CK25/27/30/35 (CK25H/27H/30H/35H)
This manual is to provide servicing personnel with information on the general specifications, service, operating principle, troubleshooting, exploded view including part name, removing and installing procedures for CK25/27/30/ 35 and CK25H/27H/30H/35H tractors with high-end technology.
All information in this manual is based on the latest product information available at the time of publication. Therefore, some of the information in this manual may differ from the machine you have.
DAEDONG has a principle to apply update to the next edition of the manual if there is any. However, DAEDONG has no obligation to modify the contents in this manual, especially the contents in the manual which is already distributed or published.
The modified information is available in DAEDONG’s online electronic manual system (DEMSS).
This manual is ultimately to satisfy customers with best performance of tractor. If there is any typo, wrong information or question for this manual, feel free to contact DAEDONG.
2008. 06 Overseas service team DAEDONG INDUSTRIAL Co., Ltd.
IMPORTANT • Using unspecified parts, fuel and lubricants other than DAEDONG’s genuine parts can damage the tractor and such damage will not be covered by warranty.
REMARK • We reserve the right to make changes throughout the entire manual at any time without notice.
SAFETY FIRST
GENERAL
ENGINE
CLUTCH
TRANSMISSION
HST
REAR AXLE
BRAKE
FRONT AXLE
STEERING SYSTEM
HYDRAULIC SYSTEM
ELECTRIC SYSTEM
INDEX
CK25/27/30/35
SAFETY FIRST TABLE OF CONTENTS 1. FOR SAFETY .......................................................................... 0-2 1.1 Alert symbols .................................................................. 0-2 2. SAFETY TIPS ......................................................................... 0-3 2.1 Safety gear ...................................................................... 0-3 2.2 Work place ....................................................................... 0-3 2.2.1 Ventilating system ................................................ 0-3 2.2.2 Safe working place ............................................... 0-3 2.2.3 Illumination ............................................................ 0-3 2.2.4 Safety equipment .................................................. 0-3 2.2.5 Clean working area ............................................... 0-3 2.3 Safety instructions when preparing tractor .................. 0-4 2.4 Avoid fires ........................................................................ 0-4 2.5 Cautions when handling the battery .............................. 0-5 2.6 Cautions for high pressure hoses .................................. 0-6 2.7 Use of appropriate tools and equipment ....................... 0-6 2.8 Handling of hazardous materials ................................... 0-6 2.9 Handling of rotating blade, shaft and driving belt ......... 0-7 2.10 Prevention of scald .......................................................... 0-7 2.11 Disposal of environmental waste ................................... 0-8 2.12 Cautions when handling tires ......................................... 0-8 3. SAFETY DECALS ................................................................... 0-9
SAFETY FIRST - FOR SAFETY
1. FOR SAFETY •
Most accidents can be avoided if basic safety instructions and regulations are followed. Always follow the safety regulations and avoid any dangerous situation to prevent an accident.
•
You can be unexpectedly injured if inspecting or servicing the tractor without full knowledge of it. Read the service manual carefully before starting servicing and follow the instructions for servicing, maintenance and inspection to prevent any injury.
HST
TRANSMISSION
CLUTCH
ENGINE
GENERAL
CK25/27/30/35
READ MANUAL! ᴯᖿ⤇#╤ⴋ#$ T46W001A
1.1 ALERT SYMBOLS In this manual, the following safety-alert symbols are used. Their meanings are as follows:
B. CAUTION
FRONTAXLE
BARKE
REARAXLE
A. REMARK
CAUTION ⱇ#⪣
REMARK T46W002A
•
Broaden your knowledge with additionally supplied service information for optimal service.
•
This mark indicates potentially hazardous situation which, if not observed, may result in serious injury.
D. WARNING
WARNING T46W003A
•
This mark indicates emphasis on information which can be confused when servicing. If this information is not carefully read and observed, the tractor cannot fully function or may be damaged.
T46W005A
•
This mark indicates hazardous situation which, if not observed, may result in death or injury.
INDEX
ELECTRIC
HYDRAULIC
STEERING
C. IMPORTANT
T46W004A
2
D704-W01
Jun. 2008
CK25/27/30/35 GENERAL
2. SAFETY TIPS 2.1 SAFETY GEAR
CLUTCH
ENGINE
When working on the tractor, wear safety gloves, safety shoes, ear plugs, safety goggles, safety helmet, working clothes, etc. appropriate for your working environment. Never wear loose fitting clothing or a tie which can be caught to the rotating part. According to the statistics, most accidents that occurred with rotating parts are due to this inappropriate manner of wearing clothes.
T46W006A
HST
2.2 WORK PLACE
TRANSMISSION
SAFETY FIRST - SAFETY TIPS
2.2.1 VENTILATING SYSTEM REARAXLE
The service should be performed in well-ventilated area. If the engine should be started in an enclosed place, the exhaust gas pipe should be installed.
WARNING •
California Proposition 65 Warning BARKE
Inhaling exhaust gas can cause cancer or damage the generative function leading to infertility.
The work should be done in a wide, level and safe place to prevent slip and fall accident.
T46W007A
2.2.3 ILLUMINATION
STEERING
The work place should be well illuminated. If working in a dark place or under the tractor, use the work lamp. The work lamp should be covered by the safety cover. The bulb can cause fire due to leaked fuel if it is broken.
FRONTAXLE
2.2.2 SAFE WORKING PLACE
Be sure to keep a first aid kit and fire extinguisher handy at all times.
2.2.5 CLEAN WORKING AREA T46W008A
INDEX
Keep the working area clean before and during work. If any oil or fuel is spilled, it should be cleaned up immediately.
ELECTRIC
HYDRAULIC
2.2.4 SAFETY EQUIPMENT
D704-W01
Jun. 2008
3
SAFETY FIRST - SAFETY TIPS
2.3 SAFETY INSTRUCTIONS WHEN PREPARING TRACTOR
2.4 AVOID FIRES
CLUTCH
ENGINE
GENERAL
CK25/27/30/35
T46W011A
•
•
Lower the implement on to the ground.
Never smoke or allow flames in your work area when servicing the fuel system.
T46W012A T46W010A
•
Stop the engine and remove the key.
•
Put “Do not operate” label on the tractor if necessary.
•
Keep flames or sparks away from the spray paint or fuel containers and be careful of leak.
STEERING
FRONTAXLE
BARKE
REARAXLE
HST
TRANSMISSION
T46W009A
•
Always disconnect the battery cable before servicing.
•
Be extra cautious of fire when welding.
INDEX
ELECTRIC
HYDRAULIC
T46W013A
T46W014A
•
4
Always keep a fire extinguisher in workshop. D704-W01
Jun. 2008
SAFETY FIRST - SAFETY TIPS
CK25/27/30/35
CLUTCH
ENGINE
GENERAL
2.5 CAUTIONS WHEN HANDLING THE BATTERY
Always disconnect the negative battery cable first and reconnect it last to avoid sparks from an accidental short circuit. You can get injured or fire may break out.
•
The battery contains the acid that can burn you. When it contacts with your eyes, you may lose your sight.
REARAXLE
HST
•
T46W018A
TRANSMISSION
T46W015A
Do not charge the frozen battery. Charging the frozen battery can cause explosion. Let the battery warmed up to ambient temperature (16°C, 60°F) before charging.
HYDRAULIC
STEERING
FRONTAXLE
•
BARKE
T46W016A
Keep sparks and flames (match, lighter) away from the battery. The battery can explode due to the battery fluid.
•
Never connect the battery’s negative and positive cables with metal for test. Use only tester when checking the battery voltage.
INDEX
•
ELECTRIC
T46W017A
D704-W01
Jun. 2008
5
SAFETY FIRST - SAFETY TIPS
2.6 CAUTIONS FOR HIGH PRESSURE HOSES
2.7 USE OF APPROPRIATE TOOLS AND EQUIPMENT
CLUTCH
ENGINE
GENERAL
CK25/27/30/35
T46W022A
The hydraulic fluid leaked from high pressure hoses or pipes can penetrate your skin.
•
Use the appropriate tools in proper size. If an inappropriate tool is used, it can be slipped which can damage parts or injure you. Do not confuse units (mm, inch, etc.).
•
Use the air impact wrench only when unscrewing the bolts or nuts. Such wrench should not be used when assembly precisely machined parts which its tightening torque should be strictly observed. It can cause malfunction.
•
Be careful of a socket popped out due to the turning force when using the air impact wrench. Especially, be extra cautious when working on connection or socket with joint.
•
When lifting the tractor with hoist, fix it firmly and install Never work under the tractor hydraulic jack (hoist) are not
•
When using a hydraulic jack or a hoist, do not use it over the limit of the equipment and the conveying belt.
•
Make sure that the hydraulic lock operates properly before using the hydraulic jack. Improper use of lock can cause a serious accident.
•
Check the buttons and operating direction of the hoist before using it. Improper operation can cause a serious accident.
•
Do not use wooden blocks or bricks as support under the tractor. As the tractor’s weight is continuously applied to them, they can be broken or collapsed.
2.8 HANDLING OF HAZARDOUS MATERIALS
T46W020A
•
Before connecting a high pressure hose or pipe, stop the engine and depressurize it by valve.
•
Check the bolts for tightness before starting the engine after servicing the hydraulic system.
•
Use a cardboard or plank when checking leakage.
FRONTAXLE
BARKE
REARAXLE
HST
•
STEERING
•
HYDRAULIC
TRANSMISSION
T46W019A
T46W021A
ELECTRIC
•
Never weld the high pressure pipe or the surrounding area. The pipe or hose can be heated and explode which can lead to fire or burn.
•
a hydraulic jack or a the auxiliary support. if the support and the installed.
Do not use pressurized air to blow out hazardous materials, such as clutch dust, with compressed air. Inhaling such hazardous materials can damage your health.
INDEX
NOTE:
6
•
All DAEDONG’s genuine parts contain no asbetos.
•
These materials should be rinsed or wiped away after spraying oil.
D704-W01
Jun. 2008
SAFETY FIRST - SAFETY TIPS
GENERAL
2.10 PREVENTION OF SCALD
CLUTCH
ENGINE
2.9 HANDLING OF ROTATING BLADE, SHAFT AND DRIVING BELT
CK25/27/30/35
T46W027A
Do not open the radiator cap when the radiator is hot. Hot coolant or steam can be surged leading to a serious scald.
HST
•
T46W024A
Be extra careful when you are in loose clothes.
T46W028A
Be careful not to get caught by the rotating engine cooling fan.
•
Perform any service on the engine parts (muffler, exhaust manifold, turbocharger, etc.) only when they are not hot.
ELECTRIC
HYDRAULIC
•
Check the surface temperature of the container before draining the engine oil, transmission fluid, coolant, etc. If it is hot, let it cool down before draining it. There is danger of burning.
STEERING
T46W025A
•
BARKE
REARAXLE
Do not set a hand or a foot into the tractor’s rotating blade or PTO shaft.
FRONTAXLE
•
TRANSMISSION
T46W023A
T46W026A
You can be seriously injured if your hand or clothes is caught by the rotating fan belt or A/C belt.
D704-W01
Jun. 2008
INDEX
•
7
SAFETY FIRST - SAFETY TIPS
2.11 DISPOSAL OF ENVIRONMENTAL WASTE
2.12 CAUTIONS WHEN HANDLING TIRES
T46W029A
•
Observe all relevant environmental protection regulations when disposing used oil, transmission fluid, coolant, oil filter, etc. Otherwise, they can pollute the environment seriously and you can be charged in violation of regulations.
T46W030A
•
The tire rims can fall out of the tires. Therefore, stay out of its way when checking or inflating tires.
BARKE
REARAXLE
HST
TRANSMISSION
CLUTCH
ENGINE
GENERAL
CK25/27/30/35
•
Do not weld or apply heat to the tire rim or disc. The tire can explode due to the rapidly increased pressure in the tire.
•
Check tires for inflation pressure, damage, deformation, extended wear on lug and damage of rim and disc. Also check if wheel bolts, rim bolts and nuts are loose.
INDEX
ELECTRIC
HYDRAULIC
STEERING
FRONTAXLE
T46W031A
8
D704-W01
Jun. 2008
SAFETY FIRST - SAFETY DECALS
CK25/27/30/35
GENERAL
3. SAFETY DECALS The following safety decals are installed on the machine.
BARKE
REARAXLE
HST
TRANSMISSION
CLUTCH
ENGINE
If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in the parts list.
(2) Parts No. : T4625-52351
(3) Parts No. : T4625-52361
INDEX
ELECTRIC
HYDRAULIC
STEERING
(1) Parts No. : T2181-54121 (Optional)
FRONTAXLE
704W010A
D704-W01
Jun. 2008
9
CK25/27/30/35
SAFETY FIRST - SAFETY DECALS (5) Parts No. : T2325-50512
(6) Parts No. : T2445-50724
(7) Parts No. : T2615-55111
(8) Parts No. : T2350-54141
BARKE
REARAXLE
HST
TRANSMISSION
CLUTCH
ENGINE
GENERAL
(4) Parts No. : T2325-50743
FRONTAXLE
(10) Parts No. : T2615-53561
HYDRAULIC
STEERING
(9) Parts No. : T2615-54112
CARE OF DANGER, WARNING AND CAUTION LABELS
INDEX
ELECTRIC
1. Keep danger, warning and caution labels clean and free from obstructing material. 2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth. 3. Replace damaged or missing danger, warning and caution labels with new labels. 4. If a component with danger, warning or caution label(s) is replaced, make sure new label(s) is (are) attached in the same locations(s) as the replaced component. 5. Mount new labels by applying on a clean dry surface and pressing any bubbles to outside edge.
10
D704-W01
Jun. 2008
CK25/27/30/35
GENERAL TABLE OF CONTENTS 1. TRACTOR IDENTIFICATION .................... 1-3
8.2 Every 50 hours .................................. 1-15
2. DIMENSIONS .............................................. 1-4
8.2.1 Lubricating grease fittings .... 1-15
3. SPECIFICATIONS ...................................... 1-5 4. LUBRICANTS, FUEL AND COOLANT ... 1-7
8.2.2 Checking wheel bolt torque .. 1-16 8.3 Every 100 hours ............................... 1-17 8.3.1 Changing engine oil .............. 1-17
5. TIGHTENING TORQUES .......................... 1-8 5.1 General use screws, bolts and nuts . 1-8 5.2 Stud bolts ............................................. 1-8
8.3.2 Checking fuel line .................. 1-17 8.3.3 Cleaning air cleaner primary element .................................... 1-18
5.3 American standard screws, bolts and nuts with unc or unf threads ....................... 1-9
8.3.4 Evacuator valve ..................... 1-18
6. UNIT CONVERSION TABLE .................. 1-10
8.3.6 Adjusting brake pedal ........... 1-19
7. MAINTENANCE SCHEDULE CHART ... 1-11
8.3.7 Cleaning fuel filter ................. 1-19
8. CHECK AND MAINTENANCE ............... 1-12
8.3.8 Adjusting fan belt tension ..... 1-20
8.1 Daily check ........................................ 1-12
8.3.9 Battery ..................................... 1-20
8.1.1 Checking and refueling ......... 1-12
8.4 Every 200 hours ............................... 1-22
8.1.2 Checking engine oil level ..... 1-13
8.4.1 Replacing fuel filter ............... 1-22
8.1.3 Checking coolant level .......... 1-13
8.4.2 Replacing engine oil filter ..... 1-22
8.1.4 Checking head light, hazard light, etc. ........................................... 1-14
8.4.3 Replacing hydraulic oil filter & transmission oil filter (HST type) ................................................. 1-23
8.1.5 Checking seat belt and rops 1-14
8.3.5 Adjusting clutch pedal ........... 1-18
8.1.6 Cleaning grill, radiator screen and oil cooler screen .................... 1-14
8.4.4 Checking radiator hose and clamp ................................................. 1-24
8.1.7 Checking brake pedals and clutch pedal ........................................ 1-14
8.4.5 Adjusting toe-in ...................... 1-25
8.1.8 Checking gauges, meter and easy checker .......................... 1-14
8.5 Every 400 hours ............................... 1-26 8.5.1 Changing transmission fluid . 1-26 8.5.2 Replacing fuel filter element 1-26 8.5.3 Changing front axle case oil 1-26
TABLE OF CONTENTS 8.6 Every 600 hours ............................... 1-27
8.10.4 Replacing fuse ...................... 1-31
8.6.1 Adjusting front axle pivot ...... 1-27
9. TIRES ........................................................ 1-32
8.6.2 Adjusting procedure .............. 1-27
9.1 Inflation pressure ............................. 1-32
8.7 Every 800 hours ............................... 1-27
9.2 Tread .................................................. 1-33
8.7.1 Adjusting engine valve clearance ................................................. 1-27
9.2.1 Front wheels ........................... 1-33
8.8 Every 1 year ...................................... 1-27 8.8.1 Replacing air cleaner element ................................................. 1-27
9.2.2 Rear wheels ............................ 1-34 9.3 Ballast ................................................ 1-35 9.3.1 Front ballast............................ 1-35
8.9 Every 2 years .................................... 1-28
9.3.2 Rear ballast ............................ 1-35
8.9.1 Flushing cooling system and changing coolant .................... 1-28
9.4 Traveling speed ................................ 1-36
8.9.2 Replacing radiator hose (water tubes) ...................................... 1-29 8.9.3 Replacing power steering hose ................................................. 1-29 8.9.4 Replacing HST oil line (HST type) ................................................. 1-29 8.9.5 Replacing fuel hose ............... 1-29 8.10 Service as required .......................... 1-30 8.10.1 Bleeding fuel system ........... 1-30 8.10.2 Draining clutch housing water . 130 8.10.3 Replacing light bulb ............. 1-30
CK25/27/30/35
1. TRACTOR IDENTIFICATION
704W101A
(1) Statutory Plate
(2) Identification NO(EU)
(3) Engine Serial Number (5) Transmission Serial Number(MANUAL TYPE) HST
(4) Transmission Serial Number(HST TYPE)
TRANSMISSION
CLUTCH
ENGINE
When contacting your local DAEDONG distributor, always specify engine serial number, tractor serial number and hour meter reading.
GENERAL
GENERAL - TRACTOR IDENTIFICATION
CK35
704W103A
(6) Hour Meter
INDEX
ELECTRIC
HYDRAULIC
STEERING
(6) Hour Meter
704W165A
FRONT AXLE
BARKE
REAR AXLE
CK25/27/30
D704-W01 Jun. 2008
1-3
INDEX
ELECTRIC
HYDRAULIC
STEERING
FRONT AXLE
BARKE
REAR AXLE
HST
TRANSMISSION
CLUTCH
ENGINE
GENERAL
CK25/27/30/35
1-4
GENERAL - DIMENSIONS
2. DIMENSIONS mm (in.)
704W102B
D704-W01 Jun. 2008
GENERAL - SPECIFICATIONS
CK25/27/30/35 GENERAL
3. SPECIFICATIONS MODEL:CK25/CK27 CK25
Forward(At rated engine rpm) km/h (mph) Reverse(At rated engine rpm) km/h (mph) Overall length (includes 3p) mm (in.) Overall width (minimum tread) mm (in.) Overall height (from top of ROPS) mm (in.) Wheel base mm (in.) Min. ground clearance mm (in.) Tread Front mm (in.) Rear mm (in.) Min. turning radius (without brake) m (Ft.) Weight (with rops) kg (lbs.) Max. Drawbar load kg (lbs.) Max. Trailer loading weight kg (lbs.)
NOTE)
ENGINE CLUTCH HST
Cat.I 800 (1,764)
1.5-22.9 (0.93-14.22) 1.32-20.18 (0.82-12.53)
0-21.1 (0-13.11) 0-14.0 (0-8.69)
1.5-22.9 (0.93-14.22) 1.32-20.18 (0.82-12.53) 3,103 (122.2)
REAR AXLE
Position control (Option : Draft, Mixed control) Hydrostatic Power Steering 6-14, 6PR (25 x 8.50-14, 25 x 8.50-14) [Only USA : 7-14 (4PR), 27 x 8.50-15 (4PR), 25 x 8.50-14 (6PR) 9.5-24, 4PR (13.6-16, 15-19.5) [Only USA : 11.2-24 (4PR), 41 x 14.0-20 (4PR), 15 x 19.5 (6PR) 0-21.1 (0-13.11) 0-14.0 (0-8.69)
BARKE
Rear AG.(TURF,INDUSTRIAL)
Live
50.1 (13.24) / 1st : 32.9 (8.7), 2nd : 17.2 (4.54)
/min (gpm) 3-point hitch Maximum lifting capacity (24in. aft of hitch) kg (lbs) Hydraulic lift control system Steering Front AG.(TURF,INDUSTRIAL)
Live Transmission 540 rpm at 2,520 engine rpm / (Option 1,000 rpm) (Option 2,000 rpm at 2,499 engine rpm) Gear (Tandem)
TRANSMISSION
Transmission (rpm) (rpm)
FRONT AXLE
Differential lock Brake P.T.O Rear Mid Pump Pump capacity
HST HST MANUAL TD1300LXE 3A139LWH 3A139LWM Vertical, water-cooled, 3-cylinder diesel 25 (18.7) 28 (20.7) 19 (14.2) 18 (13.4) 20.5 (15.3) 21.7 (16.2) 1,299 (79.3) 1,393 (85.0) 2,600 30 (7.9) Dry dual Dry single Dry dual Dry single Synchro shuttle Hydrostatic Drive Synchro shuttle Hydrostatic Drive 8F 8R 8F 8R INF.3 INF.3 (EU-option:16F16R) (EU-option:16F16R) Standard Wet disc type
1,387 (54.6) 2,460 (96.8) 1,680 (66.1) 351 (13.82) 1,105 (43.5) 970-1,302 (38.2-51.3) 2.9 (9.5) 1,380 (3,042)
1,386 (3,055) 1,380 (3,042) 500 (1,102)
1,000 (2,204)
1,386 (3,055)
STEERING
Model Type Engine gross HP (kW) P.T.O HP (kW) Displacement cc (cu.in) Rated revolution r.p.m min-1 Fuel tank capacity (gal.) Clutch Transmission Speeds
CK27
MANUAL TD1300LXA
HYDRAULIC
Other spec.
Dimensions Traveling speeds
Standard tire size
Hydraulic system
Drive train
Engine
Model
1,000 (2,204)
1. USA-only USA, EU-only Europe, AU-Australia, New zealand, etc.
INDEX
ELECTRIC
2. The specifications are subject to change for the purpose of improvement without any notice.
D704-W01 Jun. 2008
1-5
GENERAL - SPECIFICATIONS
3. SPECIFICATIONS MODEL:CK30/CK35 CK30
Dimensions Traveling speeds
Standard tire size
Hydraulic system
Drive train
Engine
Model
Other spec.
HYDRAULIC
STEERING
FRONT AXLE
BARKE
REAR AXLE
HST
TRANSMISSION
CLUTCH
ENGINE
GENERAL
CK25/27/30/35
Model Type Engine gross HP (kW) P.T.O HP (kW) Displacement cc (cu.in) Rated revolution r.p.m min-1 Fuel tank capacity (gal.) Clutch Transmission Speeds Differential lock Brake P.T.O Rear Mid Pump Pump capacity
Transmission (rpm) (rpm)
Live
Cat.I
3-point hitch Maximum lifting capacity (24in. aft of hitch) kg (lbs) Hydraulic lift control system Steering Front AG.(TURF,INDUSTRIAL)
800 (1,764) Position control (Option : Draft, Mixed control) Hydrostatic Power Steering 7-14 (4PR), (27 x 8.50-15, 25 x 8.50-14
Rear AG.(TURF,INDUSTRIAL)
NOTE)
Live Transmission 540 rpm at 2,520 engine rpm / (Option 1,000 rpm) (Option 2,000 rpm at 2,499 engine rpm) Gear (Tandem) 50.1 (13.24) / 1st : 32.9 (8.7), 2nd : 17.2 (4.54)
/min (gpm)
Forward(At rated engine rpm) km/h (mph) Reverse(At rated engine rpm) km/h (mph) Overall length (includes 3p) mm (in.) Overall width (minimum tread) mm (in.) Overall height (from top of ROPS) mm (in.) Wheel base mm (in.) Min. ground clearance mm (in.) Tread Front mm (in.) Rear mm (in.) Min. turning radius (without brake) m (Ft.) Weight (with rops) kg (lbs.) Max. Drawbar load kg (lbs.) Max. Trailer loading weight kg (lbs.)
CK35
HST HST MANUAL 3A150LWH 3A165LWH 3A165LWM Vertical, water-cooled, 3-cylinder diesel 30 (22.4) 34 (25.4) 22 (16.4) 26.5 (19.8) 23 (17.2) 27.6 (20.6) 1,500 (91.5) 1,467 (100.5) 2,600 30 (7.9) Dry single Dry dual Dry dual Dry single Synchro shuttle Hydrostatic Drive Synchro shuttle Hydrostatic Drive 8F 8R 8F 8R INF.3 INF.3 (EU-option:16F16R) (EU-option:16F16R) Standard Wet disc type MANUAL 3A150LWM
11.2-24, 4PR, (41 x 14.0-20, 15 x 19.5) 1.5-22.9 (0.93-14.22) 1.32-20.18 (0.82-12.53)
0-21.1 (0-13.11) 0-14.0 (0-8.69)
1.5-22.9 (0.93-14.22) 1.32-20.18 (0.82-12.53) 3,103 (122.2)
0-21.1 (0-13.11) 0-14.0 (0-8.69)
1,387 (54.6) 2,460 (96.8) 1,680 (66.1) 351 (13.82) 1,105 (43.5) 1,054-1,302 (41.5-51.3) 2.9 (9.5) 1,380 (3,042)
1,386 (3,055) 1,380 (3,042) 500 (1,102)
1,500 (3,306)
1,386 (3,055)
1,500 (3,306)
1. USA-only USA, EU-only Europe, AU-Australia, New zealand, etc.
INDEX
ELECTRIC
2. The specifications are subject to change for the purpose of improvement without any notice.
1-6
D704-W01 Jun. 2008
GENERAL - LUBRICANTS, FUEL AND COOLANT
CK25/27/30/35 GENERAL
4. LUBRICANTS, FUEL AND COOLANT To prevent serious equipment damage, use only genuine DAEDONG fluids, oils and greases, or equivalents.
1
Locations
Capacities MANUAL
Fuel
Lubricants
HST
30 (7.9 U.S.gal.)
ENGINE
No.
No.2-D diesel fuel No.1-D diesel fuel if temperature is below -10°C (14°F)
2
Coolant
3
Engine crankcase
CK25/CK27/CK35 : 7.4 (2.0 U.S.gal.) Fresh clean water with anti-freeze
Front axle case
6
Greasing Battery terminal
SAE20, SAE10W-30 or 10W-40
Below 0°C (32°F)
SAE10W, SAE10W-30 or 10W-40
(7.93 U.S.gal.)
4.5 (1.19 U.S.gal.)
TRANSMISSION
SAE30, SAE10W-30 or 10W-40
0 to 25°C (32 to 77°F)
30
27 (7.13 U.S.gal.)
5
Above 25°C (77°F)
Mobilfluid 423 or 424 Exxonmobil
Exxon Hydraul 560
Shell
DONAX-TD/TD Plus
BP
Tractran UTH
SAE 90 gear oil or transmission case oil
No. of greasing points
Capacity
Type of grease
2
Moderate amount
Multipurpose type grease
HST
Transmission case
Engine oil: API Service Classification CC or CD
REAR AXLE
4
5.8 (1.53 U.S.gal.)
CLUTCH
CK30 : 7.8 (2.1 U.S.gal.)
WARNING
BARKE
Check the oil level regularly. Correct the oil level, if needed, before operating. Always check and add oil with the tractor on a flat, level surface. To prevent personal injury, always stop the engine and set the parking brake before performing any kind of service.
INDEX
ELECTRIC
HYDRAULIC
STEERING
FRONT AXLE
D704-W01 Jun. 2008
1-7
GENERAL - TIGHTENING TORQUES
5. TIGHTENING TORQUES 5.1 GENERAL USE SCREWS, BOLTS AND NUTS If the tightening torques are not specified for some screws, bolts and nuts in this manual, tighten them according to the table below. Indication on top of bolt
4
Material of bolt Material of opponent part Unit
No-grade or 4T
7
SS400, S20C Ordinariness
7T
9
9T
SCr435, SCM435
S43C, S48C
Ordinariness
Aluminum
Ordinariness
Aluminum
Nm kgf-m lb-ft
Nm kgf-m lb-ft
Nm
kgf-m lb-ft
Nm
kgf-m lb-ft
Nm
kgf-m lb-ft
M6 (6 mm, 0.24 in.)
7.85 ~ 9.31
0.80 ~ 0.95
5.79 ~ 6.87
7.85 ~ 8.82
0.80 ~ 0.90
5.79 ~ 6.50
9.81 ~ 11.2
1.00 ~ 1.15
7.24 ~ 8.31
7.85 ~ 8.82
0.80 ~ 0.90
5.79 ~ 6.50
12.3 ~ 14.2
1.25 ~ 1.45
9.05 ~ 10.4
M8 (8 mm, 0.31 in.)
17.7 ~ 20.5
1.8 ~ 2.1
13.1 ~ 15.1
16.7 ~ 19.6
1.7 ~ 2.0
12.3 ~ 14.4
23.6 ~ 27.4
2.4 ~ 2.8
17.4 ~ 20.2
17.7 ~ 20.5
1.8 ~ 2.1
13.1 ~ 15.1
29.5 ~ 34.3
3.0 ~ 3.5
21.7 ~ 25.3
39.3 M10 ~ (10 mm, 0.39 in.) 45.1
4.0 ~ 4.6
29.0 ~ 33.2
31.4 ~ 34.3
3.2 ~ 3.5
23.2 ~ 25.3
48.1 ~ 55.8
4.9 ~ 5.7
35.5 ~ 41.2
39.3 ~ 44.1
4.0 ~ 4.5
29.0 ~ 32.5
60.9 ~ 70.6
6.2 ~ 7.2
44.9 ~ 52.0
62.8 M12 ~ (12 mm, 0.47 in.) 72.5
6.4 ~ 7.4
46.3 ~ 53.5
77.5 ~ 90.2
7.9 ~ 9.2
57.2 ~ 66.5
62.8 ~ 72.5
6.4 ~ 7.4
46.3 ~ 53.5
103 ~ 117
10.5 ~ 12.0
76.0 ~ 86.7
M14 (14 mm, 0.55 in.)
108 ~ 125
11.0 ~ 12.8
79.6 ~ 92.5
124 ~ 147
12.6 ~ 15.0
91.2 ~ 108
167 ~ 704
17.0 ~ 20.0
123 ~ 144
M16 (16 mm, 0.63 in.)
167 ~ 191
17.0 ~ 19.5
123 ~ 141
197 ~ 225
20.0 ~ 23.0
145 ~ 166
260 ~ 304
26.5 ~ 31.0
192 ~ 224
M18 (18 mm, 0.71 in.)
246 ~ 284
25.0 ~ 29.0
181 ~ 209
275 ~ 318
28.0 ~ 32.5
203 ~ 235
344 ~ 402
35.0 ~ 41.0
254 ~ 296
M20 (20 mm, 0.79 in.)
334 ~ 392
34.0 ~ 40.0
246 ~ 289
368 ~ 431
37.5 ~ 44.0
272 ~ 318
491 ~ 568
50.0 ~ 58.0
362 ~ 419
Diameter
5.2 STUD BOLTS Material of opponent part Unit
Ordinariness
Aluminum
Nm
kgf-m
lb-ft
Nm
kgf-m
lb-ft
M8 (8 mm, 0.31 in.)
11.8 ~ 15.6
1.2 ~ 1.6
8.68 ~ 11.5
8.82 ~ 11.8
0.90 ~ 1.2
6.51 ~ 8.67
M10 (10 mm, 0.39 in.)
24.6 ~ 31.3
2.5 ~ 3.2
18.1 ~ 23.1 19.7 ~ 25.4
2.0 ~ 2.6
14.5 ~ 18.8
M12 (12 mm, 0.47 in.)
29.5 ~ 49.0
3.0 ~ 5.0
21.7 ~ 36.1
3.2
23.1
Diameter
31.4
INDEX
ELECTRIC
HYDRAULIC
STEERING
FRONT AXLE
BARKE
REAR AXLE
HST
TRANSMISSION
CLUTCH
ENGINE
GENERAL
CK25/27/30/35
1-8
D704-W01 Jun. 2008
GENERAL - TIGHTENING TORQUES
CK25/27/30/35
SAE GR.5
SAE GR.8
Nominal diameter
kgf-m
lb-ft
Nm
kgf-m
lb-ft
5/16
23.1 ~ 27.8
2.35 ~ 2.84
17.0 ~ 20.5
32.5 ~ 39.3
3.31 ~ 4.01
24.0 ~ 29.0
3/8
47.5 ~ 57.0
4.84 ~ 5.82
35.0 ~ 42.0
61.0 ~ 73.2
6.22 ~ 7.47
45.0 ~ 54.0
1/2
108.5 ~ 130.2
11.07 ~ 13.29
80.0 ~ 96.0
149.2 ~ 179.0
15.22 ~ 18.27
110.0 ~ 132.0
9/16
149.2 ~ 179.0
15.22 ~ 18.27
110.0 ~ 132.0
217.0 ~ 260.4
22.14 ~ 26.57
160.0 ~192.0
5/8
203.4 ~ 244.1
20.75 ~ 24.91
150.0 ~ 180.0
298.3 ~ 358.0
30.44 ~ 36.53
220.0 ~ 264.0
INDEX
ELECTRIC
HYDRAULIC
STEERING
FRONT AXLE
BARKE
REAR AXLE
HST
Nm
TRANSMISSION
Unit
CLUTCH
ENGINE
Grade
GENERAL
5.3 AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS
D704-W01 Jun. 2008
1-9
GENERAL - UNIT CONVERSION TABLE
GENERAL
CK25/27/30/35
6. UNIT CONVERSION TABLE
BARKE
REAR AXLE
HST
TRANSMISSION
CLUTCH
ENGINE
Kgf-m
Nm
lb-ft
Inch
mm
Volume
Pressure
U.S.gal kgf/cm
2
Temperature
kPa
PSI
°C
°F
1
9.8
7.2
1
25.4
1
0.26418
1
98
14.22
-20
-4
2
19.6
14.5
2
50.8
2
0.5
10
980
142.2
-15
5
3
29.4
21.7
3
76.2
4
1.1
20
1960
284.4
-10
14
4
39.2
28.9
4
101.6
6
1.6
30
2940
426.6
-5
23
5
49
36.2
5
127
8
2.1
40
3920
568.8
0
32
6
58.8
43.4
6
152.4
10
2.6
50
4900
711
5
41
7
68.6
50.6
7
177.8
12
3.2
60
5880
853.2
10
50
8
78.4
57.9
8
203.2
14
3.7
70
6860
995.4
15
59
9
88.2
65.1
9
228.6
16
4.2
80
7840
1137.6
20
68
10
98
72.3
10
254
18
4.8
90
8820
1279.8
25
77
11
107.8
79.6
11
279.4
20
5.3
100
9800
1422
30
86
12
117.6
86.8
12
304.8
22
5.8
110
10780
1564.2
35
95
13
127.4
94.0
13
330.2
24
6.3
120
11760
1706.4
40
104
14
137.2
101.3
14
355.6
26
6.9
130
12740
1848.6
45
113
15
147
108.5
15
381
28
7.4
160
15680
2275.2
50
122
16
156.8
115.7
16
406.4
30
7.9
170
16660
2417.4
55
131
17
166.6
123.0
17
431.8
32
8.5
180
17640
2559.6
60
140
18
176.4
130.2
18
457.2
34
9.0
190
18620
2701.8
65
149
19
186.2
137.4
19
482.6
36
9.5
200
19600
2844
70
158
20
196
144.7
20
508
38
10.0
225
22050
3199.5
75
167
21
205.8
151.9
21
533.4
40
10.6
250
24500
3555
80
176
22
215.6
159.1
22
558.8
42
11.1
275
26950
3910.5
85
185
23
225.4
166.4
23
584.2
44
11.6
300
29400
4266
90
194
24
235.2
173.6
24
609.6
46
12.2
325
31850
4621.5
95
203
25
245
180.8
25
635
48
12.7
350
34300
4977
100
212
INDEX
ELECTRIC
HYDRAULIC
STEERING
FRONT AXLE
Length
Torque
1-10
D704-W01 Jun. 2008
GENERAL - MAINTENANCE SCHEDULE CHART
7. MAINTENANCE SCHEDULE CHART Run hour 100
200
400
Engine oil
Change
2
Engine oil filter
Replace
3
Transmission oil filter
Replace
4
HST oil filter
Replace
5
Transmission fluid
Change
6
Front axle oil
Change
7
Front axle pivot
Adjust
8
Engine start system
Check
Run age 800 1500 3000
9
Greasing
Apply
Wheel bolt torque
Check
11
Battery condition
Check
12
Air cleaner element
Clean
*1
Adjust
Brake pedal free play
Adjust
17
Radiator hose and clamp
Check
Replace 18
Check
Power steering hose and oil line
Replace 19
Check
Fuel line
#
Replace Check
20
Intake air hose
21
Toe-in
22
Engine valve clearance
Adjust
23
Fuel injection nozzle injection pressure
Check
24
Injection pump
Check
25
Cooling system
26
Coolant
27
Fuel system
Check
*3
28
Fuse
Replace
*3
29
Light bulb
Replace
*3
30
Tire pressure
Check
*3
Replace Adjust
HST
Clutch pedal free play
16
*3
REAR AXLE
15
#
BARKE
Adjust
Replace
*3
# #
Clean
Replace
IMPORTANT FOR INTERVAL •
FRONT AXLE
Fan belt
#
*2
STEERING
14
Remarks
*3
Replace Fuel filter element
2 year
10
13
1 year
ENGINE
1
600
CLUTCH
50
TRANSMISSION
Maintenance interval Item
HYDRAULIC
No.
GENERAL
CK25/27/30/35
must be performed after the initial 50 hours of operation.
*2 Every year or every 5 times of cleaning. *3 Replace only if necessary. The items listed above (# marked) are registered as emission related critical parts by DAEDONG in the U. S.EPA exhaust emission standards non-road emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the engine according to the above instruction.
INDEX
•
ELECTRIC
*1 The air cleaner should be cleaned more frequently a in dusty condition than in a normal condition.
D704-W01 Jun. 2008
1-11
ENGINE
GENERAL
CK25/27/30/35
GENERAL - CHECK AND MAINTENANCE
8. CHECK AND MAINTENANCE 8.1 DAILY CHECK For your own safety and maximum service life of the machine, make a thorough daily inspection before operating the machine to start the engine.
A. WALK AROUND INSPECTION Look around and under the tractor for such items as loose bolts, trash build-up, oil or coolant leaks, broken or worn parts.
BARKE
REAR AXLE
HST
TRANSMISSION
CLUTCH
CAUTION To avoid personal injury: • Be sure to check and service the tractor on a flat place with the engine shut off and the parking brake “ON”.
8.1.1 CHECKING AND REFUELING 30 (7.9 U.S.gal.)
Fuel tank capacity
CAUTION To avoid personal injury: • Do not smoke while refueling. • Be sure to stop the engine before refueling. 1. Turn the key switch to “ON”, check the amount of fuel showing on the fuel gauge. 2. Fill fuel tank when the fuel gauge shows 1/4 or less fuel in the tank.
704W110A
(1) Fuel Tank Cap
3. Use No.2-Diesel fuel at all temperatures above -10°C (14°F).
NOTE:
FRONT AXLE
•
Be careful not to spill during refueling. If a spill should occur, wipe it off at once. Fuel on the tractor may cause a fire.
•
To prevent condensation( water) accumulation in the fuel tank, fill the tank before parking the tractor overnight.
INDEX
ELECTRIC
HYDRAULIC
•
STEERING
IMPORTANT
•
Do not permit dirt or trash to get into the fuel system. Be careful not to let the fuel tank become empty, otherwise air will enter the fuel system, requiring the fuel system to be bled before next engine start.
•
No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service. (SAE J313 JUN 87)
•
Grade of Diesel Fuel Oil According to ASTM D975
Flash Point °C (°F)
Water and Sediment, Volume %
Carbon Residue On, 10 Percent Residuum, %
Ash, Weight %
Min
Max
Max
Max
52 (125)
0.05
0.35
0.01
Distillation Temperatures, °C (°F) 90% Point
Viscosity Kinematic cSt or mm²/s at 40°C
Viscosity Saybolt, SUS at 100°F
Sulfur, Weight %
Copper Strip Corrosion
Cetane Number
Min
Max
Min
Max
Min
Max
Max
Max
Min
282 (540)
338 (640)
1.9
4.1
32.6
40.1
0.50
No.3
40
1-12
D704-W01 Jun. 2008
GENERAL - CHECK AND MAINTENANCE
CK25/27/30/35 GENERAL
8.1.2 CHECKING ENGINE OIL LEVEL
When using an oil of different maker or viscosity from the previous one, remove all of the old oil. Never mix two different types of oil.
•
Never run engine is the oil level is low.
ENGINE
IMPORTANT •
CAUTION Be sure to stop the engine before checking the oil level. 704W155B
3. To check the oil level, draw out the dipstick, wipe it clean, replace it, and draw it out again. Check to see that the oil level is between the two notches. If the level is too low, add new oil to the prescribed level at the oil inlet.
(1) Oil Inlet TRANSMISSION
2. Check the engine oil before starting the engine or 5 minutes or more after the engine has stopped.
(2) Dipstick (A) Oil Level is Acceptable Within this Range
HST
1. Park the machine on a flat surface.
(See “LUBRICANTS” in Maintenance Section)
REAR AXLE
8.1.3 CHECKING COOLANT LEVEL CAUTION To avoid personal injury: Do not remove the radiator cap while coolant is hot. When cool, slowly rotate cap to the first stop and allow ample time for excess pressure to escape before removing the cap completely.
BARKE
•
1. Make sure to see that the coolant level is between the “FULL” and “LOW” marks of recovery tank. 2. When the coolant level drops due to evaporation, add water only up to the full level.
(See “Flush Cooling System and Changing Coolant” in every 2 yours maintenance.)
704W112A
(1) Recovery Tank
(A) FULL (B) LOW
STEERING
In case of leakage, add anti-freeze and water in the specified mixing ration up to the full level.
•
Use clean, fresh water and anti-freeze to fill the recovery tank.
•
If water should leak, consult your local DAEDONG Dealer.
INDEX
ELECTRIC
If the radiator cap has to be removed, follow the caution above and securely retighten the cap.
HYDRAULIC
IMPORTANT •
FRONT AXLE
•
CLUTCH
To avoid personal injury:
D704-W01 Jun. 2008
1-13
TRANSMISSION
CLUTCH
ENGINE
GENERAL
CK25/27/30/35
8.1.4 CHECKING HEAD LIGHT, HAZARD LIGHT, ETC. 1. Inspect the lights for broken bulbs and lenses. 2. Replace if broken.
8.1.5 CHECKING SEAT BELT AND ROPS 1. Always check condition of seat belt and ROPS attaching hardware before operating tractor. 2. Replace if damaged.
8.1.6 CLEANING GRILL, RADIATOR SCREEN AND OIL COOLER SCREEN
CAUTION To avoid personal injury:
HYDRAULIC
STEERING
FRONT AXLE
BARKE
REAR AXLE
HST
•
Be sure to stop the engine before removing the screen.
1. Check the front grill and the side screens to be sure they are clean of any debris. 2. Detach the screen and eliminate all the foreign material.
IMPORTANT •
Grill and screen must be clean from debris to keep the engine from overheating and to allow good air intake to the air cleaner.
704W113A
(1) Radiator Screen (2) Oil Cooler Screen (A) DETACH
8.1.7 CHECKING BRAKE PEDALS AND CLUTCH PEDAL 1. Examine the brake and clutch pedals for free travel, and smooth operation. 2. Adjust if free travel is not within specifications: (See “Adjusting Clutch and Brake Pedal” in every 100 hours maintenance.)
NOTE: Brake pedals should be equal when depressed.
8.1.8 CHECKING GAUGES, METER AND EASY CHECKER 1. Examine the instrument panel for broken gauge(s), meter(s) and Easy Checker lamps. 2. Replace if broken.
INDEX
ELECTRIC
GENERAL - CHECK AND MAINTENANCE
1-14
D704-W01 Jun. 2008
GENERAL - CHECK AND MAINTENANCE
CK25/27/30/35 GENERAL
8.2 EVERY 50 HOURS 8.2.1 LUBRICATING GREASE FITTINGS Apply a small amount of multipurpose grease to the following points every 50 hours:
704W117A
704W114A
(1) Grease Fitting (Power Steering Cylinder) (RH, LH) HST
(1) Grease Fitting (Power Steering Cylinder) (RH, LH)
TRANSMISSION
CLUTCH
ENGINE
If you operated the machine in extremely wet and muddy conditions, lubricate grease fittings more often.
704W115 A
704W118A
(1) Grease Fitting (Rear Bracket)
704W116A
(1) Grease Fitting (Top Link)
704W119A
(1) Hydraulic Cylinder
(3) Lift Rod
ELECTRIC
HYDRAULIC
STEERING
(1) Grease Fitting (Brake Lever) (RH, LH)
FRONT AXLE
BARKE
REAR AXLE
(2) Grease Fitting (Front Bracket)
INDEX
(2) Hydraulic Cylinder Support
D704-W01 Jun. 2008
1-15
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