Doosan dl160 wheeled loader service repair manual

Page 1

Fig. 1100 FRAME

DL160

Fig. 1100 FRAME Key No

Part No

Description

Qty S.C

Serial No

-

K1033002H

FRAME ASS'Y

-

1

K1033004B

FRAME;REAR

1

5001~5016

1

K1033004C

FRAME;REAR

1

5017~

2

K1039144B

FRAME;FRONT

1

3

4123-2421

PIN;UPPER

1

4

109-00114A

BEARING

1

5

S6710041

NIPPLE;GREASE

4

6

S6510900

RING;SNAP

1

7

S0515056

BOLT M12X1.75X25

1

8

S5102703

WASHER;SPRING M12

5

9

4114-1953

WASHER

5

10

123-00185

PIN;LOWER

1

11

4121-9021

U-NUT M24

1

12

114-00251A

SPACER

1

13

114-00250A

SPACER

1

14

109-00113A

BEARING INA GE 80 DO

1

15

2180-1106BD6

SEAL;DUST

2

16

4114-1993

WASHER

1

17

S0576566

BOLT M24X3.0X190

1

18

111-00017

COVER

1

19

4114-1991

SHIM T=0.1

1

20

4114-1992

SHIM T=0.5

1

21

S0561153

BOLT M12X1.75X70

6

22

4178-1028B

LOCK;BAR

1

23

4123-2423

PIN;SET

2

24

4161-2038B

STOPPER;RUBBER

2

5001~5016

24

4161-2038C

STOPPER;RUBBER

2

5017~

25

S2215566

BOLT;SOCKET M12X1.75X45

2

26

K1018612A

COVER

1

5001~5016

26

K1018612B

COVER

1

5017~

27

S0508666

BOLT

8

28

S5102503

WASHER,SPRING;M8

8

29

4627-1651B

COVER

1

30

2120-2196D1

BOLT;SET M10X1.5X20

4

33

2181-4112

ADAPTER

4

5001~5016

33

2181-4112

ADAPTER

2

5017~

DL160

1

ICA

Replacable

Qty

D I

K1033004C

1

I

4161-2038C

2

I

K1018612B

1

Key No

Part No

Description

Qty S.C

Serial No

34

2184-1046D147

HOSE PF1/4-1000L

2

35

S6710101

NIPPLE;GREASE

2

37

4440-6480B

CYLINDER;STEERING

2

5001~5016

37

4440-6480C

CYLINDER;STEERING

2

5017~

38

4123-2422C

PIN;STEERING CYLINDER

2

39

S0514953

BOLT M12X1.75X22

4

40

S5010713

WASHER;PLAIN M12

4

41

2180-1106BD21

SEAL;DUST

8

42

2114-1059D248

SHIM T=1.0

12

43

4627-1846A

COVER

1

44

4114-1792A

WASHER

6

45

123-00099A

PIN

2

46

S5010513

WASHER,PLAIN;M8

8

47

2160-1004D23

BUSHING;RUBBER

1

48

DS2280035

ELBOW

2

DL160

2

5017~

ICA

Replacable

Qty

Fig. 1110 ENGINE MOUNTING

DL160

Fig. 1110 ENGINE MOUNTING Key No

Part No

Description

Qty S.C

Serial No

-

K1033658L

ENGINE MOUNTING

-

1

K1030234

ENGINE ASS'Y

1

2

K1030235A

TRANSMISSION

1

5001~5016

2

K1030235B

TRANSMISSION

1

5017~

3

K1033681E

BRACKET;L.H

1

4

K1033683E

BRACKET;R.H

1

5

K1033684C

BRACKET;ENGINE MOUNT(L.H)

1

6

K1033685C

BRACKET;ENGINE MOUNT(R.H)

1

18

193-00316A

PIPE;OIL FILLER

1

19

187-00008

DIPSTICK

1

28

K1045874

WASHER

4

30

S0771866

BOLT M20X1.5X170

4

5001~5016

30

S0771766

BOLT

4

5017~

31

4114-4116

WASHER;HARD M20

8

32

S4033133

NUT

4

36

S5010813

WASHER;PLAIN

1

37

S5102803

WASHER;SPRING

1

39

S5103101

WASHER;SPRING M20

4

40

S0527566

BOLT M20X2.5X45

4

41

S5102703

WASHER;SPRING M12

14

42

S0515466

BOLT

14

43

S5102603

WASHER,SPRING;M10

18

46

S0512066

BOLT M10X1.5X25

4

47

S0558266

BOLT

12

50

S5102503

WASHER,SPRING;M8

2

53

S5110503

WASHER;SPRING

2

54

S2209666

BOLT;SOCKET

2

55

S0518266

BOLT M14X2.0X30

1

57

K1036024B

BRACKET

1

58

K1006520

PRE FUEL FILTER ASS`Y

1

5001~5016

58

K1044605

PRE FUEL FILTER ASS'Y

1

5017~

58-1

K1006530

FILTER;PRE FUEL

1

58-2

K1006973

BOWL

1

5001~5016

58-2

K1046352

BOWL

1

5017~

58-3

K1046350

SENSOR;WATER

1

5017~

DS2479004

ADAPTER

2

59

DL160

1

ICA

Replacable

Qty

D

I

K1030235B

1

I

K1044605

1

Key No

Part No

Description

Qty S.C

60

K1002864

ELBOW

2

61

2185-1247D2

HOSE 1800L

1

62

2185-1247D48

HOSE;FUEL 1550L

1

63

2185-1247D88

HOSE 1100L

1

64

2114-1058D45

WASHER

2

65

S0558966

BOLT

2

66

S4012533

NUT;M8

2

67

DS2105091

HOSE;FUEL

1

68

S8450006

CLAMP;HOSE

7

72

2160-1004D35

BUSHING;RUBBER

1

74

S2212266

BOLT;SOCKET M10X1.5X30

4

84

DS2501001

ADAPTER

1

87

K1043641

RUBBER;ENGINE MOUNT

4

88

K1044954

RUBBER;ENGINE MOUNT

4

DL160

2

Serial No

ICA

Replacable

Qty

Fig. 1120 MUFFLER & AIR CLEANER

DL160

Fig. 1120 MUFFLER & AIR CLEANER Key No

Part No

Description

Qty S.C

-

K1033658K

ENGINE MOUNTING

-

7

K1044967

MUFFLER

1

8

K1033695A

PIPE;EXHAUST

1

9

193-00114

PIPE

1

10

K1039497

AIR CLEANER

1

10-1

2474-9038

ELEMENT;INNER

1

10-2

2474-6006B

ELEMENT;OUTER

1

11

4182-1786A

PIPE;AIR CLEANER

1

12

2204-9042

PRE CLEANER

1

13

K1033785B

BAND;AIR CLEANER

2

17

K1033790A

PLATE;INSULATION

1

20

K1033893A

PLATE

1

21

K1036017

PIPE;AIR

1

23

2114-1058D63

WASHER

13

24

K1036020A

HOSE;AIR

1

26

K1036022A

HOSE;AIR

1

27

K1036023A

HOSE;AIR

2

33

S8500130

CLAMP;HOSE

1

34

S8500092

CLAMP;HOSE

7

35

S8500118

CLAMP;HOSE

1

38

S0559066

BOLT M10X1.5X75

4

43

S5102603

WASHER,SPRING;M10

16

44

S0512266

BOLT M10X1.5X30

4

45

S0511866

BOLT

4

47

S0558266

BOLT

7

48

4180-4011A

GASKET

1

49

S5010513

WASHER,PLAIN;M8

4

50

S5102503

WASHER,SPRING;M8

4

51

S0508666

BOLT

4

52

S4012633

NUT

4

66

S4012533

NUT;M8

2

69

DS0025032

BOLT;SET

6

71

K1024182

CLAMP;HOSE

1

75

170-00004

INDICATOR;DUST

1

76

K1038984A

COVER;BAFFLE

2

77

2114-1058D29

WASHER

2

DL160

1

D

Serial No

ICA

Replacable

Qty

Key No

Part No

Description

Qty S.C

78

K1038995B

PIPE;AIR

1

79

K1038996B

BRACKET

1

80

K1038997A

HOSE;AIR

1

81

198-00026

RUBBER

8

82

114-00404

SPACER

4

83

114-00403

WASHER

4

89

K1045496

CLAMP

2

90

K1046494

BOLT;U

2

91

S4012636

NUT

8

92

S0512366

BOLT

2

93

DS7603074

RUBBER;BUSHING

4

94

DS0025039

BOLT;SET

4

DL160

2

Serial No

ICA

Replacable

Qty

Fig. 1130 OIL TANK

DL160

Fig. 1130 OIL TANK Key No

Part No

Description

Qty S.C

Serial No

-

4470-2140E

OIL TANK ASS'Y

-

1

470-00052C

TANK;OIL

1

5001~5016

1

470-00052E

TANK;OIL

1

5017~

2

2474-1003A

FILTER;RETURN

1

3

4471-9060

FILTER;SUCTION

1

4

2420-6090

VALVE;BYPASS

1

5

2129-1225

SPRING

1

5001~5016

5

K1052586

SPRING

1

5017~5022

5

2129-1225

SPRING

1

5023~

6

4627-1596B

COVER;FILLER

1

7

4182-1785A

PIPE;SUCTION

1

8

K1012685A

BREATHER;AIR

1

8A

K9005662

GASKET

1

8B

K1029257

ELEMENT;AIR BREATHER

1

10

2119-1007

GAUGE;LEVEL

1

11

4197-2398

BRACKET;TANK(L.H)

1

12

4197-2399

BRACKET;TANK(R.H)

1

14

2181-1950D9

PLUG

1

15

S8000291

O-RING

1

16

S0521451

BOLT M16X2.0X40

12

17

S5102901

WASHER;SPRING

12

18

S8011200

O-RING

2

21

S0512153

BOLT M10X1.5X28

12

22

S5102603

WASHER,SPRING;M10

12

23

2471-9010A

FILTER

1

24

S2202766

BOLT

6

25

2114-1058D2

WAHSER

12

26

S8000111

O-RING

2

27

2181-1890D2

PLUG

2

DL160

1

ICA

Replacable

Qty

D I

470-00052E

1

I

2129-1225

1

Fig. 1140 FUEL TANK

DL160

Fig. 1140 FUEL TANK Key No

Part No

Description

Qty S.C

Serial No

-

K1033672B

FUEL TANK ASS'Y

-

D

5001~5025

-

450103-00130

TANK ASSY,FUEL

-

D

5026~

1

K1033673A

TANK;FUEL

1

5001~5016

1

K1033673B

TANK;FUEL

1

5017~

2

K1033675

PIPE;FUEL

1

3

2471-9046

FILTER;FUEL

1

4

K1004266

CAP;FUEL

1

5001~5025

4

110911-00126

CAP,FUEL

1

5026~

4A

400504-00045

ELEMENT(FUEL CAP)

1

5026~

5

4473-1059A

COVER

1

6

K1033687

COVER

1

6A

K1006160

CYLINDER;KEY

1

7

161-00327A

FOAM

2

8

161-00328

FOAM T=40

1

9

4180-4012

PACKING

1

10

DS2227002

ADAPTER

1

11

2184-1036D393

HOSE PF3/8-720L

1

12

S8180341

PACKING

1

13

181-00341A

COCK ASS`Y

1

14

2181-1890D2

PLUG

2

15

2181-1950D3

PLUG

2

16

S8000111

O-RING

2

17

S8011050

O-RING

1

18

S8000181

O-RING

2

19

S5102303

WASHER;SPRING

2

20

S5102503

WASHER,SPRING;M8

8

21

S5010303

WASHER

2

22

2114-9012A

WASHER

4

23

124-00208D3

CLIP

1

24

DS0025024

BOLT;SET

6

25

K1001029

BOLT

1

26

S0514666

BOLT M12X1.75X16

2

27

S0508666

BOLT

8

28

S0527566

BOLT M20X2.5X45

4

29

S0504666

BOLT M6X1.0X16

2

DL160

1

ICA

Replacable

Qty

I

K1033673B

1

I

110911-00126

1

Fig. 1150 AXLE & DRIVE SHAFT

DL160

Fig. 1150 AXLE & DRIVE SHAFT Key No

Part No

Description

Qty S.C

-

K1033987B

AXLE & DRIVE ASS'Y

-

1

211-00023A

AXLE;FRONT

1

2

211-00041A

AXLE;REAR

1

3

260-00022B

DRIVE SHAFT;FRONT

1

3A

K9005346

U-JOINT

1

3B

1.109-00035

CENTER BEARING

1

3C

S6710052

NIPPLE;GREASE

2

4

K1038884

DRIVE SHAFT;CENTER

1

4A

K9004532

BEARING;JOURNAL

1

4B

K9000990

NIPPLE;GREASE

1

4C

S6710052

NIPPLE;GREASE

4

4D

K9005346

U-JOINT

1

5

K1038883

DRIVE SHAFT;REAR

1

5A

K9004532

BEARING;JOURNAL

1

5B

K9000990

NIPPLE;GREASE

1

5C

S6710052

NIPPLE;GREASE

4

5D

K9005346

U-JOINT

1

6

K1033988

AXLE SUPPORT;FRONT

1

6A

4110-1410

BUSHING

1

7

K1033989A

AXLE SUPPORT;REAR

1

7A

4110-1410

BUSHING

1

8

2181-1919D9

ADAPTER

2

9

K1033869A

PIPE

1

10

K1036067

PIPE

1

11

222-00016

PLATE

2

12

4120-4054A

BOLT M22X2.5X290

8

13

S4013233

NUT M22X2.5

16

14

4114-4117A

WASHER

16

15

4114-1930

WASHER;THRUST

2

16

S0571066

BOLT

8

17

S4013133

NUT

6

18

DS0401181

WASHER

16

19

S0565166

BOLT M16X2.0X45

2

20

S5102903

WASHER,SPRING

2

21

S5010913

WASHER,PLAIN;M16

2

22

S0508466

BOLT

1

DL160

1

D

Serial No

ICA

Replacable

Qty

Key No

Part No

Description

Qty S.C

23

S5102503

WASHER,SPRING;M8

1

24

4124-4047

CLIP;PIPE

1

25

S6710041

NIPPLE;GREASE

2

26

4120-4016

BOLT

20

27

K1030488

WASHER;THRUST

1

28

S8011400

O-RING

2

29

2181-1918D6

ELBOW

2

30

S2221461

BOLT;SOCKET M16X2.0X40

4

31

4182-1732A

PIPE;STRAP

2

32

423-00072

BLOCK;STOP

2

33

K1046236

NUT

2

DL160

2

Serial No

ICA

Replacable

Qty

Fig. 1160 WHEEL ASS'Y

DL160

Fig. 1160 WHEEL ASS'Y Key No

Part No

Description

Qty S.C

-

K1038837A

WHEEL ASSY 17.5*25-L2

-

1

4276-9017

TIRE(17.5X25XL2)

4

2

278-00085

RIM

4

2.422-00007

VALVE;AIR

1

2A

DL160

1

D

Serial No

ICA

Replacable

Qty

Fig. 1170 MAIN PIPING

DL160

Fig. 1170 MAIN PIPING Key No

Part No

Description

Qty S.C

Serial No

-

K1033671

MAIN PIPING

-

D

5001~5018

-

420212-00184

PIPING,MAIN

-

D

5019~

1

420-00170

VALVE;PRIORITY

1

2

S0556866

BOLT

2

3

S5102503

WASHER,SPRING;M8

4

4

S5010513

WASHER,PLAIN;M8

2

5

2181-1702D2

ELBOW

1

6

40501-00340P

VALVE;CHECK

1

7

2181-1938D16

ADAPTER PFO1-PFO3/4

1

11

2180-1026D19

O-RING

1

14

2181-1126D6

ADAPTER

2

15

S8000181

O-RING

5

17

S8040161

O-RING

2

18

2181-2419D5

ELBOW

1

19

2181-1951D1

TEE

1

20

S8000111

O-RING

3

21

2181-1126D1

ADAPTER

4

22

2181-1951D34

TEE

1

23

2181-1126D83

ADAPTER

1

27

181-00424

ELBOW 2PF3/4

1

28

2181-1702D11

ELBOW PFO1-PF1

1

29

S8000291

O-RING

2

30

2181-1702D39

ELBOW

1

31

193-00313A

PIPE

1

32

4423-1557B

BLOCK

1

33

S0515066

BOLT

2

34

S5102703

WASHER;SPRING M12

2

35

S5010713

WASHER;PLAIN M12

2

36

4420-9607

STEERING UNIT

1

37

DS2058230

HOSE

1

38

DS2054410

HOSE PF1/2(ST-ST)-1350L

1

39

DS2054411

HOSE PF3/4(ST-45)-440L

1

5001~5018

39

DS2054445

HOSE PF3/4-435L

1

5019~

40

2184-1036D59

HOSE PF1/4-1200L

1

41

2184-1036D383

HOSE PF3/4(ST-90)-820L

1

42

2184-1036D316

HOSE PF1/2-2050L

1

DL160

1

ICA

Replacable

Qty

Key No

Part No

Description

Qty S.C

43

DS2053769

HOSE PF3/4(ST-ST)-830L

1

44

2184-1036D132

HOSE PF1(90-ST)-600L

1

45

2181-1702D4

ELBOW

2

46

2114-1058D62

WASHER

3

47

2181-1702D49

ELBOW PF3/4-PFO3/4

1

48

2184-1036D392

HOSE PF3/4(ST-90)-1030L

1

49

4423-1569

BLOCK

1

50

S0556666

BOLT

2

51

2181-1126D5

ADAPTER

1

52

2181-1702D1

ELBOW PF3/4-PFO3/4

2

53

2181-1950D3

PLUG

1

54

K1036092

BRACKET

1

55

S0558566

BOLT

3

56

2512-1077

RUBBER;CUSHION

6

57

2161-2255

PLATE;RUBBER

1

58

2124-1084D1

CLIP;BAND

3

59

S8000241

O-RING

10

101

2181-1126D22

ADAPTER

1

102

423-00068A

BLOCK

1

103

S2212766

BOLT;SOCKET M10X1.5X55

4

104

S5110601

WASHER;SPRING M10

4

105

S8000291

O-RING

1

DL160

2

Serial No

ICA

Replacable

Qty

Fig. 1180 SUCTION PIPING

DL160

Fig. 1180 SUCTION PIPING Key No

Part No

Description

Qty S.C

-

K1033968A

SUCTION PIPING

-

1

K1030240

MAIN PUMP

1

2

S0518366

BOLT

2

3

S5010813

WASHER;PLAIN

2

4

S5102803

WASHER;SPRING

2

5

193-00708

PIPE

1

6

S0515253

BOLT M12X1.75X30

2

7

S5102703

WASHER;SPRING M12

2

8

S5010713

WASHER;PLAIN M12

2

9

S8010600

O-RING

1

10

181-00735

FLANGE

1

11

2180-1026D28

O-RING

2

12

S2215366

BOLT;SOCKET M12X35

12

14

4215-1003D5

FLANGE

4

15

S8011001

O-RING

1

16

DS2087053

HOSE

1

17

2184-1081D133

HOSE

1

18

S8450066

CLAMP;HOSE

4

DL160

1

D

Serial No

ICA

Replacable

Qty

Fig. 1190 CONTROL VALVE PIPING-3

DL160

Fig. 1190 CONTROL VALVE PIPING-3 Key No

Part No

Description

Qty S.C

-

400-00379A

CONTROL VALVE PIPING

-

1

4197-2419A

BRACKET

2

2

2124-1025D2

CLAMP;PIPE

2

3

4182-1790C

PIPE

1

4

4182-1789B

PIPE

1

5

2184-1036D440

HOSE PF3/4(ST-90)-780L

1

6

2184-1036D109

HOSE PF3/4(ST-90)-565L

1

7

DS2094176

HOSE PF1/2(ST-ST)-1050L

4

8

S2215566

BOLT;SOCKET M12X1.75X45

3

9

2181-1702D78

ELBOW

1

10

2181-1702D79

ELBOW UN1 3/16-PF3/4

1

11

2181-1126D6

ADAPTER

4

12

2181-1126D88

ADAPTER PFO1/2-PF3/4

4

13

S0558653

BOLT M10X1.5X55

3

14

S4012633

NUT

3

15

S5010613

WASHER,PLAIN;M10

10

16

S5102603

WASHER,SPRING;M10

9

17

S0511853

BOLT

4

18

S8000181

O-RING

8

19

S8040141

O-RING

6

20

4197-2418A

BRACKET

1

21

2124-1025D1

CLAMP

2

22

4182-1792A

PIPE

1

23

4182-1791A

PIPE

1

24

2184-1026D382

HOSE PF3/4-870L

2

25

2181-1126D140

ADAPTER UN1 3/16-PF3/4

1

26

DS2213158

ADAPTER UN1 3/16-PF3/4

1

27

S0512053

BOLT

2

28

S5110701

WASHER;SPRING

3

29

420-00142

CONTROL VALVE(3-SPOOL)

1

30

2181-1950D16

PLUG

2

DL160

1

D

Serial No

ICA

Replacable

Qty

Thank you very much for your reading. Please Click Here Then Get More Information.

Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.