GENERAL INFORMATION
CHAPTER 1 GENERAL INFORMATION
1
MODEL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 MODEL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 ENGINE DESIGNATION NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 VIN IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 VEHICLE AND ENGINE SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
VEHICLE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 PUBLICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 REPLACEMENT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 2009 GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 GENERAL: 2009 RANGER RZR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 DETAILED: 2009 RANGER RZR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 GENERAL: 2009 RANGER RZR S / INT’L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 DETAILED: 2009 RANGER RZR S / INT’L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7
2010 GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8 GENERAL: 2010 RANGER RZR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8 DETAILED: 2010 RANGER RZR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 GENERAL: 2010 RANGER RZR S / INT’L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 DETAILED: 2010 RANGER RZR S / INT’L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
MISC. SPECIFICATIONS AND CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12 CONVERSION TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12 STANDARD TORQUE SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13 SAE TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14 METRIC TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14 DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14 GLOSSARY OF TERMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15
1.1
GENERAL INFORMATION MODEL INFORMATION Model Identification The machine model number must be used with any correspondence regarding warranty or service.
Model Year Designation
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Machine Model Number Identification R 10 VH 76 AD Emissions & Model Option Basic Chassis Designation
Engine Designation
Engine Designation Number 2009: EH076OLE022 / EH076OLE072 ......................................... Twin Cylinder, Liquid Cooled, OHV 4 Stroke, Electric Start 2010: EH076OLE023 / EH076OLE031 ......................................... Twin Cylinder, Liquid Cooled, OHV 4 Stroke, Electric Start
VIN Identification World Mfg. ID
Vehicle Identifier
Vehicle Description
}
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 4 X A V H 7 6 A * 0 P 0 0 0 0 0 0
Body Style
Engine
Model Year
Emissions Plant No. Powertrain Check Digit
Individual Serial No. * This could be either a number or a letter
Vehicle and Engine Serial Number Location Whenever corresponding about a Polaris ORV, refer to the vehicle identification number (VIN) and the engine serial number. The VIN can be found stamped on a portion of the front left frame rail, close to the left front wheel (see Figure 1-1). The engine serial number can be found on the sticker applied to the cylinder head on the side of engine (see Figure 1-2). Engine Serial Number
VIN Figure 1-1
1.2
Figure 1-2
GENERAL INFORMATION VEHICLE INFORMATION
1
Publication Numbers Model
Model No.
Owner’s Manual
Parts Manual
2009 RANGER RZR
R09VH76AD, AG, AH, AM, AO, AP, AS, AZ
9921878
9921879
2009 RANGER RZR S
R09VH76AX
9921878
9922130
2009 RANGER RZR S INT’L
R09VH76FX
9921878
9922212
2010 RANGER RZR
R10VH76AD, AG, AJ, AT
9922531
9922532
2010 RANGER RZR S
R10VH76AB, AO, AW
9922531
9922535
2010 RANGER RZR S INT’L
R10VH76FX
9922636
9922537
NOTE: When ordering service parts be sure to use the correct parts manual. NOTE: Polaris factory publications can be found at www.polarisindustries.com or purchased from www.purepolaris.com.
Replacement Keys Replacement keys can be made from the original key. To identify which series the key is, take the first two digits on the original key and refer to the chart to the right for the proper part number.
KEY COVER P/N 5533534
Key Series Number
Series# 20 21 22 23 27 28 31 32 67 68
Part Number 4010278 4010278 4010321 4010321 4010321 4010321 4110141 4110148 4010278 4010278
SPECIAL TOOLS Special tools may be required while servicing this vehicle. Some of the tools listed or depicted are mandatory, while other tools maybe substituted with a similar tool, if available. Polaris recommends the use of Polaris Special Tools when servicing any Polaris product. Dealers may order special tools through Polaris’ official tool supplier, SPX Corporation, by phone at 1-800-328-6657 or on-line at http://polaris.spx.com/.
1.3
GENERAL INFORMATION 2009 GENERAL SPECIFICATIONS MODEL: 2009 RANGER RZR MODEL NUMBER: R09VH76AD, AG, AH, AM, AO, AP, AS, AZ ENGINE MODEL: EH076OLE Category
Dimension / Capacity
Length
102 in. / 259 cm
Width
50 in. / 127 cm
Height
68.5 in. / 174 cm
Wheel Base
77 in. / 196 cm
Ground Clearance
10 in. / 25.4 cm
Dry Weight
945 lbs. / 429 kg
Gross Vehicle Weight
1727 lbs. / 783 kg
Front Storage Capacity Cargo Box Dimension
25 lbs. / 11.3 kg 42 in. x 22 in. / 107 cm x 56 cm
Cargo Box Capacity
300 lbs. / 136 kg
Maximum Weight Capacity (Payload)
740 lbs. / 336.4 kg (Includes rider(s), cargo, accessories and trailer tongue weight)
Hitch Towing Capacity
1500 lbs. / 680 kg
Hitch Tongue Capacity
150 lbs. / 68 kg
1.4
GENERAL INFORMATION MODEL: 2009 RANGER RZR
Drivetrain
MODEL NUMBER: R09VH76AD,AG,AH,AM,AO,AP,AS,AZ ENGINE MODEL: EH076OLE Engine Platform
Domestic Twin Cylinder, Liquid Cooled, 4-Stroke
Engine Model Number
EH076OLE022
Engine Displacement
760cc
Number of Cylinders
2
Bore & Stroke (mm)
Transmission Type
Polaris Automatic PVT
Gear Ratio: Front / Rear High Low Rev
3.14:1 8.71:1 5.94:1
Drive Ratio - Front
3.82:1
Drive Ratio - Final
3.70:1
Shift Type
In Line Shift - H / L / N / R / P
80 x 76.5 mm
Front Gearcase Oil Requirements
Polaris Demand Drive Plus 6.75 oz. (200 ml)
Compression Ratio
9.78:1
Compression Pressure
150-170 psi
Transmission Oil Requirements Main Gearcase
Polaris High Performance AGL 24 oz. (710 ml)
Engine Idle Speed
1150 ± 100 RPM
Polaris High Performance AGL 14 oz. (414 ml)
Engine Max Operating RPM
6500 ± 200 RPM
Transmission Oil Requirements Transfer Case
Lubrication
Pressurized Wet Sump
Rear Gearcase Oil Requirements
Oil Requirements
PS-4 PLUS Synthetic
Polaris Premium ADF 26 oz. (769 ml)
Oil Capacity
2 qts. / 1.9 liters
Belt
3211113
Coolant Capacity
4.8 qts. / 4.5 liters
Overheat Warning
Instrument Cluster Indicator
Exhaust System
Steering / Suspension Independent Dual A-arm w/Anti-Sway Bar
Front Suspension
Single Headpipe / Single Silencer Fuel System
Front Travel
9 in. / 23 cm
Rear Suspension
Rolled IRS w/Anti-Sway Bar
Fuel System Type
Bosch Electronic Fuel Injection
Rear Travel
9.5 in. / 24 cm
Fuel Delivery
Electronic Fuel Pump (in tank)
Fuel Pressure
39 psi
Shock Preload Adjustment Front / Rear
Cam Adjustment
Fuel Filters
See Chapter 4
Toe Out
1/8-1/4 in. / 3-6.35 mm
Fuel Capacity / Requirement
7 gal. (26.5 liters) 87 Octane (minimum)
Wheels / Brakes
Electrical
Front Wheel Size Front Tire Size
12 x 6 / 10 gauge Maxxis / 25 x 8 R12
Alternator Max Output
500 Watts @ 3000 RPM
Lights: Main Headlights
2 - Single Beam 55 W / Halogen
Rear Wheel Size Rear Tire Size
12 x 8 / 10 gauge Maxxis / 25 x 10 R12
Tail / Brake
2 - 5 Watts / 2 - 5 Watts
Tire Air Pressure - Front / Rear
8 psi (55 kPa)
Starting System
Electric Start
Brake - Front / Rear
Ignition System
Bosch EFI (ECU Controlled)
Foot Actuated - 4 Wheel Hydraulic Disc
Ignition Timing
0° BTDC @ 1200 RPM
Brake Fluid
DOT 4
Spark plug / Gap
Champion RC7YC3 / .035 in. (0.9 mm)
Battery
Yuasa YTX20HL / 18 Amp Hr. / 310 CCA / 12 Volt
Instrument Type
Analog Speedometer with Multifunction LCD
DC Outlet
Standard 12 V
Relays
EFI / Fan
Circuit Breaker
Fan Motor: 20 Amp
Fuses
Chassis: 20 Amp EFI: 15 Amp Lights: 15 Amp Accessory: 15 Amp Speedo/ECU: 5 Amp
CLUTCH CHART Altitude
0-1500 (0-5000)
Shift Weight Drive Spring
20-62 (5631700)
Blue / Red (7043199)
Meters (Feet) 1500-3700 (5000 - 12000)
20-58 (5631216)
Blue / Red (7043199)
Driven Spring Red or Yellow (3234452) Late Build Blk / Almond (7043167) Red or Yellow (3234452) Late Build Blk / Almond (7043167)
1.5
1
GENERAL INFORMATION MODEL: 2009 RANGER RZR S / INT’L MODEL NUMBER: R09VH76AX, FX ENGINE MODEL: EH076OLE Category
Dimension / Capacity
Length
106 in. / 269 cm
Width
60.5 in. / 154 cm
Height
70.5 in. / 179 cm
Wheel Base
77 in. / 196 cm
Ground Clearance
12 in. / 30.5 cm
Dry Weight
1000 lbs. / 454 kg
Gross Vehicle Weight
1782 lbs. / 808 kg
Front Storage Capacity Cargo Box Dimension
25 lbs. / 11.3 kg 42 in. x 22 in. / 107 cm x 56 cm
Cargo Box Capacity
300 lbs. / 136 kg
Maximum Weight Capacity (Payload)
740 lbs. / 336.4 kg (Includes rider(s), cargo, accessories and trailer tongue weight)
Hitch Towing Capacity
1500 lbs. / 680 kg
Hitch Tongue Capacity
150 lbs. / 68 kg
1.6
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GENERAL INFORMATION MODEL: 2009 RANGER RZR S / INT’L MODEL NUMBER: R09VH76AX, FX ENGINE MODEL: EH076OLE Engine Platform
High Output Domestic Twin Cyl., Liquid Cooled, 4-Stroke
Engine Model Number
EH076OLE072
Engine Displacement
760cc H.O.
Number of Cylinders
2
Bore & Stroke (mm)
Drivetrain Transmission Type
Polaris Automatic PVT
Gear Ratio: Front / Rear High Low Rev
3.14:1 8.71:1 5.94:1
Drive Ratio - Front
3.82:1
Drive Ratio - Final
3.70:1
Shift Type
In Line Shift - H / L / N / R / P
80 x 76.5 mm
Front Gearcase Oil Requirements
Polaris Demand Drive Plus 6.75 oz. (200 ml)
Compression Ratio
11:1
Compression Pressure
165-185 psi
Transmission Oil Requirements Main Gearcase
Polaris High Performance AGL 24 oz. (710 ml)
Engine Idle Speed
1250 ± 100 RPM
Polaris High Performance AGL 14 oz. (414 ml)
Engine Max Operating RPM
6600 ± 200 RPM
Transmission Oil Requirements Transfer Case
Lubrication
Pressurized Wet Sump
Rear Gearcase Oil Requirements
Oil Requirements
PS-4 PLUS Synthetic
Polaris Premium ADF 26 oz. (769 ml)
Oil Capacity
2 qts. / 1.9 liters
Rear Gearcase Oil Requirements Differential (INT’L)
Polaris Premium ADF 22 oz. (650 ml)
Coolant Capacity
4.8 qts. / 4.5 liters
Belt
3211133
Overheat Warning
Instrument Cluster Indicator
Exhaust System
Steering / Suspension
Dual Headpipe / Single Silencer Fuel System
Front Suspension / Shock
Independent Dual A-arm FOX™ PODIUM X
Front Travel
12 in. / 30.5 cm
Rear Suspension / Shock
Rolled IRS w/Anti-Sway Bar FOX™ PODIUM X
Fuel System Type
Bosch Electronic Fuel Injection
Fuel Delivery
Electronic Fuel Pump (in tank)
Fuel Pressure
39 psi
Fuel Filters
See Chapter 4
Rear Travel
12 in. / 30.5 cm
7 gal. (26.5 liters) 87 Octane (minimum)
Shock Preload Adjustment Front / Rear
Threaded Shock Adjustment with Spanner Wrench
Toe Out
1/8-1/4 in. / 3-6.35 mm
Fuel Capacity / Requirement Electrical Alternator Max Output
500 Watts @ 3000 RPM
Lights: Main Headlights
2 - Single Beam 55 W / Halogen
Tail / Brake
2 - 5 Watts / 2 - 5 Watts
Starting System
Electric Start
Ignition System
Bosch EFI (ECU Controlled)
Ignition Timing
0° BTDC @ 1200 RPM
Spark plug / Gap
Champion RC7YC3 / .035 in. (0.9 mm)
Battery
Yuasa YTX20HL / 18 Amp Hr. / 310 CCA / 12 Volt
Instrument Type
Analog Speedometer with Multifunction LCD
DC Outlet
Standard 12 V
Relays
EFI / Fan
Circuit Breaker
Fan Motor: 20 Amp
Fuses
Chassis: 20 Amp EFI: 15 Amp Lights: 15 Amp Accessory: 15 Amp Speedo/ECU: 5 Amp
Wheels / Brakes Front Wheel Size Front Tire Size
12 x 6 / Cast Aluminum Maxxis Bighorn / 26 x 9 R12
Rear Wheel Size Rear Tire Size
12 x 8 / Cast Aluminum Maxxis Bighorn / 26 x 12 R12
Tire Air Pressure - Front / Rear
8 psi (55 kPa)
Brake - Front / Rear
Foot Actuated - 4 Wheel Hydraulic Disc
Brake Fluid
DOT 4
CLUTCH CHART Altitude
Meters (Feet)
Shift Weight Drive Spring
Driven Spring
0-1500 (0-5000)
21-74 (5632117)
Red / White Red or Yellow (7043349) (3234452)
1500-3700 (5000 - 12000)
21-70 (5632127)
Red / White Red or Yellow (7043349) (3234452)
1.7
1
GENERAL INFORMATION 2010 GENERAL SPECIFICATIONS MODEL: 2010 RANGER RZR MODEL NUMBER: R10VH76AD, AG, AJ, AT ENGINE MODEL: EH076OLE Category
Dimension / Capacity
Length
102 in. / 259 cm
Width
50 in. / 127 cm
Height
68.5 in. / 174 cm
Wheel Base
77 in. / 196 cm
Ground Clearance
10 in. / 25.4 cm
Dry Weight
945 lbs. / 429 kg
Gross Vehicle Weight
1727 lbs. / 783 kg
Front Storage Capacity Cargo Box Dimension
25 lbs. / 11.3 kg 42 in. x 22 in. / 107 cm x 56 cm
Cargo Box Capacity
300 lbs. / 136 kg
Maximum Weight Capacity (Payload)
740 lbs. / 336.4 kg (Includes rider(s), cargo, accessories and trailer tongue weight)
Hitch Towing Capacity
1500 lbs. / 680 kg
Hitch Tongue Capacity
150 lbs. / 68 kg
1.8
GENERAL INFORMATION MODEL: 2010 RANGER RZR
Drivetrain
MODEL NUMBER: R10VH76AD, AG, AJ, AT ENGINE MODEL: EH076OLE Engine Platform
Domestic Twin Cylinder, Liquid Cooled, 4-Stroke
Engine Model Number
EH076OLE023
Engine Displacement
760cc
Number of Cylinders
2
Bore & Stroke (mm)
Transmission Type
Polaris Automatic PVT
Gear Ratio: Front / Rear High Low Rev
3.14:1 8.71:1 5.94:1
Drive Ratio - Front
3.82:1
Drive Ratio - Final
3.70:1
Shift Type
In Line Shift - H / L / N / R / P
80 x 76.5 mm
Front Gearcase Oil Requirements
Polaris Demand Drive Plus 6.75 oz. (200 ml)
Compression Ratio
9.78:1
Compression Pressure
150-170 psi
Transmission Oil Requirements Main Gearcase
Polaris High Performance AGL 24 oz. (710 ml)
Engine Idle Speed
1150 ± 100 RPM
Polaris High Performance AGL 14 oz. (414 ml)
Engine Max Operating RPM
6500 ± 200 RPM
Transmission Oil Requirements Transfer Case
Lubrication
Pressurized Wet Sump
Rear Gearcase Oil Requirements
Oil Requirements
PS-4 PLUS Synthetic
Polaris Premium ADF 26 oz. (769 ml)
Oil Capacity
2 qts. / 1.9 liters
Belt
3211113
Coolant Capacity
4.8 qts. / 4.5 liters
Overheat Warning
Instrument Cluster Indicator
Exhaust System
Steering / Suspension Independent Dual A-arm w/Anti-Sway Bar
Front Suspension
Single Headpipe / Single Silencer Fuel System
Front Travel
9 in. / 23 cm
Rear Suspension
Rolled IRS w/Anti-Sway Bar
Fuel System Type
Bosch Electronic Fuel Injection
Rear Travel
9.5 in. / 24 cm
Fuel Delivery
Electronic Fuel Pump (in tank)
Fuel Pressure
39 psi
Shock Preload Adjustment Front / Rear
Cam Adjustment
Fuel Filters
See Chapter 4
Toe Out
1/8-1/4 in. / 3-6.35 mm
Fuel Capacity / Requirement
7 gal. (26.5 liters) 87 Octane (minimum)
Wheels / Brakes
Electrical
Front Wheel Size Front Tire Size
12 x 6 / 10 gauge Maxxis / 25 x 8 R12
Alternator Max Output
500 Watts @ 3000 RPM
Lights: Main Headlights
2 - Single Beam 55 W / Halogen
Rear Wheel Size Rear Tire Size
12 x 8 / 10 gauge Maxxis / 25 x 10 R12
Tail / Brake
2 - 5 Watts / 2 - 5 Watts
Tire Air Pressure - Front / Rear
8 psi (55 kPa)
Starting System
Electric Start
Brake - Front / Rear
Ignition System
Bosch EFI (ECU Controlled)
Foot Actuated - 4 Wheel Hydraulic Disc
Ignition Timing
0° BTDC @ 1200 RPM
Brake Fluid
DOT 4
Spark plug / Gap
Champion RC7YC3 / .035 in. (0.9 mm)
Battery
Yuasa YTX20HL / 18 Amp Hr. / 310 CCA / 12 Volt
Instrument Type
Analog Speedometer with Multifunction LCD
DC Outlet
Standard 12 V
Relays
EFI / Fan
Circuit Breaker
Fan Motor: 20 Amp
Fuses
Chassis: 20 Amp EFI: 15 Amp Lights: 15 Amp Accessory: 15 Amp Speedo/ECU: 5 Amp
CLUTCH CHART Altitude
Meters (Feet)
Shift Weight Drive Spring
Driven Spring
0-1500 (0-5000)
23-62 (5632337)
Black (7043594)
Blk / Almond (7043167)
1500-3700 (5000 - 12000)
23-58 (5632218)
Black (7043594)
Blk / Almond (7043167)
1.9
1
GENERAL INFORMATION MODEL: 2010 RANGER RZR S / INT’L MODEL NUMBER: R10VH76AB, AO, AW, FX ENGINE MODEL: EH076OLE Category
Dimension / Capacity
Length
106 in. / 269 cm
Width
60.5 in. / 154 cm
Height
70.5 in. / 179 cm
Wheel Base
77 in. / 196 cm
Ground Clearance
12 in. / 30.5 cm
Dry Weight
1000 lbs. / 454 kg
Gross Vehicle Weight
1782 lbs. / 808 kg
Front Storage Capacity Cargo Box Dimension
25 lbs. / 11.3 kg 42 in. x 22 in. / 107 cm x 56 cm
Cargo Box Capacity
300 lbs. / 136 kg
Maximum Weight Capacity (Payload)
740 lbs. / 336.4 kg (Includes rider(s), cargo, accessories and trailer tongue weight)
Hitch Towing Capacity
1500 lbs. / 680 kg
Hitch Tongue Capacity
150 lbs. / 68 kg
1.10
GENERAL INFORMATION MODEL: 2010 RANGER RZR S / INT’L MODEL NUMBER: R10VH76AB, AO, AW, FX ENGINE MODEL: EH076OLE Engine Platform
High Output Domestic Twin Cyl., Liquid Cooled, 4-Stroke
Engine Model Number
EH076OLE031
Engine Displacement
760cc H.O.
Number of Cylinders
2
Bore & Stroke (mm)
Drivetrain Transmission Type
Polaris Automatic PVT
Gear Ratio: Front / Rear High Low Rev
3.14:1 8.71:1 5.94:1
Drive Ratio - Front
3.82:1
Drive Ratio - Final
3.70:1
Shift Type
In Line Shift - H / L / N / R / P
80 x 76.5 mm
Front Gearcase Oil Requirements
Polaris Demand Drive Plus 6.75 oz. (200 ml)
Compression Ratio
11:1
Compression Pressure
165-185 psi
Transmission Oil Requirements Main Gearcase
Polaris High Performance AGL 24 oz. (710 ml)
Engine Idle Speed
1250 ± 100 RPM
Polaris High Performance AGL 14 oz. (414 ml)
Engine Max Operating RPM
6600 ± 200 RPM
Transmission Oil Requirements Transfer Case
Lubrication
Pressurized Wet Sump
Rear Gearcase Oil Requirements
Oil Requirements
PS-4 PLUS Synthetic
Polaris Premium ADF 26 oz. (769 ml)
Oil Capacity
2 qts. / 1.9 liters
Rear Gearcase Oil Requirements Differential (INT’L)
Polaris Premium ADF 22 oz. (650 ml)
Coolant Capacity
4.8 qts. / 4.5 liters
Belt
3211133
Overheat Warning
Instrument Cluster Indicator
Exhaust System
Steering / Suspension
Dual Headpipe / Single Silencer Fuel System
Front Suspension / Shock
Independent Dual A-arm FOX™ PODIUM X
Front Travel
12 in. / 30.5 cm
Rear Suspension / Shock
Rolled IRS w/Anti-Sway Bar FOX™ PODIUM X
Fuel System Type
Bosch Electronic Fuel Injection
Fuel Delivery
Electronic Fuel Pump (in tank)
Fuel Pressure
39 psi
Fuel Filters
See Chapter 4
Rear Travel
12 in. / 30.5 cm
7 gal. (26.5 liters) 87 Octane (minimum)
Shock Preload Adjustment Front / Rear
Threaded Shock Adjustment with Spanner Wrench
Toe Out
1/8-1/4 in. / 3-6.35 mm
Fuel Capacity / Requirement Electrical Alternator Max Output
500 Watts @ 3000 RPM
Lights: Main Headlights
2 - Single Beam 55 W / Halogen
Tail / Brake
2 - 5 Watts / 2 - 5 Watts
Starting System
Electric Start
Ignition System
Bosch EFI (ECU Controlled)
Ignition Timing
0° BTDC @ 1200 RPM
Spark plug / Gap
Champion RC7YC3 / .035 in. (0.9 mm)
Battery
Yuasa YTX20HL / 18 Amp Hr. / 310 CCA / 12 Volt
Instrument Type
Analog Speedometer with Multifunction LCD
DC Outlet
Standard 12 V
Relays
EFI / Fan
Circuit Breaker
Fan Motor: 20 Amp
Fuses
Chassis: 20 Amp EFI: 15 Amp Lights: 15 Amp Accessory: 15 Amp Speedo/ECU: 5 Amp
Wheels / Brakes Front Wheel Size Front Tire Size
12 x 6 / Cast Aluminum Maxxis Bighorn / 26 x 9 R12
Rear Wheel Size Rear Tire Size
12 x 8 / Cast Aluminum Maxxis Bighorn / 26 x 12 R12
Tire Air Pressure - Front / Rear
8 psi (55 kPa)
Brake - Front / Rear
Foot Actuated - 4 Wheel Hydraulic Disc
Brake Fluid
DOT 4
CLUTCH CHART Altitude
Meters (Feet)
Shift Weight Drive Spring
Driven Spring
0-1500 (0-5000)
23-62 (5632337)
Black (7043594)
Blk / Almond (7043167)
1500-3700 (5000 - 12000)
23-58 (5632218)
Black (7043594)
Blk / Almond (7043167)
1.11
1
GENERAL INFORMATION MISC. SPECIFICATIONS AND CHARTS Conversion Table
°C to °F: 9/5(°C + 32) = °F
1.12
°F to °C: 5/9(°F - 32) = °C
GENERAL INFORMATION Standard Torque Specifications The following torque specifications are to be used only as a general guideline. There are exceptions in the steering, suspension, and engine areas. Always consult the exploded views or each manual section for torque values of fasteners before using standard torque.
1.13
1