DOOSAN SD200 WHEELED LOADER Service Repair Manual

Page 1

Fig. 010 CRANKCASE ASSY(1)

SD200

Fig. 010 CRANKCASE ASSY(1) Key No

Part No

Description

Qty S.C

-

110970-00003

CASE,CRANK

-

1

100201-00138

BLOCK

1

3

430221-00162

PLUG

9

4

430221-00163

PLUG

2

5

430221-00164

PLUG

2

7

131002-00095

BUSHING

1

10

120408-00012

STUD

1

11

460105-00030

FITTING

1

12

110202-00016

BALL

1

13

111602-00020

SPRING,COMPRESSION

1

14

401107-00530

SEAL KIT

1

15

120301-00001

NUT,CAP

1

17

430213-00074

ELBOW

1

18

250203-00012

PLATE

1

19

120812-00047

WASHER,SPRING

1

20

120705-00044

SCREW,HEX

1

21

401107-00531

SEAL,O-RING

1

23

430221-00165

PLUG

5

24

150117-00003

LINER,CYLINDER

6

25

401107-00532

SEAL,O-RING

12

26

401107-00533

SEAL,O-RING

12

29

120408-00013

STUD

4

30

120307-00063

NUT,HEX

4

31

120810-00060

WASHER,PLAIN

4

32

120817-00001

WASHER,TOOTHED

4

35

120810-00061

WASHER,PLAIN

19

36

120501-00447

PIN,STRAIGHT

7

37

120501-00448

PIN,PARALLEL

3

38

120501-00449

PIN,PARALLEL

2

40

120107-00045

BOLT,SOCKET HEAD

1

44

110949-00051

SLEEVE

1

45

110423-00032

BRACKET

1

46

120408-00014

STUD

3

47

400602-00138

GASKET

3

48

120307-00064

NUT,HEX

3

49

430221-00166

PLUG,FORWARD

1

SD200

1

D

Serial No

ICA

Replacable

Qty

Fig. 011 CRANKCASE ASSY(2)

SD200

Fig. 011 CRANKCASE ASSY(2) Key No

Part No

Description

Qty S.C

-

110970-00003

CASE,CRANK

-

2

110522-00019

COVER,END

1

3

400811-00015

BODY,BREATHER

1

4

401107-00534

SEAL,O-RING

1

5

120107-00046

BOLT,SOCKET HEAD

1

9

401107-00535

SEAL,O-RING

2

10

401107-00536

SEAL,RADIAL

1

16

120107-00047

BOLT,SOCKET HEAD

2

17

120107-00048

BOLT,SOCKET HEAD

1

18

120107-00049

BOLT,SOCKET HEAD

1

19

120107-00050

BOLT,SOCKET HEAD

4

20

120107-00051

BOLT,SOCKET HEAD

1

21

120107-00052

BOLT,SOCKET HEAD

5

22

120107-00053

BOLT,SOCKET HEAD

4

25

120812-00047

WASHER,SPRING

11

26

430221-00167

PLUG,FORWARD

1

29

430208-00066

CONNECTER,INLET

1

36

102203-00014

SHIELD

1

SD200

1

D

Serial No

ICA

Replacable

Qty

Fig. 012 CRANKCASE ASSY(3)

SD200

Fig. 012 CRANKCASE ASSY(3) Key No

Part No

Description

Qty S.C

-

110970-00003

CASE,CRANK

-

1

110522-00020

COVER,END

1

2

-

SEALANT

1

3

120107-00048

BOLT,SOCKET HEAD

10

4

120803-00001

WASHER,CORRUGATED

10

5

401107-00537

SEAL,RADIAL

1

SD200

1

D

D

Serial No

ICA

Replacable

Qty

Fig. 013 CRANKCASE ASSY(4)

SD200

Fig. 013 CRANKCASE ASSY(4) Key No

Part No

Description

Qty S.C

-

110970-00003

CASE,CRANK

-

1

110508-00787

COVER

1

2

120107-00048

BOLT,SOCKET HEAD

1

3

120107-00050

BOLT,SOCKET HEAD

2

4

120812-00047

WASHER,SPRING

4

5

120808-00110

WASHER GROUP

1

6

400602-00139

GASKET

1

7

-

STUD

1

8

120307-00065

NUT,HEX

1

SD200

1

D

D

Serial No

ICA

Replacable

Qty

Fig. 014 CRANKCASE ASSY(5)

SD200

Fig. 014 CRANKCASE ASSY(5) Key No

Part No

Description

Qty S.C

-

110970-00003

CASE,CRANK

-

1

240303-00009

SEPARATOR,OIL

1

1

240303-00010

SEPARATOR,OIL

1

2

430201-00170

ADAPTER

1

3

420108-00210

HOSE

1

4

120402-00087

CLIP,HOSE

2

5

120107-00056

BOLT,SOCKET HEAD

1

6

120812-00047

WASHER,SPRING

1

7

120307-00065

NUT,HEX

1

8

111602-00021

SPRING,COMPRESSION

1

9

110423-00033

BRACKET

1

10

120107-00056

BOLT,SOCKET HEAD

2

11

120810-00062

WASHER,PLAIN

1

12

120810-00062

WASHER,PLAIN

2

13

420108-00211

HOSE

1

14

120402-00088

CLIP,HOSE

1

15

120812-00048

WASHER,SPRING

1

SD200

1

D

Serial No

ICA

Replacable

Qty

Fig. 015 CRANKCASE ASSY(6)

SD200

Fig. 015 CRANKCASE ASSY(6) Key No

Part No

Description

Qty S.C

-

110970-00003

CASE,CRANK

-

1

430218-00026

NOZZLE

6

2

401107-00538

SEAL,O-RING

6

3

120810-00063

WASHER,PLAIN

6

4

120812-00047

WASHER,SPRING

6

5

120107-00057

BOLT,SOCKET HEAD

6

SD200

1

D

Serial No

ICA

Replacable

Qty

Fig. 016 OIL PAN ASSY

SD200

Fig. 016 OIL PAN ASSY Key No

Part No

Description

Qty S.C

-

150119-00056

PAN ASSY,OIL

-

1

150119-00055

PAN,OIL

1

2

430221-00168

PLUG,FORWARD

2

3

120808-00111

WASHER,SEAL

2

6

420210-00246

PIPE,DIPSTICK

1

7

120812-00047

WASHER,SPRING

35

8

120705-00045

SCREW,HEX

4

9

120705-00046

SCREW,HEX

3

10

120705-00047

SCREW,HEX

2

11

120705-00048

SCREW,HEX

24

12

120106-00346

BOLT,HEX

1

13

800103-00007

DIPSTICK

1

SD200

1

D

Serial No

ICA

Replacable

Qty

Fig. 017 CRANK SHAFT ASSY

SD200

Fig. 017 CRANK SHAFT ASSY Key No

Part No

Description

Qty S.C

-

150107-00237

CRANKSHAFT ASSY

-

1

150107-00236

CRANKSHAFT

1

2

130418-00082

GEAR,TIMING

1

3

120501-00450

PIN,STRAIGHT

1

4

430221-00169

PLUG

6

5

-

BEARING,MAIN

7

5-1

140103-00113

BEARING,MAIN

1

5-2

140103-00114

BEARING,MAIN

1

-

RING,THRUST

2

6-1

401003-00622

RING,THRUST

1

6-2

401003-00623

RING,THRUST

1

7

900122-00034

HUB

1

8

120810-00064

WASHER,PLAIN

1

9

180313-00012

DAMPER

1

10

130707-00028

PULLEY,BELT

1

11

130422-00015

GEAR,RING

1

12

150111-00024

FLYWHEEL

1

13

120705-00051

SCREW,HEX

10

14

120705-00052

SCREW,HEX

6

15

120812-00049

WASHER,SPRING

6

16

430201-00171

ADAPTER

1

17

120501-00451

PIN,STRAIGHT

6

6

SD200

1

D

D

D

Serial No

ICA

Replacable

Qty

Fig. 018 CONNECTING ROD ASSY

SD200

Fig. 018 CONNECTING ROD ASSY Key No

Part No

Description

Qty S.C

-

150121-00117

ROD ASSY,CONNECTING

-

1

150121-00150

ROD ASSY,CONNECTING

6

1A

150121-00116

ROD,CONNECTING

6

D

1B

110508-00788

COVER

6

D

1C

120112-00167

BOLT

12

1D

120501-00452

PIN,STRAIGHT

6

1E

131002-00096

BUSHING

6

D

6

140112-00010

BEARING,CONNECTING ROD

6

D

6A

140112-00041

BEARING,CONNECTING

6

6B

140112-00042

BEARING,CONNECTING ROD;UP

6

SD200

1

D

Serial No

ICA

Replacable

Qty

Fig. 019 PISTON ASSY

SD200

Fig. 019 PISTON ASSY Key No

Part No

Description

Qty S.C

-

130602-00211

PISTON ASSY

-

1

130602-00210

PISTON

6

2

401003-00084

RING

6

3

401003-00085

RING

6

4

401003-00086

RING

6

5

130601-00028

PIN,PISTON

6

6

401003-00087

RING,CIRCLIP

12

SD200

1

D

Serial No

ICA

Replacable

Qty

Fig. 020 CYLINDER HEAD COVER ASSY

SD200

Fig. 020 CYLINDER HEAD COVER ASSY Key No

Part No

Description

Qty S.C

-

150106-00039

COVER ASSY,CYLINDER HEAD

-

1

150106-00037

COVER,CYLINDER HEAD

6

2

120107-00051

BOLT,SOCKET HEAD

6

3

120808-00110

WASHER GROUP

6

4

400602-00140

GASKET

6

SD200

1

D

Serial No

ICA

Replacable

Qty

Fig. 021 CYLINDER HEAD HOOD ASSY

SD200

Fig. 021 CYLINDER HEAD HOOD ASSY Key No

Part No

Description

Qty S.C

-

150106-00040

COVER ASSY,CYLINDER HEAD

-

1

150106-00038

COVER,CYLINDER HEAD

6

2

410206-00015

SEAT,INTAKE VALVE

6

3

410206-00016

SEAT,VALVE

6

4

110508-00789

COVER

18

5

850904-00002

TUBE,CONDUCT

6

6

850904-00003

TUBE,CONDUCT

6

7

110508-00790

COVER

12

8

410112-00013

VALVE,INTAKE

6

9

410112-00014

VALVE,EXHAUST

6

10

110946-00038

SEAT,SPRING

12

11

111601-00125

SPRING,VALVE

12

12

111601-00126

SPRING,VALVE

12

13

110946-00039

SEAT,SPRING

12

14

850412-00027

COLLET,VALVE

24

17

430221-00170

PLUG,SCREW

6

18

120408-00016

STUD

12

20

120402-00089

CLIP,HOSE

6

21

120408-00017

BOLT

12

22

120408-00018

STUD

12

23

120408-00019

STUD

12

24

120307-00066

NUT,HEX

5

25

120810-00065

WASHER,PLAIN

12

26

400602-00141

GASKET

6

27

120810-00066

WASHER,PLAIN

12

33

120112-00164

BOLT,CYLINDER HEAD

17

34

120112-00165

BOLT,CYLINDER HEAD

5

35

120810-00061

WASHER,PLAIN

19

39

120112-00166

BOLT,CYLINDER HEAD

2

SD200

1

D

Serial No

ICA

Replacable

Qty

Fig. 022 CAMSHAFT ASSY

SD200

Fig. 022 CAMSHAFT ASSY Key No

Part No

Description

Qty S.C

-

150103-00023

CAMSHAFT ASSY

-

1

150103-00022

CAMSHAFT

1

2

130408-00005

GEAR,CAMSHAFT

1

3

130418-00083

GEAR,OIL PUMP

1

4

250201-00518

PLATE

1

5

430215-00092

FLANGE

1

6

430215-00093

FLANGE

1

7

400602-00142

GASKET

1

8

120705-00053

SCREW,LOCKING

4

9

120705-00054

SCREW,LOCKING

2

10

120107-00047

BOLT,SOCKET HEAD

2

11

120812-00047

WASHER,SPRING

2

12

120705-00055

SCREW,HEX

4

SD200

1

D

Serial No

ICA

Replacable

Qty

Fig. 023 ROCKER ARM BRACKET ASSY

SD200

Fig. 023 ROCKER ARM BRACKET ASSY Key No

Part No

Description

Qty S.C

-

110424-00007

BRACKET ASSY,ROCKER ARM

-

1

110424-00006

BRACKET,ROCKER ARM

6

2

120812-00050

WASHER,SPRING

24

3

401003-00088

RING,SEEGER

12

4

150123-00015

PUSHROD

12

5

101559-00001

PILLAR

12

6

150122-00013

ROCKER ARM SHAFT

12

7

120702-00012

SCREW,ADJUSTING

12

8

120307-00067

NUT,HEX

12

9

110202-00017

BALL

12

SD200

1

D

Serial No

ICA

Replacable

Qty

Fig. 024 OIL PUMP ASSY

SD200

Fig. 024 OIL PUMP ASSY Key No

Part No

Description

Qty S.C

-

400915-00039

PUMP ASSY,OIL

-

1

400915-00038

PUMP,OIL

1

2

120705-00056

SCREW,LOCKING

1

3

120705-00053

SCREW,LOCKING

1

4

120810-00067

WASHER,PLAIN

1

5

120312-00067

NUT

1

SD200

1

D

Serial No

ICA

Replacable

Qty

Fig. 025 GREASE PIPE ASSY;INTAKE

SD200

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