Daewoo doosan dx225nlc crawler excavator service repair manual

Page 1

Fig. 1100 MAIN FRAME

DX225NLC

Fig. 1100 MAIN FRAME Key No

Part No

Description

Qty S.C

Serial No

-

K1014061M

MAIN FRAME

-

1

K1014211B

FRAME;MAIN

1

5001~5060

1

K1014211C

FRAME;MAIN

1

5061~5145

1

K1014211G

FRAME;MAIN

1

5146~5156

1

K1014211J

FRAME;MAIN

1

5157~5200

1

K1014211L

FRAME;MAIN

1

5201~5209

1

160620-00190

FRAME,MAIN

1

5210~5225

1

160620-00190A

FRAME,MAIN

1

1

160620-00190B

FRAME,MAIN

1

160620-00190C

1

ICA

Replacable

Qty

D I

K1014211C

1

I

160620-00190

1

5226~5248

I

160620-00190B

1

1

5249~5259

I

160620-00190C

1

FRAME,MAIN

1

5260~5283

I

160620-00190E

1

160620-00190E

FRAME,MAIN

1

5284~5284

1

160620-00190H

FRAME,MAIN

1

5285~5285

I

160620-00190K

1

1

160620-00190K

FRAME,MAIN

1

5286~

5

S0571266

BOLT

36

6

160-00068

COVER;RUBBER

1

5001~5200

6

160-00068A

COVER;RUBBER

1

5201~

7

180-00463

PACKING

1

8

621-02938B

COVER

1

9

DS0025023

BOLT;SET

2

11

DS0025014

BOLT;SET

2

13

S0572166

BOLT M20X2.5X200

1

14

2123-1107D7

PIN;KNOCK

2

15

2160-1004D48

BUSHING;RUBBER

1

5001~5056

15

2160-1004D44

BUSHING;RUBBER

1

5057~

16

2160-1004D39

BUSHING;RUBBER

1

17

2160-1201D11

BUSHING;RUBBER

1

20

2114-1898D14

WASHER;PLAIN

4

21

2114-9012A

WASHER

36

22

2120-2166D5

BOLT

4

23

621-02800

GUARD;LAMP

1

25

2160-1201D27

BUSHING;RUBBER

3

26

2160-1201D12

BUSHING;RUBBER

1

27

2160-1004D55

BUSHING;RUBBER

2

28

191-02990B

PLATE

2

5001~5200

28

191-02990C

PLATE

2

5201~

29

K1001029

BOLT

6

5001~5200

DX225NLC

1

5001~5156

Key No

Part No

Description

Qty S.C

Serial No

29

K1049858

BOLT

6

33

160-00081

CAP

1

34

K1014222

PLATE

1

35

2160-1004D58

GROMMET

1

36

DS7601020

BUSHING;RUBBER

2

5001~5225

36

DS7601027

BUSHING;RUBBER

2

5226~

37

DS7601021

BUSHING;RUBBER

2

5001~5225

37

DS7601028

BUSHING;RUBBER

2

5226~

38

2160-1004D44

BUSHING;RUBBER

1

39

S4013133

NUT

1

42

2160-1201D13

BUSHING;RUBBER

1

43

K1013982

PLATE

1

44

195-02623B

BRACKET

1

45

DS0025015

BOLT;SET

3

46

2160-1201D5

BUSHING;RUBBER

1

47

S8470165

CLAMP;HOSE

1

48

DS7601046

BUSHING;RUBBER

1

49

2160-1004D3

BUSHING;RUBBER

2

81

2120-2137A

BOLT

4

82

2114-1817

SPACER

4

DX225NLC

2

5201~

5001~5156

ICA

Replacable

Qty

Fig. 1110 COUNTER WEIGHT

DX225NLC

Fig. 1110 COUNTER WEIGHT Key No

Part No

Description

Qty S.C

Serial No

-

K1014088B

COUNTER WEIGHT;4.1ton

1

5001~5206

-

160702-00180

WEIGHT ASSY,COUNTER(4.1ton)

1

5207~

1

K1014560A

COUNTER WEIGHT

1

5001~5206

1

160702-00182

WEIGHT,COUNTER(4.1ton)

1

5207~

2

190-01107B

REFLECTOR

2

5001~5206

3

S3450343

SCREW

6

5001~5206

6

K1014698

BRACKET

1

7

DS0025015

BOLT;SET

2

DX225NLC

1

ICA

Replacable

Qty

I

160702-00180

1

I

160702-00182

1

Fig. 1120 ENGINE MOUNTING

DX225NLC

Fig. 1120 ENGINE MOUNTING Key No

Part No

Description

Qty S.C

Serial No

ICA

Replacable

Qty

-

K1014062K

ENGINE ASS'Y

-

D

5001~5249

-

150109-00448

ENGINE ASSY

-

D

5250~

1

K1015516

ENGINE

1

3

K1005228

BRACKET;ENGINE MOUNT

2

5001~5196

I

K1037354A

2

3

K1037354A

BRACKET;ENGINE MOUNT

2

5197~5258

I

110427-00215

2

3

110427-00215

BRACKET,ENGINE MOUNTING

2

5259~

13

2114-1929

WASHER

4

14

161-00548

RUBBER

4

15

161-00550

RUBBER

4

19

2114-9012A

WASHER

8

20

195-02643C

SUPPORT;NUT

4

21

S0771466

BOLT

4

31

S0521566

BOLT M16X2.0X45

8

32

S5102903

WASHER,SPRING

8

DX225NLC

1

Fig. 1130 RADIATOR MOUNTING

DX225NLC

Fig. 1130 RADIATOR MOUNTING Key No

Part No

Description

Qty S.C

Serial No

-

K1014062K

ENGINE ASS'Y

-

D

5001~5249

-

150109-00448

ENGINE ASSY

-

D

5250~

2

K1008289B

RADIATOR ASS'Y

1

5001~5156

2

K1008289C

RADIATOR ASS`Y

1

5157~

4

K1006963

HOSE;WATER

1

5

K1006962

HOSE;WATER

1

10

K1003180A

TANK;RESERVE

1

5001~5196

10

K1038409

TANK;RESERVE

1

5197~

11

K1014329

STAY

2

16

K1000722A

CLAMP

1

17

K1004515

HOSE

1

22

2114-1816A

WASHER

4

23

S0521366

BOLT

8

24

S5102903

WASHER,SPRING

4

25

124-00208D2

CLIP

2

28

K1001029

BOLT

3

29

DS0025014

BOLT;SET

2

35

S8470014

CLAMP;HOSE

3

36

S8470075

CLAMP;HOSE

4

5001~5283

36

S8500079

CLAMP;HOSE

5

5284~

37

S5010913

WASHER,PLAIN;M16

4

39

DS0025017

BOLT

2

41

124-00208D5

CLIP

1

DX225NLC

1

5001~5196

5001~5196

5197~

ICA

I

Replacable

K1008289C

Qty

1

Fig. 1140 RADIATOR

DX225NLC

Fig. 1140 RADIATOR Key No

Part No

Description

Qty S.C

Serial No

-

K1008289B

RADIATOR ASS'Y

1

5001~5156

-

K1008289C

RADIATOR ASS`Y

1

5157~

1

K1008126

RADIATOR

1

5

K1010769

CAP;PRESSURE

1

10

K1008128

OIL COOLER

1

12

K1010767

CAC ASS'Y

1

5001~5156

12

K1010767A

CAC ASS`Y

1

5157~

15

-

FRAME

1

17

K1008129

SHROUD

1

19

K9003878

COCK ASS'Y

1

21

K1015211

BRACKET

1

32

K1008130

WIRE NET

1

33

K1008131

WIRE NET

1

34

K1010768

WIRE NET(CAC)

1

41

K1008132

GUARD;FAN(UPPER)

1

42

K1008133

GUARD;FAN(LOWER)

1

44

K1015212

BRACKET

1

45

K1015210

COOLER;FUEL

1

DX225NLC

1

D

5001~5156

ICA

Replacable

Qty

I

K1008289C

1

I

K1010767A

1

Fig. 1150 MUFFLER

DX225NLC

Fig. 1150 MUFFLER Key No

Part No

Description

Qty S.C

Serial No

-

K1014062K

ENGINE ASS'Y

-

D

5001~5249

-

150109-00448

ENGINE ASSY

-

D

5250~

6

K1015292A

COVER

1

5001~5156

6

K1037930

COVER;TURBO CHARGER

1

5157~

7

K1015293

PLATE

1

5001~5156

8

K1015294

SPACER

2

5001~5156

9

K1008080B

MUFFLER SUB ASS'Y

1

5001~5156

9

K1008080E

MUFFLER SUB ASS'Y

1

5157~

9-1

K1012209

MUFFLER

1

5001~5156

9-1

K1012209A

MUFFLER

1

5157~

9-2

K1008078B

BRACKET

1

9-3

2120-2135A

BOLT;U

2

9-4

S5010613

WASHER,PLAIN;M10

4

9-5

S4012633

NUT

8

9-6

K1015415A

INSULATOR

1

9-7

DS0025013

BOLT;SET

4

12

K1011538E

PIPE;EXHAUST

1

27

124-00310A

CLAMP

1

5001~5249

27

120203-00102

CLAMP

1

5250~

28

K1001029

BOLT

4

5001~5156

28

K1001029

BOLT

2

5157~

30

S5010713

WASHER;PLAIN M12

2

33

S4012733

NUT

2

34

S0515866

BOLT

2

39

DS0025017

BOLT

2

42

S0558466

BOLT M10X1.5X45

2

5001~5156

43

S5102603

WASHER,SPRING;M10

2

5001~5156

44

S5010613

WASHER,PLAIN;M10

2

5001~5156

45

K1024182

CLAMP;HOSE

1

DX225NLC

1

ICA

Replacable

Qty

I

K1008080E

1

I

K1012209A

1

Y

120203-00102

1

Fig. 1160 CAC PIPING

DX225NLC

Fig. 1160 CAC PIPING Key No

Part No

Description

Qty S.C

Serial No

-

K1014063

CAC PIPING

-

D

5001~5200

-

K1039124

CAC PIPING

-

D

5201~

1

K1006964A

PIPE

1

5001~5200

1

K1038931

PIPE

1

5201~

2

K1006965A

PIPE

1

5001~5200

2

K1038932

PIPE

1

5201~

3

K1012213

HOSE;AIR

2

5001~5156

3

K1038558

HOSE;CAC

2

5157~5200

3

K1038375

HOSE;AIR

2

5201~

4

K1012214

HOSE;CAC

2

5001~5156

4

K1038559

HOSE;AIR

2

5157~5200

4

K1038559

HOSE;AIR

2

5201~

5

K1000704A

CLAMP

4

5001~5200

5

K1000704A

CLAMP

2

5201~5289

5

S8500079

CLAMP;HOSE

2

5290~

6

124-00194

CLAMP

4

5001~5200

6

124-00194

CLAMP

6

5201~5289

6

S8500092

CLAMP;HOSE

6

5290~

7

K1000663

BRACKET

1

5001~5200

7

DS0025023

BOLT;SET

4

5201~

8

DS0025014

BOLT;SET

4

5001~5200

9

DS0025023

BOLT;SET

4

10

K1015500

BRACKET

1

DX225NLC

1

5001~5200

ICA

Replacable

Qty

I

K1038558

2

I

K1038559

2

Y

S8500079

2

Y

S8500092

6

Fig. 1170 AIR CLEANER

DX225NLC

Fig. 1170 AIR CLEANER Key No

Part No

Description

Qty S.C

Serial No

-

K1014064A

AIR CLEANER ASS'Y

-

1

204-00067

AIR CLEANER

1

1A

474-00039

ELEMENT;INNER

1

1B

474-00040

ELEMENT;OUTER

1

1C

204-00075

COVER

1

1D

204-00070

VALVE;VACUATOR

1

1E

401002-01072

RING,O

1

2

124-00298A

BAND;AIR CLEANER

2

5001~5156

2

124-00298B

BAND;AIR CLEANER

2

5157~

3

DS0025015

BOLT;SET

4

4

193-00913A

PIPE;AIR

1

5

K1014253

HOSE;AIR

1

6

S8510118

CLAMP;HOSE

3

7

K1014328

HOSE;AIR

1

8

170-00004

INDICATOR;DUST

1

9

S5010613

WASHER,PLAIN;M10

4

5001~5156

10

S0512066

BOLT M10X1.5X25

4

5001~5156

11

S8510143

CLAMP;HOSE

1

12

K1003618

CAP;RAIN

1

DX225NLC

1

D

ICA

Replacable

Qty

Fig. 1180 PUMP MOUNTING

DX225NLC

Fig. 1180 PUMP MOUNTING Key No

Part No

Description

Qty S.C

Serial No

-

K1014065A

PUMP MOUNTING

-

D

5001~5206

-

400914-00037

PUMP INSTALLATION

-

D

5207~

1

K1014967A

MAIN PUMP

1

5001~5206

1

400914-00038

PUMP,MAIN

1

5207~5279

1

400914-00038A

PUMP,MAIN

1

5280~

2

229-00025C

COVER;PUMP

1

3

2414-9041

COUPLING

1

3A

-

HUB

1

3B

2474-7009

ELEMENT

1

3C

-

INSERT(A)

4

D

3D

-

INSERT(R)

4

D

3E

K9000422

SOCKET BOLT SET(8EA)

1

3F

-

BOLT;CLAMPING

2

D

3G

-

PIN;SPRING

12

D

3H

2474-7009K

ELEMENT KIT

1

4

S0512266

BOLT M10X1.5X30

9

5

S0512366

BOLT

3

6

S5102603

WASHER,SPRING;M10

12

7

S2227866

BOLT;SOCKET

4

8

S5111103

WASHER;SPRING

4

DX225NLC

1

D

ICA

I

Replacable

400914-00038A

Qty

1

Fig. 1190 SWING MOTOR

DX225NLC

Fig. 1190 SWING MOTOR Key No

Part No

Description

Qty S.C

Serial No

ICA

Replacable

Qty

-

K1015045B

SWING DEVICE ASS'Y

-

1

K1015490

SWING DEVICE SUB ASS'Y

1

5001~5156

I

K1015490A

1

1

K1015490A

SWING DEVICE SUB ASS'Y

1

5157~5227

I

170301-00113

1

1

170301-00113

DEVICE,SWING

1

5228~5254

I

170301-00113A

1

1

170301-00113A

DEVICE,SWING;SUB

1

5255~

1A

K1000697A

SWING MOTOR

1

5001~5254

I

170303-00048

1

1A

170303-00048

MOTOR,SWING

1

5255~

1B

404-00097C

REDUCTION GEAR ASS'Y

1

5001~5227

I

130426-00011

1

1B

130426-00011

GEAR ASS'Y,REDUCTION

1

5228~

1C

2181-1110D3

ADAPTER

1

1D

181-00717

ELBOW

1

1E

121-00010D3

NUT

1

1F

S8000181

O-RING

1

1G

426-00278

VALVE;DRAIN

1

5001~5156

1G

2181-1950D7

PLUG

1

5157~

1H

2181-1913D24

REDUCER

1

1I

K1000266

PIPE

1

1J

2119-1063B

CAP

1

1K

2184-1036D43

HOSE PF1/2-550L

1

1L

S5011113

WASHER;PLAIN

1

2

2184-1046D84

HOSE PF1/4-1050L

1

3

DS2214050

ADAPTER

1

4

181-00103

REDUCER

1

5

S6710041

NIPPLE;GREASE

1

6

121-00006

NUT

1

7

160-00020

CAP;GREASE NIPPLE

1

8

124-00208D2

CLIP

2

9

K1001029

BOLT

2

10

2114-9012A

WASHER

11

11

S0570166

BOLT M20X2.5X65

11

12

160-00027

CAP

2

13

2123-4030

PIN;LOCK

1

14

S0511666

BOLT

2

DX225NLC

1

D

Fig. 1200 FUEL TANK

DX225NLC

Fig. 1200 FUEL TANK Key No

Part No

Description

Qty S.C

Serial No

ICA

Replacable

Qty

-

K1013991J

FUEL TANK ASS'Y

-

D

5001~5243

-

450103-00132

TANK ASSY,FUEL

-

D

5244~

1

K1013992B

TANK;FUEL

1

5001~5041

I

K1013992C

1

1

K1013992C

TANK;FUEL

1

5042~5156

I

K1013992E

1

1

K1013992E

TANK;FUEL

1

5157~5187

I

K1013992G

1

1

K1013992G

TANK;FUEL

1

5188~5200

I

K1013992H

1

1

K1013992H

TANK;FUEL

1

5201~5249

I

450103-00151

1

1

450103-00151

TANK,FUEL

1

5250~5284

1

450103-00151B

TANK,FUEL

1

5285~5288

I

450103-00151C

1

1

450103-00151C

TANK,FUEL

1

5289~

2

473-00033

COVER

1

3

S8011450

O-RING

1

4

471-00105A

FILTER;FUEL STRAINER

1

5

K1004266

CAP;FUEL

1

5001~5243

I

110911-00126

1

5

110911-00126

CAP,FUEL

1

5244~

5A

400504-00045

ELEMENT(FUEL CAP)

1

5244~

6

119-00014AD1

GAUGE;LEVEL

1

7

DS2802021

CLIP

2

8

S8000111

O-RING

2

9

186-00017A

COCK;DRAIN

1

10

S0512066

BOLT M10X1.5X25

6

11

S5102603

WASHER,SPRING;M10

6

12

K1001029

BOLT

2

13

S0565466

BOLT

6

14

2114-1813

SHIM

3

15

2114-1814

SHIM

3

16

114-00425

SPACER

6

18

547-00026

SENDER;FUEL

1

5001~5243

Y

301316-00016

1

18

301316-00016

SENDER,FUEL

1

5244~

19

S3450833

SCREW

6

20

S5100203

WASHER;SPRING

6

21

2181-1890D2

PLUG

2

22

DS2105053

HOSE

1

23

S8450012

CLAMP

1

DX225NLC

1

Fig. 1210 FUEL PIPING

DX225NLC

Fig. 1210 FUEL PIPING Key No

Part No

Description

Qty S.C

Serial No

-

K1014686B

FUEL PIPING

-

1

K1006520

PRE FUEL FILTER ASS`Y

1

5001~5200

1

K1044605

PRE FUEL FILTER ASS'Y

1

5201~

1A

K1006530

FILTER;PRE FUEL

1

1B

K1006973

BOWL

1

5001~5200

1B

K1046352

BOWL

1

5201~

1C

K1046350

SENSOR;WATER

1

5201~

2

K1016268

PLATE

1

3

DS2479004

ADAPTER

2

4

K1002864

ELBOW

2

5

DS2105021

HOSE

1

6

DS2105057

HOSE

1

5001~5254

7

DS2105058

HOSE

1

5001~5286

7

DS2105056

HOSE;FUEL

1

5287~

8

124-00208D2

CLIP

2

9

124-00209D1

CLIP

5

10

S8470014

CLAMP;HOSE

10

5001~5254

10

S8470014

CLAMP;HOSE

8

5255~

11

S0561266

BOLT

2

12

DS2105015

HOSE

1

13

K1001029

BOLT

7

14

DS0025025

BOLT;SET

2

16

S5102703

WASHER;SPRING M12

2

17

S5010713

WASHER;PLAIN M12

2

18

DS2105069

HOSE;FUEL

1

5001~5254

18

DS2105141

HOSE,FUEL

1

5255~

19

K1013543

PIPE

1

5001~5254

32

2181-1950D7

PLUG

1

33

S8000181

O-RING

1

DX225NLC

1

ICA

Replacable

Qty

D I

K1044605

1

Fig. 1220 OIL TANK

DX225NLC

Fig. 1220 OIL TANK Key No

Part No

Description

Qty S.C

Serial No

ICA

Replacable

Qty

-

K1014000G

OIL TANK ASS'Y

-

1

K1014001A

TANK;OIL

1

5001~5167

I

K1014001B

1

1

K1014001B

TANK;OIL

1

5168~5197

I

K1014001C

1

1

K1014001C

TANK;OIL

1

5198~5288

I

450105-00540

1

1

450105-00540

TANK,OIL

1

5289~

2

K1011675

COVER

1

5001~5156

I

K1011675A

1

2

K1011675A

COVER

1

5157~

3

S8011850

O-RING

1

4

2129-1393

SPRING

1

5

474-00055

ELEMENT;RETURN FILTER

1

6

2426-1175

VALVE;BY-PASS

1

7

473-00052

COVER

1

8

S8011650

O-RING

1

9

K1014764

PIPE;SUCTION

1

10

2474-9016A

FILTER;SUCTION

1

11

K1015386

ROD

1

12

2129-1008

SPRING;COMPRESS

1

13

119-00025B

GAUGE;LEVEL

1

14

422-00027A

BREATHER;AIR

1

5001~5110

I

K1012685A

1

14A

180-00200

PACKING

1

5001~5110

I

K9005662

1

14

K1012685A

BREATHER;AIR

1

5111~

14A

K9005662

GASKET

1

5111~

14B

K1029257

ELEMENT;AIR BREATHER

1

5111~

15

S8011200

O-RING

1

16

S0565466

BOLT

6

17

2114-1813

SHIM

3

18

2114-1814

SHIM

3

19

114-00425

SPACER

6

20

DS0025024

BOLT;SET

6

21

471-00127

STRAINER;BY-PASS

1

5001~5285

I

400411-00001A

1

21

400411-00001A

STRAINER;BY-PASS

1

5286~

22

2120-2166D41

BOLT;SOCKET M5X0.8X8

6

23

S8000181

O-RING

1

24

426-00278

VALVE;DRAIN

1

5001~5156

24

2181-1950D7

PLUG

1

5157~

25

S4012733

NUT

1

DX225NLC

1

D

Key No

Part No

Description

Qty S.C

26

S8000111

O-RING

2

27

2181-1890D2

PLUG

2

28

K1003296

SENSOR;HYD OIL TEMP

1

29

S0514666

BOLT M12X1.75X16

2

30

S5102703

WASHER;SPRING M12

2

31

K1007957

BOLT;SET

12

DX225NLC

2

Serial No

ICA

Replacable

Qty

Fig. 1230 OIL COOLER PIPING(1)

DX225NLC

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