Uniclass L7315:P4131 CI/SfB (52.6)
EPIC J342: X4122
Apr 2011
ACO Building Drainage
We troom Systems
Product catalogue ACO ShowerDrain and Wetroom Systems
ACO Building Drainage
ACO Building Drainage ACO Building Drainage is a division of ACO
Our built environment is becoming ever more
Our global resources and fabrication capacity
complex. Applications are becoming more
make it possible for us to deliver best value,
Technologies plc and part of the worldwide
sophisticated and the increasing pressure of
both with our standard products and with our
ACO Group. The Group has sales in excess of
regulations and standards make achieving
bespoke designs. Confidence is further
ÂŁ400 million worldwide with production
design, performance and financial goals ever
assured with quality systems that are in
facilities in the UK, Germany, France,
tougher.
accordance with ISO 9001-2008.
Switzerland, Denmark, Spain, Poland, Czech
ACO Building Drainage is a new concept
ACO Building Drainage’s extensive portfolio
more than 3500 people are employed in 40
within the ACO Group. Our mission: to
includes:
countries throughout the world.
eliminate design risk, to reduce installed and
Wetroom and shower drainage systems
Republic, Australia and the USA. In total
life cost and to deliver exceptional finish and performance in every product application.
We achieve this through three factors: High performance materials
Stainless steel Modular Channel system
Fax: 01462 851490
Stainless steel EuroGully gully system
e-mail Enquiries: buildingdrainage@aco.co.uk
Stainless steel and polymer composite
website: www.acobuildingdrainage.com
access covers
Design experience and project support
Biological Grease Management system
Global manufacturing capacity
Gravity Grease Separator system Sewer backflow protection valves Stainless steel socketed pipe system Rainwater outlets for flat roofs
2
Tel: 01462 816666
ACO ShowerDrain and Wetroom Systems
Contents
ACO ShowerDrain and Wetroom Systems ACO Shower Channel and ACO Shower Gully Systems - Introduction
4
Overview - Flexible Sheet Floor Systems
5
Overview - Tiled Systems
6
ACO Shower Channel Channel System, Wet Room Drainage for Tiled Floor
7
Channel System, Wet Room Drainage for Flexible Sheet Floors
8
Channel System, Gratings
9
More Gratings Available To Order
10
ACO Shower Channel Illumination ACO Lightline
11
ACO Walk-in Solution ACO Walk-in Solution
13
ACO Shower Gully Gully System, Wet Room Drainage for Flexible Sheet or Tiled Floors
14
Vertical Spigot Slab Penetration Gullies
15
Technical Data Vertical and Horizontal Gullies
16
Technical Data Vertical Spigot Slab Penetration Gullies
17
Shower Gully Gratings
18
Slip Resistant Gratings
19
ACO ShowerDrain and Wetroom Systems Installation Overview
20
ACO Shower Channel Installation
21
ACO Shower Gully Installation
26
ACO ShowerDrain and Wetroom Systems Operation and Maintenance
32
Standard Specification Clauses
34
3
ACO ShowerDrain and Wetroom Systems
ACO shower channel and ACO shower gully systems Introduction Sophisticated, barrier free bathroom drainage for domestic, hotel, commercial and leisure applications where style, function and performance are pre-requisites.
ACO Shower Channel and Shower Gully are the ideal solutions for bathrooms featuring ceramic or natural stone floor finishes or flexible sheet flooring.
Level entry wet room showers are easier, safer and more comfortable than standard shower tray designs. They are also much easier to maintain.
Shown Drain products facilitate easy and convenient conformance to Part M Building Regulations - Access To and Use of Buildings for level access to bathrooms.
4
ACO Shower Channel
ACO Shower Gully
Austenitic stainless steel linear drainage
Compact and attractive stainless steel point
channels with clean lines that characterise
gullies for a wide range of applications where
today's trends in bathroom design.
capacity is a key factor.
ACO Shower Channel
Channel system, wet room drainage for tiled floors Features and benefits 1 Five lengths, 700-1200mm designed to fit most applications.
2 Six attractive grating designs in ‘easy-
2
clean’ electro-polished stainless steel.
1
3 Friction lock ensures safe grating retention, yet is easily removed without the need for special tools.
4 Corrosion resistant stainless steel channel body ensures trouble-free and long-life
6
use. ‘Vee’ channel base eliminates standing water and aids efficient flow to
7
outlet.
4
8
5
5 Stainless steel bonding flange integrated
3
9
with channel body design ensures fully watertight construction and the ideal interface to wet room tanking materials for assured adhesion.
6 Fixing holes for timber floor installation.
Finished floor level
7 Anchor tangs for concrete/screed floor
103
156
15 2
Invert
installation.
8 High flow rate 0.4 l/s corrosion resistant ABS foul air trap with 50mm water seal
L + 60
to BS EN 1253 with full 360° rotation for
L
convenient waste pipe connection. Trap elements easily removed for cleaning and
146 80
access without special tools.
9 40mm multi-fit waste pipe connection
7
L + 60 2
accepts all 40mm (11/2”) solvent weld and push-fit waste pipes to BS 5254 and BS 5255. Variable orientation outlet for
All dimensions in mm
horizontal or vertical waste pipe connection.
Foul Air Trap 50mm Water Seal Part No 91095
Visible Shower Channel Length L (mm) and Part No L = 700
L = 800
L = 900
L = 1000
L = 1200
04435
04436
04460
04441
04448
Note: Channel part numbers exclude grating and foul air trap. These items are to be ordered separately.
Standard Specification Clause Reference For relevant specification, refer to page 35.
ACO Shower Channel
Channel system, wet room drainage for flexible sheet floors Additional features, benefits and technical data
1
1 Attractive 13mm visible channel edge detail.
2 ACO Vinyl Seal速 system pre-installed for
2
fast installation.
3 Compatible with 2-3mm thick flexible sheet flooring.
3
4 Welded joint using conventional heat welding techniques. Coloured infill welding rods may be used.
5 Black flexible PVC seal.
5
4
3
40
6 Rigid PVC support. 13
16
7 ACO stainless steel Shower Channel.
7
27
6 ACO Vinyl Seal速 system
L + 80* L + 26 L
Finished floor level 156
8
162* 106 80 102 Invert
27 ACO vinyl seal filters
L + 80 2
Channel Edge
* Approximate dimensions over ACO Vinyl Seal rigid PVC section
Foul Air Trap 50mm Water Seal Part No. 91095
Note:
All dimensions in mm
Visible Shower Channel Length L (mm) and Part No L = 700
L = 800
L = 900
L = 1000
L = 1200
04462
04463
04464
04465
04466
i) Channel part numbers exclude grating and foul air trap. These items are to be ordered as separately. ii) Visible installed Shower Channel length including grating = L + 26mm.
Standard Specification Clause Reference For relevant specification, refer to page 35.
ACO Shower Channel
Designer grating selection
Wave
Chain
Hawaii
Quadrato
Intercept Slip-resistant texture
Tile*
*Cut tile to size. Use tile adhesive to fix in grating. Apply grout.
9
Visible Grating Length L (mm) and Part No Grating Design
L = 700
L = 800
L = 900
L = 1000
L = 1200
Max Waterway Aperture Width (mm)
Wave
04449
04467
04461
04442
04450
5
Chain
105690
105691
105692
105693
105694
5
Hawaii
105695
105696
105697
105698
105699
5
Quadrato
04437
04438
04471
04445
04455
5
Intercept
105636
105637
105638
105639
105640
6
Tile
105630
105631
105632
105633
105634
6
ACO Shower Channel
More gratings available to order
Example of glass grating in shower channel.
Selection of glass and mineral gratings
10
Length (mm)
Part. no.
Grating Design
Length (mm)
Part. no.
Grating Design
700 800 900 1000 1200
9010.56.67 9010.56.68 9010.56.69 9010.56.70 9010.56.71
Glass in black
700 800 900 1000 1200
9010.57.12 9010.57.13 9010.57.14 9010.57.15 9010.57.16
700 800 900 1000 1200
9010.56.72 9010.56.73 9010.56.74 9010.56.75 9010.56.76
Glass in black with floral sand blasting
Glass in white
700 800 900 1000 1200
9010.57.17 9010.57.18 9010.57.19 9010.57.20 9010.57.21
700 800 900 1000 1200
9010.56.77 9010.56.78 9010.56.79 9010.56.80 9010.56.81
Glass in white with floral design in black
Glass in grey
700 800 900 1000 1200
9010.57.27 9010.57.28 9010.57.29 9010.57.30 9010.57.31
700 800 900 1000 1200
9010.56.82 9010.56.83 9010.56.84 9010.56.85 9010.56.86
Glass in WengĂŠ design
Glass in brown
700 800 900 1000 1200
9010.57.37 9010.57.38 9010.57.39 9010.57.40 9010.57.41
700 800 900 1000 1200
9010.56.92 9010.56.93 9010.56.94 9010.56.95 9010.56.96
Mineral in white
Glass in black with white stripes
700 800 900 1000 1200
9010.57.42 9010.57.43 9010.57.44 9010.57.45 9010.57.46
700 800 900 1000 1200
9010.56.97 9010.56.98 9010.56.99 9010.57.00 9010.57.01
Mineral in beige
Glass in white with black stripes
700 800 900 1000 1200
9010.57.47 9010.57.48 9010.57.49 9010.57.50 9010.57.51
700 800 900 1000 1200
9010.57.02 9010.57.03 9010.57.04 9010.57.05 9010.57.06
Mineral in grey
Glass in grey with white stripes
700 800 900 1000 1200
9010.57.52 9010.57.53 9010.57.54 9010.57.55 9010.57.56
700 800 900 1000 1200
9010.57.07 9010.57.08 9010.57.09 9010.57.10 9010.57.11
Mineral in black
Glass in white with grey stripes
ACO Shower Channel Illumination
ACO Lightline
Product description ACO Lightline is an illumination kit for ACO
11
Shower Channels and stainless steel designer gratings.
Two re-chargeable low voltage batteries operated LED modules fit directly into the grating and illuminate automatically when in contact with water and switch off after approximately 2 minutes when the shower is switched off.
Blue
Red
Green
Rainbow
Available in four colours: Blue, Red, Green and Rainbow.
ACO Shower Channel Illumination
ACO Lightline Technical Data Two LED Units:
Re-Charging Unit:
Each LED unit contains 4 LED available
Input:
110-249V AC, 50/60Hz, 180mA
in red, blue, green and rainbow.
Output:
9V DC, 600mA max.
Battery:
3.6 volts @ 2700 mAh
LED Units
Illumination kit (includes UK adaptor)
Charge LED units ready for installation.
Remove the grating.
Insert LED units and fix with then plastic pins, then re-insert the grating.
Note: For further details please see the installation details, supplied with every kit.
12
Description
Part No.
ACO Lightline module Blue
105651
ACO Lightline module Red
105652
ACO Lightline module Green
105653
ACO Lightline module Rainbow
105654
Note: Replacement single LED block in all colours available by special order.
ACO Walk-in
ACO Walk-in Solution Your exclusive entry - with the Walk-in solution, you set a high quality and unusual accent with top drainage functionality.
Choice of two luxurious wooden grates - rollup grate, type teak and wooden bar grate, type lapacho. Electropolished stainless steel tray without drain and for concrete floor, suitable for dry zones only.
Walk-in stainless steel tray with electropolished surface Installation only for dry zones Suitable only for concrete floors Hard foam tray support permanently bonded to the walk-in stainless steel tray Bonding frange for full tanking conection Walk-in stainless steel tray without outlet socket
Part No.
L1 (mm)
L2 (mm)
9010.56.23
700
760
9010.56.24
800
860
9010.56.25
900
960
9010.56.26
1000
1060
9010.56.27
1200
1260
13 Wooden roll-up grating - teak Part No.
L (mm)
9010.58.49
700
9010.58.50
800
9010.58.51
900
9010.58.52
1000
9010.58.53
1200
Wooden bar grating - lapacho Part No.
L (mm)
9010.58.35
700
9010.58.36
800
9010.58.37
900
9010.58.38
1000
9010.58.39
1200
ACO Shower Gully
Gully system, wet room drainage for flexible sheet or tiled floors Features and benefits 1 150mm square top tile grating in 9 individual styles. Refer to page 18.
1 2
2 Barefoot friendly electropolished stainless steel grating designs.
5
3 Foul air trap conforms to BS EN 1253 requirements for 50mm water seal. High 1.2 l/s flow rate suitable for most modern showers.
4 Separate flexible sheet flooring clamp avoids installation disturbance during cleaning and maintenance, or acts as a
9
dpm clamp on tiled system.
8 5 Secured grating for added safety and security.
6 Compact horizontal outlet bodies ideal for shallow invert waste pipe connections with easy to install flat bottomed body
3
design to aid installation.
7 Vertical outlet spigot options for
4
suspended or solid floor construction.
8 Tile grate bezel interfaces with main gully body. Optional grating bezel extension for deep screed applications. Refer page 16.
9 Rotational and vertical adjustment on ceramic tile models accommodates orientation, finished floor level and
14
position adjustments.
6
10 Supplied boxed complete with universal 2”/50mm connector and 2”/50mm to 1½”/40mm reducer for easy and convenient connection to horizontal or
7
vertical pipe outlet configuration.
11 Square or circular perforated grating available in slip resistant finish that adds style as well as improving wet grip. Refer page 19.
1
10
11
ACO Shower Gully
Vertical spigot slab penetration gullies Additional features and benefits
1 Telescopic height adjustment providing
Gully bodies with 110mm outlet are available
full 360째 rotation and +/- 7.5째 pitch and
to enable direct connection to below ground
roll adjustment.
drainage where required.
2 DPM bonding flange. 3 110mm vertical spigot trapped outlet. 4 Flexible sheet flooring clamp. 5 Integrated end stops preventing accidental dismantling.
Tiled floors
1
Vinyl floors
4 15 5
1 2
3
Note: 32mm/40mm back inlet gully body options available upon request. Contact ACO Building Drainage Helpline on 01462 816666 for further details.
ACO Shower Gully
Technical data vertical and horizontal gullies
225mm
Ø50mm
113-123mm
130-140mm
Tiled and cementitious flooring applications
59mm
Universal waste pipe connectors not shown
150mm
Model Reference
Part No
50mm Horizontal outlet - tile
405821
Flow Rate l/s
Weight kg
Load Class BS EN 1253
1.2
2.3
K3
59mm
185-195mm
225mm
150mm
Ø50mm
Model Reference
Part No
50mm Vertical outlet - tile
405817
Flow Rate l/s
Weight kg
Load Class BS EN 1253
1.2
2.3
K3
Optional grating bezel extension - for use with tile options only 53mm
162-184mm 47-69mm
Ø50mm
Extension 145-167mm
Universal waste pipe connectors not shown
55mm
Model Reference
Part No
Weight kg
Overall Gully Height mm
Extension
402725
0.2
162 - 184
16
Universal waste pipe connectors not shown
98mm
118mm
Ø50mm
Flexible sheet flooring applications
55mm
50mm Horizontal outlet - vinyl
405819
Flow Rate l/s
Weight kg
Load Class BS EN 1253
1.2
1.9
K3
185mm
Part No
59mm
Model Reference
Ø225mm
Ø225mm
Universal waste pipe connectors not shown
Ø50mm
Model Reference
Part No
50mm Vertical outlet - vinyl
405815
Note: All gullies are supplied without grating. Select grating option from page 18.
Flow Rate l/s
Weight kg
Load Class BS EN 1253
1.2
1.9
K3
ACO Shower Gully
Technical data vertical spigot slab penetration gullies Tiled and cementitious flooring applications
150mm
52mm
212-242mm
X
X Ø250mm
Ø110mm
Model Reference
Part No
110mm Vertical outlet - tile
405854
Flow Rate l/s
Weight kg
Load Class BS EN 1253
1.2
1.2
K3
Flexible sheet flooring applications
17
52mm
219-249mm
X
Ø225mm
X Ø110mm
Model Reference
Part No
110mm Vertical outlet - vinyl
405855
Note: All gullies are supplied without grating. Select grating option from page 18.
Standard specification clause reference For relevant specification, refer to page 35.
Flow Rate l/s
Weight kg
Load Class BS EN 1253
1.2
1.7
K3
ACO Shower Gully
Shower gully gratings Grating options 304 Stainless Steel (electro-polished)
Load Class to BS EN 1253
Grating Only Part No 304 Stainless Steel
quadrato
K3
104039
wave
K3
104040
mondo
K3
104041
linea
K3
104042
wellness
K3
104043
classic
K3
104044
arco
K3
104045
pop
K3
104046
perforated square
K3
401183
slip resistant perforated square
K3
104047
perforated circular
K3
401185
slip resistant perforated circular
K3
104048
Grating Style
Suitable For
Weight kg
Dimension mm
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
Flexible Sheet Flooring
0.25
Ă˜ 157
Flexible Sheet Flooring
0.25
Ă˜ 157
Tiled Cement
Tiled Cement
Tiled Cement
Tiled Cement
Tiled Cement
Tiled Cement
Tiled Cement
Tiled Cement
18 Tiled Cement
Tiled Cement
Notes: 1.
All gratings are supplied complete with fixings. Maximum waterway inlet slot width: 8mm.
2.
All gratings electropolished stainless steel as standard with the exception of the slip resistant gratings.
ACO Shower Gully
Slip resistant gratings Tiled floor
ACO have developed an attractive, slip resistant finish for their standard gully gratings in response to HSE initiatives relating to reduction of slips and trips in wet environments. The process involves a retexturing of the metal surface and avoids the need for paint-on treatments or fitted inserts. Slip tests in conformance with BS 7976 parts 1-3:2002 carried out on ACO slip resistant gratings reliably exceed the “Low Slip Potential” of SRV36.
Features and benefits ACO slip resistant gratings are ideal for shower areas, wet rooms, washdown areas, ablution facilities and particularly effective
Vinyl floor
when used in conjunction with flexible sheet safety flooring.
High slip resistant value - SRV65 Comfortable for bare feet Corrosion resistant stainless steel, grade 304 Attractive two-tone finish Excellent wear qualities No paint-ons No protruding parts
19
304 Stainless Steel (electro-polished)
Load Class to BS EN 1253
Grating Only Part No 304 Stainless Steel
slip resistant perforated square
K3
104047
slip resistant perforated circular
K3
Grating Style
Suitable For
Tiled
Weight kg
Dimension mm
0.25
135 x 135
0.25
Ø 157
Cement
104048
Flexible Sheet Flooring
ACO ShowerDrain and Wetroom Systems
Installation overview Introduction
Building Adhesives Ltd
Schluter Systems Ltd
The installation details shown in the following
WP1 and Fastflex wet room floor
Schluter DITRA & Schluter KERDI wet room
pages set out to provide the designer with
tanking systems.
floor uncoupled tanking systems.
integrated solutions to wet room floor
Tel: 01782 591100
Tel: 01530 813396
drainage identifying preparation, installation
www.bal-adhesives.co.uk
www.schluter.co.uk
waterproof channels and floor gullies in level
Hodgson & Hodgson Group Ltd
Saint-Gobain Weber Limited
access wet room environments.
REDUC acoustic overlay flooring systems.
Weber.sys protec wet room floor
Whilst these details do not cover every
Tel: 01664 821810
tanking system.
possible situation, they do provide a practical
www.acoustic.co.uk
Tel: 08703 330070
and construction processes required to install
reference to most design applications. ACO Building Drainage acknowledge with thanks the advice provided in the following specialist fields:
20
www.netweber.co.uk
ACO Shower Channel
Installation Tiles in joisted acoustic floor
H
B
F D
A
G
C
E
Detail 07
21 1.
Where alterations to joists are necessary
4.
Connect pipework, laid to fall (hidden
7.
Apply tile adhesive working carefully
consult Structural Engineer for advice and
detail). Connection to stack should use a
around channel. Lay the ceramic tiles H,
reinforce joists as advised. Cut firrings A
flexible pipe coupling to eliminate noise
working away from channel. Leave 8mm
to 1:80 fall towards channel B and fix to
transference. Test for leaks. Provide
gap for grout or flexible sealant at edge of
blocking C between joists.
temporary debris protection to inner
grating frame.
channel. 2.
Lay acoustic overfloor D in accordance with manufacturer's instructions, cut
8. 5.
Apply suitable primer to channel flange F.
6.
Apply tanking membrane G to whole floor
rectangular hole and locate shower channel body B parallel to joists E. Bond and fix channel flange F using No.8
instructions. Dress membrane over
x 12mm countersunk screws to acoustic
channel flange F.
floor D - fixings must not penetrate through top board.
temporary protection. Prime trap and fit grating.
in accordance with manufacturer's 3.
Complete all local work and remove
ACO Shower Channel
Installation Tiles in suspended concrete floor
H
C F
G
B
A
E
D
Detail 09
22 1.
Form hole A in concrete floor to receive
4.
shower channel body, trap and outflow
Connect pipework D, laid to fall and test
8.
working away from channel. Leave 8mm
pipework. Inject fire retardant polyurethane
gap for grout or flexible sealant at edge of
Set fishtail ties B on underside of channel
expanding foam E into void around drain
grating frame.
to provide key with screed C and
body, trap and pipework to provide
temporarily support all components to
additional support.
5. 2.
temporary debris protection to inner
9.
Complete all local work and remove temporary protection. Prime trap and fit
required finished floor level. Provide 6.
Apply suitable primer to channel flange F.
7.
Apply tanking membrane G to whole floor
channel.
3.
Apply tile adhesive working carefully around the channel. Lay ceramic tiles H
for leaks.
Lay screed C to 1:80 fall ensuring fishtail
screed in accordance with manufacturer's
ties are fully keyed in.
instructions. Dress membrane over channel flange F.
grating.
ACO Shower Channel
Installation Vinyl in suspended concrete acoustic floor
G
H
B D C
A
F
E
Detail 10
23 1.
2.
3.
Form hole A in concrete floor to receive
4.
Locate channel, trap and pipe bend within
6.
Fit slit insulation to pipework E for
shower channel body, trap and outflow
formed rectangular hole. Bond and fix
acoustic purposes. Inject fire retardant
pipework.
ACO Vinyl Edge Profile D using non
polyurethane expanding foam F into hole
ferrous No.8 x 12mm countersunk screws
around channel body, trap and pipework
Lay screed B to 1:80 fall working to edge
to acoustic floor - fixings must not
to provide additional support taking care
of hole in slab.
penetrate through acoustic top board.
not to bridge acoustic floor system.
Form rectangular stepped rebate C in an
5.
Connect pipework E, laid to fall
7.
Lay and bond vinyl sheet flooring G onto
acoustic floor system panel and locate
(Connection to stack should use a flexible
ACO Vinyl Edge Profile D and hot air weld
panel over hole in the slab. Continue
pipe coupling). Test for leaks. Provide
sheet flooring to ACO Vinyl Edge Seal H.
laying acoustic floor system in accordance
temporary debris protection to inner
with manufacturer's instructions.
channel.
8.
Complete all local work and remove temporary protection. Prime trap and fit grating.
ACO Shower Channel
Installation Tiles in ground floor
J
H G B I C D
E
A
F
Detail 11
24 1.
Form recess in slab to accommodate trap
4.
prior to laying DPM A. Lay DPM. 2.
Box out and backfill concrete C around
8.
screed in accordance with manufacturer's
fully keyed-in.
instructions. Dress membrane over
Set fishtail ties B to provide key with concrete backfill C. Temporarily support
Apply tanking membrane I to whole floor
trap and channel ensuring fishtails are
channel flange H. 5.
Remove shutters and lay insulation E
all components to required finished
forming 20mm duct F around pipe to
floor level.
receive polystyrene bead fill.
9.
Apply tile adhesive working carefully around the channel. Lay ceramic tiles J working away from channel. Leave 8mm
3.
Connect pipework D to fall, discharging to
6.
Lay screed G to 1:80 fall.
7.
Apply suitable primer to channel flange H.
back inlet gully and test for leaks. Provide temporary debris protection to inner channel.
gap for grout or flexible sealant at edge of grating frame.
10. Complete all local work and remove temporary protection. Fit and prime trap. Fit grating.
ACO Shower Channel
Installation Vinyl in ground floor
J I
H
B
G C
D E A
F
Detail 12
25 1.
Form recess in slab to accommodate trap
4.
prior to laying DPM A. Lay DPM. 2.
7.
Lay and bond vinyl sheet flooring H onto
trap and channel ensuring fishtails are
ACO Vinyl Edge Profile I and hot air weld
fully keyed in.
sheet flooring to ACO Vinyl Edge Seal J.
Set fishtail ties B on underside of channel to provide key with concrete backfill C.
3.
Box out and backfill concrete C around
5.
Remove shutters and lay insulation E
Temporarily support all components to
forming 20mm duct F around pipe to
required finished floor level.
receive polystyrene bead fill.
Connect pipework D to fall, discharging to back inlet gully and test for leaks. Provide temporary debris protection to inner channel.
6.
Lay screed G to 1:80 fall.
8.
Remove temporary protection. Prime trap and fit grating.
ACO Shower Gully
Installation Tiles in joisted acoustic floor
G
H
F C
D
A
B E
Detail 01
26 1.
Where alterations to joists are necessary
3.
Connect pipework E, laid to fall, using
6.
Adjust grating frame H to finished floor
consult Structural Engineer for advice and
coupling provided. (Connection to stack
level and protect grating for duration of
reinforce joists as advised. Cut firrings A
should use a flexible pipe coupling to
building work.
to 1:80 fall in four directions towards
eliminate noise transference).
gully B.
Test for leaks.
7.
Apply tile adhesive working carefully around the drain. Lay the ceramic tiles G
2.
Lay acoustic over-floor C in accordance
4.
Apply primer to drain flange D.
5.
Apply tanking membrane F to whole floor
working away from drain. Leave 8mm gap
with manufacturer's instructions, cut circular hole to fully support flange D and
for grout or flexible sealant at edge of grating frame.
location of drain body. Rebate flange,
in accordance with manufacturer's
bond and fix using non ferrous No.8 x
instructions. Dress membrane over drain
12mm screws - fixings must not penetrate
flange D and fix clamp ring, ensuring
temporary protection. Fit and prime trap.
through acoustic top board. Provide
tanking membrane is securely clamped.
Fit grating.
temporary debris protection to inner drain.
8.
Complete all local work and remove
ACO Shower Gully
Installation Vinyl in joisted floor
H
C
C
G E
A
E B D
F
Detail 02
27 1.
Where alterations to joists are necessary
3.
Support butt joints between plywood
6.
panel and plywood decking with blocking
drain flange D. Fix clamping ring (hidden
reinforce joists as advised. Cut firrings A
and battens E to full joist depth finishing
detail) ensuring vinyl sheet flooring is
to 1:80 fall in four directions towards
flush with top of firrings. Fully screw fit
securely clamped.
gully B.
plywood panel C. 7.
2.
Lay and bond vinyl sheet flooring H over
consult Structural Engineer for advice and
Cut a square marine plywood panel C to
4.
joist centres. Form rebated circular hole to
temporary protection. Fit and prime trap.
coupling provided and test for leaks.
Fit grating.
fully support drain flange D and location of drain body. Bond and screw fix using
5.
Lay 18-22mm marine plywood decking G
non ferrous screws. Fill the screw heads
on firrings A and butt joint to plywood
flush with flange. Provide temporary
panel C.
debris protection to inner drain.
Complete all local work and remove
Connect pipework F, laid to fall, using
ACO Shower Gully
Installation Tiles in suspended concrete floor
G
F
E
B
A
D
C
Detail 03
28 1.
Lay screed A to 1:80 fall over structural
4.
Inject expanding fire retardant
floor and cast or core drill circular hole
polyurethane foam D into void around
through screed and concrete floor.
drain body and pipework to provide additional support.
2.
5.
Apply primer to drain flange B.
8.
Apply tile adhesive working carefully
working away from drain. Leave 8mm gap for grout or flexible sealant at edge of
temporary debris protection to inner drain. Apply tanking membrane E to whole floor
grating frame. Fit and prime trap. Fit
Connect pipework C, laid to fall, using
in accordance with manufacturer's
grating.
coupling provided and test for leaks.
instructions. Dress membrane over drain
6. 3.
Adjust grating frame F to finished floor level and protect for duration of work.
around the drain. Lay the ceramic tiles G,
Position drain body in hole and bond drain flange B to screed. Provide
7.
flange B and fix clamp ring, ensuring tanking membrane is securely clamped.
ACO Shower Gully
Installation Vinyl in suspended concrete acoustic floor
G B C
B
F
A
D
Detail 04
E
29 1.
2.
Lay screed A to 1:80 fall over structural
4.
Connect pipework D, laid to fall, using
Lay and bond vinyl sheet flooring G over
coupling provided. (Connection to stack
drain flange C. Fix clamping ring (hidden
through screed and concrete floor.
should use a flexible coupling to eliminate
detail) ensuring that vinyl sheet flooring is
noise transference). Test for leaks.
securely clamped.
Lay acoustic overfloor B in accordance with manufacturer's instructions and cut a
5.
Fit slit insulation E around pipework for
7.
Complete all local work and remove
circular hole centred over the hole through
acoustic purposes. Inject expanding fire
temporary protection. Fit and prime trap.
concrete floor slab/screed.
retardant polyurethane foam F into hole
Fit grating.
around drain body and pipework to 3.
6.
floor and cast or core drill circular hole
Locate drain body in hole, countersink
provide additional support, taking care not
flange C, bond and fix using No.8 x
to bridge acoustic floor system.
12mm screws - fixings must not penetrate through top board. Fill screw heads flush with compression flange and provide temporary debris protection to inner drain.
ACO Shower Gully
Installation Tiles in ground floor
I
H F G
A E D
C B
Detail 05
30 1.
4.
Lay screed G to 1:80 fall.
5.
Remove temporary protection, push fit
away from drain. Leave 8mm gap for
Remove shuttering and connect drain
grating frame H into tanking flange F and
grout or flexible sealant at edge of grating
body to pipe. Test pipework for leaks and
adjust to finished floor level. Provide
frame.
provide temporary debris protection to
temporary protection for duration of
inner drain. Backfill concrete B around
building works.
Box out around drain pipe and cast
7.
concrete floor slab A. 2.
around drain. Lay quarry tiles I, working
drain body. Apply tanking membrane to whole floor in
Lay DPM C over floor slab and seal to
accordance with manufacturer's
drain body. Lay insulation D and fit
instructions. Dress membrane over
around drain body E. Remove temporary
tanking flange F and around bezel.
protection and push fit tanking flange F into seal within drain body. Adjust to required screed height and replace temporary protection.
8.
Complete all local work and remove temporary protection. Fit and prime trap.
6. 3.
Apply tile adhesive working carefully
Fit grating.
ACO Shower Gully
Installation Vinyl in ground floor
I
J
F E H
C
D A
G
B
Detail 06
31 1.
Lay DPM A, over floor slab B and sit
3.
drain body onto mortar bed C to finished
Box out and backfill concrete E around
6.
floor level.
vinyl sheet flooring is securely clamped. 4.
2.
Remove shutters and lay insulation F
Connect pipework D, laid to fall, using
forming 20mm duct G around pipe to
coupling provided. Discharge to back inlet
receive polystyrene bead fill.
gully and test for leaks. Provide temporary debris protection to inner drain.
Lay and bond vinyl sheet flooring I over drain flange J. Fix clamping ring ensuring
the drain body.
7.
Complete all local work and remove temporary protection. Fit and prime trap. Fit grating.
5.
Lay screed H to 1:80 fall.
ACO ShowerDrain and Wetroom Systems
Operation and maintenance Cleaning methods Stainless steel is easy to clean. Washing with soap or a mild detergent and warm water followed by a clear water rinse is usually quite adequate for many applications. An enhanced aesthetic appearance will be achieved if the cleaned surface is finally wiped dry.
Precautions Acids should only be used for cleaning when all other methods have been proved unsatisfactory.
Problem
Cleaning Agent
Routine cleaning, all finishes.
Soap or mild detergent and water
(such as washing up liquid).
dry if necessary.
Fingerprints, all finishes.
Stubborn stains and discolouration.
Comment Sponge, rinse with clean water, wipe
Soap or warm water or organic
Rinse with clean water, wipe dry
solvent (e.g.acetone, alcohol).
if necessary.
Mild cleaning solutions (e.g. Cif,
Rinse well with clean water and wipe dry.
Goddard Stainless Steel Care). Oil and grease marks, all finishes.
Organic solvents (e.g. acetone, alcohol).
Clean after with soap and water, rinse with clean water and dry.
Rust and other corrosion products.
Oxalic acid. The cleaning solution should be
Rinse well with clean water
applied with a swab and allowed to stand
(precautions for acid cleaners should
for 15–20 minutes before being washed
be observed).
away with water. May continue using Cif to give final clean. Scratches on Brush (Satin) finish.
Household synthetic fibre scouring pads
Do not use ordinary steel wool (iron particles
(e.g. Scotch Brite fibre pad).
can become embedded in stainless steel and cause further surface problems).
For deeper scratches apply in direction of polishing. Then clean with soap or detergent as per routine cleaning.
ALWAYS READ INSTRUCTIONS ON PROPRIETARY CLEANING AGENTS BEFORE USE.
32
ACO ShowerDrain and Wetroom Systems
Operation and maintenance Channel systems Servicing of foul air trap:-
1.
Remove the grating and gently prise open by inserting a flat blade
2.
Simply pull the drain strainer out. The foul air trap can be removed
screwdriver into either end of the grating between the grating and
by turning 1/4 turn, and pulling out. Clean thoroughly with soapy
channel body. Note that the grating has 4 plastic inserts on its edge
water. Re-insert by lubricating the sealing ring with petroleum jelly,
to provide necessary friction to hold the grate in place.
pushing the trap firmly down and twisting 1/4 turn. Check full location by gently pulling upward. Replace drain strainer, the grating is re-inserted by pressing down evenly into the channel.
Gully systems Servicing of foul air trap:-
33
1.
Remove crosshead screws from grating. Using appropriate gloves,
2.
Lubricate the sealing ring with petroleum jelly and carefully locate
grip the crossbar of the foul air trap and pull upwards making sure
the ring back onto the foul air trap. Lubricate the gully body in the
that the rubber sealing ring does not dislocate and fall into the
area where the sealing ring will locate. Push the foul air trap firmly
drain. Remove sealing ring. Clean foul air trap thoroughly with
into position making sure that the trap seats squarely and that the
soapy water.
sealing ring remains in position. Replace grating and tighten until resistance is felt.
ACO ShowerDrain and Wetroom Systems
ACO Building Drainage Shower Channel, Shower Gully
Manufacturer:
ACO Building Drainage
A range of Stainless Steel Shower Channels
ACO Business Centre, Caxton Road, Bedford, Bedfordshire MK41 0LF
and Shower Gullies consisting of free standing
Tel: 01462 816666 Fax: 01462 851490
gullies with gratings and linear drainage
Email: buildingdrainage@aco.co.uk
channels with gratings. Suitable for point
Material:
Stainless Steel Grade 304 pickle passivated for hygiene and corrosion resistance.
drainage and linear drainage in wet rooms, changing rooms and showers.
Product:
ACO Shower Channel, flow rate 0.4 l/s. Load class K3 to BS EN 1253 ACO Shower Gully, flow rate 1.2 l/s. Load class K3 to BS EN 1253
Literature:
Consult ACO Building Drainage technical literature for details.
Link to Web:
www.acobuildingdrainage.co.uk
Design:
ACO Technical Services provide design and specification.
Shower Channel
Shower Gully
Description:
Description:
Shower Channel Load class K3 to BS EN 1253.
Function:
Type of Floor:
Light duty channel drain for
Shower Gully Load class K3 to BS EN 1253.
Function:
Light duty point drain for
tiled or vinyl covered floors
tiled or vinyl covered floors
in wet room, shower and
in wet room, shower and
washdown areas.
washdown areas.
Solid ground floor. Joisted
Type of Floor:
Solid ground floor. Joisted
timber and suspended
timber and suspended
concrete floors.
concrete floors.
Material:
Stainless Steel Grade 304.
Material:
Stainless Steel Grade 304.
Options:
Interchangeable grating
Options:
Slip resistant gratings.
Type of Body:
40mm Ø spigot outlet gully
varieties. Type of Body:
Type of Grate:
Standard range in 5 lengths
c/w foul air trap. Vertical
c/w 40mm Ø trapped
and Horizontal spigot outlet
outlet. Fixed invert with “V”
fixed invert. Flow rate 1.2
sump. Flow rate 0.4 l/s.
l/s.
Standard range of 6 designs
Type of Grate:
Square or Circular -
in 5 lengths Stainless Steel
perforated Stainless Steel
grade 304.
grade 304.
NBS Specification Clause Reference: ACO Shower Channel - For relevant NBS Specification, refer to NBS section for FLOOR DRAINS relating to clause 310 FLOOR CHANNELS in R11 Above Ground Foul Drainage Systems. ACO Shower Gully - For relevant NBS Specification, refer to NBS section for FLOOR DRAINS relating to clause 315 FLOOR DRAINS and clause 05 FLOOR DRAINS in R11 Above Ground Foul Drainage Systems.
34
ACO Technologies plc
ACO Building Drainage ACO Water Management Civils + Infrastructure Urban + Landscape ACO Sport ACO Wildlife ACO Technic
ACO Building Drainage A division of ACO Technologies plc ACO Business Centre Caxton Road Bedford Bedfordshire MK41 0LF Tel: 01462 816666 Fax: 01462 851490 e-mail: buildingdrainage@aco.co.uk www.acobuildingdrainage.co.uk
The ACO Group: A strong family you can depend on.
Š April 2011 ACO Technologies plc. All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACO products are made without guarantee since the conditions of use are beyond the control of the Company. It is the customer's responsibility to ensure that each product is fit for its intended purpose, and that the actual conditions of use are suitable. This brochure and any advice is provided by ACO Technologies plc (the Company) free of charge and accordingly on terms that no liability including liability for negligence will attach to the Company or its servants or agents arising out of or in connection with or in relation to this brochure or any such advice. Any goods supplied by the Company will be supplied solely upon its standard conditions of sale, copies of which are available on request. The Company's policy of continuous product development and improvement renders specifications liable to modification. Information provided in this brochure is therefore subject to change without prior notification.