DAEWOO DOOSAN DX15 DX18 MINI CRAWLER EXCAVATOR Service Repair Manual

Page 1

Fig. 011 CYLINDER BLOCK & FLYWHEEL

DX15/DX18

Fig. 011 CYLINDER BLOCK & FLYWHEEL Key No

Part No

Description

Qty S.C

1

2.430-00171

COVER

1

2

2.180-00070

GASKET

1

3

2.410-00060

CYLINDER BLOCK SUB ASS'Y

1

3-1

2.430-00121

CAP;SEALING

3

3-2

2.120-00173

BOLT;BEARING CAP

8

3-3

2.430-00122

CAP;SEALING

2

3-4

-

CAP ASS'Y

1

4

2.181-00441

PLUG;TAPER

3

5

2.123-00146

PIN;DOWEL

2

6

2.405-00145

SHAFT;IDLER

1

7

2.429-00044

GUIDE;OIL LEVEL

1

8

2.123-00147

PIN;DOWEL

1

9

2.181-00361

PLUG;EXPANSION

1

10

2.408-00114

BUSHING;KNOCK

2

11

2.408-00115

BUSHING;KNOCK

1

12

2.408-00116

BUSHING;KNOCK

2

13

A218070

BUSHING

3

14

2.181-00442

PLUG;TAPER

1

15

2.180-00896

SEAL;SIDE

4

16

2.412-00163

PLATE;FRONT W/O PTO

1

17

2.423-00065

CASE;OIL SEAL

1

18

2.180-00140

GASKET;FRONT PLATE

1

19

2.180-00170

GASKET;OIL SEAL CASE

1

20

2.180-00861

SEAL;OIL REAR

1

21

2.405-00157

SHAFT;OIL FILTER

1

22

2.181-00443

PLUG;TAPER

1

23

2.120-00085

BOLT

6

24

2.120-00350

BOLT;WITH WASHER

2

25

2.120-00351

BOLT;WITH WASHER

7

26

2.177-00018

METAL SET;CRANK SHAFT

1

27

2.177-00019

METAL SET;CRANK SHAFT 0.25

1

US

28

2.177-00020

METAL SET;CRANK SHAFT 0.50

1

US

29

2.402-00227

HOUSING;FLYWHEEL

1

30

A218347

BOLT;WITH WASHER

6

31

2.181-00193

PLUG

1

32

2.120-00086

BOLT

4

DX15/DX18

1

D

Serial No

ICA

Replacable

Qty

Key No 33

Part No 2.119-00007

DX15/DX18

Description

Qty S.C

GAUGE;OIL LEVEL

1

2

Serial No

ICA

Replacable

Qty

Fig. 012 OIL PAN & GEAR CASE

DX15/DX18

Fig. 012 OIL PAN & GEAR CASE Key No

Part No

Description

Qty S.C

1

2.430-00123

CAP;SEALING

1

2

2.423-00045

GEAR CASE ASS'Y

1

2-1

A218229

GASKET

1

2-2

A218233

PLUNGER

1

2-3

A218227

PLUG

1

2-4

2.120-00353

BOLT;WITH WASHER

3

2-5

2.131-00441

SPRING;RELIEF

1

2-6

2.403-00163

GEAR;OIL PUMP INNER

1

2-7

2.403-00164

GEAR;OIL PUMP OUTER

1

2-8

2.402-00257

HOUSING;OIL PUMP

1

2-9

2.181-00444

PLUG;TAPER

1

2-10

2.181-00445

PLUG;TAPER

1

2-11

2.423-00055

GEAR CASE SUB ASS'Y

1

3

2.180-00144

GASKET;GEAR CASE

1

4

2.180-00826

SEAL;OIL

1

5

2.120-00087

BOLT

3

6

2.120-00088

BOLT

4

7

2.120-00089

BOLT

1

8

2.120-00350

BOLT;WITH WASHER

3

9

2.120-00351

BOLT;WITH WASHER

4

10

2.180-00405

O-RING

2

11

2.402-00295

OIL PAN ASS'Y

1

11-1

A218229

GASKET

1

11-2

2.181-00390

PLUG;OIL DRAIN

1

12

2.180-00168

GASKET;OIL PAN

1

13

2.120-00090

BOLT;WITH WASHER

18

14

2.430-00097

OIL FILTER CAP ASS'Y

1

14-1

2.180-00406

O-RING

1

DX15/DX18

1

Serial No

ICA

Replacable

Qty

Fig. 013 CYLINDER HEAD

DX15/DX18

Fig. 013 CYLINDER HEAD Key No

Part No

Description

Qty S.C

1

2.150-00009

HANGER;ENGINE

2

2

2.423-00037

CYLINDER HEAD ASS'Y

1

2-1

2.430-00121

CAP;SEALING

1

2-2

2.430-00124

CAP;SEALING

3

2-3

2.429-00064

GUIDE;VALVE

6

3

2.180-00127

GASKET;CYLINDER HEAD

1

4

2.120-00204

BOLT;CYLINDER HEAD

8

5

2.120-00221

BOLT;FLANGE

3

6

2.120-00350

BOLT;WITH WASHER

2

7

2.181-00445

PLUG;TAPER

1

8

2.430-00356

CYL. HEAD COVER ASS'Y

1

8-1

-

PIPE,COOLING

1

8-2

2.180-00072

GASKET

1

8-3

-

COVER;CYL. HEAD

1

10

2.121-00119

NUT;CAP

2

11

2.114-01070

WASHER;PLAIN

2

12

2.184-00012

HOSE;BREATHER

1

13

2.430-00082

CAP;FILLER

1

DX15/DX18

1

D

D

Serial No

ICA

Replacable

Qty

Fig. 014 CRANK SHAFT & PISTON

DX15/DX18

Fig. 014 CRANK SHAFT & PISTON Key No

Part No

Description

Qty S.C

1

2.409-00149

PISTON STD 18mm

3

1

30L17-10010

PISTON,STD;21 mm PIN

3

2

2.409-00119

PISTON 0.25

3

OS

3

2.409-00120

PISTON 0.50

3

OS

4

2.115-00171

RING SET;PISTON STD

3

5

2.115-00169

RING SET;PISTON 0.25

3

6

2.115-00170

RING SET;PISTON 0.50

3

7

2.428-00033

CONNECTING ROD ASS'Y 18mm

3

7

30L19-00031

ROD,CONNECTING;21mm

3

7-1

2.121-00040

NUT

6

7-2

2.120-00184

BOLT;CONNECTING

6

7-3

-

ROD;CONNECTING

3

D

7-4

-

CAP;CONNECTING

3

D

8

2.177-00017

METAL SET;CON-ROD STD

3

9

2.177-00015

METAL SET;CON-ROD 0.25

3

US

10

2.177-00016

METAL SET;CON-ROD 0.50

3

US

11

2.405-00092

SHAFT;CRANK

1

12

2.105-00012

PULLEY;CRANK SHAFT

1

13

2.403-00091

GEAR;CRANK SHAFT

1

14

2.121-00154

NUT;JAM

1

15

2.114-01071

WASHER;PLAIN

1

16

2.114-01115

WASHER;SPRING

1

17

2.113-00016

KEY;WOODRUFF

2

18

2.154-00007

FLYWHEEL ASS'Y

1

18-1

2.403-00229

GEAR;RING

1

18-2

-

FLYWHEEL

1

2.120-00227

BOLT;FLYWHEEL

4

19

DX15/DX18

1

D

Serial No

ICA

Replacable

Qty

Fig. 015 TIMING PARTS

DX15/DX18

Fig. 015 TIMING PARTS Key No

Part No

Description

Qty S.C

1

2.430-00137

CAP;VALVE STEM

6

2

2.405-00173

ROCKER SHAFT ASS'Y

1

3

2.121-00155

NUT;JAM

6

4

2.115-00371

RING;SNAP

2

5

2.131-00454

SPRING;ROCKER SHAFT

2

6

2.145-00003

STAY;ROCKER

3

7

2.123-00156

PIN;GROOVED

1

8

2.310-00006

ARM;ROCKER

6

9

2.120-00521

SCREW;ADJUSTING

6

10

2.421-00169

VALVE;INTAKE

3

11

2.421-00154

VALVE;EXHAUST

3

12

2.131-00489

SPRING;VALVE

6

13

2.115-00077

RETAINER;VALVE

6

14

2.421-00172

VALVE;LOCK STEM

12

15

2.180-00908

SEAL;VALVE STEM

6

16

2.120-00281

BOLT;ROCKER STAY

2

17

2.429-00128

TAPPET

6

18

2.428-00049

ROD;PUSH

6

19

2.120-00091

BOLT

1

20

A218132

WASHER;SPRING

3

21

2.114-01072

WASHER;PLAIN

3

22

2.114-00973

WASHER;CAM SHAFT STOP

1

23

2.109-00115

BEARING;BALL

1

24

2.405-00080

SHAFT;CAM

1

25

2.403-00086

GEAR;CAM SHART

1

26

2.113-00016

KEY;WOODRUFF

1

27

2.120-00090

BOLT;WITH WASHER

1

28

2.114-00973

WASHER;CAM SHAFT STOP

1

29

2.412-00142

PLATE;DISTANCE

1

30

2.113-00015

KEY;SUNK

1

31

2.109-00115

BEARING;BALL

1

32

2.109-00116

BEARING;BALL

1

33

2.403-00135

GEAR;FUEL INJ PUMP

1

34

2.115-00372

RING;SNAP

1

35

2.405-00127

SHAFT;FUEL INJ PUMP

1

36

2.403-00148

IDLER GEAR ASS'Y

1

DX15/DX18

1

Serial No

ICA

Replacable

Qty

Key No

Part No

Description

Qty S.C

37

2.120-00090

BOLT;WITH WASHER

1

38

2.115-00373

RING;SNAP

1

DX15/DX18

2

Serial No

ICA

Replacable

Qty

Fig. 016 FUEL SUPPLY PARTS

DX15/DX18

Fig. 016 FUEL SUPPLY PARTS Key No

Part No

Description

Qty S.C

1

2.415-00003

NOZZLE & HOLDER ASS'Y

3

2

2.180-00148

GASKET;HOLDER

3

3

2.140-00013

PIPE ASS'Y

1

4

2.140-00014

PIPE ASS'Y

1

5

2.140-00015

PIPE ASS'Y

1

7

2.140-00060

PIPE;FUEL RETURN

1

8

2.121-00041

NUT

3

9

2.180-00142

GASKET;FUEL RETURN

3

10

2.140-00051

FUEL PIPE ASS'Y

1

10-1

2.138-00004

JOINT

1

10-2

2.184-00014

HOSE;FUEL

1

10-3

2.184-00002

HOSE

1

10-4

2.124-00037

CLIP

4

11

2.241-00035

FUEL PUMP ASS'Y

1

11-1

2.198-00002

MOUNT;RUBBER

2

12

474-00030

FILTER;FUEL

1

13

2.124-00026

CLAMP;FILTER

1

17

2.114-00592

SHIM;ADJUSTING T=0.5

1

17

2.114-00589

SHIM;ADJUSTING T=0.2

AR

17

2.114-00590

SHIM;ADJUSTING T=0.3

AR

17

2.114-00591

SHIM;ADJUSTING T=0.4

AR

17

2.114-00593

SHIM;ADJUSTING T=0.6

AR

17

2.114-00594

SHIM;ADJUSTING T=0.7

AR

17

2.114-00595

SHIM;ADJUSTING T=0.8

AR

17

2.114-00596

SHIM;ADJUSTING T=0.9

AR

17

2.114-00597

SHIM;ADJUSTING T=1.0

AR

26

2.120-00354

BOLT;WITH WASHER

4

27

2.241-00036

FUEL INJ PUMP ASS'Y

1

DX15/DX18

1

Serial No

ICA

Replacable

Qty

Fig. 017 FUEL INJECTION PUMP

DX15/DX18

Fig. 017 FUEL INJECTION PUMP Key No

Part No

Description

1

2.241-00036

FUEL INJ PUMP ASS'Y

1

1-1

2.402-00195

HOUSING SUB ASS'Y

1

1-2

2.429-00104

HOLDER;DELIVERY

3

1-3

2.180-00407

O-RING

3

1-4

2.131-00369

SPRING;DELIVERY

3

1-5

2.180-00131

GASKET;DELIVERY

3

1-6

2.421-00056

VALVE SUB ASS'Y

3

1-7

2.474-00008

ELEMENT SUB ASS'Y

3

1-8

2.425-00037

SLEEVE SUB ASS'Y

3

1-9

2.427-00031

SEAT;SPRING

3

1-10

2.131-00437

SPRING;PUMP PLUNGER

3

1-11

2.427-00032

SEAT;SPRING

3

1-12

-

PLATE;TAPPET SHIM

1-13

2.429-00136

TAPPET ASS'Y

3

1-14

2.120-00529

SCREW;AIR BLEEDER

1

1-15

2.114-00981

WASHER;DRAIN SCREW

1

1-16

2.120-00604

SCREW;HOLLOW

1

1-17

2.181-00103

NIPPLE;SWIVEL

1

1-18

2.114-00982

WASHER;DRAIN UNION

2

1-19

2.412-00178

PLATE;LOCK

3

1-20

2.120-00705

SCREW;WITH WASHER

3

1-21

2.197-00035

CONTROL RACK ASS'Y

1

1-22

2.120-00564

SCREW;COUNTERSUNK

2

1-23

2.195-00036

BRACKET;STOP

1

1-24

2.123-00233

PIN;TAPPET

3

DX15/DX18

Qty S.C

AR

1

D

Serial No

ICA

Replacable

Qty

Fig. 018 NOZZLE & NOZZLE HOLDER

DX15/DX18

Fig. 018 NOZZLE & NOZZLE HOLDER Key No

Part No

Description

Qty S.C

-

2.415-00003

NOZZLE & HOLDER ASS'Y

3

1

2.402-00077

BODY SUB ASS'Y

3

2

2.114-00903

WASHER T=1.25

AR

2

2.114-00904

WASHER T=1.30

AR

2

2.114-00905

WASHER T=1.35

AR

2

2.114-00906

WASHER T=1.40

AR

2

2.114-00907

WASHER T=1.45

AR

2

2.114-00908

WASHER T=1.50

AR

2

2.114-00909

WASHER T=1.55

AR

2

2.114-00910

WASHER T=1.60

AR

2

2.114-00911

WASHER T=1.65

AR

2

2.114-00912

WASHER T=1.70

AR

3

2.131-00414

SPRING;PRESSURE

3

4

2.123-00187

PIN;PRESSURE

3

5

2.540-00004

PIECE;DISTANCE

3

6

2.415-00005

NOZZLE ASS'Y

3

7

2.121-00188

NUT;RETAINING

3

DX15/DX18

1

Serial No

ICA

Replacable

Qty

Fig. 019 FUEL FILTER

DX15/DX18

Fig. 019 FUEL FILTER Key No

Part No

Description

Qty S.C

-

2.474-00024

SEDIMENTER;WATER

1

1

2.402-00078

BODY SUB ASS'Y

1

2

2.131-00490

SPRING;VALVE

1

3

2.180-00605

O-RING;VALVE

1

4

2.357-00004

LEVER

1

5

2.120-00453

SCREW

1

6

2.180-00615

PACKING

2

7

2.120-00533

SCREW;AIR VENT

2

8

474-00031

ELEMENT ASS'Y

1

9

2.131-00373

SPRING;ELEMENT

1

10

2.180-00795

FLOAT

1

11

2.180-00560

O-RING;FILTER

1

12

2.453-00003

CUP;FILTER

1

13

2.121-00194

NUT;RING

1

DX15/DX18

1

Serial No

ICA

Replacable

Qty

Fig. 020 GOVERNOR PARTS

DX15/DX18

Fig. 020 GOVERNOR PARTS Key No

Part No

Description

Qty S.C

3

2.120-00251

BOLT;HIGH SPEED SET

1

4

2.416-00006

STOPPER

1

5

2.151-00005

GOVERNOR WEIGHT ASS'Y

1

6

2.405-00176

SLIDING SHAFT ASS'Y

1

7

2.180-00186

GASKET;TIE ROD COVER

1

8

2.428-00059

ROD;TIE

1

9

2.124-00081

CLIP;TIE ROD

1

10

2.430-00313

COVER;GOVERNOR

1

11

2.180-00145

GASKET;GOV COVER

1

13

2.430-00392

COVER;TIE ROD

1

14

2.131-00379

SPRING;GOVERNOR

1

15

2.131-00295

SPRING SET;TORQUE

1

15-1

2.121-00042

NUT

1

15-2

2.120-00522

SCREW;ADJUSTING

1

15-3

2.121-00043

NUT

1

15-4

2.423-00003

CASE

1

15-5

2.131-00074

SPRING

1

15-6

2.416-00007

STOPPER

1

16

2.357-00027

GOVERNOR LEVER ASS'Y

1

17

2.357-00039

TENSION LEVER ASS'Y

1

18

2.405-00131

SHAFT;GOVERNOR

1

19

2.131-00478

SPRING;TIE ROD

1

20

2.357-00007

LEVER ASS'Y

1

21

2.357-00028

LEVER;GOVERNOR

1

22

2.131-00471

SPRING;START

1

23

2.123-00157

PIN;GROOVED

2

24

2.120-00092

BOLT

4

25

2.120-00355

BOLT;WITH WASHER

2

26

2.120-00351

BOLT;WITH WASHER

4

27

2.120-00356

BOLT;WITH WASHER

1

28

2.121-00044

NUT

1

29

2.121-00156

NUT;JAM

1

30

A218132

WASHER;SPRING

1

31

2.180-00408

O-RING

1

32

2.421-00307

SOLENOID & NUT SET

1

32-1

2.121-00045

NUT

1

DX15/DX18

1

Serial No

ICA

Replacable

Qty

Key No

Part No

Description

Qty S.C

32-2

2.421-00308

SOLENOID ASS'Y

1

33

2.430-00317

COVER;GOVERNOR SHAFT

1

39

2.115-00188

C-RING;TORQUE SET

1

40

2.430-00394

COVER;TORQUE SET

1

41

2.120-00252

BOLT;HIGH SPEED SET

1

42

2.115-00187

C-RING;HIGH SPEED SET

1

43

2.430-00395

COVER;TORQUE SET

1

DX15/DX18

2

Serial No

ICA

Replacable

Qty

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