2014 Product Guide
WELCOME TO RAYZIST PHOTOMASK
TABLE OF CONTENTS NEW TO SANDCARVING Pg. 1 - Getting Started
We are proud to be celebrating over 30 years in business and pleased to continue providing sandcarving equipment, film and services that are made, sold and serviced through Rayzist Photomask, Inc. in the USA.
SANDCARVING EQUIPMENT Pg. 2 - 1924 Sandcarving System Pg. 3 - 2034VXA Sandcarving System Pg. 4 - 2648VX Sandcarving System Pg. 5 - PP100X Portable Pressure Pot
Our business and success have been built on three key principles. I would like to share these principals with you because, I strongly believe they will help you achieve success in your own business.
EXPOSURE UNITS
Pg. 5 - Mask Making Kit - Laser Printers Pg. 5 - Mask Making Kit - InkJet Printers Pg. 5 - 26-1KS Exposure Unit
First, you have to be able to take care of your customers and make money doing so. Second, you need to have a good product.
WASHOUT SYSTEMS
Third, you must have excellent customer service. Customer service means simply taking care of your customer’s needs, whatever they might be.
Pg. 6 - 1020 Self-Propelled Washout System Pg. 7 - 1232 Automatic Washout System Pg. 8 - 1650 Automatic Washout System
I believe as a company, we perform well on all three principles and know for certain we have excellent customer service. I also know that if you incorporate all three principles in your business and work hard, I guarantee you will be successful.
SANDCARVING FILMS
Pg. 9 - SR3000™ Self-Stick Photoresist Film Pg. 9 - SR2000™ Photoresist Film Pg. 10 - LazerMask™ Sandcarving Film Pg. 11 - Custom Mask Service
For us at Rayzist, we are here to fulfill all your sandcarving equipment and photoresist film needs. Providing you what you want, when you want it, is why we are here.
ENGRAVABLE BLANKS
We look forward to the opportunity of serving you.
Pg. 12 - Edge Catalog
Randy S. Willis C.E.O./Owner
EDUCATION
Pg. 13 - Sandcarving Workshops
Sandcarving Equipment
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Sandcarving Films
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Engravable Products
800.729.9478
NEW TO SANDCARVING WHAT IS SANDCARVING? Sandcarving is one of the simplest and most accessible methods for personalizing or decorating glass, crystal, marble, stone and other surfaces. With a low entry cost, sandcarving is surprisingly affordable. Sandcarving is often referred to as sandblasting and has been around for many decades in the decorative and architectural industries.
THE SANDCARVING PROCESS The san d ca r v in g p r o c e s s i s r e l a ti ve l y s tr a i g ht for war d . First, a photomask is applied to the surface that’s being carved. In sandcarving, a photomask is the durable, flexible stencil that is used to guide the etching . Where the surface is covered with the photomask , it is completely protected from the cutting impact of the abrasive. In the open areas of the photomask stencil, the surface is etched in the pattern of your computer-generated artwork. Photomask is also called mask, stencil, pre made pattern or template. Then, an abrasive, sand-like material (such as aluminum oxide) is propelled onto that surface. The abrasive carves the surface only in the open areas of the stencil, while the areas covered by the photomask remain smooth and spotless. The result, the impression made in the glass, crystal or stone cleanly follows the pattern of the photomask.
THE MANY SURFACES OF SANDCARVING Sandcarving is one of the most ideal and versatile ways to personalize and customize any gift or award for:
GLASS
CRYSTAL
METAL
WOOD
NATURAL STONE
WINE BOTTLES
WHAT DO I NEED TO GET STARTED? 1. Sandcarving System 2. Complete Mask Making Kit 3. Air Compressor - Recommended Grainger # 4YN50 4. Abrasive
Startup Cost - Less than $4,100.00
www.Rayzist.com
Online Store: www.Rayzist.com/store
Page 1
1 9 2 4 SANDCARVING SYSTEM
SYSTEM SPECS
Inside work space: 19"d x 24"w x 24"h Outside dimensions: 23"d x 25.5"w x 66"h Cabinet weight: 330 lbs.
SYSTEM CAPABILITY Blasting pressure: 5psi to 100psi Abrasive: 220 grit to 80 grit
SYSTEM REQUIREMENTS
Electrical: Standard 110 volt, 15 amp also available in 220 volt, 50 hz Air compressor: Air consumption at 30 psi = 5.5 cfm (Recommended Grainger model # 4YN50)
1924 SYSTEM FEATURES
• Automatic recycling pressure pot • Stand-alone dust collector • Ergonomic cabinet design • Seam-welded • Epoxy powder-coated • Gloveless sleeves • Padded arm rests • Halogen lighting
• Pressure regulator/Water separator • Oversized viewing window • Full size single door entry • Built on locking wheels • Foot switch valve • Heavy duty blasting hose • Left hose hole • Carbide nozzle
• Exclusive air curtain • 110 volt or available in 220 volt • Warranty
$3,530.00 MANU FACTURER DIRECT PRICING
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Sandcarving Equipment
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Sandcarving Films
•
Engravable Products
800.729.9478
SYSTEM SPECS
Inside work space: 22"d x 34"w x 24"h Outside dimensions: 34"d x 39.5"w x 80"h Cabinet weight: 560 lbs.
SYSTEM CAPABILITY Blasting pressure: 5psi to 100psi Abrasive: 220 grit to 80 grit
SYSTEM REQUIREMENTS
Electrical: Standard 110 volt, 15 amp also available in 220 volt, 50 hz Air compressor: Air consumption at 30 psi = 5.5 cfm (Recommended Grainger model # 4YN50)
2034VXA SYSTEM FEATURES • Adjustable cabinet height • Vortex technology • Automatic recycling pressure pot • Built-in premium HEPA dust filtration system • High efficiency motor • Powerful 740 CFM/Interior airflow suction • Self-contained disposal system • Ergonomic cabinet design
• Seam-welded • Epoxy powder coated • Gloveless sleeves • Padded arm rests • Dual recessed halogen lights • Oversized viewing window • Full size dual door entry • Built on locking wheels
• Foot switch valve • Heavy duty blasting hose • Left and right hose holes • Carbide nozzle • Pressure regulator/Water separator • Exclusive air curtain • 110 volt or available in 220 volt • Warranty
$5,320.00 MANUFACTURER DIRECT PRICING
www.Rayzist.com
Online Store: www.Rayzist.com/store
Page 3
2648VX SANDCARVING SYSTEM SUPER GRIT PIT
SYSTEM SPECS Inside work space: 24"d x 48.5"w x 40"h Outside dimensions: 41"d x 54"w x 86"h Cabinet weight: 950 lbs.
SYSTEM CAPABILITY Blasting pressure: 5psi to 100psi Abrasive: 220 grit to 80 grit
SYSTEM REQUIREMENTS
Electrical: Standard 110 volt, 15 amp also available in 220 volt, 50 hz Air compressor: Air consumption at 30 psi = 5.5 cfm (Recommended Grainger model # 4YN50)
2648VX SYSTEM FEATURES
• Dual vortex technology • Automatic recycling pressure pot • Built-in premium HEPA dust filtration system • High efficiency motor • Powerful 740 CFM/Interior airflow suction • Self-contained disposal system • Ergonomic cabinet design • Seam-welded • Epoxy powder coated
• Large padded arm entry • Three recessed halogen lights • Two adjustable halogen lights • Adjustable blasting shelf • Oversized viewing window • Full size front entry door • Built on locking wheels • Heavy duty foot pedal • Foot switch valve
• Carbide nozzle • Pressure regulator/Water separator • Exclusive air curtain • Lighting (two-switch operation) • Neoprene lined cabinet interior • 110 volt or available in 220 volt • Warranty
$8,735.00 MANUFACTURER DIRECT PRICING
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Sandcarving Equipment
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Sandcarving Films
•
Engravable Products
800.729.9478
PP100X PORTABLE PRESSURE POT Features Include: • Portable • 100 lb. Pressure pot • 45 Degree tapered pot • Pressure regulator/Water separator • Epoxy powder coated • Large rubber wheels • Heavy duty blast hose • Air fittings • Carbide nozzle • Blasting pressure 5psi to 100psi
• Abrasive 220 grit to 80 grit • Foot switch valve • Sifting ring • Foot pedal
SYSTEM REQUIREMENTS Air compressor: Air consumption at 30 psi = 5.5 cfm (Recommended Grainger model # 4YN50)
Price - $1,150.00
COMPLETE MASK MAKING KIT - Laser Printers • Letralite™ exposure unit (10" x 14" image area) • 110/220 Dual voltage • Hand sprayer with faucet adapter • Washout board • 5 Sheets 8.5" X 14" 3 mil SR3000™ • 5 Sheets 8.5" X 14" 4 mil SR3000™ • 5 Sheets 8.5" X 14" 5 mil SR3000™ • 15 Cover paper sheets • Wire wheel brush • Blasting tape
• Plastic burnisher • 5 Vellum sheets • 25 Laser film sheets • 10 Inkjet film sheets • Imaged vellum • Imaged laser film • Product instruction booklet • Magic Dark™ toner repair kit
Price - $588.00
Unit can also be purchased separately
COMPLETE MASK MAKING KIT - InkJet Printers • Letralite™ exposure unit (10" x 14" image area) • 110/220 Dual voltage • Hand sprayer with faucet adapter • Washout board • 5 Sheets 8.5" X 14" 3 mil SR3000™ • 5 Sheets 8.5" X 14" 4 mil SR3000™ • 5 Sheets 8.5" X 14" 5 mil SR3000™ • 25 Inkjet film sheets
• 15 Cover paper sheets • Wire wheel brush • Blasting tape • Plastic burnisher • Product instruction booklet
Price - $532.00
Unit can also be purchased separately
26-1KS EXPOSURE UNIT Optional items: • Table top exposure unit • Table stand and UV curtain • Image area: 23" x 27" • Also available as 220 volt, 50 hz • 1000 Watt instant metal halide UV bulb • Energy saving instant start power supply • LED display F. O. B. Illinois / Domestic Price • Eight channel light integrator • Integrated vacuum system • Vacuum frame and molded one-piece blanket • 1 Year limited warranty (excludes blanket, glass and lamps)
Price - $4,140.00
www.Rayzist.com
Online Store: www.Rayzist.com/store
Page 5
1 0 2 0
by Water
P
ssure
Prope
d
re
lle
AUTOMATIC WASHOUT SYSTEM
EL E C T RIC F R E E SYSTEM SPECS Overall: 19"d x 25.5"w x 48"h Maximum washout area: 10" x 20" Approximate shipping weight: 300 lbs.
REQUIREMENTS Water: Hot water inlet Minimum of 40 psi 1 1/2" PVC drain Electrical: Not required
1020 SELF-PROPELLED WASHOUT SYSTEM FEATURES • Eco friendly • Self-propelled by water • Rapid washout • Accommodates one standard 8.5" x 14" film sheet • Precision nozzle placement • 4 High pressure spray nozzles • Automated film washout • Consistent results • Reduces operator fatigue
• Epoxy powder coated stainless steel interior • Aluminum diamond plate body • Epoxy powder coated tray • Auxiliary hand washer • On/Off valve • Built on locking wheels • Easy glide, stainless steel wash head cover • Low maintenance • Patented equipment design (#5,366,584)
$3,475.00 MANUFACTURER DIRECT PRICING
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Sandcarving Equipment
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Sandcarving Films
•
Engravable Products
800.729.9478
1 2 3 2
AUTOMATIC WASHOUT SYSTEM
SYSTEM SPECS Overall: 24"d x 32"w x 55"h Maximum washout area: 12" x 32" Approximate shipping weight: 400 lbs.
REQUIREMENTS Water: Hot water inlet 1 1/2" PVC drain Electrical: 20 amp, 110 volt 60 hz
1232 AUTOMATIC WASHOUT SYSTEM FEATURES • Automatic washout • Faster washout • Consistent results • Accommodates two standard
8.5" x 14" film sheets • Precision nozzle placement • 7 High pressure spray nozzles • Auxiliary hand washer • Consistent drum rotation
• Energy efficient motor • High efficiency pump • Consistent water pressure • 21 Gallon heated reservoir • Simple to use control panel • Programmable timer • One button cycle function • Easy glide, stainless steel wash head cover • Epoxy powder coated stainless steel interior
• Aluminum diamond plate body • Epoxy powder coated tray • Built on locking wheels • UL approved • Low maintenance • Reduces operator fatigue • Patented equipment design (#5,366,584)
$7,620.00 MANUFACTURER DIRECT PRICING
www.Rayzist.com
Online Store: www.Rayzist.com/store
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1 6 5 0
AUTOMATIC WASHOUT SYSTEM
SYSTEM SPECS Overall: 33"d x 42"w x 63"h Maximum washout area: 16"x 50" Shipping weight: 545 lbs.
REQUIREMENTS Water: Hot water inlet 1 1/2" PVC drain Electrical: 20 amp, 208-240 vac, 50/60 hz, single phase
1650 AUTOMATIC WASHOUT SYSTEM FEATURES • Automatic washout • High speed film washout • Ultra consistent results • Accommodates five standard
8.5" x 14" film sheets • Precision nozzle placement • 10 High pressure spray nozzles • Auxiliary hand washer • Consistent drum rotation
• Consistent water pressure • Energy efficient motor • High efficiency pump • 30 Gallon heated reservoir • Simple to use control panel • Programmable timer • One button cycle function • Easy glide, stainless steel wash head cover • Epoxy powder coated stainless steel interior
• Aluminum diamond plate body • Epoxy powder coated tray • Built on locking wheels • UL approved • Low maintenance • Reduces operator fatigue • Patented equipment design (#5,366,584)
$12,545.00 MANUFACTURER DIRECT PRICING
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Sandcarving Equipment
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Sandcarving Films
•
Engravable Products
800.729.9478
SANDCARVING FILMS SR3000TM SELF-STICK PHOTORESIST FILM The Efficiency Advantage
SR3000™ does it all. This is a self-stick, repositionable photoresist film that you can trust with high resolution images, deep etches and fine details. From exposing to blasting, SR3000™ helps you get it done faster and more efficiently than ever before. • Repositionable • Fast exposure • Quick washout
Thickness MIL 3 4 5
595 sq. in. $ .069 $ .074 $ .079
5 Sheets 8.5" x 14" $41.05 $44.03 $47.00
10 Sheets 8.5" x 14" $ .064 $76.16 $ .069 $82.11 $ .074 $88.06
1190 sq. in.
25 Sheets 8.5" x 14" $ .059 $175.52 $ .064 $190.40 $ .069 $205.27
2975 sq. in.
• Excellent detail • Self-stick film • Flexible and versatile
4200 sq. in. $ .057 $ .062 $.067
25’ Roll 14" x 25’ $239.40 $260.40 $281.40
8400 sq. in. $ .051 $ .056 $ .061
50’ Roll 14" x 50’ $428.40 $470.40 $512.40
16800 sq. in. $ .045 $ .050 $ .055
100’ Roll 14" x 100’ $756.00 $840.00 $924.00
SR2000TM PHOTORESIST FILM Trusted Performance SR2000™ is a non-stick photoresist film that provides excellent detail and gives you the power to carve compelling depths on a variety of surfaces. With SR2000™, you can carve confidently on all substrates, including non-polished and irregular surfaces. By applying your own adhesive, you have the ultimate control of the bond. • Easy application • Versatility • Fast clean up
Thickness MIL 6 9
595 sq. in. $ .079 $ .113
5 Sheets 8.5" x 14" $47.00 $67.24
10 Sheets 8.5" x 14" $ .074 $88.06 $ .108 $128.52
1190 sq. in.
25 Sheets 8.5" x 14" $ .069 $205.27 $ .103 $306.42
2975 sq. in.
• Durable monument grade photoresist • No weeding
4200 sq. in. $ .068 $ .103
25’ Roll 14" x 25’ $285.60 $432.60
8400 sq. in. $ .062 $ .098
50’ Roll 14" x 50’ $520.80 $823.20
16800 sq. in. $ .056 $ .093
100’ Roll 14" x 100’ $940.80 $1562.40
EXPOSE, WASH, APPLY & ENGRAVE Photoresist Film: a translucent, durable, flexible, light responsive, water soluble, raw film that has not gone through a developing process.
REA S O N S T O BUY
• Manufacturer direct film support • Durable for all types of sandcarving • Versatile for high resolution images & curved surfaces • Increases productivity & profits • Self-stick film (SR3000™) • Repositionable (SR3000™) • No adhesive application (SR3000™) • No adhesive drying time (SR3000™) • Ease of use • Fast exposure • Quick washout • Easy clean up • Great for paint fill applications • Multi-stage carving • No special lighting necessary • Cost effective • Made in the USA www.Rayzist.com
3 Mil 3 Mil is for fine detailed artwork and halftone photos. A light surface etch is recommended when using 3 mil material for some of the following surfaces; (but is not limited to) crystal, glass, hard metals, acrylics and plastics.
4 Mil
4 Mil is appropriate for moderately detailed artwork and lettering. A moderate to deep engraving is recommended when using 4 mil photoresist. This material provides the best of both worlds and can be used on any surface.
5 Mil 5 Mil is for bolder lettering and artwork. Moderate to deep stage carving is recommended when using 5 mil photoresist; works best with wine bottles and any hard surface.
Online Store: www.Rayzist.com/store
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LAZERMASK
TM
S A N DC A RV ING F ILM
The best of both worlds! LazerMask™ couples the precision of laser engraving with the beauty of traditional sandcarving. Harness the power of your laser engraver with
LazerMask™
sandcarving
LazerMask™ has the durable,
film. blast
resistant properties you’ve come to expect from Rayzist. LazerMask™ is designed to allow you the flexibility you need to increase your engraving ability to the following surfaces: glass, crystal, optic crystal and curved surfaces. Works well on flat surfaces and curved surfaces. LazerMask™
is
a
durable,
flexible,
self adhesive, laserable film that is
APPLY, LASER & CARVE
a translucent red in color for easy alignment. It is a raw film that has not gone through the burning process and is used to compliment the laser engraving process with sandcarving.
R EASONS T O B UY
• Manufacturer direct film support • Durable & able to handle detail • Ease of use • Fast burn time • Non PVC sandcarving film • Translucent red for easy alignment • Great for paint fill application • No special handling required • Fast easy clean up • Reasonably priced • Made in the USA
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Size 4" x 100’ 6" x 100’ 8" x 100’ 10" x 100’ 12" x 100’
Sq. In. 4,800 7,200 9,600 12,000 14,400
Price $96.00 $144.00 $192.00 $240.00 $288.00
Sq. In. Price $0.02 $0.02 $0.02 $0.02 $0.02
Size 4" x 200’ 6" x 200’ 8" x 200’ 10" x 200’ 12" x 200’
Sq. In. 9,600 14,400 19,200 24,000 28,800
Price $144.00 $216.00 $288.00 $360.00 $432.00
Sq. In. Price $0.015 $0.015 $0.015 $0.015 $0.015
Sandcarving Equipment
•
Sandcarving Films
•
Engravable Products
800.729.9478
CUSTOM MASK when time is money... Rayzist’s Custom Mask service gives you the flexibility to meet your customers’ needs even when you don’t have the capacity! Simply order professionally produced photomasks for large quantity production runs, large format signage, panel jobs, and last-minute jobs.
REA S O N S T O BUY
• Ready and easy to use • Small or large quantity production runs • Large format signage or panel jobs* • 4 Day turnaround time • No minimum orders • Last minute jobs • No mask making equipment necessary • Easy clean up • Quote jobs online with our custom mask calculator • Reasonably priced
*Call for large format information and pricing
APPLY & ENGRAVE
F I N IS HE D P H O TO MA SK PRI CI NG
ADDITIONAL CHAR GES
SQUARE INCH PRICING:
Film Positive: multiply sq. in. of masking by $.0125
($7.00 min.)
1-3,000 sq. in...........................................................$0.12 ARTWORK PROCESSING: 3,001 - 6,000 sq. in................................................$0.105 6,001+ sq. in................................................Call for quote Maximum single sheet size....................13.75" x 49.75" Monument grade photomask................................$0.22 Prices Subject to Change without Notice
Digital Artwork (E-mail, ZIP, CD, Etc.)..........................$7.00 Scan and Set-Up Required.........................................$20.00 ART SERVICES:
Repairs, Clean-up, Creation of Artwork, or Typesetting..............................................$45.00 per hour
C U S TO ME R P RO JE CTS THAT USED OUR CUSTOM MASK SER V I C E
CONTACT OUR ART DEPARTMENT TODAY AND SEE HOW WE CAN HELP YOU!
RAYZIST WILL NOT BE OUT PERFORMED OR UNDERSOLD. RAYZIST WILL MATCH ANY COMPETITORS PRICING. A valid copy of competitors pricing must be submitted.
Email us at: artdept@Rayzist.com or call 800-729-9478 www.Rayzist.com
Online Store: www.Rayzist.com/store
Page 11
ENGRAVABLE BLANKS 250 business opportunities! The choice is crystal clear. We carefully consider the quality, practicality and beauty of our products. We have chosen to provide you and your clientele a selection of drinkware, barware, giftware, prestigious natural stone, glass and optic crystal awards that can be given with great pride and received with true appreciation to last a lifetime. For your convenience, catalogs and marketing materials are also available.
Order online anytime at www.GlassBlanks.com
REASONS T O BUY Superior products - Marketing materials to help you sell Purchase other related supplies through Rayzist - Reasonably priced
TH E E D G E MARKET IN G C D
PROFITABLE PRODUCT SOLUTIONS Introducing the EDGE Marketing CD. This CD is the companion to the EDGE product line. Each CD contains high resolutions TIFF images, a PDF catalog, MSRP price list and product data in Excel. In addition, we have included PDF templates of all the products listed in the EDGE catalog, which will help you with any layout you do.
PRICE - $40.00
Page 12
Sandcarving Equipment
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Sandcarving Films
•
Engravable Products
800.729.9478
BASIC SANDCARVING WORKSHOP Education is Priceless
The Rayzist sandcarving workshop is a hands-on class taught by top industry leaders, designed to coach you in basic to intermediate sandcarving techniques. You will receive personalized instruction on a range of topics, from producing your own photomask to creating multi-stage carvings.
WHAT YOU’LL LEARN • Graphic Basics
• Making Photomasks
• Production Techniques
• Photo Basics
• Hands-on Etching
Go to www.Rayzist.com for workshop dates
THE ART OF SANDCARVING with
I’ve made my living in the decorative sandblasting medium for almost twenty-two years. During these years, I’ve blasted on almost anything you can think of. I have commissions in high-end galleries, institutions, casinos, airports, private collections, restaurants, bars, and homes all over the world. However, it has always been my opinion that it doesn’t matter what I can do, if I can’t teach others to succeed as well. Rayzist and I are working together to bring you a set of unique classes that will revolutionize the blasting curriculum as we now know it.
WHAT YOU’LL LEARN • Proven Sandcarving Techniques • Light Frosting • Creative Surface Etching • Creating Shapes In Your Glass • Painting Techniques • Gold Leafing
• Controlling Depth In Your Glass
Butch Young will focus on the Art of Sandcarving in these classes. She will personally instruct you to sandcarve glass as you never thought possible with techniques and other invaluable tricks, tips and secrets of the trade that last a lifetime. Advanced classes are subject to change, call to confirm before booking. 1-800-729-9478 FOR MORE INFORMATION VISIT: WWW.THESANDWITCH.COM
Go to www.Rayzist.com for workshop dates
“IMAGES IN GLASS” FOR FUSING An Introduction To Fused Glass A great way to introduce images to fused glass. The Rayzist Photomask system combined with enamels allows amazing detail in line and one color photographs to fused glass. Create multi layer effects for unlimited effects!
Go to www.Rayzist.com for workshop dates www.Rayzist.com
Online Store: www.Rayzist.com/store
Page 13
THE COMPANY OF CHOICE Your complete service and support center for all your sandcarving needs.
955 Park Center Drive Vista, Ca. 92081 800-729-9478 www.Rayzist.com
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