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CIMflex Systems

CIMflex The Ultimate in Computer Integrated Manufacturing Systems (CIM) for Training and Education

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CIMflex Systems

Contents CIMflex .................................................................................................................................................. - 3 CIMflex Supports Your Curriculum .................................................................................................. - 4 CIMflex Meets Your Academic Requirements ................................................................................. - 4 Educational CIM ............................................................................................................................... - 4 Industrial Training CIM..................................................................................................................... - 5 Educational and Industrial CIM ........................................................................................................ - 5 About Intelitek ................................................................................................................................. - 5 CIMflex Communication and Hierarchy ........................................................................................... - 6 OpenCIM Manager........................................................................................................................... - 7 OpenCIM Scheduler/Gantt .............................................................................................................. - 9 OpenCIM Cell Controllers ................................................................................................................ - 9 OpenCIM Graphics Simulation and Tracking ................................................................................. - 10 OpenCIM – The Student’s Advantage ............................................................................................ - 12 LearnMate .......................................................................................................................................... - 13 LearnMate’s Teacher and Administrator Advantages ................................................................... - 15 LearnMate’s Student Advantages .................................................................................................. - 16 LearnMate Author.......................................................................................................................... - 16 Scope of Supply .................................................................................................................................. - 17 Station 1 – Automated Storage & Retrieval system (ASRS) ........................................................... - 18 Station 2 – Machine Tending Station, Robot & CNC Milling Center .............................................. - 19 Station 3 – Machine Tending Station, Robot & CNC Turning Center............................................. - 21 Station 4 – Assembly & Quality Control (QC) with SCARAROBOT ................................................. - 23 Station 5 – Manual and Assembly Project Station ......................................................................... - 25 Station 6 – Automated Welding System with Robot ..................................................................... - 27 Closed Loop Conveyor ................................................................................................................... - 29 Programmable Logic Controller (PLC) ............................................................................................ - 31 Pallet Tracking (Stop Stations) ....................................................................................................... - 32 Product Specifications - Hardware..................................................................................................... - 33 -

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CIMflex Systems

ASRS-36UX2 ................................................................................................................................... - 33 Barcode Reader .............................................................................................................................. - 37 SCORBOT-ER 9Pro .......................................................................................................................... - 38 SCORA-ER 14Pro............................................................................................................................. - 44 Teach Pendant ............................................................................................................................... - 50 Linear Slide Bases ........................................................................................................................... - 51 Pneumatic Grippers ....................................................................................................................... - 52 eXpertMill VMC-0600 .................................................................................................................... - 55 proLIGHT™ 3000 Turning Center .................................................................................................. - 59 MOTOMAN MH5 ............................................................................................................................ - 64 Automated Welding Package ......................................................................................................... - 66 Tables/Workbenches ..................................................................................................................... - 68 Vision System ................................................................................................................................. - 70 Positioning table ............................................................................................................................ - 74 Pneumatic Vise............................................................................................................................... - 75 Pneumatic Feeder .......................................................................................................................... - 76 Gravity Feeder................................................................................................................................ - 77 Ball Feeder ..................................................................................................................................... - 78 Palletizing Rack .............................................................................................................................. - 79 Closed Loop Conveyor ................................................................................................................... - 80 Product Specifications - Software ...................................................................................................... - 82 Robocell for Controller USB Pro ..................................................................................................... - 87 CNCBase ......................................................................................................................................... - 89 CNCMotion..................................................................................................................................... - 91 spectraCAD Engraver ..................................................................................................................... - 93 spectraCAM Turning ...................................................................................................................... - 95 spectraCAM Milling ........................................................................................................................ - 96 -

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CIMflex Systems

CIMflex ─ the Ultimate in Computer Integrated Manufacturing Systems (CIM) for Training and Education Changing dynamics in world competition has manufacturers looking for ways to increase productivity. Manufacturers are implementing new technologies, installing automated systems, and adapting new management techniques and ideas to distinguish their companies and products, in increasingly competitive markets. A common goal behind this push is to link and integrate all the manufacturing pieces together, into Computer Integrated Manufacturing (CIM) systems. In today’s industry, one can find the most modern machines, such as CNC Mills, lathes or Machining Centers. Although computer controlled, they operate as standalone machines, with no synchronization with the rest of manufacturing processes. These machines are tended and supervised by human operators who coordinate between a specific machine and the rest of the production line. This situation of operating production lines using isolated work station is rapidly changing as the development of computer technology has enabled manufacturers to gain greater control over their critical manufacturing resources. Major change in production methods has begun with the introduction of Industrial robots into manufacturing processes. In order to successfully utilize a robot in a production line, a robot must be integrated with other machines it serves. As manufacturers increasingly bring CIM technologies into their organizations, so grows the need for technicians, programmers, engineers and managers who are knowledgeable and skilled in the design, installation, running and maintaining of CIM systems. Education plays a major role in supplying the skilled professionals for CIM systems. With Intelitek’s vast experience in the world of Automation for more than 25 years, and in keeping with its mission to bridge the gap between classroom and industry, Intelitek is offering its customers CIMflex system. CIMflex system offers sophisticated and flexible solutions for educating and training students in the principles and technologies of Computer Integrated Manufacturing (CIM).

 CIMflex fulfils your expectations  CIMflex is modular and expandable  CIMflex is customizable and configurable  CIMflex supports third-party components  CIMflex is affordable and reliable

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CIMflex Systems

CIMflex systems give students hands-on experience with industrial level equipment and applications within a laboratory environment. The modularity and flexibility of the CIMflex system allow it to be configured and integrated in an educational program that best suits your school's particular needs and budget. The basic CIMflex system includes an automatic storage and retrieval system (ASRS), at least one automated workstation, a closed-loop pallet conveyor, a central management control station, a LAN communication network and OpenCIM software. Additional stations can be added to the CIM system, at any time, for executing a variety of automated tasks, such as CNC machining, process control, laser engraving, hydraulic and pneumatic device operation, quality control inspection, and more. Regardless of configuration or complexity, CIMflex is supplied as a turnkey system, ready for work as soon as your students are.

CIMflex Supports Your Curriculum CIMflex supports stand-alone disciplines such as Mechanical Engineering, Electrical Engineering, and Computer Science. Moreover, it is the perfect solution for cross-disciplinary programs – such as Mechatronics, informatics and industrial engineering – that require the integration of multiple technologies.

CIMflex Meets Your Academic Requirements Intelitek’s CIM solutions are provided in the unique LearnMate BLENDED LEARNING solution! Industrial level hardware combined with 3D simulation software and Interactive animated E-learning content, is what makes Intelitek CIM solutions stand beyond and above any other alternative solution for CIM studies. The next pages provide you with information on this outstanding concept that offers the most training system for your budget!

Educational CIM An educational CIMflex system focuses on automated industrial management with an emphasis on research and programming tools. The stations in the CIM cell are equipped with educational yet fully automated hardware components. This type of CIM cell enables significant CIM study and training even when budget and space are limited. Students use the simulation capabilities of OpenCIM, robotics and CNC software to gain proficiency in the management and integration of automated manufacturing processes.

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CIMflex Systems

Industrial Training CIM An industrial CIMflex system is configured to function as an automated factory that performs large production runs with infrequent retooling. The system is equipped fully and exclusively with industrial grade equipment and supports the design, manufacture and testing of products and components. Serving to prepare students for the transition into industry, this CIM provides high quality laboratory experiences in automated manufacturing technologies and management methodologies.

Educational and Industrial CIM A combination educational-industrial CIMflex system is a versatile CIM cell that enables the design and development of products and provides the "shop floor" for manufacturing them. This type of CIM has a mixture of stations equipped with educational and light industrial hardware. The system can include a project integration station for CIM manufacturing of student-designed applications. The open configuration represents an automated factory that provides flexibility for small and varied production runs and fast product delivery.

About Intelitek With hundreds of CIM installations worldwide, Intelitek is the proven leader in CIM technology training. Intelitek is a world-leading developer, producer and supplier of engineering and manufacturing technology training systems. Our broad product line spans lab equipment for CAD, CAM, CNC, Robotics, Machine Vision, Hydraulics, Pneumatics, PLCs, Sensors, Quality Control, FMS, CIM, and more. Intelitek supports its range of lab products with LearnMate, a complete E-Learning package that includes content modules, LearnMate's Learning Management System (LMS), and LearnMate Live/TrainNet, a live (synchronous) Distance Learning platform. Intelitek's unique Blended Learning approach offers a complete learning solution, with customizable packages for various levels of learning, including:

 State-of-the-art lab equipment for industrial-level "hands-on" training  LearnMate e-learning content that enables students to experience a range of technologies through "virtual hands-on" practice, using high-level, interactive animations

 3D simulation software that enables students to program and practice with industrial-level simulations of various manufacturing technologies and environments. Intelitek's Blended Learning approach provides the most resource-efficient solution for engineering and manufacturing technology training. Intelitek's customers include middle schools, high schools, technical colleges, universities, graduate research institutes and industrial training facilities around the world.

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CIMflex Systems

CIMflex Communication and Hierarchy Intelitek bridges the gap between industry and the classroom by offering the most sophisticated and advanced solutions in CIM management and communication.

Intelitek OpenCIM software with LAN, USB and I/O Communication This type of Intelitek’s OpenCIM is based on Hierarchy of several computer layers, all communicating via local area network (LAN) for fast, real time data transfer and system control. The local area network (LAN) is the main communication channel between the OpenCIM CIM manager and the cell managers. It is also the man communication channel between the OpenCIM manager and file servers that may contain CAD/CAM files and ERP software. The Cell manager communicates the various cell devices, such as Robots, CNC Machines, AS/RS, etc. via USB communication.

PROFIBUS and AS-I bus Communication This type of communication system is particularly effective in certain automated industrial environments where a lot of inputs and outputs are in use, via PLC. Upon request by customers, Intelitek supply CIM systems with PROFIBUS DP (PROcess FIeld BUS) standard, thus the OpenCIM system is optimized for use in the field bus area, which is, the lowest levels of the Computer Integrated Manufacturing (CIM) hierarchy. The field I/O devices are connected to a PLC.

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CIMflex Systems

Apply a multiphase approach-CIMflex system can grow according to your needs! Intelitek is the only company in the world that develops and produces FMS and CIM training systems entirely under one manufacturing roof. That means we provide excellent and complete FMS and CIM solutions, including customization, integration, training, support and upgrades. We give our customers the ability to expand their training facilities and to reach greater levels of academic achievement and industrial training. According to their needs and available budget, Intelitek’s customers may start their CIM system, applying a MULTIPHASE approach. They may start with one or more FMS cell(s), or even a solution based entirely on Virtual software solution, and later combine these FMS cell(s), with Materials handling expandable conveyor, ASRS, and more FMS cells, to form a full scale CIM system.

Intelitek OpenCIM software-the ultimate software tool for study and practice of Computer integrated Manufacturing. The OpenCIM software is Computer Integrated System and management software solution that contains all the elements found in modern, fully computerized factories:

 Shop floor management-controls the operation of all the elements of automated factory.  Administrative software-Links with the shop floor management to connect the production facility to Enterprise Resource Planning (ERP) The OpenCIM software contains an ERP package which breaks down customer orders to analyze bill of materials, check availability of raw materials, produce vendor’s purchase order and schedule production based on expected lead times.

OpenCIM Manager The OpenCIM manager supervises the entire CIM processes, overseeing the operation of all the CIM elements, ensuring that they are working in full concert with one another for optimum performance. The OpenCIM manager is responsible for controlling WHAT to manufacture, WHEN to schedule production, and the quantity of products to be produced. The OpenCIM manager is also responsible to communicating via the Local Area Network (LAN) between file servers containing files and other information vital to the production processes. As in industrial CIM systems, the OpenCIM manager receives and presents students with multiple reports on the status of the manufacturing processes, throughout the CIM system. These reports are graphically displayed and include:

 Device view – a real time report on the current status of each CIM element, such as robots, CNC machines, Quality Control (QC) devices (such as Machine Vision System, etc.), Conveyors, ASRS, etc.

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CIMflex Systems

 Order View – A real time report on the current status of orders, work in progress, and completed jobs.

 Log View – A second by second log of all events taking place in the CIM system.  Storage view – a real time inventory of raw materials and finished parts in the Automated Storage and Retrieval System (ASRS).

 And more

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OpenCIM Scheduler/Gantt Gantt charts are heavily used in industry to plan and monitor complex tasks and projects. Intelitek OpenCIM Scheduler/Gantt chart is a graphic CIM progress report. The actual and projected parts production time and duration is displayed and compared for each machine and work cell. The Gantt chart is color coded and actual production times are collected in a table.

OpenCIM Cell Controllers OpenCIM Cell Controllers are the computers that oversee the operation of individual CIM cells, such as ASRA, Machine Tending (Robot tending CNC Machine), Quality Control (QC), Assembly, etc. The cell controllers are delegated the responsibility of HOW to manufacture (as opposed to the CIM manager, which is responsible for controlling WHAT to manufacture, WHEN to schedule production, and the quantity). Based on device drivers, the Cell Controllers will interpret the manufacturing orders they receive from the OpenCIM manager, search and receive production files, G-Code, robot programs, etc., from various file servers on the LAN, and then automatically download these files to the production devices in the various CIM cells they control.

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CIMflex Systems

OpenCIM Graphics Simulation and Tracking The OpenCIM graphics simulation and tracking is a 3D solid model of the complete CIM manufacturing environment. As in industry, the graphics Simulation and tracking provides a vivid and dynamic view of the complete CIM processes. Robots in full motion, CNC reports, and real time on demand information on the status of part, pallets and templates, are shown. Zoom in/Zoom out, changing viewing angles including redirecting the view to any particular CIM cell, are just some of features of the CIM graphic simulation. The OpenCIM graphics display is used for both on line tracking of the manufacturing processes, and simulation of all CIM processes. In simulation mode, students can verify and test the complete production processes, in the computer lab, prior to execution of the program on the hardware/factory floor.

Intelitek Virtual CIM-Build and practice with your own CIM system The Virtual CIM is a great feature for Intelitek’s CIM users! Using a strong graphics editor the Virtual CIM enables the users to create and particle with virtually any CIM configuration, they wish experiment with. Users can add/change conveyor length and configuration, and vary the number and types of individual CIM cells to test “what if” scenarios. In no time, students are able to simulate the full operation of their created CIM system, and generate complete production records and reports.

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CIMflex Systems

This remarkable OpenCIM feature enables Intelitek’s customers to:

 Practice with various CIM configurations, beyond the CIM hardware configuration they have in their lab!

 For customers that do not have the budget to buy CIM hardware, or have budget which limit them to a small CIM system, this feature enables students to practice CIM technology in a VIRTUAL mode! Virtual CIM typical screen

VirtualCIM Graphic editor and object library

Build your own conveyor

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CIMflex Systems

OpenCIM – The Student’s Advantage  OpenCIM gives students experience and knowledge in the concepts, uses and interconnections of the various software modules that comprise a CIM system.

 OpenCIM allows students to gain practical experience in translating theoretical manufacturing methods and processes into actual CIM applications.

 OpenCIM enables students to use and study components integrated CIM system.  OpenCIM provides enhanced optimization functions and performance analysis to support studies in industrial management, operations research, management sciences and related fields.

OpenCIM incorporates the latest advancements in CIM and software technologies:

 Enterprise resource planning (ERP): OpenCIM includes MRP for defining parts, machines and processes, customer, purchase and production orders; inventory control and tracking; scheduling and dispatching; report generation.

 Manufacturing execution system (MES): OpenCIM integrates real-time information with the system's PC based database, and maintains online communication with all subsystems through a LAN, a lab network or the Internet.

 3D graphic simulation: OpenCIM dynamically and accurately simulates the CIM components and processes. It provides real-time graphic tracking of manufacturing processes and off-line simulation testing before actual execution. Students can also design and experiment with virtual CIM workcell configurations.

 Internet-enabled: OpenCIM can be accessed through the Internet. Users can monitor CIM cell operations in real time from remote locations, and work with actual CIM cells in e-learning programs.

 Enhanced CIM Optimization utility: allows users to select machine queue algorithms and define their weight according to various parameters: FIFO (First In First Out); maximum priority; random selection; shortest process time. It also includes open source that allows user to add new queue algorithms.

 Performance Analysis utility: allows users to observe the effect of the different algorithm combinations on the system's overall performance. The analysis data serves to improve system performance, (e.g. shorten production time, improve efficiency, lower production costs).

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CIMflex Systems

LearnMate LearnMate Blended Learning Solution-The heart of Intelitek’s Blended Learning product offering. Intelitek CIMFlex is provided with comprehensive LearnMate E-Learning content/Curriculum, in the following recommended topics:

 Computer Integrated manufacturing  Robotics  CNC Turning and Milling  CAD/CAM  PLC Technology  Sensor Technology  Quality Control  Other topics available

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CIMflex Systems

LearnMate Content is the best available solution for Blended Learning environments, offering both Virtual and Lab Content. Virtual Content allows students to explore technical skills via high quality animations and 3D simulations. Lab Content allows students to master concepts with robust industrial-grade, yet student friendly laboratory hardware. The integration of both platforms and methodologies makes Intelitek’s state-of-the-art blended approach so powerful and unique to the marketplace.

 Over 100, multi-level courses teaching engineering, automation and technology skills identified as critical to current and forecasted industry career shortages.

 High-quality, engaging content features an unprecedented level of interactivity and virtual hands-on exploration.

 Detailed correlation and tracking of state and national Science, Technology, Engineering, and Mathematics (STEM) and language arts standards, as well as national skill standards such as ITEA, MSSC, and more.

 Frequent assessments and quizzes reinforce understanding and gauge retention throughout the learning process, while reporting demonstrates quantitatively that academic learning has been achieved.

 Flexible with options for seamless integration with hardware operation, optionally allowing for a completely virtual deployment.

 Proven track record for success.

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CIMflex Systems

In order to enable students to manage their learning process and instructors to manage entire class/lab students’ activities, the LearnMate system provides a comprehensive Learning Management System (LMS).

LearnMate’s Teacher and Administrator Advantages The LearnMate Learning Management System (LMS) is the dashboard to your Blended Learning program, delivering curriculum, providing data to measure student progress, while enabling seamless learning management for teachers and administrators.

 Real-time tracking and reporting via the system’s 40+ built-in reports, pinpointing student and school/class progress, improvement and skills gaps.

 Tool for easy and flexible upload of various skills standards that can be easily mapped to content competencies.

 Assessment and reporting tools provide quantitative evidence that learning is taking place.  Rubric-based grading on assignments, with the ability to define grading guidelines for each level of the rubric on a per criterion basis.

 Certification: Preparation of individualized certificates for students who have met or exceeded a pre-defined grade threshold.

 Easy authoring and test builder, of web-based content, tests and assignments.  Content delivery mechanism guarantees a consistent curriculum implementation across multiple classes, schools and districts.

 LearnMate packages include teacher training, ongoing support, updates, and initial classroom configuration such as student roster input, class setup, tailored curriculum plans, and more.

 Simple installation on a classroom or school server, with access via LAN, WAN or Internet.

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CIMflex Systems

LearnMate’s Student Advantages LearnMate LMS serves as the students’ learning dashboard, providing the following advantages:

 Real-time access to content, assignments, tests, grades, chats, forums, mail, personalized calendar, and more.

 Personalized approach improves skills levels by accommodating individual learning styles.  Launch pad to LearnMate Content, with easy course navigation and tracking of individual progress.

 Rich in interactive animations and simulations, LearnMate Content calls for continuous student involvement in the learning process, thereby increasing knowledge retention.

 Ability to launch software training applications from within the content window enables students to practice with 3D Virtual Environment, while reviewing the content.

 Content delivery mechanism guarantees a consistent learning experience for all students. LearnMate Author LM Author is an easy to use e-learning authoring tool that enables anyone to create SCORM compliant content.

 Fully SCORM-compliant: Create SCORM-compliant, AIC Compliant, 508c capable curriculum, tests and assignments for use in any SCORM-compliant LMS.

 Powerful Scenario-building: Make the pathway through content contingent on student responses.

 Intuitive page layout: Apply more than 25 customizable page templates.

 Automated content building: Create online courses from PowerPoint automatically.

 WYSIWYG editing: Intuitive control over formatting, including tables and pictures within text and spell check.

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CIMflex Systems

Scope of Supply Intelitek is pleased to present its customers with the following CIM system comprised of a closed loop conveyor and 6 CIM stations:

2D image of the proposed CIM system to University of Indonesia

3D image of the proposed CIM system to University of Indonesia

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CIMflex Systems

Station 1 – Automated Storage & Retrieval system (ASRS) Bundle Code

ASRS-36Ux2-RDR

Bundle Description

Automated Storage & Retrieval System (ASRS) - 72 Shelves & RFID Reader

Function

A storage station containing a 4-axis Cartesian type robot build into an extruded aluminum profile frame with 72 storage shelves.

Detailed Function Description

This ASRS has 72 storage cells arranged in a 6x6 array. The systems dedicated Cartesian robot transfers parts between storage cells and conveyor pallets stopped at the ASRS station. The robot is controlled by Controller-USB and by a dedicated ASRS software module in the OpenCIM software. An optional handheld teach pendant can also be used for direct control of the ASRS. The unit is enclosed in a transparent plexiglas casing that provides maximum safety while enabling students to observe its robotic operation. The ASRS station also includes a RFID reader system for real-time identification and verification of part-carrying templates. This system is certified for CE safety compliance.

Scope of Supply Robotic system

Storage

 Cartesian type mechanical arm and USB Controller  Scorbase software  Fork Gripper  Teach pendant  72 storage cells arranged in two grids, each with a 6x6 array. The storage structure and the Cartesian type robot are integrated in extruded aluminum profile structure.

 72 templates with a matrix of holes.  36 Sets of aluminum pins (various diameters) for creating flexible part fixtures on each template (using the hole matrix) Accessory

 72 RFID tags  RFID Reader

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CIMflex Systems

Station 2 – Machine Tending Station, Robot & CNC Milling Center Bundle Code

MTS-ER9P-VMC

Bundle Description

Machine Tending: SCORBOT-ER 9Pro & CNC Expert VMC0600 Milling Center

Function

A machine tending station containing a 5-axis robot and 3-axis CNC milling machine which together provide a Flexible Manufacturing System

Detailed Function Description

This package can be used as a stand-alone workcell, or integrated within a CIM system. The robot tends the CNC machine and performs other part manipulation and/or assembly tasks. When used in a CIM system, the robot loads and unloads parts to and from the CIM conveyor. The SCORBOT-ER 9Pro is a rugged robotic system that offers advanced robotic path control, speed and accuracy. With the new state of the art USB-Pro Controller, the ER9Pro is provided with multi-tasking, real-time control and synchronization of up to 8 axes, 16 digital inputs, 16 digital outputs, 4 analog inputs and 2 analog outputs. A hand-held teach pendant gives users direct control of the robot and peripheral axes and enables position recording and other workcell functions. The Expertmill VMC0600 machining center is a tabletop CNC milling machine. Similar to larger industrial machines, the Expertmill VMC0600 uses EIA, ISO, and Fanuccompatible G&M code programs to cut parts in a variety of materials. The machine's software supports a number of programming modes, including linear, circular, and helical interpolation, multiple tool programming and canned cycles. In CIM systems, the mill is equipped with an automatic tool changer (ATC). This turnkey station gives students training and skills in CAD/CAM, CNC and robotic programming and control, and automated manufacturing systems.

Scope of Supply Robotic system

Machining center

 SCORBOT-ER 9Pro system: mechanical arm and USB-Pro Controller  Scorbase software  Pneumatic gripper for SCORBOT-ER 9  Teach pendant  Robot-CNC interface and cable  Expertmill VMC0600  CNCBase software  End mill package, 12 pieces (ACC-5121 metric | ACC-5120 imperial)  Engraver tool set, 3 pieces (ACC-5711 metric | ACC-5110 imperial)  Automatic Shield Opener  Automatic tool changer  ATC tool holder package (ACC-5172)  ER-20 collet set (AC-5381)

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CIMflex Systems

Additional components Workbench

 Dual-axis or Single-axis pneumatic vise for CNC machine with controls  spectraCAM Milling software  spectraCAD Engraver software  Palletizing rack  Pneumatic feeder for round parts  Raw material stock: 50 plexiglas blocks  Construction: extruded aluminum frame; Formica tabletop  Dimensions: L=1800 mm, W=900 mm, H=750 mm  Workbench extension for computer: L=600 mm, W=900 mm

Sample picture with robot on linear slide base. In default configuration the robot is mounted on the table. Please refer to detailed quote.

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CIMflex Systems

Station 3 – Machine Tending Station, Robot & CNC Turning Center Bundle Code

MTS-ER9P-PLT

Bundle Description

Machine Tending: SCORBOT-ER9Pro Robot & proLIGHT 3000 CNC turning center

Function

A machine tending station containing a 5-axis robot and 3-axis CNC milling machine which together execute auto

Detailed Function Description

This package can be used as a stand-alone workcell, or integrated within a CIM system. The robot tends the CNC machine and performs other part manipulation and/or assembly tasks. When used in a CIM system, the robot loads and unloads parts to and from the CIM conveyor. The robot is mounted on a linear slidebase for mobility and larger work area. The SCORBOT-ER 9Pro is a rugged robotic system that offers advanced robotic path control, speed and accuracy. With the new state of the art USB-Pro Controller, the ER9Pro is provided with multi-tasking, real-time control and synchronization of up to 8 axes, 16 digital inputs, 16 digital outputs, 4 analog inputs and 2 analog outputs. A hand-held teach pendant gives users direct control of the robot and peripheral axes and enables position recording and other workcell functions. The proLIGHT 3000 turning center is a tabletop CNC lathe. Similar to larger industrial machines, the proLIGHT 3000 uses EIA, ISO, and Fanuc-compatible G&M code programs to cut parts in a variety of materials. The machine's software supports a number of programming modes, including linear and circular interpolation, multiple tool programming and canned cycles. The lathe can be equipped with an automatic tool turret or a quick change tooling system. This turnkey station gives students training and skills in CAD/CAM, CNC and robotic programming and control, and automated manufacturing systems.

Scope of Supply Robotic system

Turning center

 SCORBOT-ER 9Pro system: mechanical arm and USB-Pro Controller  Scorbase software  Pneumatic gripper for SCORBOT-ER 9  Teach pendant  Robot-CNC interface and cable  Linear slidebase for large robots; floor mounted, L=1.0m  proLIGHT 3000 lathe  CNCBase software  Pneumatic safety shield opener (PNU-4316 - 220V | PNU-4315 - 110 V)  Air chuck and robot interface (PNU-4336 - 220V | PNU-4335 - 110 V)  Automatic tool turret, 8 positions (ACC-5351)  Tool turret tooling package: turning, facing, profiling and chamfering tool holders, carbide inserts; internal and external threading tool holder and insert; carbide tip boring tools; cutoff tool holder and insert; J2 Jacobs chuck; J2 arbor  spectraCAM Turning software

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CIMflex Systems

Additional components Workbench

 Palletizing rack  Gravity parts feeder  Raw material stock: 50 brass rods  Construction: extruded aluminum frame; Formica tabletop  Dimensions: L=1800 mm, W=900 mm  Workbench extension for computer: L=600 mm, W=900 mm

Sample picture. Actual configuration may differ slightly. Please refer to detailed quote.

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CIMflex Systems

Station 4 – Assembly & Quality Control (QC) with SCARAROBOT Bundle Code

ASM & QC-ER14P-02

Bundle Description

Assembly & Quality Control QC SCORA-ER 14Pro SCARAROBOT(Machine Vision system and automated Caliper)

Function

The package includes the SCORA-ER 14Pro robot system, peripheral devices and local storage for two different assembly operations. A quality control with a vision system can be applied to specific parts. All items are mounted on a slotted table that allows flexibility in change the station layout for future customer applications.

Detailed Function Description

This package can be used as a stand-alone workcell, or integrated within a CIM system. The robot tends the local assembly and QC machine and performs other part manipulation and/or assembly tasks. When used in a CIM system, the robot loads and unloads parts to and from the CIM conveyor. The robot is mounted on a slotted table. The SCORA-ER 14Pro is a rugged robotic system that offers advanced robotic path control, speed and accuracy. With the new state of the art USB-Pro Controller, the ER 14Pro is provided with multi-tasking, real-time control and synchronization of up to 8 axes, 16 digital inputs, 16 digital outputs, 4 analog inputs and 2 analog outputs. A hand-held teach pendant gives users direct control of the robot and peripheral axes and enables position recording and other workcell functions. The assembly and QC station is equipped with a variety of assembly and quality control devices as well as with local storage devices. This turnkey station gives students training and skills assembly/QC and robotic programming and control, and automated manufacturing systems.

Scope of Supply Robotic system

 SCORA-ER 14Pro system: mechanical arm; USB-Pro Controller; USB and power cables

Assembly

Quality Control

 SCORBASE software  USB and power cables  Pneumatic gripper for SCORA-ER 14Pro  Teach pendant for Controller-USB  Adapter plate for mounting mechanical arm on workbench  Palletizing rack, with pins for creating jigs  Dual-axis pneumatic vise  Ballfeeder  12 sets of Ball Game Parts  ViewFlex machine vision system - 23 -

CIMflex Systems

Workbench

 3 Perspex bases  3 Aluminum Cylinders (with X and √ characters for QC)  Automatic caliper  Trash bin(s)  Construction: extruded aluminum frame; slotted aluminum tabletop  Dimensions: L=1500 mm, W=800 mm, H=850 mm  Workbench extension for computer: L=600 mm, W=800 mm

Sample picture. Actual configuration may differ slightly. Please refer to detailed quote.

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CIMflex Systems

Station 5 – Manual and Assembly Project Station Bundle Code

PROJ-ER9P-BASE

Bundle Description

Manual Assembly and Projects Station: SCORBOT-ER 9Pro Robot

Function

A project station containing a 5-axis robot and some basic storage devices which together provide the base for a student project station.

Detailed Function Description

This package can be used as a stand-alone workcell, or integrated within a CIM system. The robot can be integrated with suitable user defined mechatronic projects and perform other part manipulation and/or assembly tasks. When used in a CIM system, the robot loads and unloads parts to and from the CIM conveyor. The robot is mounted on a slotted aluminum table to provide the required flexibility for changing station layouts. The SCORBOT-ER 9Pro is a rugged robotic system that offers advanced robotic path control, speed and accuracy. With the new state of the art USB-Pro Controller, the ER9Pro is provided with multi-tasking, real-time control and synchronization of up to 8 axes, 16 digital inputs, 16 digital outputs, 4 analog inputs and 2 analog outputs. A hand-held teach pendant gives users direct control of the robot and peripheral axes and enables position recording and other workcell functions. This turnkey station gives students training and skills in robotic programming and control, and automated manufacturing systems.

Scope of Supply Robotic system

Additional components Workbench

 SCORBOT-ER 9Pro system: mechanical arm and USB-Pro Controller  Scorbase software  Pneumatic gripper for SCORBOT-ER 9  Teach pendant  Robot-CNC interface and cable  Linear Slide Base, 1m, floor mounted  Palletizing rack  Construction: extruded aluminum frame; slotted aluminum tabletop  Dimensions: L=1500 mm, W=800 mm  Workbench extension for computer: L=600 mm, W=800 mm

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CIMflex Systems

Sample picture. Actual configuration may differ. Please refer to detailed quote.

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CIMflex Systems

Station 6 – Automated Welding System with Robot Bundle Code

WELDING-HP5

Bundle Description

Automated Welding: Motoman HP5 & Automated Welding Booth

Function

A robotic welding station containing a 6-axis robot, a MIG welder and welding booth

Detailed Function Description

This automated welding station can be used as a stand-alone work cell, or integrated within a CIM system. When used in a CIM system, the robot loads and unloads parts to and from the CIM conveyor in addition to performing arc welding and part manipulation tasks. The system complies with strict safety standards. This welding station includes MOTOMAN HP5, a robotic system that combines an industrial, fully articulated 6-axis robot arm with NXC100 Controller. This robot is ideal for small part handling, assembly, packaging and other small part applications. This turnkey automated welding station gives students training and skills in robotic programming and control, and automated welding processes.

Scope of Supply Robotic system

Welding booth

Additional components for automated welding

 Motoman HP5 mechanical arm  NXC100 controller  Cables  Pneumatic gripper for MOTOMAN HP5  Windows® CE programming pendant  Floor mounted, fully enclosed, fire-retardant  Extruded aluminum frame with sheet-metal walls and doors  Metal workbench surface  Metal service shelf  Dimensions: L=1.2 m, W=0.8 m, H=1.8 m (L=47², W=31², H=70²)  MIG welder; gas metal arc welding (GMAW)  Welding gun holder  Gripper adapter for welding gun  Automated tool exchange enables alternating use of robot gripper and welding torch

 Parts feeder  Jigs for T-joints, butt-joints and other welding applications; jigs are electrically isolated from the welding bench  Metal templates for holding parts for welding applications  Raw materials and parts for welding application  Computer workbench: extruded aluminum frame; Formica tabletop; 800 mm x 630 mm

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CIMflex Systems

Safety

Required (not included)

 Filter-plated windows (Shade 10) for UV and eye protection  Complies with ANSI radiation standard Z87.1-1989  Welding operations stop automatically whenever any booth door is opened  2 emergency stop buttons halt robotic and welding operations  Inert gas tank  Exhaust venting system

Sample picture. Actual configuration may differ. Please refer to detailed quote.

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CIMflex Systems

Closed Loop Conveyor Product Bundle

CNV-4840x1400

Bundle Description

Pallet Conveyor Max. 7 Stations (4840mm x 1400mm)

Function

Conveyor with continuously moving belt to transport part/template-carrying pallets.

Detailed Function Description

The conveyor frame is constructed of extruded, black anodized aluminum, and its moving belt is a double flexible-chain rail. To maximize efficiency of part conveyance in the CIM system, pallets are not removed from the conveyor. Instead, the pallets carry part templates (holders) that are loaded and unloaded at each station by robots and manipulators. The pallets are thus free to transport parts and materials to and from any CIM station. Magnetic codes embedded on the underside of the pallets enable tracking. To achieve a proper pallet tracking function the following additional products (not included in this bundle) are required: Conveyor stops alongside each CIM workstation include magnetic sensors for pallet detection and pneumatic pistons for halting and releasing the pallets. A PLC control unit monitors and manages the flow of pallets on the CIM conveyor.

Links

CNV-4840x1400

Scope of Supply Design and construction

 Conveyor dimension: 4840mm x 1400mm (16' x 4.6')  Conveyor is modular and can be expanded  Conveyor total length: approx. 12.5 m (41')  Moving belt: double flexible-chain rail  Conveyor construction: extruded, black anodized aluminum, with slots for mounting additional hardware

 5 x Conveyor straight sections: L=1400 mm (4.6')  · 2 x Conveyor leg assembly for straight section  2 x Conveyor straight sections: L=760 mm (2.5')  4 x Conveyor corner section: 90 degree, includes one leg assembly  1 x Conveyor drive assembly Including Motor and Gear Assembly 220/380 VAC Motor, 3-phase, 0.75 hp, 1390 rpm  Includes one straight section 1400 mm Safety

 Conveyor system is certified for CE safety compliance.

Requirements

 PLC Cabinet  Pallet Tracking Station - 29 -

CIMflex Systems

Sample picture shows conveyor 3440x1400. Actual conveyor is 1400 mm longer.

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CIMflex Systems

Programmable Logic Controller (PLC) Product Bundle

PLC-OMRON-8ST

Bundle Description

Omron Programmable Logic Controller (PLC) & Cabinet (max. 8 Stations) CQM1

Function

Monitors and manages the flow of pallets on the CIM conveyor

Detailed Function Description

The PLC (Programmable Logic Controller) can control and monitor the flow of pallets on the conveyor with the help of sensors and actuators that are built into the stop stations. To achieve a proper pallet tracking function the following additional products are required: Closed Loop Conveyor to mount the stop stations and carry the pallets. Conveyor stops alongside each CIM workstation include magnetic sensors for pallet detection and pneumatic pistons for halting and releasing the pallets.

Links

PLC-OMRON-8ST

Scope of Supply Design and construction

 PLC cabinet includes industrial PLC unit (OMRON)  Hardware system for monitoring and managing the flow of pallets on the conveyor

Safety Related Products

 I/Os configured for up to 8 Stop Stations.  Pre-Programmed for real-time identification and tracking of pallets  The PLC Cabinet is certified for CE safety compliance.  Closed Loop Conveyor  Pallet Tracking Station

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CIMflex Systems

Pallet Tracking (Stop Stations) Product Bundle

PLTR-OMRON-6M, PLTR- OMRON -9M, PLTR- OMRON -12M, PLTR- OMRON -15M

Bundle Description

Stop Station - OMRON CQM1 (6m, 9m, 12m or 15m cable)

Function

Stop Station with sensors and actuators allowing the PLC to monitor and manage the flow of pallets on the CIM conveyor

Detailed Function Description

The stop station allows the PLC to control and monitor the flow of pallets on the conveyor with the help of sensors and actuators that are built into the stop stations. To achieve a proper pallet tracking function the following additional products (not included in this bundle) are required: Closed Loop Conveyor to mount the stop stations and carry the pallets. A PLC control unit monitors and manages the flow of pallets on the CIM conveyor.

Links

PLTR-OMRON-6M

Scope of Supply Design and construction Safety Related Products

 Stop Station box with integrated sensors an actuators  Station Light  Wiring to PLC (available in length of 6m, 9m, 12m and 15m)  The stop station is certified for CE safety compliance.  Closed Loop Conveyor  PLC control unit

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CIMflex Systems

Product Specifications - Hardware ASRS-36UX2

ASRS-36uX2 Cat no. 000424 Item

Specification

Mechanical structure

Floor-mounted storage unit 72 cells in two facing 6 x 6 arrays Transparent Plexiglas enclosure Cartesian robot with rotational axis movement of end effectors Dimensions: L= 1310mm, W=880mm, H=1550 mm (L=51.6", W=34.6", H=61")

Degrees of freedom/ Axis travel

X Axis : Horizontal translation: 1325 mm (52.2") Y Axis: Horizontal translation: 597mm (23.5'') Z Axis : Vertical translation: 795 mm (31.3'') θ Axis : Horizontal rotation: 184º

Speed

200 mm/sec. (7.9"/sec) Velocity range definition : between 1- 10 levels and duration time

End effector

Standard: Fork-lift type gripper

Payload capacity

1.5 kg (3.3 lb)

Repeatability

±0.2 mm (0.008") at TCP (tip of gripper)

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CIMflex Systems

Home

Hard-home position on each axis

Feedback

Optical encoder on each axis

Actuators

3 motors 12 VDC , 1 motor 24 VDC

Transmission

Timing-belt drive

Safety features

Emergency switches; can be connected to safety mats, warning lights, etc.

Weight

113 Kg

Software

Scorbase USB

Teach Pendant

for Controller USB / USB Pro

Accessories

See Accessories List

Grippers

See Gripper List

Books

See Books List

Controller USB Cat. No. 034016 Item

Specification

Dimensions

315(L)x223(W)x117(H) mm (12.4"x8.8"x4.6")

Weight

7 kg (15.4 lb)

Ambient Operating Temperature

0°C-55°C (32°F-131°F)

Ambient Temperature for Long-term Reliability

45°C (113°F) max

Operating Temperature

2°C-40°C (36°F-104°F)

Operating Humidity

35%-90%

Vibration

0.5G (4.9m/s2)

Condensation and Freezing

None

Power Requirements

110/220VAC (+15%, -10%), 2A max, 50/60Hz

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CIMflex Systems

Internal Power Supplies

Servo: 24VDC Digital: 5V/+15V/-12VDC

Type of Control

Real-time PID (Proportional, Integral, Differential) PWM (Pulse-Width Modulation)

Microcontroller

Full featured, NEC V853 RISC 32-bit microcontroller

Communications

USB connection to PC, Plug-and-Play without rebooting; Integrated RS232 port for Teach Pendant connection

Inputs

8 digital inputs PNP/NPN (High/Low) configurable, 0-24VDC max. 4 analog inputs (8-bit resolution): input voltage 0–10VDC

Outputs

8 digital outputs: 1 – 4: relays, 1.0A max. 5 – 8: sink/source configurable open collectors Sink: 15VDC, 0.5A max. for each output Source: 15VDC, 50mA max. for all outputs combined 2 analog outputs (8-bit resolution): output voltage 0–10VDC, 20mA max

LED Indicators

Main power, bicolor: green: power on; communication with PC red: power on; no communication with PC flashing: power on; PC USB communications timeout Motors Power ON (green), Emergency (red) 8 digital inputs (green), 8 digital outputs (orange)

User Power Supply

12VDC 0.1A max.

Servo Axes Drivers

8 for robot and peripherals

Safety Features

CE safety certified Emergency switches on Controller's front panel/Teach Pendant/remote Short-circuit protection driver power shutdown protection Motor power shutdown on communication failure

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CIMflex Systems

Impact, software limit protection Hardware watchdog for each axis protects against software faults Storage Temperature

-20°C-85°C (-4°F-185°F)

Storage Humidity

35%-65%

Software for Controller USB Scorbase for Controller USB

Scorbase can control a robot, gripper, peripherals and digital and analog inputs/outputs. Scorbase provides trajectory control for point to point, linear, and circular types of movement. Scorbase supports absolute and relative positioning in joints or Cartesian coordinates. Scorbase also supports program run time position manipulation. By default, Scorbase allows for up to 1000 positions to be stored, although this number can be easily increased. Scorbase facilities programming using the Scorbase robotic language with Visual Basic Script integration. Visual Basic Script language is integrated which allows for: userdefined algorithms with floating point and integer numbers; read/write to file; interaction with Excel and other applications; the use of other facilities of the Windows operating system. Scorbase supports the use of variables and support interrupt for response handling for changes in a digital input status. Scorbase supports manual control parameters manipulation and program run time changes of control parameters for advanced users. Scorbase provides run time monitoring of control information in chart and/or numerical form. Scorbase is necessary for the operation of the Teach Pendant. Scorbase can be installed as part of Robocell. Robocell is an interactive graphic software package, which provides simulation of the robot and other devices in the robotic cell. The Robocell graphic display can work in an online tracking mode. Scorbase can serve as the Intelitek Open CIM (Computer Integration Manufacturing) robot driver. Scorbase software integrates with Intelitek ViewFlex (vision software) and Intelitek mobile robot ER 400 control software. Scorbase software operates in both Microsoft Windows XP and Windows Vista environments.

System Requirements

Pentium 4 Dual Core with 3 GHz processor or higher, with CD drive At least 512 MB RAM (1 GB for Vista)

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CIMflex Systems

A hard drive with at least 100 MB of free disk space Windows XP/Vista A VGA or better graphics display, minimum 256 colors A Mouse or other pointing device USB port Minimum requirements

Pentium 4 Dual Core with 2 GHz processor 512MB

Languages

Software USB is used with Controller USB and can be installed in one of several languages.

* Some of the functions may not be applicable for some of the products.

Barcode Reader

RFID Reader installed along CIM pallet conveyor

RFID Reader

RFID Reader System, 110-240 VAC Cat no. 021198 Item

Specification

Dimensions

H=32 mm (1.26"), W= 100 mm (3.94"), D= 16 mm (0.63")

Weight

184 g (6.5 oz.)

Visual Indicators

Internal LED

Audible Indicator

Internal Buzzer

Transponder

Read Only (For unique serial number/unique identifier) Chip type: EM H4001/H4002 compatible ID code: 10 digits in HEX; 125KHz, ASK; 64 bits, Manchester coding

Frequency

125Khz standard, ASK

Maximum Reach

With USB between 0 to 5mm (depending on type of tags used)

Power

7.5-12 Volts regulated DC; 75 mA

Operating Temperature

-10° to 60° C (14° to 140° F)

Interface

USB

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CIMflex Systems

SCORBOT-ER 9Pro

Robot ER 9Pro Cat no. 000430 Arm 9Pro Item

Specification

Mechanical Structure

Vertical articulated, enclosed casting

Number of Axes

5 plus gripper

Axis Range

 Axis 1: Base rotation: 276°  Axis 2: Shoulder rotation: 153°

Speed: Effective Speed, Maximum Speed

 Axis 3: Elbow rotation: 214°  Axis 4: Wrist pitch: 202°  Axis 5: Wrist roll: 737°  Axis 1: Base rotation — 80°/sec, 140°/sec  Axis 2: Shoulder rotation — 69°/sec, 123°/sec  Axis 3: Elbow rotation — 78°/sec, 140°/sec  Axis 4: Wrist pitch — 103°/sec, 166°/sec  Axis 5: Wrist roll — 185°/sec, 300°/sec - 38 -

CIMflex Systems

Speed

1.9 m/sec (74.8"/sec)

Maximum Operating Radius

691mm (27.2") without gripper

Homing

Optical switch and encoder index pulse on each axis

Feedback

Incremental optical encoders with index pulse on each axis

Actuators

24VDC servo motor on each axis

Transmission

Harmonic Drive gears and timing belts

Maximum Payload (including gripper)

 4kg (8.8 lb) (with reduced acceleration)

Position Repeatability

±0.05mm (0.002")

Weight

51 kg (112.5 lb)

Ambient Operating Temperature

2° - 40°C (36° - 104°F)

Software

Scorbase USB Pro

 2kg (4.4 lb) (Full speed)

RoboCell USB Pro Teach Pendant

for Controller USB / USB Pro

Accessories

See Accessories List

Grippers

See Gripper list

Books

See Books List

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CIMflex Systems

Operating Range (Side View)

Operating Range (Top View)

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CIMflex Systems

Controller USB Pro Cat. No. 034020 Specification General

Real-time PID(Proportional, Integral, Differential) PWM(Pulse-Width Modulation)

Physical

460(L)x245(W)x140(H) mm (18.1’’x9.6"x5.5’’) 7.5 kg (16.5 lb) 0°C-55°C (32°F-131°F) 45°C (113°F) max 2°C-40°C (36°F-104°F) 35%-90% 2

0.5G (4.9m/s ) None -20°C-85°C (-4°F-185°F) 35%-65% Power

110-220VAC ±10%, 5A, 50-60Hz Servo: 48VDC Digital: 5V/12V/24VDC 12VDC 1A and 24 VDC 2A terminals, for connection of remote switches, sensors, etc…

Electronics

16 digital inputs: 24V max., Sink/Source configurable. 4 analog inputs(8-bit resolution): input voltage 0-10V 16 digital outputs: 1-4: relays, 5A max. 5-16: sink/source configurable open collectors, 12-30VDC, 200mA max. 2 analog outputs (8-bit resolution): output voltage 0-10VDC, 20mA max. USB connection to PC, Plug-and-Play without rebooting; Integrated RS232 port for Teach Pendant connection Microcontroller ARM7TDMI 32-bit RISC Architecture with 256 Kbytes of Internal High-speed Flash

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CIMflex Systems

Indicators and Drivers

Main power, bicolor: Green: power on; communication with PC Red: power on; no communication with PC Motors Power ON (green); Digital Inputs (orange); Digital Outputs green; Emergency (red) 8 for robot and peripherals

Safety

CE safety certified Emergency buttons on Controller's front panel/Teach Pendant/remote Input/Output short-circuit protection Over-current protection Communication error; impact; thermic overload Software for Controller USB & USB Pro

Scorbase for Controller USB Pro Scorbase is robotic learning software with three levels of complexity.

Scorbase is a robot control and programming PC based application which communicates with a USB robot controller over a USB channel. Scorbase can control a robot, gripper, peripherals and digital and analog inputs/outputs. Scorbase provides trajectory control for point to point, linear, and circular types of movement. Scorbase supports absolute and relative positioning in joints or Cartesian coordinates. Scorbase also supports program run time position manipulation. By default, Scorbase allows for up to 1000 positions to be stored, although this number can be easily increased. Scorbase facilities programming using the Scorbase robotic language with Visual Basic Script integration. Visual Basic Script language is integrated which allows for: user-defined algorithms with floating point and integer numbers; read/write to file; interaction with Excel and other applications; the use of other facilities of the Windows operating system. Scorbase supports the use of variables and support interrupt for response handling for changes in a digital input status. Scorbase supports manual control parameters manipulation and program run time changes of control parameters for advanced users. Scorbase provides run time monitoring of control information in chart and/or numerical form. Scorbase is necessary for the operation of the Teach Pendant.

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CIMflex Systems

Scorbase can be installed as part of Robocell. Robocell is an interactive graphic software package, which provides simulation of the robot and other devices in the robotic cell. The Robocell graphic display can work in an online tracking mode. Scorbase can serve as the Intelitek Open CIM (Computer Integration Manufacturing) robot driver. Scorbase software integrates with Intelitek ViewFlex (vision software) and Intelitek mobile robot ER 400 control software. Scorbase software operates in both Microsoft Windows XP and Windows Vista environments. In addition to having the functionality of Scorbase for controller USB (see above), Scorbase for controller USB-PRO supports 2 types of gripper (pneumatic and servo), variable number of peripherals (2, 3 or 4) depending on the robot type and gripper used. Scorbase Pro supports multitasking, with up to 100 programs running concurrently. Robocell for Controller USB Pro

Robocell is a 3D graphic application which is fully integrated with Scorbase robot control and programming software, and provides dynamic simulation of robot and robotic cell devices. Important components of Robocell are Cell Setup and Graphic Display. The Cell Setup application allows a user to create a new virtual robotic cell, or modify an existing cell. Examples of cells are CNC machines, welding cells, and flexible manufacturing systems (FMS) with robot. The Graphic Display module provides a 3D simulation of the robot and other devices in a virtual cell. In addition to having the functionality of Robocell for controller USB (see above), Robocell for controller USB PRO (see above) supports 2 types of gripper (pneumatic and servo).

System Requirements

Pentium 4 Dual Core with 3 GHz processor or higher, with CD drive At least 512 MB RAM (1 GB for Vista) A hard drive with at least 100 MB of free disk space Windows XP/Vista A VGA or better graphics display, minimum 256 colors A Mouse or other pointing device USB port

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CIMflex Systems

Minimum requirements are:

Pentium 4 Dual Core with 2 GHz processor

Languages

Software USB PRO is used with Controller USB-PRO and is installed in English. Additional languages may be added if requested by the Customer.

512 MB

* Some of the functions may not be applicable for some of the products.

SCORA-ER 14Pro

Robot ER 14Pro Cat no. 000432 - Arm 14Pro: Horizontal articulated (SCARA) Item

Specification

Mechanical Structure

Arm Length

Axis Movement

Link 1

270mm (10.6")

Link 2

230mm (9.0")

Axis 1: Rotation

301.5°

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CIMflex Systems

Effective Speed

Operating Area

Axis 2: Rotation

230.5°

Axis 3: Translation

198mm

Axis 4: Roll; with gripper cable:

±527°

Axis 4: Roll without gripper cable:

unrestricted

87°/sec

Axis 1: Rotation

118°/sec

Axis 2: Rotation

152 mm/sec

Axis 3: Translation

265°/sec

Axis 4: Roll; without gripper cable:

1.5m/sec

Links 1 and 2 combined

Minimum 250 mm (9.85") Maximum 500 mm (19.69")

Homing

Optical switch and encoder index pulse on each axis

Feedback

Incremental optical encoders with index pulse on each axis

Actuators

24VDC servo motor on each axis

Transmission

Harmonic Drive gears, belt and lead screw

Maximum Payload(Including gripper)

3kg (6.6 lb) (with reduced acceleration)

Position Repeatability

±0.05mm (±0.002”)

Weight

45 kg (100 lb.)

Ambient Operating Temperature

2° - 40°C (36° - 104°F)

Software

Scorbase USB Pro

Teach Pendant

for Controller USB / USB Pro

Accessories

See Accessories List

Grippers

See Gripper list

Books

See Books List

2 kg (4.4 lb.)

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CIMflex Systems

Dimensions (Side View)

Dimensions (Top View)

Working Range (Top View)

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CIMflex Systems

Controller USB Pro Cat. No. 034020 Specification General

Real-time PID(Proportional, Integral, Differential) PWM(Pulse-Width Modulation)

Physical

460(L)x245(W)x140(H) mm (18.1’’x9.6"x5.5’’) 7.5 kg (16.5 lb) 0°C-55°C (32°F-131°F) 45°C (113°F) max 2°C-40°C (36°F-104°F) 35%-90% 0.5G (4.9m/s2) None -20°C-85°C (-4°F-185°F) 35%-65%

Power

110-220VAC ±10%, 5A, 50-60Hz Servo: 48VDC Digital: 5V/12V/24VDC 12VDC 1A and 24 VDC 2A terminals, for connection of remote switches, sensors, etc…

Electronics

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CIMflex Systems

Indicators and Drivers

Safety

CE safety certified Emergency buttons on Controller's front panel/Teach Pendant/remote Input/Output short-circuit protection Over-current protection Communication error; impact; thermic overload

Scorbase for Controller USB Pro

Scorbase is robotic learning software with three levels of complexity. Scorbase is a robot control and programming PC based application which communicates with a USB robot controller over a USB channel. Scorbase can control a robot, gripper, peripherals and digital and analog inputs/outputs. Scorbase provides trajectory control for point to point, linear, and circular types of movement. Scorbase supports absolute and relative positioning in joints or Cartesian coordinates. Scorbase also supports program run time position manipulation. By default, Scorbase allows for up to 1000 positions to be stored, although this number can be easily increased. Scorbase facilities programming using the Scorbase robotic language with Visual Basic Script integration. Visual Basic Script language is integrated which allows for: user-defined algorithms with floating point and integer numbers; read/write to file; interaction with Excel and other applications; the use of other facilities of the Windows operating system. Scorbase supports the use of variables and support interrupt for response handling for changes in a digital input status. Scorbase supports manual control parameters manipulation and program run time changes of control parameters for advanced users. Scorbase provides run time monitoring of control information in chart and/or numerical form. Scorbase is necessary for the operation of the Teach Pendant. Scorbase can be installed as part of Robocell. Robocell is an interactive graphic software package, which provides simulation of the robot and other devices in the robotic cell. The Robocell graphic display can work in an online tracking mode.

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CIMflex Systems

Scorbase can serve as the Intelitek Open CIM (Computer Integration Manufacturing) robot driver. Scorbase software integrates with Intelitek ViewFlex (vision software) and Intelitek mobile robot ER 400 control software. Scorbase software operates in both Microsoft Windows XP and Windows Vista environments. In addition to having the functionality of Scorbase for controller USB (see above), Scorbase for controller USB-PRO supports 2 types of gripper (pneumatic and servo), variable number of peripherals (2, 3 or 4) depending on the robot type and gripper used. Scorbase Pro supports multitasking, with up to 100 programs running concurrently. System Requirements

Languages

Software USB PRO is used with Controller USB-PRO and is installed in English. Additional languages may be added if requested by the Customer.

* Some of the functions may not be applicable for some of the products.

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CIMflex Systems

Teach Pendant Catalog #

001709

Product

Teach Pendant for Controller USB / USB Pro

Description

A sophisticated portable terminal for operating and controlling the axes connected to the robot controller. This teach pendant is equipped with an Emergency Stop pushbutton, an Auto/Teach selector switch, and a Deadman switch. The teach pendant can be either hand-held (thus disabling its ability to run programs) or mounted in a special fixture outside the robot’s working envelope (thus enabling access to running programs.)

Specifications

 Provides control of up to 8 axes connected to robot controller:  Movement according to encoder coordinates (Joint mode) and Cartesian coordinates (XYZ mode)  25 color-coded, multi-function keys  Functions include:  Manual movement of axes  Various move to position commands  Position recording  Position insertion and deletion  Speed setting  LCD display  20 characters per line  4 lines, each displays a specific type of message

 Coiled connector cable extends to 4.5 m

 Emergency by-pass plug, for use when teach pendant is not present

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CIMflex Systems

Linear Slide Bases Catalog #

001016, 001017, 001023, 001024

Product

Linear Slidebase for SCORBOT-ER9 Pro 001016 - 1.0 m Length 001017 - 1.8 m Length 001023 - 2.5 m Length 001024 - 3.0 m Length

Description

This floor-mounted linear slidebase serves to mobilize the robot and increase its work envelope. DC servo motors with belt-drive controlled by axis driver in robot controller. Smooth, quiet and accurate motion.

Specifications – 001016; 001017; 001023; 001024

 Overall travel: 1000 mm 1800 mm  Overall length: 1300 mm 2100 mm  Travel velocity: 200 mm/sec 200 mm/sec  Repeatability: 0.1mm 0.2 mm  Payload capacity: 60 kg (132.3 lb)  Slide width: 120 mm (4.7")  Homing by means of optical switch  24 VDC motor with high resolution optical encoder.  Controlled by axis driver in robot controller via software.  Predrilled threads on stage for mounting robot  Extruded aluminum beam construction  Leg supports for floor mounting

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2500 mm

3000 mm

2800 mm

3300 mm

200 mm/sec

0.2 mm

CIMflex Systems

Pneumatic Grippers Catalog #

000633

Product

Pneumatic Gripper

Description

Pneumatic, two-finger parallel gripper for SCORBOT-ER 9 Pro

Specifications

 Parallel finger construction, Space saving design series MHF2.  Gripper opening: 0–64 mm (0–2.5"),  Repeatability 0.05 mm  Dimensions: Length: 142 mm (5.6"); Width (max.): 50mm (2.") Heigth (min.): 105 mm (4.1") include flange adapter plate

 Maximum payload: 3 kg (6.6 lb)  Maximum open/close speed: 200 mm/sec (7.9"/sec)  Operation pressure 0-7 bar (80-100pci)  Includes 4/2 solenoid valve 24VDC, fittings and tubing.  I/O activated and controlled through robot controller/software - 52 -

CIMflex Systems

Pneumatic Gripper for SCORBOT-ER 9 Pro

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CIMflex Systems

Catalog #

000634

Product

Pneumatic Gripper

Description

Pneumatic, two-finger parallel gripper for SCORA -ER14 Pro

Specifications

 Parallel finger construction, Space saving design series MHF2.  Gripper opening: 0–64 mm (0–2.5"),  Repeatability 0.05 mm  Dimensions: Length: 142 mm (5.6"); Width (max.): 50mm (2.") Height (min.): 197 mm (7.8"), include flange adapter plate height 92mm

Pneumatic Gripper for SCORA-ER 14 Pro

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CIMflex Systems

eXpertMill VMC-0600

The eXpertMill VMC-0600 is the latest addition to intelitek's line of benchtop CNC training, prototyping and production machines. With this machine, Intelitek continues its track record of setting new standards in automation technology. The eXpertMill provides exceptionally higher performance at a price significantly lower than other machines in its class. Key design features include a cast aluminum base and profile linear guide ways that provide the rigidity, speed and accuracy of larger industrial machines. The eXpertMill offers simultaneous three- or four axis machining along with features and options usually found only on full-scale machining centers. Full three-axis tool path verification, standard EIA RS-274-D G&M code programming, 1 hp spindle power, and 75 ipm (1905 mm/min) rapid traverse and machine cutting rate make the eXpertMill the ultimate machine for CNC training and prototyping. Optional features include a 150 ipm (3810 mm/min) high performance controller, 4- and 12-position automatic tool changers and a 4th axis rotary positioner. Combined with LearnMate, intelitek’s e-learning curriculum and management system, and CNCMotion, intelitek’s full-featured 3D simulation and control software and Fanuc™ simulator, the eXpertMill package gives instructors powerful tools for making students and CNC novices into expert CNC machinists, technicians and engineers. For more information on how the eXpertMill can meet your CNC training needs, contact intelitek or your local representative.

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CIMflex Systems

Specifications Construction

 Cast aluminum machine base  Fully-enclosed chip tray  Aluminum cross slide, 3/8" - 16 matrix Linear motion system

 Ball bearing linear guide rail system  Zero-backlash leadscrew on each axis Axis travel

 X axis: 12" (304 mm)  Y axis: 6" (152 mm)  Z axis: 9.5" (241 mm)  Open Height: 11" (279 mm) Work area

 Nickel-plated table: 17" x 5" (436 mm x 127 mm)  VMC Style 3/8 - 16 matrix (1") Spindle

 Power: 1 hp, 746W  Motor type: DC permanent magnet  Dual-speed range: Low 0-3000 RPM /High 0-6000 RPM  Throat: 5.5" (139 mm) Accuracy

 Repeatability: 0.0005" (0.0127 mm)  Resolution 1/2 step: 0.00013" (0.0032 mm) Axis Drive Motors (base machine)

 Feed rate: 0.1-75 ipm (2-1905 mm/min)  Rapid traverse: 75 ipm (1905 mm/min)  Stepper motors: 137 oz.in. (97 Ncm), 200 step/rev  Axis Drive Motors (high-performance controller)  Feed rate: 0.1-150 ipm (2-3810 mm/min)  Rapid traverse: 150 ipm (3810 mm/min)  Stepper motors: 253 oz.in. (179 Ncm), 200 step/rev

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CIMflex Systems

Dimensions

 Width: 35" (889 mm)  Depth: 27" (685 mm)  Height: 33.5" (850 mm) Weight (approximate)

 Machining center: 250 lbs (115 kg)  Shipping: 325 lbs (149 kg) Power Requirements

 USA: 110 VAC (+5% / -10%), 50-60 Hz, 15A  International: 220 VAC (+5% / -10%), 50-60 Hz, 8A Safety Features

 CE certified for safety compliance  Lexan safety shield with interlock switch  Emergency Stop switch on front panel and on keyboard  End of travel limit switches and stops on each axis  Illuminated axis limit switch LED indicator Computer System Requirements

 Pentium IV  Windows® 2000/XP/Vista  256 MB RAM minimum  40 MB available HD space  One available PCI slot  CD-ROM  VGA graphics and monitor  Mouse System Interfaces

 PCI bus to host computer  Illuminated robotic interface with 8  inputs, 8 outputs  Illuminated spindle power indicator  Illuminated axis power indicator  Keylock on electronic control box

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CIMflex Systems

Optional accessories

 12-tool ATC  4-tool ATC  ISO tool holder package  Rapid change tooling  4th axis rotary table  Pneumatic door opener  Pneumatic vise  Machining bench with drawers  Fanuc™ simulation  spectraCAM CAD / CAM package  CNCMotion simulation software  LearnMate curriculum

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CIMflex Systems

proLIGHT™ 3000 Turning Center The proLIGHT™ Lathe is a versatile and affordable desktop CNC turning center that enables you to deliver robust instruction in computer numerical control and advanced manufacturing. This two-axis turning center fits comfortably into any classroom, without sacrificing features. With a machined and ground cast iron base it is able to machine most materials, including steel. Like larger industrial machines, the proLIGHT™ Turning Center uses EIA, ISO, and Fanuc-compatible G&M code programs The proLIGHT3000 also features a totally enclosed cabinet, a 5C spindle, a 4" selfcentering chuck and a collet capacity of up to 1-1/16". The turning center is capable of internal machining and threading. Options include manual quickchange tooling, an automatic tool turret, and a factory-installed tailstock. The user-friendly control software supports linear and circular interpolation, multi-tool programming, canned cycles, cutter compensation and threading. For thousands of schools and industrial training programs worldwide, the proLIGHT™ is the system of choice for preparing students for challenging careers in engineering, manufacturing, and industrial technology.

Standard Features Cast iron machine base Built-in chip tray Gortite® way covers Precision-ground steel table Digital spindle speed display Connector for automatic tool turret

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CIMflex Systems

Linear motion system:     

Zero backlash ball screws ¾” (19.05 mm) precision-ground hardened shaft Wipers on all slides Low-friction linear bearings Easily accessible oil ports

Included tooling/Accessories:       

4” (102 mm) 3-jaw self-centering chuck Chuck key Spindle Wrench Oil can AC power cord Accessory port adapter cable 25 pin computer cable

User’s Guide/Software Safety Features Transparent Lexan® safety shield with interlock switch Emergency Stop switch on front panel Emergency Stop on keyboard Limit switch on Z axis Keylock on electronic control box Factory Installed Options Pneumatic Shield Opener Air Chuck Robotic Interface Automatic Tool Turret w/Tool Turret Tooling Package Axis Travel X Axis

4” (102 mm)

Z Axis

10” (254 mm)

Swing over bed

6” (152 mm)

Swing over cross slide

3.9” (99 mm)

Work Area Table Size

11.5” x 7” (292 mm x 178 mm)

Table Load Capacity

100 lbs. (45 kg)

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CIMflex Systems

Spindle Drive Motor

1 hp (746 W )

Motor Type

DC Permanent Magnet

Speed Range

0 - 1,200 RPM and 0 - 3,600 RPM

Spindle Nose

Threaded 2.25-8 UN-2A-RH

5C Collet Capacity

up to 1-1/16” (25 mm)

Accuracy Ballscrew 0.001”/ft.

(0.025 mm/300 mm)

Repeatability

0.0005” (0.0127 mm)

Axis Drive Motors Linear Feed Rate

0.1 – 25 ipm (2 – 635 mm/min)

Circular Feed Rate

0.1 – 18 ipm (2 – 457 mm/min)

Rapid Feed Rate

50 ipm (1270 mm/min)

Stepper Motors

150 oz. in. (105 Ncm), 200 step/rev

Power Requirements United States

115 VAC (+5%/-10%)

60 Hz, 15A

International

230 VAC (+5%/-10%)

50-60 Hz, 8A

Dimensions Width

36”

(914 mm)

Depth

22”

(559 mm)

Height

24”

(610 mm)

Weight (approximate) Turning Center

245 lbs. (111 kg)

Shipping

315 lbs. (143 kg)

Electronic Interface Controller Box PCI computer interface card Computer interface cable Control software

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CIMflex Systems

System Interfaces PCI bus to host computer Robotic interface with T TL I/O Optically isolated AC outputs Computer System Requirements Intel / AMD Single Core 1.6GHz 512MB RAM 300MB Available Disk Space One Full Height PCI Slot Windows XP SP3 / Vista / 7 - 32 or 64bit Programming Features Programmed pause, dwell, chain, and repeat functions Programmable on/off spindle motor with M codes Programmable spindle speed control with S codes Canned cycles for threading, turning and drilling Align/homing command Tool offsets for 199 tools Cutter compensation Multiple coordinate systems Programming Standards EIA RS274-D standard G & M codes Subprograms Fanuc®-compatible CAD/CAM compatible Interpolation Rapid and linear interpolation Circular interpolation with center point or radius input Threading, single-point with multi-pass

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CIMflex Systems

Programming Modes Incremental and absolute programming G & M codes for robotic interfacing Inch or metric programming Scaling, rotation, mirroring and subprograms Operational Modes Programmed feed rate control Feed rate override Cycle start and stop Program pause and feed hold Manual programmed spindle speed control Computer-controlled jog, go-to, and traverse motion Operational mode; single block and continuous run Optional skip and stop System Input Calculator-style input for numeric data entry Keyboard-or mouse-operated menus Full screen editor support with keyboard or mouse System Feedback Error messages HELP functions on screen Instantaneous position readout of X and Z axes 2-D graphic tool path verification

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CIMflex Systems

MOTOMAN MH5 The MOTOMAN MH5 is a compact, high-speed 6-axis robot that offers superior performance in a variety of applications such as packaging, material handling, machine tending and dispensing, where versatility is required. The MH5 features a 706 mm reach and offers the widest work envelope in its class. Its compact design and built-in collision avoidance features with multiple robot control allow up to eight robots to be used together to optimize productivity.

Features Compact, powerful and economical Compact design allows maximum performance using minimal floor space Yields extraordinary production results while requiring minimal capital investment Internally routed cables and hoses maximize system reliability

Specifications MH5 Axes

Maximum motion range [°]

Maximum speed [°/sec.]

Allowable moment [Nm]

Allowable moment of inertia [ kg · m2]

±170

376

–

+150/–65

350

–

+255/–136

400

–

±190

450

0.3

±125

450

0.3

±360

720

0.1

Controlled axes

Max. payload [kg]

Repet. pos. accuracy [mm]

±0.02

Max. working range [mm]

R = 706

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CIMflex Systems

Temperature [°C]

0 to +45

Humidity [%]

20 – 80

Weight [kg]

Power supply, average [KVA]

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CIMflex Systems

Automated Welding Package Catalog #

Description

003085

Automated Welding package for Motoman MH5/ Scorbot ER9 Pro (CIM application)

434004

Welder package and MIG+Gun (230v)

434007

Welder package and MIG+Gun (115v)

The Automated Welding station is a turnkey solution for teaching automated welding processes. The workstation allows fully-automatic welding operations both in stand-alone configurations as well as within CIM systems. When integrated within a CIM system the welding workcell performs complete task cycles, such as unloading templates from the CIM conveyor to station buffer, arc welding, and returning the welded part to the conveyor for further processing. The station includes a 6-axis vertically articulated robot, a MIG welder, software, welding and robotic accessories and sample application. It also includes a welding gun holder that enables alternating use of the robot gripper and the welding torch during program execution. The booth has safety doors on both sides. One door is manually operated and permits teachers and students access to the booth for programming tasks and stand-alone welding applications. When the welding workstation is integrated in a CIM system the other door is pneumatically operated and enables robot access to the CIM conveyor for loading and unloading of part templates. Opening any of the doors activates sensors that automatically halt both robotic and welding operations. Pressing any of the emergency stop buttons also halts all operations immediately. The system complies with ANSI radiation standard Z87.1-1989. The robotic welding workbench is enclosed within a fire retardant metal booth that has ten filter-plated windows for UV and eye protection.

Specifications

Floor mounted, fully enclosed, fire-retardant Extruded aluminum frame with sheet-metal walls and doors. Metal workbench surface, Metal service shelf Welder: gas metal arc welding (GMAW) Welding gun holder, Gripper adapter for welding gun Automated tool exchange enables alternating use of robot gripper and welding torch , Parts feeder. Jigs for T-joints, butt-joints and other welding applications; jigs are electrically isolated from the welding bench Metal templates for holding parts for welding applications, Raw materials and parts for welding application

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CIMflex Systems

003085 ( for ER9/HP3) CIM application

length=1.2m, width=1.1m , h=1.8m (L=47², W=31², H=70²)

CIM application: back door opens by pneumatic piston, L= 500mm, operated by 4/2 solenoid Valve and pressure gauge included Doors limit switches

Welding Booth with Motoman HP3 application

Automated Welding Booth

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CIMflex Systems

Tables/Workbenches Catalog #

001249

Product

Workbench with Slotted Aluminum Tabletop, 1500 x 800 mm

Description

Light -duty extruded aluminum frame table with slotted aluminum tabletop for mounting equipment. Dimensions:

L=1500 mm, W=800, H=850 mm L=59", W=31.5", H=33.5"

Includes lower shelf for computers and controllers. Adjustable leg height.

Catalog #

001250

Product

Management Table with Wood/Formica Tabletop, 1800 x 800 m

Description

Light -duty extruded aluminum frame table with wood/Formica tabletop. Dimensions:

L=1800 mm, W=800, H=750 mm L=71", W=31.5", H=27.5"

Includes lower shelf for computers and controllers.

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CIMflex Systems

Catalog #

001261 + 001265

Product

001261- Heavy-duty WorkBench for CNC with Wood/Formica Tabletop, 1800 x 900 mm 001265- PC Extension Shelf for Workbench 900x600 mm

Description

Heavy-duty extruded aluminum frame table with wood/ Formica tabletop. Dimensions:

L=1800 mm, W=900, H=750 mm L=71", W=31.5", H=27.5"

Includes lower shelf for computers and controllers.

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CIMflex Systems

Vision System Catalog #

001422, 001423

Product

ViewFlex Machine Vision package

Description

The ViewFlex system features interactive imaging software. Designed for scientific and industrial applications, the software provides access to an extensive set of optimized functions for image processing and enhancement, blob analysis, gauging and measurement, and pattern matching.

The package also includes a USB digital color camera with a Carl Zeiss® lens that provides 24-bit color, 8 million pixel digital pictures and video at 1600 x 1200 pixels (30 fps). ViewFlex uses standard VBA scripting language, which may be used for programming automated quality control applications (such as inspections, part counting and gauging) and robot guidance applications, and to interface with other Windows applications, such as Microsoft Excel. The ViewFlex system can be combined with a SCORBOT robotic system for vision-guided robotic applications, or integrated in an ER-Open CIM system for part inspection and quality control.

ViewFlex System Machine Vision System

Interactive imaging software

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CIMflex Systems

Specifications

 Carl Zeiss® lens  Autofocus system  Ultra-high resolution 2-megapixel sensor with RightLight™2 Technology

 Color depth: 24-bit true color  Video capture: Up to 1600 x 1200 pixels (HD quality)

Software (ver. 3.2)

(HD Video 960 x 720 pixels)

 Frame rate: Up to 30 frames per second  Still image capture: 8 million pixels (with software enhancement)  Built-in microphone with RightSound™ Technology Fast and easy installation

 Automatically installs the image processing software.  Installs a comprehensive multimedia tutorial on image processing and prompts user to run it. User Interface and Image Manipulation

 Easy-to-use interactive work environment  Control scripts using custom dialog boxes  Display color and monochrome images in a variety of predefined or custom formats  Load and save images in many file formats (e.g., BMP, JPG, TIFF)  Record and playback image sequences using AVI and multi-page TIFF file formats  Annotate images with text and graphics  Create and manage image databases Image Processing Tools

 3 colors histogram (display as bar, line or data)  Extract band operation  Filters: Predefined (Erode, Dilate, Open, Close, etc.) and User defined - 71 -

CIMflex Systems

 Threshold: (Band reject, Band pass, Low pass, High pass)  Fast Fourier transformations  Define and process non-rectangular regions of interest Image Analysis Tools

 Color image analysis  Pattern matching (with mask and rotate operations)  Blob analysis  Part identification by blob statistics  Calibration (compensation for aspect ratio, rotation and other spatial distortion)  Measurements (distance, angle, and area measurements with sub-pixel accuracy; measurements in real world units)

 Automatic movement detection. Open Environment

 Easy acquisition of images from a variety of sources (USB camera, camcorder, VCR, industrial video camera)

 Easy integration with other Windows applications (client/server) using OLE/Automation: send vision data (OLE); call vision functions from users code (OCX); call user functions from the vision system (script, DLLs)

 Results easily transferred to Microsoft Excel or other Windows applications  Automate routines with Microsoft Visual Basic or C compatible scripting Integration with Other Products

 Stand-alone system for machine vision and quality control  Supports SCORBASE robot guidance: SCORBOT-ER 4u, ER 9Pro, ER 14Pro and AGV.  Supports ACL robot guidance: SCORBOT-ER 5plus, ER 7, ER 9, ER 14 and Performer-SV3.  Supports full integration with Open CIM software: part identification and quality control applications

 Supports remote camera. - 72 -

CIMflex Systems

 Supports barcode.  Supports optical character recognition (OCR).  Supports use of multiple cameras in the same vision application. System Requirements

 Pentium 4 Dual Core with 3 GHz processor or higher, equipped with CD drive  At least 512 MB RAM (1 GB for Vista)  A hard drive with at least 300 MB of free disk space  Windows XP/Vista  A VGA or better graphics display, minimum 256 colors  A Mouse or other pointing device  USB port  Minimum requirements are:  Pentium 4 Dual Core with 2 GHz processor  512 MB

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CIMflex Systems

Positioning table Catalog #

001013

Product

Linear Positioning Table

Description

Single-axis positioning table for smooth and accurate positioning of jig or vise in the robot work envelope. DC servo controlled, belt-driven. Constructed of extruded aluminum beams with T-slots for easy attachment of jig, vise or other devices.

Specifications

 Dimensions: L= 494 mm, W=180 mm, H=65 mm (L=19.5" W=7" H=14.5")

 Net travel: 284 mm (11.2”)  Travel velocity: 200 mm/sec (7.9"/sec)  Repeatability: 0.2 mm (0.08")  Payload capacity (horizontal) 5 kg (11.0 lb)  Controlled by axis driver in robot controller via software

 Hard home  Position control at all points of travel  24V dc motor with optical encoder, 20 slots  Gear ratio: 19.5:1  Extruded aluminum beams with T-slots for easy assembly and attachment of mounting jig, vise or other device

 Stage can be attached to either end of the Y-axis beam  Molded plastic tray with peg holes for creating jigs  Dimensions: 150 x 90 mm (5.9"x3.5")  11 x 7 peg hole matrix; offset distance between peg holes: 12.5 mm (0.5")  8 pins; easily rearranged to create jigs for holding objects of different shapes and sizes.

 Predrilled mounting holes for fastening XY table to workbench  Two individual slides (300 mm each) can be assembled to create XY positioning table.

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CIMflex Systems

Pneumatic Vise Catalog #

025207

Product

Dual Axis Air Vise

Description

A pneumatically operated, two axes air Vise with a lateral positioning jaw for precise automatic locating of parts. The vise can accommodate pieces up to 4.25" x 3". The vise is supplied with complete pneumatic controls for the two air cylinders. Includes a microswitch sensor for part detection

Specifications

 Overall length: 414mm (16.3")  Overall width: 139.4mm (5.48")  Maximum throw:  length: 37.3 mm (1.2") to inner measurement of 114mm (4.5")  width: 16.7 mm (0.7") to inner measurement of 80.6mm (3.2")

 Two activating pneumatic cylinders  Adjustable velocity control for both cylinders  Compression ratio, clamping cylinder: 1.2:1  Special gripping surface on main jaws  Adjustable mounting plates for various T-slots  minimum: 25 mm (1")  maximum: 108 mm (4.25")

 Dual acting 12VDC or 24VDC solenoid valve  Spring loaded cylinders return to closed position at loss of pressure

 Pneumatic tubing and connectors supplied to connect to 20 mm (1/8") NPT output fitting

 Air pressure regulator/filter included

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CIMflex Systems

Pneumatic Feeder Catalog #

025210 025217 025210 - Pneumatic Feeder for Round Parts 025217- Pneumatic Feeder for Square Parts

Product

Pneumatic Adjustable Gravity Feeder

Description

A sturdy aluminum gravity feeder pneumatically operated. The feeder supplies round and square parts. It is adjustable for part size.

Specifications

 Extruded aluminum base  Dimensions: L=500 mm , W= 96 mm, H=270 mm (L=20", W=3.8", H=10.6")  Feeding compartment for square and round stock  The size of the compartment is adjustable by 7 mm (total of 14 mm)  minimum diameter of 30 mm, maximum diameter of 35 mm for cylinders (#025210)  maximum size 90 mm x 50 mm x 15 mm for square stock (#025217)

 Operated by means of an air cylinder (internal diameter 12 mm, stroke 125 mm)  4/2 solenoid valve, 12V or 24V  Air fittings included  Two air flow control valves, M5 for OD 4mm Air Tube  Inductive proximity sensor - for Round Parts (# 025210)  Capacitive proximity sensor - for Square Parts (# 025217)    

Rated sensing distance 4-5 mm NPN type, normally open M12 Operating voltage 10-30 VDC

Pneumatic Adjustable Gravity Feeder

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CIMflex Systems

Gravity Feeder Catalog #

010074

Product

Gravity Parts Feeder

Description

A sturdy aluminum gravity feeder serves to deliver or receive parts for use in a robotic materials handling or machine tending operation. The feeder can accommodate bar stock or flat parts, and is adjustable for part size, part location and angle of slope. It is designed to facilitate robot gripper access from varying angles. A microswitch sensor detects the presence or absence of parts and communicates with the robot controller by means of I/O connections.

Specifications

 Construction: anodized aluminum  Dimensions:    

Feeder plate:

3 mm x 152 mm x 300 mm (0.1" x 6" x 12")

Adjustable front leg support:

140 mm – 215 mm (5.5" – 8.5")

Adjustable rear leg support:

215 mm – 300 mm (8.5" – 12")

2 guide rails:

13 mm x 300 mm (0.5" x 12")

 Variable slide angle: 0 – 40 degrees  Adjustable guide rails for parts width: 25 mm – 100mm (1" – 4")  Adjustable end stops on guide rails  Predrilled holes on leg supports enable sensor attachment to feeder, and feeder attachment to workbench.

 Part-sensing microswitch with I/O connecting leads at part pick-up position

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CIMflex Systems

Ball Feeder Catalog #

001230

Product

Ball Feeder

Description

This parts feeder uses a disk to lift balls from its storage area onto a feeder track, where they are counted by means of proximity sensor and delivered to a holding position for pickup.

Specifications

 Dimensions: L=150 mm, W=115 mm, H=200 mm  Motor: 12 Vdc  Gear ratio: 96:1  I/O activation and control through robot controller.

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CIMflex Systems

Palletizing Rack Catalog #

001110

Product

Palletizing Rack

Description

Aluminum rack for palletizing tasks. Pegboard design. Different size pins can be set into peg holes and easily rearranged to create jigs for holding objects of different shapes and sizes.

Specifications

 Black anodized aluminum construction, with peg holes for positioning pins  Dimensions: 260 mm x 260 mm (10.2" x 10.2")  Offset distance between peg holes: 12.6 mm (0.5")  28 pins (5 types of pins of different sizes and shapes)  Four screws for mounting palletizing rack on workbench

Palletizing Racks

Pins for forming jigs to hold materials on rack

9 machined parts on palletizing rack

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CIMflex Systems

Closed Loop Conveyor Product

Pallet Conveyor System - CIM

Description

Conveyor with continuously moving belt to transport part/template-carrying pallets. Pallets are stopped at conveyor stations (pallet-stop devices) where templates and/or parts are loaded or unloaded. Modular conveyor components can be configured to meet specific requirements and restrictions of FMS/CIM laboratory.

Specifications

 Minimum conveyor dimensions: 1.40 m x 3.44 m (55" x 135") = approx. 10 m total length.  Maximum conveyor total length: 25 m.  Maximum conveyor turns: 6  Conveyor rails constructed of extruded, black anodized aluminum, with continuous slots for mounting additional hardware

 Conveyor driven by a single 220/380 VAC Motor, 3-phase, 0.75 hp  Start/stop control disconnects power to the drive motor, with safety overload breaker and adjustable sensitivity.

 Conveyor stations (pallet-stop devices; see #021136): assemblies for stopping part/template carrying pallets; each station is a self-contained module, including electrical and air connectors and integrated pallet tracking system.

Conveyor Layout Examples

Conveyor Sections

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CIMflex Systems

Catalog #

021101

Product

Pallet Conveyor Straight Section, 1400 mm

Description

L=1400 mm

Catalog #

021102

Product

Pallet Conveyor Straight Section, 760 mm

Description

L=760 mm

Catalog #

021104

Product

Pallet Conveyor Corner Section, 90°

Description

Corner Section, includes leg assembly Dimensions: 320 x 320 mm

Catalog #

021105

Product

Pallet Conveyor End Section, 180°

Description

Corner Section, includes 2 leg assemblies Dimensions: 320 x 320 mm

Catalog #

021110

Product

Leg Assembly

Description

Leg assembly for straight sections

Catalog #

021109

Product

Pallet Conveyor Drive Assembly

Description

Including Motor and Gear Assembly 220/380 VAC Motor, 3-phase, 0.75 hp, 1390 rpm Includes one straight section 1400 mm

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CIMflex Systems

Product Specifications - Software

Catalog #

009072

Product

Open CIM Software

Description

OpenCIM software provides a comprehensive solution for the study and practice of CIM methods and operations. It incorporates the latest advancements in CIM and software technologies. OpenCIM's open architecture enables the integration of various hardware and software components, making it easy to expand and customize the CIM system. OpenCIM Offline is the simulation version of OpenCIM. Users can design and run an unlimited variety of CIM or FMS cells in simulation mode, but cannot operate or control actual CIM cells. OpenCIM Intro is a basic version of OpenCIM Offline. Users can run all the demo CIM systems included in the software and can perform manufacturing management (such as part definition, storage management, MRP, reports), but cannot design or modify CIM cell configurations.

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CIMflex Systems

Specifications FEATURES Integration of systems and technologies

 Supports numerous elements and manufacturing processes.  Material storage and feeding (ASRS, feeders, palletizing racks).  Material handling (robots, conveyors, slidebases, pneumatic transfer units, positioning tables, vises, end effectors and tool changers).

 Automated manufacturing and fabrication (assembly, glue dispensing, screwdriving, welding, grinding/deburring; hydraulic pressing).  CNC machining (turning, milling, engraving, routing, automatic tool changers).  Pneumatic and hydraulic systems (manipulators, feeders, presses)  Identification, detection and tracking (barcode scanning, pallet tracking, sensors, switches).  Quality control (machine vision, electronic calipers, coordinate measuring machine, laser scan meter, electronic height gauge).  Process control  Programmable logic controllers (PLC) Open software architecture

 Object oriented technology enables user modifications and integration with other applications.

 Interfaces with a variety of machines and robots by means of device drivers (small interface programs that translate and transmit messages between the CIM manager and the machines at CIM stations). Device drivers are supplied with system. User can create and modify device drivers to suit any machine type or model.  Interfaces with third-party software tools such as MRP, ERP, CAD, CAM, SQC (statistical quality control, CRM (customer relationship management), PDM (product data management).  Stores all data in standard industrial database format, allowing easy access and manipulation on any level. Data files can be read by any Windows application (e.g., Excel, Access, MS-SQL) and exported to any other application. Easily imports and uses data files from external applications.  User can write applications (e.g., in Java, Visual Basic, C++, C#) that will monitor real-time communication and display the data (graphically or statistically). Internet access

 CIM Web viewer enables access to CIM manager via the Internet and allows users to monitor CIM cell operations in real time from remote locations.

 Using Internet browsers users can view real-time reports generated by the CIM manager, remotely track live production cycles in the 3D graphic display, and view details of current CIM cell status.  Simultaneous Internet access by multiple users

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CIMflex Systems

Real-time communication

 Multi-level, hierarchical communication network design based on commonly used

Modes of operation

 Full simulation mode: software runs without any hardware or user intervention.

industrial communication networks; allows user to practice and understand different communication networks and protocols.  Uses TCP/IP protocol for real-time communication between the CIM manager and device drivers: LAN (Microsoft, Novell or any other Windows-compatible network); WAN (CIM manager PC or any station manager PC can be operated from any location on the network, such as a remote classroom).  Uses additional communication protocols: RS232 (connects PCs to machine and robot controllers); I/Os (connects external inputs/outputs to machine and robot controllers); Field bus (AS-I bus or PROFIBUS, optional) Device drivers notify the CIM manager when operations have been executed  Simulation with manual control: software runs without any hardware, but the user interactively emulates the hardware by using device driver control panels.  Mixed mode: some components actually operate, while others are simulated. The simulation is based on data that predicts and defines the duration of processes. Device drivers are used to simulate operation of inoperative or missing components.  Full online mode: Software runs the system according to user programming. Device drivers operate the workcell according to orders from the CIM manager.  Stand alone station operation: Individual stations and many components (e.g., robots, CNC machines, quality control devices) can be programmed, operated and controlled as stand-alone systems by means of their own software or the system's device drivers.  User interface is identical in all modes of operation, which reduces the time and effort required for software familiarization

Dynamic 3D Graphic Simulation

 Fully functional, dynamic 3D simulation module.  Accurately simulates operations and movements of machines, robots and peripheral axes, including components such as safety shields, chucks and spindles.  Accurately simulates part transportation and manipulation, including movement of pallets on conveyor and supply of parts from storage cells and feeders.  Accurately simulates manufacturing processing, including milling, turning, engraving and welding.  Parts change color to reflect different stages in processing.  Accurately simulates the physical environment of the CIM cell.  Simulation speed can be defined by the user

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 Three graphic display windows can simultaneously display three different 3D views of CIM cell.  View control: zoom in and out, rotate (pan), view from above, below and any angle in between; camera redirect (reset camera's focal point), drag camera (moves viewing area).  Follow-me camera: automatic and continuous camera redirect; useful for following a robot gripper or any moving object, such as a workpiece undergoing processing.  Lighting and shading control.

 Enables more efficient use of CIM laboratory. Keeps equipment free for actual, online execution of applications and production cycles.

 Improves comprehension of CIM management and manufacturing processes by viewing 3D graphic dynamic on-screen simulations.

 Enables testing of the effect of various production strategies, or various shop floor layouts, on the behavior of the system.  Allows programming and operation of the CIM system without causing damage to actual equipment or disrupting operation of the actual CIM cell.  Allows testing and debugging of programming before online production is initiated.  Enables experimentation with CIM cells in which some components actually operate while others are simulated.  Allows work with virtual CIM workcells that do not actually exist. Virtual CIM cell setup

 User can design, create and modify CIM cells and components.  Cell setups can represent actual installations or virtual cells.  Interactive point and click object placement and property definitions.  Object library includes: 10 robots; 6 CNC machines; additional machines and stations (e.g., welding, laser engraving, pneumatic sorting); peripheral axis devices (e.g., conveyor belt, linear slidebase, rotary table); positioning devices (e.g., jigs, XY tables), 5 quality control devices (e.g., machine vision, CMM, LSM, calipers), sensors and I/O devices; 13 storage devices and feeders; conveyor and PLC control unit; tables, workbenches, computers.  Conveyors and tables automatically created according to user-defined width/length dimensions.  Robots can be mounted on table, slidebase or gantry.  Any quantity of any part can be defined for storage devices and feeders.  Any shape or size can be defined for parts.  External CAD software can be used to design new 3D objects and assembled parts for manipulation by robot and other devices in workcell. Includes utility for importing 3D object files

Data acquisition and visualization

 Online 3D graphic tracking shows movement of robots, machines, parts, conveyor and other CIM elements in a dynamic simulation of the shop floor.  Gantt charts present planned and actual scheduling of manufacturing processes.  Status views allow user to track production through eight screens that display data such as manufacturing orders; status of storage locations; current activity of all machines, robots and devices; status of pallets; log of all transmitted messages, etc.

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 Report generator lets user view and print ten types of predefined reports (e.g., machines, ASRS contents, manufacturing orders), or an unlimited number of own user-defined reports using Crystal or other report generating software.  DBTool utility allows user to edit database files, repair database files, and save files in DBF or TXT format.  All data is written and stored in standard industrial database format to enable easy access, manipulation and use by any software application.  Database files from external applications can be easily imported and used Advanced (MES) operations

 Enables manufacturing optimization by allowing user to control algorithms used for

Interface languages

 English  CIM Manager, Project Manager, CIM Virtual Setup and Storage Manager modules

part dispatching and machine queues. Parts waiting to be processed by machines can be queued according to parameters such as minimum process time, maximum priority, FIFO, etc.  Includes open source that allows user to add new queue algorithms.  Enables testing of algorithms, comparison of results, and analysis of system performance. Optimizes use of machines when two machines capable of performing a specific process are both available.  Alerts user of any malfunction of any CIM component. User can correct the problem and instruct the system to repeat, continue or abort the operation. Disruption in the operation of other CIM components is minimal.

can be easily translated into any user language. COMPUTER REQUIREMENTS PC requirements

 Pentium III 500 MHz, 128 MB RAM, 500 MB available hard disk space, SVGA monitor with 16-bit high color, mouse or input device, CD-ROM drive. PC may also require available RS232 port, USB port, and/or PCI/ISA expansion slot. On networked PCs, Windows compatible LAN interface card is also required.  Operating system: Windows 98 SE/2000/XP  Operating system for WebClient: Windows 2000/XP

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Robocell for Controller USB Pro

Robocell for Controller USB Pro Cat no. 009248 Description

RoboCell integrates Scorbase robotic control software with interactive 3D solid modeling simulation software. RoboCell's virtual robots and devices accurately replicate the actual dimensions and functions of SCORBOT equipment. Students can teach positions, write programs and debug robotic applications offline before executing them in an actual workcell. RoboCell allows students to experiment with a variety of simulated workcells, even if the actual workcells do not exist in the lab. Advanced students can even design 3D objects and import them into RoboCell for use in virtual workcells. Robocell for Controller USB Pro is for use with the Controller USB Pro, and supports 2 types of gripper (pneumatic and servo).

Robocell for Controller USB Pro

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The Graphic Display module provides a 3D simulation of the robot and other devices in a virtual cell. Robocell for controller USB PRO (see above) supports 2 types of gripper (pneumatic and servo). Scorbase for Controller USB Pro

Scorbase is robotic learning software with three levels of complexity. Scorbase is a robot control and programming PC based application which communicates with a USB robot controller over a USB channel. Scorbase can control a robot, gripper, peripherals and digital and analog inputs/outputs. Scorbase provides trajectory control for point to point, linear, and circular types of movement. Scorbase supports absolute and relative positioning in joints or Cartesian coordinates. Scorbase also supports program run time position manipulation. By default, Scorbase allows for up to 1000 positions to be stored, although this number can be easily increased. Scorbase facilities programming using the Scorbase robotic language with Visual Basic Script integration. Visual Basic Script language is integrated which allows for: userdefined algorithms with floating point and integer numbers; read/write to file; interaction with Excel and other applications; the use of other facilities of the Windows operating system. Scorbase supports the use of variables and support interrupt for response handling for changes in a digital input status. Scorbase supports manual control parameters manipulation and program run time changes of control parameters for advanced users. Scorbase provides run time monitoring of control information in chart and/or numerical form. Scorbase is necessary for the operation of the Teach Pendant. Scorbase can be installed as part of Robocell. Robocell is an interactive graphic software package, which provides simulation of the robot and other devices in the robotic cell. The Robocell graphic display can work in an online tracking mode. Scorbase can serve as the Intelitek Open CIM (Computer Integration Manufacturing) robot driver. Scorbase software integrates with Intelitek ViewFlex (vision software) and Intelitek mobile robot ER 400 control software. Scorbase software operates in both Microsoft Windows XP and Windows Vista environments. Scorbase for controller USB-PRO supports 2 types of gripper (pneumatic and servo), variable number of peripherals (2, 3 or 4) depending on the robot type and gripper used. Scorbase Pro supports multitasking, with up to 100 programs running concurrently.

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System Requirements

Languages

Software USB PRO is used with Controller USB-PRO and is installed in English. Additional languages may be added if requested by the Customer.

* Some of the functions may not be applicable for some of the products.

CNCBase The software is an ideal tool for learning the fundamentals of CNC machining. The user-friendly interface and online help allow users of all levels to control and monitor Intelitek's machining centers, and to write, edit and run NC programs. The software accepts standard Fanuc-compatible EIA RS274D G&M codes that CNC machine tools recognize. CNCBase can be purchased separately or as part of the CNCMotion software package.

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FEATURES Programming and control

Compatibility with EIA RS274-D standard G&M codes. CAD/CAM compatibility. Advanced NC code editing functions, including automatic block numbering, comment management and code verification. Absolute and incremental programming. Supports canned cycles for drilling and boring. Programmable tool offsets and cutter compensation. Supports metric and English units. Unlimited number of programs can be open simultaneously. Unlimited number of program blocks. Standard Windows functions for program editing (e.g., cut, copy, paste, find).

Programming verification

Quick verification of G&M code to ensure correct and complete syntax during program editing. 2D graphic verification of the tool path ensures precise programming.

Manual hardware control

Movement along each axis at customized speed and step settings. Spindle activation and speed control. Movement control from dialog box and keyboard.

Real-time data display

Real-time display of current hardware setup, including cross-slide and tool positions, tool in use, machining parameters (feed rate, spindle speed, depth of cut). Real-time display of home switches' status and position errors, hardware status (shield open or closed, robot input). Real-time display of program execution, including block being executed and program run time.

Parameters for adjusting controller operation

Manual override of programmed spindle speed and feed rate. Configurable soft limits for safe machining. Parameters can be easily viewed and manipulated.

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User interface

Two operating modes:

 Online: CNCBase communicates with the controller and simulation software  Simulation: CNCBase communicates with simulation software Icon toolbars for frequently used commands and operations such as tool change and program verification and run. Online help. COMPUTER REQUIREMENTS PC requirements

Intel / AMD Single Core 1.6GHz 512MB RAM 300MB Available Disk Space Windows XP SP3 / Vista / 7 - 32 or 64bit For use with CNC equipment CNCMotion also requires One Full Height PCI Slot

CNCMotion CNCMotion integrates interactive 3D simulation with CNCBase machine control software for dynamic simulation and graphic tracking of Intelitek's CNC mills and lathes. CNCMotion simulates the entire machining process in real time-accurately reflecting the movement of machine components and tools, and the form of raw materials changing into finished parts. The virtual machines in CNCMotion respond to errors and environmental conditions in the same way as safeguards on real machines prevent injury and damage. Safety measures include halting NC program execution upon impact or axis limit, and warnings of unsafe hardware conditions (e.g., safety shield open, tool missing, tool impact on the cross-slide or holding device).

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As a powerful visualization tool, the software enables testing and debugging of programming, as well as full machine setup, prior to actual CNC machining and turning. The simulation includes fixturing with all available Intelitek hardware options. For example, simulated stockholding options for the Super proLIGHT 1000 machining center include a 52-piece hold-down set, machinist vise, low profile clamping kit and two air vises. Simulated tooling options for the Super proLIGHT 1000 include flat end mills, ball end mills and drills, along with R-8 tooling, quick-change tooling, and automatic tool changing (ATC). The realistically simulated CNC machines give students and machine operators valuable experience before they begin working in a CNC workshop.

FEATURES Graphic setup

Interactive graphic setup enables customization of machines, including various machine tools and fixtures. Definitions and properties of clamps, vises and chucks; fixtures can be defined as pneumatically or manually operated. Definitions and tool offsets for up to 20 predefined and user-defined tools. Definition of manual tool holders/posts, or automatic tool changer/tool turret. Definitions and properties of workpieces: material, color and size. During setup all definitions are verified by software to ensure compatibility with actual hardware and physical environment.

Dynamic 3D simulation

Dynamic simulation and graphic tracking of CNC mill and lathe during manual operation and NC program execution. Simulates cross-slide, spindle and tool movements. Simulates in real time the changing form of workpiece during the entire machining process, including milling, turning, engraving and routing. Reflects the behavior of machines in real-world conditions, including axis limits, impact, automatic and emergency stops, and shield engaged stops. Enables experimentation with virtual parts of different shapes, sizes and materials, such as wax, brass, wood and aluminum. Point and click on screen to move the tool for workpiece origin definition. Full control of machining parameters during simulation, including feed rate and spindle speed.

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Display of current tool coordinates and state of hardware components (e.g., on/off, open/closed). Various viewing and display controls; e.g., zoom, rotate, pan, drag, redirect. 3D tool path verification during machining. Can simultaneously display three different 3D views of the CNC machine. Programming and control

Fully integrated with CNCBase control software, an intuitive tool for programming and operating CNC machines.

COMPUTER REQUIREMENTS PC requirements

Intel / AMD Single Core 1.6GHz 512MB RAM 300MB Available Disk Space Windows XP SP3 / Vista / 7 - 32 or 64bit For use with CNC equipment CNCMotion also requires One Full Height PCI Slot

spectraCAD Engraver spectraCAD engraver is bundled with spectraCAM software. It can also be ordered as a separate software package.

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FEATURES

 Converts CAD drawings to NC part program files.  Enables creation of CAD drawing files and export to HPGL plot file.  Integrated engraving capabilities, accessible via a pull-down menu  Enables selection of machining parameters: feed and plunge rates, depth of cut  Drawing options: arc, circle, point, rectangle, line, text  Editing options: break, copy, fillet, mirror, explode, offset, delete, move, rotate, scale, trim, extend  Intuitive graphic user interface. Simple graphic buttons and tool bars enable the user to start working immediately.

 CAD can display the geometry in a number of different ways and provide printed output for user inspection.  Bidirectional DXF file transfer capability enables compatible with other applications such as AutoCAD ֲ ²‫ײ‬€ ‫ג‬³‫©ײ‬.

 When integrated with CAM software, users can automatically generate facing, drilling, contour milling, pocketing with islands, engraving, surface of revolutions, ruled surfaces and swept surfaces with cutter compensation. COMPUTER REQUIREMENTS Current software version

2.04

Release notes

No release information for this product

PC requirements

Pentium II 350 MHz, 32 MB RAM, 100 MB available on the hard disk, CD-ROM drive or network access for installation. Recommended PC requirements: Pentium III 450 MHz, 64 MB RAM, 100 MB available on the hard disk, CD-ROM drive or network access for installation. Operating system: Windows 98/2000/XP.

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spectraCAM Turning CAM Turning introduces students to the fundamentals of CAM programs and their use in industry. Students use spectraCAM software, which converts CAD drawings into numerical control (NC) files that can be used to produce parts on a CNC turning center. The spectraCAM software features an integrated CAD drawing package that allows a seamless and easy working environment and includes a graphic tool path simulation package for immediate part proofing.

FEATURES

 Includes spectraCAD, allowing users to create CAD geometry.  Drawing options: arc, circle, line, point, rectangle, text.  Editing options: break, copy, delete, explode, fillet, mirror, move, offset, rotate, scale, trim/extend.  Milling operations: contouring, drilling, engraving, facing and pocketing.  Surface machining operations: revolutions, ruled and swept  Turning operations: facing, roughing, finishing, grooving, cut-off  Built-in tool and material libraries; automatically pre-selects the optimal speed rates, feed rates and plunge rates for machining part.

 Multiple views of geometry and tool paths.  Online, context-sensitive help.  Input and output DXF file format.  Output standard G and M code NC part programs. COMPUTER REQUIREMENTS Current software version

2.04

Release notes

No release information for this product

PC requirements

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spectraCAM Milling Computer-Aided Manufacturing (CAM) Milling introduces students to the fundamentals of CAM programs and their use in industry. Students use the spectraCAM software, which converts CAD drawings into numerical control (NC) files that can be used to produce parts on a CNC milling center. The spectraCAM software features an integrated CAD drawing package that allows a seamless and easy working environment and includes a graphic tool path simulation package for immediate part proofing.

FEATURES

2.04

Release notes

No release information for this product

PC requirements

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