ACO H a u s t e c h n i k Installation information
(Stamp)
0173.02.59 G As per 07/2010
ACO Quatrix-K above ground pipes DIN EN 13564
ACO Quatrix-K installation in the base plate
Contents Chapter
Page(s)
1
Product Identification
1.1
Addresses
3
1.2
EC Conformity declaration
4
2
General Notes
2.1
Field of application of installation, operating and maintenance manual
5
2.2
Use of backflow stops
5
2.3
General notes
5
2.4
Legal aspects
5
2.5
Safety notes
2.6
Type / Scope of supply
5-6 6
2.7
Application scopes / Function
6
2.8
Diagram of emergency seal
7
3
Installation
3.1
Installation site
3.2
Gradient
7
3.3
Installation in frost-proof pipes (without shaft system)
8
3.4
Installation in the base plate (with shaft system)
3.5
Motor fitting
4
Description of the Control
11-13
5
Electrical Installation / Works Settings
14-15
6
Commissioning
18
7
Operation
19
8
Servicing
19-20
9
Spare Parts / Accessories
21-22
10
Technical Data - Suggested Installations
23,24
11
Inspection Log Book
25-27
12
Maintenance Contract
28
13
Warranty
29
14
Service Partners
29
15
ACO subsidiaries
7
9-10 11
30,31
Caution! This operating manual has to be handed out to the end user and to be kept in a safe place. Maintenance works have to be recorded in the relevant inspection pages.
Subject to technical alterations
2
ACO Haustechnik 0173.02.59 G 1
Product identification
1.1
Addresses
Name and address of the manufacturer
Name and address of the electrician
ACO Passavant GmbH Postfach 11 62 36267 Philippsthal UlsterstraĂ&#x;e 3 36269 Philippsthal Tel. 0 66 20/ 77- 0 Fax 0 66 20/ 77- 52
_________________________ _________________________ _________________________ _________________________ After-sales service division Service Tel. ++49 (0) 3 69 65 - 819 - 444 Service Fax. ++49 (0) 3 69 65 - 819 - 367
Tel. _____________________ Fax ____________________
After-sales service division __________________________ __________________________
Name and address of the supplier
Name and address of the plumber
_________________________ _________________________ _________________________ _________________________
_________________________ _________________________ _________________________ _________________________
Tel. _____________________ Fax ____________________
After-sales service division __________________________ __________________________
Tel. _____________________ Fax ____________________
Subject to technical alterations
3
After-sales service division __________________________ __________________________
1.2
EC Conformity declaration
We, ACO Passavant GmbH, Ulsterstrasse 3, 36269 Philippsthal hereby state under our sole responsibility that the designs of the following anti-flood protection systems, put in circulation by us, correspond to DIN EN 13564-1:2002, Anti-flood Protection Systems for Buildings; as well as to the following EC Directives and DIN Standards: Product designation: Anti-flood Protection System Quatrix-K Use: Anti-flood protection of buildings, for wastewater with and without faeces Type 3 F
Nominal width: DN 100 DN 125 DN 150
Art. no.: 620368, 620370 620486, 620487 620369, 620371
The housing is made of PP material, the cover is made of PA material. The requirements for gas proofness, watertightness, efficiency, temperature stability, mechanic rigidity and durability are met. Machinery Directive Building Products Directive Low Voltage Directive EMC Directive
89/392/ EEC in the version of 98/68/EEC 89/106/EEC in the version of 93/68/EEC 73/23/EEC in the version of 93/68 EEC 2004/108/EG
CE Identification Directive
System 4; see Directive 89/106/EEC (BPR), Attachment III.2(ii), 3rd option
Harmonised standards applied: DIN EN 12056-1:2001-01 DIN EN 12056-2:2001-01 DIN EN 13564-2:2002 DIN EN 13564-3:2004 DIN 1986-100:2008-05 DIN EN 1451-1:1999 DIN EN 61000-6-2:2005 DIN EN 55011:2007 Competent documentary agent: Marco Eulenstein ACO Haustechnik Im Gewerbepark 11 c 36457 Stadtlengsfeld
36269 Philippsthal, September 2008 ACO Passavant GmbH
Date, January 2009
R. Sand General Manager
Subject to technical alterations
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ACO Haustechnik 0173.02.59 G 2
General notes
2.1 Field of application of installation, operating and
Supplements The operator of the plant must supplement the operating manual with instructions on existing national regulations for accident prevention and environmental protection. Besides the operating manual and the binding regulations for accident prevention valid in the user country and at the point of use, the approved expert regulations for safe and professional working have to be observed.
maintenance manual This manual is effective for the AC0 anti-flood protection system Quatrix-K. The manual is used for installation, commissioning, operation, maintenance, repair and decommissioning. The operator must keep the manual at a safe place. Indications on possible standards, test signs, quality symbols and trademarks are state-of-the-art at the printing date of this manual. Deviations with illustrations, dimensions and weights are possible. We reserve the right to carry out amendments and improvements without prior notice to keep up with technical progress.
Copyright ACO Passavant GmbH holds the copyright for these operating instructions. These operating instructions are written for the assembly, operating, maintenance and supervisory staff. They contain regulations and technical drawings whose complete or partial reproduction, dissemination or use for competitive purposes, or passing on to others, is prohibited unless authorised in advance.
Date of installation, operating and maintenance manual: 06 February 2008
2.4 Legal aspects
2.2 Use of backflow stops According to DIN 1986-100, para 7.4, drain points below the backflow level have to be protected against backflow from the sewers by automatic wastewater lifting plants with backflow loop as per DIN EN 12056-4 or, under certain conditions, by anti-flood protection systems as per DIN EN 13564-1.
Home owners and developers have to bear the costs of cellar flooding themselves in the event of sewer backflow because the local authorities cannot be held liable for such damage. Owners are also liable to their tenants for any damage caused. The relevant standards therefore stipulate that sanitary installations which are located beneath the backflow level must be protected by lifting plants (active backflow prevention) or by anti-flood protection systems (passive backflow prevention). Although it is now possible to take out insurance against such damage, the insurance companies usually turn down any claims if building regulations have not been implemented or have been incorrectly observed.
The following criteria have to be met when fitting an anti-flood protection system: The wastewater must be capable of draining away along a natural slope. There must only be a small number of users. The drainage point(s) cannot be used during a backflow situation. Installation must be located in a room with inferior utilisation.
The anti-flood protection system is a safety device and must thus be permanently kept in operable condition. It must be easily accessible at any time.
2.3 General notes 2.5 Safety notes
Safety-conscious working These operating instructions contain fundamental information and precautionary notes. Please read the manual thoroughly prior to installation of unit, connection to power supply and commissioning. It is imperative to comply with all other operation instructions referring to components of this plant. The mentioned safety notes, the pertinent national accident prevention regulations as well as possible internal working-, operation and safety regulations of the user have to be observed. The safety notes which could lead to danger for people in the case of their nonobservance as well as in the case of warning of electric voltage, are marked with the general safety marks.
Prior to installation, the plant (flaps, body, electrical units etc.) has to be checked for transport damages. A damaged unit may not be put into operation. In such a case, please contact us immediately (refer to chapter 1.1). If the installation and operating manual is infringed upon, damages to property, personal injuries or fatal accidents cannot be excluded. The plant may only be operated, maintained and commissioned by persons who are familiar with the operating manual, the instructions contained therein and the pertinent regulations for job safety and accident prevention.
Safety (from: VDMA information sheet 24292) This operation manual contains basic information which must be observed during installation, operation and maintenance. Therefore, this operation manual must be read by the fitter as well as the competent personnel / user prior to assembly and commissioning and must always be available at location of plant.
The ready assembly / electrical installation must be carried out by a specialist contractor. This company must ensure that relevant DIN and VDE standards and directives (0100, 0113) as well as regulations of local power supply utilities are observed and adhered to!
Subject to technical alterations
5
The control device must be fitted in such a way that all signals are noticed by the plant user. This ensures that in case of a closed valve, the appliance drained via the anti-flood protection system is not used. The manufacturer is not liable for self-inflicted backflow damages.
Prior to working at the control or at the water installations, isolate from mains electrical supply. In order to guarantee the operational reliability of the plant, it has to be maintained as per DIN 1986-3. We recommend to take out a maintenance contract with the plumber of your choice. Please note that during a backflow or during a period where backflow is likely to occur, no maintenance works may be carried out.
2.6 Type / Scope of supply Quatrix-K (type 3F) for above ground pipes
Quatrix-K (type 3F) for installation in the base plate
Art. no. 620368 (DN 100) Art.-no. 620486 (DN 125) Art. no. 620369 (DN 150)
Art. no. 620370 (DN 100) Art.-no. 620487 (DN 125) Art. no. 620371 (DN 150)
consisting of: Body + Cover with sealing and emergency seal + Six nuts with flat washers + Valve flap + Emergency seal flap + Electrical kit (motor unit + control device)
Body + Top section with sealing and cover + Cover with sealing and emergency seal + Six nuts with flat washers + Valve flap + Emergency seal flap + Electrical kit (motor unit + control device)
2.7 Application scopes / Function The ACO automatic anti-flood protection system Quatrix-K type 3F corresponds to DIN 13564 and is intended for use with wastewater containing faeces. The automatic anti-flood protection system is equipped with an automatic valve and an emergency seal which is capable of being operated manually. In the normal operation condition (fig. 1), both flaps are open. Fig. 1
If in case of a backflow the sewers rise above permissible pipe filling height, the pressure sensor sends a signal to the control device. The control triggers the closing of the valve flap by means of an electric motor. During backflow period, the connected drainage objects may not be used. If backflow situation eases up, this is noticed by the control and the flap is opened automatically. Backflow is signalled by a visual and an audible signal (fig. 2). In the case of mains failure, an integrated battery keeps up operational readiness up to 24 hours.
Fig . 2
The emergency seal serves as an additional safety. With the help of this seal, the second flap can be manually locked (fig. 3). It is of essential importance that the emergency seal is re-opened after e.g. return from holidays.
Fig. 3
Subject to technical alterations
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ACO Haustechnik 0173.02.59 G 2.8 Diagram of the emergency seal 1. Flap - open -
2. Flap - closed -
Click!
Fig. 4.1
Fig. 4.2
1. Flap - open -: Flap open (normal condition), water drains off, the valve closes automatically in the case of backflow.
3
2. Flap - closed -: Flap closed, water cannot drain off.
Installation
3.1 Installation site
Correct
Incorrect
Fig. 6
Fig. 5
Drainage objects lying above the backflow level (fig. 5) must not drain via a backflow safety valve. In this case, wastewater accumulating above the backflow level could not be drained anymore in case of backflow. Because of the principle of communicating pipes, the wastewater would escape from the lowest drain points below the backflow level and flood the cellar.
For this reason, all drainage objects fitted above the backflow level have to be connected behind an anti-flood protection system (fig. 6). In the case of backflow, the downpipe fills up to road level at the most, the anti-flood protection system prevents the wastewater from drawback in lower drainage objects and it thus escapes via the manhole covers.
3.2 Gradient If the pipe gradient is not sufficient, the anti-flood protection system must not be fitted with an inclination (counter gradient), as faults may occur.
The ACO cleaning pipes/anti-flood protection systems are excellently suited for refurbishment as they only have a minimum proper gradient of 12 mm. The anti-flood protection systems must be fitted in the pipe gradient, the proper gradient is a result of the product construction.
CORRECT
INCORRECT Installation with counter gradient
Horizontal installation
Subject to technical alterations
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3.3 Installation in above ground pipes (without shaft system)
1. Fix body in local shaft or freely accessible e. g. at wall. Caution! Do not cast body into concrete. 2. Fit body in flow direction and align horizontally. Body may not be installed tilted - neither to the side nor to the front or to the back (fig. 8). The individual parts (flap, cover etc.) may not be soiled by building materials and thus affected in their functioning.
Fig. 7
close open
3. The operating seal flap can be opened and closed manually by turning the construction period protection of the motor shaft (fig. 8). Fig. 8
4. Connect pipes to anti-flood protection system as per relevant installation instructions (plastic, steel, cast iron or stoneware) (fig. 9). Caution! Drop in height 12 mm.
Fig. 9
5. If the pipe is laid along a wall, two pipe mountings have to be fitted around the pipe shortly before and shortly behind the anti-flood protection system and to be fixed to the wall. For proper operation, the emergency seal and the operating seal must be open (lever position “1�)! The emergency seal serves as additional safety. The second flap can be locked manually with the help of it. It must be observed that the emergency seal is re-opened, e. g. following vacation (fig. 10).
Fig. 10
For detailed function of the emergency seal, refer to chapter 2.8, fig. 4.
Subject to technical alterations
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ACO Haustechnik 0173.02.59 G 3.4 Installation in the base plate (with shaft system)
1. Apply granular sub-grade course (e. g. sand) to ground. Fit body in flow direction and align horizontally. Body may not be installed tilted - neither to the side nor to the front or to the back (fig. 11).
2. The individual parts (flap, cover etc.) may not be soiled by building materials and thus affected in their functioning (fig. 8).
Fig. 11
3. Connect pipes to anti-flood protection system as per relevant installation instructions (plastic, steel, cast iron or stoneware) (fig. 12). Caution! Drop in height 12 mm
Fig. 12
4. Continue granular sub-grade course (e. g. sand) above pipe upper edge (fig. 13).
Fig. 13
5. In case of need: Fit sealing flange (art. no. 620382) against pressurised water to intermediate section. In order to keep excess or shortage at a minimum, the sealing flange can be fitted stepwise to the various grooves (for height-adjustability of flange, refer to drawing on page 19).
Fig. 14
Subject to technical alterations
9
6. In case of need: Fit extension piece (art. no. 620381) to body. Lip seal of body must seat properly. In order to achieve a minimum coverage of the WU concrete (impervious to water), the sealing flange (art. no. 620382) can be fitted stepwise to the various grooves (fig. 15).
Fig. 15
7. For the control line and the supply line, a blank cable pipe DN 40 has to be fitted to top section (core bit diameter: 50 mm). Das The blank cable duct has to be laid with a gradient to the backflow safety valve. Possible angles have to be carried out with elbows (elbows <= 45째). Fit top section to body and align to final height of finished floor level as well as to tile pattern (fig. 16). Fig. 16
8. Continue setting up the floor structure (fig. 17).
Fig. 17
9. Prior to laying of tiles, insert reversing plate Insert O-ring in upper groove Grease O-ring before inserting the reversing plate (fig. 18) Reversing plate upper side: plastic cover (fig. 19) Reversing plate underside: suitable for tile layer (see point 10) Fill joint of top section and floor covering with permanently elastic mass The emergency seal for QUATRIX-K must be open to operate properly (lever position 1).
Fig. 18
10. In case of need: Reversing plate (ABS) must be free of grease and very dry. Apply tile adhesive which is suitable for plastic to reversing plate underside and fit floor tiles into cover. Tiles with a thickness up to 10 mm can be used. The max. possible filling height (tile adhesive suitable for plastic + tiles) is 15 mm (fig. 20).
Fig. 19
Fig. 20
Subject to technical alterations
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ACO Haustechnik 0173.02.59 G 3.5 Motor fitting 1. Before motor is fitted, ensure that the valve flap is 90% open (manually open flap completely one time, close with 3 turns to the right). For this, turn construction period protective cover (left for opening, right for closing).
close open
Fig. 21
2. Remove construction period protective cover for motor shaft. Insert motor and bolt. In case of need, re-adjust position of motor shaft with protective cover.
Fig. 22
3. Bolt the black pressure hose to the anti-flood protection system by means of the rapid coupling piece (fig. 24). Caution Between automatic anti-flood protection system and control, the control hose must be laid ascending for the complete length, as otherwise condensed water may affect its function. Keep locking cap for maintenance/functional test.
4
Fig. 23
Description of the control Connection must be carried out by a specialist contractor; VDE regulations (0100,0113) have to be adhered to
The control is a separate component and is connected to the anti-flood protection system via a connecting cable (fig. 24). Dimensions of control box (W x H x D) 120 mm x 160 mm x 80 mm.
Schematic illustration of individual parts (fig. 25).
Fig. 24
Caution! Correct intended use: The switchgear may only be installed in dry and frostproof rooms.
Storage
Das
The control must be stored at a frostproof place. Prior to commissioning, the control must be connected to the power supply for 8 hours.
Fig. 25
Subject to technical alterations
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1.
Displays and push-buttons (fig. 26) The control is equipped with a display consisting of four light-emitting diodes, an operation unit (two push-buttons) as well as an audible signal transmitter. The function of the light-emitting diodes and push-buttons is explained in the following:
1.1 Green light-emitting diode: Power status The light-emitting diode indicates respective power status. In the case of mains operation, the diode lights constantly. This is the normal condition. In the case of lapse of mains voltage, the control automatically switches over to battery operation. This is signalled by flashing of the diode. 1.2 Red upper light-emitting diode: Backflow detection Continuous lighting of the light-emitting diode signals backflow. If there is no backflow, the light-emitting diode is off.
Fig. 26
1.5 System reset button By pressing the push-button once, the audio alarm is cancelled in case of a fault. By pressing the push-button twice, the system is reset (the vave is opened and moves to initial position).
1.3 Yellow light-emitting diode: Valve status The light-emitting diode signals the valve status. If the diode lights continuously, the valve is closed. A flashing light indicates that valve is moving. Normally, however, this light-emitting diode is off.
1.6 Test button By pressing the push-button once, the valve is closed. Pressing twice re-opens the valve.
1.4 Red lower light-emitting diode: Fault diagnosis If the ACO QUATRIX-K anti-flood protection system has a motor fault, the diode indicates this condition by lighting continuously. In case of battery fault, the diode is flashing.
1.7 Audible signal transmitter The control is equipped with an audible signal transmitter. If the valve is closed, an audible signal sounds (continuous tone). In the case of faults (motor/battery), an intermittent tone sounds. By pressing the system reset button once, the audible signal is switched off.
1.8 Display matrix The following table shows the various possible control displays:
Diode (1) green
Diode (2) red
Diode (3) yellow
Diode (4) red
Audible signal
-
-
-
-
-
on
-
-
-
-
blinks
-
-
-
-
on
on
on
-
on
on
on
on
on
interval
on
-
on
-
on
on
-
-
blinks slowly
interval
Control condition Control off: no backflow monitoring Automatic operation (mains operation) Automatic operation (battey operation) Mains operation; backflow: valve closed Mains operation; backflow: motor fault at the same time Operational test in mains operation: valve closed Battery fault
Subject to technical alterations
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Measures Connect control to power supply Connect control to power supply Wait for termination of backflow Close manual seal until termination of backflow Stop operational test by pressing push-button (6) See below (point 1)
ACO Haustechnik 0173.02.59 G 2. Battery 2.1. Behaviour in case of battery fault Establish mains connection and wait. Battery faults always occur with insufficient charging condition of the battery or with a damaged battery fuse.
3.4 Battery warning With every run of the flap, the battery is checked. In case of a low battery capacity, a warning signal is given (LED 4 flashes slowly). In this case, the buzzer is not switched on. If this signal appears, the battery should be exchanged promptly for safety reasons.
2.2 Motor fault in mains / battery operation Check motor fuse and supply or connecting cable for damages. If required, start initialisation by double-pressing button (5). Check motor spindle by de-assembling the housing cover (spindle break). In this case, contact fitter / specialist contractor.
Caution! Even in the case of mains operation, function of the control is guaranteed only with a fully functional battery. The control must not be operated without battery! 3.5 Decommissioning In battery operation, the device can be switched off manually. For this, both buttons must be pressed at the same time for approx. 5 seconds. As an acknowledgement, all LEDs light up, then the control is switched off. The battery hence remains loaded. If the appliance is separated from the mains, it switches to battery operation until same is unloaded and appliance switches off completely.
The control is equipped with a battery which ensures operation for at least 24 hours in case of a mains failure. After 24 hours, an empty battery has again attained 90 % of its capacity.
Caution! Batteries are subject to a natural ageing. In this case, the battery has to be exchanged (original type from manufacturer). The manufacturer recommends to exchange the battery prophylactically after 5 years.
A battery exchange may only be carried out by an electrician. Prior to opening the housing, isolate from mains electrical supply.
3. Fuses 3.1 Fuses A microfuse is fitted to the circuit board to protect the micro-electronics of the control effectively against connection faults and occuring faults. Battery fuse Fuse 1 protects the control against reverse polarity of the battery. If the fuse responds, cabling has to be checked and a new fuse has to be inserted.
3.2 Fuse values Fuse Battery fuse
Value 2.5 A
Behaviour slow-blowing
The anti-flood protection system does not have any mains fuse in the form of a safety fuse. One fuse is integrated in the primary circuit of the mains transformer in the form of a thermal switch. In case of an electronics defect, this switch opens after a short period when reaching a temperature of 120째C. In this happens, the control is seriously damaged. It must be handed on to the fitter / specialist contractor for repair. 3.3 Automatic self-test Every 4 weeks, the control carries out a self-test. The motor is started and stopped for some seconds to avoid the seizing of the drive. The battery is checked at the same time and a fault signal is given, where applicable.
Subject to technical alterations
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ACO Haustechnik 0173.02.59 G 5
Electrical installation / Works settings Connection must be carried out by a specialist contractor; VDE regulations (0100,0113) must be adhered to
1. Fit the control at the intended location. The control housing has to be fixed with 2 bolts. In accordance with VDE regulation 0100, the control is splash water and dripping water proof (IP 56) (fig. 27).
Caution! The control device must be fitted in such a way that all signals are noticed by the plant user. This ensures that in case of a closed valve the appliance drained via the anti-flood protection system is not used. The manufacturer is not liable for self-inflicted backflow damages.
Prior to working at the control or at the water installation, isolate from mains electrical supply!
2.
Fig. 27
Cabling
2.1 Mains connection: When supplied, the mains connection (safety plug, 230 V, fuse min. B 10) is already connected to the control unit (fig. 28.1). 2.2 Control hose: By means of the rapid connector, the control hose must be connected to the cover of the anti-flood protection system and the control box (fig. 28.2). Caution! Fig. 28.1
Between automatic anti-flood protection system and control, the control hose must be laid ascending for the complete length, as otherwise condensed water may affect its function. 2.3 Supply cable: The motor supply cable is connected to the motor at the works. This supply cable must be connected to the control box by means of the electric push-fit connection. The electrical push-fit connection corresonds to protection grade IP 67 (fig. 28.3). Important! The cables and hose screw-joints, firmly bolted at the works, may not be disconnected. This would affect flood-protection.
Fig. 28.3
2.4 Fault transmitter contacts As a standard feature, the control is equipped with a potential-free output with which further audible or visual signals can be connected optionally. The contact acts as two-way contact.
Subject to technical alterations
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Fig. 28.2
ACO Haustechnik 0173.02.59 G 2.5 Battery connection: The battery is already connected. If a battery exchange is required, this may only be carried out by an electrician. The battery has two connections which may not be mixed up!
Batt. (+) (-)
2.6 Extension set: If the supplied cables and hoses are too short (standard length 5 m), the cable extension set (10 m), art. no. 620438, can be ordered. However, a total length of 15 m should not be exceeded as otherwise functionality can no longer be guaranteed.
2.7 Switch-on process: The ACO QUATRIX-K automatic anti-flood protection system must be carried over in a definite condition by the control unit. This is achieved by the switch-on process (insert mains connection). An initialisation is always carried out (fig. 29) when the control is switched on from a currentless condition by double-pressing the system reset button.
Cable red black
Terminal strip battery (+) battery (-)
The fault transmitter contact closes in case of a fault signal. During configuration of the contacts care has to be taken that a max. current of 500 mA is not exceeded. In addition, only pure Ohm resistive loads may be connected. Signalling devices, PCs, telephones and alarm devices can be connected to the contacts.
Prior to working at the control or at the water connection, isolate from mains electrical supply!
Initialisation is done in such a way that the valve is completely closed at first and then re-opened. When reaching the open position, initialisation is finished and control passes into automatic operation (green diode lights).
2.9 Resetting the control Isolate from mains electrical supply. By pressing the system reset button and the control button at the same time for 5 seconds, the control appliance is reset to works settings, i. e. is carried over in the currentless condition. If both buttons are operated at the same time for 5 seconds, all light-emitting diodes flash simultaneously before the appliance switches off.
Subject to technical alterations
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Fig. 29
6
Commissioning
1. Commissioning Commissioning can be compared to the switching on process. If the green diode lights up after initialisation was completed, commissioning is completed (fig. 30).
Fig. 30
2. Operational check Control, operating seal flap and emergency seal flap have to be checked for tightness and function. 2.1 Mechanical check (fig. 31) Operate the test button, let operating seal open and close (refer to arrowhead in fig. 30). Switch box: yellow diode flashes during closing and opening process Switch box: yellow diode lights if operating seal is closed Opening and closing the emergency seal (page 7, para 2.8).
Fig. 31
2.2. Operational check backflow detection Close emergency seal (page 7, para 2.8).
Fig. 32
Remove black pressure hose from hose coupling at cover and insert locking cap (fig. 33). Tighen spigot nut.
Fig. 33
Immerge pressure hose into water app. 150 mm (vial or similar) and fix. Switch box: red diode lights in the case of a backflow detection. Operating seal flap closes automatically with a 3 second delay, yellow diode flashes during closing process yellow diode lights if operting seal flap is closed Warning signal (continuous tone) sounds (can be switched off by pressing the release button once).
Fig. 34
If backflow detection was carried out properly and all flap are closed, tightness test can be continued. Caution! Pressure hose remains furthermore in water bottle!
Subject to technical alterations
16
ACO Haustechnik 0173.02.59 G 2.3 Tightness test Remove locking bolt from test connection and insert test funnel.
Fig. 35
Fill with clear water up to upper edge of test pipe (100 mm).
Fig. 36
Observe water level for 10 minutes. If filling level drops, replenish with clear water until a water level of 100 mm is again reached. Note down re-plenished water quantity.
Fig. 37
If less than 500 cm3 water must be replenished within 10 minutes, the tightness test is passed. Remove test funnel, re-insert test screws, open emergency seal.
Fig. 38
If more than 500 cm3 water have to be replenished within 10 minutes, the flap seals and flaps have to be checked again and to be renewed, if applicable. Then, carry out another tightness test. Fig. 39
Take pressure hose out of water. Switch box: The red diode goes out. After a 30 seconds delay, the operating seal flap opens automatically. The yellow diode flashes during the opening process. The yellow diode goes out as soon as the operating seal flap is completely open. Fig. 40
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17
Shake pressure hose several times and connect airtightly to hose coupling at cover.
Fig. 41
Remove test pipe and insert test screw.
Fig. 42
Open the emergency seal.
Fig. 43
The Quatrix-K is again ready for operation.
Subject to technical alterations
18
ACO Haustechnik 0173.02.59 G 7
Operation Caution!
1.
After initial connection and depending on loading condition of battery, entire operational capability is reached only after 24 hours of mains operation. 2.
Behaviour in the case of battery fault Establish mains connection and wait. Battery faults always occur with insufficient charging condition of the battery or with a damaged battery fuse.
3.
Behaviour in the case of motor fault Check motor fuse and supply or connecting cable for damages. If required, start initialisation by double-pressing button (5). Check motor spindle by de-assembling the housing cover (spindle break). In this case, contact fitter / specialist contractor.
8
Servicing
Caution! No warranty claims accepted in the case of insufficient servicing! The anti-flood protection system must be visually checked once a month by the operator or an authorised person. For this, the valve flap is opened and closed by pressing the test button. In addition, the emergency seal lever is closed and re-opened several times manually. At the end, both flaps must be open. The anti-flood protection system must be serviced at least twice a year by a specialist contractor. During servicing, no wastewater must be fed to the anti-flood protection system. Following actions have to be carried out: Caution! Close valve and emergency seal before cover is removed. Valve flap: press test button once. Emergency seal flap: position 3 (para 2.8 on page 7).
Fig. 44
Loosen six cap nuts and remove cover care- fully. Remove valve flap and emergency seal flap.
Fig. 45
Subject to technical alterations
19
Check and clean cover seal and backflow flap seal and exchange, if required. Rinse body.
Fig. 46
Re-insert valve flap and emergency seal flap in body; observe seating of seals. Aligh lever for emergency seal vertivally so that lever can slide in guide (detail â&#x20AC;&#x153;Xâ&#x20AC;?).
Fig. 47
X
Refit cover onto body. Tighten cap nuts screw joints in mentioned order (tightening torque 5 - 8 Nm).
4
2 6
3 1
Fig. 48
After servicing is finished, press the test button and the valve flap reopens. Then, the control has to be initialised anew. For this, isolate from mains electrical supply and follow the instructions under para 2.9 (resetting of control). Then, carry out operational check as per para 6.2.
Subject to technical alterations
20
5
ACO Haustechnik 0173.02.59 G 9
Spare parts / Accessories
Product
Illustration
Art. no.
ACO control device for automatic anti-flood protection system Quatrix-K type 3F. DN 100/DN 150.
620376
Extension kit (10 m) consisting of pressure hose, supply cable and plug
620438
ACO drive motor with 5 metres supply line for automatic anti-flood protection system Quatrix-K type 3F. DN 100/DN 150.
620377
ACO valve flap with insertion element for automatic anti-flood protection system Quatrix-K type 3F. DN 100/DN 150.
620374
ACO emergency seal flap with insertion element for automatic anti-flood protection system Quatrix-K type 3F. DN 100/DN 150.
620375
ACO extension element with lip seal, suitable for automatic anti-flood protection system Quatrix-K type 3F with shaft system. Height: 100 mm
620381
ACO sealing flange, suitable for automatic antiflood protection system Quatrix-K type 3F with shaft system.
620382
ACO top section, suitable for automatic antiflood protection system Quatrix-K type 3F with shaft system.
620383
ACO cover reversing plate, surface-watertight, suitable for automatic anti-flood protection system Quatrix-K type 3F with shaft system.
620384
ACO test pipe, suitable for automatic anti-flood protection system Quatrix-K type 3F with shaft system.
6010.00.15
0150.26.73
ACO Alarm Module NA-1.2 self-loading for assembly outside the Ex-area, with audible and visual fault signal, with potential-free contact
620454
Sealing for housing cover Triplex-K/Quatrix-K
Subject to technical alterations
21
Extension elements for recessed installation If an anti-flood protection system must be installed recessed to a large extent because of structural conditions, the shaft systems of the ACO anti-flood protection systems can be retrofitted without problems with optionally available extension pieces for recessed installation. In case of need, max. 2 extension elements can be put together with just a few turns.
Fig. 45
Sealing flange for pressurised water If the base plate must be protected against pressurised water, the shaft system can be equipped optionally with a sealing flange. This flange reliably protects the cellar against moisture from the ground. Chief attraction: The flange is stepwise height-adjustable and thus makes perfect adaptation to local base plate level possible.
Fig. 46
Adaptation to tile pattern and floor level The top section for load class K3 is continuously height-adjustable and inclinable. The position of the cover can thus be adapted to floor height and tile pattern. A specially adjusted locking system in addition prevents small children from removing the cover.
Fig. 47
Multi option cover for customer-specific requirements Both sides of the cover can be used ad libitum. The massive side is a plastic cover. If, however, the cover is to form an optical unity with the locally fitted tiles, the cover can be turned over and the tiles can be fitted. Fig. 48
Subject to technical alterations
22
ACO Haustechnik 0173.02.59 G 10
Technical data / Suggested installations
10.1 Technical data
205
DN
250
6
DN
H1
12
405
Quatrix-K for installation in above ground pipe
400 L
Art. no. 620368 620486 620369
DN
â&#x2C6;&#x2026; (mm)
L (mm)
110 125 160
460 469 504
100 125 150
H1 (mm) 79 86 104
6
DN
DN
H1
12
360 x 300
Art. no.
DN
â&#x2C6;&#x2026; (mm)
620370 620487 620371
100 125 150
110 125 160
L (mm) H1 (mm) 460 469 504
79 86 104
H2 (mm) 217 210 192
Subject to technical alterations
23
Hmax. 512
Hmin. 460
H2
20
20
30
Quatrix-K with shaft system for installation in the base plate
10.2 Suggested installations Quatrix-K for installation in above ground pipe
Control
Control line
ACO automatic anti-flood protection system QUATRIX-K, DN 150 for above ground pipes
Tiles
Base plate
Ground
Quatrix-K with shaft system for installation in the base plate
Control Mains connection Tiles
Control line
Tile adhesive Empty conduit DN 40, to be laid at a gradient to anti-flood protection system (angles have to be carried out with 2 elbows 45째)
Screed Thermal insulation Excess or shortage min. 40 mm 460 - 510
ACO sealing flange
Floor above ground (concrete impervious to water = WU) (thickness as per specification)
ACO automatic anti-flood protection system Quatrix-K, DN 150 with telescopically adjustable top section and cover plate K3 Granular sub-grade course (e. g. sand)
Ground
Subject to technical alterations
24
ACO Haustechnik 0173.02.59 G 11 Date
Inspection log book Works carried out
Carried out by:
Subject to technical alterations
25
ACO Haustechnik 0173.02.59 G
Date
Works carried out
Carried out by:
Subject to technical alterations
26
ACO Haustechnik 0173.02.59 G
Date
Works carried out
Carried out by:
Subject to technical alterations
27
12
Maintenance contract
A maintenance contract covering regular maintenance is closed between the following undersigned parties.
Consignee:
Ordering party:
Beginning of contract:
Product description:
Scope of supply:
According to DIN EN 13564, anti-flood protection systems should be serviced twice a year by specialist personnel. During such servicing, all fittings have to be cleaned, moveability of backflow insert has to be checked and defective parts, if any, must be exchanged (at extra charge and working time).
Dates:
Appointment is suggested by consignee. If in a special case, the consignee cannot keep this maintenance date agreed upon, this does not result in any right to claim by the ordering party. However, the ordering party must be informed about this deadline shift by the consignee.
Contract duration:
This maintenance contract is closed for an indefinite time. It is prolonged by each one year if it not terminated in writing three months prior to yearâ&#x20AC;&#x2122;s end.
Duties of the ordering party:
For proper maintenance, the ordering party ensures accessibility of product and will not accept any delay in carrying out the works.
Costs:
For each half-yearly maintenance, the consignee charges an amount of ______ (plus VAT). Invoice is issued after maintenance works were carried out. Spare parts possible required are charged extra.
Ordering party:
Consignee:
(Date / Stamp / Signature / Town)
(Date / Signature / Town)
Subject to technical alterations
28
ACO Haustechnik 0173.02.59 G 13 1. 2. 3. 4. 5. 6.
Excerpt from the Sales Terms and Delivery Conditions ACO Passavant GmbH
General Price and payment Time of delivery, delivery delays Dispatch, transfer of risk, acceptance Retention of title Warranty
immediately. 3. Repair and/or replacement costs to be borne by Supplier – as far as the objection is justified – shall include costs for the replaced part including inland shipping costs as well as reasonable costs for removal and installation, and furthermore, if reasonably demandable in the individual case, costs for possible provision of its fitters and assistants.
Supplier shall be liable for property damage and deficiency in title with any further claims excluded, with the reservation of paragraph 7 and irrespective of sections 478, 479 German Civil Code as specified hereinafter: 1. Any and all of those parts included in the delivery, that after delivery turn out to be unusable or not irrelevantly impaired in their serviceability, the cause of which lies prior to passage of risk, shall be repaired or supplied again at no cost for Purchaser. Supplier may choose between repair and substitute delivery. Purchaser shall be entitled to reduction of the purchase price or withdrawal from contract after the second unsuccessful attempt of repair or replacement or should repair or replacement be unacceptable. For the rest, Supplier shall be liable for damages only in the scope of the following section 7. Supplier shall be informed immediately of detected defects. Irrespective of the statutory merchants' requirement of examination and requirement to give notice of defects, written notice of evident defects shall be given to Supplier not later than 14 days upon delivery, otherwise the warranty shall cease. Replaced parts shall become Supplier's property.
4. In particular, no warranty shall be granted in the following cases: Unsuitable or improper use, faulty assembly and/or putting into operation by Purchaser or any third party, natural wear and tear, faulty or negligent usage, improper maintenance1, unsuitable operating means, defective construction works, unsuitable construction ground, chemical, electrochemical or electrical impacts – as far as such impacts are not due to Supplier's intention or negligence. 5. Supplier shall not be responsible for consequences resulting from Purchaser's or any third Party's improper repairs. This provision shall apply also to alterations made to the object of delivery without Supplier's prior consent.
2. Upon consultation with Supplier, Purchaser shall grant Supplier sufficient time and opportunity for performing repairs and replacements considered necessary by Supplier, otherwise Supplier shall be released from liability for consequential damages. Purchaser shall be entitled to repair the defect himself or to having the defect repaired by any third party and to demand reimbursement of incurred costs from Supplier only in urgent cases of risk of improper operational safety and/or for preventing unreasonably large damage or should Supplier be in default with the elimination of defect. In such cases, Supplier shall be informed
6. The claims as fixed under section 6 – except of those resulting from section 478, 479, 438 subsection 1 no. 2, 634a subsection 1 no. 2 German Civil Code – shall expire by limitation one year after delivery.
1
chapter „Inspection and Maintenance“. As maintenance works have to be carried out by properly qualified technician twice a year, the closing of a maintenance contract covering the complete drainage plant is strongly recommended.
In order to guarantee proper operation of the anti-flood protection system, all anti-flood protection systems should be serviced every 6 months. If no servicing is carried out as per DIN EN 13564-1 regulations, the warranty claim expires. For detailed information on DIN EN 13564-1 regulations, please refer to the
7. 8. 9. 10.
Liability of supplier for compensation Excluding a redemption Use of software Applicable law, jurisdiction
For complete Sales Terms and Delivery Conditions of ACO Passavant GmbH, please refer to: www.aco-haustechnik.de/unternehmen
14
Service partners
For more details on our service partners, please refer to: www.aco-haustechnik.de/servicepartner
Subject to technical alterations
29
15
ACO subsidiaries
Germany
Bulgaria
France
ACO Passavant GmbH Ulsterstraße 3 36269 Philippsthal Telephone 0049 6620 / 77 - 0 Telefax 0049 6620 / 77 - 52 E-mail info.ph@aco-online.de Internet: www.aco-haustechnik.de
ACO Building Elements LTD 119, "Iliyanci" BLVD. BG- 1220 Sofia Tel. / Fax 00359/28 31 00 57 Tel. / Fax 00359/28 32 40 53 E-mail office@aco.bg Internet www.aco.bg
ACO Produits Polymères S.A. "Le quai à bois", B.P. 85 F - 27940 Notre Dame de l'Isle Telephone 0033/2 3251 3055 Telefax 0033/2 3251 5082 E-mail contact@aco.tm.fr Internet www.acofrance.com
Albania
Czech Republic
ACO Elemente Ndërtimi shpk Rr. Durrësit, Kulla e Pazarit Nr. 2 AL - Tiranë Telephone 00355 / 4 222 849 Telefax 00355 / 4 224 247 E-mail info@acoalbania.com Internet: www.acoalbania.com
ACO Industries k.s. Havlickova 260 CZ - 582 22 Pribyslav Telephone 00420/569 491 202 Telefax 00420/569 482 529
ACO Domikes Lyseis Poiotitas A.E. 13 Lavriou Avenue 153 51 Kantza Pallini GR - Athens Telephone 0030/210 604 2557 Telefax 0030/210 604 2581
ACO Stavební prvky spol. s.r.o. Havlickova 260 CZ - 582 22 Pribyslav
ACO Magyarország Bt. Jászberényi út 38-72
Austria
Telephone
00420 / 569 491 234
A épület II. emelet
ACO Passavant GmbH Gewerbestraße 14-20 A-2500 Baden Telephone +43 2252 22420 0 Telefax +43 2252 22420 30 E-mail info@aco-passavant.at Internet www.aco-passavant.at
Telefax E-mail Internet
00420 / 569 482 533 aco@aco.cz www.aco.cz
H - 1106 Budapest Telephone 0036/1 260 98 82 Telefax 0036/1 260 70 52 E-mail acohu@aco.hu Internet www.aco.hu
Greece
Belgium ACO Passavant NV / SA Preenakker 6 1785 Merchtem Telephone + 32/52 38 17 70 Telefax + 32/52 38 17 71 E-mail aco@aco.be Internet www.aco.be
Bosnia Herzegowina ACO d.o.o. Ismeta Alajbegovica Serbe br. 12 BiH - 71000 Sarajevo Telephone +387 (0) 33 768 910 Telefax +387 (0) 33 768 911 E-mail aco@aco.ba Internet www.aco.ba
ACO Passavant Concrete Seperators s.r.o. Hybesova 549 CZ - 391 81 Veseli nad Luznici Telephone 00420/381 582 924 Telefax 00420/381 582 925 E-mail
passavant@aco.cz
Denmark ACO Plastmo A/S P.O. Box 259 / Thorsvej 9 DK - 4100 Ringsted Telephone 0045/576 666 66 Telefax 0045/576 666 67 E-mail aco-plastmo@aco-plastmo.dk Internet www.plastmo.dk
Estonia ACO Plastmo A/S Branch office Laki tn 14A-603 EST - 10621 Tallinn Telephone + 372 / 6 88 94 39 Telefax + 372 / 6 88 94 39 E-mail rp@aco.ee Internet www.aco.ee
Hungary
Italy ACO Passavant S.p.A. Via Lazio, 2 I - 40060 Osteria Grande (Bologna) Italy Telephone Telefax E-mail Internet
0039/051 946007 0039/051 946054 aco@aco.it www.aco.it
Latvia ACO Plastmo Baltic SIA Liliju 20, Marupes pag. LV-2167 Telephone 00371/737 7927 Telefax 00371/782 8430 E-mail info@aco-plastmo.lv Internet www.plastmo.lv
Croatia
Finland
Lithuania
ACO Gradevinski elementi d.o.o. Radnicka cesta 177 HR-10000 Zagreb Telephone 00385/1 2700 140 Telefax 00385/1 2700 141 E-mail aco@aco.hr Internet www.aco.hr
ACO Plastmo Oy Lemminkäisenkatu 46 FIN - 20520 Turku Telephone 00358/225 345 34 Telefax 00358/225 344 04 E-mail plastmo@plastmo.fi Internet www.aco-drain.com
ACO PLASTMO A/S Lukiskiu 5 LT-01108 Vilnius Telephone 00370/521 248 98 Telefax 00370/521 509 64 E-mail aco@aco-plastmo.lt Internet www.aco.lt
Netherlands
Slovakia
Ukraine
ACO B.V. Edisonstraat 36, NL-7006 RD Doetinchem Telephone +31(0)314-36 82 80 Telefax +31(0314-36 82 90 E-mail info@aco.nl Internet www.aco.nl
ACO Stavebné prvky s. r.o. Stará Vajnorská 37 SK - 83104 Bratislava Telephone 00421 / 244 453 651 Telefax 00421 / 249 224 145 E-mail aco@aco.sk Internet www.aco.sk
ACO Building Elements Ltd. 18/14, Vikentiya Khvoyki str. Business-Center Ost West Express office 227 UA-Kiev, 04080 Telephone 00380/442 306 037 Telefax 00380/442 306 037 E-mail info@aco.com.ua Internet www.aco.com.ua
Norway
Slovenia
Subject to technical alterations
30
ACO Haustechnik 0173.02.59 G Internet
Norway
Slovenia
Plastmo A/S Eternittveien 30 N - 3470 Slemmestad Telephone 00 47/66 98 74 50 Telefax 00 47/66 98 74 51 E-mail plastmo@plastmo.no Internet www.plastmo.no
ACO gradbeni elementi, zastopanje, d.o.o. Obrtnika ul. 9 SI-3240 Smarje pri Jelsah
Poland ACO Elementy Budowlane Sp. z o.o. ul. Fabryczna 5, Lajski PL - 05 119 Legionowo Telephone 0048/22 767 05 00 Telefax 0048/22 767 05 13 E-mail info@aco.pl Internet www.aco.pl
www.aco.com.ua
United Kingdom
Telephone Telefax E-mail Internet
00386/381 718 80 00386/381 718 82 aco.doo@siol.net www.aco.si
ACO Technologies plc Hitchin Road UK - Shefford, Beds. SG17 5TE Telephone 0044/1462 816666 Telefax 0044/1462 815895 E-mail technologies@aco.co.uk Internet www.aco.co.uk
Spain
/ South America
Australia
ACO Productos Polímeros, S.A. Polígono Industrial Puigtió Apartado de Correos 84 E - 17412 Maçanet de la Selva Telephone 0034/972 859 300 Telefax 0034/972 859 436 E-mail aco@aco.es Internet www.aco.es
/ New Zealand
ACO Polycrete Pty Ltd 134 - 140 Old Bathurst Road EMU Plains NSW 2750 Telephone 0061/2 47 47 40 00 Telefax 0061/2 47 47 40 60 E-mail sales@acoaus.com.au Internet www.acoaus.com.au
China ACO Trading (Shanghai) Co., Ltd.
Portugal
Sweden
Shanghai office (headquarter)
Lusitana ACO
ACO Plastmo AB
Room 407 Jin Zhong Building
Elementos de Construção, Lda.
Division ACO Drain Civil Works
No. 680 Zhao Jia Bang Road
Av. Afonso Henriques, 1196, sala 1104 - 1106
Laxfiskevägen 8
200031 Shanghai
P - 4450-012 Matosinhos Telephone 00351/22 938 2615
SE - 433 38 Partille Telephone 0046/31 340 02 40
The People´s Republic of China Telephone 0086 / 216 415 352 1
Telefax E-mail Internet
Telefax E-mail
Telefax E-mail
00351/22 938 0189 rrebelo@aco.pt www.aco.pt
0046/31 340 02 49 info@acodrain.se
Division ACO TTM Building Drainage Box 709 Slöjdargatan SE - 391 27 Kalmar Telephone 0046/480 417 750 Telefax 0046/480 417 759
0086 / 216 415 802 2 info@aco-online.cn
Beijing office (branch) Room 918, China International Science and Technology Convention Center No. 12 Yumin Road, Chaoyang District 100029 Beijing The People's Republic of China Telephone Telefax
0086 / 108 225 032 1 0086 / 108 225 032 0
Romania ACO SRL Sos. Bucuresti-Urziceni nr. 31, ROM-077010 Afumati, jud.Ilfov Telephone 0040/213 513 053 Telefax 0040/213 513 055 E-mail aco@aco.ro Internet www.aco.ro
Russia ACO Ltd. 2-nd Kotlyakovsky per., vladenie 18 RUS - 115201 Moscow Telephone 007/495 323 430 4 Telefax 007/495 323 443 4
Serbia & Montenegro ACO gradjevinski elementi d.o.o. Mala pruga 39a 11080 Beograd, Zemun Telephone 00381/11 3777 791 Telefax 00381/11 3777 794 E-mail office@aco.co.yu Internet www.aco.co.yu
Canada ACO Systems Ltd . 6045 Kestrel Road (PO Box 77280) RPO Courtney Park, Mississauga, ON L5T 1Y8 Telephone 001/905 564 873 3 Telefax 001/905 564 923 3 E-mail dfilip@aco-online.com Sales Office Eastern Canada ACO Polymer Products, Inc. 29 Parkhaven Crescent St. Marys, Ontario Canada N4X 1E7 Telephone Telefax E-mail
001/519 284 3075 001/519 284 2141 kconquergood@aco-online.com
Sales Office Western Canada ACO Polymer Products, Inc. 10 Citadel Estates Heights, NW Calgary, AB T3G 5E4 Canada Telephone Telefax
001/403 698 120 8 001/403 698 120 8
jlow@aco-online.com
USA ACO Polymer Products, Inc. 12080 Ravenna Road, P.O. Box 245 USA - Chardon, Ohio 44024 Telephone 001/440 285 7000 Telefax 001/440 285 7005 E-mail info@acousa.com Internet http://www.acousa.com/
Switzerland ACO Passavant AG Industrie Kleinzaun Postfach 197 CH-8754 Netstal Telephone 0041/ 55 645 53 00 Telefax 0041/ 55 645 53 12 E-mail aco@aco.ch Internet www.aco.ch
Turkey ACO Yapi Malzemeleri Sanayi ve Ticaret Ltd. Sti Koresehitleri CAD. No 11/ 1 34394 Zincirlikuyu TR - Istanbul Telephone 0090/212 347 52 54 Fax 0090/212 347 52 57 E-mail info@acoturkiye.com Internet www.acoturkiye.com
U.A.E. India ACO Systems and Solutions Pvt. Ltd. Unit No:19/2, 1st Floor, Fathima Towers, No.19, Rhenius Street, Langford Town, Bangalore – 560025 Telephone 0091 / 8022485487 / 22485488 Telefax 0091 / 8022485491 E-mail acoindia@acosystems.in Internet: www.acosystems.in
Subject to technical alterations
31
ACO Systems FZE JAFZA / L.O.B. 17 # 101 P.O. Box: 18672 UAE - Dubai Telephone 00971/4 88 737 13 Telefax 00971/4 88 737 14 Internet www.acosystems.ae
0173.02.59 G
ACO Passavant GmbH Im Gewerbepark 11c 36457 Stadtlengsfeld Tel. ++49 (0) 36965 819–0 Fax ++49 (0) 36965 819–361 www.aco-haustechnik.de
The ACO Group. A strong family you can build on.
HT 511L As per: 07/2010 LTC - Subject no. 0173.02.59 G Origin: German manual Subject to technical alterations!
As per: 07/2010 Origin: German manual