Doosan mega 500 v wheeled loader service repair manual

Page 1

Fig. 011 ACCESSORY DRIVE PULLEY

MEGA 500-V


Fig. 011 ACCESSORY DRIVE PULLEY Key No

Part No

Description

Qty S.C

1

175833

SCREW

6

2

3406620

PULLEY

1

MEGA 500-V

1

Serial No

ICA

Replacable

Qty


Fig. 012 CYLINDER BLOCK

MEGA 500-V


Fig. 012 CYLINDER BLOCK Key No

Part No

Description

Qty S.C

-

3803718

CYLINDER BLOCK

1

1

67211

DOWEL

2

2

68585

PIN;DOWEL

6

3

202903

PIN;ROLL

2

4

3411337

SCREW;HEX.

14

5

3008047

CAP;MAIN BEARING

3

6

3008048

CAP;MAIN BEARING

3

7

3008049

CAP;MAIN BEARING

1

8

3011951

BUSHING

1

9

3028075

BUSHING

4

10

3028269

BUSHING

2

11

3046246

WASHER;PLAIN

14

12

66292

WASHER;PLAIN

1

13

3025458

PLUG

4

14

210884

PLUG

1

16

3008468

PLUG

1

17

3011952

PLUG

1

18

3013786

PLUG

3

19

3037536

PLUG

4

20

3037537

O-RING

2

21

3040818

PLUG

1

22

3035228

O-RING

1

23

3046202

PLUG

3

24

3046201

O-RING

3

25

3066323

PLUG

1

26

3063166

O-RING

1

27

3071181

PLUG

1

28

3034412

O-RING

1

29

3054948

RING(0.0205 Inch)

6

29

3054947

RING(0.0195 Inch)

-

R

29

3054949

RING(0.0215 Inch)

-

R

29

3019959

RING(0.031 Inch)

-

R

29

3019960

RING(0.062 Inch)

-

R

30

3081280

BLOCK;CYLINDER

1

31

3042619

NIPPLE

1

32

3037537

O-RING

1

MEGA 500-V

1

Serial No

ICA

Replacable

Qty


Key No 33

Part No 3070475

MEGA 500-V

Description

Qty S.C

PIN

1

2

Serial No

ICA

Replacable

Qty


Fig. 013 CYLINDER LINER

MEGA 500-V


Fig. 013 CYLINDER LINER Key No

Part No

Description

Qty S.C

*

3801826

CYLINDER LINER KIT

6

1

3055099

CYLINDER LINER

1

2

215090

O-RING

1

3

3032874

O-RING

2

MEGA 500-V

1

Serial No

ICA

Replacable

Qty


Fig. 014 CRANKSHAFT

MEGA 500-V


Fig. 014 CRANKSHAFT Key No

Part No

Description

Qty S.C

1

210179

KEY

1

2

3073344

GEAR;CRANKSHAFT

1

3

3064291

CRANKSHAFT;ENGINE

1

4

3037045

RING;DOWEL

7

*

3801260

MAIN METAL SET(STD.)

1

5

3019174

METAL;MAIN(UPPER1.3.5)

3

6

3019180

METAL;MAIN(LOWER1.3.5)

3

7

3019186

METAL;MAIN(UPPER2.4.6)

3

8

3019192

METAL;MAIN(LOWER2.4.6)

3

9

3019198

METAL;MAIN(UPPER 7)

1

10

3019204

METAL;MAIN(LOWER 7)

1

11

3067568

WASHER;THRUST

4

*

3801261

MAIN METAL SET(0.01 Inch)

1

OS

*

3801262

MAIN METAL SET(0.02 Inch)

1

OS

*

3801263

MAIN METAL SET(0.03 Inch)

1

OS

*

3801264

MAIN METAL SET(0.04 Inch)

1

OS

MEGA 500-V

1

Serial No

ICA

Replacable

Qty


Fig. 015 CRANKCASE BREATHER

MEGA 500-V


Fig. 015 CRANKCASE BREATHER Key No

Part No

Description

Qty S.C

1

3047134

TUBE;BREATHER

1

2

S-103

SCREW;HEX.

1

3

S-605

WASHER;LOCK

1

4

S-626

WASHER;PLAIN

2

5

63186

SPACER

1

6

69465

CLIP

2

7

107460

CLIP

1

8

S8450016

CLAMP

1

9

144057

HOSE

1

MEGA 500-V

1

Serial No

ICA

Replacable

Qty


Fig. 016 COMPRESSOR MOUNTING

MEGA 500-V


Fig. 016 COMPRESSOR MOUNTING Key No

Part No

Description

Qty S.C

1

3013786

PLUG

2

2

3040818

PLUG

1

3

3035228

O-RING

1

4

3076226

GASKET;AIR COMPRESSOR

1

MEGA 500-V

1

Serial No

ICA

Replacable

Qty


Fig. 017 COOLANT HEATER STARTING AID

MEGA 500-V


Fig. 017 COOLANT HEATER STARTING AID Key No

Part No

Description

Qty S.C

1

415-00026

ATOMIZER

1

2

207-00002

STARTING AID KIT

1

MEGA 500-V

1

Serial No

ICA

Replacable

Qty


Fig. 018 CRANKSHAFT PULLEY

MEGA 500-V


Fig. 018 CRANKSHAFT PULLEY Key No

Part No

Description

Qty S.C

1

3095223

PULLEY;CRANKSHAFT

1

2

127316

WASHER;PLAIN

6

3

206354

SCREW

6

4

217323

DAMPER

1

5

3084031

PULLEY;CRANKSHAFT

1

MEGA 500-V

1

Serial No

ICA

Replacable

Qty


Fig. 019 CAM FOLLOWER

MEGA 500-V


Fig. 019 CAM FOLLOWER Key No

Part No

Description

Qty S.C

1

S-120-A

SCREW

14

2

3068473

GASKET

3

3

3081278

SCREW

4

*

3412913

HOUSING ASS'Y

3

4

69736

SCREW

2

5

205401

PLUG

2

6

3055280

HOUSING

1

7

3066217

SHAFT

2

8

3166418

LEVER

4

9

3064309

PIN

1

10

3064621

SOCKET

1

11

3067941

BALL;PLUG

1

12

3166428

PIN

1

13

3865237

ROLLER

1

*

3412912

LEVER;CAM FOLLOWER

2

9

3064309

PIN

1

10

3064621

SOCKET

1

14

3066335

LEVER

1

15

3412911

ROLLER

1

16

3412922

PIN

1

MEGA 500-V

1

Serial No

ICA

Replacable

Qty


Fig. 020 FUEL PUMP DRIVE

MEGA 500-V


Fig. 020 FUEL PUMP DRIVE Key No

Part No

Description

Qty S.C

1

70880

WASHER;PLAIN

1

2

3049670

SCREW

5

3

3076225

GASKET

1

*

3088845

ACCESSORY DRIVE ASS'Y

1

4

170664

WASHER;PLAIN

1

5

3000173

SCREW

1

6

3000175

HUB

1

7

3034438

PIN

1

*

3067987

DRIVE HOUSING ASS'Y

1

8

3033742

PLUG

2

9

3034412

O-RING

2

10

3072367

SUPPORT

1

11

3072316

WASHER;PLAIN

1

12

3076500

SHAFT

1

13

3078310

GEAR

1

14

3046200

SPIDER

1

15

211031

SPACER

1

MEGA 500-V

1

Serial No

ICA

Replacable

Qty


Fig. 021 ALTERNATOR

MEGA 500-V


Fig. 021 ALTERNATOR Key No 1

Part No 3935530

MEGA 500-V

Description

Qty S.C

ALTERNATOR

1

1

Serial No

ICA

Replacable

Qty


Fig. 022 ALTERNATOR MOUNTING(1)

MEGA 500-V


Fig. 022 ALTERNATOR MOUNTING(1) Key No

Part No

Description

Qty S.C

1

S-116-C

SCREW

1

2

70897

NUT

1

3

182706

SCREW

1

4

158829

SCREW

1

5

203310

WASHER;PLAIN

3

6

203760

WASHER;PLAIN

1

7

218505

SEAL;FLOATING

1

8

3012471

SCREW

1

9

3012472

SCREW

2

10

3411518

RETAINER

1

11

3065723

SCREW

1

12

3095227

LINK;ADJUST

1

MEGA 500-V

1

Serial No

ICA

Replacable

Qty


Fig. 023 ALTERNATOR MOUNTING(2)

MEGA 500-V


Fig. 023 ALTERNATOR MOUNTING(2) Key No

Part No

Description

Qty S.C

1

3084034

PULLEY;ALTERNATOR

1

2

3084037

BELT;RIBBED

1

MEGA 500-V

1

Serial No

ICA

Replacable

Qty


Fig. 024 FRONT ENGINE SUPPORT

MEGA 500-V


Fig. 024 FRONT ENGINE SUPPORT Key No

Part No

Description

Qty S.C

1

3058664

BOLT

2

2

3054889

BOLT

6

3

3063029

SUPPORT

1

MEGA 500-V

1

Serial No

ICA

Replacable

Qty


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