Liebherr R 924 C Hydraulic Excavator Service Repair Manual SN:19846 and up

Page 1

Service Manual

en

Service Manual Hydraulic excavator R 914 C / R 924 C

Valid for:

R 914 C from serial number 19527 R 924 C from serial number 19846

Type:

1062 / 1063 / 1064 / 1065 for R 914 C 1066 / 1067 / 1068 / 1069 / 1136 / 1174 for R 924 C

R 914 C / R 924 C


Service Manual

1

General information

2

Tools

3

Technical data / Maintenance guidelines

4

Engine

5

Coupling / Splitterbox

6

Hydraulic system

7

Hydraulic components

8

Electrical system

9

Swing gear

10

Swing ring

11

Travel gear

12

Track components

13 14 15 16

Options

17

Cab / Heater / Air conditioning system

18

Central lubrication


Service Manual

Introduction This manual contains technical data, design and functional descriptions, as well as service and set up instructions. The documents include numbers of drawings, functional diagrams, as well as detailed views of units and assemblies of LIEBHERR hydraulic excavators. This manual has been created in order to assist the customer support services, but does of course replace neither proper technical training and qualification of the user nor participation in LIEBHERR operator training courses. General basic technical information is not included in this manual. For operating instructions and information on spare parts, please refer to the separate documentation. For maintenance and reparation of the machine, follow conscientiously the safety instructions and warnings.

Symbols used in this manual In this manual the description of tasks and procedures that are associated with specific dangers are accompanied by safety instructions mentioning the danger related to described work. The safety instructions are graded according to the severity of the risk, and are identified with the symbols «Danger» and «Caution», which have the following significances: These terms are identified by symbols in the operating instructions and : Danger! Warning referring to a danger where there is a high probability of death or serious injury to operators, unless the prescribed safety measures are taken.

Caution! Warning relating to dangers that might lead to injury or machine damages, unless the prescribed safety measures are taken. The symbol «Note» is destined to attract the attention of the persons having to intervene on the machine upon observations and comments concerning the procedure to be followed for operating as well for maintenance or repair works. Note! Comments and advices which will, if adhered to, help you to keep your excavator operating, to insure longlife to your machine and to facilitate certain procedures.

Signification of specific punctuation marks in descriptions – This mark introduces «an entry in a list». • This mark introduces «an entry in a sublist». This mark indicates «a requirement that must be fulfilled», before going on with the procedure below. This mark identifies «an injunction to perform the mentioned action». This mark indicates «the normally expected result of a carried out action».

About the contain of this Service Manual This manual may not be replicated or made available to third parties without the explicit written consent of LIEBHERR, who retains all rights in this documents. All rights reserved - Printed in France.


Service Manual

This manual shall be amended without prior notice to reflect new technical developments and machine series. LIEBHERR reserves the right to make minor technical amendments to the machines that might not be reflected in the accompanying documentation. This manual might be complemented by additional service information sheets issued by LIEBHERR. This manual has been compiled and published by the Technical Documentation Department of LIEBHERR-FRANCE SAS 68005 Colmar cedex. We hope that the information in this documentation, aimed at improving the service of LIEBHERR excavators, is useful to you.

Structuration of our Service Manuals In order to make it easy for users to find a specific sheet or information on a certain group, and to file amended and additional pages, each page is identified as follows: .

7.

12.

Main Group

Example 7. = Main Group «Hydraulic components»

Sub Group

12. = Sub Group «Variable Flow Hydraulic Pump - Type LPVD»

Number of the Page in Sub Group

14. = Page «Adjustment for Variable Flow Hydraulic Pump LPVD»

14

The main groups are listed in the table of contents at the beginning of the book. The subgroups are listed on a subgroup index, on the first page of each main group section. This subgroup index also includes the indication of machines modells, types and serial number to which the subgroup is relevant.


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Fig. 1

Torque wrench

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Fig. 2

Marks, turning distance and turning angle on the piston

Fig. 3

Marks, turning distance and turning angle on the piston nut

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Fig. 1

Torque wrench

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Fig. 2

Marks, turning angle and distance on the piston rod bearing

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Tab. 1

Lubricants table

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Tab. 2

Fuels, lubricants and process chemicals

Tab. 3

Lubricating oil for the diesel engine

Fig. 1

Engine oil for use as a lubricating oil for the diesel engine

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Tab. 4

Oil change intervals

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Tab. 5

Recommended oils for hydraulic oil applications

Fig. 2

Engine oil for hydraulic oil applications

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