2005 Pontiac Aztek 2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS Fastener Tightening Specifications Specification Application Front Bumper Fascia Bolt Front Bumper Fascia Lower Support Bolt Front Bumper Fascia Upper Support Bolt Front Bumper Impact Bar Bolt Front Inboard Upper Front Bumper Impact Bar Bolt Grille Screws Lower Outboard Front Bumper Impact Bar Bolt Rear Bumper Impact Bar Bolt
Metric 10 N.m 10 N.m 5 N.m 50 N.m 50 N.m 2 N.m 25 N.m 50 N.m
English 89 lb in 89 lb in 44 lb in 37 lb ft 37 lb ft 18 lb in 18 lb ft 37 lb ft
DIAGNOSTIC INFORMATION AND PROCEDURES INSPECTION AFTER COLLISION The following components may require replacement, if the collision was so severe that the bumper did not return to the original position:
The bumper fascia The bumper energy absorber The bumper impact bar
REPAIR INSTRUCTIONS FASCIA REPLACEMENT - FRONT BUMPER - UPPER (AZTEK) Tools Required
J 38778 Door Trim Pad and Garnish Clip Remover Removal Procedure
Toshiba Sunday, June 21, 2009 10:43:43 10:43:35 AM
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© 2005 Mitchell Repair Information Company, LLC.
2005 Pontiac Aztek 2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
Fig. 1: View Of Front Bumper Fascia Bolts (Aztek) Courtesy of GENERAL MOTORS CORP. 1. Remove the front fender liners. Refer to Front Fender Liner Replacement in Body Front End. 2. Remove the headlamps. Refer to Headlamp Assembly or Headlamp Bulb Replacement (Aztek) or Headlamp Assembly or Headlamp Bulb Replacement (Rendezvous) in Lighting Systems. 3. Remove the fog lamps. Refer to Fog Lamp Replacement - Front (Aztek) or Fog Lamp Replacement Front (Rendezvous) in Lighting Systems. 4. Remove the bolts from the front bumper fascia at the fender.
Toshiba Sunday, June 21, 2009 10:43:35 AM
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Š 2005 Mitchell Repair Information Company, LLC.
2005 Pontiac Aztek 2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
Fig. 2: Identifying Upper Bumper Fascia Support Push-In Retainers (Aztek) Courtesy of GENERAL MOTORS CORP. 5. Remove the push-in retainers from the upper bumper fascia support using J 38778 .
Toshiba Sunday, June 21, 2009 10:43:35 AM
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© 2005 Mitchell Repair Information Company, LLC.
2005 Pontiac Aztek 2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
Fig. 3: Locating Front Bumper Energy Absorber Push-In Retainers (Aztek) Courtesy of GENERAL MOTORS CORP. 6. Remove the push-in retainers to the fascia at the front bumper energy absorber using J 38778 . 7. Remove the fascia from the vehicle. 8. Remove the grilles from the fascia. Refer to Fascia Grille Replacement (Aztek) or Fascia Grille Replacement (Rendezvous) . 9. Remove the fascia outer support from the fascia.
Toshiba Sunday, June 21, 2009 10:43:35 AM
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Š 2005 Mitchell Repair Information Company, LLC.
2005 Pontiac Aztek 2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
Fig. 4: View of Upper & Lower Fascia (Aztek) Courtesy of GENERAL MOTORS CORP. 10. Remove the upper fascia from the lower fascia. Installation Procedure
Toshiba Sunday, June 21, 2009 10:43:36 AM
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© 2005 Mitchell Repair Information Company, LLC.
2005 Pontiac Aztek 2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
Fig. 5: View of Upper & Lower Fascia (Aztek) Courtesy of GENERAL MOTORS CORP. 1. Install the upper fascia to the lower fascia.
Toshiba Sunday, June 21, 2009 10:43:36 AM
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© 2005 Mitchell Repair Information Company, LLC.
2005 Pontiac Aztek 2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
Fig. 6: Identifying Upper Bumper Fascia Support Push-In Retainers (Aztek) Courtesy of GENERAL MOTORS CORP. 2. Install the fascia outer support to the fascia. 3. Install the grilles. Refer to Fascia Grille Replacement (Aztek) or Fascia Grille Replacement (Rendezvous) . 4. Position the fascia to the vehicle. 5. Align the alignment pins of the fascia to the front fenders and moldings. 6. Install the push-in the retainers starting at the center, to the front upper bumper fascia support. NOTE:
Refer to Fastener Notice in Cautions and Notices.
Toshiba Sunday, June 21, 2009 10:43:36 AM
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Š 2005 Mitchell Repair Information Company, LLC.
2005 Pontiac Aztek 2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
Fig. 7: View Of Front Bumper Fascia Bolts (Aztek) Courtesy of GENERAL MOTORS CORP. 7. Install the bolts to the front fascia at the front fenders. Tighten: Tighten the front fascia bolts to 10 N.m (89 lb in). IMPORTANT: Push the retainer tabs up and against the front bumper energy absorber.
Toshiba Sunday, June 21, 2009 10:43:36 AM
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© 2005 Mitchell Repair Information Company, LLC.
2005 Pontiac Aztek 2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
Fig. 8: Locating Front Bumper Energy Absorber Push-In Retainers (Aztek) Courtesy of GENERAL MOTORS CORP. 8. Install the push-in retainers to the fascia at the energy absorber. 9. Install the fog lamps. Refer to Fog Lamp Replacement - Front (Aztek) or Fog Lamp Replacement Front (Rendezvous) in Lighting Systems. 10. Install the headlamps. Refer to Headlamp Assembly or Headlamp Bulb Replacement (Aztek) or Headlamp Assembly or Headlamp Bulb Replacement (Rendezvous) in Lighting Systems. 11. Install the front fender liners. Refer to Front Fender Liner Replacement in Body Front End. FASCIA REPLACEMENT - FRONT BUMPER - UPPER (RENDEZVOUS) Toshiba Sunday, June 21, 2009 10:43:36 AM
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© 2005 Mitchell Repair Information Company, LLC.
2005 Pontiac Aztek 2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
Tools Required
J 38778 Door Trim Pad and Garnish Clip Remover Removal Procedure
Fig. 9: View Of Front Bumper Fascia (Rendezvous) Courtesy of GENERAL MOTORS CORP. 1. Remove the front fender liners. Refer to Front Fender Liner Replacement in Body Front End. 2. Remove the headlamps. Refer to Headlamp Assembly or Headlamp Bulb Replacement (Aztek) or Headlamp Assembly or Headlamp Bulb Replacement (Rendezvous) in Lighting Systems. 3. Remove the fog lamps. Refer to Fog Lamp Replacement - Front (Aztek) or Fog Lamp Replacement Front (Rendezvous) in Lighting Systems. 4. Remove the bolts from the front bumper fascia at the fender. 5. Remove the push-in retainers from the upper bumper fascia support using J 38778 . 6. Remove the push-in retainers from the fascia at the front bumper energy absorber using J 38778 .
Toshiba Sunday, June 21, 2009 10:43:36 AM
Page 10
Š 2005 Mitchell Repair Information Company, LLC.
2005 Pontiac Aztek 2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
Fig. 10: Locating Front Fender Ball Socket Retainer (Rendezvous) Courtesy of GENERAL MOTORS CORP. 7. Disengage the ball socket retainer from the ball on the front fender. 8. Remove the fascia from the vehicle. 9. Remove the grille from the fascia. Refer to Fascia Grille Replacement (Aztek) or Fascia Grille Replacement (Rendezvous) . 10. Remove the fascia outer support.
Toshiba Sunday, June 21, 2009 10:43:36 AM
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Š 2005 Mitchell Repair Information Company, LLC.
2005 Pontiac Aztek 2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
Fig. 11: View Of Upper & Lower Fascia (Rendezvous) Courtesy of GENERAL MOTORS CORP. 11. Remove the upper fascia from the lower fascia. Installation Procedure
Toshiba Sunday, June 21, 2009 10:43:36 AM
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2005 Pontiac Aztek 2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
Fig. 12: View Of Upper & Lower Fascia (Rendezvous) Courtesy of GENERAL MOTORS CORP. 1. Install the upper fascia to the lower fascia.
Toshiba Sunday, June 21, 2009 10:43:36 AM
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© 2005 Mitchell Repair Information Company, LLC.
2005 Pontiac Aztek 2005 ACCESSORIES & EQUIPMENT Bumpers - Aztek & Rendezvous
Fig. 13: Locating Front Fender Ball Socket Retainer (Rendezvous) Courtesy of GENERAL MOTORS CORP. 2. Install the fascia outer support. 3. Install the grille to the fascia. Refer to Fascia Grille Replacement (Aztek) or Fascia Grille Replacement (Rendezvous) . 4. Position the fascia to the vehicle. 5. Align the alignment pins of the fascia to the front fenders and moldings. 6. Engage the ball socket to the ball on the front fender Toshiba Sunday, June 21, 2009 10:43:36 AM
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