QUICK REFERENCE INDEX Edition: September 2006 Revision: December 2006 Publication No. SM7E-1B16U1
A GENERAL INFORMATION
GI
General Information
B ENGINE
EM
Engine Mechanical
LU
Engine Lubrication System
CO
Engine Cooling System
EC
Engine Control System
FL
Fuel System
EX
Exhaust System
ACC
C
TRANSMISSION/ TRANSAXLE
D DRIVELINE/AXLE E SUSPENSION
F BRAKES
G STEERING H RESTRAINTS I
BODY
J AIR CONDITIONER K ELECTRICAL
Accelerator Control System
CL
Clutch
MT
Manual Transaxle
CVT
CVT
FAX
Front Axle
RAX
Rear Axle
FSU
Front Suspension
RSU
Rear Suspension
WT
Road Wheels & Tires
BR
Brake System
PB
Parking Brake System
BRC
Brake Control System
PS
Power Steering System
STC
Steering Control System
SB
Seat Belts
SRS
Supplemental Restraint System (SRS)
BL
Body, Lock & Security System
GW
Glasses, Window System & Mirrors
RF
Roof
EI
Exterior & Interior
IP
Instrument Panel
SE
Seat
MTC
Manual Air Conditioner
SC
Starting & Charging System
LT
Lighting System
DI
Driver Information System
WW
Wiper, Washer & Horn
BCS
Body Control System
LAN
LAN System
AV
Audio Visual, Navigation & Telephone System
ACS
Auto Cruise Control System
PG
Power Supply, Ground & Circuit Elements
L MAINTENANCE
MA
Maintenance
M INDEX
IDX
Alphabetical Index
© 2006 NISSAN NORTH AMERICA, INC. All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission of Nissan North America, Inc. -1
A B C D E F G H I J K L M
This manual contains maintenance and repair procedures for the 2007 NISSAN SENTRA. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
-2
QUICK REFERENCE CHART: SENTRA
2007
QUICK REFERENCE CHART: SENTRA Engine Tune-Up Data - MR20DE
PFP:00000 ELS002B5
General Specifications Engine type
MR20DE
Cylinder arrangement
In-line 4
Displacement
1,997 (121.86)
cm3 (in3 ) Bore and stroke mm (in)
84.0 x 90.1 (3.307 x 3.547)
Valve arrangement
DOHC
Firing order
1-3-4-2
Number of piston rings
Compression
2
Oil
1
Compression ratio
10.2
Compression pressure kPa (bar, kg/cm2 , psi) / 250 rpm
Standard
1,390 (13.9, 14.2, 202)
Minimum
1,140 (11.4. 11.6, 165)
Differential limit between cylinders
100 (1.0, 1.0, 15)
Valve Timing Unit: degree
Valve timing
PBIC4542E
(
): Valve timing control “ON”
a
b
c
d
e
f
220
232
-13 (27)
65 (25)
7
33
QUICK REFERENCE CHART: SENTRA 2007 Drive Belt Deflection and Tension Tension of drive belt
Auto adjustment by auto-tensioner
Spark Plug Plug type
Platinum-tipped
Make
NGK
Standard type
PLZKAR6A-11
Spark plug gap
Nominal: 1.1 mm (0.043 in)
Engine Tune-Up Data - QR25DE
ELS002DJ
General Specifications Cylinder arrangement Displacement Bore and stroke
In-line 4
cm3 (in3 )
2,488 (151.82)
mm (in)
89.0 x 100 (3.50 x 3.94)
Valve arrangement
DOHC
Firing order
1-3-4-2
Number of piston rings
Compression
2
Oil
1
Compression ratio
9.5:1
Compression pressure kPa (kg/cm2 , psi) / 250 rpm
Standard
1,250 (12.8, 181.3)
Minimum
1,060 (10.8, 153.7)
Differential limit between cylinders
100 (1.0, 14)
Valve timing
PBIC0187E
Unit: degree a
b
c
d
e
f
224°
244°
0°
64°
3°
41°
Drive Belt Deflection and Tension Tension of drive belts
Auto adjustment by auto tensioner
Spark Plug Unit: mm (in) Make Type Gap (nominal)
NGK Standard
DILKAR6A-11 1.1 (0.043)
QUICK REFERENCE CHART: SENTRA 2007
Front Wheel Alignment (Unladen*)
ELS002B6
Engine
MR20DE
Model
QR25DE
2.0, 2.0 S, 2.0 SL
SE-R
SE-R SPEC-V
Minimum
-0° 55′ (-0.92°)
-0° 55′ (-0.92°)
-1° 00′ (-1.00°)
Nominal
-0° 10′ (-0.17°)
-0° 10′ (-0.17°)
-0° 15′ (-0.25°)
Maximum
0° 35′ (0.58°)
0° 35′ (0.58°)
0° 30′ (0.50°)
Left and right difference (RH - LH)
0° 45′ (0.75°) or less
0° 45′ (0.75°) or less
0° 45′ (0.75°) or less
Minimum
4° 10′ (4.17°)
4° 15′ (4.25°)
4° 25′ (4.42°)
Nominal
4° 55′ (4.92°)
5° 00′ (5.00°)
5° 10′ (4.17°)
Maximum
5° 40′ (5.67°)
5° 45′ (5.75°)
5° 55′ (5.92°)
Left and right difference (RH - LH)
0° 45′ (0.75°) or less
0° 45′ (0.75°) or less
0° 45′ (0.75°) or less
11° 05′ (11.08°)
11° 05′ (11.08°)
11° 20′ (11.33°)
Camber Degree minute (Decimal degree)
Caster Degree minute (Decimal degree)
Kingpin inclination Degree minute (Decimal degree)
SFA234AC
Distance (A - B) Total toe-in
Angle (left or right, each side) Degree minute (Degree)
Minimum
-1 mm (-0.04 in)
-1 mm (-0.04 in)
-1 mm (-0.04 in)
Nominal
0 mm (0.00 in)
0 mm (0.00 in)
0 mm (0.00 in)
Maximum
1 mm (0.04 in)
1 mm (0.04 in)
1 mm (0.04 in)
Minimum
-0° 02′ (-0.03°)
-0° 02′ (-0.03°)
-0° 02′ (-0.03°)
Nominal
0° 00′ (0.00°)
0° 00′ (0.00°)
0° 00′ (0.00°)
Maximum
0° 02′ (0.03°)
0° 02′ (0.03°)
0° 02′ (0.03°)
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Rear Wheel Alignment (Unladen*) Model
2.0, 2.0 S, 2.0 SL
Camber Degree minute (Decimal degree)
Total toe-in
Distance (A - B)
ELS002B7
SE-R
SPEC-V
Minimum
– 2° 00′ (– 2.00°)
– 2° 00′ (– 2.00°)
– 2° 00′ (– 2.00°)
Nominal
– 1° 30′ (– 1.50°)
– 1° 30′ (– 1.50°)
– 1° 30′ (– 1.50°)
Maximum
– 1° 00′ (– 1.00°)
– 1° 00′ (– 1.00°)
– 1° 00′ (– 1.00°)
Minimum
– 3.0 mm ( – 0.118 in)
– 2.0 mm ( – 0.079 in)
– 1.0 mm (– 0.039 in)
Nominal
1.0 mm (0.039 in)
2.0 mm (0.079 in)
3.0 mm (0.118 in)
Maximum
5.0 mm (0.197 in)
4.0 mm (0.157 in)
7.0 mm (0.276 in)
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
QUICK REFERENCE CHART: SENTRA 2007
Wheelarch Height (Unladen*)
ELS002B8
LEIA0085E
Engine
MR20DE
Model
QR25DE
2.0
2.0 S, 2.0 SL
SE-R
SPEC-V
P205/60HR15
P205/55HR16
P225/45VR17
P225/45WR17
Front (Hf) mm (in)
691 (27.20)
694 (27.32)
690 (27.17)
679 (26.73)
Rear (Hr) mm (in)
693 (27.28)
696 (27.40)
690 (27.17)
677 (26.65)
Tire Size
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Brake - General Specifications
ELS002B9
MR20DE
Applied model
Base Front disc brake
Brake model
Rear drum brake
SE-R Spec-V
CLZ25VF
CLZ25VJ
AD25V
57.2 mm (2.252 in)
57.15 mm (2.250 in)
11 mm (0.433 in)
11 mm (0.433 in)
11 mm (0.433 in)
280 mm × 24.0 mm (11.02 in × 0.945 in)
296 mm × 26.0 mm (11.65 in × 1.024 in)
320 mm × 28.0 mm (12.60 in × 1.102 in)
Pad thickness
Rear disc brake
SE-R
57.2 mm (2.252 in)
Cylinder bore diameter Rotor outer diameter × thickness
QR25DE
Cylinder bore diameter
—
34.93 mm (1.375 in)
Pad thickness
—
8.5 mm (0.335 in)
Rotor outer diameter × thickness
—
292 mm × 9.0 mm (11.50 in × 0.354 in)
Brake model Cylinder bore diameter Lining Length × width × thickness Drum inner diameter
Master cylinder
Cylinder bore diameter
Control valve
Valve model
Brake booster
Booster model
LT20D
—
—
15.87 mm (0.625 in)
—
—
194.1 mm × 30.0 mm × 4.0 mm (7.642 in × 1.181 in × 0.157 in)
—
—
228.6 mm (9.000 in)
—
—
Diaphragm diameter Recommended brake fluid
22.22 mm (0.875 in) Electric brake force distribution C255 255 mm (10.04 in) Refer to ! Hyper-link Error ! .
Front Disc Brake - Repair Limits
ELS002DK
CLZ25VF Unit: mm (in) Brake pad
Standard thickness (new)
11 (0.433)
Repair limit thickness
2.0 (0.079)
QUICK REFERENCE CHART: SENTRA 2007
Disc rotor
Standard thickness (new)
24.0 (0.945)
Repair limit thickness
22.0 (0.866)
Runout limit Maximum uneven wear (measured at 8 positions)
0.035 (0.0014) 0.02 mm (0.0008 in) or less
CLZ25VJ Unit: mm (in) Brake pad
Disc rotor
Standard thickness (new)
11 (0.433)
Repair limit thickness
2.0 (0.079)
Standard thickness (new)
26.0 (1.024)
Repair limit thickness
24.0 (0.945)
Runout limit Maximum uneven wear (measured at 8 positions)
0.035 (0.0014) 0.02 mm (0.0008 in) or less
AD25V Unit: mm (in) Brake pad
Disc rotor
Standard thickness (new)
11 (0.433)
Repair limit thickness
2.0 (0.079)
Standard thickness (new)
28.0 (1.102)
Repair limit thickness
26.0 (1.024)
Runout limit Maximum uneven wear (measured at 8 positions)
0.035 (0.0014) 0.02 mm (0.0008 in) or less
Rear Disc Brake - Repair Limits
ELS002DL
Unit: mm (in) Brake pad
Disc rotor
Standard thickness (new)
8.5 (0.335)
Repair limit thickness
2.0 (0.079)
Standard thickness (new)
9.0 (0.354)
Repair limit thickness
8.0 (0.315)
Runout limit Maximum uneven wear (measured at 8 positions)
0.07 (0.0028) 0.015 mm (0.0006 in) or less
Rear Drum Brake - Repair Limits
ELS002DM
Unit: mm (in) Brake model Brake lining
Drum
LT20D Standard thickness (new)
4.0 (0.157)
Repair limit thickness
1.5 (0.059)
Standard inner diameter (new)
228.6 (9.000)
Repair limit inner diameter
230.0 (9.055)
QUICK REFERENCE CHART: SENTRA 2007
Brake Pedal
ELS002DN
Unit: mm (in)
WFIA0511E
H1
Brake pedal initial height (from dash panel top surface)
164.0 - 174.0 mm (6.45 - 6.85 in)
H2
Brake pedal depressed height (under a force of 490 N (50 kg-f, 110 lbf) with the engine running)
C
Clearance between the threaded end of stop lamp switch or ASCD switch, if equipped (2) and brake pedal lever (3).
A
Pedal play
— 0.74 - 1.96 mm (0.0291 - 0.0772 in) 3 - 11 mm (0.12 - 0.43 in)
Refill Capacities
ELS002BA
Capacity (Approximate) Description
Liter
US measure
Imp measure
55.0
14 1/2 gal
12 1/8 gal
With oil filter change
3.8
4 qt
3 3/8 qt
Without oil filter change
Fuel Engine oil Drain and refill
3.6
3 7/8 qt
3 1/8 qt
Dry engine (engine overhaul)
4.4
4 5/8 qt
3 7/8 qt
Cooling system
7.0
1 7/8 gal
1 1/2 gal
Manual transaxle fluid (MTF)
2.0
4 1/4 pt
3 1/2 pt
CVT fluid
8.3
8 3/4 qt
7 1/4 qt
Windshield washer fluid
3.5
3 3/4 qt
3 1/8 qt
0.50 ± 0.05 kg
1.10 ± 0.11 lb
1.10 ± 0.11 lb
5.03 fl oz
5.3 fl oz
(with reservoir at MAX level)
Air conditioning system refrigerant Air conditioning system oil
120 m
QUICK REFERENCE CHART: SENTRA 2007
Refill Capacities
ELS002DO
MR20DE Capacity (Approximate) Description Fuel
Liter
US measure
Imp measure
55.0
14 1/2 gal
12 1/8 gal
With oil filter change
3.8
4 qt
3 3/8 qt
Without oil filter change
3.6
3 7/8 qt
3 1/8 qt
Dry engine (engine overhaul)
4.4
4 5/8 qt
3 7/8 qt
Cooling system (with reservoir at max level)
7.0
1 7/8 gal
1 1/2 gal
Manual transaxle fluid (MTF)
2.0
4 1/4 pt
3 1/2 pt
CVT fluid
8.3
8 3/4 qt
7 1/4 qt
Brake and clutch fluid
—
—
—
Multi-purpose grease
—
—
—
Windshield washer fluid
3.5
3 3/4 qt
3 1/8 qt
0.50 ± 0.05 kg
1.10 ± 0.11 lb
1.10 ± 0.11 lb
5.03 fl oz
5.3 fl oz
Engine oil Drain and refill
Air conditioning system refrigerant Air conditioning system oil
120 m
QR25DE Capacity (Approximate)
Description Liter
US measure
Imp measure
55.0
14 1/2 gal
12 1/8 gal
With oil filter change
4.9
5 1/8 qt
4 3/8 qt
Without oil filter change
4.6
4 7/8 qt
4 qt
Dry engine (engine overhaul)
5.0
5 1/4 qt
4 3/8 qt
Cooling system (with reservoir at max level)
7.6
2 gal
1 5/8 gal
Manual transaxle fluid (MTF)
2.0
4 1/4 pt
3 1/2 pt
CVT fluid
8.3
8 3/4 qt
7 1/4 qt
Brake and clutch fluids
—
—
—
Multi-purpose grease
—
—
—
Windshield washer fluid
3.5
3 3/4 qt
3 1/8 qt
0.50 ± 0.05 kg
1.10 ± 0.11 lb
1.10 ± 0.11 lb
5.03 fl oz
5.3 fl oz
Fuel Engine oil Drain and refill
Air conditioning system refrigerant Air conditioning system oil
120 m
A GENERAL INFORMATION
SECTION
GI
GENERAL INFORMATION
GI
B
C
D
E
CONTENTS PRECAUTIONS .......................................................... 3 Description ............................................................... 3 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” .................................................................. 3 Precautions Necessary for Steering Wheel Rotation After Battery Disconnect .......................................... 3 OPERATION PROCEDURE ................................. 3 General Precautions ................................................ 4 Precautions for Three Way Catalyst ......................... 5 Precautions for Fuel (Unleaded Regular Gasoline Recommended) ........................................................ 5 Precautions for Multiport Fuel Injection System or Engine Control System ............................................ 6 Precautions for Hoses .............................................. 6 HOSE REMOVAL AND INSTALLATION ............... 6 HOSE CLAMPING ................................................ 6 Precautions for Engine Oils ...................................... 7 HEALTH PROTECTION PRECAUTIONS ............. 7 Precautions for Air Conditioning ............................... 7 HOW TO USE THIS MANUAL ................................... 8 Description ............................................................... 8 Terms ....................................................................... 8 Units ......................................................................... 8 Contents ................................................................... 8 Relation between Illustrations and Descriptions ..... 9 Components ........................................................... 10 SYMBOLS ........................................................... 10 How to Follow Trouble Diagnoses ...........................11 DESCRIPTION .....................................................11 HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES ................................................11 HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION ....................................... 12 KEY TO SYMBOLS SIGNIFYING MEASUREMENTS OR PROCEDURES ............................... 13 How to Read Wiring Diagrams ............................... 15 CONNECTOR SYMBOLS ................................... 15 SAMPLE/WIRING DIAGRAM - EXAMPL - ......... 16
Revision: December 2006
DESCRIPTION .................................................... 17 Abbreviations .......................................................... 23 SERVICE INFORMATION FOR ELECTRICAL INCIDENT ......................................................................... 24 How to Check Terminal ........................................... 24 CONNECTOR AND TERMINAL PIN KIT ............ 24 HOW TO PROBE CONNECTORS ...................... 24 How to Perform Efficient Diagnosis for an Electrical Incident ................................................................... 27 WORK FLOW ...................................................... 27 INCIDENT SIMULATION TESTS ........................ 27 CIRCUIT INSPECTION ....................................... 30 Control Units and Electrical Parts ........................... 35 PRECAUTIONS .................................................. 35 CONSULT-III CHECKING SYSTEM ......................... 37 Description .............................................................. 37 Function and System Application ........................... 37 CONSULT-III Data Link Connector (DLC) Circuit ... 38 INSPECTION PROCEDURE .............................. 39 LIFTING POINT ......................................................... 40 Special Service Tools ............................................. 40 Garage Jack and Safety Stand and 2-Pole Lift ....... 40 Board-On Lift .......................................................... 41 TOW TRUCK TOWING ............................................. 42 Tow Truck Towing ................................................... 42 TOWING AN AUTOMATIC TRANSAXLE MODEL WITH FOUR WHEELS ON GROUND ... 42 Vehicle Recovery (Freeing a Stuck Vehicle) ........... 42 TIGHTENING TORQUE OF STANDARD BOLTS ... 43 Tightening Torque Table ......................................... 43 RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ............................................................... 44 Recommended Chemical Products and Sealants... 44 IDENTIFICATION INFORMATION ............................ 45 Model Variation ....................................................... 45 IDENTIFICATION NUMBER ................................ 46 VEHICLE IDENTIFICATION NUMBER ARRANGEMENT ................................................ 46 IDENTIFICATION PLATE .................................... 47 ENGINE SERIAL NUMBER ................................ 47
GI-1
2007 Sentra
F
G
H
I
J
K
L
M
MANUAL TRANSAXLE NUMBER ....................... 47 CVT NUMBER ..................................................... 47 Dimensions ............................................................. 48 Wheels & Tires ....................................................... 48
Revision: December 2006
TERMINOLOGY ........................................................49 SAE J1930 Terminology List ...................................49
GI-2
2007 Sentra
PRECAUTIONS PRECAUTIONS Description
PFP:00001
GI EAS0027H
Observe the following precautions to ensure safe and proper servicing. These precautions are not described in each individual section.
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
B
EAS002EM
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. WARNING: ● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. ● Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section. ● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.
C
D
E
F
G
H
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect EAS0027K
NOTE: ● This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYSTEM). ● Remove and install all control units after disconnecting both battery cables with the ignition knob in the ″LOCK″ position. ● Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results. For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mechanism is adopted on the key cylinder. For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and steering wheel rotation will become impossible. If steering wheel rotation is required when battery power is interrupted, follow the procedure below before starting the repair operation.
OPERATION PROCEDURE 1.
2. 3. 4. 5. 6.
Connect both battery cables. NOTE: Supply power using jumper cables if battery is discharged. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the steering lock will be released. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated. Perform the necessary repair operation. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting the battery cables. (At this time, the steering lock mechanism will engage.) Perform a self-diagnosis check of all control units using CONSULT-III.
Revision: December 2006
GI-3
2007 Sentra
I
J
K
L
M
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PRECAUTIONS General Precautions ●
EAS0027L
Do not operate the engine for an extended period of time without proper exhaust ventilation. Keep the work area well ventilated and free of any flammable materials. Special care should be taken when handling any flammable or poisonous materials, such as gasoline, refrigerant gas, etc. When working in a pit or other enclosed area, be sure to properly ventilate the area before working with hazardous materials. Do not smoke while working on the vehicle. SGI285
●
●
Before jacking up the vehicle, apply wheel chocks or other tire blocks to the wheels to prevent the vehicle from moving. After jacking up the vehicle, support the vehicle weight with safety stands at the points designated for proper lifting before working on the vehicle. These operations should be done on a level surface. When removing a heavy component such as the engine or transaxle/transmission, be careful not to lose your balance and drop them. Also, do not allow them to strike adjacent parts, especially the brake tubes and master cylinder. SGI231
●
● ●
Before starting repairs which do not require battery power: Turn off ignition switch. Disconnect the negative battery terminal. If the battery terminals are disconnected, recorded memory of radio and each control unit is erased. Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.
SEF289H
●
● ●
● ● ● ● ● ● ●
To prevent serious burns: Avoid contact with hot metal parts. Do not remove the radiator cap when the engine is hot. Dispose of or recycle drained oil or the solvent used for cleaning parts in an appropriate manner. Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically. Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire. Clean all disassembled parts in the designated liquid or solvent SGI233 prior to inspection or assembly. Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new ones. Replace inner and outer races of tapered roller bearings and needle bearings as a set. Arrange the disassembled parts in accordance with their assembled locations and sequence. Do not touch the terminals of electrical components which use microcomputers (such as ECM). Static electricity may damage internal electronic components. After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection. Use only the fluids and lubricants specified in this manual.
Revision: December 2006
GI-4
2007 Sentra
PRECAUTIONS ● ●
●
Use approved bonding agent, sealants or their equivalents when required. Use hand tools, power tools (disassembly only) and recommended special tools where specified for safe and efficient service repairs. When repairing the fuel, oil, water, vacuum or exhaust systems, check all affected lines for leaks.
GI
B
C
PBIC0190E
●
Before servicing the vehicle: Protect fenders, upholstery and carpeting with appropriate covers. Take caution that keys, buckles or buttons do not scratch paint.
D
E
F
G
SGI234
H
WARNING: To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness connectors which are related to the engine control system and TCM (transmission control module) system. The connectors should be disconnected only when working according to the WORK FLOW of TROUBLE DIAGNOSES in EC and AT sections.
I
Precautions for Three Way Catalyst
J
EAS0027M
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To prevent this, follow the instructions. ● Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst. ● When checking for ignition spark or measuring engine compression, make tests quickly and only when necessary. ● Do not run engine when the fuel tank level is low, otherwise the engine may misfire, causing damage to the catalyst. Do not place the vehicle on flammable material. Keep flammable material off the exhaust pipe and the three way catalyst.
Precautions for Fuel (Unleaded Regular Gasoline Recommended)
EAS002DE
Use unleaded regular gasoline with an octane rating of at least 87 AKI (Anti-Knock Index) number (research octane number 91). E-85 fuel (85% fuel ethanol, 15% unleaded gasoline) may only be used in vehicles specifically designed for E-85 fuel (i.e. Flexible Fuel Vehicle - FFV models). CAUTION: Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Using a fuel other than that specified could adversely affect the emission control devices and systems, and could also affect the warranty coverage validity. Do not use E-85 fuel (85% fuel ethanol, 15% unleaded gasoline) unless the vehicle is specifically designed for E-85 fuel (i.e. Flexible Fuel Vehicle - FFV models).
Revision: December 2006
GI-5
2007 Sentra
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PRECAUTIONS Precautions for Multiport Fuel Injection System or Engine Control System ●
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EAS0027O
Before connecting or disconnecting any harness connector for the multiport fuel injection system or ECM: Turn ignition switch to “OFF” position. Disconnect negative battery terminal. Otherwise, there may be damage to ECM. Before disconnecting pressurized fuel line from fuel pump to injectors, be sure to release fuel pressure. Be careful not to jar components such as ECM and mass air flow sensor. SGI787
Precautions for Hoses
EAS0027P
HOSE REMOVAL AND INSTALLATION ●
To prevent damage to rubber hose, do not pry off rubber hose with tapered tool or screwdriver.
SMA019D
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To reinstall the rubber hose securely, make sure that hose insertion length and orientation is correct. (If tube is equipped with hose stopper, insert rubber hose into tube until it butts up against hose stopper.)
SMA020D
HOSE CLAMPING ●
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If old rubber hose is re-used, install hose clamp in its original position (at the indentation where the old clamp was). If there is a trace of tube bulging left on the old rubber hose, align rubber hose at that position. Discard old clamps; replace with new ones.
SMA021D
Revision: December 2006
GI-6
2007 Sentra
PRECAUTIONS ●
After installing plate clamps, apply force to them in the direction of the arrow, tightening rubber hose equally all around.
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Precautions for Engine Oils
EAS0027Q
Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.
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HEALTH PROTECTION PRECAUTIONS ● ● ● ● ● ● ● ● ● ● ● ●
Avoid prolonged and repeated contact with oils, particularly used engine oils. Wear protective clothing, including impervious gloves where practicable. Do not put oily rags in pockets. Avoid contaminating clothes, particularly underpants, with oil. Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regularly. First aid treatment should be obtained immediately for open cuts and wounds. Use barrier creams, applying them before each work period, to help the removal of oil from the skin. Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Preparations containing lanolin replace the natural skin oils which have been removed. Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin. If skin disorders develop, obtain medical advice without delay. Where practical, degrease components prior to handling. Where there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face shields; in addition an eye wash facility should be provided.
Precautions for Air Conditioning
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EAS0027R
Use an approved refrigerant recovery unit any time the air conditioning system must be discharged. Refer to MTC section "HFC-134a (R-134a) Service Procedure", "REFRIGETANT LINES" for specific instructions.
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Revision: December 2006
GI-7
2007 Sentra