Daewoo doosan 440 plus skid steer loader service repair manual

Fig. 001 CRANK SHAFT PULLEY

440 PLUS

Fig. 001 CRANK SHAFT PULLEY Key No

Part No

Description

Qty S.C

-

K1019383

CRANK SHAFT PULLEY

-

1

K1019127

WASHER

1

2

K1019128

SCREW

1

3

K1019384

PULLEY;CRANKSHAFT

1

4

K1019129

KEY

1

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 002 CYLINDER BLOCK

440 PLUS

Fig. 002 CYLINDER BLOCK Key No

Part No

Description

Qty S.C

-

K1019135

CYLINDER BLOCK

-

1

K1019136

BLOCK;CYLINDER

1

1A

K1019137

BLOCK;CYLINDER

1

D

1AA

K1019138

BLOCK;CYLINDER

1

D

1AB

K1019139

CAP;MAIN BEARING

1

D

1AC

K1019140

CAP;MAIN BEARING

4

D

1AD

K1019141

SCREW;HEX FLANGE HEAD CAP

10

1AE

K1019142

PLUG;EXPANSION

8

1AF

K1019143

PLUG;THREADED

1

1B

K1019144

PIN;ROLL

1

1C

K1019145

PLUG;EXPANSION

3

1D

K1019146

PLUG;EXPANSION

1

1E

K1019147

PLUG;PIPE

3

1F

K1019148

BUSHING

1

1G

K1019149

PLUG;PIPE

1

1H

K1019150

LINER;CYLINDER

4

1I

K1019151

PIN;GUIDE

2

K1019152

SCREW

4

3

K1019153

WASHER

4

K1019154

SHAFT;IDLER

1

5

K1019155

GEAR;IDLER

1

6

K1019156

SCREW

2

7

K1019373

PIN;OIL

1

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 003 BREATHER

440 PLUS

Fig. 003 BREATHER Key No

Part No

Description

Qty S.C

-

K1019157

BREATHER ASS'Y

-

1

K1019158

COVER;BREATHER

1

2

K1019159

VALVE;PRESSURE RELIEF

1

3

K1019160

GASKET;BREATHER

1

4

K1019161

PLATE;VALVE GASKET

1

6

K1019162

HOSE

1

7

K1019163

CLAMP

2

8

K1019164

SCREW

4

9

K1019165

SEAL;O-RING

1

10

K1019166

TUBE;BREATHER

2

11

K1019167

BAFFLE;BREATHER

1

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 004 CAMSHAFT

440 PLUS

Fig. 004 CAMSHAFT Key No

Part No

Description

Qty S.C

-

K1019168

CAMSHAFT

-

1

K1019169

TAPPET;VALVE

8

2

K1019170

ROD;PUSH

8

3

K1019171

SCREW

2

4

K1019398

CAMSHAFT

1

4A

K1019129

KEY

1

4B

K1019172

CAMSHAFT

1

4C

K1019173

GEAR;CAMSHAFT

1

4D

K1019174

PLATE

1

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 005 ACCESSORY

440 PLUS

Fig. 005 ACCESSORY Key No

Part No

Description

Qty S.C

-

K1019175

FRONT GEAR TRAIN

-

1

K1019374

GASKET;ACC DRIVE COVER

1

2

K1019375

COVER;ACCESSORY DRIVE

1

3

K1019194

SCREW

2

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 006 FAN DRIVE BELT [5001 ~ 5151]

440 PLUS

Fig. 006 FAN DRIVE BELT [5001 ~ 5151] Key No

Part No

Description

Qty S.C

-

K1022367

FAN DRIVE BELT

-

1

K1022361

BELT

1

2

K1019191

PULLEY;FAN

1

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 007 FLYWHEEL HOUSING

440 PLUS

Fig. 007 FLYWHEEL HOUSING Key No

Part No

Description

Qty S.C

-

K1019192

FLYWHEEL HOUSING

-

1

K1019193

HOUSING;FLYWHEEL

1

2

K1019194

SCREW

10

3

K1019195

4

4A

K1019197

CARRIER;SEAL

1

4B

K1019198

SEAL;OIL

1

5

K1019178

SCREW

9

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 008 FRONT GEAR COVER

440 PLUS

Fig. 008 FRONT GEAR COVER Key No

Part No

Description

Qty S.C

-

K1019226

FRONT GEAR COVER

-

1

K1019227

PLATE;GEAR COVER

1

2

K1019228

COVER;FRONT

1

2A

K1019229

COVER;FRONT

1

2B

K1019230

SEAL;OIL

1

3

K1019177

COVER;ACCESSORY DRIVE

1

4

K1019176

GASKET;ACC DRIVE COVER

1

5

K1019231

BOLT;STUD

4

6

K1019153

WASHER

5

8

K1019233

SEAL;RING

2

9

K1019210

SCREW

3

10

K1019171

SCREW

1

11

K1019234

SCREW

3

12

K1019235

SCREW

2

13

K1019236

SCREW

7

14

K1019237

SCREW

1

15

K1019179

NUT

4

16

K1019375

COVER;ACCESSORY DRIVE

1

17

K1019374

GASKET;ACC DRIVE COVER

1

18

K1019376

SCREW

2

19

K1019278

SCREW

1

20

K1019385

SCREW

5

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 009 CYLINDER HEAD

440 PLUS

Fig. 009 CYLINDER HEAD Key No

Part No

Description

Qty S.C

-

K1019238

CYLINDER HEAD

-

1

K1019239

CYLINDER HEAD ASSY

1

1A

K1019240

VALVE;INTAKE

4

1B

K1019241

VALVE;EXHAUST

4

1C

K1019242

PIN;ROLL

2

1D

K1019243

SEAL;VALVE STEM

8

1E

K1019244

SPRING;VALVE

8

1F

K1019245

RETAINER;VALVE SPRING

8

1G

K1019246

COLLET;VALVE

16

1i

K1019247

HEAD;CYLINDER

1

1iA

K1019147

PLUG;PIPE

4

1iB

K1019248

PLUG;EXPANSION

4

1iC

K1019249

GUIDE;VALVE STEM

4

1iD

K1019250

GUIDE;VALVE STEM

4

1iE

K1019251

SEAT;ENGINE INTAKE VALVE

4

1iF

K1019252

SEAT;ENGINE EXHAUST VALVE

4

1iG

K1019253

PLUG;EXPANSION

2

1iH

K1019149

PLUG;PIPE

5

1iJ

K1019255

PLUG;DRIVE

4

1iK

K1019403

CHAMBER;INJECTION

4

2

K1019256

GASKET;CYLINDER HEAD

1

3

K1019257

SCREW

14

4

K1019258

SCREW

4

5

K1019259

CAP;VALVE

8

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 010 INJECTOR

440 PLUS

Fig. 010 INJECTOR Key No

Part No

Description

Qty S.C

-

K1019260

INJECTOR

-

1

K1019261

INJECTOR ASS'Y

4

1A

K1019262

INJECTOR

1

1B

K1019263

SEAL;INJECTOR

1

1C

K1019264

SPACER

1

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 011 LIFTING

440 PLUS

Fig. 011 LIFTING Key No

Part No

Description

Qty S.C

-

K1019268

LIFTING ARRANGEMENT

-

1

K1019269

BRACKET;LIFTING

1

2

K1019171

SCREW

3

K1019210

SCREW

1

4

K1019377

BRACKET;LIFTING

1

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 012 OIL LEVEL GAUGE

440 PLUS

Fig. 012 OIL LEVEL GAUGE Key No

Part No

Description

Qty S.C

-

K1019369

OIL LEVEL GAUGE

-

1

K1019370

PLUG;OIL GAUGE

1

2

K1019371

TUBE;OIL GAUGE

1

3

K1019372

DIPSTICK

1

4

K1019378

SEAL;RING

1

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 013 OIL FILLER

440 PLUS

Fig. 013 OIL FILLER Key No

Part No

Description

Qty S.C

-

K1019286

OIL FILLER ARRANGEMENT

-

1

K1019287

CAP;FILLER

2

1A

K1019288

CAP;FILLER

1

1B

K1019289

SEAL;RING

1

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 014 OIL PAN

440 PLUS

Fig. 014 OIL PAN Key No

Part No

Description

Qty S.C

-

K1019290

OIL PAN

-

1

K1019291

PAN;OIL

1

2

K1019292

MAGNET

1

3

K1019293

PLUG;THREADED

1

4

K1019233

SEAL;RING

1

5

K1019232

SCREW

4

6

K1019294

SCREW

2

7

K1019295

GASKET

1

8

K1019296

PIPE;OIL SUCTION

1

9

K1019297

SCREW

2

10

K1019298

SCREW

1

11

K1019299

ADAPTER;OIL PAN

1

12

K1019300

SCREW

2

13

K1019301

SCREW

22

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 015 PISTON

440 PLUS

Fig. 015 PISTON Key No

Part No

Description

Qty S.C

-

K1019302

ENGINE PISTON

-

1

K1019303

PISTON ASS'Y

4

1A

K1019304

PISTON

1

1B

K1019305

SET;PISTON RING

1

1BA

K1019306

RING;PISTON

1

D

1BB

K1019307

RING;PISTON

1

D

1BC

K1019308

RING;OIL

1

D

2

K1019309

PIN;PISTON

4

3

K1019310

RING;RETAINING

8

4

K1019311

METAL;CONNECTING ROD

4

140112-00003

METAL,CONNECTING ROD(0.1)

4

5

K1019405

CONNECTING ROD SET

4

5A

K1019314

SCREW

2

5B

K1019315

BUSHING

1

D

5C

K1019316

ROD;CONNECTING

1

D

440 PLUS

1

D

US

Serial No

ICA

Replacable

Qty

Fig. 016 ROCKER ARM

440 PLUS

Fig. 016 ROCKER ARM Key No

Part No

Description

Qty S.C

-

K1019317

ROCKER LEVER

-

1

K1019318

ROCKER ARM ASS'Y

1

1A

K1019319

SUPPORT;ROCKER ARM

1

1B

K1019320

SUPPORT;ROCKER ARM

3

1C

K1019321

SPRING

3

1D

K1019322

SHAFT;ROCKER ARM

1

1E

K1019323

ARM;ROCKER

8

1F

K1019324

SCREW

8

1G

K1019325

NUT

8

1H

K1019326

SCREW

1

1i

K1019327

RING;RETAINING

2

K1019328

BOLT;STUD

4

3

K1019329

WASHER;LOCK

4

K1019330

NUT

4

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 017 TURBO CHARGER PLUMBING

440 PLUS

Fig. 017 TURBO CHARGER PLUMBING Key No

Part No

Description

Qty S.C

-

K1019335

TURBOCHARGER PLUMBING

-

1

K1019336

SCREW

1

2

K1019337

SEAL

1

3

K1019338

PLUG

1

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

Fig. 018 CYLINDER HEAD COVER

440 PLUS

Fig. 018 CYLINDER HEAD COVER Key No

Part No

Description

Qty S.C

-

K1019339

VALVE COVER

-

1

K1019340

COVER;CYL. HEAD

1

2

K1019341

GASKET;CYL. HEAD COVER

1

3

K1019342

BOLT

4

K1019343

SEAL

4

440 PLUS

1

D

Serial No

ICA

Replacable

Qty

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