Doosan mega 300 wheeled loader service repair manual

Page 1

Fig. 011 CYLINDER BLOCK

MEGA 300


Fig. 011 CYLINDER BLOCK Key No

Part No

Description

Qty S.C

1

65.01101-6039

CYLINDER BLOCK ASS'Y

1

1

65.01101-6036B

CYLINDER BLOCK ASS'Y

1

1

65.01101-0039

BLOCK;CYLINDER

1

1

65.01101-0036A

BLOCK;CYLINDER

1

1

65.04410-0016

BUSH;CAM SHAFT

4

1

06.15091-0313

PLUG;CORE

2

1

65.91606-0041

PLUG;CORE

2

2

65.90201-0144

BOLT;STUD FLYWHEEL

2

2

65.90201-0144

BOLT;STUD FLYWHEEL

-

3

65.01105-1157

CAP;BEARING(7)

1

D

4

65.01105-1158

CAP;BEARING(1,2,3,5,6)

5

D

5

65.01105-1159

CAP;BEARING(4)

1

D

5

65.01105-1159D

CAP;BEARING(4)

1

D

6

65.91710-0035

RING;LOCATING

14

7

65.90020-0036

BOLT;BEARING CAP

14

7

65.90020-0036A

BOLT;BEARING CAP

14

8

06.15091-0326

PLUG;CORE

15

9

65.90201-0057

BOLT;STUD(TIMING GEAR CASE)

1

10

65.01201-0019

LINER;CYLINDER

6

10

65.01201-0051

LINER;CYLINDER

6

11

06.22022-0908

PIN;DOWEL 6m6X12

4

11

06.22022-0907

PIN;DOWEL 6M6X10

4

12

65.90320-0021

SCREW;PLUG

1

12

65.90320-0022

PLUG SCREW PT1/8

1

13

65.98150-0002

ADAPTER

1

15

06.22022-1009

PIN;DOWEL

2

16

06.56190-0718

RING;SEAL

2

17

06.08092-2407

SCREW;PLUG M22X1.5

2

17

65.90310-0136

SCREW;PLUG

2

18

06.56190-0704

RING;SEAL

1

19

65.90310-0091

SCREW;PLUG M12X1.5X20

1

20

06.22022-1112

PIN;DOWEL

2

20

06.22022-1113

PIN

2

21

65.98130-0076

ADAPTER

1

22

06.56180-0704

RING;SEAL A12X18

2

22

06.56190-0704

RING;SEAL

3

MEGA 300

1

Serial No

ICA

Replacable

Qty


Key No

Part No

Description

Qty S.C

23

65.27441-7005

SWITCH;OIL PRESSURE

1

23

65.27441-7007

SWITCH;OIL PRESSURE

1

24

65.01908-0002

GASKET;BREATHER CASE

1

24

65.01908-0005

GASKET;BREATHER CASE

1

25

65.01803-0006

BAFFLE;BREATHER

1

26

65.01801-0002

CASE;BREATHER

1

27

06.15010-2311

WASHER

8

27

06.15010-2311

WASHER

-

28

06.16731-2107

WASHER

8

28

06.16731-2107

WASHER

-

29

06.01283-7113

BOLT;HEX. M8X1.25X20

8

29

06.01923-3113

BOLT ASS'Y M8X20

8

30

65.96501-0032

O-RING 36.09X3.53

1

31

65.01801-5023

BREATHER PIPE ASS'Y

1

32

06.67020-0106

CLAMP;HOSE

1

33

65.96301-0108

HOSE;RUBBER

1

33

65.96301-0189

HOSE;RUBBER

1

34

65.97401-0142

CLIP;HOSE

1

35

65.41530-0110

BRACKET;MOUNTING

1

35

65.41530-0131

BRACKET;MOUNTING

1

36

65.41530-0109

BRACKET;MOUNTING

1

36

65.41530-0130

BRACKET;MOUNTING

1

37

65.90201-0063

BOLT;STUD M14X1.5X35

2

38

06.16731-2110

WASHER;SPRING

10

39

06.11063-9217

NUT

2

40

06.01490-4410

BOLT;HEX. M14X1.5X55

4

40

06.01494-4409

BOLT;HEX. M14X1.5X50

4

41

06.08092-2406

SCREW;PLUG M18X1.5

1

42

06.56190-0713

RING;SEAL A18X24

1

43

65.98130-0083

ADAPTER

1

44

06.08041-2202

SCREW;PLUG M12X1.5

1

45

06.56190-0704

RING;SEAL

1

46

65.90310-0149

SCREW;PLUG M26X1.5

1

47

06.56190-0726

SEAL;RING

1

48

65.01601-6002

NOZZLE;OIL SPRAY

6

49

65.90001-0126

BOLT;HEX.

12

50

06.16044-0208

WASHER;SPRING

12

MEGA 300

2

Serial No

ICA I

Replacable 65.27441-7007

Qty 1


Fig. 012 TIMING GEAR CASE

MEGA 300


Fig. 012 TIMING GEAR CASE Key No

Part No

Description

Qty S.C

1

65.01903-0027

GASKET;TIMING GEAR CASE

1

2

65.01304-0004

CASE;TIMING GEAR

1

3

06.01283-7215

BOLT;HEX. M10X25

2

3

06.01914-3215

BOLT ASS'Y M10X25

2

4

06.16731-2108

WASHER;SPRING

2

4

06.16731-2108

WASHER;SPRING

-

5

06.01733-4311

BOLT;HEX. M12X1.5X30

6

5

06.01943-3317

BOLT ASS`Y M12X1.5X30

6

6

06.16731-2109

WASHER;SPRING A12

6

6

06.16731-2109

WASHER;SPRING A12

-

7

06.01493-4309

BOLT;HEX. M12X1.5X50

2

8

06.16731-2109

WASHER;SPRING A12

2

9

06.11063-9216

NUT;HEX. M12X1.5

1

10

06.16731-2109

WASHER;SPRING A12

1

11

06.22022-0712

PIN;DOWEL

1

12

06.16731-2108

WASHER;SPRING

2

13

06.01013-9219

BOLT;HEX. M10X1.5X70

2

14

65.01903-0176

GASKET;TIMING GEAR CASE

1

15

65.01305-5019

TIMING GEAR CASE COVER

1

15

65.01305-5032

TIMING GEAR CASE COVER

1

16

06.22022-0908

PIN;DOWEL 6m6X12

2

16

06.22022-0907

PIN;DOWEL 6M6X10

2

17

06.15010-2309

WASHER;PLAIN

19

17

06.90720-0003

WASHER A6.4

2

18

06.16731-2105

WASHER

19

18

06.16731-2105

WASHER

2

19

06.01283-6914

BOLT;HEX. M6X22

19

19

06.01923-2914

BOLT ASS`Y M6X22

17

19

06.01283-6917

BOLT;HEX. M6X30

2

20

65.01510-0018

SEAL;CRANK SHAFT(FRONT)

1

20

65.01510-0026

SEAL;CRANK SHAFT(FRONT)

1

21

65.01908-0004

GASKET

1

22

65.01813-5009

OIL PIPE ASS'Y

1

23

06.01283-6913

BOLT;HEX. M6X20

5

24

06.16731-2105

WASHER

5

25

65.01810-5003

CAP;OIL FILLER

1

MEGA 300

1

Serial No

ICA

Replacable

Qty

I

65.01305-5032

1

I

65.01510-0026

1


Fig. 013 BEARING CASE

MEGA 300


Fig. 013 BEARING CASE Key No

Part No

Description

Qty S.C

1

65.11309-0002

CASE;INJECTION PUMP

1

1

65.11309-0004

CASE;INJECTION PUMP

1

2

65.11301-0009

GEAR;INJECTION PUMP DRIVE

1

3

65.11308-0001

SHIM 0.50mm

1

3

65.11308-0002

SHIM 0.20mm

1

3

65.11308-0003

SHIM 0.15mm

1

3

65.11308-0004

SHIM 0.10mm

1

4

65.11312-0005

COVER;INJECTION PUMP

1

4

65.11312-0007

COVER

1

5

06.16731-2107

WASHER

3

5

06.16731-2107

WASHER

-

6

06.01283-7115

BOLT M8X25

3

6

06.01913-3116

BOLT;HEX. M8X28

3

7

06.29141-0215

KEY;WOODRUFF

1

8

65.90501-0022

NUT;HEX. M24X1.5

1

9

06.16050-0316

WASHER;LOCK

1

10

65.11302-0006

SHAFT;INJECTION PUMP DRIVE

1

11

06.32092-0307

BEARING;TAPER ROLLER

2

12

65.01510-0151

SEAL;OIL

1

13

06.22022-0912

PIN;DOWEL

2

14

06.16731-2108

WASHER;SPRING

5

14

06.16044-0211

WASHER;SPRING

2

15

06.01013-9219

BOLT;HEX. M10X1.5X70

2

15

06.01914-3225

BOLT;HEX. M10X70

2

16

06.01013-9213

BOLT;HEX. M10X40

2

17

65.11902-0004

GASKET

1

17

65.11902-0012

GASKET

1

17

65.11902-0016

GASKET

1

18

06.06225-0809

BOLT;STUD M10X35

1

19

06.11063-8215

NUT;HEX. M10

1

20

06.16731-2108

WASHER;SPRING

1

MEGA 300

1

Serial No

ICA

I

Replacable

65.11902-0016

Qty

1


Fig. 014 FLYWHEEL HOUSING

MEGA 300


Fig. 014 FLYWHEEL HOUSING Key No

Part No

Description

Qty S.C

1

65.01401-0172

HOUSING;FLY WHEEL

1

2

65.01904-0019

GASKET;FLY WHEEL HOUSING

1

2

65.01904-0022

GASKET;FLY WHEEL HOUSING

1

3

06.16731-2109

WASHER;SPRING A12

10

3

06.16731-2109

WASHER;SPRING A12

2

4

06.01493-4308

BOLT;HEX. M12X1.5X45

8

4

06.01943-3320

BOLT ASS`Y M12X1.5X45

8

4

65.90001-6002

BOLT ASS'Y M12X1.5X45

10

5

06.11063-9216

NUT;HEX. M12X1.5

2

6

65.96002-0003

PLUG;RUBBER

1

7

06.02074-0317

BOLT;REAMER M14X2X90

2

8

06.16731-2110

WASHER;SPRING

2

9

06.11063-8217

NUT;HEX. M14

2

12

65.01510-0025

SEAL;CRANK SHAFT(REAR)

1

12

65.01510-0027

SEAL;CRANK SHAFT(REAR)

1

13

65.91615-0010

COVER;BLIND

1

14

06.01283-7215

BOLT;HEX. M10X25

4

14

06.01914-3215

BOLT ASS'Y M10X25

4

15

06.16731-2108

WASHER;SPRING

4

15

06.16731-2108

WASHER;SPRING

-

16

06.08092-2405

PLUG SCREW M16 X 1.5

1

17

06.56190-0708

RING;SEAL

1

MEGA 300

1

Serial No

ICA

Replacable

Qty

I

65.01904-0022

1

I

65.01510-0027

1


Fig. 015 CRANK SHAFT ASS'Y

MEGA 300


Fig. 015 CRANK SHAFT ASS'Y Key No

Part No

Description

Qty S.C

1

65.02101-7025

CRANK SHAFT ASS'Y

1

1

65.02101-7054

CRANK SHAFT ASS'Y

1

2

65.02111-0014

WEIGHT;BALANCE

4

3

65.02110-0013

WEIGHT;BALANCE

4

4

65.90430-0012

BOLT;CRANK SHAFT

8

4

65.90430-0012A

BOLT;CRANK SHAFT

8

5

65.90430-0013

BOLT;CRANK SHAFT

8

5

65.90430-0013A

BOLT;CRANK SHAFT

8

6

65.02115-0040

GEAR;CRANK SHAFT

1

7

06.22022-0912

PIN;DOWEL

1

11

65.01110-6055

METAL;MAIN STD

7

11

65.01110-6255

METAL;MAIN 0.25

7

US

11

65.01110-6256

METAL;MAIN 0.50

7

US

11

65.01110-6257

METAL;MAIN 0.75

7

US

11

65.01110-6258

METAL;MAIN 1.00

7

US

12

65.01150-0017

WASHER;THRUST(UPPER) STD

2

12

65.01150-0027

WASHER;THRUST(UPPER) 0.25

2

12

65.01150-0028

WASHER;THRUST(UPPER) 0.50

2

12

65.01150-0029

WASHER;THRUST(UPPER) 0.75

2

12

65.01150-0030

WASHER;THRUST(UPPER) 1.00

2

13

65.11150-0018

WASHER;THRUST(LOWER) STD

2

13

65.01150-0031

WASHER;THRUST(LOWER) 0.25

2

13

65.01150-0032

WASHER;THRUST(LOWER) 0.50

2

13

65.01150-0033

WASHER;THRUST(LOWER) 0.75

2

13

65.01150-0034

WASHER;THRUST(LOWER) 1.00

2

14

65.02201-7047

DAMPER;VIBRATION

1

14

-

14

65.02201-7023

DAMPER;VIBRATION

1

15

06.01283-6915

BOLT;HEX M6X25

6

15

06.01914-3215

BOLT ASS'Y M10X25

6

16

06.16731-2108

WASHER;SPRING

6

16

06.16731-2108

WASHER;SPRING

-

17

65.02601-0087

PULLEY;V-BELT

1

17

65.02601-0135

PULLEY;V-BELT

1

17

65.02601-0149

PULLEY;V-BELT

1

18

65.90720-0022

WASHER

1

MEGA 300

1

Serial No

ICA

T

Replacable

Qty

65.02201-7023

1

65.02601-0149

1


Key No

Part No

Description

Qty S.C

19

06.02106-0624

BOLT;SOCKET HEAD

8

19

06.02106-0623

BOLT;SOCKET HEAD

8

20

65.02301-5015

FLYWHEEL ASS'Y

1

21

06.16731-0180

FLYWHEEL

1

22

65.02310-0011

GEAR;RING

1

23

06.16731-2110

WASHER;SPRING

8

24

65.90001-0084

BOLT;HEX. M14X1.5X40

8

25

06.22220-1208

PIN;SPIRAL LOCK 8X16

1

MEGA 300

2

Serial No

ICA

Replacable

Qty


Fig. 016 PISTON ASS'Y

MEGA 300


Fig. 016 PISTON ASS'Y Key No

Part No

Description

Qty S.C

Serial No

1

65.02501-0031

PISTON

6

1

65.02501-0031G

PISTON

6

2

65.02503-8236

PISTON RING KIT

1

2A

-

RING;TOP

6

K

2B

-

RING;2ND

6

K

2C

-

RING;OIL

6

K

5

65.02502-0050

PIN;PISTON

6

6

06.29020-0127

RING;SNAP 45X1.75

12

7

65.02401-6008

CONNECTING ROD ASS'Y

6

~300024

7

65.02401-6012

CONNECTING ROD ASS'Y

6

300025~

8

65.02401-0045

ROD;CONNECTING

6

9

65.90020-0010

BOLT;CON. ROD

12

9

65.90020-0010D

BOLT;CONNECTING ROD

12

10

65.91301-0010

PIN;DOWEL

12

11

65.02405-1001

BUSH;SMALL END

6

12

65.02410-6078

METAL,CONNECTING ROD

6

12

65.02410-6079

METAL,CONNECTING ROD

6

12

65.02410-6080

METAL,CONNECTING ROD

6

12

65.02410-6081

METAL,CONNECTING ROD

6

12

65.02410-6082

METAL,CONNECTING ROD

6

MEGA 300

1

ICA

Replacable

Qty


Fig. 017 CYLINDER HEAD

MEGA 300


Fig. 017 CYLINDER HEAD Key No

Part No

Description

Qty S.C

1

65.03101-6501

CYLINDER HEAD ASS'Y(FRONT)

1

1

65.03101-6501H

CYLINDER HEAD ASS'Y(FRONT)

1

1

65.03101-0301

HEAD;CYLINDER(FRONT)

1

1

65.03101-0301U

HEAD;CYLINDER(FRONT)

1

1

06.15091-0322

PLUG;CORE

2

1

65.90302-0042

PLUG;CORE

2

1

06.15091-0319

PLUG;CORE

5

1

65.90302-0041

PLUG;CORE

6

1

06.15091-0317

PLUG;CORE φ25

3

1

65.90302-0048

CORE;PLUG

3

1

06.15091-0315

PLUG;CORE φ22

1

1

65.90302-0049

PLUG;CORE

3

2

65.91001-0002

PLUG

2

2

65.91001-0013

AVSEAL

2

3

65.03201-1008

GUIDE;VALVE

12

3

65.03203-1031

RING;VALVE SEAT(EXHAUST)

6

3

65.03203-1042

SEAT;VALVE(EXHAUST)

6

3

65.03203-1036

RING;VALVE SEAT(INTAKE)

6

3

65.03203-1041

SEAT;VALVE(INTAKE)

6

4

65.03101-6502

CYLINDER HEAD ASS'Y(REAR)

1

4

65.03101-6502H

CYLINDER HEAD ASS'Y(REAR)

1

4

65.03101-0302

HEAD;CYLINDER(REAR)

1

4

65.03101-0302U

HEAD;CYLINDER(REAR)

1

4

06.15091-0322

PLUG;CORE

2

4

65.90302-0042

PLUG;CORE

2

4

06.15091-0319

PLUG;CORE

5

4

65.90302-0041

PLUG;CORE

6

4

06.15091-0317

PLUG;CORE φ25

3

4

65.90302-0048

CORE;PLUG

3

5

65.90020-0034

BOLT;CYLINDER HEAD

28

6-1

65.03901-0035

GASKET;CYLINDER

1

6-1

65.03901-0049

GASKET;CYLINDER

1

6-1

65.03901-0051

GASKET;CYLINDER

1

6-2

65.03901-0036

GASKET;CYLINDER HEAD(REAR)

1

6-2

65.03901-0050

GASKET;CYLINDER HEAD(REAR)

1

6-2

65.03901-0052

GASKET;CYLINDER HEAD(REAR)

1

MEGA 300

1

Serial No

ICA

Replacable

Qty


Key No

Part No

Description

Qty S.C

7

65.41520-0002

BRACKET;HANGER(FRONT)

1

8

06.01494-4408

BOLT;HEX. M14X1.5X45

1

9

06.16731-2110

WASHER;SPRING

2

10

06.01734-4411

BOLT;HEX. M14X1.5X30

1

11

06.16731-2108

WASHER;SPRING

1

11

06.16731-2108

WASHER;SPRING

-

12

06.01283-7215

BOLT;HEX. M10X25

1

12

06.01914-3215

BOLT ASS'Y M10X25

1

13

65.91701-0275

SPACER

1

14

65.03905-0014

GASKET;CYLINDER HEAD

1

14

65.03905-0018

GASKET

1

15

65.03401-6018

COVER;CYLINDER HEAD

1

15

65.03401-0034

COVER;CYLINDER HEAD

1

16

65.92911-5001

CHAIN ASS'Y

1

17

65.01810-0001

CAP;OIL FILLER

1

18

65.03905-0009

PACKING

6

18

65.03905-0017

PACKING

6

19

65.90701-0052

WASHER

6

20

65.90020-0042

BOLT;HEX.

6

20

65.90020-0012

BOLT;HEX.

6

21

65.97871-0211

PLATE;NAME

1

22

65.97801-0148

PLATE;CAUTION

1

22

65.97801-0036

PLATE;CAUTION

1

MEGA 300

2

Serial No

ICA

Replacable

Qty

I

65.03905-0018

1

I

65.03905-0017

6


Fig. 018 ENGINE TIMING

MEGA 300


Fig. 018 ENGINE TIMING Key No

Part No

Description

Qty S.C

1

65.04401-0010

SHAFT;CAM

1

2

65.98112-0038

FLANGE

1

3

06.16731-2105

WASHER

2

3

06.16731-2105

WASHER

-

4

06.01283-6910

BOLT;HEX. M6X12

2

4

65.90001-6003

BOLT ASS`Y M6X14

2

5

65.04501-0057

GEAR;CAM SHAFT

1

6

06.22022-1014

PIN;DOWEL

1

7

06.16731-2107

WASHER

4

7

06.16731-2107

WASHER

-

8

06.01013-9113

BOLT;HEX. M8X40

4

8

06.01913-3119

BOLT ASS'Y M8X40

1

9

65.04506-0007

PIN;IDLE GEAR

1

10

65.04507-0003

BEARING;IDLE GEAR

1

11

65.04505-0006

GEAR;IDLE

1

12

65.90720-0018

WASHER;THRUST

1

13

06.16731-2108

WASHER;SPRING

2

13

06.16731-2108

WASHER;SPRING

-

14

06.01014-9219

BOLT;HEX. M10X70

2

14

06.01914-3225

BOLT;HEX. M10X70

2

15

65.04101-0029

VALVE;EXHAUST

6

15

65.04101-0044

VALVE;EXHAUST

6

16

65.04101-0036

VALVE;INTAKE

6

16

65.04101-0043

VALVE;INTAKE

6

17A

65.04102-6004

SPRING VALVE ASS'Y

6

17

65.04102-0006

SPRING;VALVE(INNER)

6

18

65.04102-0066

SPRING;VALVE(OUTER)

6

19

65.04103-0014

RETAINER;VALVE SPRING

12

20

65.04104-0007

COTTER;VALVE

24

20

65.04200-6017

BOCKER ARM SHAFT ASS'Y

2

21

65.04203-5010

SHAFT;ROCKER ARM

2

22

65.97601-0055

SPRING;ROCKER ARM SHAFT

4

22

65.97601-0104

SPRING;ROCKER ARM SHAFT

4

23

65.04201-5014

ROCKER ARM ASS'Y

12

23

65.04201-0007

ARM;ROCKER

12

23

65.93020-0033

BUSH

12

MEGA 300

1

Serial No

ICA

Replacable

Qty


Key No

Part No

Description

Qty S.C

24

65.04205-0003

BOLT;ADJUSTING M10X1.0

12

25

65.90501-0003

NUT

12

26

65.04202-0008

BRACKET;ROCKER ARM SHAFT

6

26

65.04202-0011

BRACKET;ROCKER ARM SHAFT

6

27

06.15010-2312

WASHER;PLAIN

12

28

06.01013-9221

BOLT;HEX. M10X80

12

29

65.97601-0053

SPRING;CONICAL

4

30

65.90710-0039

WASHER;ROCKER ARM

16

31

06.29010-0120

RING;SNAP

4

32

65.04301-0006

TAPPET

12

33

65.04302-5011

ROD;PUSH

12

34

65.04902-0007

SEAL;VALVE STEM

12

34

65.04902-0010

SEAL;VALVE STEM

12

35

65.04103-0011

SEAT;VALVE SPRING

12

36

06.16731-2107

WASHER

6

36

06.15010-2311

WASHER

6

37

06.01283-7112

BOLT;HEX. M8X18

6

MEGA 300

2

Serial No

ICA

Replacable

Qty


Fig. 019 OIL PUMP

MEGA 300


Fig. 019 OIL PUMP Key No

Part No

Description

Qty S.C

1

65.05204-0036

GEAR;IDLE

1

2

06.31420-0311

BEARING;BALL #6006

2

2

06.31420-0314

BEARING;BALL

2

3

06.29020-0132

SNAP RING 55X2

2

4

65.05205-0018

PIN;IDLE GEAR

1

5

06.22220-0905

PIN;SPIRAL LOCK 4X10

1

5

06.22220-0905

PIN;SPIRAL LOCK 4X10

-

6

06.29010-0125

RING;SNAP 30X2

1

7

65.90030-0002

BOLT;SOCKET HEAD

1

7

65.90030-0009

BOLT;SOCKET HEAD M10X60

1

8

65.05100-6023

OIL PUMP ASS'Y

1

9

65.05201-0034

GEAR;OIL PUMP DRIVE

1

10

65.05102-0015

HOUSING;OIL PUMP

1

11

65.05104-0080

GEAR;PUMP

1

11

65.05104-5004

GEAR;PUMP

1

12

65.05104-0081

GEAR;PUMP

1

12

65.05104-5003

GEAR

1

13

65.05103-5012

OIL PUMP COVER(REAR)

1

13

65.93020-0007

BUSH

1

14

65.05103-5015

OIL PUMP COVER(FRONT)

1

14

65.93020-0007

BUSH

1

14

65.93020-0006

BUSH

1

15

06.22022-0909

PIN;DOWEL 6M6X14

4

16

06.01013-9118

BOLT;HEX. M8X65

4

17

65.90510-0012

NUT

4

18

06.29141-0207

KEY;WOODRUFF

1

19

06.16050-0311

WASHER;LOCK

1

20

06.11053-9217

NUT;HEX.

1

21

06.22022-0907

PIN;DOWEL 6M6X10

2

22

65.90801-0038

WASHER;LOCK

2

23

06.01013-9215

BOLT;HEX. M10X50

2

23

06.01913-3221

BOLT ASS'Y M10X50

2

24

65.05410-0025

PLUNGER;VALVE

1

25

65.97601-0110

SPRING;COMPRESSION

1

26

65.90310-0104

SCREW;PLUG

1

MEGA 300

1

Serial No

ICA

Replacable

Qty


Fig. 020 OIL PAN

MEGA 300


Fig. 020 OIL PAN Key No

Part No

Description

Qty S.C

1

65.05801-5128

PAN;OIL

1

1

65.05801-5184

PAN;OIL

1

2

65.90310-5004

DRAIN PLUG ASS'Y

1

2

65.90310-6004

DRAIN PLUG ASS'Y

1

2-1

65.98131-0066

ADAPTER

1

2-2

65.96340-0024

HOSE;DRAIN

1

2-3

65.98131-5005

ADAPTER

1

2-4

65.90310-5012

COCK;DRAIN

1

3

06.56190-0732

SEAL;RING

1

4

65.05904-0003

PAN;GASKET OIL

1

4

65.05904-0095

GASKET;OIL PAN

1

5

06.01283-7114

BOLT;HEX. M8X22

32

5

65.90001-0136

BOLT;HEX. M8X45

32

6

06.16731-2107

WASHER

32

6

06.16731-2107

WASHER

-

7

65.05809-0015

WASHER

1

7

65.05809-0053

WASHER

1

8

65.05809-0016

WASHER

2

8

65.05809-0059

WASHER

1

8-1

65.05809-0058

WASHER

1

9

65.05809-0017

WASHER

2

9

65.05809-0056

WASHER

1

9-1

65.05809-0057

WASHER

1

10

65.05809-0018

WASHER

3

10

65.05806-0052

WASHER

3

11

65.05806-0018

TUBE;GUIDE

1

12

65.05805-5119

GAUGE;OIL LEVEL

1

13

65.05701-5202

OIL PIPE ASS'Y

1

14

06.01283-7114

BOLT;HEX. M8X22

2

15

06.16731-2107

WASHER

2

16

65.05740-0013

BRACKET

1

17

06.01913-3115

BOLT ASS'Y M8X25

1

17

06.01283-7113

BOLT;HEX. M8X1.25X20

1

18

06.16731-2107

WASHER

1

18

06.16731-2107

WASHER

-

19

65.90510-0012

NUT

1

MEGA 300

1

Serial No

ICA I

Replacable 65.05801-5184

Qty 1


Key No

Part No

Description

Qty S.C

20

06.01283-7111

BOLT;HEX. M8X16

1

20

06.01923-3111

BOLT, M8X16

1

21

06.16731-2107

WASHER

1

21

06.16731-2107

WASHER

-

22

65.05701-5154

OIL PIPE ASS'Y(O/P-O/C)

1

22

65.05701-5253

OIL PIPE ASS'Y(O/P-O/C)

1

23

06.01283-7117

BOLT;HEX. M8X30

2

23

06.01923-3113

BOLT ASS'Y M8X20

2

24

06.15010-2311

WASHER

2

24

06.15010-2311

WASHER

-

25

06.16731-2107

WASHER

2

25

06.16731-2107

WASHER

-

26

06.05740-0014

BRACKET

1

27

65.97401-0131

CLAMP

1

28

06.01913-3115

BOLT ASS'Y M8X25

1

29

06.15010-2311

WASHER

2

30

65.90510-0012

NUT

1

31

06.02090-0410

BOLT;SOCKET HEAD

2

32

06.16731-2107

WASHER

2

33

06.01283-7111

BOLT;HEX. M8X16

2

33

06.01923-3111

BOLT, M8X16

2

34

06.15010-2311

WASHER

2

34

06.15010-2311

WASHER

-

35

65.27425-6003

COVER;BLIND

1

36

65.97401-0047

CLIP

1

37

06.01283-6910

BOLT;HEX. M6X12

4

37

06.01913-2911

BOLT ASS'Y M6X16

4

38

06.16731-2105

WASHER

4

38

06.16731-2105

WASHER

-

39

65.96601-0019

GASKET

1

40

65.05903-0011

GASKET

1

41

65.96601-0022

GASKET

2

MEGA 300

2

Serial No

ICA

Replacable

Qty


Fig. 021 OIL COOLER

MEGA 300


Fig. 021 OIL COOLER Key No

Part No

Description

Qty S.C

-

65.05500-6046

OIL COOLER/FILTER ASS'Y

1

-

65.05500-6005

OIL COOLER/FILTER ASS'Y

1

-

65.05500-6007

OIL COOLER FILTER ASS'Y

1

1

65.05503-0014

BRACKET;COOLER/FILTER

1

1

65.05503-0028

BRACKET;COOLER/FILTER

1

1

65.05503-0027

BRACKET;COOLER FILTER

1

2

65.05625-0001

BAFFLE

1

3

06.02090-0307

BOLT;SOCKET HEAD M6X14

4

4

06.16731-2105

WASHER

4

5

65.05606-5021

INSERT;OIL COOLER

1

6

65.96601-0018

GASKET

2

7

06.01013-9117

BOLT M8X65

4

7

06.01913-3123

BOLT;HEX. M8X60

4

8

06.15010-2311

WASHER

4

9

06.16731-2107

WASHER

4

9

06.16731-2107

WASHER

-

10

65.05902-0009

GASKET,OIL COOLER

1

11

65.05605-0018

COVER;OIL COOLER

1

11

65.05605-0023

COVER;OIL COOLER

1

12

06.08092-2406

SCREW;PLUG M18X1.5

1

12

06.90310-0124

PLUG;SCREW M18X1.5

1

13

06.56190-0704

RING;SEAL

1

13

06.56190-0713

RING;SEAL A18X24

1

14

06.01013-9123

BOLT;HEX. M8X90

9

14

06.01013-9124

BOLT M8X95

9

15

06.15010-2311

WASHER

9

16

06.16731-2107

WASHER

9

17

06.56010-0724

O-RING

1

21

65.05502-5003

HOUSING;FILTER

1

21

65.05502-5003

HOUSING;FILTER

-

22

06.56010-0503

O-RING P24

1

22

06.56010-0503

O-RING P24

-

23

65.05507-0007

BOLT;CENTER

1

23

65.05507-0007

BOLT;CENTER

-

24

06.56190-0718

RING;SEAL

1

24

06.56190-0718

RING;SEAL

-

MEGA 300

1

Serial No

ICA

I

Replacable

65.05500-6007

Qty

1


Key No

Part No

Description

Qty S.C

25

65.90310-5006

SCREW;PLUG

1

25

65.90310-5008

SCREW;PLUG

1

25

65.90310-5008

SCREW;PLUG

-

26

65.05504-5007

ELEMENT;OIL

1

26

65.05504-5021

ELEMENT;FILTER

1

26

65.05504-5021

ELEMENT;FILTER

-

27

65.05620-0009

TUBE;WATER 50.8X1.6X60

1

28

65.05620-0010

TUBE;WATER 50.8X1.6X85

1

29

06.56010-0503

O-RING P24

3

29

06.56010-0503

O-RING P24

1

29

65.96501-0060

O-RING

1

29

06.56010-0508

O-RING P29

2

29

65.96501-0061

O-RING

2

30

06.15010-2313

WASHER;PLAIN

4

30

06.15010-2313

WASHER;PLAIN

1

31

06.16731-2109

WASHER;SPRING A12

4

31

06.16731-2109

WASHER;SPRING A12

1

32

06.01493-4319

BOLT;HEX. M12X1.5X100

3

32

06.01953-3331

BOLT ASS'Y M12X1.5X100

3

33

65.90201-0033

BOLT;SPACER

1

34

65.05560-6003

VALVE;OVER FLOW

1

34

65.05560-6005

VALVE;OVER FLOW

1

35

06.08092-2408

SCREW;PLUG

1

35

06.08020-7206

SCREW;PLUG PT3/4

1

36

06.56190-0726

SEAL;RING

1

36

06.56190-0726

SEAL;RING

-

37

65.05518-0003

VALVE;PLUNGER

1

38

65.97601-0065

SPRING

1

39

65.90310-0057

SCREW;PLUG

1

40

06.56190-0716

RING;SEAL

1

40

06.56190-0715

RING;SEAL A20X26

1

41

06.31641-0429

BALL;BY-PASS

1

42

65.97601-0004

SPRING

1

43

06.22230-1214

PIN

1

44

06.56190-0728

RING;SEAL

1

45

65.90310-0034

SCREW;PLUG M26X1.5

1

46

65.05505-0007

COVER

1

47

65.05509-0006

GASKET

1

MEGA 300

2

Serial No

ICA

Replacable

Qty


Key No

Part No

Description

Qty S.C

48

65.05507-0019

BOLT

1

49

06.56190-0732

SEAL;RING

1

50

65.05510-5012A

CARTRIDGE

1

MEGA 300

3

Serial No

ICA

Replacable

Qty


Fig. 022 COOLING WATER PUMP

MEGA 300


Fig. 022 COOLING WATER PUMP Key No

Part No

Description

Qty S.C

-

65.06500-6046

WATER PUMP ASS'Y

1

-

65.06500-6116

WATER PUMP ASS'Y

1

1

65.06901-0027

O-RING(WATER PUMP)

1

2

06.16731-2108

WASHER;SPRING

4

2

06.16731-2108

WASHER;SPRING

1

3

06.01013-9219

BOLT;HEX. M10X1.5X70

1

4

06.01013-9218

BOLT;HEX. M10X65

1

4

06.01913-3224

BOLT;HEX. M10X1.5X65

1

5

06.01013-9214

BOLT;HEX. M10X45

2

5

06.01913-3220

BOLT ASS'Y M10X45

2

6

65.06501-0051

HOUSING;WATER PUMP

1

6

65.06501-0044

HOUSING;SUCTION

1

7

06.29020-0131

RING;SNAP;RING 52X2

1

7

06.29020-0132

SNAP RING 55X2

1

8

65.96504-0015

RING;NILOS #6304 ZAV

2

8

65.06504-0013

HUB;FAN DRIVE

1

11

65.91710-0106

SPACER

1

11

65.06301-5109

PIPE

1

12

06.56210-0306

SEAL;MECHANICAL

1

12

65.06520-6007

SEAL;MECHANICAL

1

14

65.06505-0030

SHAFT

1

14

65.93410-0024

BEARING;UNIT

1

15

65.06506-0060

IMPELLER

1

15

65.06506-0013

IMPELLER

1

16

65.06901-0055

GASKET(INNER)

1

17

65.06501-0053

HOUSING;WATER

1

18

06.16731-2107

WASHER

5

18

06.16731-2107

WASHER

2

19

06.01283-7114

BOLT;HEX. M8X22

3

19

06.01913-3114

BOLT ASS'Y M8X22

3

20

06.01013-9115

BOLT;HEX. M8X50

2

24

65.06503-0036

PULLEY;V-BELT

1

24

65.06503-0066

PULLEY;V-BELT

1

25

65.06903-0009

GASKET(COOLING WATER PIPE)

1

26

65.06301-0087

COOLING WATER PIPE ASS'Y

1

27

06.16731-2107

WASHER

2

MEGA 300

1

Serial No

ICA

Replacable

Qty


Key No

Part No

Description

Qty S.C

27

06.16731-2107

WASHER

-

28

06.15010-2311

WASHER

2

28

06.15010-2311

WASHER

-

29

06.01283-7117

BOLT;HEX. M8X30

2

29

06.01923-3117

BOLT ASS'Y M8X30

2

36

65.06601-0007

FAN

1

37

65.06611-0008

FLANGE

1

38

06.16731-2107

WASHER

6

38

06.16731-2107

WASHER

-

39

06.01013-9119

BOLT;HEX. M8X70

6

39

06.01913-3126

BOLT ASS'Y M8X75

6

40

65.96601-0203

GASKET

1

41

65.91610-0004

FLANGE

1

42

06.01283-6911

BOLT;HEX. M6X16

2

42

06.01913-2911

BOLT ASS'Y M6X16

2

43

06.06731-3175

WASHER;SPRING

2

43

06.06731-3175

WASHER;SPRING

-

MEGA 300

2

Serial No

ICA

Replacable

Qty


Fig. 023 COOLING SYSTEM

MEGA 300


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