XTX Series Tractors Operators Manual OM 9-6003
Warning required by the State of California.
XTX Series Operators Manual Valid for the following tractors models:
XTX145 XTX165 XTX185 XTX200 XTX215
INTRODUCTION
SAFETY PRECAUTIONS
OPERATING CONTROLS
INSTRUMENTS AND PROGRAMMING
OPERATION
TYRES, WHEELS, BALLASTING
ROUTINE MAINTENANCE
ELECTRICAL SYSTEM
TECHNICAL SPECIFICATIONS
. First Issued, March 2005 (Revised January 2007)
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Table of Contents Table Of Contents Chapter 1
Introduction ......................................................................................................... To The Owner ..................................................................................................... Product Identification And Serial Numbers ......................................................... Warranty ............................................................................................................. Important Information For EEC Member States ..................................................
1 2 4 5 6
Chapter 2
Safety Precautions .............................................................................................. 7 Safety .................................................................................................................. 8 Safety Alert Symbols And Terms ........................................................................ 8 Personal Safety ................................................................................................. 11 Transporting Passengers .................................................................................. 11 Operation .......................................................................................................... 12 PTO Operation .................................................................................................. 13 Highway/Public Road Operation ....................................................................... 14 Neutral Start System ......................................................................................... 16 Operator Presence System ............................................................................... 16 Leaving The Tractor .......................................................................................... 16 Implements ....................................................................................................... 16 Service .............................................................................................................. 17 Hazardous Chemicals ....................................................................................... 18 Fire Or Explosion Prevention ............................................................................ 19 Battery Safety ................................................................................................... 19 SAfety Decal Locations - (North American Tractors) ........................................ 20 Safety Decal Locations - (Rest Of World Tractors) ........................................... 23 Roll Over Protective Structure (ROPS) ............................................................. 27
Chapter 3
Operating Controls ............................................................................................ Tractor Access .................................................................................................. Operators Seat .................................................................................................. Steering Column Adjustment ............................................................................ Operating Controls ............................................................................................ XtraSpeed Transmission Controls .................................................................... Operator Cab Environment Controls ................................................................. Rear View Mirrors ............................................................................................. Additional Cab Features ...................................................................................
29 31 32 41 42 44 52 56 57
Chapter 4
Instruments and Programming .......................................................................... Instrumentation ................................................................................................. Indicator lAmps ................................................................................................. Clock Settings ................................................................................................... Cluster Contrast/Brightness Adjustment ........................................................... Universal Data Display ......................................................................................
59 60 61 63 64 65
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Table of Contents
II
Chapter 5
Operation ........................................................................................................... 91 General Operation ............................................................................................. 92 Before Starting The Engine ............................................................................... 92 Run In Procedure .............................................................................................. 92 Starting Procedure ............................................................................................. 93 Cold Temperature Operation ............................................................................. 94 Stopping The Engine And Parking The Tractor ................................................ 96 Master Disconnect Switch ................................................................................. 96 Operating The XtraSpeed TRANSMISSION ..................................................... 97 XtraSpeed Mechanical Transmission Operation ................................................................. 98 XtraSpeed-E and XtraSpeed-Eplus Electronic Transmission Operation .................................................................. 100 Creeper Operation ........................................................................................... 105 How To Transport The Tractor ........................................................................ 106 Drawbars .. ....................................................................................................... 108 Height Adjustable Trailer Hitches .................................................................... 112 Auto Hitch ........................................................................................................ 118 Implement/trailer Drawbar Dimensions ........................................................... 121 Trailer Brake Couplings ................................................................................... 122 Auxiliary Electrical Power Sockets .................................................................. 124 Implement Cable Access ................................................................................. 126 Field Operation ................................................................................................ 127 Rear Power Takeoff ......................................................................................... 127 Front Power Takeoff Operation ....................................................................... 137 Rear Three Point Hitch Preparation ................................................................ 138 Rear Three Point Hitch Operation ................................................................... 145 Operating In Position Control .......................................................................... 149 Operating In Load Control ............................................................................... 150 Ride Contro ..................................................................................................... 151 Differential Lock Control .................................................................................. 152 Mechanical Front Drive (MFD) Operation ........................................................ 154 Operating The Independent Front Suspension ............................................... 156 Front Hitch ....................................................................................................... 158 Remote Hydraulic Valves ................................................................................ 161 Remote Hydraulics Operation Using Mechanical Control Levers .................................................................... 164 Remote Hydraulics Operation Using Electrical Controls ................................................................................. 167
Chapter 6
Tyres, Wheels, Ballasting ................................................................................ Tyre Inflation Specifications ............................................................................. Tyre Pressures, Load Capacities And Service ................................................ Setting The Front Wheel Toe-in ...................................................................... Axle - Steering Stops ....................................................................................... Two Wheel Drive Front Axle Tread Adjustment .............................................. Mfd Front Wheel Tread Widths ........................................................................ Front Wheel Bolt Torques ................................................................................ Front To Rear Tyre Size Combinations ........................................................... Front Wheel Fenders ....................................................................................... Rear Wheel Tread Adjustment ........................................................................ Rear Wheel Bolt Torques ................................................................................ Tractor Ballast .................................................................................................
171 173 174 178 179 180 182 184 185 188 189 194 195
Table of Contents Chapter 7
Routine Maintenance ...................................................................................... Recommendations Before You Service .......................................................... Service Access ............................................................................................... Tool Box .......................................................................................................... Lubricants And Capacities .............................................................................. Service/hourmeter ........................................................................................... Service Indicator Lamps And Gauges ............................................................ Interim Service (0 To 250 Hours) .................................................................... Regular Service Intervals ................................................................................ 10 Hours Or Daily Service .............................................................................. 50 Hour Service .............................................................................................. 100 Hour Service ............................................................................................ 250 Hour Service ............................................................................................ 500 Hour Service ............................................................................................ 1000 Hour Main Service ................................................................................. 2000 Hour Main Service ................................................................................. General Maintenance ...................................................................................... Putting The Tractor Into Storage .....................................................................
205 206 207 207 208 210 210 211 212 214 217 222 224 228 234 241 243 245
Chapter 8
Electrical System ............................................................................................ 247 Batteries .......................................................................................................... 248 Fuse Location And Identification ..................................................................... 251
Chapter 9
Technical Specifications .................................................................................. Diesel Engine .................................................................................................. Electrical System ............................................................................................ General Machine ............................................................................................. Travel Speeds ................................................................................................. Approximate Tractor Dimensions .................................................................... Approximate Tractor Weights ......................................................................... Noise Levels ...................................................................................................
255 256 257 258 261 267 270 271
Alphabetical Index ........................................................................................... 272
III
Introduction
Chapter 1 Introduction
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Introduction TO THE OWNER McCormick’s Commitment To Quality The Mc Cormick tractors of th e 21st centur y remain tr ue to the v alues and principles that made Mc Cormick a world-beater for so many years. T hat means no c ompromises in quality. This McCor mick t ractor is a pr oduct of the highest quality and reliability. Your a uthorized dealer guar antees that t his McCormick tractor is delivered in top condition by carrying out a P re-Delivery Inspec tion bef ore it reaches y ou. They w ill also gi ve y ou a comprehensive introduction into a newly acquired tractor which ensures maximum benefits from the machine. The purchase of this McCormick tractor gives the certainty of pos sessing a state-of-the-art tr actor of the highest quality . It s c ontinued value, operation and rel iability depend to a large extent on the r egular maintenance and car e of this McCormick tractor.
About This Manual Read thi s ma nual befo re you start the engine or operate your Mc Cormick t ractor. If yo u n eed any more information, see your dealer. Your dealer has technicians with s pecialized tr aining that know the best methods of r epair and maintenance fo r your tractor. Refer to the Alphabetical Index at the end of t his manual for loc ating spec ific i tems about y our tractor. The right and left of th e tractor i n thi s man ual ar e the s ame as y our r ight and le ft whe n s itting i n th e tractor seat looking forward. Some of the illus trations/photographs in t his manual may look slightly different to that of y our tractor as they may hav e been produced from photographs taken on prototype tractors. DO NOT operate or permit anyone to operate or service this tractor until y ou or the other persons have r ead this manual. Use only t rained operators who have demonstr ated the abili ty to operate and s ervice this tr actor cor rectly and safely. This tr actor, w ith s tandard equipment and authorized att achments, is intended to be used for farming, and related operations. DO NOT use this tr actor for any applic ation or pur pose othe r than those descr ibed in this manual. Consult an authorized dealer or Mc Cormick T ractors International Li mited on changes , additions or modifications that can be required for this tractor to com ply with v arious country r egulations and safety r equirements. Unaut horized modific ations may c ause ser ious inj ury or death. A nyone making such unauthor ized modifications i s responsible for the consequences.
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Introduction McCormick Technical Documentation
Manual Storage
McCormick tractors are being constantly improved. Technical changes introduced since this Operators Manual went into print are therefore not taken into consideration.
Keep the O perators Manual stored in the ma nual storage compartment equipped on this tractor.
There is a large selection of McCormick tractor models available for vastly differing applications. This is a worldwide Operators Manual and therefore may include some information, illustrations and photographs which may differ to the standard equipment and accessories on your tractor.
MI03G057
Make su re this ma nual is co mplete and i n goo d condition. IMPORTANT: This operators manual is part of your tractor. If the tractor is sold, loaned or rented, the operators manual MUST go with it.
Units of Measurement
MANUALS_1
Additional ma nuals ar e a vailable fr om yo ur Dea ler for the operation, service and repair of your tractor. For prompt convenient service, contact your Dealer for assistance in ob taining the man uals for y our tractor. Your Dealer can expedite your order for Operators Manuals, Parts Catalogues, Service Manuals etc. Always g ive t he tractor Nam e, Model and P .l.N. (product identification nu mber) or S.N. (serial number) of your tractor so your Dealer can provide the correct manuals for your tractor.
All units of measurement used in this manual are metric unless otherwise stated. Use the following table to convert from metric to imperial units. mm x 0.03937 = inches kg x 2.2 = pounds (lb) Bar x 14.5038 = PSI Litres x 0.22 = Imperial Gallons Litres x 0.264 = U.S Gallons N (Newtons) x 0.225 = lbf Nm x 0.738 = lb. ft Nm x 8.85 = lb. in ° C x 1.8 (=32) = ° F km/h x 0.62 = MPH
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Introduction PRODUCT IDENTIFICATION AND SERIAL NUMBERS Write y our tr actor Model number , Pr oduct Identification Number ( P.I.N.), and Serial numbers on the lines pr ovided opposite. If needed, give these numbers to your dealer when you need parts or information for your tractor. Keep the r ecord and your Manufactur ers Statement of Origin in a safe place. If the tractor is stolen, report the numbers to your local police.
1. TRACTOR TYPE __________________________________________ 2. PRODUCT IDENTIFICATION NUMBER __________________________________________ 3. AXLE SERIAL NUMBER __________________________________________ 4. ENGINE SERIAL NUMBER __________________________________________ 5. TRANSMISSION SERIAL NUMBER __________________________________________ 6. CAB ROPS SERIAL NUMBER __________________________________________
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MD04D055
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Introduction WARRANTY
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Base Warranty Cover
Expiry of Warranty
All McCor mick tr actors car ry a minimum 12 months war ranty cover ing both p arts and labour costs arising f rom faulty mater ial or workmanship. See your authorized dealer for the warranty per iod per taining to y our market area and for full terms and conditions.
Once the bas e war ranty cover has expired, McCormick MAY have offered you, at the time of purchasing the tr actor, the oppor tunity to also purchase an extended war ranty cover , "McCORMICK CARE". Terms and c onditions of this extended warr anty will apply onc e the base warranty cover has expired. See your authorized dealer for mor e infor mation on "McCORMICK CARE" terms and conditions.
This war ranty does not r estrict or af fect y our statutory rights and all that is required of you is to make sur e that the ins pections, preventative maintenance and ser vice r equirements, ( set out in this O perators Manual) , are undertaken and that the tr actor is made avail able in a timely manner to your authorized dealer in the event of a repair becoming necessary under warranty.
NOTE: The extended warranty cover option "McCORMICK CARE" is only available in certain markets. See your authorized dealer for confirmation.
Warranty will not apply if the tr actor has been misused or modi fied, unles s suc h modification has been car ried out with written approval fr om McCormick Tractors International Limited. Due t o the var iety of equipment used and operating conditions , this war ranty cannot include cost of: Equipment removal, Productivity loss/consequential damage, Transportation, Service i tems ( eg. oi ls, filters and wearing parts etc.).
Refer to your Service Records Booklet for full terms and conditions on the Manufacturer’s Standard Warranty and further information with regard to all necessary service and maintenance requirements expected.
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Introduction IMPORTANT INFORMATION FOR EEC MEMBER STATES Type Approval This tractor complies with the provisions of the following directive: 74/150/EEC - Type Approval This tr actor i s r oad tr affic la w app roved in all EC countries wi th th is ov erall ty pe a pproval, wi th de signed speeds up to 40 km/h. Over and above this speed, national approvals exist for versions measued with a speed of up to 50 km/h.
Declaration of Conformity This tractor meets the Electromagnetic Compatibility directive 89/336/EEC - and is marked with CE.
As an operator it is important to know the following:
EMC - Supplementary Information Safety information for the supplementary installation of electrical and electronic appliances and/or components. This tractor i s equipped wi th electronic c onstituents and c omponent parts whose func tion can b e i nfluenced by electromagnetic radiations of other appl iances. Suc h infl uences c an c ause hazards for pers ons i f the foll owing safety information is not taken into account. 1. For s upplementary ins tallation o f ele ctrical an d e lectronic ap pliances an d/or c onstituents on t he t ractor w ith a connection to the onboard system, the user HAS to verify whether the installation causes disturbances to the electronics on the tractor or other constituents. This particularly applies to the Hitch, PTO, Transmission Control and the Instrument Cluster. Also it has to be t aken into ac count that the s upplementary i nstalled elec trical and elec tronic c omponents comply with the EMC Directive 89/336/EEC in the respective current version and that they are CE marked. 2. For the s upplementary ins tallation of mobi le communication s ystems (i .e. radio telephone) the following additional requirements have to be fulfilled:
communication, mobi le
A. Only devices with an approval complying with the valid national regulations must be installed. B. The devices must be firmly installed. C. The operation of portable or mobile devices within the cab of the tractor is ONLY permitted if the device has a fixed outside antenna. D. The transmitting part shall be installed separately to the tractor electronics. E. Installation o f th e a ntenna m ust be c arried ou t b y a pro fessional and th e a ntenna m ust ha ve a g ood ground connection between the antenna and the tractor ground. For the correct size cabling, installation and the maximum permissible current supply, see your dealer.
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Safety Precautions
Chapter 2 Safety Precautions
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Safety Precautions !
SAFETY
!
SAFETY ALERT SYMBOLS AND TERMS This safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
! The safety alert symbol also indicates important safety messages in this manual. When you see this symbol carefully read the message that follows and be alert to the possibility of death or serious injury.
Why is SAFETY important to you? << ACCIDENTS DISABLE and KILL >> << ACCIDENTS are COSTLY >> << ACCIDENTS can be AVOIDED >> Safety - Tractor And Implement ● The tractor is a source of power - Mechanical and Hydraulic. ● On its own, the tractor is of little practical value. Only when used in conjunction with an implement or other attachment does it become a working unit.
● This Operators Manual is compiled to cover safe working practices that are associated with the base tractor operation.
● It does not cover all operation and safety instructions relevant to all known implements and attachments that may be fitted to your tractor.
● It is essential that operators use and understand the relevant Operators Manual which accompany such implements and attachments.
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Safety Precautions A Message to the Operator
Intended Use
It is YOUR responsibility to read and comply with all safety instructions quoted in this Operators Manual.
This McCormick tractor is designed solely for use in customary agricultural or s imilar ope ration (intended use).
Understand that your safety and the safety of other persons is mea sured by h ow y ou o perate, an d service thi s tr actor. K now the p ositions an d operations of all controls before you try to operate. MAKE SURE YOU CHECK ALL CONTROLS IN A SAFE AREA BEFORE STARTING YOUR WORK.
Use i n an y o ther wa y i s c onsidered as co ntrary to the i ntended u se. T he m anufacturer a ccepts n o liability for any damage or injury resulting from this misuse and these risks must be bor n solely by the user.
READ TH IS MA NUAL CO MPLETELY an d m ake sure you understand the controls. All equipment has a li mit. Ma ke su re yo u u nderstand th e sp eed, brakes, steering, stability, and load characteristics of this tractor before you start to operate.
Compliance wi th a nd s trict ad herence to th e conditions o f op eration, s ervice a nd r epair as specified by th e m anufacturer al so c onstitutes essential elements for the intended use. This Mc Cormick tr actor s hould be o perated, serviced and repaired only by persons familiar with all its particular characteristics and acquainted with the relevant safety rules (accident prevention). The accident p revention regulations, a ll o ther generally r ecognized r egulations on safety and occupational me dicine and the r oad tr affic regulations must be observed at all times. Any arbitrary m odifications carried o ut o n the tractor will relieve the manufacturer of all liability for any resulting damage or injury.
MH04F085
The "O perators Ma nual Symbol", is int ended to d irect the operator to the O perators Manual for c orrect in formation with r egard to oper ation, maintenance/adjustments etc . When yo u s ee th is sy mbol o n any particular part of the tr actor refer to this Operators Manual. The s afety i nformation given in t his m anual does not replace safety codes, insurance needs, federal, state and local laws. Make sure your tractor has the correct eq uipment ne eded by th e lo cal l aws an d regulations. McCormick T ractors Int ernational L imited ar e continuing to wor k for y our s afety: by mak ing tractors wit h bet ter pr otection a nd by gi ving th ese rules for safe operation.
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Safety Precautions !
General Safety And Accident Prevention Regulations
● In add ition to the i nstructions con tained in th is Operators M anual, al so obs erve th e ge neral safety and accident prevention regulations.
● Always c omply wi th local tr affic r egulations when driving on public roads.
● Before starting work, familiarize yourself with all the c ontrols and i nstruments a nd functions. During work is too late.
their
● Securely fasten your seat belt, if equipped. Your
tractor i s eq uipped wi th a RO PS cab o r fr ame for yo ur protection. T he se at bel t ca n help insure your safety if it is used and maintained. Never wear a seat belt loosely or with slack in the belt system. Never wear the belt in a twisted condition or p inched between th e s eat structural members.
● Handle fuel with care as it is highly flammable.
Never refuel the tractor in the v icinity of naked flames or sparks. Do not sm oke during refuelling.
● Never refuel the mac hine when the eng ine is hot or running.
● Always s top the engine and r emove the m ain switch k ey befo re r efuelling. Fill fuel t ank outdoors. Clean up any spilled fuel immediately.
● Prevent fires by keeping the tractor clean. ● Exposure to high noise levels may c ause
hearing loss. Al ways wear s uitable ear protection when wor king in a nois y environment.
● Start the engine only from the operator’s seat. ● Before moving a way, a lways c heck t he immediate v icinity of the tractor ( e.g. for children). Ensure adequate visibility.
● Never run the e ngine in a c losed building. Proper ventilation is required.
MH04F096A
MH04F088A
● Clothing wor n by the op erator mu st be cl osefitting. A void w earing l oose j ackets, sh irts or ties.
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