Drainage management for the Food Processing Industry
About ACO Who we are ACO is the established leader in providing drainage systems for the food processing industry. Each drainage system is designed to provide maximum reliability, longevity, and durability while preventing hygienic issues that can put your facility at risk. More than 60 years of drainage experience makes ACO the world-class supplier of drainage systems.
What we do ACO drainage and waste disposal systems are designed around the three most important topics for food processing industry: food safety, cost management, and health & safety. We designed our products to drain processed wastewater safely and effectively, exceeding the high standards established by the European Hygienic Engineering and Design Group (EHEDG).
Where we are With sales offices throughout the world and 31modern production sites situated throughout Europe and the USA, we are fully conversant with international standards and also work extensively with key industry bodies to stay ahead of the curve when it comes to creating the most modern systems available.
ACO at a glance 1946, company founded by Josef-Severin Ahlmann 3,900 employees in more than 40 countries (Europe, North and South America) 29 production sites in 15 countries Sales 2013: Euro 624 milion
Why choose us We work hand-in-hand with commercial kitchen specialists and designers to create systems suited specifically to their needs. When using ACO drainage systems you can expect optimal top performance, design with emphasis on hygienic performance, and the highest level of confidence that you are using the best drainage system on the market.
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Drainage management for the Food Processing Industry
As one of the world’s leading commercial drainage specialists, ACO Group understands the critical role that drainage plays in a successful commercial food preparation business. We appreciate that food safety, hygiene and cost control are all vital factors yet we also understand that for many, drainage is out of sight and therefore out of mind. As a result, many drainage systems are badly designed. At best this leads to costly ongoing cleaning and maintenance, and at worst it can result in food contamination, closure of a facility and the loss – or even closure – of business. As the company that’s driving the future of drainage, we are determined to change this by raising the profile of hygienic drainage and improving standards across every part of the process. At ACO hygiene always comes first. Our HygieneFirst philosophy represents our commitment to delivering products that provide the ultimate in hygienic performance and through extensive research and development, we are the first company to incorporate hygienic design principles into commercial drainage.
Ivo Němec, Jiří Loníček, Václav Králíček Research & Development
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Commited to food safety Food safety can be severely affected due to poor drainage within food production facilities. ACO drainage systems leave nothing to chance, effectively removing all threats that will put hygiene at risk. Our solution is designed to effectively and safely drain away the process water. We design our products specifically to reduce the risk of food contamination.
Our aim is to eliminate standing water and stop the growth of bacteria within these drainage areas. Our standards and certifications are at the forefront of the drainage industry, with full compliance from HACCP, the European Hygienic Engineering and Design Group (EHEDG), EN1253, and EN1433. We also keep system maintenance simple, providing cleaning manuals and recommendations created in conjunction with Diversey and Ecolab, both leaders in commercial cleaning, sanitation and hygiene. With so much at risk when it comes to food safety, you can’t afford anything but the best. Rely on our 60 years of experience to provide your facility with the optimum hygiene required of any successful food production operation.
Internal radiuses larger then 3 mm True slope in the channel body Easy to access and fully drainable gully
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Drainage management for the Food Processing Industry
Commited to cost control Total cost of ownership is a major factor in business today. Every product and system needs to fulfil its function effectively throughout its entire lifespan. In food production, it is worth investing in the best systems that perform effectively at all times and keep disruption to a minimum.
Good drainage systems, planned from the outset, are fundamental. Their correct planning and installation will also avoid costly repairs and minimise risks to hygiene and even the loss of corporate reputation. ACO drainage systems are designed so they can be easily maintained, reducing associated cleaning costs. Our recommendation for effective cleaning procedures reflects ACO´s passion for functional design of products and cooperation with premium cleaning agent suppliers. With 60 years of experience in designing the highest quality drainage systems on the market, ACO provides the expertise and quality necessary to provide the perfect balance between cost management and high quality for your food processing facilities.
All joints are fully welded avoiding the metal to metal connection Durable, robust and easy to clean Designed to enhance the self cleaning effect
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Drainage management for the Food Processing Industry
Commited to health & safety Minimizing the risk of injury in the workplace is of prime importance to any food production facility. With the food factory being a potentially hazardous environment for safety due to an ever present element of heat, liquids, and grease, it’s essential that your facility have a drainage system which improves health and safety conditions by reducing the amount of liquid present on workplace floors and surfaces.
ACO drainage systems are specifically designed to reduce the build-up of liquids by disposing of water and grease effectively and immediately. In high risk areas that require heavy water usage, including preparation stations and processing sectors, ACO provides slip resistant grating for additional safety. Each component of our drainage systems is easy to clean, without sharp edges, and aims to keep your employees as safe as possible while at your production facility. With safety in mind we have even developed a fire resistant solution, which is certified according to EN 1366 and helps to protect the working environment.
Safe to manipulate Easy to clean Anti-slip surface
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Drainage management for the Food Processing Industry
Hygienic design
Radius > 3 mm All radius are larger than 3 mm which greatly increase the cleaning effectiveness. No metal to metal Deep-drawn body ensures smooth contours eliminating crevices that can nest dangerous bacteria.
ACO understands the critical role drainage plays in hygienic performance. Our drainage systems provide the highest standard of hygiene to prevent harmful bacteria contamination. We apply hygienic design standards reserved for food contact surfaces EN 1672 and EN ISO 14159 to our drainage products.
Hygienic design product features Fully drainable Internal radiuses larger than 3 mm No metal to metal contact Edge infill
Food safety features Applying standards reserved for food contact surfaces EN 1672 and EN ISO 14159 to our product design Round internal corners No metal to metal contact Fully drainable Safe connection with surrounding floor Advanced manufacturing technologies to ensure durability and special surface treatment to guarantee corrosion resistance Easy and safe maintenance
Dry sump design Completely drainable - eliminating potential problems of bacteria growth. Edge in-fill Design ensuring stable and durable transmission between the drainage and surrounding floor and helps to minimize the risk of floor cracks that spur bacteria growth.
Cost management features Robust and durable materials for daily manipulation Removable inner parts for easy access and effective cleaning Fully drainable design with internal gradients and round corners Professional cleaning manuals and recommendations
Health and safety features Slip resistant surface Efficient surface water remova Fire protection certified according to EN 1366 Robust and durable to allow regular maintenance
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Drainage management for the Food Processing Industry
Risk zone solutions Just as any effective operation needs excellent workers, effective tools, and reliable machinery, a high quality drainage system is essential in maintaining a successful commercial food production facility. We closely follow recommendations of all main auditing agencies such as IFS, FSSC 22000 and BRC and offer premium drainage systems made specifically for the four risk zones within commercial food production, as defined by the British Retail Consortium. Whatever your needs, ACO will provide the perfect solution tailored specifically for your facility.
High risk area
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High care area
Low risk area
Enclosed product area
Non-food area
ACO solution ACO offers a specially designed drainage system which is effective, easy to clean, and reliable for long term use within enclosed product areas.
ACO solution ACO drainage is not only the practical choice for drainage systems, but the drainage grate can act as an important defined barrier that keeps the non-food area separate from the food production area.
ACO solution ACO drainge products are designed using the latest technological developments to keep your product from becoming contaminated within the high risk area.
ACO solution ACO offers drainage products designed with ephasis on food safety and hygienic performance to keep this area safe from exposure to contamination.
ACO solution ACO offers a drainage system which focuses on practicality for these low-risk areas. This system is high quality, durable, long lasting, and easy to maintain.
ACO gullies (fixed height) ACO tray channels (fully welded gully)
A CO gullies (fixed height) ACO tray channels (fully welded gully)
ACO gullies ACO tray channels ACO box channels ACO slot channels
ACO gullies ACO tray channels ACO box channels ACO slot channels
ACO gullies ACO tray channels ACO box channels ACO slot channels
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Drainage management for the Food Processing Industry
Our solution protects your business The ACO offers sustainable, integrated drainage systems designed to protect your business and the environment.
Factory site
Products
Modern food production facilities are designed to protect foods from the risk of environmental hazards. Serious problems are related to potential ingress of surface water into the production facility and/or back up in the sewerage system.
Our aim is to constantly improve every aspect of safety, hygiene and functional performance. We believe our systems and services are truly unique, delivering unparalleled benefits to everyone involved in project delivery or subsequent operation.
ACO gullies ACO gully range incorporates the hygienic desing principles to ensure the top hygienic performance. ACO gullies are available in three body sizes, this range caters for various flow rates and construction requirements including shallow construction depths and applications where preventative fire measures are required. ACO gullies are certified according to EN 1253.
ACO tray channels ACO tray channel range incorporates the hygienic design principles to ensure the top hygienic performance. Tray channel range is ideal for applications where high standards of hygiene are required as they offer needed control for large volumes of fluid. ACO tray channels are certified according to EN 1253.
ACO pipe A stainless steel push-fit pipe system designed for grey or black water. ACO pipe offers 40+ years product life thanks to use of stainless steel. Easy installation and handling on site is ensured by push-fit assembly. ACO pipe is more hygienic, robust and durable when compared to plastic pipes systems for gravity and vacuum drainage.
ACO grease separators A comprehensive range addresses all size requirements within the EN 1825 specification, with performance at or beyond the Standard’s requirement. Certified to EN 1825, CE marked. Separators are tested and certified according to EN 1825 and are CE marked.
ACO solution ACO Waste Water Management offers the complete portfolio of external polymer concrete drainage, grease separation backflow devices and attenuation systems.
Factory site products
ACO StormBrixx is a unique and patented plastic geocellular storm water management system. Designed for surface water infiltration and storage, its versatility allows it to be used in applications across all construction environments as a standalone solution or as part of an integrated sustainable drainage (SUDS) scheme.
ACO Qmax has been developed to satisfy the demand for a versatile, high capacity slot drainage system for a wide range of applications involving small to large catchment areas to any load class. The system is specifically designed to form an integral part of any modern, sustainable surface water management solution requiring effective storage and attenuation while eliminating carry over in storm water conditions.
ACO Access covers Access Covers provide quick and easy access to underground services and enable any floor finishes to be maintained with minimal interference. Access Covers are easy to integrate in the overall design for supply and drainage installations to close off the end of the structure. Access Covers are available in different loadclasses. They are watertight and odour tight. ACO Access covers are certified according to European standard EN 1253-4 and EN 124.
ACO Heavy metal filter ACO systems for rainwater treatment, including the metal roof filter, protects infiltration systems from pollution and congestion by deductible solids during the ingress of rainwater from, for example uncoated roof coverings from copper, zinc and lead. Water discharge requirements are very strict, because the water is classified as a heavily burdened.
ACO slot and box channels Our modular range with standardized 20, 125 and 200 mm widths provides a most versatile system with off-the-shelf availability. Accessories such as corner units and choice of numerous grating make this system perfect for a wide range of applications. Certified to EN 1433 and CE marked.
ACO lifting station Lifting plants are used when the grease separator is installed below the backflow level. EN 1825 requires a twin pump system to improve overall system reliability.
ACO Monoblock PD/RD The innovative drainage system which unique monocast construction guarantees extremely high levels of safety and stability in all transport surface drainage applications. Monoblock is poured in polymer concrete as a single piece: no lines of weakness along adhesive joints, producing a much tougher and safer product.
The metal roof runoff is purified by ion exchangers. The quality of water after filtration is so high that it can be introduced directly into the infiltration system (drainage trench or soak away), outfall, or into a rainwater using plant. It is also possible to use underground in seepage boxes or a soak away.
Monoblock RD is specially developed for road construction, like highways and motorways up to load class F 900. Monoblock PD is suitable for use in car parks, traffic and hard landscaped areas from load class A 15 to D 400.
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Drainage management for the Food Processing Industry
ACO. The future of drainage.
The ACO system chain provides the drainage solutions for tomorrow’s environmental conditions. Increasingly extreme weather must be counteracted by more complex and sophisticated drainage concepts. ACO achieves this with intelligent system solutions which have a dual purpose: protecting people from water, and water from people. Every ACO product within the ACO system chain therefore safely controls the water as it passes along the chain to ensure that it can be ecologically and economically reused in a viable way.
ACO system chain in action
collect
clean
hold
release
The surface water or the liquids being treated are collected from the surface as quickly and as completely as possible by the drainage system. This part of the ACO system chain guarantees protection, safety and comfort for the people, buildings and traffic routes in the immediate vicinity.
The collected liquids are treated using integrated physical, chemical or biological processes that ensure they can be discharged into the public sewers – the minimum requirement. This part of the ACO system chain creates the conditions for recycling and sustainable use.
Containers, barriers and valves ensure that the liquids stay within the drainage system where they can be properly controlled. This part of the ACO system chain enhances protection and safety for extreme situations: e.g. heavy rain, flooding or handling hazardous liquids.
Pumps, lifting plant and pipe systems transfer the collected, treated and controlled water into the downstream systems and processes. This part of the ACO system chain brings the collected, treated and controlled water to the interfaces for further treatment, re-use or release.
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ACO. The future of drainage.
www.aco-foodprocessingdrainage.com