General Information
1
Care & Safety
2
Routine Maintenance
3
Attachments
A
Service Manual
Body & Framework
B
Electrics
C
ROBOT 160, 170, 180T
Controls
D
Hydraulics
E
Transmission
F
R
PUBLISHED BY THE TECHNICAL PUBLICATIONS DEPARTMENT OF JCB SERVICE; © WATERLOO PARK, UTTOXETER, STAFFORDSHIRE, ST14 5PA, ENGLAND Tel. ROCESTER (01889) 590312 PRINTED IN ENGLAND Publication No. 9803/8520 Iss 14 Copyright © 2004 JCB SERVICE All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Brakes
G
Tracks
J
Engine
K
Introduction This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by JCB Technical Training Department. These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated with the maintenance and repair of hydraulic earthmoving equipment. Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of course. It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt. Finally, please remember above all else SAFETY MUST COME FIRST! The manual is compiled in sections, the first three are numbered and contain information as follows: 1 2 3
= = =
General Information - includes torque settings and service tools. Care & Safety - includes warnings and cautions pertinent to aspects of workshop procedures etc. Routine Maintenance - includes service schedules and recommended lubricants for all the machine.
The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc. of specific components, for example: A B
= =
Attachments Body & Framework
...etc.
The page numbering in each alphabetically coded section is not continuous. This allows for the insertion of new items in later issues of the manual. Section contents, technical data, circuit descriptions, operation descriptions, etc. are inserted at the beginning of each alphabetically coded section. All sections are listed on the front cover; tabbed divider cards align directly with individual sections on the front cover for rapid reference. Where a torque setting is given as a single figure it may be varied by plus or minus 3%. Torque figures indicated are for dry threads, hence for lubricated threads may be reduced by one third. 'Left Hand' and 'Right Hand' are as viewed from the rear of the machine facing forwards.
9803/8520
Issue 1
General Information
Section 1
Section 1
i
i
Contents Identifying your Machine
Page No. 1-1
* Torque Settings
- Unsealed Hoses and Adapters - ‘O’ Ring Face Seal System - ‘Torque Stop’ Hose System
9803/8520
2-1 2-3 2-4
Service Tools - Numerical List - Body and Framework - Electrics - Hydraulics - Transmission
3-1 4-1 5-1 6-1 7-1
Sealing and Retaining Compounds
8-1
Issue 2*
Section 1
General Information
Section 1
1-1
Identifying your Machine
1-1
Machine Identification Plate On early machines the machine identification plate is located as shown at A, on later machines the plate is located as shown at B. The plate is stamped with the serial numbers of the major individual units.
A C
Typical Vehicle Identification Number (VIN) SLP
165
S
B
V
E
677001
1
2
3
4
5
6
7
326580
1 World Manufacturer Identification 2 Machine Model
B
3 Machine Type (S = Standard, H = High-flow) 4 Build Type (A = Canopy, B = Cab) of Manufacture: 5 Year W = 1998 X = 1999 Y = 2000 1 = 2001
2 = 2002 3 = 2003 4 = 2004 5 = 2005
6 Manufacturer Location (E = England)
338180
7 Product Identification Number (PIN)
Unit Identification
R
The chassis serial number is stamped on the front face of the chassis as shown at C. The engine serial number is stamped on a label D on the left side of the cylinder block.
Vehicle Identification No.
If any of the major units are replaced with new ones, the relevant serial number on the Machine Identification Plate will be superseded. Either stamp the plate with the new number or stamp out the old number.
Product Identification No.
ENGINE SERIAL No.
WEIGHT
PUMP SERIAL No.
YEAR OF MANUFACTURE
MODEL
The hydraulic pump unit serial number is stamped on a plate on the bottom face of the pump.
JCB COMPACT PRODUCTS LIMITED HAREWOOD ESTATE, LEEK ROAD, CHEADLE, STOKE ON TRENT, UNITED KINGDOM ST10 2JU CONSTRUCTOR MADE IN UK
160 170 170 HF 160 HF 1CX 180
80/1269/EEC POWER KW R.P.M. 35.7 2600 2800 37.3 2800 37.3 35.7 2600 2800 37.3 2800 44.7
MODEL 190 190 HF 1110 1110 HF 1CX HF 180 HF
80/1269/EEC R.P.M. POWER KW 59.7 2200 59.7 2200 68.6 2200 68.6 2200 37.3 2800 2800 44.7 817/19702
D
Left Side, Right Side In this manual, 'left' X and 'right' Y mean your left and right when you are seated correctly in the machine.
Y S255430
X 9803/8520
323860
Issue 3
Section 1
General Information
2-1
Section 1 2-1
Torque Settings
Use only where no torque setting is specified in the text. Values are for dry threads and may be within three per cent of the figures stated. For lubricated threads the values should be REDUCED by one third. UNF Grade 'S' Bolts Bolt Size in 1/4
(mm)
Hexagon (A/F) in
(6.3) (7.9) (9.5) (11.1) (12.7) (14.3) (15.9) (19.0) (22.2) (25.4) (31.7) (38.1)
11/8 15/16 11/2 17/8 21/4
Bolt Size in
(mm)
Hexagon (A/F) in
M5 M6 M8 M10 M12 M16 M20 M24 M30 M36
(5) (6) (8) (10) (12) (16) (20) (24) (30) (36)
8 10 13 17 19 24 30 36 46 55
5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8
1 11/4 11/2
7/16 1/2 9/16 5/8 3/4 13/16 15/16
Nm 14 28 49 78 117 170 238 407 650 970 1940 3390
Torque Settings kgf m 1.4 2.8 5.0 8.0 12.0 17.3 24.3 41.5 66.3 99.0 198.0 345.0
lbf ft 10 20 36 58 87 125 175 300 480 715 1430 2500
Metric Grade 8.8 Bolts
Nm 7 12 28 56 98 244 476 822 1633 2854
Torque Settings kgf m
lbf ft
0.7 1.2 3.0 5.7 10 25 48 84 166 291
5 9 21 42 72 180 352 607 1205 2105
Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification.
9803/8520
Issue 1
General Information
Section 1
Section 1
Torque Settings
2-2
2-2
BSP Adapters with Bonded Washers. Adapter Size in 1/8 1/4 3/8 1/2 5/8 3/4 1 11/4 11/2
Spanner size mm 11 19 22 27 30 32 38
Nm
Torque Settings kgf m
lbf ft
20 34 75 102 122 183 203 305 305
2.0 3.5 7.6 10.4 12.4 18.7 20.7 31.1 31.1
15 25 55 75 90 135 150 225 225
SAE Adapters with ‘O’ rings. Adapter Size in 7/16 9/16 3/4 7/8 11/16 15/16 15/8
Nm
Torque Settings kgf m
lbf ft
20 35 81 108 183 298 380
2.0 3.6 8.3 11.0 18.7 30.4 38.8
15 26 60 80 135 220 280
Hydraulic Coned BSP Hoses. Hose Size in 1/8 1/4 3/8 1/2 5/8 3/4 1 11/4 11/2
9803/8520
Spanner size mm 14 19 22 27 30 32 38
Nm
Torque Settings kgf m
lbf ft
14 27 40 55 65 95 120 189 244
1.4 2.7 4.0 5.6 6.6 9.7 12.2 19.3 24.9
10 20 29 40 48 70 88 139 180
Issue 1
General Information
Section 1
Section 1
Torque Settings
2-3
2-3
‘O’ Ring Face Seal System Adaptors screwed into valve blocks Adaptors screwed into valve blocks, etc. seal onto an 'O' ring which is compressed into a 45o seat machined in the face of the tapped port. Adaptor Size 1/4” BSP 3/8” BSP 1/2” BSP 5/8” BSP 3/4” BSP 1” BSP 1 1/4” BSP
Common Spanner Size (A/F) mm in.
Tightening Torque Nm lbf ft
19 22 27 30 32 38
18 31 49 60 81 129 206
0.75 0.875 1 1.25 1.5
13 23 36 44 60 95 152
SAE Tube Size
SAE Port Thread Size
Common Spanner Size (A/F) mm in.
Tightening Torque Nm lbf ft
4 6 8 10 12 16 20
7/16 - 20 9/16 - 18 3/4 - 16 7/8 - 14 1.1/16 - 12 1.5/16 - 12 1.5/8 - 12
15.9 19.1 22.2 27.0 31.8 38.1 47.6
20 - 28 46 - 54 95 - 105 130 - 140 190 - 210 290 - 310 280 - 380
0.625 0.750 0.875 1.063 1.250 1.500 1.875
16.5 - 18.5 34 - 40 69 - 77 96 - 104 141 - 155 216 - 230 210 - 280
Hoses Screwed onto Adaptors Hoses B screwed onto adaptors A etc. seal onto an 'O' ring C which is compressed into a 45o seat machined in the face of the adaptor port. Dimension will vary depending on torque applied.
B
C A
Hose Size 1/8” BSP 1/4” BSP 3/8” BSP 1/2” BSP 5/8” BSP 3/4” BSP 1” BSP 1 1/4” BSP 1 1/2” BSP
9803/8520
Common Spanner Size (A/F) mm in.
Tightening Torque Nm lbf ft
14 19 22 27 30 32 38
14 24 33 44 58 84 115 189 244
0.75 0.875 1 1.25 1.5
A438691
10 18 24 33 43 62 85 140 180
Issue 1
Section 1
General Information
Section 1
Torque Settings
2-4
2-4
'Torque Stop' Hose System 'Torque Stop' Hoses B screwed onto adaptors A etc. seal onto an 'O' ring C which is compressed into a 45o seat machined in the face of the adaptor port. To prevent the ‘O’ ring being damaged as a result of over tightening, 'Torque Stop' Hoses have an additional shoulder, which acts as a physical stop.
Minimum dimension fixed by shoulder D.
C
B D
Hose Size 1/8” BSP 1/4” BSP 3/8” BSP 1/2” BSP 5/8” BSP 3/4” BSP 1” BSP 1 1/4” BSP 1 1/2” BSP
9803/8520
A
Common Spanner Size (A/F) mm in.
Tightening Torque Nm lbf ft
14 19 22 27 30 32 38
14 27 40 55 65 95 120 189 244
0.75 0.875 1 1.25 1.5
A438701
10 20 30 40 48 70 89 140 180
Issue 1
Section 1
General Information
Section 1
Service Tools
3-1
3-1
Numerical List 1406/0011 1406/0018 1406/0021 1406/0029 1604/0003 1604/0004 1604/0006 1606/0003 1606/0004 1606/0007 1606/0008 1606/0009 1612/0006 4101/0251 4101/0451 4101/0552 4101/0651 4102/0551 4102/1201 4104/0251 4104/0253 4104/1310 4104/1557 816/00189 816/00190 816/00193 816/00196 816/00197 816/00294 816/15118 816/20008 816/50043 816/55038 816/55040 816/60096 825/10002 825/10003 826/01099 826/01101 826/01102 826/01103 826/01104 826/01105 892/00047 892/00048 892/00055 892/00056 892/00057 892/00059 892/00060 892/00074 892/00075 892/00077 892/00137 892/00223 892/00253 892/00255 892/00256 892/00257 892/00258
9803/8520
Page No. Bonded Washer 6-2 Bonded Washer 6-2 Bonded Washer 6 - 1/6 - 2 Bonded Washer 6-2 Adapter 6-2 Adapter 6-2 Adapter 6 - 1/6 - 2 Adapter 6-2 Adapter 6-2 Adapter 6-2 Adapter 6-2 Adapter 6-2 Adapter 6-1 Threadlocker and Sealer 8-1 Threadlocker 8-1 Threadlocker and Sealer (High Strength) 8 - 1 Retainer (High Strength) 8-1 High Strength Threadlocker 8-1 Multi-Gasket 8-1 Activator (Aerosol) 8-1 Activator (Bottle) 8-1 Hand Cleaner 4-1 JCB Cleaner/Degreaser 8-1 Blanking Cap 6-2 Blanking Cap 6-2 Blanking Cap 6-2 Blanking Cap 6-2 Blanking Cap 6-2 Blanking Cap 6-2 Pressure Test Adapter 6-1 Adapter 5-2 'T' Adapter 6-3 Pressure Test 'T' Adapter 6-1 Pressure Test 'T' Adapter 6-1 'T' Adapter 6-3 Axle Puller 7-1 Axle Oil Seal Assembly Tool 7-1 Rivet Nut 4-3 Rivet Nut 4-3 Rivet Nut 4-3 Rivet Nut 4-3 Rivet Nut 4-3 Rivet Nut 4-3 'T' Adapter 6-3 'T' Adapter 6-3 Blanking Plug 6-2 Blanking Plug 6-2 Blanking Plug 6-2 Blanking Plug 6-2 Blanking Plug 6-2 Female Connector 6-3 Female Connector 6-3 Female Connector 6-3 Hose 6-2 Hand Pump 6-2 Pressure Test Kit 6-1 Pressure Test Adapter 6-1 Pressure Test Adapter 6-1 Pressure Test Adapter 6-1 Pressure Test Adapter 6-1
892/00259 892/00260 892/00261 892/00262 892/00263 892/00264 892/00265 892/00268 892/00269 892/00270 892/00271 892/00272 892/00274 892/00275 892/00276 892/00277 892/00278 892/00279 892/00281 892/00282 892/00283 892/00284 892/00285 892/00286 892/00706 892/00842 892/00843 892/00844 892/00845 892/00846 892/00847 892/00848 892/00849 892/00858 892/01031 926/15500 992/09300 992/09400 992/09500 992/09600 992/12300 992/12400 992/12600 992/12800 992/12801 993/55700 993/99510 993/68100
Pressure Test Adapter Pressure Test Adapter Pressure Test Adapter Pressure Test 'T' Adapter Pressure Test 'T' Adapter Pressure Test 'T' Adapter Pressure Test 'T' Adapter Flow Monitoring Unit Sensor Head Load Valve Adapter Adapter Adapter Adapter Adapter Adapter Gauge Gauge AVO Meter Shunt Tool Kit Case Tachometer Hydraulic Oil Temperature Probe Surface Temperature Probe Test Probe Glass Lifter Folding Stand Long Knife Cartridge Gun Glass Extractor (Handles) Nylon Spatula Wire Starter Braided Cutting Wire Pump Support Bracket Shaft Assembly Tool Rubber Spacer Blocks Spanner Spanner Spanner Spanner 12V Mobile Oven Static Oven - 2 Cartridge Static Oven - 6 Cartridge Cut-Out Knife "L" Blades Direct Glazing Kit Half Moon Spanner Slide Hammer
Page No. 6-1 6-1 6-1 6 - 1/6 - 2 6-1 6-1 6-1 6-1 6-1 6-1 6-1 6-1 6-2 6-1 6-1 6-1 6-2 6-2 5-1 5-1 5-1 5-1 5-1 5-1 6-2 4-1 4-1 4-2 4-1 4-2 4-3 4-2 4-2 6-2 6-4 4-3 6-3 6-3 6-3 6-3 4-1 4-1 4-1 4-2 4-2 5-1 6-3 6-3
The following parts are replacement items for kits and would normally be included in the kit numbers quoted above. Replacement items for kit no. 892/00253 892/00201 Replacement Gauge 892/00202 Replacement Gauge 892/00203 Replacement Gauge 892/00254 Replacement Hose
6-1 6-1 6-1 6-1
Issue 4
Section 1
Section 1
Service Tools
4-1 * Section
General Information
4-1
B - Body and Framework
Cartridge Gun - hand operated - essential for the application of sealants, polyurethane materials etc. JCB part number - 892/00845
Hand Cleaner - special blend for the removal of polyurethane adhesives. JCB part number - 4104/1310 (454g; 1 lb tub)
S186270
S186240
Folding Stand for Holding Glass essential for preparing new glass prior to installation. 12V Mobile Oven - 1 cartridge capacity - required to pre-heat adhesive prior to use. It is fitted with a male plug (703/23201) which fits into a female socket (715/04300).
JCB part number 892/00843
JCB part number - 992/12300 S186280
S186250
240V Static Oven - available with 2 or 6 cartridge capacity - required to pre-heat adhesive prior to use. No plug supplied. Note: 110V models available upon request - contact JCB Technical Service.
Glass Lifter - minimum 2 off - essential for glass installation, 2 required to handle large panes of glass. Ensure suction cups are protected from damage during storage.
JCB part number: 992/12400 - 2 Cartridge x 240V 992/12600 - 6 Cartridge x 240V
JCB part number - 892/00842
S186260
9803/8520
S186300
Issue 2*
Section 1 4-2
General Information
Section 1 4-2
Service Tools
Wire Starter - used to access braided cutting wire (below) through original polyurethane seal.
Cut-Out Knife - used to remove broken glass. JCB part number - 992/12800
JCB part number - 892/00848 S186340
S186310
'L' Blades - 25 mm (1 in) cut - replacement blades for cut-out knife (above). JCB part number - 992/12801 (unit quantity = 5 off)
Glass Extractor (Handles) - used with braided cutting wire (below) to cut out broken glass. JCB part number - 892/00846 S186350
S186320
Braided Cutting Wire - consumable heavy duty cut-out wire used with the glass extraction tool (above).
Long Knife - used to give extended reach for normally inaccessible areas. JCB part number - 892/00844
JCB part number - 892/00849 (approx 25 m length)
S186330
9803/8520
S186360
Issue 1
Section 1 4-3
General Information Service Tools
Section 1 4-3
Rubber Spacer Blocks - used to provide the correct set clearance between glass edge and cab frame. JCB part number - 926/15500 (unit quantity = 500 off)
Nylon Spatula general tool used for smoothing sealants - also used to re-install glass in rubber glazing because metal tools will chip the glass edge. JCB part number - 892/00847 S186470
S186550
Rivet Nuts 826/01099 M6 x 16mm Rivet Nut 826/01101 M6 x 19mm Rivet Nut 826/01103 M8 x 18mm Rivet Nut 826/01102 M8 x 21mm Rivet Nut 826/01104 M10 x 23mm Rivet Nut 826/01105 M10 x 26mm Rivet Nut Installation Tool Available from: Bollhoff Fastenings Ltd. Midacre The Willenhall Estate Rose Hill Willenhall West Midlands, WV13 2JW
9803/8520
S261210
Issue 2
Section 1
General Information
5-1
Section 1 5-1
Service Tools
Section C - Electrics
AVO Test Kit 1
892/00283
Tool Kit Case
2
892/00281
AVO Meter
3
892/00286
Surface Temperature Probe
4
892/00284
Microtach Digital Tachometer
5
892/00282
Shunt - open type
6
892/00285
Hydraulic Oil Temperature Probe
188230
9803/8520
Issue 1
Section 1
General Information
6-1
Section 1 6-1
Service Tools
Section E - Hydraulics
Hydraulic Circuit Pressure Test Kit 892/00253
Pressure Test Kit
892/00201
Replacement Gauge 0-20 bar (0-300 lbf/in2)
892/00202
Replacement Gauge 0-40 bar (0-600 lbf/in2)
892/00203
Replacement Gauge 0-400 bar (0-6000 lbf/in2)
892/00254
Replacement Hose
188120
200140 188130
Pressure Test Adapters Pressure Test 'T' Adapters 892/00262 816/55038 816/55040 892/00263 892/00264 892/00265
892/00255 892/00256 892/00257 892/00258 816/15118 892/00259 892/00260 892/00261
1/4 in M BSP x 1/4 in F BSP x Test Point 3/8 in M BSP x 3/8 in F BSP x Test Point 1/2 in M BSP x 1/2 in F BSP x Test Point 5/8 in M BSP x 5/8 in F BSP x Test Point 3/4 in M BSP x 3/4 in F BSP x Test Point 1 in M BSP x 1 in F BSPP x Test Point
1/4 in BSP x Test Point 3/8 in BSP x Test Point 1/2 in BSP x Test Point 5/8 in BSP x Test Point 3/4 in BSP x Test Point 1 in BSP x Test Point 1.1/4 in BSP x Test Point 5/8 in UNF x Test Point
Flow Test Equipment
188150
9803/8520
892/00268 892/00269 892/00270 1406/0021 1604/0006 1612/0006 892/00271 892/00272 816/20008 892/00275 892/00276 892/00277
Flow Monitoring Unit Sensor Head 0 - 100 l/min (0 - 22 UK gal/min) Load Valve Bonded Washer Adapter 3/4 in M x 3/4 in M BSP Adapter 3/4 in F x 3/4 in M BSP Adapter 3/4 in F x 5/8 in M BSP Adapter 5/8 in F x 3/4 in M BSP Adapter 3/4 in F x 1/2 in M BSP Adapter 1/2 in F x 3/4 in M BSP Adapter 3/4 in F x 3/8 in M BSP Adapter 3/8 in F x 3/4 in M BSP
Issue 1
Section 1
General Information
6-2
Section 1 6-2
Service Tools
Section E - Hydraulics
193850
Hand Pump Equipment
A215880
892/00858 Pump support bracket - for engine removal.
892/00223 892/00137 892/00274 892/00262 892/00706 892/00278 892/00279
Hand Pump Micro-bore Hose 1/4 in BSP x 5 metres Adapter 1/4 in M BSP x 3/8 in M BSP Taper 1/4 in M BSP x 1/4 in F BSP x Test Point Test Probe Gauge 0 - 40 bar (0 - 600 lbf/in2) Gauge 0 - 400 bar (0 - 6000 lbf/in2)
193860 188140
1606/0003 1604/0003 1606/0004 1606/0007 1604/0004 1606/0008 1606/0009 1604/0006
Bonded Washers 1406/0011 1406/0018 1406/0021 1406/0029
Male Adapters - BSP x BSP
1/4 in BSP 1/2 in BSP 3/4 in BSP 1.1/4 in BSP
3/8 in x 1/4 in 3/8 in x 3/8 in 1/2 in x 1/4 in 1/2 in x 3/8 in 1/2 in x 1/2 in 3/4 in x 3/8 in 3/4 in x 1/2 in 3/4 in x 3/4 in
193880 193870
Male Cone Blanking Plug Female Cone Blanking Plug 892/00055 892/00056 892/00057 892/00059 892/00060
9803/8520
1/4 in BSP 3/8 in BSP 1/2 in BSP 3/4 in BSP 1 in BSP'T'
816/00294 816/00189 816/00190 816/00197 816/00196 816/00193
1/4 in BSP 3/8 in BSP 1/2 in BSP 5/8 in BSP 3/4 in BSP 1 in BSP
Issue 1
Section 1
General Information
6-3
Section 1 6-3
Service Tools
Section E - Hydraulics
193890
'T' Adapters 892/00047 892/00048 816/50043 816/60096
193900
Female Connectors 3/8 in BSP (A) x 1/4 in BSP (B) 1/2 in BSP (A) x 1/4 in BSP (B) 3/4 in BSP (A) x 1/4 in BSP (B) 3/4 in BSP (A) x 3/4 in BSP (B)
892/00074 892/00075 892/00077
3/8 in BSP x 3/8 in BSP 1/2 in BSP x 1/2 in BSP 3/4 in BSP x 3/4 in BSP
193920 193930
993/99510
Half Moon Spanner
Hexagon Spanners for Ram Pistons and End Caps 992/09300 992/09400 992/09500 992/09600
55 mm A/F 65 mm A/F 75 mm A/F 85 mm A/F
193910
993/68100
9803/8520
Slide Hammer
Issue 1
Section 1
General Information
6-4
Section 1 6-4
Service Tools
Section E - Hydraulics
7mm 11o 10mm
20mm
S338410
Ram Seal Protection Sleeves
5mm R
m 3m
892/01018 892/01019
For 40 mm Rod Diameter For 50 mm Rod Diameter
110mm 175mm 3o
R
1.4
mm
892/01027
Piston Seal Assembly Tool 338500 346980
892/01031
9803/8520
Motor Shaft Assembly Tool
Issue 1
Section 1 7-1
General Information
Section 1 7-1
Service Tools
Section F - Transmission
333770
333760
825/10002 Axle Puller.
9803/8520
825/10003 Axle Oil Seal Assembly Tool.
Issue 1
Section 1 8-1
JCB Multi-Gasket
General Information
Section 1 8-1
Sealing and Retaining Compounds
A medium strength sealant suitable for all sizes of gasket flanges, and for hydraulic fittings of 25-65 mm diameter.
4102/1212 50ml
JCB Threadlocker (High Strength) A high strength locking fluid for use with threaded components.
4102/0551 50ml
JCB Retainer (High Strength)
For retaining parts which are unlikely to be dismantled.
4101/0651 50ml
JCB Threadlocker & Sealer
A medium strength locking fluid for sealing and retaining nuts, bolts, and screws up to 50 mm dia., and for hydraulic fittings up to 25 mm dia.
4101/0250 10ml 4101/0251 50ml
JCB Threadlocker & Sealer (High Strength)
A medium to high strength locking fluid for retention and sealing of ram piston heads.
4101/0550 10ml 4101/0552 50ml
JCB Threadlocker
A locking fluid for use on threads larger than 50 mm dia.
4101/0451 50ml
JCB Threadseal
A medium strength thread sealing compound.
4102/1951 50ml
JCB Activator
A cleaning primer which speeds the curing rate of anaerobic products.
4104/0251 Aerosol (1ltr) 4104/0253 Bottle (200ml)
JCB Cleaner/Degreaser
For degreasing components prior to use of anaerobic adhesives and sealants.
4104/1557 Aerosol (400ml)
Direct Glazing Kit
For one pane of glass; comprises items marked † below plus applicator nozzle, etc.
† Ultra Fast Adhesive
For direct glazing
4103/2109 310ml
† Active Wipe 205
For direct glazing
4104/1203 250g
† Black Primer 206J
For direct glazing
4201/4906 30ml
To seal butt jointed glass
4102/0901
Clear Silicone Sealant
9803/8520
Issue 2
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