Doosan 460 skid steer loader service repair manual

Page 1

Fig. 001 CYLINDER HEAD & COVER

460

Fig. 001 CYLINDER HEAD & COVER Key No

Part No

Description

Qty S.C

1

K1019435

CYLINDER HEAD ASS’Y

1

1A

K1019436

HEAD;CYLINDER

1

1A1

K1019437

GUIDE;VALVE

8

1A2

K1019438

PLUG;EXPANSION

1

1A3

K1019427

PLUG;EXPANSION

9

1A4

K1019430

PLUG;EXPANSION

3

1A5

K1019423

PLUG;EXPANSION

11

1A6

K1019439

PLUG;PIPE

1

1A7

K1019440

PIPE;AIR INLET

2

1B

K1019441

VALVE;INTAKE

4

1C

K1019442

VALVE;EXHAUST

4

1D

K1019443

SEAT;VALVE

8

1E

K1019444

PIN;COTTER

16

1F

K1019445

SPRING;VALVE

8

1G

K1019446

SEAL;VALVE STEM

8

2

K1019447

GASKET;CYLINDER HEAD

1

3

K1019448

SCREW;CAP

17

4

K1019449

WASHER;PLAIN

17

5

K1019451

COVER;VALVE

1

6

K1019452

GASKET;CYL. HEAD COVER

1

7

K1019453

NUT;HEX

3

8

K1019454

WASHER;PLAIN

3

9

K1019455

ISOLATOR;NOISE

3

10

K1019456

CAP;OIL FILLER

1

11

K1019457

SUPPORT;ENGINE

1

12

K1019458

BOLT

4

13

K1019459

SUPPORT;ENGINE

1

460

1

D

Serial No

ICA

Replacable

Qty

Fig. 002 CYLINDER BLOCK

460

Fig. 002 CYLINDER BLOCK Key No

Part No

Description

Qty S.C

1

K1019418

CYLINDER BLOCK ASS’Y

1

1A

K1019419

BLOCK;CYLINDER

1

1B

K1019420

CAP;MAIN BEARING

4

1C

K1019421

CAP;MAIN BEARING

1

1D

K1019422

BOLT;CAP

10

1E

K1019423

PLUG;EXPANSION

5

1F

K1019424

PLUG;EXPANSION

7

1G

K1019425

PLUG;EXPANSION

1

1H

K1019426

PLUG;PIPE

1

1I

K1019427

PLUG;EXPANSION

4

1J

K1019428

PLUG;PIPE

4

1K

K1019429

PLUG;EXPANSION

1

1L

K1019430

PLUG;EXPANSION

2

1M

K1019431

PIN;DOWEL

1

1N

K1019432

SHAFT;LUBE OIL PUMP

1

1O

K1019433

PLUG;PIPE

3

2

K1019623

PULLEY;CRANKSHAFT

1

3

K1019624

WASHER;PLAIN

1

4

K1019625

BOLT

1

5

K1019627

SWITCH;OIL PRESS

1

460

1

D

Serial No

ICA

Replacable

Qty

Fig. 003 TIMING GEAR CASE

460

Fig. 003 TIMING GEAR CASE Key No

Part No

Description

Qty S.C

1

K1019475

PLATE;FRONT

1

2

K1019476

GASKET;FRONT PLATE

1

3

K1019477

BOLT

2

4

K1019478

PIN;TIMING

1

5

K1019479

COVER;GEAR

1

6

K1019480

O-RING

1

7

K1019481

BOLT;FLANGE

5

8

K1019482

BOLT;FLANGE

2

9

K1019483

BOLT;FLANGE

4

10

K1019484

BOLT;FLANGE

6

11

K1019485

COVER;ACC. DRIVE

1

12

K1019486

SEAL;OIL

1

13

K1019487

HOUSING;PTO

1

14

K1019488

PLATE;COVER

1

15

K1019489

O-RING

1

16

K1019458

BOLT

2

17

K1019491

PLATE;COVER

1

18

K1019492

O-RING

1

19

K1019493

BOLT

2

460

1

Serial No

ICA

Replacable

Qty

Fig. 004 CRANK SHAFT & PISTON

460

Fig. 004 CRANK SHAFT & PISTON Key No

Part No

Description

Qty S.C

1

K1019461

CRANKSHAFT

1

2

K1019464

SET;MAIN BEARING

1

2A

K1019465

METAL;MAIN

10

2B

K1019466

WASHER;THRUST

3

3

K1019467

PISTON KIT

4

3A

K1019468

PISTON

1

3B

K1019469

RING;RETAINING

2

3C

K1019470

SET;PISTON RING

1

4

K1019471

PIN;PISTON

4

5

K1019472

ROD;CONNECTING

4

6

K1019473

METAL;CONN ROD

4

7

K1026175

BOLT;CON-ROD

8

460

1

Serial No

ICA

Replacable

Qty

Fig. 005 CAMSHAFT

460

Fig. 005 CAMSHAFT Key No

Part No

Description

Qty S.C

1

K1019495

CAMSHAFT ASS'Y

1

2

K1019496

BOLT;FLANGE

2

3

K1019497

KEY

1

4

K1019498

PLATE

1

5

K1019499

TAPPET;VALVE

8

6

K1019500

ROD;PUSH

8

7

K1019501

GEAR;IDLER

1

8

K1019502

SPACER

1

9

K1019503

BEARING

2

10

K1019504

SHAFT

1

11

K1019505

PLATE

1

12

K1019506

SHIM

1

13

K1019507

BOLT;FLANGE

1

14

K1019508

BRACKET;RKR LEVER COVER

1

15

K1019509

BRACKET;RKR LEVER COVER

1

16

K1019510

SHAFT;ROCKER LEVER

1

17

K1019511

BOLT

1

18

K1019512

LEVER;ROCKER

8

19

K1019513

SCREW; ADJUSTING

8

20

K1019514

NUT

8

21

K1019515

SPRING;COMPRESSION

3

22

K1019516

CLIP

2

23

K1019517

BOLT;FLANGE

5

24

K1019518

BOLT;LEVER ADJUST

3

460

1

Serial No

ICA

Replacable

Qty

Fig. 006 FLYWHEEL HOUSING

460

Fig. 006 FLYWHEEL HOUSING Key No

Part No

Description

Qty S.C

1

K1022434

HOUSING;FLY WHEEL

1

2

K1019535

BOLT;FLANGE

11

3

K1022435

PLUG

1

4

K1019536

SEAL;OIL

1

5

K1019563

PLUG;DRAIN

1

6

K1019564

WASHER;SEALING

1

460

1

Serial No

ICA

Replacable

Qty

Fig. 007 OIL PUMP & OIL FILTER

460

Fig. 007 OIL PUMP & OIL FILTER Key No

Part No

Description

Qty S.C

1

K1019553

PUMP;LUBRICATING OIL

1

2

K1019554

GEAR;OIL PUMP

1

3

K1019477

BOLT

4

4

K1019555

BOLT

1

5

K1019556

SPACER;MOUNTING

1

6

K1019557

PLATE;COVER

1

7

K1019558

GASKET;COVER PLATE

1

8

K1019559

BOLT

2

9

K1019560

PLUG;EXPANSION

1

10

K1022456

DIPSTICK

1

11

K1022457

TUBE;OIL GAUGE

1

12

K1022458

GAUGE;OIL TUBE

1

13

K1019450

COLLAR;SHAFT

1

14

K1022459

SPACER;MOUNTING

1

15

K1022460

CLAMP;RETAINING

1

16

K1022461

BRACKET

1

17

K1019567

PLUG;EXPANSION

1

18

K1019490

NUT

1

19

K1022462

BOLT

1

20

K1019458

BOLT

1

21

K1019561

PAN;OIL

1

22

K1019562

BOLT;FLANGE

24

23

K1019563

PLUG;DRAIN

1

24

K1019564

WASHER;SEALING

1

25

K1019565

TUBE;LUBE OIL SUCTION

1

26

K1019566

O-RING

1

27

K1019477

BOLT

1

28

K1019527

BOLT

1

29

K1019568

COOLER;OIL

1

30

K1019569

JOINT

1

31

K1019572

JOINT

1

32

K1019571

HOSE

1

33

K1019570

JOINT

1

34

K1019573

HOSE

1

35

K1019574

CLAMP;HOSE

4

36

K1019575

FILTER;OIL

1

460

1

Serial No

ICA

Replacable

Qty

Fig. 008 WATER PUMP

460

Fig. 008 WATER PUMP Key No

Part No

Description

Qty S.C

1

K1019537

SCREW

5

2

K1019538

BOLT;FLANGE

1

3

K1019539

BOLT

3

4

K1019540

O-RING

1

5

K1019541

THERMOSTAT KIT

1

5B

K1019630

GASKET

1

6

K1019628

PUMP;WATER

1

7

K1019543

BOSS

1

8

K1019544

IMPELLER

1

9

K1019545

SHAFT;BEARING

1

10

K1019629

GASKET;COVER

1

11

K1019546

COVER;WATER PUMP

1

12

K1019547

GASKET;WATER PUMP

1

13

K1019548

SEAL;WATER PUMP

1

14

K1022436

OUTLET;WATER

1

15

K1019549

BOLT

2

16

K1019550

PLUG;PIPE

2

17

K1022439

PULLEY;FAN

1

17

K1026898

PULLEY;FAN

1

18

K1022438

BOLT

4

19

K1019551

PLUG;THREADED

1

20

K1022437

SPACER;MOUNTING

1

460

1

Serial No

ICA

Replacable

Qty

Fig. 009 INTAKE & EXHAUST MANIFOLD

460

Fig. 009 INTAKE & EXHAUST MANIFOLD Key No

Part No

Description

Qty S.C

1

K1019614

MANIFOLD;AIR INTAKE

1

2

K1019615

BOLT

6

3

K1019616

BOLT

2

4

K1019617

GASKET;CONNECTION

1

5

K1022452

CONNECTION;AIR INTAKE

1

6

K1022453

PLUG

1

7

K1019618

BOLT

4

8

K1019619

HEATER;AIR

1

9

K1019617

GASKET;CONNECTION

1

10

K1022454

MANIFOLD;EXHAUST

1

11

K1019620

GASKET;EXHAUST

1

12

K1019621

BOLT

8

460

1

Serial No

ICA

Replacable

Qty

Fig. 010 INJECTION PUMP

460

Fig. 010 INJECTION PUMP Key No

Part No

Description

Qty S.C

1

K1022432

PUMP;INJECTION

1

2

K1019492

O-RING

1

3

K1019520

GEAR;INJ. PUMP

1

4

K1019521

NUT

1

5

K1019522

WASHER;PLAIN

1

6

K1019523

HOLDER;PUMP

1

7

K1019524

BOLT;STUD

2

8

K1019525

NUT

2

9

K1019480

O-RING

1

10

K1019526

SCREW

1

11

K1019527

BOLT

1

12

K1019528

WASHER;SEALING

1

13

K1019529

SCREW

1

14

K1019530

WASHER;PLAIN

1

15

K1019531

BRACKET;FUEL PUMP

1

16

K1019532

BOLT

1

17

K1019477

BOLT

1

18

K1019533

WASHER

1

19

K1019534

WASHER;PLAIN

1

20

A333369

VALVE,FUEL SHUT OFF

1

460

1

Serial No

ICA

Replacable

Qty

Fig. 011 FUEL PIPING

460

Fig. 011 FUEL PIPING Key No

Part No

Description

Qty S.C

1A

K1019577

INJECTOR

4

1B

K1019578

GASKET;INJECTOR

4

1C

K1019579

SEAL;DUST

4

2

K1019580

CLAMP;RETAINING

4

3

K1019581

WASHER;SEALING

4

4

K1019582

BOLT

4

5

K1019583

BOLT

1

6

K1019584

GASKET;TURBOCHARGER

2

7

K1019585

CLIP

14

8

K1019586

HOSE

2

9

K1019587

JOINT

1

10

K1019588

CONNECTOR

1

11

K1019589

CONNECTOR

1

12

K1019590

CAP;TUBE

2

13

K1019591

TUBE;FUEL DRAIN

2

14

K1019592

HOSE

2

15

K1019593

TUBE;INJECTOR FUEL

1

16

K1019594

TUBE;INJECTOR FUEL

1

17

K1019595

TUBE;INJECTOR FUEL

1

18

K1019596

TUBE;INJECTOR FUEL

1

19

K1019597

CLAMP;TUBE

1

20

K1019598

BOLT

2

460

1

Serial No

ICA

Replacable

Qty

Fig. 012 FUEL FILTER

460

Fig. 012 FUEL FILTER Key No

Part No

Description

Qty S.C

1

K1019602

FILTER;FUEL

1

1A

K1022442

O-RING

1

2

K1022443

JOINT

1

3

K1022444

SPACER;MOUNTING

2

4

K1022445

TUBE;FUEL TRANSFER

1

5

K1019599

HEAD;FUEL FILTER

1

6

K1022446

SENSOR;FLUID LEVEL

1

6A

K1022447

SEAL-O-RING

1

6B

K1022448

PLUG;DRAIN

1

7

K1019600

SCREW;HOLLOW

2

8

K1022449

SCREW;HOLLOW

1

9

K1022450

BOLT

2

10

K1019601

WASHER;SEALING

2

11

K1019584

GASKET;TURBOCHARGER

2

460

1

Serial No

ICA

Replacable

Qty

Fig. 013 LOW NOISE KIT

460

Fig. 013 LOW NOISE KIT Key No

Part No

Description

Qty S.C

1

K1019604

BOLT

9

2

K1019605

BOLT

24

3

K1019606

COVER;NOISE PANEL

1

4

K1019607

CAP;NOISE PANEL

3

5

K1019608

COVER;VALVE

1

6

K1019609

GROMMET;NOISE PANEL

1

7

K1019610

GROMMET;NOISE PANEL

6

8

K1019611

SPACER

9

9

K1019612

PLATE;NOISE PANEL UNDER

1

10

K1019613

GROMMET;NOISE PANEL

3

460

1

Serial No

ICA

Replacable

Qty

Fig. 1100 MAIN FRAME

460

Fig. 1100 MAIN FRAME Key No

Part No

Description

Qty S.C

Serial No

1

K1021886

FRAME;MAIN

1

5001~5055

1

K1033932

FRAME;MAIN

1

5056~

460

1

ICA

Replacable

Qty

Fig. 1110 CASE COVER

460

Fig. 1110 CASE COVER Key No

Part No

Description

Qty S.C

-

K1020682

CASE COVER

-

3

K1021685

COVER

4

4

K1021688

GASKET

4

5

S0508863

BOLT;M8X20

16

6

K1020006

BREATHER;AIR

2

7

K1020165

NUT

12

8

K1020499

COVER

2

9

K1020500

GASKET

2

10

K1023098

PLUG;MAGNETIC

2

11

S8040061

O-RING

2

13

K1023146

WASHER;HARDENED

16

460

1

D

Serial No

ICA

Replacable

Qty

Fig. 1120 ENGINE HOOD

460

Fig. 1120 ENGINE HOOD Key No

Part No

Description

Qty S.C

-

K1020620

ENGINE HOOD

-

1

K1021118

COVER;HOOD

1

2

K1020930

PLATE;LOUVERD

1

4

K1020837

BAR;HOOD LOCK

1

6

S5000613

WASHER

1

7

S180438H

PIN;SNAP

1

9

S0508463

BOLT

10

10

K1023146

WASHER;HARDENED

10

12

S4016533

NUT

4

14

K1019084

BOLT;KNOB

2

15

K1021120

PLATE;LOUVERD

1

460

1

D

Serial No

ICA

Replacable

Qty

Fig. 1130 BOTTOM PLATE

460

Fig. 1130 BOTTOM PLATE Key No

Part No

Description

Qty S.C

-

K1021556

BOTTOM PLATE

-

1

K1020253

COVER

1

2

S0508663

BOLT

9

3

K1023146

WASHER;HARDENED

9

4

K1019995

COVER

1

460

1

D

Serial No

ICA

Replacable

Qty

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