Uniclass L7315:P4131:P44 CI/SfB (52.6)
ACO Building Drainage
Drainage systems
Product catalogue Selecta Advanced Floor Drainage Systems
ACO Building Drainage
Our built environment is becoming ever more complex. Applications are becoming more sophisticated and the increasing pressure of regulations and standards make achieving design, performance and financial goals ever tougher. ACO Building Drainage is a new concept within the ACO Group. Our mission: to eliminate design risk, to reduce installed and life cost and to deliver exceptional finish and performance in every product application.
ACO Building Drainage’s extensive portfolio includes:
Stainless steel Modular Channel system
Stainless steel EuroGully gully system
Stainless steel and polymer composite access covers
Biological Grease Management system
Gravity Grease Separator system
Anti-flood protection valves
We achieve this through three factors:
Stainless steel socketed pipe system
High performance materials
Rainwater outlets for flat roofs
Design experience and project support
Global manufacturing capacity
ACO Building Drainage is a division of ACO Technologies plc and part of the worldwide ACO Group. The Group has sales in excess of ÂŁ400 million worldwide with production facilities in the UK, Germany, France, Switzerland, Denmark, Spain, Poland, Czech Republic, Australia and the USA. In total more than 3000 people are employed in 30 countries throughout the world.
Our global resources and fabrication capacity make it possible for us to deliver best value, both with our standard products and with our bespoke designs. Confidence is further assured with quality systems that are in accordance with ISO 9001-2000.
Tel:
01462 816666 Fax:
01462 851490 e-mail Enquiries:
buildingdrainage@aco.co.uk website:
www.acobuildingdrainage.com
ACO Selecta ACO SELECTA ADVANCED FLOOR DRAINAGE SYSTEMS
Contents Advanced Floor Drainage Systems
Advanced floor gully introduction & key technologies The role of the gully in preventative fire protection Declaration of fire resistance performance Grating material choice Conservation of fuel and power Load class
4 6 7 8 9 9
Application Guide
The application guide
10
Features and Benefits
Selecta two-part gully Direct-couple gullies and rodding eyes
12 13
Components
Gratings and solid covers Gully body tops - 2 part system Gully bodies - 2 part system Accessory options - fire protection Gullies - direct couple
14 16 18 18 19
Installation Overview
Vertical gully with wet room gully top in ground floor wetroom with tiles Vertical gully with resin finish using two-part screed gully top in ground floor Vertical gully with sheet vinyl using two-part flexible floor clamp in ground floor Horizontal gully with resin finish using two-part screed gully top in ground floor with optional back inlet inflow Vertical firestop gully in wetroom with tiles using two-part wetroom gully top in raised concrete floor Vertical firestop gully with sheet vinyl using two-part flexible floor clamp in raised acoustic concrete floor Horizontal gully with resin finish using two-part screed gully top in raised floor Direct connection gully with sheet vinyl using direct-couple flexible floor gully top in ground floor Direct connection rodding access with resin finish using direct-couple screed gully top in ground floor Vertical gully with tiles in raised concrete floor
22 23 24 25 26 27 28 29 30 31
Operation and Maintenance
Cleaning methods
32
Standard Specification Clauses
Standard specification clauses
34
3
ACO Selecta - Floor Drainage ADVANCED FLOOR DRAINAGE SYSTEMS
Advanced floor gully introduction & key technologies
Fire protection in a gully! ACO Building Drainage introduces the Selecta range of floor gullies. A range that has evolved as have changes in the construction environment. Durability and functional performance combine with modern aesthetics and sustainable materials. Added to these features are patented systems designed to augment other measures that reduce risk and aid compliance with the Regulatory Reform (Fire Safety) Order. Fire resistance performance: EI 120-U/U
Advanced waterproofing systems Ideal for concrete, tile and natural stone, Selecta also integrates with flexible sheet flooring as well as the most recent tanking materials for wetrooms.
Drainage options without body Accessories such as sealed rodding eyes can be used in stand alone or with the gully as required.
High performance stainless steel or copper alloy gratings
4
Selecta provides choice: from high performance stainless steel designs through traditional copper alloy to low cost economy options. Our sophisticated manufacturing techniques enable off-the-shelf availability.
ACO Selecta - Floor Drainage ADVANCED FLOOR DRAINAGE SYSTEMS
Advanced floor gully introduction & key technologies
Designed and manufactured to BS EN 1253 Remarkably few systems available on the market meet the requirements of this standard; specify confidently as factors ranging from self cleaning ability though adequate dpm flange membrane clamping area are ensured.
Intumescent fire cartridge Tested in accordance with BS EN 1366. The more stringent replacement for BS476 ensures performance even in the most severe fire situations, reducing substantially smoke transfer to other building floor levels as well as reducing oxygen paths that feed fire.
Fire protection and cost reduction Time and cost of installation can be enhanced through use of the ACO Fit-In sleeve system - ideal for slab penetrations, Fit-In removes the need for mortar and reduces build time, as well as providing extra fire protection.
5
ACO Selecta - Floor Drainage ADVANCED FLOOR DRAINAGE SYSTEMS
The role of the gully in preventative fire protection There is now a wealth of material to consider regarding fire safety. The Regulatory Reform (Fire Safety Order) 20051 aims to reduce both hazard and risk, where risk is the likelihood and consequence of fire. Current Building Regulations2 incorporate design guidance where, given certain building types, compartmentation is used to reduce fire propagation. The efficacy of such schemes is dependent on both integrity and insulation. In the case of fire, Integrity prevents the passage of flame and hot gas from the exposed to unexposed side, whereas insulation restricts temperature rise below specified levels3. Preserving the integrity and insulation performance of a separating element is problematic if gullies are used for other than ground floor drainage. In effect, they present an 'open ended' pipe penetration when the water trap is depleted and connecting pipework has been destroyed. This worst case scenario is assumed in the test protocol followed by ACO. Penetrating devices, such as gullies, are tested in accordance with BS EN 13664, and classified in accordance with BS EN 135015 (see references on page 7).
With a drainage gully, the underside is considered more critical as fire spread is more likely from lower floors. Attention must therefore be paid to the design of the gully body and its installation. Whilst measurements are taken at the grating via thermocouples, these upper parts of the system do not determine system performance. The gully body is cast iron and is sited within a thermally insulating pre-formed concrete jacket to provide effective fire containment and limit thermal transmittance. Protection is augmented by an intumescent cartridge that sits in the outlet spigot. This material expands at approximately 150째C, closing off the system completely. Used in combination, water trap depletion is dramatically reduced and integrity and insulation maintained. An additional, though unmeasured benefit, is the reduced passage of smoke.
6
ACO Selecta - Floor Drainage ADVANCED FLOOR DRAINAGE SYSTEMS
Risk proportionate measures The Publicly Available Specification - PAS 796 comments on 'risk-proportionate' fire precautions. In this context unnecessary expenditure is precluded, but where appropriate, further protection can be included if necessary. The ACO Selecta system is designed to offer another tool for the specifier to incorporate into their design where appropriate. Its components are designed in such a way as to minimise the 'extra cost' of using them. The economical body is designed for multi-purpose applications; the intumescant cartridge is an insignificant cost in relation to the gully as a whole; the Fit-In installation sleeve is in itself designed to speed up the installation process. Part or system costs are available from ACO on request.
Selecta gully system during BS EN 1366 fire resistance testing References 1. - Regulatory Reform (Fire Safety Order) 2005; - Fire (Scotland) Act 2005; - Fire Safety (Scotland) Regulations 2006;
Declaration of fire resistance performance The ACO Selecta vertical outlet body in conjunction with the optional intumescent fire cartridge is tested in accordance with BS EN 1366-34 and classified in accordance with BS EN 13501-25. The performance can be classified as EI 120-U/U indicating the gullies are uncapped both inside and outside the furnace.
- Fire and Rescue Services Order (Northern Ireland) 2006; - Fire Safety (Northern Ireland) Regulations 2. Building Regulations Approved Document B Fire Safety, April 2007 3. BS EN 1363-1:1999 Fire resistance tests - Part 1: General requirements 4. BS EN 1366-3:2004 Fire resistance tests for service installations - Part 3: Penetration seals 5. BS EN 13501-2:2003 Fire classification of construction products and building elements - Part 2: Classification using data from fire resistance tests, excluding ventilation services 6. PAS 79:2007 Fire risk assessment - Guidance and a recommended methodology
7
ACO Selecta - Floor Drainage ADVANCED FLOOR DRAINAGE SYSTEMS
Grating material choice
Stainless steel alloys
ACO offer both stainless steel and copper alloy gratings in a variety of patterns.
The stainless steel alloy family is dominated by austenitic '304' and '316' grades. As such there is a wealth of data on corrosion resistance to aid the user in specification and reduce uncertainty. In the case of most stainless steels chlorides may cause corrosion if exposure is prolonged.
The raw material cost of each alloy differs significantly: the major constituent of stainless steel is iron at over 70%, whilst copper is present in excess of 50% by weight in most of its alloy forms. A cost ratio of 2:1 is realistic favouring stainless steel. For the applications intended both alloys have excellent mechanical properties and corrosion resistance, although the manifestation of corrosion differs.
Copper alloys Popularly referred to as nickel bronze, the exact constituents can be varied according to the properties desired. Due to the large number of alloys available, users may have to refer to the manufacturer for guidance on corrosion resistance in specific applications, however prolonged exposure to ammonia should be avoided. For many, the attraction of copper alloy is its golden hue, evident when new. The surface will initially tarnish quickly depending on environment. The 'patina' is a result of oxidisation that forms a passive layer that changes colour with time. An intermediate stage is evident on the grating aperture walls below. The passive layer protects the underlying metal from further corrosion. This can be removed but will reform continually. As such its effects are considered aesthetic only. The alloy has properties favourable to low cost manufacturing techniques such as casting. Corrosion effects are exacerbated by rough casting surfaces, particularly where this roughness is not subsequently removed. ACO manufacture all cooper alloy gratings with smooth side walls.
8
Passive grades, as used by ACO, benefit from a naturally occurring chromium-rich oxide that spontaneously regenerates if damaged in normal use. This passive layer is invisible to the eye and therefore little change in appearance is evident over the product life.
ACO Selecta - Floor Drainage ADVANCED FLOOR DRAINAGE SYSTEMS
Conservation of fuel and power Building Regulations Approved Document Part L relates to the thermal performance of the building. It is generally accepted that this performance is the result of complex interactions between many systems. Floor penetrating gullies can complicate the design particularly with regard to insulation detailing. The two-piece Selecta system accommodates floor and insulation thicknesses up to 295mm via a standard extension piece supplied with the gully top. The plastic extension section can be easily cut on-site to suit specific applications.
Load class All product combinations meet the requirements of BS EN 1253: 2003 for Load Class K3. The K3 application area is described as “area without vehicular traffic, such as bathrooms in dwellings, care homes, hotels, schools, swimming baths, public wash and shower facilities, balconies, loggias, terraces and roofs with greenery.�
9
ACO Selecta - Floor Drainage The application guide Below you will find a general application guide. In short there are two main product choices: Two-Part systems or Direct-Couple. The Two-Part system uses the cast iron body and in vertical mode can incorporate fire protection features.
GRATINGS
APPLICATION
Corrosion resistance
High
Economy stainless steel - non-locked
✓ ✓ ✓ ✓
✓ ✓ ✓ ✓
Standard stainless steel - locked
✓ ✓ ✓
✓ ✓
Stainless
✓
✓
✓ ✓
Wet Room Two-Part
Vinyl Seal® Two-Part
GULLY TOPS Economy 100 Two-Part
Economy 150 Two-Part
GULLY BODIES
Tile 150 Two-Part
Screed Two-Part
Vertical Gully Body
FOUL AIR TRAP
Vertical Foul Air Trap
ACCESSORY OPTIONS 10
Fire Protection Cartridge
Fit-In Installation Core
Direct-Couple systems provide either a one-piece simple gully or rodding eye for connection to 110mm pipework, or allow use of the Slab Penetration unit. Choice of grating or solid covers for each system is detailed in the componets section of the catalogue.
Copper alloy designer patterns and rodding eyes steel designer patterns and rodding eyes
Stainless steel slip resistant range
High
Cost
Economy
✓ ✓
✓ ✓
✓ ✓ ✓
✓ ✓ ✓
✓ ✓
Tiles Resin Screed Flexible/Vinyl Wet Room
✓
✓
Flexible Floor Clamp Two-Part
Rodding Eye Double Seal
DIRECT COUPLE GULLY BODIES Screed Flexible Floor ACO Vinyl Seal® Direct-Couple Direct-Couple Direct-Couple
Tile Direct-Couple
Horizontal Gully Body Horizontal Foul Air Trap
ACCESSORY OPTIONS Slab Penetration Unit
Foul Air Trap
11
ACO Selecta - Floor Drainage FEATURES AND BENEFITS
Selecta Two-Part gully 1
2
Alternative 'designer' locked grating range in brushed copper alloy.
3
Optional slip resistant finish on circular stainless steel grating.
4
Cost effective ABS gully tops with choice of 100 x 100mm or 150 x 150mm bezel unlocked slotted steel grating.
5
6
7
8
12
Choice of 8 'designer' premium electro-polished locked stainless steel gratings. Bezel overall dimensions: 150 x 150 mm.
Standard telescopic polyethylene gully top with stainless steel 150 x 150mm bezel allows 240mm vertical adjustment and full 360° bezel rotation. Rubber drainage ring fitted to all gully tops ensures any water seeping onto the membrane can freely enter the gully. Wet room gully top. Flexible polypropylene fleece hermetically bonded to telescopic gully top provides convenient integration to brush/roller applied wet room tanking systems. Unique 150 x 150mm stainless steel bezel feature permits full 35mm horizontal and 360° adjustment to match tile patterns alleviating the need for pinpoint positioning accuracy of the gully body during installation. Circular stainless steel gully top for flexible sheet flooring with flooring clamp avoids disturbance of the flooring integrity when accessing the gully.
9
ACO Vinyl Seal® gully top for professional welded flexible sheet flooring applications.
10
Circular 168mm stainless steel bezel for resin and cementitious floor screed applications.
11
Cast iron gully body with 110 mm horizontal or vertical spigot outlet complete with removable foul air trap for easy servicing, flow rate 1.4 l/s. Dpm membrane clamp as standard. Horizontal bodies have universal back inlet connector for all 40mm (11/2'') solvent weld and pushfit waste pipes to BS 5254 and BS 5255.
12
Optional ACO patented intumescent fire cartridge conforming to BS EN 1366 for vertical bodies only.
13
Optional fire protection dry installation kit for installing vertical outlet gully body in concrete decks. Eliminates the need for time-consuming wet mortar sealing on installation.
1
2
3
4
4
5 6
7
8
9
10
11
12
13
ACO Selecta - Floor Drainage FEATURES AND BENEFITS
Direct-Couple gullies and rodding eyes 1
Choice of 8 'designer' premium electro-polished locked stainless steel square gratings. Bezel overall dimensions: 150 x 150mm.
2
Alternative 'designer' locked square grating range in brushed copper alloy.
3
Solid circular and square access covers complete with double EPDM seal manufactured from 304 stainless steel and copper alloy.
4
Circular perforated 304 stainless steel grating for flexible sheet flooring applications. Available in electropolished or slip resistant options.
5
Universal optional foul air trap. Water seal depth: 50mm to BS EN 1253, flow 1.2 l/s.
6
Circular 304 grade stainless steel bezel for flexible sheet flooring applications, with independent rigid nylon membrane clamp. Vertical spigot outlet: 110mm OD.
7
Square 304 stainless steel bezel fitted with ACO Vinyl Seal速 for welded flexible sheet flooring applications. Frame outside dimensions: 171 x 171mm, vertical outlet: 110mm OD.
8
Square 304 grade stainless steel bezel for ceramic tile, resin and cementitious applications. Frame outside dimensions: 150 x 150mm, vertical outlet: 110mm OD.
9
Circular 304 grade stainless steel bezel for resin and cementitious floor applications. Frame outside dimensions: 168mm OD, vertical spigot outlet: 110mm OD.
10
1
2
3
4
6
5
7
8
9
Optional through-slab penetration sleeve 325mm long. Fully welded 304 stainless steel construction, complete with 110mm OD spigot outlet and independent rigid nylon membrane clamp. May be used in conjunction with all direct couple bezels above.
10
13
ACO Selecta - Floor Drainage COMPONENTS
Square gratings Grating Style
14
Stainless Steel (electro-polished)
Copper Alloy (brushed)
Load Class to BS EN 1253
Overall Module Including Bezels
Part No Stainless Steel
Part No Copper Alloy
Weight Kg
Classic
K3
150mm
104078
105066
0.6
Arco
K3
150mm
104079
105067
0.6
Linea
K3
150mm
104076
105064
0.6
Mondo
K3
150mm
104074
105063
0.6
Pop
K3
150mm
104080
105068
0.6
Quadrato
K3
150mm
104075
105061
0.7
Wave
K3
150mm
104081
105062
0.6
Wellness
K3
150mm
104077
105065
0.6
Traditional Slotted
K3
150mm
105056
105055
0.6
Standard Slotted
n/a
K3
150mm
105075
n/a
0.5
Economy Non-locking (inc bezel)
n/a
K3
150mm
105073
n/a
1.1
Economy Non-locking (inc bezel)
n/a
K3
100mm
105072
n/a
0.9
ACO Selecta - Floor Drainage COMPONENTS
For flexible sheet flooring applications Grating Style
304 Stainless Steel
Copper Alloy (brushed)
Load Class to BS EN 1253
Overall Module Including Bezels
Part No Stainless Steel
Part No Copper Alloy
Weight Kg
Standard Perforated (electro-polished)
n/a
K3
157mm
401185
n/a
0.25
Slip Resistant Perforated
n/a
K3
157mm
104048
n/a
0.25
K3
157mm
105058
105057
0.5
105051
105050
0.8
Standard Slotted (brushed)
Circular gratings for screed and resin systems Slotted
K3
168mm
Solid cover - for Direct Couple gullies only Solid Cover
K3
168mm
105049
105048
0.9
Solid Cover
K3
150mm
105054
105053
0.6
Notes: 1. All Gratings supplied complete with lockings unless otherwise stated. 2. Grating slot width typically 8mm. 3. Solid covers supplied complete with EPDM double seal and lockings. 4. When copper alloy gratings are assembled onto a bezel a mixed metal appearance will be visible against a 3mm stainless steel edge.
15
ACO Selecta - Floor Drainage COMPONENTS
Gully body tops - Two-Part system Tiles, resin and cementitious flooring applications
100 x 100 7
- Supplied complete with stainless 30-80
steel grating - Not lockable
Model Reference Economy 100 Two-Part
Part No
BS EN 1253 Load Class
105072
Weight Kg
K3
0.9
150 x 150 15
- Supplied complete with stainless
30-96
steel grating - Not lockable
Model Reference Economy 150 Two-Part
Part No
BS EN 1253 Load Class
105073
Weight Kg
K3
1.1
150 x 150 - Stainless steel frame 55-295
- Match to all 150mm gratings - Supplied with locking
Model Reference Tile 150 Two-Part
16
Part No 105074
BS EN 1253 Load Class K3
Weight Kg 1.1
ACO Selecta - Floor Drainage COMPONENTS
Gully body tops - Two-Part system Resin and cementitious flooring applications Ø168 - Stainless steel frame
20
- Match to 105048 to 105051 inclusive
55-295
- Supplied with locking Model Reference
Part No
Screed Two-Part
105052
BS EN 1253 Load Class
Weight Kg
K3
Wetroom flexible flooring applications
1.7
- For tiles up to 10mm thick - Tiles greater than 10mm use spacer below - Match to all 150mm gratings
8-11 61-300
- ±18mm horizontal and 360o rotational bezel adjustment - Supplied with locking
Model Reference
Part No
Wetroom Two-Part
105078
BS EN 1253 Load Class K3
Weight Kg 1.4
152 h Model Reference Wetroom Spacer
Part No
h
Weight Kg
104062
3mm
0.1
104063
9mm
0.1
225x225 171x171
- Stainless steel frame - Match to all 150mm gratings 44-295
Model Reference ACO Vinyl Seal® Two-Part
Part No
- For installation details see page 24 - Supplied with locking
BS EN 1253 Load Class
105071
K3
Weight Kg 2.2
- Match to all 157mm gratings
Ø225
- 304 stainless steel - Mechanical clamp 55-295
- Accepts flooring up to 4mm thick - Supplied with locking
Model Reference Flexible Floor Clamp Two-Part
Part No 105069
BS EN 1253 Load Class K3
Weight Kg 1.5
17
ACO Selecta - Floor Drainage COMPONENTS
Gully bodies - Two-Part system Ø294 7
Model Reference
Part No
110 Material
Vertical Spigot Gully Body
105046
Grey iron to BS EN 1561 EN-GJL-200
Flow Rate l/s
Weight Kg
1.4
8.5
Ø294 6 80
33 134
Model Reference Horizontal Spigot Gully Body
110
Ø40
Part No
Material
Flow Rate l/s
105079
Grey iron to BS EN 1561 EN-GJL-200
Weight Kg
1.4
8.5
Accessory options - fire protection
Model Reference
Part No
Weight Kg
Fire Stop Cartridge
104056
0.1
150
215 Model Reference Fit-In Vertical Installation Kit 2 Hour Fire Rating BS EN 1366
Part No
External Diameter mm
Height mm
Core Bore Diameter mm
Weight Kg
104057
215
150
225
2.0
215
251
Model Reference
18
Core Former
Part No
External Diameter mm
Height mm
Core Bore Diameter mm
Weight Kg
104058
225
250
225
0.5
ACO Selecta - Floor Drainage COMPONENTS
Gullies - Direct-Couple Tiles, resin and cementitious flooring applications 150x150 - Match to all 150mm gratings 135
- 304 stainless steel - Brushed frame - Supplied with locking
Ø110 Model Reference Tile Direct-Couple
Part No
BS EN 1253 Load Class
Flow Rate
Weight Kg
104010
K3
2.0
1.2
Resin and cementitious flooring applications Ø168
135
- Match to 105048 to 105051 inclusive - 304 stainless steel - Supplied with locking
Ø110 Model Reference Screed Direct-Couple
Part No
BS EN 1253 Load Class
Flow Rate
Weight Kg
104004
K3
2.0
1.3
Flexible sheet flooring applications 225 x 225
- Match to all 150mm gratings
171 x 171
- 304 stainless steel - Brushed frame 135
- ACO Vinyl Seal® - Supplied with locking
Model Reference ®
ACO Vinyl Seal - Direct-Couple
Part No
BS EN 1253 Load Class
Flow Rate
Weight Kg
105070
K3
2.0
1.7
Ø225
- Match to all 157mm gratings - 304 stainless steel 115
- Mechanical clamp - Accepts flooring up to 4mm thick
110 Model Reference Flexible Floor - Direct-Couple
- Supplied with locking
Part No
BS EN 1253 Load Class
Flow Rate
Weight Kg
97231
K3
2.0
1.7
19
ACO Selecta - Floor Drainage COMPONENTS
Gullies - Direct-Couple Accessory options - Direct-Couple gullies
- 304 stainless steel 50
- 1.2 l/s flow rate - 50mm water seal - BS EN1253 compliant
Model Reference
Part No
Weight Kg
Foul Air Trap
401221
0.4
Ă˜225 18
320 - 304 stainless steel
110
20
- Used in conjunction with Direct-Couple gullies
Model Reference
Part No
Weight Kg
Slab Penetration Unit
104028
1.2
ACO Selecta - Floor Drainage INSTALLATION OVERVIEW
Introduction The installation details shown in the following pages set out to provide the designer with integrated solutions to floor drainage identifying preparation, installation and construction processes required to install waterproof floor gullies in a variety of environments including specific details for wet rooms and where acoustic treatment is required. Whilst these details do not cover every possible situation, they do provide a practical reference to most design applications. ACO Building Drainage acknowledge with thanks the advice provided in the following specialist fields:
Building Adhesives Ltd WP1 and Fastflex wet room floor tanking systems. Tel: 01782 591100 www.bal-adhesives.co.uk Hodgson & Hodgson Group Ltd REDUC acoustic overlay flooring systems. Tel: 01664 821810 www.acoustic.co.uk Schluter Systems Ltd Schluter DITRA & Schluter KERDI wet room floor uncoupled tanking systems. Tel: 01530 813396 www.schluter.co.uk Saint-Gobain Weber Ltd Weber.sys protec wet room floor tanking system. Tel: 08703 330070 www.weberbuildingsolutions.co.uk
21
ACO Selecta - Floor Drainage INSTALLATION
Vertical gully with wet room gully top in ground floor wetroom with tiles Q
O
M
N
P L H
K I
F J
G
E
D C
B
A
1. Prepare hardcore base A with sand blinding B and connect vertical gully body C to drain pipe and set to the required DPM level. Test pipework for leaks. Fit polystyrene debris protection cap during building work. 2. Box out and backfill concrete D around gully body/pipe. 3. Remove shuttering, cast concrete floor slab E and lay DPM F over flange G of gully body. If very thin sealing membranes are used a proprietary construction sealant should be used on the flange area to ensure proper function. Fit clamp ring H. Remove debris protection cap and locate trap into the gully body.
22
4. Cut the telescopic height-adjustable tube I to the required length. Push the rubber drainage ring J onto the telescopic tube and set the assembly into the gully body. The socket should extend below the drainage ring by 5mm minimum. 5. Lay insulation K and fit around the gully body and telescopic tube.
6. Locate the wet room gully top L in the telescopic tube to the required finished floor level. (Fit additional plastic bezel spacers if ceramic tiles thicker than 10mm). Lift and tapeup the integral polypropylene fleece M to protect during the screeding process. 7. Lay the screed N to a 1:80 fall working the mix under and flush with, the flange of the gully top. 8. Apply a proprietary tanking membrane O to the whole floor in accordance with manufacturer's instructions, un-tape and embed the flexible polypropylene fleece whilst wet. Apply second application of tanking membrane and fully envelope fleece. 9. Adjust sliding bezel P to suit desired tile orientation and fix to the gully top with screws provided. 10. Lay tiles working away from bezel leaving a 5mm gap Q to allow for flexible sealant between tile edge and bezel. 11. Prime trap and fit grating.
ACO Selecta - Floor Drainage INSTALLATION
Vertical gully with resin finish using Two-Part screed gully top in ground floor P
O
L
K
N
M
H I F
J
G
E
D C
B
A
1. Prepare hardcore base A with sand blinding B and connect vertical gully body C to drain pipe. Set to the required DPM level and test pipework for leaks. Fit polystyrene debris protection cap during building work.
4. Cut the telescopic height-adjustable tube I to the required length. Push the rubber drainage ring J onto the telescopic tube and set the assembly into the gully body. The socket should extend below the drainage ring by 5mm minimum.
2. Box out and backfill concrete D around gully body/pipe.
5. Lay insulation K and fit around the gully body and telescopic tube.
3. Remove shuttering, cast concrete floor slab E and lay DPM F over flange G of gully body. If very thin sealing membranes are used a proprietary construction sealant should be used on the flange area to ensure proper function. Fit clamp ring H. Remove debris protection cap and locate trap into the gully body.
6. Locate the circular gully top L in the telescopic tube to the required finished floor level. Bend down tangs M to key with screed. 7. Lay the screed N to a 1:80 fall working the mix under the flange of the gully top. When dry, lay resin finish O to required thickness leaving a 5mm gap P at the bezel edge for a gun applied flexible sealant. 8. Prime trap and fit grating.
23
ACO Selecta - Floor Drainage INSTALLATION
Vertical gully with sheet vinyl using flexible floor clamp or welded Vinyl Seal in ground floor Q
R
N
P L
K
H I
F
J
G
E
O
M
D C
B
A
1. Prepare hardcore base A with sand blinding B and connect vertical gully body C to drain pipe, set to the required DPM level. Test pipework for leaks. Fit polystyrene debris protection cap during building work. 2. Box out and backfill concrete D around gully body/pipe. 3. Remove shuttering, cast concrete floor slab E and lay DPM F over flange G of gully body. If very thin sealing membranes are used a proprietary construction sealant should be used on the flange area to ensure proper function. Fit clamp ring H. Remove debris protection cap and locate trap into the gully body.
24
4. Cut the telescopic height-adjustable tube I to the required length. Push the rubber drainage ring J onto the telescopic tube and set the assembly into the gully body. The socket should extend below the drainage ring by 5mm minimum.
5. Lay insulation K and fit around the gully body and telescopic tube. 6. Locate the circular gully top L OR the square gully top M in the telescopic tube to required finished floor level and bend down tangs N to key with screed. 7. Lay the screed O to a 1:80 fall working the mix under and flush with, the flange of the gully top. 8. Lay vinyl sheet flooring P in adhesive bed over a) compression flange Q and secure with clamping ring OR b) the ACO Vinyl Edge flange R and hot air weld to the ACO Vinyl Seal速 strip. 9. Prime trap and fit grating to suit.
ACO Selecta - Floor Drainage INSTALLATION
Horizontal gully with resin finish using Two-Part screed gully top in ground floor with optional back inlet inflow P
O
L H
K
N
M J
I F G C E
D
B
A
1. Prepare hardcore base A with sand blinding B and connect horizontal gully body C to drain pipe and set to the required DPM level. If back inlet required, remove stopper and connect 40mm pipe to fall of 2 degrees. Test pipework for leaks. Fit polystyrene debris protection cap during building work. 2. Box out and backfill concrete D around gully body/pipe. 3. Remove shuttering, cast concrete floor slab E and lay DPM F over flange G of gully body. If very thin sealing membranes are used a proprietary construction sealant should be used on the flange area to ensure proper function. Fit clamp ring H. Remove debris protection cap and locate trap into the gully body.
4. Cut the telescopic height-adjustable tube I to the required length. Push the rubber drainage ring J onto the telescopic tube and set the assembly into the gully body. The socket should extend below the drainage ring by 5mm minimum. 5. Lay insulation K and fit around the gully body and telescopic tube. 6. Locate the circular gully top L in the telescopic tube to the required finished floor level. Bend down tangs M to key with screed. 7. Lay the screed N to a 1:80 fall working the mix under the flange of the gully top. When dry, lay resin finish O to required thickness leaving a 5mm gap P at the bezel edge for a gun applied flexible sealant. 8. Prime trap and fit grating.
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ACO Selecta - Floor Drainage INSTALLATION
Vertical firestop gully in wetroom with tiles using Two-Part wetroom gully top in raised concrete floor P
N
L
M
O K G
J
H
E F
I
B A
1. Core drill hole A in concrete floor, fill any breached voids and position ACO Fit-In fireproof liner B at structural deck level. 2. Locate gully body into the liner and connect to pipework using proprietary coupling. Test pipework for leaks. 3. Gap seal all voids C between gully body and structural deck with a proprietary intumescent sealant. Push fit ACO Selecta Fire Stop Cartridge D into gully body and locate foul air trap into the gully body. Fit polystyrene debris protection cap during building work. 4. Apply a reinforced polyester mesh tanking membrane E over the whole floor slab and dress over compression flange F of gully body. 5. Fit clamp ring G and cut the telescopic height adjustable tube H to the required length. Push the rubber drainage ring I onto the telescopic tube and set the assembly into the gully body. The socket should extend below the drainage ring by 5mm minimum.
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6. Lay insulation J and fit around the gully body and telescopic tube.
D C
7. Locate the wet room gully top K in the telescopic tube to the required finished floor level. (Fit additional plastic bezel spacers if ceramic tiles thicker than 10mm). Lift and tape-up the integral polypropylene fleece L to protect during the screeding process. 8. Lay the screed M to a 1:80 fall working the mix under and flush with, the flange of the gully top. 9. Apply a proprietary tanking membrane N to the whole floor in accordance with manufacturer’s instructions, un-tape and embed the flexible polypropylene fleece whilst wet. Apply a second application of tanking membrane and fully envelope fleece. 10. Adjust sliding bezel O to suit desired tile orientation and fix to the gully top with screws provided. Lay tiles working away from bezel leaving a 5mm gap P to allow for flexible sealant between tile edge and bezel. 11. Prime trap and fit grating.
ACO Selecta - Floor Drainage INSTALLATION
Vertical firestop gully with sheet vinyl using Two-Part flexible floor clamp in raised acoustic concrete floor L
J
K
H E
G F
I
B A
1. Core drill hole A in concrete floor, fill any breached voids and position ACO Fit-In fireproof liner B at structural deck level. 2. Locate gully body into the liner and connect to pipework using proprietary coupling. Pipe support brackets should be rubber lined. Test pipework for leaks. 3. Gap seal all voids C between gully body and structural deck with intumescent sealant. Push fit ACO Selecta Fire Stop Cartridge D into gully body and locate foul air trap into the gully body. Fit polystyrene debris protection cap during building work.
D C
6. Lay screed to 1:80 fall up to edge of rubber drainage ring I. 7. To fit grating frame, form double rebated rectangular hole in an acoustic floor panel J and centre over the height adjustable tube H following manufacturer’s guidelines. 8. Locate the square ACO Vinyl Edge gully top K into the telescopic tube H to finished floor level. Bond and fix gully top using non ferrous No. 8 x 12mm countersunk screws – to preserve acoustic isolation fixings must not penetrate through acoustic top board.
4. Apply a reinforced polyester mesh tanking membrane E over the whole floor slab and dress over compression flange F of gully body.
9. Lay and bond flexible sheet flooring onto ACO Vinyl Edge profile K and hot air weld sheet flooring to ACO Vinyl Seal® L.
5. Fit clamp ring G and cut the telescopic heightadjustable tube H to the required length. Push the rubber drainage ring I onto the telescopic tube and set the assembly into the gully body. The socket should extend below the drainage ring by 5mm minimum.
10. Prime trap and fit grating.
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ACO Selecta - Floor Drainage INSTALLATION
Horizontal gully with resin finish using Two-Part screed gully top in raised floor
N
M
L
J H
I
K F
E
G
B D
C A
Detail 05
1. Position horizontal gully body A to the required DPM level and connect to soil pipe system B using proprietary coupling. If back inlet required, remove stopper C and connect 40mm pipe to fall of 2 degrees. Test pipework for leaks. Fit polystyrene debris protection cap during building work. 2. Cast suspended concrete floor slab around gully body. 3. Apply a reinforced polyester mesh tanking membrane D over the whole floor slab and dress over compression flange E of gully body. Fit clamp ring F. Remove debris protection cap and locate trap into the gully body.
4. Cut the telescopic height-adjustable tube G to the required length. Push the rubber drainage ring H onto the telescopic tube and set the assembly into the gully body. The socket should extend below the drainage ring by 5mm minimum. 5. Lay insulation I and fit around the gully body and telescopic tube. 6. Locate the circular gully top J in the telescopic tube to the required finished floor level. Bend down tangs K to key with screed. 7. Lay the screed L to a 1:80 fall working the mix under the flange of the gully top. When dry, lay a resin finish M to required thickness leaving a 5mm gap N at the bezel edge for a gun applied flexible sealant. 8. Prime trap and fit grating.
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ACO Selecta - Floor Drainage INSTALLATION
Direct connection gully with sheet vinyl using Direct-Couple flexible floor gully top in ground floor N
P O
L
M
J H
I K G F
D
E
A C
B
1. Install drain pipe A and prepare hardcore base B with sand blinding C. Apply debris protection to pipe end, box out and backfill concrete D around pipe. 2. Remove shuttering and pour concrete floor slab E. 3. Lay DPM F and lay insulation G around drain pipe. 4. Remove debris protection and connect circular gully top H or the square gully top I to pipe end and set to required floor level.
5. Bend down tangs J to key with screed and fit foul air trap K. Reapply debris protection. 6. Lay the screed L to a 1:80 fall working the mix under and flush with either flange of the gully top. 7. Lay vinyl sheet flooring M in adhesive bed over a) compression flange N and secure with clamping ring OR b) the ACO Vinyl Edge flange O and hot air weld to the ACO Vinyl Seal速 strip P. 8. Prime trap and fit grating to suit.
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ACO Selecta - Floor Drainage INSTALLATION
Direct connection rodding access with resin finish using Direct-Couple screed gully top in ground floor L
K
J
M
I H G F
D
E
A
C A B A
1. Install access pipe A and prepare hardcore base B with sand blinding C. Cover pipe end, box out and backfill concrete D around pipe. 2. Remove shuttering and pour concrete floor slab E. 3. Lay DPM F and lay insulation G around access pipe. 4. Connect square or circular rodding access top H to drain pipe and set to finished floor level. Bend down tangs I to key with screed.
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5. Lay the screed J to a 1:80 fall working the mix under the flange of the gully top. When dry, lay a resin finish K to required thickness leaving a 5mm gap L at the bezel edge for a gun applied flexible sealant. 6. Fit double seal M and solid cover to suit.
ACO Selecta - Floor Drainage INSTALLATION
Vertical gully with tiles in raised concrete floor L
G
K
J
H E
I A
F
C
B
D
1. Core drill and rebate hole A in suspended concrete slab B to receive Slab Penetration Unit C. 2. Insert the Slab Penetration Unit and screw fix to slab. Connect to 110mm Ă˜ pipework D and test for leaks. 3. Apply a reinforced polyester mesh tanking membrane E over floor slab and dress over compression flange F of Slab Penetration Unit. Fix clamping ring to compression flange ensuring that membrane is fully bonded between both components.
4. Insert the square or circular gully top G into the Slab Penetration Unit and set to required floor level. Bend down the tangs H to key with screed, insert foul air trap I and provide debris protection prior to screeding. 5. Lay the screed J to a 1:80 fall working the mix under the flange of the gully top. 6. Lay ceramic tiles K working away from bezel leaving a 5mm gap L to allow for flexible sealant between tile edge and bezel. 7. Prime trap and fit grating to suit.
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ACO Selecta - Floor Drainage OPERATION AND MAINTENANCE
Cleaning methods Selecta gully components are easy to clean. Washing with soap or a mild detergent and warm water followed by a clear water rinse is usually quite adequate for most applications. An enhanced aesthetic appearance will be achieved if the cleaned surface is finally wiped dry.
Precautions Acid cleaners should only be used for cleaning only when other methods have been proved unsatisfactory.
Cleaning Agent
Comment
Routine cleaning, all finishes and materials.
Problem
Soap or mild detergent and water (such as washing up liquid).
Sponge, rinse with clean water, wipe dry if necessary.
Fingerprints, all finishes.
Soap or warm water or organic solvent (e.g. acetone or alcohol).
Rinse with clean water, wipe dry if necessary.
Stubborn stains and discolouration.
Mild cleaning solutions, (e.g. Cif, Goddard Stainless Steel Care).
Rinse with clean water, wipe dry.
Oil and grease marks, all finishes.
Organic solvent (e.g. acetone or alcohol).
Clean after with soap and water, rinse with clean water and dry.
Rust and other corrosion effects.
Most mild corrosion and staining effects can be removed by application of commercially available metal polishes. Check manufacturer’s details before use.
Rinse well with copious amounts of clean water (precautions for acid cleaners should be observed).
Scratches on brushed finishes.
Household synthetic fibre scouring pads (e.g. Scotch Brite fibre pad). Apply in direction of brushed finish. Clean with soap or detergent as per routine cleaning.
Never use ordinary steel wool as iron particles can become embedded in the surface being cleaned and cause corrosion problems.
ALWAYS READ INSTRUCTIONS ON PROPRIETRY CLEANING AGENTS.
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ACO Selecta - Floor Drainage OPERATION AND MAINTENANCE
Cleaning the foul air trap & gully body 1. It is highly recommended that before beginning to clean the foul air trap and gully body, suitable hand protection is used, such as latex gloves to prevent possible infection. 2. Release the grating locking screws and lift out the grating. 3. Reach down into the gully body and turn the red foul air trap locking lever 90째 ANTICLOCKWISE and ease the trap away from the body and lift it clear of the body.
4. Thoroughly clean the gully body and foul air trap with soapy water and rinse with clean water. 5. Lubricate the trap seal with proprietory silocone lubricant and re-insert into the body, making sure the lower ledge of the trap engages with the recess in the gully body. Ease the trap towards the outlet to engage the seal and turn the red locking lever 90째 CLOCKWISE to lock the trap in place. 6. Prime the trap with clean water to prevent odours and replace grating and lockings.
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ACO Selecta - Floor Drainage STANDARD SPECIFICATION CLAUSES
ACO Building Drainage - Selecta Floor Gullies A range of two-part floor drains consisting of cast iron bodies complete with odour trap and one piece rodding access points with a range of gully tops, gratings and accessories. Suitable for point drainage in changing rooms, showers, wet rooms, kitchens, retail, hospitals, abattoirs, chemical plants, swimming pools, food and drink processing plants and washdown areas. Manufacturer:
ACO Building Drainage, ACO Business Park, Hitchin Road, Shefford, Bedfordshire UK. SG17 5TE Tel: 01462 816666, Fax: 01462 851490. Email: buildingdrainage@aco.co.uk
Material:
Grey cast iron bodies to BS EN 1561 EN-GJL-200. Polypropylene. Stainless steel grade 304 pickle passivated. Copper alloy.
Product:
ACO Selecta Trapped Floor Gully, flow rate 1.4 l/s. ACO Direct Couple double sealed access points and gullies.
Literature:
Consult ACO Building Drainage technical literature for details.
Link to web:
http://www.acobuildingdrainage.com/selecta.php
Design:
ACO Building Drainage Technical Services provide design and specification.
Selecta Trapped Floor Drain
Selecta Rodding Points & Gullies
Description: Floor Gully Load Class K3 to BS EN 1253.
Description: Double sealed rodding point with solid cover or direct connection floor gully Class K3 to BS EN 1253.
Function: Light duty point drainage in healthcare, commercial, changing rooms, showers, wet rooms, kitchens, retail, hospitals, abattoirs, chemical plants, swimming pools, food and drink processing plants and washdown areas. Type of Floor: Solid ground floor and suspended concrete floor. Material: Grey cast iron bodies to BS EN 1561 EN-GJL-200. Polypropylene. Stainless steel grade 304 pickle passivated. Copper alloy.
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Function: Light duty rodding point or point drainage in healthcare, commercial, changing rooms, showers, wet rooms, kitchens, retail, hospitals, abattoirs, chemical plants, swimming pools, food and drink processing plants and washdown areas. Type of Floor: Solid ground floor and suspended concrete floor. Material: Stainless steel grade 304 pickle passivated. Copper alloy. EPDM double seal.
Type of Body: Trapped 110mm spigot outlet, horizontal or vertical orientation.
Type of Body: Vertical 110mm spigot outlet, optional foul air trap.
Type of Grate: Range of designs in 304 stainless steel or copper alloy.
Type of Grate: Range of designs in 304 stainless steel or copper alloy.
ACO Selecta NOTES
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ACO Technologies plc ACO Building Drainage ACO Business Park, Hitchin Road, Shefford, Bedfordshire SG17 5TE Tel: 01462 816666 Fax: 01462 851490 e-mail: buildingdrainage@aco.com website: www.acobuildingdrainage.co.uk
Š January 2008 ACO Technologies plc. All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACO products are made without guarantee since the conditions of use are beyond the control of the Company. It is the customer's responsibility to ensure that each product is fit for its intended purpose, and that the actual conditions of use are suitable. This brochure and any advice is provided by ACO Technologies plc (the Company) free of charge and accordingly on terms that no liability including liability for negligence will attach to the Company or its servants or agents arising out of or in connection with or in relation to this brochure or any such advice. Any goods supplied by the Company will be supplied solely upon its standard conditions of sale, copies of which are available on request. The Company's policy of continuous product development and improvement renders specifications liable to modification. Information provided in this brochure is therefore subject to change without prior notification.