolant can be spilled. If the fuel spills, wipe it off immediately to prevent from penetrating into floor or flowing out for environmental protection. • Follow all government and local regulations concerning disposal of refuse when disposing.

15.AIR CONDITIONER REFRIGERANT In order to prevent from global warming, avoid releasing air conditioner refrigerant into the atmosphere. Using a refrigerant recovery system, discharge and reuse it.

PC-3

Precaution PRECAUTION

PC-4

Note NOTE

1. Note

7. LIFT AND JACK

A: NOTE This is the information that can improve the efficiency of maintenance and assure the sound work.

1. FASTENERS NOTICE Fasteners are used to prevent the parts from damage, dislocation and play due to looseness. Fasteners must be tightened to the specified torque. Do not apply paint, lubricant, rust retardant or other substance to the surface around bolts, nuts, etc. Doing so will make it difficult to obtain the correct torque and result in looseness and other problem.

2. STATIC ELECTRICITY DAMAGE Do not touch the control modules, connectors, logic boards and other such parts when there is a possibility of static electricity. Always use a static electricity prevention cord or touch grounded metal for the elimination of static electricity before conducting work.

When using a lift or shop jack raise a vehicle or using rigid rack to support a vehicle, always follow instructions concerning jack-up points and weight limits to prevent the vehicle from falling, which could result in injury. Be especially careful that the vehicle is balanced before raising it. Be sure to set the wheel stoppers when jacking-up only the front or rear side of the vehicle. NOTE: • When using a lift, follow its operation manual before work. • Do not work or leave unattended while the vehicle is supported with jack, support it with rigid racks. • Be sure to use the rigid racks with rubber attached to cradle to support the vehicle. • When using a plate lift, use a rubber attachment.

3. BATTERY When removing the battery terminal, always be sure to turn the ignition switch to OFF to prevent electrical damage of the control module from overcurrent. Be sure to remove the battery ground cable first.

(A) (C) (B) NT-00070

4. SERVICE PARTS Use genuine parts for maximum performance and maintenance when conducting repairs. Subaru/FHI will not be responsible for poor performance resulting from the use of parts except for genuine parts.

5. PROTECTING VEHICLE UNDER MAINTENANCE Make sure to attach the fender cover, seat covers, etc. before work.

(A) 80 mm (3.1 in) or more (B) 100 — 150 mm (3.94 — 5.91 in) (C) 120 — 190 mm (4.72 — 7.48 in)

• Align the cushion rubber end of plate lift with the end of rubber attachment. (Portion b) Also, align the protrusion portion of the supporting locations with the end of attachment. (Portion a)

6. ENSURING SECURITY DURING WORK When working in a group of two or more, perform the work with calling each other to ensure mutual safety.

NT-2

Note NOTE

â&#x20AC;˘ Do not use the plate lift whose attachment does not reach the supporting locations. (1)

(2)

(3)

(6)

(4)

(6)

(5)

a b

(6)

a NT-00086

(1) (2)

Supporting locations Pantograph jack

(3) (4)

Swing arm lift Rigid rack

NT-3

(5) (6)

Plate lift Attachment

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