custom cable design
active components
custom cable design Active Components specialises in Custom Power Cords and other cable assemblies We offer high quality, low cost solutions. Fully assembled finished products or partially assembled for manufacturers. All Power products are SAA approved for the Australia/New Zealand market. International versions are also available upon request. Contact us today for a quotation.
3 Simple Steps:
1.
Talk to us/send us your design.
2.
Samples/drawings provided for testing.
3. Start a small, medium or large production run.
Auckland +64 9 443 9500
Wellington +64 4 915 9500
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Victoria +61 3 9775 4778
NSW +61 2 9893 9400
Over one million electronic components online.
CB-1
custom cable design
CABLES/WIRE
CB-2
Wide range available. Contact us for more information.
WIRING HARNESSES
Made to your unique design specifications.
POWER CABLES - CUSTOM DESIGN OR FINISHED ASSEMBLY IEC Aust/NZ 2m 10A Power Lead Black
Colour
IEC Aust/NZ 2m 10A Tapon Power Lead Black
Manf. Part No.
Black
Colour
B301249
Auckland +64 9 443 9500
Black
Wellington +64 4 915 9500
www.activecomponents.com
Christchurch +64 3 355 4545 sales@activecomponents.com
Manf. Part No. B301264
Victoria +61 3 9775 4778
NSW +61 2 9893 9400
Over one million electronic components online.
power cables / multimedia / cable ties IEC C13 Socket
Cable Ties
-Open Ended Lead
-Non-releasable
CB-3
Moulded socket with 2m length open ended 3 core 0.75mm² HO5VV-5 cable.
Manf. Part No. 672001
USB Cables
Standard Nylon 6/6 Cable Ties • UL Approved: UL94V-2 • MIL SPEC 23190D • Operating Temperature: -40°C to +85°C • All nylon one piece construction • From 8-114kg minimum loop tensile strength • Colour: natural • Packaging: sealed bags of 100 Ultra Violet/ Weather Resistant Nylon 6/6 Cable Ties • All standard nylon 6/6 cable ties are also available in ultra violet stabilised black nylon making them suitable for outdoor applications.
Order Code USB 2.0 A male to B male, 1.8m Beige
B181258
USB 2.0 A male to A male, 1.8m Beige
B181260
USB 2.0 A male to A female, 1.8m Beige
B181261
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Multimedia -Cables/Adapters, HDMI
HDMI TO HDMI
HDMI TO DVI
Order Code Natural (100 pack)
Size (mm) LxW
Adapter
Type
Length
Manf. Part No.
HDMI (M) to HDMI (M) Gold
1m
68803-0015
HDMI (M) to HDMI (M) Gold
2m
68803-0016
HDMI (M) to HDMI (M) Gold
3m
68803-0017
HDMI (M) to HDMI (M) Gold
5m
68803-0018
HDMI (M) to HDMI (M) Gold - Superflex Cable
1m
68803-0019
HDMI (M) to HDMI (M) Gold - Superflex Cable
2m
68803-0020
HDMI (M) to HDMI (M) Gold - Superflex Cable
3m
68803-0021
Type
Length
Manf. Part No.
HDMI (M) to DVI (M) Gold
2m
68803-0028
HDMI (M) to DVI (M) Gold
3m
68803-0029
HDMI (M) to DVI (M) Gold - Superflex Cable
1m
68803-0031
HDMI (M) to DVI (M) Gold - Superflex Cable
2m
68803-0032
HDMI (M) to DVI (M) Gold - Superflex Cable
3m
68803-0033
Order Code Black UV (100 pack)
120x2.4mm
-
CT120MUV
140x3.2mm
CT140I
CT140IUV
165x2.4mm
CT160M
-
160x4.8mm
CT160ST
CT160STUV
200x3.2mm
CT200I
CT200IUV
200x2.4mm
CT200M
CT200MUV
200x4.8mm
CT200ST
CT200STUV
250x4.8mm
CT250ST
-
300x3.2mm
CT300I
CT300IUV
310x4.8mm
CT300ST
CT300STUV
380x7.6mm
-
CT370HDUV
370x3.2mm
CT370I
-
370x4.8mm
CT370ST
CT370STUV
450x8.0mm
CT450HDUV
-
Cable Ties -Finger Releasable, Green Colour
Size (mm) LxW
Manf. Part No.
150x7.6
CT150HDRG
200x7.6
CT200HDRG
300x7.6
CT300HDRG
Cable Ties -Non-Releasable Marker Tag 100 x 2.5mm
110 x 2.5mm Type
Manf. Part No.
HDMI (F) to DVI-D (M) Gold - Adapter
68803-0025
• Natural colour UL94V-2 Size (mm) LxW
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Minimum Tensile Strength (kg)
Maximum Bundle Dia. (mm)
Markin Pad Size (mm)
Manf. Part No.
100x2.5
8
25
25x8
MCV-100
11.x2.5
8
25
25x8
MCV-110
Victoria +61 3 9775 4778
NSW +61 2 9893 9400
Over one million electronic components online.
CABLE ACCESSORIES Ribbon Cable Clips
Self-Adhesive Cable Tie Mounts
• Self-adhesive backing • Serrated to grip cable • Made of fire retarding PVC Size 26.1 x 26.1mm
Size 21.8 x 21.8mm
LxWxH (mm)
CB-4 • Natural colour UL94V-2
Suit Cable Tie Width (mm)
Size (mm) LxW
Manf. Part No.
21.8x21.8
Up to 4.0
HC-101
26.1x26.1
Up to 7.0
HC-25
Eyelet Cable Tie Mounts
Manf. Part No.
28x13x6
SFC-28
15x13x6
SFC-15
28x24x9
FC-28
20x24x9
FC-20
15x24x9
FC-15
Ribbon Cable Clamps • Natural colour UL94V-2
• Natural colour UL94V-2 • Screw mount Mtg. Hole Dia. (mm)
Size (mm) LxW 19x9.5
Suit Cable Tie Width (mm)
5.2
Up to 5.0
Ribbon Cable Type
HC-0L
Push Cable Tie Mounts • Natural colour UL94V-2
6.2
FCT-30 FCT-40
50 Way
FCT-50
60 Way
FC-776
Manf. Part No.
Up to 8.0
PHC-8
Cable Clamps -Light Grey
• Made of UL recognised 6/6 nylon (UL94V-2) • Self adhesive or snap-in (4.8mm hole dia.)
• Made of UL recognised 6/6 Nylon (UL94V-2) • Self adhesive or snap-in (6.4mm hole dia.)
Snap-In Type Bundle Cross Section (mm)
Snap-In Type Bundle Max. Dia. (mm)
30 Way 40 Way
Locking Wire Saddles Suit Cable Tie Width (mm)
Hole Dia. (mm)
Manf. Part No.
Manf. Part No.
Adhesive Type Bundle Max. Dia. (mm)
Manf. Part No.
Manf. Part No.
7.0
PTS-0607
7.0
TS-0607
8.0
PTS-0708
8.0
TS-0708
10.0
PTS-0910
10.0
TS-0910
14.0
PTS-1214
14.0
TS-1214
18.0
PTS-1618
18.0
TS-1618
Adhesive Type Bundle Cross Section (mm)
Manf. Part No.
4x11
KWS-1
19x11
KWS-2
28x11
KWS-3
Manf. Part No.
11.2x11
AWS-1210
Cord Grips L L
Dia.
Dia. W W
P Clips
T
T
PANEL HOLE
PANEL THICKNESS
PANEL HOLE
PANEL THICKNESS
• Made of UL recognised 6/6 Nylon (UL94V-2) • Natural colour • Round form -no sharp edges to damage wires/cables
• • •
Firmly grip and protect cables through panel entry L Dia. Flame retardant nylon 6/6 (UL94V-2) W black Colour T PANEL HOLE
PANEL THICKNESS
Bundle Max. Dia. (mm)
Cable Dia. (mm)
Manf. Part No.
L (mm)
T (mm)
W (mm)
Dia. (mm)
Manf. Part No.
3.0
UC-0
7.1-7.6
10.3
0.5-1.6
11.3
12.7
SR-F41
5.0
UC-0.5
7.1-7.6
10.3
1.8-2.5
11.8
12.7
SR-F42
6.35
UC-1
7.4-8.2
14.8
0.5-1.6
14.0
15.9
SR-6P1
9.5
UC-2
7.4-8.2
14.8
0.5-1.6
14.0
15.9
SR-6P3
15.8
UC-4
8.2-9.2
14.8
0.5-1.6
14.0
15.9
SR-6R1
25.4
UC-6
8.2-9.2
14.8
1.9-3.2
14.0
15.9
SR-6R3
31.8
UC-7
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Wellington +64 4 915 9500
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Christchurch +64 3 355 4545 sales@activecomponents.com
Victoria +61 3 9775 4778
NSW +61 2 9893 9400
Over one million electronic components online.
ACCESSORIES / HEATSHRINK Plastic Clips -Purse Lock Ties
3M™ FP-221VW -Heat Shrink Tubing
• Natural colour UL94V-2
Standard Packaging: Cut 1.2m length
Length (mm)
Thickness (mm)
Bundle Dia. (mm)
Manf. Part No.
25.4
1.8
7.0-10
29.3
1.8
10.0-13
TT-11
34.0
2.0
13.0-16.5
TT-15
40.0
2.0
16.5-20
TT-18
45.5
2.0
20.0-26
TT-24
TT-08
Cable Glands
Physical Characteristics Tensile strength.......................................... Ultimate elongation................................... Longitudinal change.................................. Secant modulus (2%)................................. Specific gravity........................................... Heat aging (168 hrs. @175°C)................... Heat shock (4 hrs. @250°C)....................... Low Temp. flexibility (4 hrs. @-55°C).......... Flammability..............................................
Manf. Part No.
3-6
AGR-12
4-10
AGR-16
5-14
AGR-20
8-18
AGR-25
Spiral Wrapping • • • • • •
Auckland +64 9 443 9500
2400 PSI 400% +1, -10% 13,000 PSI 1.5 Elongation 175% No Dripping, cracking, passes mandrel wrap test No cracking Self-extinguish, meets UL 224, All-tubing flame test (class 1 only)
Electrical Characteristics Dielectric strength...................................... 900V/mil Volume resistivity....................................... 1015 ohm-cm
Can be used to bundle, harness or insulate as well as to protect wires from abrasion Made from polyethylene Excellent insulation and binding strength Colour -natural or black (other colours available by request) Economical Packaging 10m per dia.
Wrapping Diameter (mm)
3M™ FP-221VW Tubing is specially engineered for superior flame resistance. FP-221VW is UL recognised and CSA Certified at 600 volts @ 125°C (UL File No. E-39100; CSA File No. LR38227). FP-221VW Tubing is ideal for fire-resistant coverings of components and flammable wire assemblies.
• Water and dust proof (Rated to IP68) • Material -UL approved black nylon UL94-V2
Wire Diameter (mm)
Standard Colours: Class 1 (flame retardant)-black, red, white and blue.
Chemical Characteristics Corrosive effect......................................... Tensile strength.......................................... Dielectric strength...................................... Water absorption....................................... Fungus resistance.......................................
Manf. Part No. Natural Black
10-50
ST-6
15-60
ST-8
ST-6B ST-8B
20-60
ST-10
ST-10B
Non corrosive, solvent resistance 1000PSI 400V/mil 0.2% Non-nutrient
NOTE: FP-22IVW is not RoHS compliant (use FP-301 if RoHS compliancy is required).
Order Size
Expanded Inside Dia. Min. (mm)
Recovered Inside Dia. max. (mm)
Recovered Wall Thickness (mm)
20-65
ST-12
ST-12B
3mm
3
1.5
0.45+1.0
20-70
ST-15
ST-15B
5mm
5
2.5
0.55+0.1
25-100
ST-19
ST-19B
7mm
7
3.5
0.55+0.1
30-130
ST-24
ST-24B
10mm
10
5
0.60+0.1
13mm
13
6.5
0.70+0.1
20mm
20
10
0.90+0.1
Wellington +64 4 915 9500
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25mm
25
12.5
0.90+0.1
40mm
40
20
1.00+0.2
50mm
50
25
1.00+0.2
Victoria +61 3 9775 4778
NSW +61 2 9893 9400
Over one million electronic components online.
CB-5
HEATSHRINK 3M™ FP-301 (ROHS COMPLIANT) -Heat Shrink Tubing
Standard Packaging:
Standard Colours:
Cut 4 foot/1.2m length
Class 1 (flame retardant)-black, white, red, blue, green (1/16 ”-1” green only) and yellow. FP-301, class 2 (non-flame retardant)-clear.
CB-6
3M™ FP-301 is a heat-shrinkable flexible polyolefin tubing that offers an outstanding balance of electrical, physical and chemical properties for a wide variety of industrial and military applications.
Tubing kits with assorted colours also available.
Physical Characteristics Tensile strength......................................... Ultimate elongation.................................. Longitudinal change.................................. Heat aging (336 hrs. @175°C)................... Heat shock (4 hrs. @250°C)....................... Low Temp. flexibility (4 hrs. @-55°C)......... Flammability..............................................
2400 PSI 400% ±5% Elongation 175% No dripping, cracking, passes mandrel wrap test No cracking Self-extinguish, meets UL 224, All-tubing flame test (class 1 only)
Rated for 135°C continuous operation. FP-301 tubing is typically used as a shrink-fit electrical insulation over cable splices and terminations. It is also used for lightweight wire harness covering, wire marking, wire bundling, component and fire resistant covering. Order Size
Expanded Inside Dia. min. in. (mm)
Recovered Inside Dia. max. in. (mm)
Recovered Wall Thickness in. (mm)
3/64”
.046
(1,17)
.023
(0,58)
.016
(0,41)
1/16”
.063
(1,60)
.031
(0,79)
.017
(0,43)
3/32”
.093
(2,36)
.046
(1,17)
.020
(0,51)
1/8”
.125
(3,18)
.062
(1,57)
.020
(0,51)
3/16”
.187
(4,75)
.093
(2,36)
.020
(0,51)
Electrical Characteristics
1/4”
.250
(6,35)
.125
(3,18)
.025
(0,64)
Dielectric strength..................................... 900V/mil Volume resistivity...................................... 1015 ohm-cm
3/8”
.375
(9,53)
.187
(4,75)
.025
(0,64)
1/2”
.500
(12,70)
.250
(6,35)
.025
(0,64)
Chemical Characteristics Corrosive effect......................................... Tensile strength......................................... Dielectric strength.....................................
3/4”
.750
(19,05)
.375
(9,53)
.030
(0,76)
1”
1.000
(25,40)
.500
(12,70)
.035
(0,89) (1,02)
Non corrosive, solvent resistance 1000PSI 400V/mil
3M EPS-300
1.500
(38,10)
.750
(19,05)
.040
2”
2.000
(50,80)
1.000
(25,40)
.045
(1,14)
3”
3.000
(76,20)
1.500
(38,10)
.050
(1,27)
4”
4.000
(101,60)
2.000
(50,80)
.055
(1,40)
Physical Characteristics Tensile strength......................................... Ultimate elongation.................................. Longitudinal change.................................. Heat aging (168 hrs. @175°C)................... Heat shock (4 hrs. @225°C)....................... Low Temp. flexibility (4 hrs. @-55°C)......... Flammability..............................................
-Adhesive Heat Shrink Tubing
Tubing kits with assorted colours also available.
2100 PSI 450% +1, -15% Elongation 175% No dripping, flowing, cracking No cracking Self-extinguish, meets UL 224, All-tubing flame test (jacket)
Electrical Characteristics Dielectric strength..................................... 700V/mil Volume resistivity...................................... 1014 ohm-cm
Standard Packaging: Cut 4 foot/1.2m length
Chemical Characteristics Corrosion resistance (copper mirror).......... Non Corrosive Fluid resistance.......................................... Excellent
Standard Colours: Black and clear in all sizes. Red in 1/2”, 3/4” and 1” only. Clear tubing is not flame retardant or UL approved
3M™ EPS-300 is a 3:1 shrink ratio tubing offering the advantages of integral, dual wall construction. The tubing is made from flame-retardant (except clear), flexible polyolefin-lined with an internal layer of special thermoplastic adhesive. The heat shrinkable outer wall is selectively irridation cross-linked, while the adhesive maintains high flow and excellent adhesion characteristics. Order Size
1 1/2”
Expanded Inside Dia. min. in. (mm)
Recovered Inside Dia. max. in. (mm)
Adhesive Characteristics Peel strength, pli Polythene.................................................. PVC........................................................... Lead.......................................................... Aluminium................................................ Corrosive effect (copper mirror)................ Recovered Wall Thickness in. (mm)
30 10 15 40 Non-Corrosive
Meltable Recovered Wall Thickness in. (mm)
1/8”
.125
(3,18)
.040
(1,02)
.040
(1,02)
.020
(0,51)
3/16”
.187
(4,75)
.062
(1,57)
.040
(1,02)
.020
(0,51)
1/4”
.250
(6,35)
.080
(2,03)
.040
(1,02)
.020
(0,51)
3/8”
.375
(9,53)
.120
(3,05)
.055
(1,40)
.025
(0,62)
1/2”
.500
(12,70)
.160
(4,06)
.070
(1,78)
.030
(0,76)
3/4”
.750
(19,05)
.250
(6,35)
.085
(2,16)
.035
(0,89)
1”
1.000
(25,40)
.320
(8,13)
.100
(2,54)
.040
(1,02)
1 1/2”
1.500
(38,10)
.510
(12,95)
.100
(2,54)
.040
(1,02)
Auckland +64 9 443 9500
Wellington +64 4 915 9500
www.activecomponents.com
Christchurch +64 3 355 4545 sales@activecomponents.com
Victoria +61 3 9775 4778
NSW +61 2 9893 9400
Over one million electronic components online.