Doosan dl300 wheeled loader service repair manual

Page 1

Fig. 001 CYLINDER BLOCK

DL300


Fig. 001 CYLINDER BLOCK Key No

Part No

Description

Qty S.C

Serial No

ICA

Replacable

Qty

10

65.01101-6108A

BLOCK;CYLINDER

1

~060824

Y

65.01101-6108B

1

10

65.01101-6108B

BLOCK;CYLINDER

1

~070507

Y

65.01101-6108C

1

10

65.01101-6108C

BLOCK;CYLINDER

1

~090403

Y

150102-00002

1

10

150102-00002

BLOCK;CYLINDER

1

~100322

I

150102-00289

1

10

150102-00289

BLOCK ASSY,CYLINDER

1

~110525

I

150102-00289A

1

10

150102-00289A

BLOCK ASSY,CYLINDER

1

110526~

10A

65.01101-0108A

BLOCK;CYLINDER

1

D

~060824

10A

65.01101-0108B

BLOCK;CYLINDER

1

D

~070507

10A

65.01101-0108C

BLOCK;CYLINDER

1

D

~100322

10A

150102-00290

BLOCK,CYLINDER

1

D

~110525

10A

150102-00290A

BLOCK,CYLINDER

1

D

110526~

10B

65.90302-0042

PLUG;CORE

9

10C

65.90302-0042

PLUG;CORE

1

10D

65.91606-0041

PLUG;CORE

1

10E

65.90302-0059

PLUG;CORE

1

10F

65.90302-0026

PLUG;CORE

1

10G

65.04410-0017

BUSH;CAM SHAFT

5

B

10H

65.04410-0019

BUSH;CAM SHAFT

1

B

10I

65.04410-0020

BUSH;CAM SHAFT

1

B

10J

65.01105-1049

CAP;BEARING

6

D

~100322

10J

140202-00023

CAP,BEARING;ALTERNATIVE

6

D

100323~

10K

65.01105-1050

CAP;BEARING

1

D

~100322

10K

140202-00024

CAP,BEARING;ALTERNATIVE

1

D

100323~

10L

65.91710-0035B

RING;LOCATING

14

10M

65.90020-0096

BOLT;COLLARED HEX.

14

10N

65.90310-0148

SCREW;PLUG

2

10O

65.91001-0002

PLUG

3

~060824

I

65.91001-0013

3

10O

65.91001-0013

AVSEAL

3

~090403

Y

65.91001-0013A

3

10O

65.91001-0013A

PIN;CORE

3

090404~

10P

06.31641-0618

BALL;STEEL

2

280

65.90310-0091

SCREW;PLUG M12X1.5X20

1

290

06.56190-0704

RING;SEAL

1

300

65.91605-0002

COVER;CORE HOLE

1

310

65.90310-0135

PLUG;SCREW

1

320

06.56190-0706

SEAL RING A14X20

1

360

65.05710-0001

FLANGE;CONNECTION

1

DL300

1


Key No

Part No

Description

Qty S.C

Serial No

370

06.02090-0307

BOLT;SOCKET HEAD M6X14

1

380

06.16731-2106

WASHER

1

390

06.22022-1063

PIN

2

410

65.01201-0074

LINER;CYLINDER

6

~111210

410

150117-00029

LINER,CYLINDER

6

~130123

410

150117-00050

LINER,CYLINDER

6

130124~

510

65.01601-5018A

NOZZLE;OIL SPRAY

6

~071101

510

65.01601-5018B

NOZZLE;OIL SPRAY

6

071102~

520

65.05405-6001

RELIEF VALVE ASS`Y

6

~071101

520

65.98150-0089

SCREW;HOLLOW

6

~080228

520

65.98150-0089A

SCREW;HOLLOW

6

080229~

DL300

2

ICA

Replacable

Qty

Y

150117-00050

6

Y

65.01601-5018B

6

Y

65.98150-0089A

6


Fig. 002 TIMING GEAR CASE

DL300


Fig. 002 TIMING GEAR CASE Key No

Part No

Description

Qty S.C

Serial No

10

65.01304-0028A

CASE;TIMING GEAR

1

~060826

10

65.01304-0032

CASE;TIMING GEAR

1

~061220

10

65.01304-0035

CASE;TIMING GEAR

1

10

65.01304-0037

CASE;TIMING GEAR

10

65.01304-0037A

30

ICA

Replacable

Qty

I

65.01304-0032

1

~070627

I

65.01304-0037

1

1

~070824

Y

65.01304-0037A

1

CASE;TIMING GEAR

1

070825~

65.91710-0016

RING;STOPPER

2

40

65.98130-0145

ADAPTER

1

50

65.01903-0012

GASKET

1

60

65.90020-0087

BOLT;COLLARED HEX.

2

~080130

I

65.90020-0145

2

60

65.90020-0145

BOLT;COLLARED HEX.

2

080131~

70

65.90020-0084

BOLT;COLLARED HEX.

2

80

06.01923-2918

BOLT ASS`Y M6X35

1

90

65.90320-0022

PLUG SCREW PT1/8

1

200

65.98130-0224

ADAPTER

1

~061220

210

65.96601-0045A

GASKET

1

~061220

220

06.01913-3115

BOLT ASS'Y M8X25

2

~061220

DL300

1


Fig. 003 FLYWHEEL HOUSING

DL300


Fig. 003 FLYWHEEL HOUSING Key No

Part No

Description

Qty S.C

Serial No

ICA

Replacable

Qty

10

65.01401-0251

HOUSING;FLYWHEEL

1

~060518

10

65.01401-0261

HOUSING;FLYWHEEL

1

~080418

I

65.01401-0261A

1

10

65.01401-0261A

HOUSING,FLYWHEEL

1

~1201710

Y

150114-00077A

1

10

150114-00077A

HOUSING,FLYWHEEL

1

120711~

30

65.01904-0027A

GASKET

1

40

65.90020-0099

BOLT, 108mm

2

50

65.90020-0100

BOLT, 103mm

8

60

65.90020-0101

BOLT, 57mm

2

70

65.90020-0102

BOLT, 125mm

2

72

65.90201-0123

BOLT;STUD

2

74

06.15010-2313

WASHER;PLAIN

2

76

06.16731-2109

WASHER;SPRING A12

2

80

65.90020-0103

BOLT, 79mm

5

90

65.90020-0104

BOLT, 138mm

2

95

65.90020-0105

BOLT, 67mm

2

100

65.91710-0009

RING;STOPPER

2

110

65.01510-0141

OIL SEAL;RR

1

120

65.01414-0004A

COVER

1

140

06.01913-3110

BOLT ASS'Y M8X12

2

150

65.01802-6001

PIPE;BREATHER

1

150-1

65.01816-5002

VALVE;CHECK

1

210

06.78144-2204

SCREW;HOLLOW

1

220

06.56190-0706

SEAL RING A14X20

2

230

06.01913-3110

BOLT ASS'Y M8X12

2

240

65.96401-0007

CAP;RUBBER

1

DL300

1


Fig. 004 OIL SEAL

DL300


Fig. 004 OIL SEAL Key No

Part No

Description

Qty S.C

Serial No

10

65.01501-5002A

COVER;SEALING

1

~070817

10

65.01501-5002B

COVER;OIL SEAL

1

070818~

40

65.01510-0153A

SEAL;OIL

1

~070817

40

65.01510-0041

SEAL;OIL

1

070818~

50

65.01905-0008

GASKET

1

60

06.01923-3116

BOLT ASS'Y M8X28

8

70

65.98130-0242

ADAPTER

1

~070407

80

65.98150-0086

SCREW;HOLLOW

1

~070407

90

06.56190-0718

RING;SEAL

2

~070407

DL300

1

ICA Y

Replacable 65.01501-5002B

Qty 1


Fig. 005 BREATHER PIPE [060518]

DL300


Fig. 005 BREATHER PIPE [060518] Key No

Part No

Description

Qty S.C

10

65.01801-5039

HOUSING;BREATHER

1

20

06.01923-3118

BOLT ASS'Y M8X35

4

30

65.96301-0399

HOSE;RUBBER

1

40

06.67020-0101

CLAMP;HOSE

2

50

65.98131-0097

ADAPTER

1

60

06.56190-0706

SEAL RING A14X20

1

100

65.01802-5034

PIPE;BREATHER

1

120

06.16731-2108

WASHER;SPRING

2

130

06.11063-8215

NUT;HEX. M10

2

200

65.96301-0420

HOSE;RUBBER

1

220

06.67020-0105

CLAMP;HOSE

2

420

65.96301-0438

HOSE;RUBBER

1

430

06.67020-0105

CLAMP;HOSE

1

440

65.90201-0122

BOLT;STUD

1

450

65.97401-5019

CLIP;PIPE

1

460

06.16731-2107

WASHER

1

470

06.11063-8214

NUT

1

DL300

1

Serial No ~060518

ICA

Replacable

Qty


Fig. 005A BREATHER PIPE [060519 ~ ]

DL300


Fig. 005A BREATHER PIPE [060519 ~ ] Key No

Part No

Description

Qty S.C

Serial No

10

65.01801-5100

HOUSING;BREATHER

1

20

06.01923-3114

BOLT ASS'Y M8X22

4

30

65.96301-0465

HOSE;RUBBER

1

40

06.67020-0101

CLAMP;HOSE

2

50

65.98131-0097

ADAPTER

1

60

06.56190-0706

SEAL RING A14X20

1

70

65.01840-5004

BRACKET;BREATHER PIPE

1

80

06.01913-3117

BOLT ASS'Y M8X30

4

100

65.01802-5034

PIPE;BREATHER

1

~070901

100

65.01802-5034A

PIPE;BREATHER

1

070902~

120

06.16731-2108

WASHER;SPRING

2

130

06.11063-8215

NUT;HEX. M10

2

200

65.96301-0466

HOSE;RUBBER

1

220

06.67020-0105

CLAMP;HOSE

2

230

65.96301-0467

HOSE;RUBBER

1

240

06.67020-0105

CLAMP;HOSE

2

250

65.97460-0002

CABLE TIA

1

420

65.96301-0438

HOSE;RUBBER

1

~070901

420

65.96301-0438A

HOSE;RUBBER

1

070902~

430

06.67020-0105

CLAMP;HOSE

1

440

65.90201-0122

BOLT;STUD

1

450

65.97401-5019

CLIP;PIPE

1

460

06.16731-2107

WASHER

1

470

06.11063-8214

NUT

1

DL300

1

ICA

Replacable

Qty

060519~

Y

65.01802-5034A

1

Y

65.96301-0438A

1


Fig. 006 DRIVING SYSTEM

DL300


Fig. 006 DRIVING SYSTEM Key No

Part No

Description

Qty S.C

Serial No

10

65.02101-0064

SHAFT;CRANK

1

~071001

10

65.02101-0064B

SHAFT;CRANK

1

071002~

30

65.02130-0001

RING;WEAR(FRONT)

1

~070818

40

06.22022-1018

PIN;DOWEL

1

50

65.02115-0014B

GEAR;CRANK SHAFT

1

70

65.01505-0007

RING;OIL THROWER.

1

~070818

100

65.01110-6120

METAL;MAIN

7

~110601

100

140103-00075

METAL,MAIN

7

110602~

110

65.01110-6121

METAL;MAIN 0.25

7

US

~110601

110

140103-00076

METAL,MAIN(0.25)

7

US

110602~

111

65.01110-6122

METAL;MAIN 0.50

7

US

~110601

111

140103-00077

METAL,MAIN(0.50)

7

US

110602~

200

65.01150-0015

WASHER;THRUST(UPPER)

2

~110601

200

120816-00083

WASHER,THRUST(UPPER)

2

110602~

210

65.01150-0019

WASHER;THRUST(0.25)

2

OS

220

65.01150-0020

WASHER;THRUST(0.50)

2

OS

250

65.01150-0016A

WASHER;THRUST(LOWER)

2

~110601

250

120816-00084

WASHER,THRUST(LOWER)

2

110602~

260

65.01150-0023A

WASHER;THRUST(0.25)

2

OS

270

65.01150-0024A

WASHER;THRUST(0.50)

2

OS

310

65.02201-7032

DAMPER;VIBRATION

1

340

65.90020-0062B

BOLT;HEX M10X20

6

410

65.02301-5145A

FLYWHEEL

1

~130320

410

150111-00152

FLYWHEEL

1

130321~

410A

65.02301-0289A

FLYWHEEL

1

410B

65.02310-0073D

GEAR;STARTER RING

1

~130320

410B

65.02310-0015

GEAR,RING

1

130321~

450

65.02130-0003

RING,WEAR

1

~130523

450

401007-00037

RING,WEAR

1

130524~

460

65.90701-0096

WASHER

1

~070605

460

65.90701-0096A

WASHER

1

070606~

470

65.90020-0108

BOLT;COLLARED HEX.

8

510

65.02401-6025

ROD;CONNECTING

6

510

65.02401-6025A

ROD;CONNECTING

510

65.02401-6025B 65.02401-0013

510A

DL300

ICA

Replacable

Qty

Y

65.02101-0064B

1

I

140103-00075

7

I

140103-00076

7

I

140103-00077

7

I

120816-00083

2

I

120816-00084

2

I

401007-00037

1

Y

65.90701-0096A

1

~060602

Y

65.02401-6025A

6

6

~081124

Y

65.02401-6025B

6

ROD;CONNECTING

6

081125~

ROD;CONNECTING

1 1

D

~060602


Key No

Part No

Description

Qty S.C

Serial No

510A

65.02401-0013A

ROD;CONNECTING

1

D

~081124

510A

65.02401-0013B

ROD,CONNECTING

1

D

081125~

510B

65.90020-0009D

BOLT;CONNECTING ROD

2

510D

65.91301-0010

PIN;DOWEL

2

570

65.02410-6130

METAL;CONNECTING ROD

6

~111230

570

140112-00011

METAL,ROD CON.(STD-Upper)

6

111231~

571

140112-00012

METAL,ROD CON.(STD-Low)

6

111231~

580

65.02410-6131

METAL;CONNECTING ROD (0.25)

6

US

~111230

580

140112-00015

METAL,ROD CON.(upper-0.25)

6

US

111231~

581

140112-00019

METAL,ROD CON.(low-0.25)

6

US

111231~

590

65.02410-6132

METAL;CONNECTING ROD (0.50)

6

US

~111230

590

140112-00016

METAL,ROD CON.(upper-0.50)

6

US

111231~

591

140112-00020

METAL,ROD CON.(low-0.50)

6

US

111231~

610

65.02501-0501

PISTON

6

~071030

610

65.02501-0505

PISTON

6

~111210

610

130602-00794

PISTON

6

111211~

630

65.02503-8038

PISTON RING KIT

1

~111210

630

401004-00102

RING KIT,PISTON

1

111211~

630A

-

RING;TOP

6

K

630B

-

RING;SECOND

6

K

630C

-

RING,OIL

6

K

660

65.02502-0015

PIN;PISTON

6

670

65.90815-0024A

RING;LOCK

12

710

65.02601-0219

PULLEY;V-BELT

1

720

06.02106-0824

BOLT

8

DL300

2

ICA

I

Replacable

65.02501-0505

Qty

6


Fig. 007 CYLINDER HEAD

DL300


Fig. 007 CYLINDER HEAD Key No

Part No

Description

Qty S.C

Serial No

ICA

Replacable

Qty

A

150113-00216

CYL. HEAD SUB ASSY

1

10

65.03101-6075C

HEAD;CYLINDER

1

~061129

Y

65.03101-6075E

1

10

65.03101-6075E

HEAD;CYLINDER

1

~070902

Y

65.03101-6075G

1

10

65.03101-6075G

HEAD;CYLINDER

1

~101118

I

150113-00120

1

10

150113-00120

CYLINDER HEAD ASS'Y

1

101119~

10A

65.03101-1056A

HEAD;CYLINDER

1

D

~070902

10A

65.03101-1056B

HEAD;CYLINDER

1

D

~101118

10A

150113-00118

HEAD;CYLINDER

1

D

101119~

10B

65.90302-0045

PLUG;CORE

17

10C

65.90302-0027

PLUG;CORE

1

10D

65.90302-0042

PLUG;CORE

6

10E

65.90302-0048

CORE;PLUG

6

10F

65.03205-0006B

BUSH;INJ. NOZZLE

6

10G

65.96501-0088

O-RING

12

10H

65.03201-1012A

VALVE;GUIDE

24

B

~061129

I

65.03201-1052A

24

10H

65.03201-1052A

VALVE;GUIDE

24

B

~070902

I

65.03201-1052B

24

10H

65.03201-1052B

VALVE;GUIDE

24

B

070903~

10I

65.03203-1055B

SEAT;INTAKE VALVE

12

B

10J

65.03203-1056B

SEAT;EXHAUST VALVE

12

B

20

65.04101-0059C

VALVE

12

30

65.04101-0060B

VALVE

12

40

65.04102-6011B

SPRING;VALVE

24

40A

65.04102-0020B

SPRING;VALVE

1

D

40B

65.04102-0021A

SPRING;VALVE

1

D

50

65.04103-0016

PLATE;VALVE SPRING

24

60

65.90701-0097B

WASHER

24

70

65.04104-0008

COTTER;VALVE

48

80

65.04902-0014

SEAL;VALVE STEAM

24

~070902

80

65.04902-0020

SEAL;VALVE STEAM

24

070903~

150

65.91030-0005

PIN

2

160

65.03901-0068

GASKET;CYLINDER HEAD

1

~070808

I

65.03901-0074

1

160

65.03901-0074

GASKET;CYLINDER HEAD

1

070809~

170

65.90021-0005

BOLT;COLLARED HEX.

26

180

65.90201-0113

BOLT;STUD

24

DL300

1


Fig. 008 CYLINDER HEAD COVER

DL300


Fig. 008 CYLINDER HEAD COVER Key No

Part No

Description

Qty S.C

Serial No

ICA

Replacable

Qty

10

65.03401-0068A

COVER;CYLINDER HEAD

1

~060518

10

65.03401-5008

CYLINDER HEAD COVER ASS`Y

1

~061030

Y

65.03401-5008A

1

10

65.03401-5008A

CYLINDER HEAD COVER ASS`Y

1

~070705

Y

65.03401-5008B

1

10

65.03401-5008B

CYLINDER HEAD COVER ASS'Y

1

070706~

10A

65.03401-0085

COVER;CYLINDER HEAD

1

~061030

Y

65.03401-0085A

1

10A

65.03401-0085A

COVER;CYLINDER HEAD

1

~070705

Y

65.03401-0085B

1

10A

65.03401-0085B

COVER;CYLINDER HEAD

1

070706~

10B

65.01810-5009

ADAPTER

1

10C

65.03440-0015

PLATE;BAFFLE

1

10D

06.01280-6807

BOLT;HEX

2

30

65.03905-0032

GASKET;COVER

1

40

65.03905-5002

PACKING;HEAD COVER

8

70

65.90020-0109

BOLT;COLLARED HEX.

8

80

65.03402-0007A

COVER;INTERMEDIATE

1

~070326

Y

65.03402-0007B

1

80

65.03402-0007B

COVER;INTERMEDIATE

1

~090219

I

110518-00005

1

80

110518-00005

COVER;INTERMEDIATE

1

~110714

I

110518-00043

1

80

110518-00043

COVER,INTERMEDIATE

1

110715~

100

65.03905-0028

GASKET;CYLINDER HEAD

1

~070530

I

65.03905-0045

1

100

65.03905-0045

GASKET;CYLINDER HEAD

1

~101114

I

400603-00048

1

100

400603-00048

GASKET;INTERMEDIATE COVER

1

101115~

110

65.90020-0110

BOLT;COLLARED HEX.

16

~060512

Y

65.90020-0110A

16

110

65.90020-0110A

BOLT;COLLARED HEX.

16

060513~

210

65.01810-5007

CAP;OIL FILLER

1

~051230

I

65.01810-5011

1

210

65.01810-5011

CAP;OIL FILLER

1

051231~

DL300

1


Fig. 009 TIMING SYSTEM

DL300


Fig. 009 TIMING SYSTEM Key No

Part No

Description

Qty S.C

Serial No

140

65.04130-6001B

CALIPER

12

140A

65.04130-0001C

CALIPER

1

140B

65.04205-0007A

SCREW;ADJUST

1

140C

65.90501-0031

NUT;HEX.

1

140D

65.04135-0003

PIN;CALIPER GUIDE

12

200

65.04200-6030D

ROCKER ARM SHAFT ASS`Y

2

~060310

200

65.04200-6030E

ROCKER ARM SHAFT ASS'Y

2

060311~

200A

65.04201-5025

ARM;ROCKER

3

200B

65.04201-5026

ARM;ROCKER

3

200C

65.04205-0012

SCREW;ADJUST

6

200D

65.90501-0031

NUT;HEX.

6

200E

65.04203-5017

SHAFT;ROCKER ARM

1

~060310

200E

65.04203-5017A

SHAFT;ROCKER ARM

1

060311~

200F

65.04202-0026

BRACKET;ROCKER ARM

2

200G

65.04202-0027

BRACKET;ROCKER ARM

1

200H

65.97601-0118

SPRING;COMPRESSION

2

200I

65.90701-0136B

WASHER

5

200J

06.29010-0120

RING;SNAP

1

200K

65.90020-0093

BOLT;COLLARED HEX.

6

200L

65.90030-0020

BOLT;SOCKET HEAD

1

200M

06.16110-0106

WASHER

1

200N

65.04209-0002

CAP;ADJUST SCREW

6

~060310

200N

65.04209-0002A

CAP;ADJUST SCREW

6

060311~

310

65.04301-5002B

TAPPET;VALVE

12

320

65.04302-0001

ROD;PUSH

12

~060215

320

65.04302-0001A

ROD;PUSH

12

060216~

420

65.04401-0029B

SHAFT;CAM

1

420

65.04401-0029C

SHAFT;CAM

420

65.04401-0047

420

ICA

Replacable

Qty

Y

65.04200-6030E

2

Y

65.04203-5017A

1

Y

65.04209-0002A

6

Y

65.04302-0001A

12

~061127

Y

65.04401-0029C

1

1

~071026

I

65.04401-0047

1

SHAFT;CAM

1

~100720

I

150103-00034

1

150103-00034

CAMSHAFT

1

100721~

430

65.90720-0027A

WASHER;THRUST

1

440

65.90020-0092

BOLT;COLLARED HEX.

2

450

06.22022-1016

PIN;DOWEL

1

510

65.04501-6002A

GEAR;CAM SHAFT

1

540

65.90020-0086

BOLT;COLLARED HEX.

4

550

65.04505-5003B

GEAR;IDLE

1

DL300

1


Key No

Part No

Description

Qty S.C

Serial No

560

65.04506-0012A

PIN;IDEL GEAR

1

~130717

560

120501-02549

PIN;IDLE GEAR

1

130718~

570

65.90720-0028B

WASHER;THRUST

1

~060905

570

65.90720-0028C

WASHER;THRUST

1

060906~

580

65.90020-0085

BOLT;COLLARED HEX.

3

590

06.01914-3221

BOLT ASS`Y M10X50

1

DL300

2

ICA

Replacable

Qty

I

120501-02549

1

Y

65.90720-0028C

1


Fig. 010 OIL PUMP

DL300


Fig. 010 OIL PUMP Key No

Part No

Description

Qty S.C

10

65.05100-6052B

OIL PUMP ASS`Y

1

10A

65.05102-0027A

HOUSING;OIL PUMP

1

D

10B

65.05103-0032A

COVER;OIL PUMP

1

D

10C

65.05410-0007

PLUNGER;VALVE

1

10D

65.97601-0105

SPRING;COMP.

1

10E

65.90310-0104

SCREW;PLUG

1

10F

65.05104-0006

GEAR;OIL PUMP

1

10G

65.05104-0005

GEAR;OIL PUMP

1

10H

06.01923-3116

BOLT ASS'Y M8X28

5

10I

65.05201-0014B

GEAR;OIL PUMP DRIVE

1

200

06.22022-0907

PIN;DOWEL 6M6X10

2

210

06.01923-3125

BOLT ASS'Y M8X70

4

DL300

1

Serial No

ICA

Replacable

Qty


Fig. 011 OIL FILTER & OIL COOLER

DL300


Fig. 011 OIL FILTER & OIL COOLER Key No

Part No

Description

Qty S.C

Serial No

10

65.05500-6011B

OIL COOLER-FILTER ASS'Y

1

~061013

10

65.05500-6011D

OIL COOLER-FILTER ASS'Y

1

061014~

10A

65.05604-0026A

HOUSING;OIL COOLER

1

~061013

10A

65.05604-0026B

HOUSING;OIL COOLER

1

061014~

10B

65.05410-0008A

PLUNGER

1

10C

65.97601-0120

SPRING

1

10D

65.90710-0095A

SPRING,SEAT

1

10E

65.54109-0005A

SCREW;PLUG M22X1.5

2

10F

06.56190-0718

RING;SEAL

1

10G

65.05606-5030A

ELEMENT;OIL COOLER

1

10H

65.05902-0017

GASKET;OIL COOLER

1

10I

65.05902-0018

GASKET;OIL COOLER

1

10J

06.01923-3119

BOLT ASS'Y M8X40

3

10K

06.01923-3126

BOLT;HEX. M8X75

2

10L

65.05503-0036B

HEAD;OIL FILTER

1

10M

65.05550-0008

COCK;OIL FILTER

1

10N

06.31641-0433

BALL;STEEL

1

10O

65.97601-0075

SPRING

1

10P

06.08041-2209

PLUG;SCREW M26X1.5

1

10Q

06.56190-0726

SEAL;RING

1

10R

65.05901-0026

GASKET;OIL FILTER

1

10S

65.05510-5026

CARTRIDGE;OIL FILTER

1

~061013

10S

65.05510-5026B

CARTRIDGE;OIL FILTER

1

061014~

20

06.01923-3118

BOLT ASS'Y M8X35

14

30

06.01913-3131

BOLT ASS'Y M8X100

6

40

65.90201-0124

BOLT;STUD M8X100

1

50

65.90001-0139

BOLT;HEX. M8X150

1

60

65.90001-0091

BOLT

2

70

65.90201-0125

BOLT ASS`Y M8X145

1

80

06.16731-2107

WASHER

3

90

06.15010-2311

WASHER

9

100

65.90441-0016

BOLT;SPACER M8X97

1

110

65.05610-0006

PLATE;BAFFLE

1

120

65.05902-0019

GASKET;OIL COOLER

2

DL300

1

ICA

Replacable

Qty

Y

65.05500-6011D

1

Y

65.05604-0026B

1

Y

65.05510-5026B

1


Fig. 012 OIL PAN

DL300


Fig. 012 OIL PAN Key No

Part No

Description

Qty S.C

Serial No

ICA

Replacable

Qty

10

65.05801-5242

OIL PAN

1

20

65.05904-0031

GASKET;OIL PAN

1

~071226

I

65.05904-0038

1

20

65.05904-0038

GASKET;OIL PAN

1

~130226

I

400604-00025

1

20

400604-00025

GASKET,OIL PAN

1

130227~

30

65.98130-0203

ADAPTER

1

40

06.56190-0732

SEAL;RING

1

50

65.96340-5013A

HOSE;DRAIN

1

60

65.98125-5004A

COCK;DRAIN

1

70

06.01923-3120

BOLT ASS'Y M8X45

24

80

65.05806-5007

GUIDE TUBE;OIL LEVEL GAUGE

1

~070213

Y

65.05806-5007A

1

80

65.05806-5007A

GUIDE TUBE;OIL LEVEL GAUGE

1

070214~

90

65.97460-0002

CABLE TIA

4

100

65.05805-5232

GAUGE;OIL LEVEL

1

~070213

Y

65.05805-5232A

1

100

65.05805-5232A

GAUGE;OIL LEVEL

1

070214~

110

65.05701-6112

PIPE;OIL

1

110A

65.05740-0040

BRACKET;OIL PIPE

1

110B

65.97401-0080

CLIP;PIPE

1

110C

06.01283-7115

BOLT M8X25

1

110D

06.15010-2311

WASHER

1

110E

65.90510-0012

NUT

1

120

06.01913-3119

BOLT ASS'Y M8X40

2

130

06.01913-3113

BOLT ASS'Y M8X20

1

140

65.05901-0027

GASKET

1

150

65.01813-5019

PIPE;OIL FILLER

1

160

65.05903-0029A

GASKET

1

170

06.01913-3114

BOLT ASS'Y M8X22

4

180

65.01810-5011

CAP;OIL FILLER

1

DL300

1


Fig. 013 COOLING WATER PIPE &

DL300


Fig. 013 COOLING WATER PIPE & Key No

Part No

Description

Qty S.C

Serial No

10

65.06301-0255

PIPE;COOLING WATER

1

20

65.06901-0037

GASKET;WATER PUMP

1

30

06.01923-3117

BOLT ASS'Y M8X30

2

110

65.06301-0219A

PIPE;COOLING WATER

1

120

65.96501-0089A

O-RING

2

130

65.06405-0018A

PIPE;WATER OUTLET

1

140

06.01923-3124

BOLT ASS'Y M8X65

3

210

51.06402-0062

THERMOSTAT

2

~090129

210

65.06402-0006

THERMOSTAT

2

090130~

220

06.56342-1208

O-RING

2

230

65.06901A0069

GASKET

2

240

65.06404-5030

HOUSING;THERMOSTAT

1

250

65.06901-0040

GASKET;THERMOSTAT HOUSING

1

260

06.01013-9127

BOLT M8X120

3

270

06.01923-3122

BOLT ASS`Y M8X55

3

280

06.16731-2107

WASHER

3

290

06.15010-2311

WASHER

3

DL300

1

ICA

Y

Replacable

65.06402-0006

Qty

2


Fig. 014 WATER PUMP

DL300


Fig. 014 WATER PUMP Key No

Part No

Description

Qty S.C

Serial No

ICA

Replacable

Qty

10

65.06500-6174

WATER PUMP ASS’Y

1

~061207

Y

65.06500-6174A

1

10

65.06500-6174A

WATER PUMP ASS’Y

1

~071008

Y

65.06500-6174C

1

10

65.06500-6174C

WATER PUMP ASS’Y

1

~090122

Y

65.06500-6174D

1

10

65.06500-6174D

WATER PUMP ASS’Y

1

~090622

I

400921-00040A

1

10

400921-00040A

WATER PUMP ASSY

1

090623~

10A

65.06501-0091

HOUSING;WATER PUMP

1

D

~061207

10A

65.06501-0091A

HOUSING;WATER PUMP

1

D

~071008

10A

65.06501-0091C

HOUSING;WATER PUMP

1

D

~090622

10A

400923-00022

HOUSING,WATER PUMP

1

D

090623~

10B

65.06520-6007

SEAL;MECHANICAL

1

~090122

I

65.06520-6008

1

10B

65.06520-6008

SEAL;MECHANICAL

1

090123~

10C

65.06506-0028

IMPELLER;WATER PUMP

1

~090622

I

400902-00008A

1

10C

400902-00008A

IMPELLER;FOR WATER PUMP

1

090623~

10D

65.93410-0027

BEARING

1

~090622

Y

65.93410-0087

1

10D

65.93410-0087

BEARING

1

090623~

10E

06.29020-0132

SNAP RING 55X2

1

10F

65.06504-0030A

HUB

1

80

65.06606-0070A

PULLEY;FAN(TIER-III)

1

90

06.01913-3112

BOLT ASS'Y M8X18

6

210

65.06901-0039

GASKET;WATER PUMP

1

230

06.01913-3125

BOLT ASS`Y M8X70

7

DL300

1


Fig. 015 EXHAUST MANIFOLD

DL300


Fig. 015 EXHAUST MANIFOLD Key No

Part No

Description

Qty S.C

Serial No

ICA

Replacable

Qty

10

65.08100-6075

EXHAUST MANIFOLD ASS'Y

1

~061206

Y

65.08100-6075A

1

10

65.08100-6075A

EXHAUST MANIFOLD ASS'Y

1

~070323

I

65.08100-6101

1

10

65.08100-6101

EXHAUST MANIFOLD ASS'Y

1

070324~

10A

65.08101-0241

MANIFOLD;EXHAUST

1

10B

65.08101-0242

MANIFOLD;EXHAUST

1

~070323

10B

65.08101-0286

MANIFOLD;EXHAUST

1

070324~

10C

65.08101-0243

MANIFOLD;EXHAUST

1

~070323

10C

65.08101-0287

MANIFOLD;EXHAUST

1

070324~

10D

65.96507-0013

RING;SEAL

6

~061206

I

65.96507-0059

6

10D

65.96507-0059

RING;SEAL

6

~070323

10D

65.96507-0059

RING;SEAL

8

070324~

70

65.91701-0241

SPACER

24

80

65.08901-0032A

GASKET;EXHAUST MANIFOLD

6

90

65.90535-0001

NUT

24

100

65.90201-0076

BOLT;STUD

4

~061025

I

65.90201-0073

4

100

65.90201-0073

BOLT;STUD

4

061026~

DL300

1


Fig. 016 INTAKE MANIFOLD

DL300


Fig. 016 INTAKE MANIFOLD Key No

Part No

Description

Qty S.C

Serial No

10

65.08201-0066

MANIFOLD;INTAKE

1

30

65.08201-0067

MANIFOLD;INTAKE

1

50

06.01923-3219

BOLT ASS'Y M10X40

8

60

65.08902-0027

GASKET;INTAKE MANIFOLD

2

~071109

60

65.08902-0035

GASKET;INTAKE MANIFOLD

2

071110~

100

65.08202-5256

STAKE;INTAKE

1

~051115

100

65.08202-5256A

STAKE;INTAKE

1

051116~

130

65.90201-0126

BOLT;STUD

1

~100630

130

65.90201-0126

BOLT;STUD

2

100631~

140

06.06225-0713

BOLT;STUD

7

~100630

140

06.06225-0713

BOLT;STUD

6

100631~

150

06.16731-2107

WASHER

8

160

06.15010-2311

WASHER

8

170

06.11063-8214

NUT

7

~100630

170

06.11063-8214

NUT

6

100631~

300

06.06225-0810

BOLT;STUD M10X40

4

310

06.16731-2108

WASHER;SPRING

4

320

06.15010-2312

WASHER;PLAIN

4

330

06.11063-8215

NUT;HEX. M10

4

340

65.08240-0030

BRACKET

1

350

06.01923-3215

BOLT ASS'Y M10X25

4

DL300

1

ICA

Replacable

Qty

I

65.08902-0035

2

Y

65.08202-5256A

1


Fig. 017 TURBO CHARGER

DL300


Fig. 017 TURBO CHARGER Key No

Part No

Description

Qty S.C

Serial No

10

65.09100-7101

TURBO CHARGER ASS'Y

1

~061030

10

65.09100-7139

TURBO CHARGER ASS'Y

1

061031~

20

65.09901-0018A

GASKET

1

30

65.90535-0001

NUT

4

40

65.90201-0127

BOLT;STUD

6

50

65.09901-0030

GASKET;TURBO CHARGER

1

60

06.11063-8214

NUT

6

70

65.05701-5506A

PIPE;OIL

1

80

06.78144-2403

HOLLOW SCREW M12X1.5

1

90

06.56190-0704

RING;SEAL

2

100

06.78144-2204

SCREW;HOLLOW

1

110

06.56190-0705

RING;SEAL

2

150

65.05701-5512

PIPE;OIL

1

160

65.96601-0045A

GASKET

1

~060529

160

65.96601-0067

GASKET;T/C OIL RETURN

1

060530~

170

65.96601-0052

GASKET;PIPE-BLOCK

1

180

06.01913-3114

BOLT ASS'Y M8X22

4

190

06.16731-2107

WASHER

7

200

06.11063-8214

NUT

1

210

65.91701-0213

SPACER

1

DL300

1

ICA

Replacable

Qty

I

65.09100-7139

1

Y

65.96601-0067

1


Fig. 018 INTAKE STAKE

DL300


Fig. 018 INTAKE STAKE Key No

Part No

Description

Qty S.C

10

65.09411-5090

INLET

1

20

65.96301-6003

HOSE;RUBBER

1

30

65.97450-5003

CLAMP

2

40

65.09440-0055

BRACKET

1

50

06.01923-3215

BOLT ASS'Y M10X25

3

60

06.01923-2912

BOLT ASS'Y M6X18

1

DL300

1

Serial No

ICA

Replacable

Qty


Fig. 019 INJECTOR

DL300


Fig. 019 INJECTOR Key No

Part No

Description

Qty S.C

Serial No

ICA

Replacable

Qty

10

65.10401-7001A

INJECTOR ASS`Y

6

~061116

I

65.10401-7001B

6

10

65.10401-7001B

INJECTOR ASS`Y

6

~070710

I

65.10401-7001C

6

10

65.10401-7001C

INJECTOR ASS`Y

6

070711~

10A

65.96501-0430

O-RING

1

~061116

I

65.96501-0437

1

10A

65.96501-0437

O-RING

1

061117~

20

65.96507-0053

RING;SEAL

6

40

65.10205-0003

FIXTURE;E.U.I

6

~070902

40

65.10205-0007

FIXTURE

6

070903~

80

65.90020-0106

BOLT;COLLARED HEX.

6

~070902

80

65.90020-0141

BOLT;COLLARED HEX.

6

070903~

90

06.15061-0102

WASHER;BALL C8.5

6

~070902

DL300

1


Fig. 020 FUEL INJECTION PIPE

DL300


Fig. 020 FUEL INJECTION PIPE Key No

Part No

Description

Qty S.C

Serial No

10

65.10301-6094A

PIPE;INJECTION

1

20

65.10301-6095A

PIPE;INJECTION

1

~060911

20

65.10301-6095B

PIPE;INJECTION

1

060912~

30

65.10301-6096B

PIPE;INJECTION

1

40

65.10301-6097A

PIPE;INJECTION

1

50

65.10301-6098A

PIPE;INJECTION

1

60

65.10301-6099A

PIPE;INJECTION

1

70

65.10301-6104A

PIPE;INJECTION

1

80

65.10410-6004

CONNECTOR

6

~081119

80

65.10410-6004A

CONNECTOR

6

081120~

80A

65.96501-0433

O-RING

1

~081119

80A

65.96501-0434A

O-RING

1

081120~

90

65.10415-0001

NUT

6

100

65.10601-6001A

RAIL

1

100A

65.27114-5001

SENSER;RAIL PRESS

1

100B

65.52122-6001

VALVE;LIMIT PRESS

1

100BA

65.96501-0431

O-RING

1

110

65.10610-0002

BRACKET;RAIL MOUNTING

1

120

06.01913-3117

BOLT ASS'Y M8X30

3

130

65.90201-0093

BOLT;STUD

3

140

06.16731-2107

WASHER

3

160

65.97401-6036

CLIP;PIPE

4

200

65.97480-0206A

HOLDER

1

DL300

1

ICA

Replacable

Qty

Y

65.10301-6095B

1

Y

65.10410-6004A

6

I

65.96501-0434A

1


Fig. 021 INJECTION PUMP

DL300


Fig. 021 INJECTION PUMP Key No 10

Part No

Description

Qty S.C

65.10501-7001A

PUMP;HIGH PRESSURE

1

10A

65.96501-0428

O-RING

1

10B

800215-00005

FUEL METERING UNIT

1

10BA

401002-00195

O-RING

1

10BB

401002-00196

O-RING

1

10C

120705-00042

BOLT

3

20

06.01913-3221

BOLT ASS'Y M10X50

3

DL300

1

Serial No

ICA

Replacable

Qty


Fig. 022 INJECTION PUMP DRIVE

DL300


Fig. 022 INJECTION PUMP DRIVE Key No

Part No

Description

Qty S.C

Serial No

ICA

Replacable

Qty

10

65.11301-0030

GEAR;INJECTION PUMP DRIVE

1

50

65.11306-5001B

GEAR;IDLE

1

100

65.90720-0030B

WASHER;THRUST

1

~060905

Y

65.90720-0030C

1

100

65.90720-0030C

WASHER;THRUST

1

~110520

I

120816-00002

1

100

120816-00002

WASHER,THRUST

1

110521~

110

65.04506-0013A

PIN;IDEL GEAR

1

120

65.90020-0088A

BOLT;COLLARED HEX.

2

DL300

1


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