DANISH DESIGN GERMAN QUALITY GLOBAL EXPERIENCE
WELCOME TO ACO FUNKI About us
ACO FUNKI is specializing in developing and manufacturing of pen equipment for pig producers all over the world. ACO Funki today is a stable company with representatives in several countries such as Denmark, Germany, France, Spain, Poland, Russia, Ukraine and China. Since 2004 ACO FUNKI is a part of ACO GROUP - a leading drain system manufacturer with about 4.200 employees in more than 40 countries.
In november 2014 ACO Funki has acquired the assets of Egebjerg International, and can now offer you even stronger product program with 2 product lines - Funki and Egebjerg, that can be combined according to your needs. ACO Funki is under a constant ongoing development. We aim to be the best on the market in terms of both price and quality. We permanently innovate for improvement in order to offer our customers the most modern and efficient equipment.
We look forward to cooperatING with you ! 2
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CONTACT US
ACO FUNKI's main office as well as production area and stock are located in Herning, Denmark. Here you have a great opportunity to visit our Showroom and see the wide range of our products and components for pig housing. Please feel free to contact us !
ACO FUNKI A/S I Kirkevænget 5 I 7400 Herning I Denmark T. +45 97 11 96 00 I F. +45 97 11 96 77 I www.acofunki.com I www.egebjerg.com
CONTACT OUR SALES REPRESENTATIVES germany
russia
Alte Dorfstraße 18 24782 Büdelsdorf info@aco-funki.de
Kalinina str., 1 396116 s. Verhnyaya Hava, Voronezh region mila@piglife.dk Tino Holger Ulshöfer T. +49 4331 664 66 90 tino.ulshoefer@aco.com
FRANCE
CHINA
Parc d'innovation de Mescoat 29800 Landerneau Tlf. +33 298 303 685 info.fr@acofunki.com
上海市松江区华加路99 号华滨工业园 24栋厂房 201611
Louis-Marie Audouit T. +33 607 120 465 laudouit@acofunki.com
Mila Christiansen T. +45 96 26 92 42 T. +7 915 545 67 12 mila@acofunki.dk
Johnny Shang T. +86 021 57749818-400 jshang@aco.cn
SPAIN
POLAND
Sucursal en España Cr. Major 52, 1r 1a 08110 Montcada i Reixac (Barcelona) nlinan@acofunki.com
Krzysztof Skwarek Sales Representative Tel.: +48 256 83 15 98 Francesc Closa T. +34 935 650 727 fclosa@acofunki.com
Krzysztof Skwarek T. +48 256 83 15 98 krzysztof.skwarek@acofunki.com
CONTACT OUR SALES TEAM IN DENMARK
Torben Olesen
Sales & Marketing Director T. +45 9626 9253 tolesen@acofunki.dk
Arne Brændgaard
Sales Manager Scandinavia T. +45 2940 3595 abraendgaard@acofunki.dk
Villy Osmundsen
Area Sales Manager Italy, UK, Irland, Balkans, Baltic states T. +45 9626 9270 vosmundsen@acofunki.dk
Andrei Nanboe
Sales Consultant Romania, Moldova, Bulgarien T. +45 2464 1696 ananboe@acofunki.dk
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I MATING & GESTATION BOXES I
We of fer mating and gestation boxes. The funcionality and quality of our boxes match your requirements and the legislation‌
ld-boX
FREE ACCESS BOX
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EGEBJERG BOX w w w. acof u n ki .com I T. +45 9711 9 600
FREE ACCESS BOx
Get ahead from the beginning...
I FREE ACCESS BOX I The free access box is designed and improved over the years in order to ensure the sows' safety and mimimize agression during feeding. And it has many advantagers: More space The free access box gives more space for sows on a smaller area than other boxes in the market. And the effective area is the same if you compare a free access box with ESF systems, that is designed according to the recommendations from the Pig Research Centre. You are free to choose the system that fits better to your own desires. Easy to operate With a free access box you get a system for loose sows that is easy to operate - for both animals and staff. There is no need for special training boxes for gilts when you use a free access box.
Several dimensions The boxes designed according to the requirements from the Pig Research Centre are also available. With a free access system you are independent of advanced computer and electronic solutions; combined with an ordinary dry feeding system, preferably from Egebjerg's Master Chain series, you have a reliable system for your sows (see page 54). Unique locking systems The free access box is designed with a unique locking system, which prevents two sows coming into the box at the same time. And if it occurs, our flexible tie rod ensures that the sow in the back can always come out and do not suffer. The free access box is the only on the market, that protects the sows so thouroughly. And one more area where the free access box is a step ahead: the locking system makes it possible to lock all the boxes at once - automatically or manually - or just to lock one box.
Minimum maintenance The free access box requires only minimum maintenance.
Did you know that‌ No annoying pipes above the sow, 3 sows can be reached from the same position when e.g. vaccination.
‌If you have 400 sows in the gestation unit, you can save 1 second of working time per sow, per day, then that is an entire work week in a year. w w w. a c o funk i. c om I T. +45 9711 9 6 0 0
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No disturbing pipes in our box...
INSEMINATION
I MATING AND GESTATION unit I If you consider to make a mating unit for loose sows and at the same time need a new gestation unit, then it is natural to choose a combined mating and gestation unit. This allows you to group the sows at the optimum moment, and you do not need to move around the sows. It will also be easier to maintain control in the stall.
The open design of our free access boxes makes it possible to inseminate and stimulate the sow, and the box has many advantages: - No annoying pipes above the sow; easy insemination - Good logistical overview - Minimum transportation of sows - Future-proof in relation to any new legislation - Matches UK-requirement - Good animal welfare - Possible to group the sows immediately after weaning
Testimonials: “The free access box from Egebjerg combines quality and optimum design which ensures a good visual and physical contact with the sows." Lars Friberg, Alsted Opformering
The quality is good and the free access stall is a production safe system. No real training in the use of the free access stall is required. They work from day one" Michael Møller, Haverslev Vestergaard
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FREE ACCESS BOx
Combined mating and gestation unit
I goOd BOAR CONTACT iN FREE ACCESS BOX I With a free access box in the gestation unit it is easy for the operator to get overview and very easy to monitor the sows daily.
"The free access stall has the absolute best working conditions. The sows quickly learn how to operate the stall, they have a free vision of the trough through the grille of the front gate and the front ends of the partitions are closed, providing the necessary peace when they are eating and resting" Carsten Jensen, I/S Risgård
• Top hinged rear gate - ensures easy access to the sows • Stainless steel troughs • Suited for mating boxes • Easy monitoring, scanning and processing of animals for better production and less work time consumption • The box can be adjusted to all types of floor with multi adjustable support
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Traditional mating unit
BOXES
I traditionAl MATING UNIT I Efficiency and rational working conditions
- Easy access and good space conditions for the sow as well as the staff - Ensures optimum stimulation and time of service
Get rid of returns
- The side covered trough gives an undisturbed eating situation and thereby a low stress level - The open front grille/front gate provides a superior boar contact and ensures clear heat symptoms
Safety for the sows
- Rounded equipment parts and focus on finish minimize the risc of injuries - Multi-adjustable support
Optimum reproduction
- Maximum space utilization: The most flexible box on the market that fulfils the recommendations regarding stall size - on the smallest possible area. If you choose hanging raised stainless steel troughs, the sows are provided with the biggest possible resting space, as they can use the space under the trough.
• Good conditions for both sows and staff • Maximum boar contact
"Egebjerg’s boxes are the most flexible and well-digested in the market... The box is the right combination of opened and closed areas, and the saloon gates are easy to open with one hand, when the sows are to be moved." Rene Møller, Them
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• With our boxes you get more efficient space in relation to the whole area, i.e. more animal welfare for less money
TROUGHS, FRONT BARS AND FRONT GATES We have the best solution for you...
Stainless steel troughs that last
Front bars
Our range of stainless steel troughs is tailored to our boxes and your stall: • Edges bent from inside out in relation to the trough - it ensures high hygiene in the troughs • Bent edges minimize feed waste, which means lower feed consumption
ACO FUNKI can provide fixed front bars combined with stainless steel troughs with high front edge. It gives a very reliable solution with high hygiene both in and under the trough. Double rows allow the shared front bars.
Front gates
• Easy coordination on the construction phase - cheaper establishment
Front gates can be combined with stainless steel troughs or polymer troughs - all according to your needs. The front gates can be combined with ACO FUNKI's high water supply pipes, which allows the staff to follow the sow out through the front gate.
Front gates and front bars - for your needs
Front bars extensions
• Space under the trough provides the sow more space - better animal welfare
Whether you choose front bars or front gates, we can deliver water supply system made of stainless steel, which is a part of our standard solution - one nipple per two sows creates a secure water supply for your sows.
You can extend the box with our front bars extensions - both in new and in most of the existing boxes. Better animal welfare for less money.
Front bars + stainless steel trough
Front bars + front bars extension + stainless steel trough
Front bars + polymer trough
Front gate + stainless steel trough
High front gate + stainless steel trough + high piping
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MATING BOX Traditional mating stall
FACTS
Lying length: 190-200 cm/200-210 cm (w. front grille extension) Height: 113,3 cm Width: 55-75 cm (60-70 cm with front gate) Posts: 40 x 40 x 4 mm Rear supports: 25 mm solid round iron Lower pipe: 33,7 x 2,65 mm Upper pipe: 33,7 x 2,65 mm Bars: 12 mm solid round iron Saloon gate pipe: 33,7 x 2,65 mm Quality type: Hot galvanized Water supply: 1" galvanized or stainless steel pipes Water inlet: ½" SS pipe, SS nipple. 1 per 2 stalls NB: Remember to order floor fittings
Mating box
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1 BOX SIDE Article Description G62341 Box side 195 cm standard 12895 Bracket for mounting front post level 0 2 End partition G62524 End partition stall side 4000890 INN-O-FLEX mounting post slats 12895 Bracket for mounting front post level 0 3 Box front G62546 Post 40X40 mm, 30 cm box front, concrete floor G62056 Front grille extension 10 cm
4 SALOON GATES Article 62420 G62450
Description Saloon gates turnable stall 55-70 c/c End bracket for saloon gate
4
1
Multi-adjustable support Total 237/247 cm
Support can be rotated and adjusted up and down in order to adjust the stall to all floor types. 15,8 cm
Multi-adjustable support
5 TROUGH STAINLESS Article Description With front bars (order per running meter) 96180 Steel trough for plastic joint 31040 End in plastic for steel trough, incl. fittings 96183 Steel troughs with welded gable 1700042 Assembly kit for trough at front bars, incl. fittings With front gate (order per running meter) 96181 Steel trough for plastic joint 1700045 End in plastic for steel trough, incl. fittings 96182 Steel trough with welded gable 1700046 Assembly kit for trough at front gate, incl. fittings Accessories 31025 End piece kit in plastic for 1 steel trough 31030 Assembly kit in plastic for 1 steel trough
190/200 cm - Gate in
Turnable saloon gate gives possibility for 2 stall lengths
200/210 cm - Gate out
Notice - available with front grille extensions up to length 200/210 cm
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PIPES FOR STALL WITH FRONT BARS One of the pipes can be used for water supply. Order per running meter. Choose between: Article Description 1900250 Pipe 1'' stainless steel, 6 meter w/splicing sleeve 94001 Pipe 1'' galvanized 6 meter without thread, incl. pipe connector 12100333 Screw cap 1'' stainless steel 12100305 Screw cap 1'' galvanized 16383 Pipe retainer 1 with bolt and nut - 7 pcs. 16382 Pipe retainer 1 with bolt and nut - 6 pcs. 16381 Pipe retainer 1 with bolt and nut - 5 pcs. 16376 Pipe retainer 1 with bolt and nut - 1 pcs.
1 4
5 2
FRONT GATE incl. fittings Article G62615 G62620 G62625 G62616 G62621 G62626
Description Front gate for stall width 60 cm Front gate for stall width 65 cm Front gate for stall width 70 cm Front gate high for stall width 60 cm Front gate high for stall width 65 cm Front gate high for stall width 70 cm
WATER SUPPLY FOR SOW Article 58955 58956 58910 58911 93469 4900485 4900486
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Description Water pipe set SS, for 2 sows. Steel trough Water pipe set SS, for 2 sows. Polymer trough Calculate 1 set for 2 sows Water pipe set high pipeline for steel troughs Water pipe set high pipeline for polymer troughs MASTER FLOW incl. ½'' plug Mounting kit for MASTER FLOW towards front bars Mounting kit for MASTER FLOW towards vertical bars
1
2
ACCESSORIES Article G62056 1200377 30601 30605 4800020
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Description Front bars extension 10 cm Extension bracket 100 mm for poly trough, incl. screws Mounting kit for concrete floor with 2 bolts Mounting kit for slats with 2 anchor og bolts, 80-100 mm T-bolt for concrete slats stainless steel 10 pcs.
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5 Subject to changes in materials and design reserved.
FREE ACCESS BOX
Combined mating and gestation stall
FACTS
Lying length: Height: Width: Post: Rear supports: Horizontal pipe: Front gate/rear gate: Closing system: Quality: Water supply: Water inlet:
200/210 cm (w. front grille extension) 103,3 cm 65/70 cm 40 x 40 x 4 mm 25 mm solid cast iron 33,7 x 2,65 mm Side hinged/top hinged Integrated into the box side Hot galvanized 1" galvanized or stainless steel pipe ½" SS pipe, SS nipple. 1 per 2 stalls
Free access box 1
1 FREE ACCESS BOX SIDE Article Description G62051 INN-O-STALL® Free access box side 234 cm 12895 Bracket for mounting front post level 0 2 End partition Article Description G62067 End part. 200 cm for loose post 4000890 INN-O-FLEX mounting post for slats 4000891 INN-O-FLEX high mounting post for slats
3 Multi-adjustable support
3 FRONT AND REAR GATE Article G62134 G62135 G62136
Total 234/244 cm
Description Front/rear gate width 60 cm Front/rear gate width 65 cm Front/rear gate width 70 cm
200/210 cm
4 CENTRAL OPENING SYSTEM Description Opening system for free access boxes, manual (20 boxes) Opening system air cylindre for free access boxes 2008 (20 boxes)
Min. 80 cm
Article 62142 62156
5 TROUGHS STAINLESS 23 cm
Article Description With front bars (order per running meter) 96180 Steel trough for plastic joint 31040 End in plastic for steel trough, incl fittings 96183 Steel troughs with welded gable 1700042 Assembly kit for trough at front bars, incl fittings With front gate (order per running meter) 96181 Steel trough for plastic joint 1700045 End in plastic for steel trough, incl fittings 96182 Steel trough with welded gable 1700046 Assembly kit for trough at front gate, incl fittings Accessories 31025 End piece kit in plastic for 1 steel trough 31030 Assembly kit in plastic for 1 steel trough
15,8 cm
Multi-adjustable support
35 cm Notice - available with front grille extensions up to length 210 cm
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PIPES FOR BOX WITH FRONT BARS One of the pipes can be used for water supply. Order per running meter. Choose between: : Article Description 1900250 Pipe 1'' stainless steel, 6 meter w/splicing sleeve 94001 Pipe 1'' galvanized 6 meter without thread, incl. pipe connector 12100333 Screw cap 1'' stainless steel 12100305 Screw cap 1'' galvanized Pipe retainers 16383 Pipe retainer 1'' with bolt and nut - 7 pcs. 16382 Pipe retainer 1'' with bolt and nut - 6 pcs. 16381 Pipe retainer 1'' with bolt and nut - 5 pcs. 16376 Pipe retainer 1'' with bolt and nut - 1 pcs.
1
5
2
FRONT GATE incl. fittings Article G62615 G62620 G62625 G62616 G62621 G62626
Description Front gate for box width 60 cm Front gate for box width 65 cm Front gate for box width 70 cm Front gate high for box width 60 cm Front gate high for box width 65 cm Front gate high for box width 70 cm
WATER SUPPLY FOR SOW Article 58955 58956 58910 58911 93469 4900485 4900486 Article G62056 30601 30605
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Description Water pipe set SS, for 2 sows. Steel trough Water pipe set SS, for 2 sows. Polymer trough Calculate 1 set for 2 sows Water pipe set high pipeline for steel troughs Water pipe set high pipeline for polymer troughs MASTER FLOW incl. ½'' plug Mounting kit for MASTER FLOW towards front bars Mounting kit for MASTER FLOW towards vertical bars
ACCESSORIES Description Front bars extension 10 cm Mounting kit for concrete floor with 2 bolts Mounting kit for slats with 2 anchor og bolts
3
1
2 Loose post
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LD-BOX
Traditional mating stall
LD-box
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FACTS
1
Lying length: Height: Width: Posts: Upper pipes : Lower pipes: Bars: Front/rear gate: Closing system: Quality: Water supply: Water inlet:
190 / 200 cm (w. front grille extension) 200 cm 65 cm 40 x 40 x 4 mm 33,7 x 2,65 mm 33,7 x 2,65 mm 14 mm solid round iron Side hinged 2 meter height Hot galvanized 2 meter height: 1" galvanized or stainless steel pipe ½" SS pipe, SS nipple. 1 per 2 boxes
5 Total 268/278 cm
44 cm
190/200 cm
216 cm
1 LD-BOX SIDE Article G62205
2
Description LD-box side 190 cm
End partition Article Description G62215 End partition for LD-box 190 cm G62285 Front and rear post against wall LD-box, galvanized Article G62255
Description Front and rear gate for LD-box, galvanized
4 CENTRAL OPENING SYSTEM Article 62260
17,8 cm
23 cm
3 FRONT AND REAR GATE 15,8 cm 35 cm
Description Central opening system for LD -box max. 40 boxes
5 TROUGHS STAINLESS STEEL
Notice - available with front bars extensions up to length 200 cm
Article Description With front gate (order per running meter) 96181 Steel trough for plastic joint 1700045 End in plastic for steel trough at front gate 96182 Steel trough with welded gable for box with front gate 1700046 Assembly kit for steel trough at front gate
FRONT GATE Article G62621
Description Front gate high for box width 65 cm
PIPES FOR STALL WITH FRONT BARS One of the pipes can be used for water supply. Order per running meter. Choose between: Article Description 1900250 Pipe 1'' stainless steel, 6 meter w/splicing sleeve 94001 Pipe 1'' galvanized 6 meter without thread, incl. pipe connector 12100333 Screw cap 1'' stainless steel 12100305 Screw cap 1'' galvanized Pipe retainers 16383 Pipe retainer 1'' with bolt and nut - 7 pcs. 16382 Pipe retainer 1'' with bolt and nut - 6 pcs. 16381 Pipe retainer 1'' with bolt and nut - 5 pcs. 16376 Pipe retainer 1'' with bolt and nut - 1 pcs.
4
2
WATER SUPPLY FOR SOWS Article 1700018 1700019
Description Water pipe set for LD-box with steel trough Water pipe set for LD-box with polymer trough Subject to changes in materials and design reserved.
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I "SELECT" PENNING EQUIPMENT I Penning equipment for gilts, boars and sows - flexible and functional solutions, that can be adjusted to any need...
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GILTS, SOWS AND BOARS FUNKI SELECT
FACTS
Height: 110 cm Posts: 50 x 50 x 4 mm High posts: 202-212 cm
A
Welded partitions and gates for SELECT: Bars in full height: 14 mm Bars above the panel: 12 mm Panel, height 75 and 50 cm: 40 mm PVC board profiles U-profile above panel: 40 x 20 x 3 mm Quality: Hot galvanized Welded sow gates: Bars in full height: Bars above the panel: Horizontal pipe:
1 Article
3 1
1 2
14 mm 12 mm 33,7 x 2,65 mm
4
PARTITION with bars (L): Type
See
4020969 Partition 110 L, 4000 mm 4020970 Partition 110 L, 6000 mm 4020973 Partition 110 L, 1500 mm 2
Gates
4000632 Gate L 1200 mm 4000633 Gate L 1450 mm
A+B
B
4000634 Gate L 1750 mm 4000494 Gate set for L 4000736 Set for L post/post 4000039 Set for L post/wall or plastic
3 Article
PARTITION with bars and panels (LPL) Type
1
See
4020910 Partition LPL 4000 mm 4020911 Partition LPL 6000 mm 4020914 Partition LPL 1500 mm
2
4000832 Gate LPL 1200 mm 4000833 Gate LPL 1450 mm
A+B
1
4000834 Gate LPL 1750 mm 4000492 Gate set for LPL 4000734 Set for LPL post/post 4000038 Set for LPL post/wall or board profile
4 Article
Accessories Type
4000037 Bracket for board profile 4500055 Floor angle for board profile, left 4500056 Floor angle for board profile, right 4000412 Corner post 4000414 High corner post 4000470 Post with front bars L3 4000488 U-prof. f.5 board prof. & upper pipe incl.screws 4900100 Mounting kit for partition against partition 4900802 Support foundation f. slats CLEAN-O-FLEX 4900806 Support foundation f. concrete CLEAN-O-FLEX
Equipment and gates with board profiles for INN-O-FLEX (115 cm)*: U-profiles: 1,5 mm stainless steel in patented design Board profiles: 35 mm w/patented zig-zag reinforc. Pipe: 33,7 x 2,65 mm hot galvanized The pens can be compound of INN-O-FLEX components, that offer innumerable combinations. Please see the example to the right (C).**
* Contact us for information about INN-O-FLEX ** The drawing is a quidance. Changes may occur.
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C
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GILTS, SOWS AND BOARS
FUNKI SELECT
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WINCH SYSTEM
Simple and cheap solution ...
A rope and a scraper! A self-tightening winch system is simple and durable with minimum maintenance costs.
Winch system makes life easier If you want to use straws in your stall in order to fulfill the requirements for occupation and rooting materials, then the self-tightening winch system is your garanty for easy removal of the straws out of the channels. Our winch system is simple and reliable with minimum technical maintenance. The scrapers have a guided scraper blade, that always tilts up when returning the scraper, therefore it runs easily over the manure in the channel. You can have up to 3 meters wide channels without concreting iron for the scrapers, since they run on a usual channel bottom. The winch and the motor are mounted on the wall. It means that there are very few parts in the channel, and the system is extremely reliable.
Occupation and rooting material is stipulated by law for all animals in all units. Furthermore there is a claim for roughage for gestant sows. Straw meets the requirements and is probably the most commonnly used. In a gestation unit It is recommended to establish a mechanical scraper system, i.e. practically a winch system, as traditional manure handling according to "pull and drop" principle cannot handle straw. It is easy to establish a winch system, it needs a minimum of maintenance and it can remove all the straw, that falls through the slats.
With our winch system there are no limits in the amount of straw, and therefore it is suitable for loose sows as well as for pens with sick pigs. In the gestation units it is recommended to establish mechanical manure removal, which in reality means the winch system under the slats. The winch system allows you to make frequent manure removal, which reduces ammoniak and odor emission. In combination with the "manure cooling" it can further reduce the emissions and thus you get a good stall environment as well as minimized environment impact.
Contact us for more information about winch system.
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WINCH SYSTEM
A rope and a scraper - long life-time...
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5 • Our winch system is a simple and cheap solution when you need to get the straw out of the channels. • Reduce ammoniac and odor emission • Minimum maintenance costs
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1
2
4
3 DRIVE UNIT A particularly simple scraper with few moving parts.
1 SCRAPER Height of the scraper = 30 cm Width of the scraper = channel width minus 4 cm Article nr.
Type
4700301
Width 100-150 cm
4700311
Width 150-200 cm
4700321
Width 200-250 cm
80251
Crossing rail 150 cm
Article nr. Description 80001 80005
Drive unit 2 HK= 1,5 kw Wall mountning kit for drive unit, winch system
4 ROPE AND WIRE Article nr. Description Rope 18 mm. 220 m / scraper system, 80605 breaking strength 4720 kg 80614 Wire 14 mm. Pr. meter
5
2 CORNER Article nr. 80201
Description Corner for winch system
Corner rolls are mounted in the opposite end of the pulling station and parallel connect tow or more muck extracting channels through plastic pipe.
6
5 CONTROL Article nr. Description 71280700 Control panel for 2 drive units 71280720 Start- and stop switch for 2 drive units relay H3CR-A-240 AC. Is used when the scrapers 80745 Time should move several times back and forth automatically 80750 Micro switch 900 incl. mounting brackets
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I farrowing unit I More weaned piglets and a higher weight at weaning. Durable sows, place for natural behaviour. Work ef ficient.
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FARROWING UNIT
Safe weaning with farrowing crates
More weaned piglets, high weight at weaning - - - -
The farrowing crate is adapted to the anatomy of the sow and is adjustable according to the size of the sow. This gives a safe farrowing and movement behavior The design of the crate side ensures that the piglets have free access to the utter Tiltable wings ensure a high degree of safety for the piglets The largest creep box in the market: enough space for all the piglets
Unique sow trough - The design and the mounting of the trough allow limited or no cast, letting the sow use the space underneath. - Farrowing crate is available with tiltable trough, which makes it easy to empty the trough
Work efficient - Smooth, easy to clean surfaces and rounded corners minimize the risk of accumulating dirt - Strong and well tested construction, based on optimum overview
• A safe weaning and protection of piglets is crucial for achieving many weaning pigs • Low workloads during the monitoring and treating the sow and the piglets as well as cleaning - time is money
and accessibility for the employees
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EGEBJERG traditional FARROWING PEN INN-O-CRATE
TRADITIONAL FARROWING PEN
5 3
9
6 6 5
4 8 1
2
4 1
2
1
SIDE PART FOR FARROWING PEN
Article
Description
41933
Side H50 board profile
Multi-adjustable farrowing crate
OPENABLE REAR PART
The front of the crate can be mounted in 5 different positions and the rear can by means of the rear gate be adjusted by almost 30 cm!
Article
Description
The rounded design takes care of the sows' rear part and
41963
Openable rear part H50 1600 mm
provides plenty of room during the farrowing.
41964
Openable rear part H50 1700 mm
41965
Openable rear part H50 1800 mm
The tiltable wings make it easy for the sow to get up and
41960
Openable rear part H50
2
protect the piglets when the sow lies down.
3 front-/side wall farrowing pen Article
Description
30100
Board profile 250 mm length 6 meter
30106
Board profile 750 mm length 6 meter
4100500
H-profile 1005 mm incl. connecting screw
4100657
U-profile 1005 mm incl. connecting screw
Pen length:
260/270 cm
3100500
H-profile 755 mm incl. connecting screw
3100312
U-profile 755 mm incl. connecting screw
Pen width:
160/170/180 cm
Pen height:
50 cm
U-profiles:
1,5 mm stainless steel
Board profiles:
35 x 500 mm
Lying length
200-210 cm
4 Article
farrowing CRATE xl Description
2100201
Farrowing crate XL, standard excl. trough
2100618
Farrowing crate XL w/short sides excl. trough
G43100
Farrowing crate w/front gate and trough
Width farrowing crate, front
52-61 cm
G43120
Farrowing crate XL w/tiltable trough
Width farrowing crate, rear gate
57-85 cm
Height crate side:
90 cm
Farowing crate trough rail:
40 x 40 x 4 mm
Crate side:
33,7/42,4 x 2,65 pipe
Volume trough:
21 liter
Piglets nest width:
80/90 cm
Piglets nest area:
0,7/0,8 m2
5 42220
SOW TROUGH Sow trough deep drawn
2900611
Stainless steel sow trough with integrated downpipe, left
2900612
Stainless steel sow trough with integrated downpipe, right
23900078 Sealing compound 600 ml for 30 meter
Sideways farrowing crates are also available, please contact us. Subject to changes in materials and design reserved.
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FACTS PEN AND CRATE
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ACCESSORIES FOR egebjerg FARROWING PEN
INN-O-CRATE
INN-O-CORNER PIGLETS NEST - Optimum, draught-free environment: closed side construction and tight joint between the cover area and the fixed part - Up to 0,8 m2 covered area - Individual adjustment possible - Easy access - light construction - Fall on all cover parts make them easy to clean
9 6
INN-O-BLOCK BARRIER PLATE
- Matches INN-O-CORNER in design and function - Easy inspection - free view of the piglets - Low weight - easy to handle
DRINKING CUP VIP-O-MAT
44215/44210
DRINKER FOR PIGLETS
6
INN-O-CORNER PIGLETS NEST
Incl. lid 80 cm
90 cm
Description
44090
44070
Piglets nest, right
44080
44060
Piglets nest, left
ACCESSORIES FOR PIGLET NEST 2960510
8
8
Lid for heating lamp
44112
44118
Rubber floor, reversible
44215 44220
44210 44220
INN-O-BLOCK barrier plate Blocking plate with hole
7 Right
INN-O-CORNER ACCESSORIES Left
Description
Top profile against aisle
- Cast solid and hygienic combination in strong and easy to clean plastic and stainless steel - Top hygiene: The drinker can be tilted for emptying and cleaning - Easy to mount
- Cast solid solution in plastic with stainless steel bite nipple - Easy to mount, clean and maintain - Complete with hoses and fittings for the water supply
44004
Top profile a/aisle, w/o bolts
43510
43515
Top profile a/aisle, w/bolts
Top profile against wall/board profile 44007
44006
43511
43516
Top profile a/wall, w/o bolts Top profile a/board profile, w/bolts
43512
43517
Top profile a/wall, w/bolts
Top profile double
FACTS WATER Water supply:
1" stainless steel or galvanized pipe
Water pipe for sow:
23 mm stainless steel pipe, stainless bracket and drill clamp
Nipple for sow:
Stainless steel nipple, 13 liter per minute
Water supply for piglets:
VIP-O-MAT with flexible and easy to clean PE-hose and hose protection in plastic
HEATING LAMP - MASTER LAMP 9
50 cm
44005
- The only heating lamp on the market that meets all requirements
44008
44008
Top profile double, w/o bolts
41147
41147
Top profile double, w/bolts
8 WATER FOR SOW AND WEANERS Article 43691
Description Water pipe set for sow
43612
VIP-O-MAT double incl. water supply
43611
VIP-O-MAT single incl. water supply
43731
Double drinker for piglets, plastic, w/nipple
43732
Single drinker for piglets, plastic, w/nipple
1900250
1'' pipe stainless steel, 6 meter w/sleeve
9 ACCESSORIES FARROWING PEN Article
Description
- Splash proof (IPX4)
40321
Protection pipe stainless for downpipe
- Fine distance in dome shaped net< 50 mm
90249
Plastic downpipe 75 x 1000 mm
- Bayonet socket - easy to mount on the cover of the creep box
90011
Plastic feeder for piglets type 301
90012
Mini trough plastic with bracket
- Available with CE- and regular plug
96341
MASTER LAMP w/regular plug
96342
MASTER LAMP w/CE-plug
9971013
DOWN PIPE, FEED DISPENSERS AND FEEDERS
Heat bulb 100 Watt, 12 pcs.
SOW TROUGH STAINLESS STEEL Stainless steel sow trough - see page 73
9
15 Feeders - see page 73
- Large volume: 21 liter - Can be mounted in existing farrowing pens - Durable and hygienic: heavy and closed edges, that resist even very heavy influences - No weldings that might cause leakiness - No blind corners, where feed and bacteria might accumulate w w w. a c o funk i. c om I T. +45 9711 9 6 0 0
21
Space-saving farrowing pen
WELSAFE
WELSAFE farrowing pen WELSAFE is our unique farrowing pen for loose nursing sows. The farrowing pen is space-saving and can be built into existing stalls. There is a good space between farrowing crate and creep box, that provides inspection access in the pen and it is not necessary for employees to come in to the sow. At the same time there is also a good space for milk system for piglets. Swivelling sides allow short-term restraining, that reduces piglets' mortality. The sides can also be used as flexible protection during inspection of the sow. Furthermore, there is a height-adjustable barrier plate in the piglets nest.
WELSAFE FARROWING PEN
WELSAFE FARROWING PEN
2
1
4
Pen length:
240 cm
Pen width:
240 cm
Trough volume:
13,5 liter
1
Side height 50/75/100 cm.
2
Front height 75 cm.
3
Rear part height 50 cm.
4
Gate height 100 cm.
5
Piglets nest: width 78 cm, area 1 m2
1 5 3
Please contact us for further information about WELSAFE farrowing pen.
22
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WELSAFE FARROWING PEN
ACCESSORIES
PIGLETS NEST Article
FARROWING crate Article
Description
G45220
WELSAFE farrowing pen right with poly trough
G45230
WELSAFE farrowing pen left with poly trough
Piglets nest right welsafe against front part
44705
Piglets nest left welsafe against front part
2700026
Piglets nest right welsafe against wall
2700027
Piglets nest left welsafe against wall
ACCESSORIES 96341
MOUNTING KIT Article
Description
44700
Master Lamp with regular plug
9971013
Heat bulb 100W box with 12 pcs.
2760015
Base plate for piglets nest welsafe
Description
41210
Mount kit 2 tower with poly trough in concret/board profile
41215
Mount kit 2 tower with poly trough in board profile/board profile
41220
Mount kit 4 tower with poly trough in board profile/board profile
41225
Mount kit 1 tower with poly trough in concret/concret
41230
Mount kit 1 tower with poly trough in concret/board profile
41235
Mount kit 1 tower with poly trough in board profile/board profile
SAFEGUARD bar
MOUNTING KIT FOR piglets nest Article
Description
2900601
Mount kit against wall single piglets nest, pvc/pvc
2900602
Mount kit against wall double piglets nest, pvc/pvc
2900603
Mount kit against wall single piglets nest, pvc/wall
FRONT PART
Article
Description
Article
Description
2720013
Safeguard bar 55 cm
2700200
Front part hinge/receiver double piglets nest
2720014
Safeguard bar 138 cm
2700201
Front part H100 316 mm hinge/receiver opposite piglets nest
45557
Mount kit for safeguard bars double on board profile
2700203
Front part against wall/ receiver by single piglets nest
45558
Mount kit safeguard bars single on board profile
2700204
Front part against wall/hinge by single piglets nest
2700205
Front part h100 143 mm against wall/hinge by opposite piglets nest
2700206
Front part h100 140 mm against wall/receiver by opposite piglets nest
water for sow / weaners Article
Description
93520
vip-o-mat incl. hose protector
gate
2900580
Piglet drinker incl. valve
2900581
Mounting kit piglet drinker for 4 pen on boad profile
Article
2900582
Mounting kit piglet drinker for 4 pen on boad profile
41999
2900583
Mounting kit piglet drinker for single on boad profile
2900584
Mounting kit piglet drinker forsingle on wall
41185
Mount kit sow water poly trough single on board profile
41186
Mount kit sow water poly trough double on board profile
41187
Mount kit sow water poly trough on wall 93520
61148
2900580
06902112 61195
61012 29100001
water pipe kit
12100107
Article
Description
43687
Water pipe set SS sow welsafe/poly trough, consitst of:
Description Gate H100 panel/3 bars 100-130 cm
side part Article
Description
2700207
Side part panel/3 pipe opposite piglets nest
2700208
Side part panel for piglets nest
4900802
ACCESSORIES Article 4900802
Description Support foundation for slats clean-o-flex
4900806
Support foundation for concrete clean-o-flex
1920241
Bolt-on fitting for cast iron slats
30601
Mount. kit f/concrete floor w/2 bolts
61195 Drill clamp plastic 8 mm-32/33,7 mm
30605
Mount. kit f/slats w/2 anchor + bolts
61012 Hose 8 mm PE
38519
Mounting kit for rear part against wall
61148 8 mm - ½ speed union 8 mm muffe/female thread
35520
Mounting kit for U-post against wall
06902112 Nipple pipe ½'' stainless steel 1190 mm w/thread
38526
Mount kit f/U-post against rear part panel
12100107
Drinking valve ½'' SS type 13
38530
Mount kit f/U-post double against panel wall
29100001
Thread tape 1 roll = 10 m
4900331
4900806
Support for panel and bars, incl screws w w w. a c o funk i. c om I T. +45 9711 9 6 0 0
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Optimum use of square meters
Combi farrowing pen
Combi farrowing pen We have many years of experience in production and development of farrowing pens, including Combi farrowing pen, which is a classic in our program. Combi farrowing pen is especially successful in Norway, because it meets the local requirements about the loose nursing sows on a minimum additional consumption of square meters. The new design with corner-mounted trough contribute further to the optimum function of the Combi farrowing pen.
COMBI FARROWING PEN
Combi farROWING PEN
4 5
1 2 1 3
Pen length:
300-320 cm
Pen width:
200-230 cm
Volume trough:
21 liter
1
Side height 75 and 100 cm.
2
Rear height 100 cm.
3
Gate height 100 cm.
4
Combi-farrowing crate XL with powder coated rear gate and corner trough for concrete floor or plastic slats
5
INN-O-CORNER piglets nest 90 cm Incl. lid for heating lamp. See page 21
The space-saving corner trough in our Combi farrowing pen maximizes space for the sow in the pen. Optimum working condition around the creep box. Available also with fully drained floor. The Combi farrowing pen is available as a traditional or as a sideways farrowing pen.
Please contact us for further information about Combi farrowing pen.
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FT-30 pen
Many years of experience for loose sows
FT-30 pen Out FT-30 pen was modelled based on the Norwegian solution for loose nursing sows. The result is a very flexible pen that can be used from birth to slaughter. The large creep box can be used for piglets up to 25-30 kg. The pen is designed with a transparent lid, so that you can see the piglets without entering the pen. By applying the birth to slaughter system you avoid many transfers of the pigs, which means a lot less cleaning in comparison to traditional production. At the same time you save the pigs from stress, which gives a better daily gain and feed conversion. The pen is particularly well suited for special production of welfare pigs.
FT-30 PEN
FT-30 PEN Pen length:
320-340 cm
Pen width:
240 cm
U-profiles, casting
2 mm stainless
FT-30 pen can be made of 35 mm PVC board profiles or 10 mm fibre plates. Dimensions
board profile
fibre plate
Side height
100 cm
96 cm
Rear part height
75 / 100 cm
75 / 96 cm
Gate height
100 cm
96 cm
SS bars height
100 cm
96 cm
faCtS piglets nest Width 110 cm Area 1 m2
Accessories for FT-30 pen - see pages 26-27.
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25
FT-30 FARROWING PEN
PENNING EQUIPMENT MADE OF BOARD PROFILES
1 front part board profile Article
Description
Height 75 cm 2700252
Against wall, boardprofile with hinge
2700254
Aganist wall, boardprofile with receiver
2700257
Aganist wall, boardprofile w/hinge, concreting
2700258
Against wall, boardprofile w/receiver, concreting
4
2700253 F/double piglet nest, hinge/receiver 2700259 F/double piglet nest, hinge/receiver, concreting Height 100 cm 2700206 140 mm against wall/receiver opposite piglets nest 2700205
143 mm against wall/hinge opposite piglets nest
2700201
316 mm hinge/receiver opposite piglets nest
6
3
1
2
5
2 PARTITION H100
With 35 mm board profile and 3 pipes Article
Description
2710251
Side for piglets nest, board profile
2710260
Side for piglets nest, board profile, concreting
2710255
Side, board profile/3 pipe, U-profile/U-profile
2710256
Side, board profile/3 pipe, post/U-profile
4210502
Side, panel post/U-profile
3 gate Article 41999
Description Gate h100 panel/3 bars 100-130 cm
3 6 1
4 GRILLES Article
Description
4200104
Grill for clean-o-flex 1000/1040
4200126
Grill for clean-o-flex 1000/1260
3 5
5 gate for piglets nest Article
Description
2700109
Gate for piglets nest complet, left
2700110
Gate for piglets nest complet, right
2
6 cover for piglets nest Article
Description
2700121
Transparent piglets nest for ft30 complet, left
2700122
Transparent piglets nest for ft30 complet, right
4
mounting kit for board profile
26
Article
Description
30601
Mounting kit f/concrete floor w/2 bolts
30605
Mounting kit f/slats w/2 anchor + bolts
38519
Mounting kit for rear part against wall
38520
Mounting kit for U-post against wall
38522
Bracket for mounting 2 side in extension of each other
38526
Mounting kit f/U-post against rear part panel
38530
Mounting kit f/U-post double against panel wall
1900241
Bolt-on fitting for cast iron slats, 10 pcs
4900331
Support for panel and bars, incl. screws
4900802
Support foundation for slats clean-o-flex
4900806
Support foundation for concrete clean-o-flex
8460700
Plastic plate 2 mm for suport for foundation
w w w. acof u n ki .com I T. +45 9711 9 600
6 5
3
FT-30 FARROWING PEN
PENNING EQUIPMENT MADE OF COMPACT PLATES
1 front part w/compact plate Article
Description
2700261
h61 against wall with hinge
2700262
h61 against wall with receiver
2700263
h61 for double piglet nest, receiver/hinge
2700265
h61 against wall for piglets nest w/hinge, concreting
2700266
h61 ag/wall for piglets nest w/receiver, concreting
2700267
h61 for double piglets nest, hinge/receiver, concreting
2700268
Mounting kit for partition between grill/piglets nest, 8470011 Mounting kit for partition between piglets nest, 8470010
2700269
10 mm
2 partition
With 10 mm fibre plate and 3 pipes Article
Description
Height 75 cm 2710264 h96 750 mm, compact plate piglets nest 8470010 h75, compact plate 1125 mm, between 2 piglets nest Height 96 cm 8470011
Partition compact plade
2710270
Side 750 mm, compact plate, concreting
63820
Side plate/3 bars U-profile against front
4510402
Side plate post against wall, max length 1500 mm
4510403
Side plate post/U-profile, max length 1500 mm
4510404
Side plate/3 bars post/U-profile
63920
Side plate U-profile against front, max L 1500 mm
63814
Front part plate/3 bars U-profile/receiver U-profile
3 gate Article
Description
63862
Gate h96 plate/3 bars length 0-133 cm
4 grilles Article
Description
4500104
Grill for comp-o-flex 960/1040
4500126
Grill for comp-o-flex 960/1260
4 3 2 1
mounting kit for plate Article
Description
30601
Mounting kit f/concrete floor w/2 bolts
30605
Mounting kit f/slats w/2 anchor + bolts
38520
Mounting kit for U-post against wall
38522
Bracket for mounting 2 side in extension of each other
38553
Mount kit plate/3 bars withoutpost against rear part
38555
Mounting kit post double in compact plate
38944
Stiffening br. set for 3 bars comp-o-flex
1900241
Bolt-on fitting for cast iron slats, 10 pcs
8460700
Platic plate 2 mm for suport for foundation w w w. a c o funk i. c om I T. +45 9711 9 6 0 0
27
Weaning in the farrowing pen
COMBI-feeder
Combi-feeder
1781,5
COMBI-feeder can be used for both lactating sows and weaners and is the most useful in the farrowing pens for loose sows, where the sow is moved while the weaners stay in the pen. The system works by means of the pendulum in the tube bottom being removed during the lactating period, so that the feed falls down directly through the tube, and the feed is dosed in a mounted feed dispenser. When the sow is moved, the weaners eat from the trough without water, but with the mounted pendulum, so that the pigs should activate the pendulum to get the feed. The weaners get water through separate water valves. It means that the sow and the weaners use the same feeding system, which helps to reduce the costs. Furthermore you can save on washing, if the pigs stay in the farrowing pen.
The feeder with pendulum for feeding of weaners
0227-480
656,7
60 cm
28
■ + 50 g higher weight gain for piglets ■ Lower costs, as pigs use the same feeding system ■ Less diarrhea ■ No additional zink in the feed mix ■ Save a wash, as the weaners stay in the farrowing pen
35 cm
Feed dispensers - see page 58. w w w. acof u n ki .com I T. +45 9711 9 600
The feeder without pendulum for feeding of sows
Water pipe for COMBI-feeder
I FLOORING I Our floor program for farrowing pens, weaners and finishers give you unnummerable combinations og solutions
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29
SLATS FOR FARROWING PENS Plastic and cast iron slats - COMBI-FLOOR
Combination according to your needs
When it is desired flexibility and maximum hygiene in the farrowing stall, we can offer solutions with fully drained floor. Our plastic slats system is a particularly flexible slats system, where modules are made of 100% PP-plast or cast iron and can be combined entirely according to your needs.
Easy to clean
Manure passage and easy cleaning are secured, as the slats have the same profile as our proven cast iron slats.
Comfortable for both sow and piglets
Plastic is warm and hygienic for the piglets, while the sow, where the load is the highest, has the benefit of the cooling and anti-slip properties of cast iron slats. Combine for ex. with unique drain plate made of cast iron under the sows shoulders to prevent compression damage. Large bearing surface and good thermal conductivity of the drain plate reduce the risk of compression damage and shoulder sores.
Strong fiber glass support
Slats for combi-floor
Suitable for long farrowing pens
Cast iron slat
Plastic slat for sows
• Unique fiber glass profile • Highly torsion-resistant • High loading capacity
Plastic slat for weaners Closed plastic slat for sows
8500301 96978
96982 18054
18094
17328
09102
96980
92365
20000065 18721
96980
09105
30
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554164
18169
SLATS FOR FARROWING PENS Plastic and cast iron slats - COMBI-FLOOR
Cast iron slats for combi-floor FARROWING PENS Beam 10 mm. Slot 11 mm. Cleaning opening 40 mm. Article
Dimension
566040 561060 564060 564061 564062 564063 563060 563061 566041 566060 566063 566064
60 x 40 cm 10 x 60 cm 40 x 60 cm 40 x 60 cm STEP 40 x 60 cm STEP closed 40 x 60 cm closed 30 x 60 cm Cast iron plug 24 x 10 cm 60 x 40 cm, 5% opening 60 x 60 cm 60 x 60 cm for sows, with plug Plug for 566063 cast iron slat
Plastic slats SOWS Article
Description
Dimension
18054 18094 17328 18721 09102 565060
Plastic slat Plastic slat Plastic slat Plastic slat Plastic slat Plastic slat
10 x 40 cm 30 x 20 cm 30 x 30 cm 30 x 60 cm 60 x 40 cm 50 x 60 cm
WEANERS Article
Description
Dimension
09100 18604 17384
Plastic slat Plastic slat, 10% opening Plastic slat
60 x 40 cm 60 x 40 cm 60 x 50 cm
RUBBER FLOOR Article 44112 44118
Description Rubber floor, reversible Rubber floor, reversible
Dimension 80 cm 90 cm
SUPPORT FOR FARROWING PENS Article Galvanized 8720055 8720056 8720057 8720058 8720060 Fiber glass 17191 17192 17193 17194 17189 17190 96978 560283 560290
Description 50 x 5 mm 60 x 5 mm 80 x 5 mm 100 x 5 mm 120 x 5 mm 120 x 32 mm 120 x 32 mm 120 x 32 mm 120 x 32 mm 70 x 32 mm 70 x 32 mm 120 x 30 mm (Delta) 120 x 30 mm (Delta) 120 x 30 mm (Delta)
96978
Max axis distance under 160 cm 160-200 cm 200-280 cm 280-320 cm 320-350 cm Length 5 meter 5,5 meter 6 meter spec. length 6 meter spec. length 2,75 meter 8,3 meter 9 meter
17194
ACCESSORIES Article 92351 18169 8500301 18083 17666 17667 09105 96982 20000065
Description Cleaning plug,polymerconcrete Muck trap, stainless Distance piece for PVC floor Adapter f. plastic slat 20 cm Fitting for slat 40 cm green Fitting for slat 40 cm green Fitting for plastic slat green Mount.bracket for fiberglass support PVC tube, 10 Bar
Dimension 262 x 108 mm 385 x 185 mm 30x40x58,3 mm Ă&#x2DC;50x2,4
For INN-O-PLUG slat anchor and screws - see page 75. w w w. a c o funk i. c om I T. +45 9711 9 6 0 0
31
CAST IRON SLATS Flexibility and hygiene
Top health conditions
Cast iron slats
- Slightly rough surface makes the slat slip-resistant - T-shaped ribs ensures optimum manure passage
Minimum working time consumption - Large cleaning opening - Hard surface and minimum surface area
Environment and economy - Long lifetime - good for both environment and economy! - Same bearing surface and height as triangle slats, that can easily be replaced - Self-supporting = low mounting costs - Little surface = low emission
FARROWING PEN Beam 10 mm. Slot 11 mm. Article
Dimension
560800 560900 561000 561100 549655 561400 561600
80 x 40 x 3 cm 90 x 40 x 3 cm 100 x 40 x 3 cm 110 x 40 x 3 cm 120 x 40 x 3 cm 140 x 40 x 3 cm 160 x 40 x 3 cm
WEANERS AND WTF PENS Beam 12 mm. Slot 13 mm. Article
Dimension
561203 549800 549656 561803 549849
120 x 40 cm 140 x 40 cm 160 x 40 cm 180 x 40 cm 200 x 40 cm
FINISHERS Beam 30 mm. Slot 15 mm. Cleaning opening 40 mm. Article
Dimension 95816
160 x 40 x 3 cm
92630
COVER RIBS
25 mm
Only for slats 10/10 mm and 12,5/12,5 mm Article 560111
32
Cover rib for cast iron slats 56xxxx
92630
Cover rib for cast iron slats 92xxx and 54xxxx
95635
Cover rib 80 mm, complet
96967
Bracket for mounting of equipment on cast iron slats, 10 set complete, with holding tool
1900241
10 mm
Description
Bolt-on fitting for cast iron slats, 10 pcs.
w w w. acof u n ki .com I T. +45 9711 9 600
25 mm Our cast iron slats are specially designed to fit the cover rib. Can easily be mounted by means of allen wrench.
Cast iron slats has the same bearing surface and height as for ex. triangle slats, that can easily be replaced.
I HIGH PRODUcTIVITy I ...with CLEAN-O-FLEX and COMP-O-FLEX equipment from ACO FUNKI you have many design options for weaners, W TF and finishers...
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Tight and closed equipment
CLEAN-O-FLEX速
Superior productivity - Focus on finish: plastic plugs, rubber sealing and locking system ensure completly tight and closed equipment everywhere. It ensures the possibility for easy and effective cleaning and thus new stall effect whenever the pen is washed. - Rounded edges and corners ensure animals welfare
Superior functionality - Gates can be operated with one hand and can be slammed - it saves time - Innumerable combinations and still the pen function and unity is kept - Universal solution for all pen units with growing pigs
Investment safety - Lasting materials: unleaded PVC and stainless steel - Patented material design with maximum resistance to all kinds of exposures
The gates are mounted on sloped hinges, so that they raise when opening. When closed the gates fit tightly to the floor and prevent manure in the aisle.
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FLEXCOVER - TWO-CLIMATE COVER
All advantages in one product
FLEXCOVER - 2-climate cover
A
- Plastic with rounded profiles all over and thereby no sharp edges - Light, but at the same time durable construction with 15 mm plastic board profiles - Tight fittings ensure top hygiene and easy cleaning: developed for modern pig production - Hinge rails with flexible rubber hinge ensures draft-free environment - Many build-in options with 25, 50 and 75 cm board profiles in combination with flexible hinge rails
FLEXCOVER 85 cm 25/50 cm
31488
FLEXCOVER 2-piece 25/50 depth 85 cm 3000 mm
31488-2 FLEXCOVER 2-piece 25/50 depth 85 cm 2500 mm Accessories for 85 cm 25/50 cm 31378
Hat profil for 85 cm FLEXCOVER
31391
V-rail side for 85 cm FLEXCOVER against wall
31392
V-rail side for 85 cm FLEXCOVER against panel 110 cm 50/50 cm
31492
FLEXCOVER 2-piece 50/50 depth 110 cm 3000 mm
31492-2 FLEXCOVER 2-piece 50/50 depth 110 cm 2500 mm Accessories for 50/50 cm 31375
Hat profile for 110 cm FLEXCOVER
31385
V-rail side for 110 cm FLEXCOVER against wall
31386
V-rail side for 110 cm FLEXCOVER against panel 110 cm 25/75 cm
31485
FLEXCOVER 2-piece 25/75 depth 110 cm 3000 mm
31485-2 FLEXCOVER 2-piece 25/75 depth 110 cm 2500 mm
A
Accessories for 25/75 cm 31375
Hat profile for 110 cm FLEXCOVER
31385
V-rail side for 110 cm FLEXCOVER against wall
31386
V-rail side for 110 cm FLEXCOVER against panel 135 cm 50/75 cm
31486
FLEXCOVER 2-piece 50/75 depth 135 cm 3000 mm
31486-2 FLEXCOVER 2-piece 50/75 depth 135 cm 2500 mm Accessories for 50/75 cm 31376
Hat profie for 135 cm FLEXCOVER
31387
V-rail side for 135 cm FLEXCOVER against wall
31388
V-rail side for 135 cm FLEXCOVER against panel 160 cm 75/75 cm
31487
A
FLEXCOVER 2-piece 75/75 depth 160 cm 3000 mm
31487-2 FLEXCOVER 2-piece 75/75 depth 160 cm 2500 mm Accessories for 75/75 cm 31377
Hat profile for 160 cm FLEXCOVER
31389
V-rail side for 160 cm FLEXCOVER against wall
31390
V-rail side for 160 cm FLEXCOVER against panel 116 cm 25/50/25 cm
31493
FLEXCOVER 3-piece 25/50/25 depth 116 cm 3000 mm
31493-2 FLEXCOVER 3-piece 25/50/25 depth 116 cm 2500 mm Accessories for 25/50/25 cm 31381
Hat profile for 116 cm FLEXCOVER
31383
V-rail side for 116 cm FLEXCOVER against wall
31384
V-rail side for 116 cm FLEXCOVER against panel 25/75 cm sloped
FLEXCOVER on compact plates for 85 cm 4900792 4900778
31489 for 110 cm
V-rail on plate
4900786
V-rail on plate
V-rail on plate, double
4900775
V-rail on plate, double
for 116 cm
for 135 cm
4900784
V-rail on plate
4900788
V-rail on plate
4900781
V-rail on plate, double
4900776
V-rail on plate, double
4900790
V-rail on plate
4900777
V-rail on plate, double for 110 cm, slating plate
Accessories for 25/75 cm sloped 31393
V-rail side for 110 cm sloped FLEXCOVER against wall
31394
V-rail for 110 cm sloped FLEXCOVER a. panel single
31395
V-rail for 110 cm sloped FLEXCOVER a. panel double
50/75 cm sloped 31490
for 160 cm
FLEXCOVER 2-piece 25/75 depth 110 cm 3000 mm
31489-2 FLEXCOVER 2-piece 25/75 depth 110 cm 2500 mm
FLEXCOVER 2-piece slop. 50/75 depth 135 cm 3000 mm
31490-2 FLEXCOVER 2-piece slop. 50/75 depth 135 cm 2500 mm Accessories for 50/75 cm sloped for 135 cm, slating plate
31396
V-rail for 135 cm sloped FLEXCOVER against wall
4900794
V-rail on plate
4900794
V-rail on plate
31397
V-rail for 135 cm sloped FLEXCOVER a. panel single
4900795
V-rail on plate, double
4900795
V-rail on plate, double
31398
V-rail for 135 cm sloped FLEXCOVER a. panel double
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...weaners, W TF, gilts and finishers ...
LIQUID FEEDING WALL
Well though-out and production safe - Liquid feeding wall with integrated downpipes, with the same diame-
For liquid feeding walls without integrated downpipes a rear plate for supporting legs is mounted - see page 72
tre as standard liquid feeding pipes and without a T-part, which may stop the feed in the outlet. This means quick feeding, low agression level and uniform pigs.
FACTS
U-profiles: 1,5 mm stainless steel Board profiles: Tight fitting 35 x 250/500/750 mm Downpipe: 1-2 pcs. 63 mm plastic pipes Trough: 1 mm stainless steel Weaners WTF and finishers Length, cm 118-600 150-600 Partition height from floor: 75 cm 100 cm Trough width: 43 cm 48 cm Trough height: 12 cm 14,4 cm Volume per meter: 38 litres 49 litres
Gilts 150-600 115 cm 48 cm 14,4 cm 49 litres
For small and big -
INN-O-WALL liquid feeding walls is standard delivered with a strong stainless steel trough for all pig sizes. The trough is designed to pre vent feed waste and it is easy and quick to mount. The bended and closed edges ensure maximum hygiene.
- For piglets the liquid feeding wall can also be delivered as ad lib with stainless steel throughs and head separations, which reduce agressionss and allow more eating time and thereby more pigs per eating place.
6 Bioline troughs For weaners 39902 Liquid feeding weaners, 5 eating places 39912 Liquid feeding weaners, 7 eating places U-U 39922 Liquid feeding weaners, 9 eating places U-U
Subject to changes in materials and design reserved
36
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WEANER PEN
CLEAN-O-FLEX速 equipment for weaners is height 75 cm. Will be delivered in assembled units up to 360 cm. By length from 280 cm retaining bracket is required.
Height 75
1
A
Without foot plates Panel U-profle/U-profile Panel/2 bars U-profile/U-profile Combi panel/bars U-profile/U-profile With foot plates Panel post/U-profile Panel/2 bars post/U-profile COMBI panel/bars post/U-profile With foot plates for open front part Panel hat profile post/U-profile Panel/bars hat profile post/U-profile Combi panel/bars hat profile post/U-profile
33700 33960 33641
A
1
Side part H75
3210009 3210007 3210014 3210008 3210006 3210015
2
1
Side part H75 accessories Mounting kits for rear part against wall for U-post against wall for U-post against feeders for mount. 2 side in extension of each other for U-post double against panel wall for U-post against rear part panel for U-post a.rear part w/pan/bar for grille H75 a.rear part panel for grille H75-100 a.rear part board prof./pipe for U-post against grille Support foundation for slats CLEAN-O-FLEX Support foundation for concrete CLEAN-O-FLEX
38519 38520 38524 38522 38530 38526 38527 38532 38528 38525 4900802 4900806
4A
2
Contact grilles f/CLEAN-O-FLEX
For solid rear part 3200104 750/1040 with post 3200126 750/1260 with post 3200154 750/1540 with post For full-width gate 3200204 750/1076 hinger/post 3200226 750/1256 hinger/post 3200254 750/1536 hinger/post
B
3
2
2
4A
4A
front part H75 Without foot plates
34205 34215 34201 34211 34000 34050 34105 34115 34101 34111 3210025 3210026
Panel Panel/bars Panel Panel/bars Panel Panel/bars Panel Panel/bars Panel Panel/bars Panel Panel/bars
receiver U-profile/receiver U-profile receiver U-profile/receiver U-profile receiver U-profile/U-profile receiver U-profile/U-profile hinger U-profile/receiver U-profile hinger U-profile/receiver U-profile hinger U-profile/hinger U-profile hinger U-profile/hinger U-profile hinger U-profile/U-profile hinger U-profile/U-profile for full-width gate for full-width gate
With foot plates 3210022 3210024 3210021 3210023 3210016 3210013 3210018 3210019 3210017 3210020
C A
1
4
A 1
Panel Panel/bars Panel Panel/bars Panel Panel/bars Panel Panel/bars Panel Panel/bars
Gate H75
34500 34420 3210212 3210213
Panel, width 0-160 cm Panel/bars, width 0-160 cm Panel/bars, 120 cm Panel/bars, 130 cm 4A Full-width gate 3210012 Panel, width 0-260 cm 3210011 Panel/bars, width 0-260 cm
5
6 2 3 5
4
receiver post/receiver post receiver post/receiver post receiver post/U-profile receiver post/U-profile hinger post/receiver post hinger post/receiver post hinger post/hinger post hinger post/hinger post hinger post/U-profile hinger post/U-profile
Gate H75 accessories
Mounting kits 38536 for gate stop a. opposite gate 38537 for gate stop a. wall 38538 w/pintle left f/gate a. wall 38541 w/pintle right a. wall 38544 w/close bracket f/gate a. wall Full-width gate 3200102 Wall bracket right incl. angle bracket & screws 3200103 Wall bracket left incl. angle bracket & screws
A
FLEXCOVER 2-climate covers - see page 35. w w w. a c o funk i. c om I T. +45 9711 9 6 0 0
37
FINISHER PEN
CLEAN-O-FLEX速 equipment for finishers and WTF is height 100 cm. The equipment is delivered mounted up to 360 cm. By length more than 250 cm stiffening bracket is required.
Height 100
1
Side part H100
Article
Description Without foot plates 37300 Side board profile U/U 36400 Side board profile/2 pipes U/U 36407 Side board profile/5 pipes U/U 36460 Side COMBI U/U With foot plates 4210502 Side board profile post/U-profil 4210500 Side board profile/2 pipes post/U-profile 4210501 Side board profile/5 pipes post/U-profile 4210503 Side COMBI board profile/2 pipes post/U-profile With foot plates against rear part 4210528 Side board profile hat profile post/U-profile 4210526 Side board profile/2 pipes hat prof. post/U-profile 4210527 Side board profile/5 pipes hat prof. post/U-profile
1
A
1
3
2
Side part H100 accessories
Article
Description Mounting kits 38519 for fear part against wall 38520 for U-post against wall 38524 for U-post against feeder 38522 for 2 side in extens. of each other 38530 for U-post double against panel wall 38526 for U-post against rear part panel 38527 for U-post against rear part panel/bars 38528 for grille H75-100 a.rear part b.pr./bars 38532 for grille H75 a.rear part board profile 38525 for U-post a. mod tremmer 4900802 Support foundation for slats CLEAN-O-FLEX 4900806 Support foundation for concrete CLEAN-O-FLEX 4900803 Loose foundation set left and right
B
4a 2
2
Contact grilles for clean-o-flex
Article
Description For solid rear part 4200104 Grille 1000/1040 4200126 Grille 1000/1260 4200154 Grille 1000/1540 For full-width gate 4200204 Grille 1000/1080 hinger/post 4200226 Grille 1000/1300 hinger/post 4200254 Grille 1000/1580 hinger/post
C 3 37901 36997 36867 37007 36874E 37701 36798 36856 37801 36897 36864 36910 36870 4210531 4210529 4210530
38
front part H100 Without foot plates Panel U-profile/receiver U-profile Panel/2 bars U-profil/receiver U-profile Panel/5 bars U-profile/receiver U-profile Panel/2 bars receiver U-profile/receiver U-prof. Panel/5 bars receiver U-profile/receiver U-prof. Panel hinger U-profile/receiver U-profile Panel/2 bars hinger U-profile/receiver U-profile Panel/5 bars hinger U-profile/receiver U-profile Panel hinger U-profile/U-profile Panel/2 bars hinger U-profile/U-profile Panel/5 bars hinger U-profile/U-profile Panel/2 bars hinger U-profile/hinger U-profile Panel/5 bars hinger U-profile/hinger U-profile Panel for full-width gate Panel/2 bars for full-width gate Panel/5 bars for full-width gate
w w w. acof u n ki .com I T. +45 9711 9 600
2 5
2
WEAN-TO-FINISH PEN
CLEAN-O-FLEX速 equipment for finishers and WTF is height 100 cm. The equipment is delivered mounted up to 360 cm. By length more than 250 cm stiffening bracket is required.
Height 100
3
D
1
2
Gate H100
4
E A
A
4
Article Description 38500 Panel, width 0-160 cm 38300 Panel/2 bars, width 0-160 cm 4210212 Panel/2 bars, 120 cm 4210213 Panel/2 bars, 130 cm 41999 Panel/3 bars, width 0-160 cm 38301 Panel/5 bars, width 0-160 cm 4A Full-width gate 4210504 Panel/2 bars, width 0-260 cm 4210505 Panel/5 bars, width 0-260 cm 4210506 Panel, width 0-260 cm
4
2
with foot plates Panel U-profile/reseiver post Panel/2 bars U-profile/receiver post Panel/3 bars U-profile/receiver post Panel/5 bars U-profile/receiver post Panel/2 bars receiver post/receiver post Panel/5 bars receiver post/receiver post Panel hinger post/receiver post Panel/2 bars hinger post/receiver post Panel/3 bars hinger post/receiver post Panel/5 bars hinger post/receiver post Panel hinger post/U-profile Panel/2 bars hinger post/U-profile Panel/3 bars hinger post/U-profile Panel/5 bars hinger post/U-profile Panel/2 bars hinger post/hinger post Panel/5 bars hinger post/hinger post
4210519 4210515 4210525 4210509 4210516 4210511 4210517 4210512 4210523 4210507 4210518 4210513 4210524 4210508 4210514 4210510
A
4A
Rear part H100
Gate H100 accessories
Article 38536 38537 38538 38541 38544 4A 4200102 4200103
F
A
5
Description Mounting kits for gate stop against opposite gate for gate stop against wall with pintle left against wall with pintle right against wall with close bracket f/gate a. wall Full-width gate Wall bracket right inc.angle bracket and screws Wall bracket left inc.angle bracket and screws
Liquid feeding wall*
Article 39705 39706 39718
Description H:100 f. 1+2 downpipe U-profile/downpipe Middle piece H:100 panel/bars H:100 f. 1 downpipe panel/bars w/o downpipe *Cribs and troughs - see page 72
2 5 4
6
Floor mounting
Article 30601 30605 96967 8460700
Description Mount.kit f/concrete floor w/2 bolts Mount.kit f/slats w/2 anchor and bolts Bracket f/mounting cast iron slats, 10 pcs. Plastic plate 2 mm f/support for foundation f/floor profile with base f/board profile 30204 Kit excl.floor profile 30205 Floor profile, panels, raw material 39406050 Concrete screw 6,5 X 50 stainless steel 2900358 U-profile PVC 6,5 meter
A
FLEXCOVER 2-climate covers - see page 35. w w w. a c o funk i. c om I T. +45 9711 9 6 0 0
39
...especially suitable for W TF and finishers
COMP-O-FLEX
A complete system where everything is finalized In line with increased demand for equipment with compact and hard panels on the Scandinavian market, ACO Funki has developed a new equipment range. The increased interest in pens for loose farrowing sows, has also made this particular type of equipment more current. Therefore, we have in cooperation with Danish pig producers developed the new pen equipment system: COMP-O-FLEX®. The essence of this is a 10 mm thick massive laminated panels instead of PVC boad profiles, while the rest of the system is made from the modular system known from CLEAN-O-FLEX®: U-profiles in stainless steel, plugs and covers in plastic. In every way a complete system where everything is finalized. No cavities, only smooth surfaces, complete and lasting quality.
OVERVIEW OF TYPES
Height/cm 75
85
96
√*
√**
√**
Compact laminat and 1 toppipe
-
-
-
Compact laminat and 2 toppipes
√
√
-
Compact laminat and 3 toppipes
-
-
√
Grille partition, stainless steel
√
√
√
Solid backwall and cover
√
√
√
Hinged backwall
√
√
√
Compact laminat in full height
Panel thickness 10 mm. Colour - grey with black inner side
* Max length 360 cm ** Max length 150 cm
• • •
40
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Smooth surfaces; easy to clean COMP-O-FLEX pen equipment is like CLEAN-O-FLEX® - 'finalized' Laminated panel provides great hardiness to bumps and scratches
COMP-O-FLEX FOR WEANERS
Height 75 cm
1
A A
1
Side PART H75
Article Description Without foot plates 63011 Plate/2 bars, uprofile against front 3410000 Plate/2 bars, uprofile against wall 63120 Plate U-profile against front 3410001 Liquid feed wall plate/2 bars without downpipe 3410111 Mounting kit for 3410001 liquid feeding wall 3410002 Liquid feed wall middle piece plate/2 bars 3410003 Liquid feed wall a/front downpipe comp-o-flex 3410004 Liquid feed wall a/wall downpipe comp-o-flex With foot plates 3410005 Plate/2 bars, hat prof. post/U-pr. f/open rear part 3410006 Plate/2 pipe, post against wall 3410007 Plate post against wall 3410009 Plate/2 bars, post/U-profile
side part h75 accessories Article 38520 38555 38549 38534 38552 38943 38524 38522
3
Description Mounting kit for U-post against wall Mounting kit post double in compact plate Mounting kit plate without post against wall Mounting kit for grill comp-o-flex ag/rear part Mounting kit plate/2 bars w/o U-post ag/rear part Stiffening br. set for 2 bars comp-o-flex Mounting kit for U-post against feeders Bracket f/mount. 2 side in extension of each other
2
B A
3
front part H75
Article Description Without foot plates 63030 Plate/2 bars, U-profile hinge/U-profile receiver 63034 Plate/2 bars, U-profile/U-profile receiver 63033 Plate/2 bars, U-profile hinge/U-profile 63035 Plate/2 bars, U-profile hinge/U-profile hinge 63036 Plate/bars, U-profile receiver/U-profile receiver With foot plates 3410010 Plate/2 bars, post hinge/U-profile 3410011 Plate/2 bars, post hinge/post receiver 3410012 Plate/2 bars, post receiver/U-profile 3410013 Plate/2 bars, post hinge/post hinge 3410014 Plate/2 bars, post receiver/post receiver 3410015 Plate/2 bars for full pen gate
3
grilles
Article Description 3200104 Grill for clean-o-flex 750/1040 with post 3200126 Grill for clean-o-flex 750/1260 with post 3200154 Grill for clean-o-flex 750/1540 with post For full-width gate 3200204 Grill for clean-o-flex 750/1076 hinger/post 3200226 Grill for clean-o-flex 750/1256 hinger/post 3200254 Grill for clean-o-flex 750/1580 hinger/post
1
2
4
gate h75
Article 63065 3410016 3410017 63050
C
Description Full-width gate plate/2 bars, 0-260 cm Plate/2 bars 0-133 cm Plate/2 bars 123 cm Plate/2 bars width 133 cm
gate h75 accessories
A
Article Description Mounting kit 38956 Gate stop comp-o-flex against plate 38537 for gate stop against wall 38538 with pintle left for gate atwall 38541 with pintle right for gate against wall 38544 with close bracket for gate against wall For full-width gate 3200102 Wall bracket right incl. angle bracket and screws 3200103 Wall bracket left incl. angle bracket and screws
1
floor mounting
4
3
Article 30601 30605 96967 8460700
Description Mount. kit f/concrete floor w/2 bolts Mount. kit f/slats w/2 anchor + bolts Bracket for mount. cast iron slats 10 pieces Plastic plate 2 mm for suport for foundation
support foundation
2
Article 4901802 4901806 4900803
Description Support foundation for slats comp-o-flex Support foundation for concrete comp-o-flex Loose foundation set left and right
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WEANERS/FINISHERS PEN
COMP-O-FLEX速 equipment for weaners and finishers. Height 85 cm.
Height 85
1
side part H85
Article Description Without foot plates 63410 Plate/2 bars U-profile against front part 63411 Plate/2 bars U-profile against wall 63520 Plate U-profile ag/front part max L 1500 mm 4410201 Liquid feed wall plate/2 pipes w/o downpipe 4410202 Mounting kit for 4410201 liquid feed wall 4410203 Liquid feed wall plate/2 pipes, middle piece 63571 Liq. feed w. plate/2 pipes ag/front part downpipe 63572 Liq. feed w. plate/2 pipes ag/wall, downpipe With foot plates 4410211 Plate/2 pipes hat prof. post/U-post f/fullwidth gate 4410212 Plate/2 pipes post against wall 4410213 Plate post against wall, max length 1500 mm 4410214 Plate post/U-profile, max length 1500 mm 4410215 Plate/2 pipes post/U-profile 4210527 h100 panel/5 bars hat profile post/U-profile
A A 1
1 3
side accessories Article 38520 38555 38549 38534 38552 38943 38524 38522
Description Mounting kit for U-post against wall Mounting kit post double in compact plate Mounting kit plate without post against wall Mounting kit for grill comp-o-flex ag/front part Mounting kit plate/2 bars w/o U-post ag/front part Stiffening br.set for 2 bars comp-o-flex Mounting kit for U-post against feeders Bracket for mount. 2 side in extens. of each other
2
front part H85
Without foot plates 63430 plate/2 bars 63433 plate/2 bars 63434 plate/2 bars 63435 plate/2 bars 63436 plate/2 bars With foot plates 4410216 plate/2 bars 4410217 plate/2 bars 4410218 plate/2 bars 4410219 plate/2 bars 4410220 plate/2 bars 4410221 plate/2 bars
3
U-profile hinger/U-profile receiver U-profile hinger/U-profile U-profile/U-profile receiver U-profile hinger/U-profile hinger U-profile receiver/U-profile receiver
4
B A
post hinger/U-profile post hinger/post receiver U-profile/post receiver post hinger/post hinger post receiver/post receiver for full-width gate
3
grilles
Article Description 4400104 Grill for comp-o-flex 850/1040 4400126 Grill for comp-o-flex 850/1260 4400154 Grill for comp-o-flex 850/1540 For full-width gate 4400204 Grill for COMP-O-FLEX 850/1080 hinger/post 4400226 Grill for COMP-O-FLEX 850/1300 hinger/post 4400254 Grill for COMP-O-FLEX 850/1580 hinger/post
4
1
gate H85
Article 63542 63454 63450 4410222
Description Plate/2 bars 0-133 cm Plate/2 bars 123 cm Plate/2 bars 133 cm Full-width gate, plate/2 bars 0-260 cm
C
gate H85 accessories Article Description Mounting kit 38956 for gate stop comp-o-flex against plate 38537 for gate stop against wall 38538 w/kit with pintle left f/gate atwall 38541 w/pintle right for gate against wall 38544 w/close bracket for gate against wall For full-width gate 4400006 Wall bracket right H85 incl. wall screw 4400005 Wall bracket left H85 incl. wall screw
floor mounting Article 30601 30605 96967 8460700
Description Mount. kit f/concrete floor w/2 bolts Mount. kit f/slats w/2 anchor + bolts Bracket for mount. cast iron slats 10 pieces Plastic plate 2 mm for suport for foundation
support foundation Article 4901802 4901806 4900803
42
Description Support foundation for slats comp-o-flex Support foundation for concrete comp-o-flex Loose foundation set left and right
w w w. acof u n ki .com I T. +45 9711 9 600
3
4
COMP-O-FLEX速 equipment for weaners and finishers. Height 96 cm.
A
WEANERS/FINISHERS PEN
Height 96
1
Side part H96
Article Description Without foot plates 63820 Side plate/3 bars U-profile against front 63823 Side plate/3 bars U-profile against wall 63920 Side plate U-profile a. front, max L: 1500 mm 4510701 Liquid feed wall plate/bares without downpipe 4510702 Mounting kit for 4510701 liquid feedings wall 4510050 Liquid feed wall middle piece plate/bares 63970 Liquid feed wall ag/front downpipe comp-o-flex 63971 Liquid feed wall ag/wall downpipe comp-o-flex With foot plates 4510105 Side pl./3 bars hat prof.post/U-prof.f/open front 4510401 Side plate/3 bars post against wall 4510402 Side plate post against wall, max L: 1500mm 4510403 Side plate post/U-profile, max L: 1500mm 4510404 Side plate/3 bars post/U-profile 4510122 Rear p. plate/3 bars hinger post/receiver post 4510124 Rear p. plate/3 bars hinger post/hinger post
Side part H96 accessories Article Description Mounting kits 38520 for U-post against wall 38555 for post double in compact plate 38549 plate w/o post against wall 38553 plate/3 bars w/o post a. rear part 38534 grille COMP-O-FLEX a rear part 38524 U-post against feeders 38522 Bracket f/mount. 2 side in extens. of each other
B
2
front part H96
Without foot plates 63813 Plate/3 bars 63810 Plate/3 bars 63814 Plate/3 bars 63815 Plate/3 bars 63816 Plate/3 bars With foot plates 4510121 Plate/3 bars 4510122 Plate/3 bars 4510123 Plate/3 bars 4510124 Plate/3 bars 4510125 Plate/3 bars 4510112 Plate/3 bars
3
hinger U-profile/U-profile hinger U-profile/receiver U-profile U-profile/receiver U-profile hinger U-profile/hinger U-profile receiver U-profile/reciver U-profile hinger post/U-profile hinger post/receiver post receiver post/U-profile post/hinger post post/receiver post for full-width gate
Contact grilles
For solid rear part 4500104 Grilles for COMP-O-FLEX 960/1040 4500126 Grilles for COMP-O-FLEX 960/1260 4500154 Grilles for COMP-O-FLEX 960/1540 For full-width gate 4500204 Grilles f.COMP-O-FLEX 960/1080 hinger/post 4500226 Grilles f.COMP-O-FLEX 960/1300 hinger/post 4500254 Grilles f.COMP-O-FLEX 960/1580 hinger/post
4
C
Gate H96
Article Description 63862 Plate/3 bars, length 0-133 cm 63864 Plate/3 bars 120 cm 63860 Plate/3 bars 133 cm Full-width gate 4510106 Panel/3 bars 0-260 cm
Gate H96 accessories Mounting kits 38956 Mount.kit f/gate stop against plate 38537 Mount.kit f/gate stop against wall 38538 Mount.kit w/pintle left f/gate a.wall 38541 Mount.kit w/pintle right f/gate a.wall 38544 Monut.kit w/close bracket f/gate a.wall Full-width gate 4500006 Wall bracket right H96 incl. wall screws 4500005 Wall bracket left H96 incl. wall screws
6
Floor mounting
Article 30601 30605 96967 8460700
Description Mount.kit f/concrete floor w/2 bolts Mount.kit f/slats w/2 anchors and bolt Bracket f/mount. cast iron slats, 10 pcs. Plastic plate 2 mm for support foundation
support foundation Article 4901802 4901806 4900803
Description Support foundation for slats comp-o-flex Support foundation for concrete comp-o-flex Loose foundation set left and right
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PVC BOARD PROFILES AND FLOOR PROFILES CLEAN-O-FLEX ® and INN-O-PLUG
CLEAN-O-FLEX® BOARD PROFILES 75 cm
Pressure and twist stable: Zig-zag lamellas give a high degree of stability compared to regular panel division Durable and hard-wearing: Pure, new lead free PVC (differences in color can occur)
50 cm
Tight joints: Rubber strip is glued to the upper edge of the panels 25 cm
30106 30103
Easy to clean: Tight, strong and smooth surface and rounded bottom
30100
CLEAN-O-FLEX® PVC board profiles are 35 mm thick and available in the heights 25, 50 and 75 cm, that give the possibility of partitions in the heights between 50 and 125 cm.
PVC BOARD PROFILES 35 mm Article
Height
30100
25 cm
Length 6 meter
30103
50 cm
Length 6 meter
Simple and fast mounting: Rational click system
Description
30106
75 cm
Length 6 meter
30099
25 cm
Cut to measure. Price per meter
30102
50 cm
Cut to measure. Price per meter
30105
75 cm
Cut to measure. Price per meter
124 mm 46 mm
Cutting surcharge
30204
7900103 250 X 35 mm 7900104 500 X 35 mm
30205
7900106 750 X 35 mm
30204
39406050
2900358
U-RAILS AND FLOOR PROFILE
INN-O-PLUG
INN-O-PLUG is a system for fixation of foot brackets, slats and concrete slats and for mounting of equipment parts. Everlasting: Stainless steel No damage risk: Rounded screw and bolt heads Easy to mount: Designed for the use of torx-tools - more sturdiness Do not come loose: Due to coating the bolts stay tightened
Article
Description
30205
Floor profile for board profiles, raw materials
30204
Kit for floor profile with base for board profile, excl. floor profile
2900358
U-profile PVC 6,5 meter
39406050
Concrete screw 6,5X50 stainless steel
23900078
Sealing compound 600 ml for 30 meter
INN-O-PLUG for board profiles Article 39406050
Description Concrete screw 6,5X50 stainless steel
67444
Coach screw 10X70 TORX 50
67442
Coach screw 10X100 TORX 50
68855
Wall plug nr. 12 til 10 mm
4900466 4900467 4900468 20037
The CLEAN-O-FLEX® concept contains also the patented floor profile with foot, that provides a tight transition to the floor, when the profile is bolted to the concrete floor with a concrete screw, pressing the rubber strip to the concrete floor.
Connecting screw set 39-48 mm, stainless steel Connecting screw set 44-58 mm, stainless steel Connecting screw set 49-68 mm, stainless steel MASTER CLAMP washer Ø10, 5/Ø45
39406050
67444
For tools and other bolts see page 74-75.
44
CLEAN-O-FLEX® FLOOR PROFILES
w w w. acof u n ki .com I T. +45 9711 9 600
68855
4900466
• Hygienic and easy to clean • Tight transition from equipment to floor, the slanting foor prevents the pigs from defecating on the equipment • Economical savings on the expenses for second casting • Durable, does not crack under environmental impact influences or washing like second casting often does
U-PROFILES, BRACKETS AND PLASTIC PLUGS PROFF LINE STEEL FOR CLEAN-O-FLEX ®
PROFF LINE STEEL U-PROFILES with inwards curved edges
PROFF LINE STEEL U-PROFILES for CLEAN-O-FLEX® system (35 mm board profile)
Variable distance between the holes in the side
Variable distance between the holes in the back
Article
Description
41822
U-profile H: 50 cm standard*
H4583R
U-profile H: 75 cm standard
38731
U-profile H: 100 cm standard
-
U-profile H: 110 cm standard
3150313
Hat post stainless steel with welded foot plate
3250101
Post for CLEAN-O-FLEX H750
3250501
Post for receiver H750
4250006
Post for CLEAN-O-FLEX H1000
4250007
Post for H100 with receiver
4250014
Hat post H100
4550014
Hat post H96 CM
4550300
Post for COMP-O-FLEX H96 cm
4550301
Post for H96 cm with receiver
Inwards curved edges * U-profiles are availabe in tailor-made length. Distance between the holes as well as the holes’ shape can be adjusted to your needs. NB: Contact us for more information. Regular U-profile
CLEAN-O-FLEX® PVC PLUGS 30034
30006 30001
CLEAN-O-FLEX® PVC plugs
30007 30009
30032
30043
30020
8500401
30010
30002
30016 8500402
30008
30005
30013
30055 30058
30059
U-profile with inwards curved edges significantly stronger than regular U-profile
30056 30043
30041
Article
Description
30001
PVC plug board profile top
30002
PVC plug board profile top pointed
30005
PVC plug board profile pointed with holes
30006
PVC plug top pipes/board profile
30007
PVC plug pointed top pipes/board profile
30008
PVC plug top for board profile gate with rotating lock
30009
PVC plug top pipe gate w/rotating lock
30010
PVC plug for board profile with top pipes
30013
PVC plug bottom 50/75 cm board profile
30016
PVC plug 3 top pipes
30020
Knob turn rod CLEAN-O-FLEX
30041
PVC plug for side part
30043
PVC plug top board profile
30056
PVC plug top liquid feeding wall 151 mm
30058
PVC plug top INN-O-FLEX 1 top pipe
30059
PVC plug top rotating lock INN-O-FLEX 1 top pipe
8500401
End plug panel combi for pipes
8500402
Plug panel combi 2 pipes
A
B
C
D
E
F
CONNECTOR BRACKETS Article
Description
30862 30898 30899 30900 30901 30902 30903 30904 30906
Yoke SS f. prolong of foot bracket Angle bracket for topbar small Bracket for wall long Wall bracket small Angle bracket long Assembly bracket flat iron, small Assembly bracket flat iron, large TUBE-O-MAT® bracket Wall bracket angle/panel
G
H
I
38.782 Nr.
A B
C D E F G H I
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BARRIER GATES AND HINGE BRACKETS CLEAN-O-FLEX ®
BARRIER GATES - SINGLE HINGED
BARRIER GATES - DOUBLE HINGED
Article 34649 38649
Article 34600 38600
Description Height 75 cm Height 100 cm
30001
SPÆRRELÅGE Height 100 cm № поз. 38.652
30100
Height 75 cm
30034
96653
30001 Sæt 17854E
Description Height 75 cm Height 100 cm
34835
17849E 57374
34787
30034
17848E 34787
96609 17852
30032 30013
68897 30106 38731
30106 30013
30032
HINGE BRACKETS
HINGE BRACKETS
for single hinged barrier gates, incl. bolts
for double hinged barrier gates, incl. bolts
PINTLE BRACKET FOR GATES HEIGHT 75 cm
PINTLE BRACKET FOR GATES - ALL HEIGHTS
34690
For fastening to equipment. Consists of: 18215 - angle iron 58,5 cm for pintle distance 40 cm
34692
For fastening to wall. Do. with coach screws
34694
For fastening to 50 mm post. Do. with bolts
PINTLE BRACKETS FOR GATES HEIGHT 100 cm 38690
For fastening to equipment. Consists of: 18209 - Angle iron 85 cm for pintle distance 63,5 cm
38692
For fastening to Wall. Do. with coach screws
38694
For fastening to 50 mm post. Do. with bolts
PINTLE BRACKETS FOR GATES - ALL HEIGHTS
41890
For fastening to bars. Consists of: 41880 - Holder for double barrier gate on equipment, 2 pcs. 18290 - Rear plate 20 cm with 2 holes, 2 pcs.
41891
For fastening to bars/plate. Consists of: 41880 - Holder for double barrier gate on equipment, 2 pcs. 18290 - Rear plate 20 cm with 2 holes, 2 pcs.
41892
For fastening to wall. Only for height 50 cm. Consists of: 42020HG - Wall bracket, 1 pcs.
41895
For fastening to wall (only for height 72 and 100 cm). Consists of: 41883 - Holder for double barrier gate on board profile, 2 pcs.
38945
For fastening to wall perpendicular closing. Consists of: 18014 - Reversable closing bracket
41896
For fastening to post. Consists of: 41884 - Holder for double barrier gate on post, 2 pcs.
38946
For fastening to wall parallel closing. Consists of: 18060 - Closing bracket for rear part
41898
For fastening to board profile. Consists of: 41883 - Holder for double barrier gate on board profile, 2 pcs.
38947
For fastening to welded equipment perpendic. closing. Consists of: 18014 - Reversable closing bracket 18290 - Rear plate 20 cm with 2 holes
38948
For fastening to bars parallel closing. Consists of: 18285 - Closing bracket for rear part 18290 - Rear plate 20 cm with 2 holes
38949
For fastening to post parallel closing. Consists of: 18060 - Closing bracket for rear part
38951
For fastening to post perpendicular closing. Consists of: 18014 - Reversable closing bracket
38952
For fastening to board profile perpendic. closing. Consists of: 18014 - Reversable closing bracket
38953
For fastening to plate parallel closing. Consists of: 18285 - Closing bracket for rear part
38954
For fastening to board profile parallel closing. Consists of: 18285 - Closing bracket for rear part
18290
41880
41890 42020HG
41883
41884
18060 18285
18014
18290
18215
34690
46
38945
38946
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38948
41892
41895
41896
TUBE-O-MAT® The optimum feeder...
®
I TUBE-O-MAT I
I TUBE I
I CLASSIC I
I VI+ I
The first model of Tube-O-Mat® was launched for more than 20 years ago - it was the tube-feeder. Later on the hopper models have appeared, and since then our feeders have been demanded all over the world. The reason is simple - the Egebjerg's feeders ensure funcionality and high quality, that meet your requirements and needs: you will certainly get feed intake from day 1 - and calm animals in the stall.
Our customers say:
No doubts, when it comes to feeder... Anders Andersen together with his father, Lars Andersen, owns the farm Sandagergaard south from Kalundborg, Denmark, where they annually produce about 21.000 finishers at 3 locations. In one of the locations there are approx. 15 years old Egebjerg TUBE-O-MAT® tube-feeders. Anders Andersen is saying: "In these stalls, where I implement dry feeding with TUBE-O-MAT®, in 2013 I reduced the feed conversion by 2,42 feed units (FU) per kg growth. And we never have any problems with the feeders.
In the other stalls we work with liquid feeding, and here we have a feed conversion at 2,51 FU. It is also a low feed conversion, but here it is some more technique to be maintained".
L ow
e conv feed
2,42
r sion
:
FU
47
... reliable feed intake from day one ...
TUBE-O-MAT®
Reliable feed intake from day one The shielding is made of transparent plastic, which allows a maximum overview and easy control of the hygiene. It is easily opened without use of any tools. The dosing unit consists of very few parts which ensure a high level of hygiene and easy cleaning. The activating part in stainless grille construction can easily be activated by the pigs and they quickly learn how to operate it. It ensures a reliable feed intake from day one.
Calm animals
The large opening and the integrated agitator ensure a constant feed flow and prevent bridging. The emergency closing system prevents feed waste.
Safe investment TUBE-O-MAT VI+ trough and dosage part. ®
The activating part on Vi+ models is made of stainless steel and is designed for both piglets and finishers. Simple and very strong
Maximum use
All TUBE-O-MAT® feeders have hoppers and lids, developed with focus on maximum user-friendliness, easy cleaning, overview and space utilization. The choice of material - plastic and stainless steel - ensures long durability
TUBE-O-MAT® CLASSIC trough and dosage part.
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The feeding principle considers the natural rooting behavior, as the pigs have to activate the feeder to get feed. Consequently, the trough is cleaned and free of feed residues. Hygiene and health are 1st class.
• High feed intake gives high growth and less weight variations • Good feed conversion reduces lost of nutrients • Easy cleaning ensures low working time consumption
TUBE-O-MAT速
...reliable feed intake from day one ...
TUBE-O-MAT速 trough has double drinking bowls allowing the pigs to choose water, dry feed or soaked feed. Especially for finishers we have developed the TUBE-O-MAT速 CLASSIC. It is supplied with an extra strengthened feed outlet pipe thus it can
withstand the large pigs constant activation. The trough of the CLASSIC-model is designed to prevent the feed from getting wet and clumpy and the feed from getting into the water bowls.
I TUBE FEEDER IS THE HIT AGAIN I The simplicity attracts many The original Tube-O-Mat速 - tube model - has always been characterized by its simplicity: a vertical transparent tube, facing down on a flat surface. The tube can move back and forth and thus the dosage can take place by adjusting the distance to the flat surface. Super simple! Many of our customers are glad because of this simplicity, and when we talk about finishers or weaners above 15 kg, it is a very functional and competitive feeder. The vertical tube is perfect to ensure that there is no bridging. The stalls' size and the feeding strategy have changed Tube feeders have for years been accompanied by other types of feeders - with hoppers, where there is a greater volume and easier to dose different mixtures manually. After a number of years with considerable structural development, the stalls' sizes have grown, and it became usual, that feeders are made as section feeding systems, multiphase feeding systems or other types, that can handle different mixtures. At the same time the capacity of the feeding systems have increased, so that there is no more need for the large volumes in the feeders. Low feed consumption with simple tools
Remember - 50 grams daily gives more growth! Super simple tube feeder, with 50 grams more weight growth per day compared to the dry feeders without water (The rolling test).
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FEEDERS TUBE-O-MAT ®
FACTS
Volume Hopper Hopper Jumbo
83 l/approx. 58 kg 160 l/approx. 112 kg
Capacity per trough Weaners up to 30 kg: WTF 7-120 kg: Finishers 18-120 kg:
30-50 pigs 30-50 pigs Jumbo: 50-70 pigs 30-50 pigs Jumbo: 50-70 pigs
Frame: TUBE-O-MAT® is delivered with frame of 4 mm stainless steel Water supply: 3/8" stainless steel pipe with external thread Adjustable press nipple stainless steel 93245
TUBE-O-MAT® VI+ JUMBO
TUBE-O-MAT® VI+
Subject to changes in materials and design reserved
TUBE-O-MAT® hopper is shaped with almost vertical sides to prevent bridging. The lid is prepared with 3 places for feed inlet for optimization of the filling of the hopper, also when using systems with several lines. The arched, dust repellent shape facilitates a maximum filling of the hopper which allows an exact dosage of the feed, even small quantities. The opening part of the lid makes manual filling and inspection easy. It is transparent which allows light into the hopper so that the feed level is easily inspected, even from a distance without entering the pens.
Article
For
Trough
Article
For
Trough
89540
Weaners
A
89650
WTF
D
89550
WTF
B
89660
Finishers
89560
Finishers
C
-
E -
-
The water supply is made of flexible PE-hoses clicked on to the feeders lid. The hoses can be lead along the vertical feed downpipes, so fewer parts are in the way in the pen and it makes cleaning and installation quick and simple.
PLASTIC PROTECTION PLATE Protects against corrosion Article
Description
89014
Single TUBE-O-MAT® - 100 x 80 cm
89016
Jumbo TUBE-O-MAT® - 122 x 80 cm
TUBE-O-MAT® CLASSIC Article 89585 89587
For WTF Finishers
Trough F G
TUBE-O-MAT® CLASSIC JUMBO Article 89685 89687
For WTF Finishers
Trough H I
Upgrade your VIP-feeder
Description
72172
Dosing kit for upgrading of old TUBE-O-MAT® VIP
74501
74503
74504
608 mm
FOOT BRACKETS stainless steel Article
For
Height
Width
Trough
74501
Finishers
16 cm
18 cm
C+E+G+I
74502
Weaners and WTF
12 cm
18 cm
A+B+D+F+H
74503
Finishers
16 cm
25 cm
C+E+G+I
74504
Weaners and WTF
12 cm
25 cm
A+B+D+F+H
NB: Order 2 pcs. per feeder. Bolts for fastening to floor - see page 75.
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990 mm
990 mm
74502
2225/2015 mm
Article
2225/2015 mm
VI+ DOSING KIT incl. replacement instructions
1040 mm
TUBE-O-MAT® TUBE Article 89504
For Finishers
TUBE-O-MAT® TUBE JUMBO Trough G
Article 89684
For Finishers
Trough H+I
CHOOSE 'U' OR 'M' AFTER THE ARTICLE NR. FOR UNASSEMBLED OR ASSEMBLED FEEDER
FEEDERS
Deep drawn troughs
Deep drawn troughs in stainless steel A - VI+ WEANERS
B - VI+ WTF 400 mm
300 mm 600 mm
600 mm
Data trough A
Data trough B
Article nr.
71007
Weaners
7-30 kg
Article nr.
71008
WTF
7-120 kg
Trough height
11 cm
Trough height
11 cm
Number of pigs per trough
30-50
Number of pigs per trough
30-50
C - VI+ FINISHERS 400 mm
600 mm
Data trough C Article nr.
71009
Finishers
18-120 kg
Trough height
15 cm
Number of pigs per trough
30-50
D - VI+ JUMBO WTF
E - VI+ JUMBO FINISH.
D 1035 mm
1035 mm
Data trough D
Data trough E
Article nr. WTF
71058
Article nr.
71059
7-120 kg
Finishers
18-120 kg
Trough height
11 cm
Trough height
15 cm
Number of pigs per trough
50-70
Number of pigs per trough
50-70
G- CLASSIC + TUBE FINISHERS
F - CLASSIC WTF 400 mm
400 mm
600 mm
600 mm
Data trough F
Data trough G
Article nr. WTF
71029
Article nr.
71030
7-120 kg
Finishers
18-120 kg
Trough height
11 cm
Trough height
15 cm
Number of pigs per trough
30-50
Number of pigs per trough
30-50
H - CLASSIC + TUBE JUMBO WTF
I - CLASSIC + TUBE JUMBO FINISHERS
1035 mm
1035 mm
Data trough H Article nr. WTF
Data trough I 71069
Article nr.
71070
7-120 kg
Finishers
18-120 kg
Trough height
11 cm
Trough height
15 cm
Number of pigs per trough
50-70
Number of pigs per trough
50-70
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FEED OUTLETS
Feed outlet
Always dry feed
Feed outlet has a number of unique functional advantages ensur-
ing effectivity and good hygiene.
The design of the feed outlet counteracts penetration of water and moisture.
Large capacity
Reliable damper
The lower part of the outlet is oval and shaped in a way which makes it possible to drill more holes or cut a slot in the feed tube. This ensures a quick and effective draining of feed.
The damper fits tightly to the feed pipe, which prevents feed from accumulating which otherwise affect the function of the damper. The sliding damper can easily be "remote controlled" by for example a broom stick, if it cannot be reached from the feeding passage.
FEED OUTLET - Y-MODEL
FEED OUTLET - SINGLE DOWNPIPE
90554
90574 90573
90552 90571 90550
FEED OUTLET
FEED OUTLET Y-MODEL
Article
Description
Article
Description
90550
Feed outlet 38 mm, L: 100 cm, with fixed T-piece
90571
Feed outlet 38 mm, L: 100 cm, with fixed T-piece
90552
Feed outlet 50 mm, L: 100 cm, with fixed T-piece
90573
Feed outlet 50 mm, L: 100 cm, with fixed T-piece
90554
Feed outlet 60 mm, L: 100 cm, with fixed T-piece
90574
Feed outlet 60 mm, L: 100 cm, with fixed T-piece
FIXED T-PIECE
FEED OUTLET FOR TUBE FEEDER
Article
Description
Article
Description
90482
Fixed T-piece 38 mm
90560
Feed outlet for TUBE feeder 38 mm, with fixed T-piece
90484
Fixed T-piece 50 mm
90562
Feed outlet for TUBE feeder 50 mm, with fixed T-piece
90486
Fixed T-piece 60 mm
90564
Feed outlet for TUBE feeder 60 mm, with fixed T-piece
NB! Telescopic downpipe is not a part of the feed outlet and should be ordered separately, if desired. 0228-595
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Telescop with downpipe
I FEEDING SYSTEM I MASTER Chain 速 feeding system gives you a simple and stable chain system. Easy inspection, uniform feed supply and high reliability.
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Simple and logical control
FEEDING SYSTEM
Stable and uniform feed supply
More than 30 years of experience with development and maintenance of feeding systems have resulted in a user friendly feeding system with a simple and logic control. Our MASTER Chain® drive unit is designed for high reliability and minimum maintenance. The MASTER Chain® drive unit is characterized by: Low energy consumption: - The drive unit has a highly efficient strong gear, that prevents overheating
The traditional MASTER Chain® feeding system sets the standards for feeding systems for pelleted feed. A well-tested, simple and safe system. Capacity: 1000 kg/hour.
Long lifetime: - V-belt drive unit ensures an elastic even pull and reduces the system wear High reliability: - Emergency stop, that stops the system in overload and chain breakage or if the chain is too loose Easy maintenance: - Standard motor, few outweared parts Easy control: - The whole drive unit's front part consists of transparent plastic plate
Reception unit 60 mm
Reception unit 60 mm stainless
The reception unit is the heart of the feeding system and is crucial to the dependability of the feeding system and the life span of the chain or wire. The reception unit controls how even and how much feed is dosed into the feed string. The feeding system is also available for filling with flexible auger.
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• Secure nutrient supply is essential for optimum growth, reproduction, lactation and good animals' welfare • Fresh feed is a precondition for a secure feed intake • Low energy consumption gives lower production costs
Simple Enkel and oglogical logisk control styring
FODRINGSANLĂ&#x2020;G FEEDING SYSTEM
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FEEDING SYSTEM Accessories and spare par ts
MASTER Chain® CORNERS
MASTER Chain® CHAIN
Internal corner wheel Corner wheel box
38 mm
Flap screw 50 mm 60 mm
Clamp 76 mm
The corners of Egebjerg are optimised for a long life span: - No moist percolation or feed waste - deep drawn corner wheel boxes and weather strips that guarantee tight and strong corners - Strength and durability - corner wheels in cast iron and with ball bearings - Minimum risk of chain breakage - extra wide contact face - Minimum risk of working interruptions - the spokes of the corner wheel are designed for the least resistance as possible and are applicable for one way as well as for reversible systems
Particularly strong light weight chain with cast nylon discs: - Minimum wear and tear of the system, easy to mount - 20% lighter than other chains - The construction ensures minimum twist of the chain - optimized dependability - Durable - hardened and galvanized. Nylon - very strong plastic material - Extra long life span - the pull is on the chain links and not on the nylon discs
MASTER CHAIN® 38/50/60/76 mm feeding system Drive units Article
Description
With chain
Conveyour tubes Article
Description
0116-003
Ø38 mm, available in length 5 meter, price per meter, with joint
85006
Drive unit 38 mm chain with loose drive wheel
86114
Ø50 mm, available in length 5 meter, price per meter, with joint
84956
Drive unit 50 mm chain with loose drive wheel
0214-105
Ø60 mm, available in length 5 meter, price per meter, with joint
84900
Drive unit 60 mm chain
84880
Drive unit 76 mm chain
With wire 85005
Drive unit 38 mm wire with loose drive wheel
84955
Drive unit 50 mm wire with loose drive wheel
86135
Ø76 mm, available in length 6 meter, price per meter, without joint
Feed tubes in stainless steel are also available - please contact us. Mounting of feed tubes - see page 59.
Chain Article
Description
86086
Chain for 38 mm feed tube
Description
86084
Chain for 50 mm feed tube
0212-510
Reception unit 38 mm
86085
Chain for 60 mm feed tube
0212-520
Reception unit 50 mm
86087
Chain for 76 mm feed tube
0212-530
Reception unit 60 mm
0212-540
Reception unit 76 mm
0212-610
Reception unit 38 mm stainless steel
0212-620
Reception unit 50 mm stainless steel
Article
Description
0212-630
Reception unit 60 mm stainless steel
0212-640
Reception unit 76 mm stainless steel
86125
Connection joint for 38 mm feed tube
86115 86100
Connection joint for 50 mm feed tube
Reception units Article
Corners Article
Description
86205
Corner for 38 mm system
86193
Corner for 50 mm system
86187
Corner for 60 mm system
86186
Corner for 76 mm system
300 metres chain and maximum 12 corners. For every corner less 10 metres of chain can be added. Likewise, 10 metres of chain is deducted for every corner added. There is a maximum of 24 corners per drive unit.
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Spare parts 38/50/60 mm
Connection joint for 60 mm feed tube
86137
Connection joint for 76 mm feed tube
86029 86033
Connection link for MASTER CHAIN® chain Swivel for Master chain
86148
Conical drill for feed tube
86238
Internal corner wheel 38 mm
86237
Internal corner wheel 50 mm
86033
86029
86148
A wire system can easily be altered into a chain system: Only a change of the wheel of the drive unit is needed.
FEEDING SYSTEM
Accessories and spare par ts
Article
Description
0117-004
Wire til 38 mm feed tube. Pr. meter
85982
Wire til 50 mm feed tube. Pr. meter
86035
Wire connector with assembl. instructions
86030
Wire cutter
0117-126
0170-517
CONNECTION SYSTEM
WIRE
86030
Assembling set for cable, complete 0117-126
Article nr.
Description
0170-517
Cross drain Ø76 mm
0170-518
Cross drain Ø76 mm, and connector
0170-507
Pipe bracket for 76 mm
0170-521
Cross drain 50 mm
0170-522
Cross drain 50 mm and connector
0170-504
Pipe bracket for 50 mm
0142-044
Cross drain 38 mm
0142-151
Cross drain 38 mm and connector 80 mm
0142-046
Cross drain 60 mm
0142-152
0170-518
Cross drain 60 mm and connector 80 mm
Master Chain connection system in principle functions as a hopper station. An extra drive unit offers the possibility to make the feed string longer, beyond the maximum chain length without an extra feed silo and hopper station. ®
86035
WIRE ROLLER BRACKET Article
Description
92386 92573
Bracket for displacement of wire Wire roller bracket with hook and angle bracket. Especially suited for opening climate covers
92581
Single wire roller cover, perpendicular
92588
Wire roller bracket for wall parallel
92590
Wire roller bracket, double, for wall
92595
Wire roller bracket for wall, protruding, complete
92386
92573
AUTOMATIC OPENING SYSTEM 92588
92595
92590
92581
ELECTRONIC CONTROL UNIT Article
Description
88408
For 1 system
88403
For 2 system
88412
For opening of feed dispensers
Article
Description
88600
Motor for automatic opening incl. brackets for wall or feed tube
Motor for automatic opening of feed dispensers is controlled from the automatic control box of the feeding system. The motor moves the opening arm that through a wire opens the dispensers. Comes with a bracket for mounting on wall or feed tube.
92403
MASTER Chain® electronic control unit can be used for new as well as for existing feeding systems with a number of unique advantages:
• • • • •
"Value for money" - everything is in the box, incl. relay and contactor Integrated thermo protection - if the drive unit gets too hot the control switches off if the motor over heats. Motor guard is not necessary! Easy to operate - simple, user friendly and easy manual Easy start up and maintenance - adjustments made with only a few entries, The sensitivity of the sensor can be adjusted Flexible - just as useful for manual feeding as well as for automatic
ELECTRONIC SWITCH SENSOR Article
Description
88865
Switch sensor 38 mm model 6000
88860
Switch sensor 50 mm model 6000
88855
Switch sensor 60 mm model 6000
71900022
Capacity sensor 220 VC11RT23010M
Switch sensor model 6000 patented for its unique qualities:
• • • •
Reliable - unaffected by moisture and changes in temperature Operational from -35 to + 65 degrees Celsius Safe cleaning - water proof! Easy start up and adjustment - the sensitivity of the photo cells is adjusted (from 0 to 50) through the control
MANUAL OPENING
92400
Article
Description
92403
Manual opening for feed dispensers mounted on the feed tubes
92400
Manual opening for feed dispensers mounted on the wall
92390
Opening system single row, wire/spring, handle on wall
92391
Opening system single row, wire/handle on wall, spring/pipe
92392
Opening system single row, wire/handle on pipe, spring/wall
92393
Opening system single row, wire/spring/handle on pipe
92395
Opening system double row wire/spring/handle on wall
92396
Opening system double row wire/wall spring/handle on wall
92397
Opening system double row wire/pipe spring/handle on wall
92398
Opening system double row wire/spring/handle on pipe
92386
Bracket for displacement of wire 60 mm
0152-017
Hand winch complete 500 kg
02900021
Piano wire 2 mm stainless steel
92555 09000017 92546
0152-017
Spring for spring wire 20x2,2 cm Steel wire stainless Ø3-7x19 AISI 316 Wire lock 3 mm stainless w w w. a c o funk i. c om I T. +45 9711 9 6 0 0
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FEED DISPENSERS AND DOWNPIPES MASTER Chain ®
VD6-Ø60 8 liter
VD5-Ø60 10 liter
FEED DISPENSERS Feed dispensers for 60 mm system
Article
Description
0222-660
VD6-Ø60, 8 liter with flap, Ø75 outlet
0221-951
VD5-Ø60, 10 liter with Ø75 mm outlet
0221-961
VD5-Ø60, 10 liter with Ø75 mm outlet, central funnel
Accessories 91810
Hopper for 76 mm feed tube, complete
91813
Hopper w/clamps for 76 mm feed tube
FEED DISPENSERS, ROUND model incl. hopper and adapter for feed tube Article 60 mm 91810
0221-951/0221-961
0222-660
Volume
0221-252
6 liter
0221-253
8 liter
0221-254
10 liter
Drawing no. 91810-91813
Our feed dispensers are characterized by: - Easy to clean and high hygiene - Extra locking function, that gives the possibility to eliminate feeding from a single feed dispenser - Made in transparent plastic, that gives you precise overview of feed quantity - Easy dosing of nutritional supplements and medicine - The bottom part of the feed dispenser can be mounted in 4 positions Hopper for feed tube - Feed downpipe is easy to clean - The feed tube is ventilated and thus moisture formation is minimized
0170-984
The hopper can be mounted directly between the feed dispenser and the feed downpipe in a way that the feed downpipe still supports the feed dispenser. Alternatively, it can be mounted on the front gate with the free hanging feed dispenser.
DOWNPIPE GALVANIZED 0170-998
for 8 liter plastic feed dispensers - mounting on boxes and pens. The feed downpipe to end approx. 4 cm under front grille
Article 75 mm 90210
Description
0170-984
Feed downpipe Ø76 mm L: 119,5 cm without bracket
0170-998
Feed downpipe Ø76 mm L: 131,0 cm
DOWNPIPE for plastic feed dispensers for mounting in farrowing pens
Article
Description
90249
Plastic downpipe 75 mm. Length 100 cm
40320
Protection pipe of stainless steel for downpipe
BRANCHES AND BENDS for plastic feed dispensers
71 mm
90249
Article 90208
Description
90210
Y-branch (socket/socket/socket) internal 75 mm, 600 angle
90208
450 bend (socket/nipple) internal 75 mm
40321
75 mm
DOWNPIPE
for round model feed dispenser
Boxes, LD-boxes, free access stall and pens Feed dispensers Length downpipe at feed dispenser Height for feed tube
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6 liter
8 liter
10 liter
131 cm
119,5 cm
113 cm
208 cm
MOUNTING WATER AND FEED TUBE
MASTER Chain ®
PIPE HANGERS
FITTING AND MOUNTING
PIPE HANGERS
FITTINGS AND MOUNTING KITS
Article nr.
Description
Article nr.
Description
0146-340
Pipe hanger 20X26 cm
0146-316
Pipe fitting for Ø38
0146-334
Pipe hanger 26X45 cm
0146-317
Pipe fitting for Ø60
0146-335
Pipe hanger 47X61 cm
0170-504
Pipe bracket for Ø50
0146-339
Pipe hanger 27х37 cm
0170-507
Pipe bracket for Ø76
0146-163
Angle for pipe hanger 30 cm
0146-440
Mounting kit for pipe hanger, wall mounting, 6 mm
0146-164
Stiffener for pipe hanger 30 cm
0146-441
Mounting kit for pipe hanger, ceiling mounting, 6 mm
7020010
Pipe hanger, 5 / 10 cm
0146-305
Pipe support С-shaped 1,25 m
0146-291
Pipe support С-shaped 2 m
0391-044
Pipe clamp Ø50 mm, for pipe support
0391-045
Pipe clamp Ø63 mm, for pipe support
0146-442
Mounting kit for pipe hanger, for pipe support
76200023
Cable tie 290X4,5 black
0146-340
0146-339 0146-163 7020010
0146-300
0146-301 0146-333
0146-316
0146-317
0170-504
0170-507
0146-334
0146-335
0146-164
DISTANCE FITTINGS
FITTING AND MOUNTING
DISTANCE FITTINGS
FITTINGS AND MOUNTING
Article nr.
Description
Article nr.
Description
0146-126
Distance fitting 50 cm
0146-300
Clamp ring for pipe support
0146-138
Distance fitting 75 cm
0146-301
Fork (35-40 mm) for tube support, complete
0146-139
Distance fitting 119 ±2 cm
0146-333
Fork (50 mm) for pipe support, complete w w w. a c o funk i. c om I T. +45 9711 9 6 0 0
59
The original drinking cup
drik-o-mat®
DRIK-O-MAT® - the original drinking cup...
- Anatomical design of the drinking cup - Good hygiene and low water waste - Drinking nipples can be adjusted
• Increased water intake -> increased feed intake • Abundant supply of clean water for greater growth, better feed conversion and less deseases • Low work consumption in daily operation and cleaning • Large water savings due to the adjustable nipples and less manure
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drik-o-mat®
The heaviest thickness of material in the market...
The design of the DRIK-O-MAT® drinking cups gives a number of unique advantages The heaviest thickness of material in the market and closed, bend edges guarantee a very strong drinking cup, which lasts for years. The bend edges also prevents dirt accumulation and injuries. The rounded design ensures that there will be no blind corners and the closed design above prevents dung in the drinking cup and thereby it will always
be clean. The water nipple is placed in the bottom of the drinking cup and releases only the amount of water that is actually drunk. This means considerable water savings and considerable reduction in the quantity of slurry.
1
2
1
DRIK-O-MAT® is delivered with a 23x2 mm water pipe with internal thread and bracket as well as with ½" adjustable drinking nipple in stainless steel. For assembling 6 mm screws are used (see page 69): 2 pcs. for Mini and 3 pcs. for Standard, Multi and Maxi.
SPECIFICATIONS Description
For
Pigs per cup
Mounting height*
Mini DRIK-O-MAT®
Weaners
30
12 cm
Standard DRIK-O-MAT®
Finishers
Multi DRIK-O-MAT®
WTF and sows
Maxi DRIK-O-MAT®
Sows
30 30 weaners 20 finishers 10 sows 10
25 cm 12 cm 12 cm 35 cm 35 cm
93638
* from floor to cup lower front edge NB: Water pressure at nipple cannot exceed 2,5 Bar.
VIP-O-MAT 93520
MINI 93570
STANDARD 93575
MULTI 93600
MAXI 93500
2
3 2
3
4
DRINKING CUPS Description
4
Article DRIK-O-MAT® incl. short water pipe with internal thread
Mini DRIK-O-MAT® Standard DRIK-O-MAT® Multi DRIK-O-MAT® Maxi DRIK-O-MAT®
5
93570 93575 93600 93500
5 6
NIPPLE PIPES ½'', STAINLESS STEEL
7
7
Nipple pipe 830 mm with thread Nipple pipe 990 mm with thread Nipple pipe 1190 mm with thread Nipple pipe 1700 mm with thread
COMPLETE SET
6
94039 06902111 06902112 06902113
93626
93628
with bolts, bracket and rear plate
Double mounting set is for 2 pcs. DRIK-O-MAT®
DRIK-O-MAT®
Standard, Multi and Maxi
BOARD PROFILES Single mounting Double mounting Mounting kit single on grilles Mounting kit double on grilles Mounting kit single grilles/plate for Standard DRIK-O-MAT® Mounting kit double grilles/plate for Standard DRIK-O-MAT® Mounting set wall for Standard/Multi DRIK-O-MAT®
93626 93628 93632 93670 93666 93668 93638
8
8
SCREWS, BOLTS, BRACKETS etc. Description 6,5 x 50 concrete screw, stainless steel Stainless water pipe bracket 6 x 20 stainless connection screw TORX30 M6 x 37 stainless splicing sleeve TORX30 M6 x 45 set screw A2 DIN 933 6 mm lock nut A2 waxed DIN985 6 mm stainless washer 6 x 30 stainless screw with round head Water pipe bracket ½'' with M8 stop screw Pipe clamp fitting 1'' - ½'' stainless steel Rear plate 31 x 19,8 cm stainless steel Rear plate 20 cm stainless steel 6 x 16 stainless screw with round head 8 x 40 stainless machine bolt 8 mm lock nut A2 DIN 985
Article 39406050 20007 39106020 39206037 30306045 33596010 68716 67216 20015 1910172 93610 18295 67175 67351 33908001
Nr. on the picture to the right 1 2 3 4 5 6 7 9 8 8 10 11 12 13 14
11 10
6
6
9
12
13 14
93632
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WATER LEVEL VALVE MASTER FLOW
Reliable water supply
MASTER FLOW is a membrane-operated valve system, which maintains a constant water level in the trough.
The MASTER FLOW water level valve has two entrances with ½" internal threads for horizontal and vertical water pipes. The water level valve is delivered with a plug in order to be able to close the entry not used. For optimum use we recommend as follows: • Water supply with a prefilter • Water pressure of 2,0 - 2,5 Bar/29 - 36 PSI • The supply pipe - the vertical water pipe from the water level valve to the trough must be at least 80-200 cm • The supply pipe should be placed as far from the feed outlet as possible • Regular cleaning of the supply pipe in order to avoid water contamination Sow trough - see page 21
WATER LEVEL VALVE Article
Description
93469
MASTER FLOW incl. ½" plug
Nr. on the picture 1
06902114 Water pipe ½'', stainless steel, 1195 mm with 1 thread
2
06902115 Water pipe ½'', stainless steel, 1495 cm with 1 thread
-
42220
Sow trough in stainless steel
3
96054
Stainless bracket for trough, incl. 4 stainless bolts for fastening of trough on the bracket and bolts for fastening on rear wall
4
Spare parts
MASTER FLOW must be out of reach for pigs
93467
Membrane for MASTER FLOW
93465
Control button for MASTER FLOW
-
1
MOUNTING
2
Water inlet ISO 7/1-Rp 1/2"
3 Water inlet ISO 7/1-Rp 1/2" Water outlet ISO 7/1-Rp 1/2"
4
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IMPORTANT! If the pipe is tightened too much, valve house may be damaged.
DOSING SYSTEM Additive system
WATER FILTER
3
3
5
2
4
4
1
5 6
WATER FILTER 2 1
Nr. 1 2 3 4 5 6 -
Article 12100023 12100197 99900702 12100022 15900007 99900700 99900701 12100161 12000000 4900945
Description Valve ¾'' with handle Check valve ¾'' Water meter 420 QN 1,5 DN15=1/2- 3/4 KL.B 165 mm. 400 Manometer ¼'' Reduction valve 11BIS ¾'' Water filter ¾'' socket Filtre 50 MY Coupling ½ X ¾ w/seal hole ¾'' brass nipple Water filter set
WATER SUPPLY OVERVIEW 1. Page 71 2. Page 63 3. Page 59 4. Page 59 5. Page 64-66 6. Page 63
- Water supply - Dosing - Ceiling mounting - Stanchion - Soaking/sprinkling - Additive system
DOSING SYSTEM 2
ADDITIVE SYSTEM 4
2 4 1 3
3 3
1
2 1 2
1
Orange pipe indicaes water with additive. Blue pipe indicates clean water. Pipes are only delivered in grey.
DOSING SYSTEM
ADDITIVE SYSTEM Nr. 1 2 3 4
Article 20000055 23900340 23900358 23900338
Description Pipe PVC w/glue socket 32 mm rm T-piece PVC 900 32 mm TN16 Ball valve, glue, 32 mm x 1 union Angle PVC 900 32 mm TN16
Page 65 65 65 65
Nr. 1 2 3 4 -
Article 23900340 23900338 23900354 23900358 20000055 90000001 4900950
Description Tee PVC 900 32 mm TN16 Angle PVC 900 32 mm TN16 Thread socket PVC ¾'' 32 mm int. Ball valve PVC Ø32 mm, 1 X union Pipe PVC w/glue socket 32 mm rm Medicine mixer 0,2-2,0% inlet Medicine mixer set
Page 67 67 67 65 -
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63
SPRINKLING AND SOAKING Nozzles and filtres
1 Control and filter Styringsur
The analogue clock The analogue control clock is compound of a 24 hour clock and an hour clock. On the 24 hour clock is set how often the hour clock starts. On the hour clock the hour frequency and the duration of the sprinkling periods is set. Min. sprinkling time = 37 sec.
CONTROL CLOCK Article 93880 93881 7103882
Description Control clock 24-hour clock for control clock Minute clock for control clock
Thermostat
The control clock can be connected to a thermostat, which can be set, to not sprinkle if the temperature e.g. is below 200 Celsius.
THERMOSTAT Article 93875
1
Description Thermostat
2
Two functions in the same system
3
Our sprinkling system is flexible as the sprinkler nozzles are easily replaced by soaking nozzles when the pen is washed.
3
9 6
Sprinkling For sprinkling a flat fan nozzle is used to form an ellipse shaped sprinkling area of approx. 60 x 200 cm. It produces water drops rather than mist that can drift with the air and disturb the ventilation. The breeze area should not comprise equipment, feeders, resting area and corridor. There should be a dry area of at least 30-50 cm before the rest area, so the pigs do not drag manure and moist in. Soaking When cleaning the pens, the sprinklers are replaced by soaking nozzles with a spread of 10 metres in diametre. Alternatively, an extra soaking string can be established. Spray in short intervals to slowly soak stuck dirt. Attempt to use as little water as possible, so that it is picked up rather than ending in the slurry gutter.
5
4
7 1 3 8
Filter
There should always be attached a fine filter to the sprinkler and soaking system. Furthermore, it’s recommended to attach a reduction valve to ensure a constant and even water pressure (see also first aid to the left).
TIP:
Recommended mounting height: Max 2.20 metres for easy replacement of nozzles.
First aid if the nozzles clog:
• • • • •
Get a spare set of nozzles and descale according to a regular scheme Use a demineralisation system reducing the hardness of the water Attach a fine filter to the water string if the nozzles clog because of impurities use a reduction valve and pipes of a suitable dimension to ensure a sufficient and uniform water pressure along the entire water string
How to order:
A complete sprinkler and soaking system consists of: Control and filter, pipes and fittings, mounting kit and nozzles. Follow the points 1-4 on this and the following pages and choose the complete kits or the single parts. The complete kits are based on standard solutions. Often it will be necessary with more or alternative fittings to solve specific tasks. Contact us for further information.
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FILTER Nr. Article 60404 1 23900343 2 23900358 3 60190 4 93775 5 93800 6 93820 7 23900345 8 23900338 9 23900344 Spare parts 12400030
Description Pcs. per set Complete set with 230 V solenoid valve, consitsts of: Connector 32 mm-1" socket/int. thread 2 Ball valve 32 mm 1 Connector 1" np - 32 mm 3 Fine filter 1 Reduction valve with strainer 1" 1 Solenoid valve 1" 230 volt coil 1 Union 32 mm 1 Angle 32 mm 2 End socket PVC 32 mm 1 Cable plug for solenoid valve
-
SPRINKLING AND SOAKING
Pipes, fittings and mounting
2 Supply pipes
PIPE
and fittings
Total metres of pipe: Supply pipes + base string + additional string Article 20000055
FITTINGS FOR BASE STRING
FITTINGS FOR ADDITIONAL STRING
For 32 mm PVC pipe
For 32 mm PVC-pipe Article
Description
32 mm 23800340 23900338 60235 60150
Description 32 mm PVC pipe for glue fittings, length 5 meter
Article
Description
32 mm 23900340 23900358 60235 60150
PVC T-piece 900 32 mm TN16 PVC angle 900 32 mm TN16 PVC union 32 mm PVC screw cap 32 mm
PVC T-piece 900 32 mm TN16 PVC ball valve with adhesive sock 32 mm PVC union 32 mm PVC screw cap 32 mm
23900338
60235
3 Mounting kit
MOUNTING Article Description 02900021 2 mm stainless spring wire. Per meter
Mounting
The water strings for sprinkling and soaking can be attached to spring wire and suspended between the outer walls. To prevent the pipes form curving down it’s necessary to support the spring wire when the span is more than 6 metres.
5 1
4
Nr. 1 2 3 4 4 5 6 7 8
11
10
9
6 7
8
7
Article 60450 92580 30306040 68525 67444 39900001 68746 0591-171 0591-174 76200023
Description Suspension kit for wire, consists of: Bracket, galvanized 6 x 40 mm machine screw, stainless steel 6 mm stainless steel nut 10 X 70 Coach screw TORX 50 SS 12 X 60 Nylon wall anchor Washer 10 mm, galvanized Turn buckle 8 mm SS Wire lock 5 mm, stainless Cable tie 300X4,8 mm
Pcs. per set 2 2 2 4 4 4 2 2 11
2 Span of more than 6 meter Nr. 9 10 11
3
Article 09000024 67114 68695
Description Chain, galvanized 5 x 50 chip screw 5 mm washer, galv.
Pcs. per set 1 1 1
Mounting to ceiling and wall 1
MOUNTING TO CEILING AND WALL
9
3
3
1
8 7
5
3 6
4
Nr. 3 4 5 6 7 9
Article 23900387 30206020 33206010 67275 68710 39900001
Description Pipe hanger w/o fastening bracket Ø32 mm Set screw M6X20 FZB DIN 933 6 mm nut, galv. 6 mm washer, galv. 6 x 60 mm coach screw, galv. 12 X 60 Nylon wall anchor
Pcs. per set 1 1 1 1 1 1
Pipe hangers and fittings PIPE HANGERS
0146-340
0146-305
7020010
0146-336
0146-322
Article 0146-340 0146-334 0146-335 7020010 0146-336 0146-338 0146-440 0146-441 0146-442 0146-305 0146-291 0146-322 0146-323
Description Pipe hanger 20X26 Pipe hanger 26X45 Pipe hanger 47X61 Pipe hanger, 5/10 cm Mounting kit f/pipe hanger, wall mounting, 8 mm Mounting kit f/pipe hanger, ceiling mounting, 8 mm Mounting kit f/pipe hanger, wall mounting, 6 mm Mounting kit f/pipe hanger, ceiling mounting, 6 mm Mounting kit f/pipe hanger for tube support Tube support C-shaped 1,25 m Tube support C-shaped 2 m Pipe fittings Ø38/Ø32, complete Pipe fittings Ø60/Ø32, complete
NB: Soaking nozzle should not be mounted close to the ceiling due to risk of water damage. w w w. a c o funk i. c om I T. +45 9711 9 6 0 0
65
SPRINKLING AND SOAKING Nozzles
4 Nozzles Dysesæt direkte i 32 мм PVC pipe
PVC-pipe 32 mm
7 PVC Tee 32 mm, 900
8
3 Non-return valve type M
Case for nozzle flat fan with 800 blue nozzle
1
2
PVC-pipe 32 mm
1
Non-return valve type M
2
Case for nozzle flat fan
Plug for socket
Blue nozzle flat fan 800 0,98 l/min
4
Yellow nozzle flat fan 800 0,65 l/min
5
Red nozzle flat fan 800 1,31 l/min
6
NOZZLES Article nr. 9960715 9960700 9960701 9960698 9960699
7
Description Non-return valve type M Case for nozzle flat fan with 800 blue nozzle Blue nozzle flat fan 800, water 0,98 l/min at 2 Bar pressure Yellow nozzle flat fan 800, water 0,65 l/min at 2 Bar pressure Red nozzle flat fan 800, water 1,31 l/min at 2 Bar pressure.
9
Plug for socket
3
NOZZLE SET via T-piece and pipe Picture 1 2 4 5 6
Article Description 9960446 Nozzle set, T-connector, for pipe 32 мм, consists of: 9960715 Non-return valve type M 9960700 Case for nozzle flat fan with 800 blue nozzle 60720 Plug for socket 23900340 PVC Tee 32 mm, 900 9960600 Case for nozzle flat fan spray with 3/8'' WW thread 20000055 PVC-pipe 32 mm, rm
Picture 1 2 3 8 9 7
NOZZLES for nozzle set For changing of flat fan nozzle
NOZZLE SET direct in 32 mm PVC pipe Article Description 9960440 Set w. flat fan nozzle, consists of: 9960715 Check valve 9960700 Flat fan nozzle 60720 Plug for socket
Case for nozzle flat fan spray
Picture 1 2 3
Article Description 9960705 Nozzle yellow soaking 3600. Spreads 9 m by 1,8 m height. Water 90 l per hours at 2 bar. 9960709 Nozzle orange soaking 3600. Spreads 8,5 m by 1,8 m height. Water 120 l per hours at 2 bar. 9960712 Nozzle brown sprinkling 1800. Spreads 6 m by 1,8 m height. Water 43 l per hours at 2 bar.
Picture 10 11 12
Accessories and spare parts Article 9960700 60720 60725
Description Case for nozzle flat fan with 800 blue nozzle Plug for socket Drill and cutting tool f/mounting of nozzles directly on pipes. Drills a hole and cut a 10 mm thread. 9960702 Case for nozzle flat fan without thread 9960715 Non-return valve type M 9960600 Case for nozzle flat fan spray with 3/8'' WW thread
Picture 2 3 13
10
14
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11
12
14 15 16
15
16
13
pvc GLUE FITTINGS
Pipes, connectors, ball valves and sockets
B
PIPE, LENGTH 5 M Article A: Socket 20000055 32 mm
B: Studs 32 mm
Article A: Socket 23900338 32 mm
A
ASSEMBLY FITTINGS GLUE
B
ANGLE 900 GLUE-GLUE B: Socket 32 mm
A
ANGLE 900 THREAD-GLUE
Article Socket 23900341 32 mm
Article 60065
END SOCKEt GLUE
A: Internal 1" thread
B: Socket 32 mm
A
B
B
T-piece glue-glue-glue
Article Socket 23900344 32 mm
Article A: Socket 23900340 32 mm
B: Socket 32 mm
C
C: Socket 32 mm A
ReduCtion GLUE-GLUE Article 60165
A: Studs 32 mm
B
B: Socket 20 mm
B
ReduCtion THREAD-GLUE Article A: Internal 23900351 1/2" thread
B: Studs 32 mm
C: Socket 32 mm
A
A
B
CONNECTOR THREAD-GLUE Article A: Internal 60176 3/4" thread 23900343 1" thread
Article A: Socket B: Internal 23900347 32 mm 1/2" thread
C
B
T-piece glue-thread-glue
A
B: Socket 32 mm, special dimension 32 mm
B
drill clamp glue-thread-glue Article A: Socket B: Internal 23900346 32 mm 1/2" thread
C
C: Socket 32 mm A
A
BALL VALVES GLUE CONNECTOR THREAD-GLUE Article 60191 60194 60195
A: Internal 3/8" thread 3/4" thread 1" thread
B: Studs 16 mm 32 mm 32 mm
B
Article Socket 23900358 32 mm
A B
CONNECTOR THREAD-THREAD B
CONNECTOR THREAD-GLUE Article 60188 60190
A: External 3/4" thread 1" thread
B: Socket 32 mm, special dimension 32 mm
A: External 3/4" thread 1" thread
B: Studs 32 mm 32 mm
B
B: Socket 32 mm
A: Internal 1" thread
B: Socket 32 mm, special dimension
B
A: Internal 3/4" thread
B: External 1" thread
A
A
B
B
A
CUTTER FOR PVC-PIPES AND HOSES Article 60728
A
Union THREAD-GLUE Article 60230
A
CONNECTOR THREAD-THREAD Article 60205
Union GLUE-GLUE Article A: Socket 23900345 32 mm
B: External 1/2" thread 1" thread
A
CONNECTOR THREAD-GLUE Article 60186 60189
Article A: External 60200 1/2" thread 23900299 1" thread
Description PVC tube cutter 32 mm
PeViCol GLUE (to use without cleaning fluid) Article Description 23900112 Pevicol glue 0,5 kg 60307 Glue brush
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speed fittings and hose set for drik-o-mat® PVC-pipes, connectors and sockets
Speed fittings
Easy and quick assembling without any use of tools and glue. Hoses and pipes are just pushed to the bottom. After that you make a light pull in order to ensure that the joint holds. Speed fittings can be used for both PE hoses and PVC pipes.
1
Plastic hoses and pipes
3
PE hoses are very suitable where a flexible solution between the fixed installation and e.g. drinking cups and feeders is required. PVC pipes are the economical solution for water supply out of the pig’s reach - easier to handle, to shorten and to assemble.
Do-it-yourself
Advantages with PE hoses with speed fittings instead of hoses with assembled stainless fittings: 23900503 - Quick assembling and can easily be disassembled - Resistant to all kinds of acid and additives - Decide the length yourself 61012
4
2
hoses Nr. 1 2 3 4
Article 23900500 76200023 23900508 23900504
Description PE-hose 15X1,5 mm rm Cable tie 300X4,8 mm black T-piece 15 mm Connection 15 mm ½'' fem.thread
23900504
END SOCKET PE-hoses Nr. 61012 23900500
Str. 08 mm 15 mm
Article 61090
Pr. Hose PE Per meter
Socket 15 mm
PLUG PVC-PIPE, LENGTH 5 m Nr. 61000
Pr. 5m
Article 61080
Str. 15 mm
PINCH COCK FLAT
CONNECTOR EXTERNAL THREAD A: Thread 1/4" 1/2" 1/2"
Article 23900509
B: Socket 08 mm 08 mm 15 mm
B A
PINCH COCK fl.THR.-SPEED SOCKET Article 61295
CONNECTOR INTERNAL THREAD Nr. 61140 61148 23900504 61160
A: Thread 3/8" 1/2" 1/2" 3/4"
B: Socket 08 mm 08 mm 15 mm 15 mm
B
C: Socket 8 mm 15 mm
A
PINCH COCK Socket 8 mm 15 mm
Article 61310
Socket 8 mm C
Y-BEND Socket
Article 61230
08 mm 15 mm
Article 61195 23961195
Socket 8 mm 15 mm
REDUCTION SOCKET-SOCKET A: Socket 22 mm
B: Socket 15 mm
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A: Socket B: Socket 08 mm 08 mm
C: Socket 08 mm
DRILL CLAMP
CONNECTOR SOCKET
68
B
CROSS B
ANGLE
Nr. 61110
A
B: Socket 15 mm
C
Nr. A: Socket B: Socket 61226 8 mm 8 mm 23900508 15 mm 15 mm
Nr. 61050 23900507
A: External 3/4" thread
Article 61286 61275
A
T-PIECE
Nr. 61171 23900502
Socket 15 mm
A B
Description Drill clamp PVC 8 mm - 32/33,7 mm Master Clamp 10 mm
CUTTER FOR SOFT HOSES Article 23900510
Description Cutter for hoses
A
B
For complete hose sets for DRIK-O-MAT® see page 61.
Nr. 61122 61124 23900503
Prop 15 mm
WATER PIPE BRACKETS MASTER CLAMP
MASTER CLAMP water pipe brackets MASTER Clamp is a universal system in stainless steel for mounting water pipes. With 3-4 components there are practically innumerable mounting possibilities. Clamp and bottom piece in their basis form are for 1" pipes. By using a liner it can be use for mounting 3/4", 1/2" and 23 mm pipes.
MOUNTING EXAMPLES
1"
23 мм 1"
¾"
½"
Water pipes can be shifted 40 mm off the wall or the equipment by the means of a distance bracket elongating the bottom part.
1" 23 мм
MASTER CLAMP - stainless steel water pipe bracket Nr. 20035 20045 20041 20040
Description MASTER CLAMP 1'' water pipe bracket Distance piece for MASTER CLAMP Plastic liner for 3/4" pipe Plastic liner for 1/2" pipe liner for 23 mm pipe 20039 Plastic (Water pipe for DRIK-O-MAT® and TUBE-O-MAT®) 20037 MASTER CLAMP washer Ø10,5/45 mm for protection of board profiles 20051 Rear plate, stainless steel 20052 Rear plate with offset, stainless steel 39406050 Concrete screw stainless steel 6,5 X 50 39406050 19900 MASTER CLAMP 1'' water pipe bracket on wall 19910 MASTER CLAMP 1'' water pipe bracket on wall w/support piece 19920 MASTER CLAMP 1'' water pipe bracket on pipe 19930 MASTER CLAMP 1'' water pipe bracket 1 pipe, on board profile 19940 MASTER CLAMP 1'' water pipe bracket 2 pipes, on board profile 19950 MASTER CLAMP 1'' water pipe bracket on light material wall 19960 MASTER CLAMP 1'' water pipe bracket on bars
Example
20052
Nr. 19950
Drill clamp stainless steel
Our drill clamps are precision cast in stainless steel. The clamp has a cast hexagon that fixes the nut when mounted.
DRILL CLAMP - stainless steel Nr. 93164 93204 93205 93212
93205 Til 1" rør ½" rør 1" rør -
Incl. bolts, nuts and gasket. 20002 1/4" rør
20005
20007
23 mm pipe
20051 20052
20019
20035
93164
Description Drill clamp ½" Drill clamp ½'' male thread, complete Drill clamp ½'' male thread, compete Gasket for drill clamp
36 мм 23 mm rør
20014
1910172
Nr. 19930
1" rør
1" rør
20045
1/4" rør
20041
1" rør
1/2" rør
WATER PIPE BRACKET 20040
Nr. 19900
Nr. 19940 20039 Nr. 19920
All kits are for 1" pipes. Plastic liner is to be ordered separately for 23 mm, ½" and ¾" pipes.
Nr.
Water pipe dimension
Mounted on
Bolts for mounting (not incl.)
Stainless 20005
23 mm
Sow trough/far.pens
6 mm
20007
23 mm
Board prof./DRIK-O-MAT®
6 mm
20019
½"
Wall
20032
1"
Renovation boar pen
8 mm Incl. stop screw
20014
1"
1" pipe
67320
1910172
½"
1" pipe
67320
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FITTINGS AND NIPPLES
Angles and sockets made of stainless steel
nipple PIPEs
connection sockets Article 12100332 12100316
Thread 1" internal ½" internal
Article 94039 06902111 06902112 06902113 06902114 06902115 1900250
end sockets Article 12100333 94086
Length 830 mm 990 mm 1190 mm 1700 mm 1195 mm 1495 mm 6000 mm
Thread ½'' ½'' ½'' ½'' ½'' ½'' 1'' with connection socket
Thread 1" internal ½" internal
nipple pipe Article 94131 12100328 12100338
Length 30 mm 40 mm 60 mm
Thread ½" external ½" external ½" external
281490
9900004
93305
PRESS NIPPLES Article
281490 Older 93305 Older TUBE-O-MAT® 9900004 Finishers and sows
Thread ½" internal 1" internal
ANGLE 450 Article 12100341 12100278
Material
TUBE-O-MAT®
ANGLE 900 Article 12100317 12100336
Usage
93245
Thread ½" internal ½" internal with rear plate
Stainless Stainless Brass
Adjustable yes yes
93250 281496 12100107
L/min at 2,5 bar 1-4 1-4 2,5
93280
Thread ½" external ½" internal 1" pipe
9900047
press nipples T-PIECE Article 06500003 12100337 94423
Article
B A: Thread ½" internal 1" internal 1" internal
B: Thread ½" internal 1" internal ½" internal
C: Thread ½" internal 1" internal 1" internal
A C
93245 93250 281496 12100107 93280 9900047
Usage
Adjustable
TUBE-O-MAT® DRIK-O-MAT® 3IN1 Drinking valve type 13 Sows Sows
yes yes yes no -
L/min at 2,5 bar 1-4 1-4 1-4 2 13 13
Thread 3/8" int. ½" ext. ½" ext. ½" int. ½" ext. ½" int.
Union Article 94618
External thread
Internal thread
1"
1"
Union Article Internal thread 94607 ½" 12100327 1"
Internal thread ½" 1"
bite nipple - stainless
Nipple socket Article 94441
External thread ½"
Internal thread ¼"
Article
Usage
9900054 Weaners + finishers 93345 Piglets
9900054
Adjustable yes -
93345 L/min at 2,5 bar 1-4 1,5
Thread 1/2'' ext. 3/8" ext.
REDUCTION SOCKET Article 94465
Internal thread 3/8"
Internal thread ¼"
Our nipples are designed for a water pressure of 2,5 Bar, the adjustment is needed for a stronger water pressure.
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FITTINGS, FILTREs and valves Accessories
STOP VALVES
optimUM water supply
Article 93813
2 1
42
5
3
93813
Description Stop valve ¾". Socket/socket
6
93800
24
1 3
8
REDUCTION VALVES
7 5 6 9
8
7
Article 93800
Description Reduction valve 1'' with manometer
93803
Manometer for reduction valve
10 11
13 8
3 1
93820
12
SOLENOID VALVE
9
Optimum water supply
Article 93820 93821
Assemble: - Ball valve, then you can easily close the water supply in a separate unit
12400030
Description Solenoid valve 1'' 230 V coil Solenoid valve 1". 24 volt coil
Cabel socket for solenoid valve
- Stop valve, prevents water with additives in reflux to the tap water - Filter, ensures that valves are not stopped because of impurities - Reduction valves for adjustment for optimum water pressure e.g. for drinking nipples - Pressure gauges controlling water pressure before and after filter. They indicate when the filter has to be cleaned Our valves are designed for a water pressure of 2,5 Bar, the adjustment is needed for a stronger water pressure.
FILTRES AND VALVES Nr.
Article
1 2 3 4 5 6 7 8 9
12100021 12100195 93775 23900299 60190 20000055 23900343 93800 23900338
Description
Manometer for reducing valve 1" stop valve Front filter w. insert 1'' female thread PVC connector 1" male thr./1" male thr. PVC connector 1" male thr./32 mm joint 5 meter 32 mm PVC-pipe, price per meter PVC connector 1" int. thread for 32 mm studs 1" reduction valve PVC angle 900 32 mm TN16
BALL VALVE WITH LONG HANDLE Quantity 3 1 1 1 1 2 1 1
See page 71 67 67 67 67 71 67
Article
Thread
Thread
94707
¾" ext.
¾" ext.
94710
1" int.
1" ext.
BALL VALVE ½" HOSE CONNECTOR Article
Thread
94738
½" ext.
93790
FILTRES Article 93775 93790 93792
Description Front filter w. insert 1'' female thread Fine filter socket/socket Filter cartridge 75 MY for fine filter 93790
ACCESSORIES Article Per 29100001 1 roll = 10 m
Description Thread tape
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STAINLESS STEEL TROUGHS Sows, weaners, W TF and finishers
STAINLESS STEEL TROUGHS - Equally well suited for dry feeding as well as for liquid feeding in all sections
• • •
• •
Everlasting: 1 mm stainless steel Minimal feed waste: Inverted edges Hygiene and animal welfare: The edges are rolled on the outside so the surface is smooth on the inside. Minimising the risk of accumulation of feed remains and injuries to the animals 96180
•
Flexibility: Individually adapted length from 60 to 590 cm Cheap assembly: Easy handling, as the troughs are lighter than concrete Easy to clean: The troughs are mounted free of the floor, allowing washing down underneath them
STAINLESS STEEL TROUGHS for all types of pens and INN-O-FLEX Article length 0,6-5,9 m
Description
Volume per m
Height
Width upper
Width lower
96180
For boxes with front rails
32,5 l
14,3 cm
32,5 cm
11,5 cm
96181
For boxes with front gate
32,5 l
14,3 cm
32,5 cm
11,5 cm
96181
31030
1700042
1700046
31025
31040
1700045
96180
END GABLES AND ASSEMBLY KITS for stainless steel troughs
96180
Article
Description
31025
End gable PVC for 1 trough
96180 and 96181
31030
Assembly kit PVC for 1 trough
96180 and 96181
31040
End gable PVC for SS trough w/front bars
96180
1700042
Assembly kit for SS trough w/front bars
96180
1700045
End gable PVC for SS trough at front gate
96181
1700046
Assembly kit for SS trough at front gate
96181
STAINLESS STEEL TROUGHS for INN-O-WALL Articl length 1,0-5,9 m 39234 39211
Description Double trough for WTF, finishers and gilts Single trough for WTF, finishers and gilts
Volume per m
39234
Height
Width upper
49 l
14,5 cm
49,7 cm
20 cm
24,5 l
14,5 cm
24 cm
7 cm
Width lower
39215
Double trough for weaners
38 l
12 cm
43 cm
20 cm
39218
Single trough for weaners
16 l
12 cm
20 cm
6 cm
WALL BRACKETS FOR TROUGHS Article
Description
31050
For single trough against wall
31051
For single trough single against panel
31052
For single trough double against panel
39211
31050
31002/31000
FOOT BRACKETS FOR TROUGHS
72
Article
Description
31002
Foot bracket and support leg, double trough, weaners
31000
Foot bracket and support leg, double trough, finishers
31001
Foot bracket, single trough, finishers
31003
Foot bracket, single trough, weaners
30053
Adapter support leg directly on panel
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For the trough
31051
31001/31003
31052
30053
feed troughs and accessories Polymer troughs, feed troughs and plates
POLYMER TROUGHS FOR LIQUID FEEDING
POLYMER TROUGHS The troughs are made of polymere concrete that has a smooth surface that is very practical and hygienic. The troughs are resistant to chemicals, feed and waste products. 46
91 °
34
18
16,8
21,8
16
22
39
20
25,2
TS28V TS35 40,8
52
17,5
30
16,8
35
16
18
TS41
20
25,5
TS30 TS36
TS47
Article 18444 18445 01605 17096 17097 01664 01667 17081 17080 01670 02571 17098 17099 02605 03191 01595 01596 03204 01585 03258 01586 01587
Type TS28 V TS28 V partition TS30 TS30 E100 end trough TS30 E65 end trough TS30 partition TS35 TS35R E50H end trough TS35L E50V end trough TS35 partition TS36 TS36R E50H end trough TS36L E50V end trough TS36 partition TS41 TS41 E100 end trough TS41 E65 end trough TS41 partition TS47 TS47R w/cleaning opening TS47 E100 end trough TS47 E65 end trough
Length, cm 100
Litre per meter 30
100 100 65
32
100 50 50
38
100 50 50
42
100 100 65
50
100 100 100 65
55
30
SOW TROUGH
SOW TROUGH
Article
42220
Description
42220
Sow trough deep drawn
96054
Bracket set for sow trough, wall mounting
96056
Bracket set for sow trough, board profile mounting
96058
Bracket set for sow trough, bars equipment mounting
96054
WHOLE PLATE Article
Description
23100071 LDPE plate, black
Thickness, mm 10
Dimensions, mm
Suited for
1500x3000
Partition
35 cm
52,5 cm See also page 21
PLASTIC FEEDERS FOR PIGLETS AND WEANERS
• • •
Easy to mount: Round feeding pans are mounted with a spring loaded holder on the cast iron slat. Feeding pan for hanging are mounted with screw/bracket. Everlasting materials: Plastic and stainless steel Hygienic: easy to reach corners - easy to clean
PLASTIC FEEDERS FOR PIGLETS AND WEANERS Article
Description
Volume
90011
Plastic feeder for piglets, type 301
5l
90012
Mini trough plastic, incl. brackets
1l
90013
Mini trough plastic, incl. bolt/nut
1l
90144
Bracket for mini trough
96061
Feed bowl for piglets. Diameter 26 cm.
1,5 l
96063
Feed bowl for piglets and weaners. Diameter 39 cm.
4,5 l
-
90011 96063
90012
96061
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ACCESSORIES
Bolts, U-clamps and plastic plugs
stainless
HINGES Article
HOOK BOLT incl. locking nut and washer
Description
29705HG Stud 29715HG Hinge bracket
TURNING LOCK
BRACKET incl. bolt for support leg for tiltable sides in farrowing pen
Description Complete turning lock for INN-O-FLEX gates. 17107 Height 69 cm Spare parts
Article 42364
Article
galvanized
9950165
Article Description 9950165 Hook bolt M10X175 for 120 mm support
17145
Turning rod 69 cm for INN-O-FLEX
17146
Turning rod 37,5 cm for double lock
17120
House for turn lock, stainless
17250
Spring 2,25 X 14/32, stainless
68593
Lock nut 20 x 1,5
68763
Lock washer 20 mm DIN6798A
Description For cast iron slats
HOOK BOLT - EASY-JUST Article 30960
Description Spring loaded hook bolt - kit
HOOK LOCKER BRACKETS FOR FASTENING Article
Description
29728
Receiver bracket for INN-O-FLEX
18076
Locket bracket for sow gate, parallel
18092
Locking bracket for post/wall
16355
Pipe locker bracket for front grille
Article 68870
Dimension Hook 6,2 x 120 x 26
SPLIT-PINS Article Dimension 35900108 3,2 x 20 DIN 94
ALLEN KEY (hexagon key)
U-CLAMPS incl. nuts
Article 69410
For pipes 1" 38 mm 1¼"
35 mm square
50 mm 60 mm 76 mm 76 mm db* 76 mm ¾" ½" stainless 1" stainless
A 35 39 45 35 50,5 61 76 76 76 24 35
BRACKET FOR U-CLAMP Article 69783
For 76 mm double U-clamp
B 56 51 66 46 70 85 81 112 116 36 56
C 30 25 29 15 30 30 31 35 35 15 30
D 8 6 8 6 8 8 8 8 8 6 8
Article 67114 A
Dimension 4 mm for wire connector
CHIP SCREW w. cross head
C
Article 69710 69720 69730 69740 69750 69760 69770 69794 69806 69700 69714
B
Measure in mm
Dimension 5 x 50
D
STOP SCREW Article 67155 67320 67380
Dimension 6 x 10 8 x 16 10 x 16
PVC PLUGS Article 30080 30081 30082 30084 30085 30086 30087
74
Dimension 22 mm pipe 0,8-3,0 25 mm pipe for box gate 1" pipe 35 x 35 x 3 posts 40 x 40 x 2 posts 40 x 40 x 4 posts 50 x 50 x 4 posts
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ALLEN SCREW Article 38006025 67331 67340 67418
Dimension Type CH 6 x 25 Type BH 8 x 20 Type BH 8 x 25 Type BH 10 x 40
CH
BH
boltS AND SCREWS
Machine screws and coach screws
NUTS
Dimension
Article 30306045 30306050 67351 30308050 30308070 67427 30310060 32510080 67476
6 x 45 6 x 50 8 x 40 8 x 50 8 x 70 10 x 50 10 x 60 10 x 80 10 x 90
galvanized
stainless
MACHINE BOLTS
Dimension 5 mm lock 6 mm 6 mm lock 8 mm 8 mm lock 8 mm flange w. teeth 10 mm 10 mm lock 10 mm flange w. teeth 20 x 1½ check nut
Article 68505 33506010 33596010 68541 33908001 68552 33510017 33900029 68562 68593
NYLON DOWELS
CARRIAGE BOLTS Dimension
Article 36306020 36308020 67410 36310040 67447
6 x 25 8 x 20 10 x 35 10 x 40 10 x 70
Dimension 12
For screw 10 mm
Article 39900001
INN-O-PLUG for concrete/wall Article 39406050 67444 67442
SET SCREWS Dimension
Article 67100 30306016 30308025 30310025 67407
5 x 20 6 x 16 8 x 25 10 x 25 10 x 35
B
A
MACHINE SCREWS Dimension Type B 6 x 16 Type B 6 x 25 Type B 6 x 30
Article 67175 67206 67216
Description 6,5 x 50 concrete screw (torx nr. 27) 10 x 70 coach screw (torx nr. 50) 10 x 100 coach screw (torx nr. 50)
INN-O-PLUG for slats Article 30871 30875 30872 30873 30882 4800020 96967
Description Slat anchor 80-100 mm Slat anchor 100-120 mm Bolt 10 X 90 BH TORX 50 A2 for slat anchor INN-O-PLUG Slat anchor set 80-100 mm incl. bolt (30871+30872) INN-O-PLUG Slat anchor set 100-120 mm incl. bolt (30875+30872) T-bolt for concrete slats, 10 pcs. Bracket for mounting of cast iron slats, 10 pcs.
RETAINING TOOL Article 30878
Description Retaining tool for mounting of slat anchors
COACH SCREW Dimension 10 x 60
Article 34910070
INN-O-PLUG for plastic slats Article 30847 30888 30887 30308071 90130847
Description Anchor, stainless for mounting of plastic slats on support iron 8 x 90 machine bolt (torx 50) for fiber glass support 8 x 120 machine bolt (torx 50) for fiber glass support Buttonhead screw M8X70 w/o washer, TX 50 Anchor M8, big
WASHERS Dimension 6 mm guard 8 mm guard 8 mm flat 10 mm flat 20 mm guard/lock washer
Article 68716 35600058 35600037 35900085 68763
INN-O-PLUG for board profiles Article 39106020 39206037 4900466
Description Connection screw M6x20 torx 30 Connection socket M6x37 torx 30 Connection screw set 39-48 mm
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MATERIAL SOLUTION
We place great emphasis on the relevant and optimal selection of materials for every project. Our many years' experience of the harsh environments that equipment and feeding systems are often exposed to means that we are able to offer highly durable, yet competitive solutions. The table below shows the materials and surface treatments that we normally use. Hot galvanisation Hot galvanisation is a zinc-based surface treatment, otherwise known as hot zincing. Hot-dip galvanisation provides good protection against corrosion in most environments and thus a long life. Galvanisation provides high resistance to mechanical wear, while the zinc provides cathodic protection against corrosion. Galvanisation methods and standards are carried out in accordance with DS/EN 1461 ISO 2009 (available on request. Please contact us). Powder coating We offers selected equipment and equipment with a powder-coated finish for use in places where it is appropriate for reasons of animal welfare and working functionality.
Materials
Description
Properties and use
Stainless steel
WST no. 1.4301 (A304) WST nr. 1.4509
For e.g. water pipes. Corrosion resistant. Smooth. A particularly easy-to-clean surface. Withstands normal mains water with a chloride content of up to 75 PPM. For values higher than this, details regarding the water quality should be given for a special offer, possibly based on alternative choice of material. For e.g. U-profiles, troughs. Corrosion resistant. Smooth. A particularly easy-to-clean surface.
Iron - steel
Steel 37-2
For e.g. pipes, square profiles, sheet, flat iron, angle iron and round iron etc.
Cast iron
GGG40. Spheroidal graphite
For cast iron slats. May be subject to galvanic corrosion. An intermediate coating of plastic is therefore always used between slats and foot brackets on equipment.
PVC
Surface 100% new lead-free PVC. Nuance differences may occur
For e.g. panels, U-profiles and floor profiles for CLEAN-O-FLEX® and covering (2-climate). Fittings and pipes. PVC is an extremely strong material that withstands repeated heavy exposure without impaired durability.
LDPE
Low Density Polyethylene black plate 10 and 12 mm
For e.g. plastic plates and in INN-O-FLEX equipment. LDPE is impact-resistant with a high resistance to many solvents.
EPP
Expanded polypropylene is an engineered plastic foam material, suitable for items with wall thickness more than 5 mm
For e.g. creep boxes (INN-O-CORNER). EPP provides high impactresistant and a smooth, easy-to-clean surface that withstands washing with a high-pressure cleaner.
Surface
Description
Properties and use
Hot-dip galvanisation
Layer thickness 30-180 µm depending on gauge of metal. A high gauge gives a thicker layer Standard DS/EN 1461 ISO 2009
For e.g. pipes, sheet and profiles. Corrosive attacks are prevented as long as the surface is intact. May be corroded by ammonia. Sharp edges may occur. Slightly rough surface - not easy to clean.
Powder coating
Caking of polymere powder. Layer thickness = approx. 80-100 µm
For selected equipment where appropriate for reasons of animal welfare and working functionality.
Electrogalvanisation
Sendzimir galvanisation. Layer thickness = approx. 17 µm on hoop steel. Approx. 10 µm on screws and bolts
For feed pipes. In particularly harsh environments or where an extra durability is required, stainless steel feed tubes and corners are recommended.
Subject to changes in materials and design reserved.
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CUSTOMER SERVICE SHOWROOM
FUNKI i EGEBJERG I COMPONENTS ACO FUNKIâ&#x20AC;&#x2122;s Showroom is located in Herning, Denmark, where you can find different kinds of penning equipment as well as our solutions for dry and liquid feeding, drinking and flooring systems, components and much more. Come visit us and get inspired ! Without any commitment you can see, feel and try out the differences and thereby choose the solution that matches exactly your needs... Please contact us to make an appointment: +45 9711 9600.
SERVICE & MOUNTING
SERVICE i MOUNTING I SPARE PARTS ACO FUNKI has its own service center in Denmark. Our service technicians have more than 15 years of experience in the field and are ready to help you with mounting and technical guidance - whether it is FUNKI or EGEBJERG product line. Please contact Service and Mounting department at +45 9711 8500.
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TABLE OF CONTENTS
■ MATING & GESTATION BOXES............... 4
Mating box - traditional...............................10 Free access box...........................................11 LD-box..........................................................12
■ FUNKI SELECT PENNING EQUIPMENT.. 13 Gilts, sows and boars ..........................14
■ FEEDERS TUBE-O-MAT®......................... 47
VI+, CLASSIC, TUBE.....................................50 Deep drawn troughs....................................51 Feed outlets.................................................52
■ FEEDING SYSTEM................................... 53
Accessories and spare parts......................56 Feed dispensers and downpipes...............58 Mounting water and feed tube...................59
■ WINCH SYSTEM...................................... 16 Accessories..................................................17
■ FARROWING UNIT................................... 18
Traditional farrowing pen - INN-O-CRATE...20 Accessories for INN-O-CRATE......................21 Welsafe.....................................................22 Accessories for WELSAFE...........................23 Combi-farrowing pen...................................24 FT-30 pen.....................................................25 Accessories for FT-30..................................26 COMBI-feeder..............................................28
■ FLOORING............................................... 29
Slats for farrowing pens - COMBI-FLOOR... 30 Cast iron slats..............................................32
■ DRINKING CUPS DRIK-O-MAT................ 60
Water level valve.........................................62 Dosing system.............................................63
■ SPRINKLING AND SOAKING................... 64 Supply pipes and fittings............................65 Nozzles.........................................................66
■ PVC GLUE FITTINGS................................ 67
Pipes, connectors........................................67 Ball valves and sockets..............................67
■ SPEED FITTINGS FOR DRIK-O-MAT....... 68
■ CLEAN-O-FLEX ....................................... 34
FLEXCOVER two-climate cover....................35 Liquid feeding wall......................................36 Weaner pen H75.........................................37 Finisher pen H100......................................38 Wean-to-Finish pen H100........................... 39
■ COMP-O-FLEX......................................... 40
Weaner pen H75 cm...................................41 Weaners/Finishers H85 cm.......................42 Weaners/Finishers H96 cm.......................43
■ CLEAN-O-FLEX ACCESSORIES.............. 44
PVC board profiles and floor profiles.........44 U-profiles, brackets and plastic plugs.......45 Barrier gates and hinge brackets..............46
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■ WATER PIPE BRACKETS........................ 69
■ Fittings.................................................. 70 Angles, sockets and drinking nipples........70 Valves...........................................................71
■ TROUGHS................................................ 72 Stainless steel troughs...............................72 Polymer troughs..........................................73 Sow trough...................................................73 Plastic feeders.............................................73
■ ACCESSORIES......................................... 74 Bolts, U-clamps and plastic plugs..............74 Machine screws and coach screws...........75
VISIT OUR SHOWROOM
Index Barrier gates........................................ 46 Boar equipment, FUNKI SELECT.........14 Board profiles...................................... 44 Bolts................................................ 74-75 Boxes.........................................10,11,12 Cast iron slats................................ 31, 32 Chain Master Chain............................ 56 CLEAN-O-FLEX®...................... 34, 37-39 Combi-farrowing pen............................24 COMBI-feeder...................................... 28 Combi-floor..................................... 30-31 COMP-O-FLEX®..............................40-43 Corners................................................ 56 Cover ribs............................................. 32 Dosing system..................................... 63 DRIK-O-MAT®.................................60-61 Drinking nipples.................................. 70 Farrowing pens............................... 18-27 Feed bowls........................................... 73 Feed dispensers.................................. 58 Feed downpipe.................................... 58 Feed outlet...................................... 51-52 Feeders.................................... 28, 47-52 Feeding system.............................. 53-57 Finishers pen, CLEAN-O-FLEX®.......... 38 FLEXCOVER two-climate cover............ 35 Floor profiles........................................ 44 Free access box.............................. 7+11 Front gate..............................................11 FT30 pen........................................ 25-27 Gilts equipment, FUNKI SELECT.........14 Glue fittings......................................... 67 Heating lamp........................................21 Hinges...................................................74 Hoses................................................... 68 INN-O-PLUG....................................44, 75 LD-box.................................................. 12 Liquid feed troughs...................... 72, 73 Liquid feed wall................................... 36 Material solution..................................76 Nozzles...........................................64, 66 Pipe retainers and brackets............... 69 Plastic slats..........................................31 Polymer troughs.................................. 73 PVC glue fittings.................................. 67 PVC plugs............................................. 45 Service and mounting..........................77 Showroom.............................................77 Slat anchors........................................ 75 Soaking/sprinkling.........................64-66 Sow trough.................................... 21+73 Speed fittings...................................... 68 Trough..................................... 21+72-73 TUBE-O-MAT®................................. 47-51 U-clamps...............................................74 U-profiles.............................................. 45 Water level valve................................. 62 Water pipe brackets............................ 69 Weaners pen, CLEAN-O-FLEX®...........37 WELSAFE farrowing pen................22-23 Winch system................................ 16, 17 Wean-To-Finish pens........................... 39
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