Gedore automotive

Page 1

Werkzeuge fürs Leben • Tools for life

Catalogue Automotive 09/10

Werkzeuge fürs Leben • T ools for life

GEDORE Tool Center KG Remscheider Straße 149 42899 Remscheid · Germany Postfach 120361 · 42873 Remscheid

Vertrieb Deutschland Fon + 49 (0) 21 91 - 596 - 900 · Fax + 49 (0) 21 91 - 596 - 999

Sales International gtc@gedore.de · www.gedore.com Fon + 49 (0) 21 91 - 596 - 910 · Fax + 49 (0) 21 91 - 596 - 911

© copyright GEDORE Germany

www.gedore.com 2163489 Kat_GTC_UK_Automotive_09 LNF 15 04/09


Technical Symbols / 0 0 [

Weight (total)

Weight (total)

y N v” C M D I

Length (total)

B

Length of point / blade

) p + ! " # $ m b n c o d p e r f MR NS O T PU RV k b e i hj - B E Y H Z

0 Z

Weight hammer head

Length (total) Length (total) Length (total) Length of blade Length of blade Length of shaft / handle

Diameter (also dia. of head, of shaft, of points)

, Diameter [

Weight (total)

$

Diameter

E F

Diameter of hole (external)

C D

Diameter of hole (internal)

& ! " $ % # '

Width across flats (Nominal Width) Width across flats (Nominal Width) Width across flats (Nominal Width) Width across flats (Nominal Width) Width across flats (Nominal Width) Width across flats (Nominal Width) Width across flats (Nominal Width)

Type of jaw straight R Type of jaw half-round T Type of jaw round S P Cutting edge with bevel Q Cutting edge without bevel M Straight jaws

N A B

Angled jaws Internal retaining rings External retaining rings ESD, electrostatic discharge

>

Electronic

A

Pivoting angle

°

{

Angle

File profile flat

\ ] ^ _ `

B

y Y

File profile three-edged File profile round File profile half-round File profile square

_

K L

g

< ;

9 s t } ~ : j k Y ! " # r

J d I

r = mm

Width across flats (Nominal Width) Width across flats (Nominal Width) Thread size, connection thread Screw dimension (type of thread) Ratchet used Ratchet used Ratchet used Ratchet used Ratchet used

Square drive (external)

®

®

Square drive (internal)

Hexagon drive (external)

Hexagon drive (internal)

Blade / Cutting edge width Blade thickness

Gear ratio Output torque (max. N·m) Input torque (max. N·m) Scale divisions Single square drive Double square drive Drive connector Spigot-end drive in cardboard or plastic packaging in sheet metal box Set in sheet metal or plastic box Head width Distance, hole to edge GS Seal of tested quality Magnetic Radius

l

Packaging unit

Clamping spread

S

Conformity with EU guidelines

Clamping reach

? ; 5 Drive sections 7 8 Slotted ? Cruciforme PH ; Cruciforme PZ < Internal square @ External hexagon 5 External hexagon with tamper proof hole 6 Internal single hexagon 1 Bi-hexagon 2 Unit Drive 3 Unit Drive n Internal-TORX 7 Internal tamper proof TORX 8 External-TORX 9 Internal serrations XZN . Multi-spline RIBE : Hexagon y Bi-hexagon o Cutting edge thickness Ä Jaw width / tape width W V Head width ®

Puller

A Size of spindle d Hydraulic spindle 2

(

i

VDE Test Symbol

For working in voltage areas up to 1000 V

~

VDE Test Symbol (protective equipment)

®

x w G 7 8 1 3 4 5 6 2

$ & 7 ( 9 ß ` °

t s u

P.O.A. SB

Throat depth

Depth of opening / Clamping width / Clamping range

new Weld-on end fitting End fitting with hexagon wrench Open end fitting Flared end fitting Ring end fitting End fitting with square head Bit holder end fitting Ratchet end fitting Anti-wind-up-ratchet Factory certificate Visual display digital RS 232 interface Bi-directional tightening Audible reaction (click) Mechanical torque multiplier Integrated electronic hardware Drawer Door Shelf Price on application Display Card Supplied


Automotive is a collective term applied to all engine-powered vehicles - rail-guided and non-rail-guided. (Source: Wikipedia)

3


Products that are trusted worldwide We have been making quality tools since 90 years - tools we understand, that are chosen by professional users, and which we back with our good name. This means that our customers can always rely on optimal material properties, perfect ergonomics, maximum safety and long life in GEDORE tools.

People at GEDORE GEDORE emphasizes quality, expertise, effectiveness and reliability. To maintain this, we invest continuously in production technology and development in our region. But even with leading-edge production technology, nothing at GEDORE takes priority over the care, precision, craftsmanship and experience of well-qualified employees. The quality concept, “Made in Germany”, stands above all for the skill, loyalty and commitment of our employees.

Premium quality from a premium company The modern-day GEDORE Group embraces a large number of specialist tool companies, manufacturing world-renowned branded products. This allows us to supply professional users with a wide product range from a single source. The combined range supplied by the highly specialised manufacturers in our Group amounts to 18000 quality products. Each member of the Group stands for reliable development and production of custom and special tools.

You are the focus of our attention In addition to the Central Office and Field Service, which act as central contacts for all brands, we also provide a Technical Field Service to assist you with specific issues. Our “Servicemobile” is the ideal way of clarifying user problems locally, together with the specialist retailer. Extensive information about the entire GEDORE Group is available to download on the website. The GEDORE newsletter regularly reports about products and current events from the entire Group.

4


Environmental protection for future generations Research and development for your safety With its Research and Development department, the Group is able to react flexibly to changing market requirements. Continuous development of existing products and the development of new, patentable products are driven by targeted product marketing. Jointly with our customers, we develop special tools and design solutions for a range of individual requirements, to ensure safety in the craft trades, in bridge engineering, on oil rigs, in shipping, in the automotive sector and in heavy industry.

Maintaining a healthy environment by keeping air, ground and water clean, takes top priority for the GEDORE Group, because we see this as a social obligation. Germany can be secured as a production location in the long term only if we secure the natural resources for future generations. Recirculation systems and recycling water and chemicals in electroplating, together with low-emission powder coating in the paint shop and low-emission forging are just a few points of our comprehensive environment management policy.

5


Tool Trolleys / Workbenches / Check-Tool-Inserts

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Werkzeuge fürs

Leben · Tools for

life

news NEWS

news

news News

Werkzeuge fürs Leben · Tools for life

news

in Farnborough, England Vom 14. bis zum 20. Juli 2008 fand Luftfahrttechnik, Raumdie internationale Messe für die Bereiche und Luftfahrtausrüstungen fahrttechnik, Flugzeuge, Hubschrauber Berlin und Singapur ist sie statt. Neben den Ausstellungen in Paris, der Branche und findet alle eine der wichtigsten Veranstaltungen Turnus mit Paris zwei Jahre statt. Aufgrund des wechselnden Luftfahrtmesse. ist Farnborough 2008 weltweit die größte Messetagen wurden die Mit zirka 286.000 Besuchern an den sieben Zirka 1.500 AusstelZahlen von 2006 um 5,7 Prozent übertroffen. sich auf dieser Messe. ler aus der ganzen Welt präsentierten Die GEDORE Gruppe war dieses Jahr erstmalig mit einem Messestand auf der Airshow vertreten. Ziel war es, das neue Luft- und Raumfahrt Artikelprogramm vorzustellen. Das Highlight des GEDORE Luftfahrtprogramms ist ein GEDORE Werkstattwagen, der mit der RFID Technik aus-

Die Automechanika ist die internation wirtschaft. Vom ale Leitmesse der 16. bis zum 21. Automobil- „Made Septembe am Main wieder in Germany“ steht. der Branche Werkstatta r 2008 werden in Frankfurt Die GEDORE Harley -komponenten kann auf dem Messeund -systeme, Elektronik, usrüstungen, Fahrzeugteile, stand in Frankfurt bewundert werden. hin zu Umweltund Recycling-Konzepten Versorgung und Pflege bis Im Zuge präsentiert. der Diskussion um die Nutzung Auch die GEDORE im Automotive alternativer Bereich, stellt die werkzeuge ist wiederGruppe als Hersteller hochwerti GEDORE Gruppe Energien, auch stand ein weiteres auf ihrem Messeger QualitätsHighlight aus. mit einem Messestan Maintenance (u.a. Das Solarmobil d in der Halle für wird Werkstattausrüstung der Fachhochschule Frequency Identification) Repair & Namen ) vertreten. An Bei der RFID Technologie (Radiotagen Bochum, informieren technische SolarWorld No. Transponder überprüft. 1, fährt ohne Treibstoff bekannt unter dem mittelsund Berater und Handelsveden sechs Messe- Lärm. Reine der Wagen auf Vollständigkeit heiten Aktionen und Sonnenen rtreter verursacht keinen aus dem umfangrei in sicherheitssensibüber ergie lässt das chen GEDORE SortimentNeu- der Welt Geschwin kurvenreichste Dies ist besonders wichtig für Arbeiten digkeiten bis zu Solarfahrzeug in denen sichergestellt . Der Remscheid - bei einem Gewicht 120 Stundenkilometern len Bereichen wie der Luftfahrttechnik, er Werkzeug zurückbleibt. erreichen Arbeitsort hersteller stellt zwei am Kein Wunder, dass von knapp 200 Kilogramm eine bestückte auf werden muss, dass kein Werkzeug Werkzeug ganze Menge. das Mobil bei der führende wagen vor. Dabei der Automechanika den war daher Werkzeugwagen-Mo internationalen Erfolgreichsten Mitaussteller auf dem GEDORE Messestand wurde das bewährte Solarrennen zu dell „2005“ einmal gehört. Erfurt. aus Vielleicht Microsensys für Firma GEDORE-Werkzeugen die Kraftfahrzeugwerkstä mit metrischen auch Anbieter der RFID Technik, die Werkzeugen . So hat es zuletzt durch den Einsatz von tten und zölligen Werkzeug Challenge im Juli bei der American en für die Motorradw einmal mit metrischen und 2008 Solar In diesem zwölfseiDrittplatzierter gemeisterdie Rennstrecke von fast 4000 erkstätten Zusammenhang Als weiteres Highlight wurde ein Kilometern als t. wurde auch eine zusammengestellt. Promotion Luftfahrtbike umgebau tiger Prospekt aus dem GEDORE t, um die WerkzeugHarley Davidson als Als Hersteller deraufgeführten Wagen hier Die zu präsentiert. zusammen testen. von programm Spezial-Werkzeugen Das Design der stellung zeugen GEDORE Tool GEDORE Harley für die Reparatur das Check Hausfarbe ist KLANN der Satzzusammenstellungen undund n Blau, wurde in den von KraftfahrSpezialist für den Gruppe. Auf dem schattierte Schrauben Silber und Rot lackiert. Eingearbe Kfz-Bereich in der GEDORE Messestan System wurden von allen Standbesuchern schlüssel stehen GEDORE tenz von Qualitätsw d werden an für die Herstellerk itete die wichtigsten KLANN Produkte gut angenommen. ompefür Kfz-Reparaturen 9 Vorführstationen einem Flammenm erkzeugen, während der Drache demonstriert werden. eer für die Kraft umspielt von und Langlebigkeit Nähere Informatio nen erhalten Sie der Produkte aus erster Hand Messestand in Halle 8.0, Stand auf dem GEDORE Nähere Informationen zu den GEDORE C44. unter Produkten erhalten Sie im Internet GEDORE Tool Center KG an www.ge www.gedore.de oder per EmailRemscheider gtc@gedore.de.

Str. 149 · 42899 Remscheid GERMANY · gtc@gedore. de

gestattet ist.

Vertrieb DEUTSCHLA ND Fon + 49 (0) 21 91 - 596 - 900

Remscheider Str. 149 · 42899 Remscheid GERMANy · gtc@gedore.de

Vertrieb DeuTsChlaND (0) 21 91 - 596 - 999 Fon + 49 (0) 21 91 - 596 - 900 · Fax + 49

· Fax + 49 (0) 21 91

- 596 - 999

Sales INTERNATIO NAL Fon + 49 (0) 21 91 - 596 - 910 · Fax + 49 (0) 21 91

sales INTeRNaTIONal (0) 21 91 - 596 - 911 Fon + 49 (0) 21 91 - 596 - 910 · Fax + 49

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@work, Industrial Catalogue Forestry Tools Special Automotive Tools Workshop Equipment

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dore.de

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Pliers / Electronic Tools

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Wheel wrenches / Brakes / Exhaust Oil / Battery Motor Spark Plugs Thread Tools / Measuring Tools Lamps Useful Helpers Cordless Impact Driver / Pneumatic Tools Special Automotive Tools KLANN Technical Information Article Index - Credits

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2005 AUTO

Check-Tool inserts

Tool trolley with tool assortment AUTO 258 pieces

TT Especially suitable for repair, service and maintenance on cars TT Torque wrenches and Ribe sockets allow work in special fields of application TT Tools in metric sizes TT Applicable to all brands TT Developed from everyday workshop routine TT Working platform in ABS with 3 compartments for small parts TT With handle for easy pushing, pulling and turning TT With seven drawers: 5x type 1 height 67 mm,

In 2 sizes:

TT 1/1 drawer 2005 (633 x 390 x 35 mm)

TT 1/2 drawer 2005 (316.5 x 390 x 35 mm)

1x type 2 height 137 mm and 1x type 3 height 207 mm

TT Single-hand operation with safety locking which prevents the drawers

from opening when in motion

TT Both side walls with square perforation to fix torque wrenches or

other long tools and accessories

TT Central locking with cylinder lock TT Heel protection and all-round impact protection TT GEDORE heavy-duty chassis with high-performance wheels on roller bearings,

with 2 fixed castors Ø 200 mm and 2 swivel castors Ø 125 mm, one with total brake

TT Total load capacity 500 kg TT Dimensions: H 985 x W 775 x D 435 mm TT In GEDORIT blue, drawers GEDORIT silver, top black

Note: The Check-Tool inserts with tools can be refitted to existing GEDORE tool trolleys 2005, tool chest 2430 and mobile workbench 1504 XL

CT 8000

CT 2160-119

2150 6,5‑400

4550 ‑86S

4550 ‑20

CT-U-20

CT TX INR

38 16 20

4533 ‑2

643

922 10

906

8722 2‑8

8726

CT 2-7

8719 2‑8 1500 ED ‑150 K [2×]

8725 2‑8 1500 E ‑S L

8701 2‑8

1500 ED ‑70 XL

8

Code

No.

Contents

2016222

2005 AUTO

2005 CT-U-20 2005 CT-2-7 2005 CT-TX-INR 2005 CT-8000 2005 CT-2160-119 38 16 20 643 8726 8719 2-8 8701 2-8 8722 2-8 8725 2-8 2150 6,5-400 906 922 10 4550-20 -86S 4533-2 2x 1500 ED-150 K 1500 ED-70 XL 1500 E-S L

0

Deviant packing units see article description.


Tool-Overview 2005 AUTO

R R b R R

Contents

Contents

20 5,5 6 7 8 9 10 11 12 13 14

8250 ‑180 JC

2093 U ‑3 T

8000 A 1 2

2093 U ‑20

8000 A 21

2090 ‑4 ‑6 8000 J 1 2

2095

8000 J 21

D 30 8 9 10 11 12 13 14 15 16 17 18 19 21 22

S S S

2160 PH 1 2 3 IN 30 L 4‑95 5‑95 6‑95 7‑95 8‑95 10‑95

2161 PH 1

ITX 30 L T20 T25 T27 T30 T40 T45 T50

2160 PZ 1 2 3

TX 30 E5 E6 E7 E8 E10 E11 E12 E14

2161 PZ 1

S S

2154 3,5 5,5 8 IKS 30 1 2 3

2153 4

IKS 30 PZD 1 2 3

173 4 8

S S S

174 1

IS 30 5,5x1 6,5x1,2 8x1,2 10x1,6 12x2

99 12‑3 12‑5 12‑6 12‑8

52

95 ‑200 100 ‑12

53

S S c S T d T T T T

119 ‑3 ‑4 ‑5 ‑6 ‑8 ‑84 ‑86 ‑175 56 132 ‑150 3093 U ‑20

133 F ‑150

3095

133 D ‑150

D 19 10 11 12 13 14 15 16 17 18 19 21 22 23 24 27 30 32

702 20 M

1993 U ‑20

706

1990 ‑5 ‑10 711

1996 1995

4612 1930

38 16 20 643

2 6x7 8x9 10x11 12x13 14x15 16x17 18x19 20x22 21x23 24x27 7 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 24 27

8726

7 R 10 11 12 13 14 15 16 17 18 19 22

8719 2‑8

ITX 34 T15xT20 T25xT27 T30xT40 T45xT50 T55xT60

8701 2‑8

TX 34 E6xE8 E10xE12 E14xE18 E20xE24

8722 2‑8

IN 34 3x4 5x6 8x10 12x14 17x19

8725 2‑8

26 D 6 8 10 12

2150 6,5‑400

42 KEL 2 2,5 3 4 5 6 8 10

d

43 TX T7 T8 T9 T10 T15 T20 T25 T30 T40

T T T

ITX 19 B T20 T25 T27 T30 T40 T45 T50 T55 T60

4550 ‑86S

c 906

INX 19 L 6‑100 8‑100 10‑100 12‑100 14‑100 INR 19 L 5‑100 6‑100 6‑188 8‑100 8‑188 10‑100 10‑188 12‑100 12‑188 14‑100 600 H ‑300 ‑500

922 10

248 ST ‑40

4533 ‑2

142 10 JC

8132 ‑160 JC 8316 ‑160 JC

Deviant packing units see article description.

d

–>

4550 ‑20

1500 ED ‑150 K [2×] 1500 ED ‑70 XL 1500 E ‑S L

9


2005 BASIC Tool trolley with tool assortment 199 pieces

TT Basic set suitable for repair, service and maintenance on cars TT Torque wrenches and Ribe sockets allow work in special fields of application TT Tools in metric sizes TT Applicable to all brands TT Developed from everyday workshop routine TT Working platform in ABS with 3 compartments for small parts TT With handle for easy pushing, pulling and turning TT With seven drawers: 5x type 1 height 67 mm, 1x type 2 height 137 mm and 1x type 3 height 207 mm TT Single-hand operation with safety locking which prevents the drawers from opening when in motion TT Both side walls with square perforation to fix torque wrenches or other long tools and accessories TT Central locking with cylinder lock TT Heel protection and all-round impact protection TT GEDORE heavy-duty chassis with high-performance wheels on roller bearings,

with 2 fixed castors Ø 200 mm and 2 swivel castors Ø 125 mm, one with total brake

TT Total load capacity 500 kg TT Dimensions: H 985 x W 775 x D 435 mm TT In GEDORIT blue, drawers GEDORIT silver, top black

Note: The Check-Tool inserts with tools can be refitted to existing GEDORE tool trolleys 2005, tool chest 2430 and mobile workbench 1504 XL

CT-119

2005 CT-2160

2150 6,5‑400

CT-8000

4550 ‑86S

CT 2-7

4550 ‑20

38 16 20

4533 ‑2

643

922 10

906

8722 2‑8

8726 8719 2‑8

CT -U-20 1500 ED ‑150 K [2×]

8725 2‑8 1500 E ‑S L

8701 2‑8

1500 ED ‑70 XL

10

Code

No.

Contents

2118106

2005 BASIC

2005 CT-U-20 2005 CT-2-7 2005 CT-8000 2005 CT-2160 2005 CT-119 38 16 20 643 8726 8719 2-8 8701 2-8 8722 2-8 8725 2-8 2150 6,5-400 906 922 10 4550-20 -86S 4533-2 2x 1500 ED-150 K 1500 ED-70 XL 1500 E-S L

0

Deviant packing units see article description.


Tool-Overview 2005 BASIC Contents

Contents

20 5,5 6 7 8 9 10 11 12 13 14

8000 A 21

R R b R R

8000 J 1 2

2093 U ‑3 T 2093 U ‑20

8000 J 21 2090 ‑4 ‑6 2095

2160 PH 1 2 3 2161 PH 1

D 30 8 9 10 11 12 13 14 15 16 17 18 19 21 22

S

2160 PZ 1 2 3 2161 PZ 1

S S

IN 30 L 4‑95 5‑95 6‑95 7‑95 8‑95 10‑95

2154 3,5 5,5 8 2153 4

ITX 30 L T20 T25 T27 T30 T40 T45 T50 TX 30 E5 E6 E7 E8 E10 E11 E12 E14

S S

173 4 8 IKS 30 1 2 3 174 1 IKS 30 PZD 1 2 3

S

95 ‑200 99 12‑3 12‑5 12‑6 12‑8 IS 30 5,5x1 6,5x1,2 8x1,2 10x1,6 12x2

100 ‑12

S S S

119 ‑3 ‑4 ‑5 ‑6 ‑8 ‑84 ‑86 ‑175

52

132 ‑150 53

133 F ‑150 133 D ‑150

56

S c S T

702 20 M 3093 U ‑20 706

3095

711

D 19 10 11 12 13 14 15 16 17 18 19 21 22 23 24 27 30 32

4612

d T d T T

1993 U ‑20 38 16 20

1990 ‑5 ‑10

643

1996 8726

1995

8719 2‑8 1930

8701 2‑8 8722 2‑8

2 6x7 8x9 10x11 12x13 14x15 16x17 18x19 20x22 21x23 24x27 7 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 24 27

8725 2‑8 2150 6,5‑400

7 R 10 11 12 13 14 15 16 17 18 19 22

d

600 H ‑300 ‑500

248 ST ‑40

d

–>

4550 ‑20 4550 ‑86S

c 906

142 10 JC 8132 ‑160 JC

922 10

8316 ‑160 JC

4533 ‑2

8250 ‑180 JC

1500 ED ‑150 K [2×] 1500 ED ‑70 XL

8000 A 1 2

Deviant packing units see article description.

1500 E ‑S L

11


2005-2430 MOT Tool trolley with tool chest and tool assortment MOTORBIKE 365 pieces

TT Especially suitable for repair, service and maintenance on motorbikes TT Tools in metric and inch sizes TT Applicable to all brands TT Efficient screwing with nut drivers with T-handle TT Developed from everyday workshop routine

2005

TT Working platform in ABS with 3 compartments for small parts TT With handle for easy pushing, pulling and turning TT With seven drawers: 5x type 1 height 67 mm,

1x type 2 height 137 mm and 1x type 3 height 207 mm

TT Single-hand operation with safety locking which prevents

the drawers from opening when in motion

TT Both side walls with square perforation to fix torque wrenches

or other long tools and accessories

TT Central locking with cylinder lock TT Heel protection and all-round impact protection TT GEDORE heavy-duty chassis with high-performance wheels on roller bearings,

with 2 fixed castors Ø 200 mm and 2 swivel castors Ø 125 mm, one with total brake

TT Total load capacity 500 kg TT Dimensions: H 985 x W 775 x D 435 mm TT In GEDORIT blue, drawers GEDORIT silver, top black

2430

TT Working platform in ABS with 3 compartments for small parts TT Three drawers individually partitionable, delivery includes length- and crosswise dividers TT Each drawer suitable to take 4 pieces of 1/3 tool modules no. 1500 ES TT Drawer size: W 640 x D 400 x H 67 mm TT Drawers fully extendable, removable TT Single-hand operation with safety locking which prevents the drawers

from opening when in motion

TT Load capacity per drawer 40 kg TT Central locking with cylinder lock TT In GEDORIT blue, drawers GEDORIT silver TT Dimensions: H 345 x W 775 x D 435 mm TT Optional accessory: Wood plate no. 1500 HP

Note: The Check-Tool inserts with tools can be refitted to existing GEDORE tool trolleys 2005, tool chest 2430 and mobile workbench 1504 XL

CT-43 KTX

CT-42 KTX

CT-DT 42

CT-D 20

CT-33T

CT-D 30

CT 7-7R CT-TX

CT-TX 30

CT 8000

CT-D 19

38 16 20 1500 ED ‑70 XL

1500 ED ‑150 K [2×]

1500 E ‑S L

12

720

922 10

Code

No.

Contents

2016249

2005-2430 MOT

2005 CT-7-7R 2005 CT-D 20 2005 CT-D 30 2005 CT-D 19 2005 CT-TX 30 2005 CT-8000 2005 CT-TX 2005 CT-2160-119 2005 CT-33 T 2005 CT-DT 42 2005 CT-42 TX 2005 CT-43 KTX 38 16 20 720 722-2 4522 4629 643 645 403 8726 8719 2-8 8701 2-8 8722 2-8 8725 2-8 906 922 10 4533-2 4549-02 -05 4550-20 -86S 100 1.1/2 2 7 R 1.1/4AF 7 32 2x 1500 ED-150 K 1500 ED-70 XL 1500 E-S L

/

4629 722 ‑2 CT 2160-119

4522

8719 2‑8

645 4533 ‑2

8701 2‑8 403 8722 2‑8

906 643 4549 ‑02 ‑05

4550 ‑86S

8725 2‑8 8726

100 1.1/2 2

7 32

4550 ‑20

7 R 1.1/4AF Deviant packing units see article description.


Tool-Overview 2005-2430 MOT

R R

Contents

Contents

7 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 7 R 1/4AF 5/16AF 3/8AF 7/16AF 1/2AF 9/16AF 5/8AF 3/4AF 7/8AF 1AF 1.1/16AF 1.1/8AF D 20 3/16AF 7/32AF 1/4AF 9/32AF 5/16AF 11/32AF 13/32AF 3/8AF 7/16AF 1/2AF 9/16AF 4 4,5 5 5,5 6 7 8 9 10 11 12 13

2160 PH 1 2 3 2161 PH 1 2160 PZ 1 2 3 2161 PZ 1

20 L 4 4,5 5 6 7 8 9 10 12 13

2154 3,5 5,5 8 2153 4

R b R R S S S c S S S S

2090 ‑2 ‑4 ‑12 173 4 8

2093 U ‑20 2095

174 1

2097

99 12‑3 12‑5 12‑6 12‑8

639

95 ‑200

D 30 1/4AF 5/16AF 3/8AF 13/32AF 7/16AF 1/2AF 9/16AF 19/32AF 5/8AF 11/16AF 3/4AF 13/16AF 25/32AF 7/8AF 15/16AF 1AF 10 11 12 13 14 15 16 17 18 19 20 21 22

100 ‑12 119 ‑3 ‑4 ‑5 ‑6 ‑8 ‑84 ‑86 ‑175

52 53 56

132 ‑150 133 F ‑150

3090 ‑3 ‑5 ‑10

133 D ‑150

3093 U ‑20

702 20 M

3095 IN 30 4 5 6 7 8 10

706

IN 30 L 4‑95 5‑95 6‑95 7‑95 8‑95 10‑95

711

INX 30 5 6 8 4612

ITX 30 T20 T25 T27 T30 T40 T45 T50

33 T 7 8 9 10 11 12 13 14

S S

42 KEL 2 2,5 3 4 5 6 8 10 ITX 30 L T20 T25 T27 T30 T40 T45 T50

DT 42 2 2,5 3 4 5 6 7 8 10

TX 30 E5 E6 E7 E8 E10 E11 E12 E14

42 TX T15 T20 T25 T27 T30 T40

S T T T d T d

DT 43 KTX T10 T15 T20 T25 T27 T30 T40 D 19 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32

38 16 20 720

19 34 36

722 ‑2 4522

1990 ‑5 ‑10

4629

1993 U ‑20 1995

643

1996

645

600 H ‑300 ‑500

403 8719 2‑8

248 ST ‑40

8701 2‑8 8722 2‑8

142 10 JC

8725 2‑8 8132 ‑160 JC

8726 4533 ‑2

8316 ‑160 JC 8250 ‑180 JC

8000 A 1 2

b -02 c -05 d –> d c

4549 ‑02 ‑05 4550 ‑20 4550 ‑86S 100 1.1/2 2

8000 A 21 8000 J 1 2 8000 J 21

7 32 7 R 1.1/4AF 906 922 10

ITX 34 T15xT20 T25xT27 T30xT40 T45xT50 T55xT60 TX 34 E6xE8 E10xE12 E14xE18 E20xE24 IN 34 3x4 5x6 8x10 12x14 17x19 26 D 6 8 10 12

Deviant packing units see article description.

1500 ED ‑150 K [2×] 1500 ED ‑70 XL 1500 E ‑S L

13


Tool Trolley 2005

Working platform in ABS

Tool trolley 2005 extra wide drawers

10

Drawers with ball bearings

11

Extra wide drawers, 100% extendable

Sturdy working platform in ABS with three compartments for small parts and raised egde, offers additional store-room. Resistant to oil and acid

1

Side wall with square perforation

Strong handle, easy action

Central locking with cylinder lock

Both sides fitted with square perforation for hanging tools and accessories

Load capacity per drawer 40 kg, bottom heavy-duty drawer 60 kg

9

8

Drawers with ball bearings, 100% extendable and all individual partionable. Delivery includes length- and crosswise dividers

4

Static load capacity up to 500 kg

14

Robust chassis and high-performance wheels maintain direction and manoeuvrability even with maximum loads

6

All-round heel and impact protection for your safety

3

Drawer combinations and maximum volumes may be selected individually to suit every workshop. 3 drawer sizes (30% - 207 mm, 20% - 137 mm and 10% - 67 mm = standard drawer height). Safety lock guarantees that the drawer will not slide open while the trolley is moving.

Stable standing secured by total brake

7

2

5


2005 Tool trolley

TT Working platform in ABS with 3 compartments for small parts TT With handle for easy pushing, pulling and turning TT Wide drawers (W 640 x D 400 mm) TT Drawers fully extendable, removable TT Single-hand operation with safety locking which

prevents the drawers from opening when in motion

TT Ball bearings TT Drawers individually partitionable, delivery includes length- and crosswise dividers TT Please order distance module 1500 ED-70 XL for fixing the modules TT Bottom drawer designed as heavy-duty drawer TT Load capacity per drawer 40 kg, bottom heavy-duty drawer 60 kg (apart from 2005 1000) TT Both side walls with square perforation to fix torque wrenches

or other long tools and accessories

TT Central locking with cylinder lock TT Heel protection and all-round impact protection TT GEDORE heavy-duty chassis with high-performance wheels on roller bearings,

with 2 fixed castors Ă˜ 200 mm and 2 swivel castors Ă˜ 125 mm, one with total brake

TT Total load capacity 500 kg TT Dimensions: H 985 x W 775 x D 435 mm TT In GEDORIT blue, drawers GEDORIT silver, top black TT Delivery without tools TT Optional accessories: Tool chest 2430, Rear panel R 2003 or RB 2004, Wood plate 1500 HP

Code

No.

t

H

W

D

1803018

2005 0511

985

775

435

93.0

2003546

2005 0321

985

775

435

89.0

2003554

2005 0701

985

775

435

92.0

2003562

2005 0810

985

775

435

99.0

2003570

2005 1000

5x type 1, H = 67 mm 1x type 2, H = 137 mm 1x type 3, H = 207 mm 3x type 1, H = 67 mm 2x type 2, H = 137 mm 1x type 3, H = 207 mm 7x type 1, H = 67 mm 1x type 3, H = 207 mm 8x type 1, H = 67 mm 1x type 2, H = 137 mm 10x type 1, H = 67 mm

985

775

435

103.0

0

2430 Tool chest

TT Designed particularly as top box for trolleys 2003, 2004, 2005 TT Working platform in ABS with 3 compartments for small parts TT Three drawers individually partitionable, delivery includes length- and crosswise dividers TT Each drawer suitable to take 4 pieces of 1/3 tool modules no. 1500 ES TT Drawer size: W 640 x D 400 x H 67 mm TT Drawers fully extendable, removable TT Single-hand operation with safety locking which prevents the drawers

from opening when in motion

TT Load capacity per drawer 40 kg TT Central locking with cylinder lock TT In GEDORIT blue, drawers GEDORIT silver TT Dimensions: H 345 x W 775 x D 435 mm TT Optional accessory: Wood plate no. 1500 HP

Code

No.

1888927

2430

Deviant packing units see article description.

1500 HP Wood plate

TT Multiplex beech wood, for tool trolleys 2003, 2004 and 2005 and tool chest 2430 TT To fit in the plastic top, 30 mm thick, to get an additional work surface

H

W

D

0

345

775

435

23.0

Code

No.

1446967

1500 HP

O

W

D

0

30

590

410

5.0

15


Workbenches

EDORE workbench tops are sealed with boiled linseed G oil. This non-toxic wood preservative seals the pores of the wood and is therefore moisture repellent

1

Technology

Central locking

2

optional accessories Powder coating

3

R 1504 L

7

all-bearing drawer slides with B individually latching drawers S mooth running wheels with total brake

6

5

igh-performance wheels H GEDORE chassis

All-round heel protection

4

1504 0511

1504 Mobile workbench

TT Multiplex beech wood worktop, surface additionally protected by linseed oil varnish TT Five different drawer combinations TT Drawers fully extendable TT Single-hand operation with safety locking which prevents the drawers

from opening when in motion

TT Ball bearings TT Drawers individually partitionable, delivery includes length- and crosswise

dividers as well as 2 distance modules no. 1500 ED-70 K

TT Bottom drawer designed as heavy-duty drawer TT Load capacity per drawer 40 kg, bottom heavy-duty drawer 60 kg (apart from 1504 1000) TT Large useable storage space with lockable door TT Central locking for padlock TT With heel protection TT GEDORE heavy-duty chassis with high-performance wheels on roller bearings,

with 2 fixed castors Ă˜ 200 mm and 2 swivel castors Ă˜ 125 mm with total brake

TT Static load capacity 700 kg, 500 kg when mobile TT Dimensions: H 985 x W 1100 x D 550 mm TT Model S with vice no. 411-125 TT In GEDORIT blue, drawers GEDORIT silver TT Delivery without tools TT Optional fold-down rear panel no. R 1504 L can be fitted

Code

No.

6622830 1504 0511

t

5x type 1, H = 67 mm 1x type 2, H = 137 mm 1x type 3, H = 207 mm 6623050 1504 0511 S 5x type 1, H = 67 mm 1x type 2, H = 137 mm 1x type 3, H = 207 mm 1814958 1504 0321 3x type 1, H = 67 mm 2x type 2, H = 137 mm 1x type 3, H = 207 mm 1814931 1504 0701 7x type 1, H = 67 mm 1x type 3, H = 207 mm 1814923 1504 0810 8x type 1, H = 67 mm 1x type 2, H = 137 mm 1814915 1504 1000 10x type 1, H = 67 mm

16

Description

O H

Mobile workbench with 7 drawers

30

985 1100 550

W

D

100.0

Mobile workbench 30 with 7 drawers with vice Mobile workbench 30 with 6 drawers

985 1100 550

102.2

985 1100 550

96.0

Mobile workbench with 8 drawers Mobile workbench with 9 drawers Mobile workbench with 10 drawers

30

985 1100 550

99.0

30

985 1100 550

106.0

30

985 1100 550

110.0

0

Deviant packing units see article description.


1504 XL Mobile workbench extra width

TT Multiplex beech wood worktop, surface additionally protected by linseed oil varnish TT One extra large drawer for long tools or 6 tool modules (1/3 modules) TT Drawers fully extendable TT Single-hand operation with safety locking which prevents the drawers

from opening when in motion

TT Ball bearings TT Drawers individually partitionable, delivery includes length- and crosswise dividers TT Bottom drawer designed as heavy-duty drawer TT Load capacity per drawer 40 kg, bottom heavy-duty drawer 60 kg TT Large useable storage space with lockable door TT Central locking for cylinder lock TT With heel protection TT GEDORE heavy-duty chassis with high-performance wheels on roller bearings,

with 2 fixed castors Ă˜ 200 mm and 2 swivel castors Ă˜ 125 mm with total brake

TT Static load capacity 700 kg, 500 kg when mobile TT Dimensions: H 985 x W 1250 x D 550 mm TT In GEDORIT blue, drawers GEDORIT silver TT Delivery without tools

Code

No.

t

1988468

1504 XL

5x type 1, H = 67 mm 985 1x type 2, H = 137 mm 1x type 3, H = 207 mm

Deviant packing units see article description.

H

W

D

1250

550

0

120.0

17


2005 CT-D 30

Check-Tool Inserts

Check-Tool insert with assortment

TT Dimensions: 316.5 x 390 x 35 mm

Check-Tool-System TT 2-colour plastic insert provides easy optical check of completeness TT Ideally suited for use in sensitive areas, where it is essential to ensure

that no tools are left behind

TT Underlay blue, overlay black. A visible blue pocket indicates a missing tool TT Each tool is securely held in its own pocket, prevented from slipping

and protected from damage

TT Grip recesses facilitate removal of the tools TT Clearly visible tool contours simplify replacement

into the correct pocket

TT Resistant to oil and grease

In 2 sizes:

TT 1/1 drawer 2005 (633 x 390 x 35 mm)

TT 1/2 drawer 2005 (316.5 x 390 x 35 mm)

Code

No.

Contents

2016486

2005 CT-D 30

D 30 10 11 12 13 14 15 16 17 18 19 20 21 22 D 30 1/4 5/16 3/8 13/32 7/16 1/2 9/16 19/32 5/8 11/16 3/4 13/16 25/32 7/8 15/16 1" D 30 L 10 13 17 19 22 52 53 56 3090-3 -5 -10 3093 U-20 3095 3096

Basic modules

/

3400

2005 CT-U-20 2005 CT-D 20

Check-Tool insert with assortment

TT Dimensions: 633 x 390 x 35 mm

Check-Tool insert with assortment

TT Dimensions: 316.5 x 390 x 35 mm

Code

No.

Contents

2016257

2005 CT-U-20

20 5,5 6 7 8 9 10 11 12 13 14 7400 2093 U-20 2093 U-3 T 2090-4 -6 2095 D 30 8 9 10 11 12 13 14 15 16 17 18 19 21 22 IN 30 L 4 5 6 7 8 10 ITX 30 L T20 T25 T27 T30 T40 T45 T50 TX 30 E5 E6 E7 E8 E10 E11 E12 E14 IKS 30 1 2 3 IKS 30 PZD 1 2 3 IS 30 5,5 6,5 8 10 12 52 53 56 3093 U-20 3090 A-5 -10 3095 D 19 10 11 12 13 14 15 16 17 18 19 21 22 23 24 27 30 32 1993 U-20 1990-5 -10 1930 1995 1996

/

Code

No.

2016478

2005 CT-D 20 D 20 4 4,5 5 5,5 6 7 8 9 10 11 12 13 1600 D 20 3/16 7/32 1/4 9/32 5/16 11/32 13/32 3/8 7/16 1/2 9/16" 20 L 4 4,5 5 5,5 6 7 8 9 10 11 12 13 2093 U-20 2093 U-3 T 2093 HR-94 2090-2 -4 -6 -12 2095 2097 2098 T 620 639 680 4 6,5 685 3 4 5 6 690 1 2 690 PZD 1 2 3 687 TX T8 T9 T10 T15 T20 T25 T27 T30 T40

Contents

/

2005 CT-D 19 Check-Tool insert with assortment

TT Dimensions: 316.5 x 390 x 35 mm

18

Code

No.

Contents

2016494

2005 CT-D 19

19 34 36 D 19 10 11 12 13 14 15 116 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 1990-5 -10 1993 U-20 1995 1996

/

4400

Deviant packing units see article description.


2005 CT-7-7R

2005 CT-2160-119

Check-Tool insert with assortment

Check-Tool insert with assortment

TT Dimensions: 633 x 390 x 35 mm

Code

No.

Contents

2016451

2005 CT-7-7R

7 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 7 R 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1" 1.1/16 1.1/8"

TT Dimensions: 633 x 390 x 35 mm

/

1000

Code

No.

Contents

2016435

2005 CT-2160-119

2160 PH 1 2 3 2160 PZ 1 2 3 2154 3,5 5,5 8 2153 4 2161 PH 1 2161 PZ 1 173 4 8 174 1 95-200 99 12-3 12-5 12-6 12-8 100-12 119-3 -4 -5 -6 -8 -84 -86 -175 132-150 133-150 133 D-150 702 20 M 706 708 711 4612

2005 CT-2-7 Check-Tool insert with assortment

TT Dimensions: 633 x 390 x 35 mm

Code

No.

Contents

2016265

2005 CT-2-7

2 6x7 8x9 10x11 12x13 14x15 16x17 18x19 20x22 21x23 24x27 7 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 24 27 7 R 10 11 12 13 14 15 16 17 18 19 22

/

3600

/

5800

2005 CT-119

2005 CT-2160

Check-Tool insert with assortment

Check-Tool insert with assortment

TT Dimensions: 316.5 x 390 x 35 mm

Code

No.

Contents

2016338

2005 CT-119

95-200 99 12-3 12-5 12-6 12-8 100-12 119-3 -4 -5 -6 -8 -84 -86 -175 132-150 133-150 133 D-150 702 20 M 706 708 711 4612

Deviant packing units see article description.

TT Dimensions: 316.5 x 390 x 35 mm

/

2400 Code

No.

Contents

2016311

2005 CT-2160

2160 PH 1 2 3 2160 PZ 1 2 3 2154 3,5 5,5 8 2153 4 2161 PH 1 2161 PZ 1 173 4 8 174 1

/

1200

19


2005 CT-8000

2005 CT-D 19L

Check-Tool insert with assortment

Check-Tool insert with assortment

TT Dimensions: 633 x 390 x 35 mm

TT Dimensions: 316.5 x 390 x 35 mm

Code

No.

Contents

2016303

2005 CT-8000

600 H-300 -500 248 ST-40 142 10 JC 8132-160 JC 8316-160 JC 8250-180 JC 8000 A 1 2 21 8000 J 1 2 21

/

4000

Code

No.

Contents

2016516

2005 CT-D 19L

D 19 L 10 12 13 14 15 16 17 18 19 21 22 24 27 30 32 34 IN 19 10 12 14 17 19 IN 19 L 12-140 14-140 IN 19 LK 10-140 12-140 INX 19 12 14 INX 19 L 12-100 14-100 ITX 19 T55 T60 ITX 19 B T50 T55 T60 TX 19 E16 E18 E20 E24

/

2000

2005 CT-TX Check-Tool insert with assortment

TT Dimensions: 316.5 x 390 x 35 mm

Supplement modules Code

No.

Contents

2016273

2005 CT-TX

ITX 34 T15xT20 T25xT27 T30xT40 T45xT50 T55xT60 TX 34 E6xE8 E10xE12 E14xE18 E20xE24 IN 34 3x4 5x6 8x10 12x14 17x19 26 D 6 8 10 12

2005 CT-TX 30 Check-Tool insert with assortment

/

3400

TT Dimensions: 316.5 x 390 x 35 mm

2005 CT-INR Check-Tool insert with assortment

TT Dimensions: 316.5 x 390 x 35 mm

20

Code

No.

Contents

2016508

2005 CT-TX 30

IN 30 4 5 6 7 8 10 IN 30 L 4-95 5-95 6-95 7-95 8-95 10-95 IN 30 LK 4 5 6 8 10 ITX 30 T20 T25 T27 T30 T40 T45 T50 ITX 30 B T20 T25 T27 T30 T40 T45 T50 ITX 30 L T20 T25 T27 T30 T40 T45 T50 TX 30 E5 E6 E7 E8 E10 E11 E12 E14 INX 30 5 6 8 INX 30 L 6 8 10

/

3000 Code

No.

Contents

2016281

2005 CT-INR

ITX 19 B T20 T25 T27 T30 T40 T45 T50 T55 T60 INX 19 L 6-100 8-100 10-100 12-100 14-100 INR 19 L M5-100 M6-100 M6-188 M8-100 M8-188 M10100 M10-188 M12-100 M12-188 M14-100 H 42 KEL-88 (2 2,5 3 4 5 6 8 10) H 43 TX-09 (T7 T8 T9 T10 T15 T20 T25 T30 T40)

/

3600

Deviant packing units see article description.


2005 CT-33 T Check-Tool insert with assortment

TT Dimensions: 316.5 x 390 x 35 mm

2005 CT-TX-INR Check-Tool insert with assortment

Code

No.

Contents

2016532

2005 CT-33 T

33 T 7 8 9 10 11 12 13 14

/

1200

TT Dimensions: 633 x 390 x 35 mm

2005 CT-DT 42 Check-Tool insert with assortment

TT Dimensions: 316.5 x 390 x 35 mm

Code

No.

Contents

2016389

2005 CT-TX-INR

ITX 34 T15xT20 T25xT27 T30xT40 T45xT50 T55xT60 TX 34 E6xE8 E10xE12 E14xE18 E20xE24 IN 34 3x4 5x6 8x10 12x14 17x19 26 D 6 8 10 12 ITX 19 B T20 T25 T27 T30 T40 T45 T50 T55 T60 INX 19 L 6-100 8-100 10-100 12-100 14-100 INR 19 L M5-100 M6-100 M8-100 M10-100 M12-100 M14-100 INR 19 L M6-188 M8-188 M10-188 M12-188 H 42 KEL-88 (2 2,5 3 4 5 6 8 10) H 43 TX-09 (T7 T8 T9 T10 T15 T20 T25 T30 T40)

/

7000

Code

No.

Contents

2016540

2005 CT-DT 42

DT 42 2 2,5 3 4 5 6 7 8 10 H 42 KEL-88 (2 2,5 3 4 5 6 8 10)

/

800

2005 CT-43 KTX Check-Tool insert with assortment

TT Dimensions: 316.5 x 390 x 35 mm

2005 CT-42 TX Check-Tool insert with assortment

TT Dimensions: 316.5 x 390 x 35 mm

Code

No.

Contents

2016559

2005 CT-42 TX

42 TX T15 T20 T25 T27 T30 T40

Deviant packing units see article description.

/

Code

No.

Contents

400

2016567

2005 CT-43 KTX

DT 43 KTX T10 T15 T20 T25 T27 T30 T40

/

600

21


D 20 KAU-20

Socket Sets / Special Ratchet

Socket set 1/4" 37 pieces

693-024 Bit set 24 pieces

e i ? ; < 5 7

TT With No. 2093 U-3 T T-handle ratchet and 2093 HR-94 hand ratchet TT In plastic case, dimensions: 200 x 120 x 38 mm TT TORX速 = reg. trademark of Acument Intellectual Properties, LLC. USA

Code

No.

Ratchet

Sockets

Accessories

1814524

693-024

2093 U-3 T 2093 HR-94

? 680 4 6,5 5 685 3 4 5 6 ; 690 1 2 < 690 PZD 1 2 3 7 687 TX T8 T9 T10 T15 T20 T25 T27 T30 T40

2090-6 620

m b 3 e i ? ; < 5 . 7

TT With forged, tempered UD profile sockets, hand-operated TT With accessories made from GEDORE vanadium steel 31CrV3 TT With robust lever change reversible ratchet TT In plastic case TT Dimensions: 200 x 120 x 38 mm TT TORX速 = reg. trademark of Acument Intellectual Properties, LLC. USA

/

l

375

1

Code

No.

2010348

D 20 KAU-20

Ratchet

_

Sockets

Accessories

2093 U-20 3 D 20 3/16 7/32 1/4 9/32 5/16 11/32 3/8 13/32 7/16 1/2" ? 680 4 5,5 6,5 5 685 1/8 5/32 3/16 1/4" . 685 X 5 6 8 7 687 TX T10 T15 T20 T25 T27 T30 T40 ; 690 1 2 < 690 PZD 1 2 3

/

l

1

' 2090-4 7 620 - 676 699

D 20 TMU-10 Socket set 1/4" 40 pieces

TT With forged, tempered UD profile sockets, hand-operated TT With accessories made from GEDORE vanadium steel 31CrV3 TT With robust lever change reversible ratchet TT In plastic case TT Dimensions: 200 x 120 x 38 mm TT TORX速 = reg. trademark of Acument Intellectual Properties, LLC. USA

22

Code

No.

Ratchet

Sockets

Accessories

1815660

D 20 TMU-10

$ 2093 U-10

3 D 20 4 5 6 7 8 9 10 11 12 13 ? 680 4 6,5 5 685 3 4 5 6 8 . 685 X 5 6 8 7 687 TX T10 T15 T20 T25 T27 T30 T40 ; 690 1 2 < 690 PZD 1 2 3

620 639 673 6,3 - 676 699 ) 2095 ' 2090-4

m b 3 e i ? ; < 5 . 7

/

l

720

1

D 30 GAu-10 Socket set 3/8" 17 pieces

TT With forged, tempered hexagon (no. 30) or UD profile sockets (no. D 30),

hand-operated

TT With accessories made from GEDORE vanadium steel 31CrV3 TT Set U-3 with fine toothed, dial change ratchet TT Set U-10 with reversible with lever change ratchet TT In GEDORIT blue sheet steel case TT Dimensions: 320 x 210 x 55 mm

Code

No.

Ratchet

6239540 D 30 GAU-10 $ 3093 U-10

n c 1 3

Sockets

Accessories

0

l

1 30 1/4 9/32 5/16 11/32 3/8" 3 D 30 7/16 1/2 9/16 19/32 5/8 11/16 3/4"

+ 3087 ' 3090-5 -10 ) 3095

1.9

1

Deviant packing units see article description.


D 30 TX20 U-20

D 30 KMU-20

Socket set 3/8" + 1/4" 52 pieces

Socket set 3/8" 40 pieces

n c m b 3 e i 7 9

TT Tool set for general industrial and automotive applications TT 3/8" and 1/4" sockets for protruding and recessed TORX速 screws TT With robust lever-change reversible ratchet with push-button release TT In sheet steel case with insert TT Dimensions: 320 x 210 x 55 mm TT TORX速 = reg. trademark of Acument Intellectual Properties, LLC. USA

Code

No.

Ratchet

2075695 D 30 TX20 U-20 c b

_ 3093 U-20 _ 2093 U-20

Sockets

Accessories

c 3 D 30 10 11 12 13 14 15 16 17 18 19 21 22 c 9 TX 30 E11 E12 E14 c 7 ITX 30 T45 T50 b 3 D 20 4 4,5 5 5,5 6 7 8 9 10 11 12 13 b 9 TX 20 E5 E6 E7 E8 E10 i 7 687 TX T10 T15 T20 T25 T27 T30 T40

' 3090 KR-3 ' 3090-5 ' 2090 KR-2 ' 2090-6 620 673 6,3 10 - 676 699

TT With forged, tempered UD profile sockets, hand-operated TT With accessories made from GEDORE vanadium steel 31CrV3 TT With robust lever-change reversible ratchet with push-button release TT In sheet steel case with insert TT Dimensions: 320 x 210 x 55 mm TT TORX速 = reg. trademark of Acument Intellectual Properties, LLC. USA

n c 3 e i ? ; < 5 . 7

0 l

1 Code

No.

1973347 D 30 KMU-20

Ratchet

_ 3093 U-20 3093 U-3 T

Sockets

Accessories

0

l

3 D 30 8 9 10 11 12 13 14 15 16 17 18 19 ? 680 4 5,5 6,5 5 685 3 4 5 6 . 685 X 5 6 8 7 687 TX T10 T15 T20 T25 T27 T30 ; 690 1 2 < 690 PZD 1 2

' 3090 KR-3 ' 3090-5 630 673 10 - 676 699

1.8

1

The new generation of GEDORE socket sets

TT Innovative, functional design TT Inside-folded, seamless edge provides added strength. The tool and

foam inserts are secured to prevent them being lost

TT ABS plastic tool insert, resistant to oils and greases TT Tool insert with the socket sizes permanently laser marked TT With the lid closed, the tools sit securely in their pockets TT Boxes designed so that they can be stacked easily TT Large, rounded fasteners can be opened and closed even when

the user is wearing gloves

TT Contoured carry handle ensures comfortable carrying even for long periods TT Environmentally-friendly powder-coated in GEDORIT blue

Deviant packing units see article description.

23


D 19 FMU-10

32 EMU-2

Socket set 1/2" 19 pieces

o d 1 3

TT With forged, tempered hexagon (no.19)

or UD profile sockets (no. D 19), hand-operated

TT With accessories made from GEDORE vanadium steel 31CrV3 TT Set U-10 T with reversible with lever change ratchet TT Set U-3 with fine toothed, dial change ratchet TT In GEDORIT blue sheet steel case TT Dimensions: 320 x 210 x 55 mm

Code

No.

Ratchet

Sockets

Accessories

l

D 19 FMU-10

0

6151290

$T 1993 U-10 T

3 D 19 10 11 12 13 14 15 16 17 19 22 24 27 30 32

+ 1987 ' 1990-5 -10 ) 1995

4.6

1

19 W / D 19 W

o d 1 3

TT With forged, tempered hexagon (no.19)

or UD profile sockets (no. D 19), hand-operated

TT With accessories made from GEDORE vanadium steel 31CrV3 TT Set U-10 T with reversible with lever change ratchet TT Set U-3 with fine toothed, dial change ratchet TT In GEDORIT blue sheet steel case TT Dimensions: 433 x 180 x 48 mm

No.

6154470 D 19 WMU-10

Ratchet

Sockets

$T 1993 3 D 19 10 11 12 13 U-10 T 14 15 16 17 18 19 21 22 23 24 26 27 28 30 32

Accessories

0

l

+ 1987 ' 1990-5 -10 ) 1995

5.2

1

p e 1 3

or UD profile sockets (no. D 32), hand-operated

TT With accessories made from GEDORE vanadium steel 31CrV3 TT Set U-2 with fine toothed, dial change ratchet TT Set Z-94 with ratchet with square coupler TT In GEDORIT blue sheet steel case TT Dimensions: 525 x 203 x 73 mm

Code

Socket set 1/2" 24 pieces

Code

Socket set 3/4" 14 pieces

TT With forged, tempered hexagon, bi-hexagon (no.32)

No.

6280340 32 EMU-2

Ratchet

Sockets

Accessories

" 3293 U-2

1 32 22 24 27 30 32 36 38 41 46 50

+ 3287 ' 3290-8 -16

0

l

11.5

1

1993 GU-10 XL 19 V20U-10

Swivel head reversible ratchet 1/2" extra long

Socket set 1/4" + 1/2" 50 pieces

TT With forged, tempered hexagon or UD profile sockets, hand-operated TT With accessories made from GEDORE vanadium steel 31CrV3 TT 1/4" with fine toothed, dial change ratchet U-3 TT 1/2" with reversible with lever change ratchet U-10 T TT In GEDORIT blue sheet steel case TT Dimensions: 525 x 203 x 50 mm

Code

No.

6157490 19 V20U-10

Ratchet

Sockets

d $T 1993 U-10 T

d 1 19 10 11 12 13 14 15 17 19 22 24 27 30 b # 2093 U-3 d 5 IN 19 7 8 10 12 14 ? IS 19 8 10 ; IKS 19 3 b 1 20 4 4,5 5 5,5 6 7 8 9 10 11 13 b 5 IN 20 3 4 5 6 ? IS 20 4 5,5 6,5 ; IKS 20 1 2

24

o d

TT Swivels through 180°, with joint lock, especially suitable for firmly seated bolts TT With lever change TT Push-button release TT Max. torque 600 N·m TT Locks in the middle position: When the lever is flipped, it automatically

o d m b 1 5 ? ;

engages for clockwise or counterclockwise operation

TT For hand-operated sockets and accessories with square drive as

per DIN 3120 - C 12.5, ISO 1174, ball locking device

TT GEDORE vanadium steel 31CrV3, chrome-plated

Accessories

0

l

' 1990-5 -10 ) 1995

5.0

1

- 2098 ' 2090-2 -4 + 2087 ) 2095

Code

No.

2018934

1993 GU-10 XL

a"

a

1/2

12.5

y

11,25

600

Deviant packing units see article description.


6

Spanners / Screwdrivers

Double open ended spanner set

7 Combination spanner set

3

TT Selection of sizes most in use TT WVH = Set in tool holder

Code

No.

Contents

7-0110

/

6096090

7 8 10 11 12 13 14 16 17 18 19

500

1

6093740

7-026

5000

1

6091450

7-08 A

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1"

1000

1

TT To DIN 3110, ISO 3318, ISO 1085, ISO 10102 TT Slim pattern, oval shaft TT GEDORE vanadium steel 31CrV3, chrome-plated TT Sets of the most used sizes TT H = set in stable plastic holder TT WVH = set in tool holder

l

Code

No.

Contents

6077700

6-12

6x7 8x9 10x11 12x13 14x15 16x17 18x19 20x22 21x23 24x26 25x28 27x32

/

l

2050

1

7 XL Combination spanner set extra long

3

TT Best selling sizes TT Similar to DIN 3113 TT GEDORE vanadium steel 31CrV3, chrome-plated TT With same size each end, ring offset at 15째 TT Shaft made in girder pattern for strength and grip

Code

No.

Contents

6095950

7 XL-012

10 11 12 13 14 17 19 22 24 27 30 32

/

l

5000

1

7 R-012 Open ended spanners with ring ratchet set 12 pieces

TT For difficult screw connections TT Most used sizes combined in a set TT Open end for powerful loosening TT Innovative ratchet function allows quick working TT Fine-toothed (72 teeth) for high torque transfer TT Very low constructional height TT Satin finish TT In sheet metal case TT Dimensions: 315 x 181 x 40 mm

Code

No.

Contents

1669605

7 R-012

8 9 10 11 12 13 14 15 16 17 18 19

Deviant packing units see article description.

2 Double ended ring spanner set

3

TT Sets of the most used sizes TT Rings deep offset, strong but thin walls TT To DIN 838, ISO 3318, ISO 1085, ISO 10104 TT GEDORE vanadium steel 31CrV3, chrome-plated, polished rings

/

l

2650

1

Code

No.

Contents

6031040

2-120

6x7 8x9 10x11 12x13 14x15 16x17 18x19 20x22 21x23 24x27 25x28 30x32

/

l

3550

1

25


400

H 42 - H 42 KEL

Flare nut spanner open

Hexagon socket key set for in-hex screws

1 4 3

TT To DIN 3118 (only metric sizes) TT Ring offset at 15° TT Hexagon gap 30° offset, UD-section at 15° offset TT Sizes 8x10 to 12x14 mm and 5/16x3/8 to 1/2x9/16AF with hexagon TT GEDORE vanadium steel 31CrV3, chrome-plated TT * not standardised

Code

No.

*

5

TT In blue plastic holder TT GEDORE vanadium steel 61CrSiV5, zinc-plated TT Execution K with ball end TT GEDORE vanadium steel 59CrV4, phosphated

!

L

a1

a2

b1

b2

c1

c2

8 x 10

140

6.5

8.0

18.0

20

6.0

7.0

6057270 400 10x11

10 x 11

150

8.0

8.5

20.0

22

7.0

8.5

55 10

6057430 400 12x14

12 x 14

170

9.5

11.2

24.0

28

9.0

11.0

100 10

Code

No.

Contents

l

180

10.5

11.8

26.0

29

10.0

12.0

110 10

1505408

H 42-10

/

13 x 15

1,3 1,5 2 2,5 3 4 5 6 8 10

254

1

17 x 19

210

12.2

13.2

32.0

35

14.0

15.0

160 10

1523988

H 42 KEL-88

2 2,5 3 4 5 6 8 10

410

1

6057190 400 8x10

6057000 400 13x15

y

*

n

6057780 400 17x19

/

l

45 10

2154-2160 PH-07

H 43 TX-08

3C-Screwdriver set 7 pieces

Cranked socket screwdriver set for recessed TORX® screws

? ;

TT For slotted head and cruciform head screws PH TT Blade with hexagon bolster TT Blade in vanadium plus steel, chrome-plated TT 3-component handle with hanging hole

7

TT In blue PVC holder TT Execution K with ball end TT Chrome-vanadium steel 50CrV4, gun-metal finish TT TORX® = reg. trademark of Acument Intellectual Properties, LLC. USA

Code

No.

Contents

l

2154-2160 PH-07

/

1731149

? 2154 4,5 5,5 6,5 8 ; 2160 PH 1 2 ? 4615 3

710

1

Code

No.

Contents

l

H 43 TX-08

/

1531433

T10 T15 T20 T25 T27 T30 T40 T45

155

1

2163 BTX-010 3C-Screwdriver set 5 pieces / 10 pieces

7

TT For recessed TORX® head screws TT Blade in vanadium plus steel, chrome-plated TT 3-component handle with hanging hole TT TORX® = reg. trademark of Acument Intellectual Properties, LLC. USA

26

Code

No.

Contents

l

2163 BTX-010

/

1482335

7 2163 BTX T7 T8 T9 T10 T15 T20 T25 T27 T30 T40

630

1

Deviant packing units see article description.


248 ST

Hammers / Prybars / Punches

113 D

Recoilless hammer

Drift punch set 6 pieces

TT With very robust and durable steel tube handle TT Splinter-proof, shatter-proof

TT Chrome-molybdenum-vanadium

air hardening steel 45CrMoV7

and wear-resistant polyamide heads

TT Carefully hardened and tempered along the full length TT Striking heads inductively tempered,

TT Powder-coated with silver hammer-effect enamel

copper colour varnished

600 H

TT Working edge polished and clear varnished, free of burrs

Engineers' hammer ROTBAND-PLUS

TT Forged hammer head DIN 1041

made from high-quality special steel

TT Black epoxy powder-coated TT With contoured ash or hickory handle DIN 5111 additionally

shaped with a long hardened handle protective steel sleeve

TT The tapered collar, fixing plate and wood screw bond the

hammer head and the handle into one unit

TT DBGM.G 9414 1878 (German utility patent),

European-Patent-No. 0703045

Code

No.

8828950

248 ST-30

8829170 8829250

y

,

/

l

290

30

585

6

248 ST-40

300

40

820

6

248 ST-50

310

50

1180

1

116D Code

No.

8583070

600 H-300

8583230 8583580

y /Z

/[

l

Pin punch set 6 pieces

300

300

425

6

TT Chrome-molybdenum-vanadium

600 H-500

320

500

615

6

600 H-800

350

800

1000

6

TT Carefully hardened and tempered along the full length TT Striking heads inductively tempered, copper colour

air hardening steel 45CrMoV7

No.

Execution

Contents

8754060

113 D

metal case with lid

99 10-1 2 3 99 12-4 5 100-10

varnished

TT Working edge polished and clear varnished, free of burrs TT 116 L long pattern

609 H

Code

/

l

720

1

1600

Sledge hammer ROTBAND-PLUS

Special pin punch

TT Forged hammer head DIN 1042 TT Carefully hardened and tempered,

TT For removal of split pins TT 1600-38 for door hinges, e.g. Opel TT 1600-39 for brake calipers and disc brakes TT 1600-40 with 3 mm guide pin

coated with black epoxy powder

TT Striking face and pein polished,

accurate chamfer, with long steel sleeve

TT Spare handles complete with steel sleeve,

tapered collar, fixing plate and wood screw

TT With hickory handle TT DBGM (DBGM = German utility patent)

-38

-40 Code

No.

8758050 116 D Code

No.

8673220

609 H-3

y

/Z

/[

l

600

3000

3460

1

Execution

Contents

metal case with lid 119-3 -4 -5 -6 -7 -8

/

l

800

1

106 D

-39

Chisel and punch set 6 pieces

247 H

TT Chrome-molybdenum-vanadium

Combination hammer KOMBI-PLUS R

TT Carefully hardened and tempered along the full length TT Striking heads inductively tempered,

air hardening steel 45CrMoV7

TT Reduction in expenses due to universal use as

Code

copper colour varnished TT Working edge polished and clear varnished

an engineers' and recoilless hammer TT Universal use for service and assembly work TT With all advantages of a recoilless hammer with higher striking effect TT Less energy necessary, thus easier working TT With exchangeable insert in breakage and wear-resistant modified polyamide (E 247), 75 Shore D TT With hickory handle (E 247 H) TT DBGM (German utility patent)

L1

L2

d mm

s

/

l

6630180 1600-38

No.

180

90

5

10

150

5

6633950 1600-39

180

90

4

10

60

5

6634090 1600-40

180

85

6

10

160

5

S 141-3 Prybar set 3 pieces

TT With plastic handle TT Chrome-molybdenum-vanadium

air hardening steel 45CrMoV7, chromated

TT Hardened along the full length TT Very robust and resilient TT Packed in cardboard box

Code

No.

1603299

247 H-30

1603396 1687883

y

,

/

l

305

30

520

6

247 H-35

310

35

670

6

247 H-40

330

40

820

6

Deviant packing units see article description.

Code

No.

Execution

Contents

8725710

106 D

Metal case with lid

97-125 150 98-125 99 12-3 100-10 119-4

/

l

820

1

Code

No.

Contents

1525476

S 141-3

141-300 390 600

/

l

510

1

27


DREMOMETER Torque wrench made of high-strength aluminium alloy

tL b-f 6-2000 N·m

s b-g 2-3000 N·m

W d 20-300 N·m

SE } ~ 8-400 N·m

Z ¡¢Y 8-1000 N·m

4

DREMOMETER - permanent precision Drive in accordance with application: DREMOMETERS are available for a large variety of areas of application in the area of controlled screw tightening. The single square drive for controlled clockwise tightening or the double square drive (L) for controlled bi-directional tightening. Special utilisation areas for DREMOMETER with angular tightening (W), spigot end (Z) and rectangular cavity (SE) particularly for hand-to-access locations and where space problems are the case. All DREMOMETER models have separate ratchet heads. And there are good reasons for that: It is possible to work with or without the ratchet head function as desired.

3

2

Robust and unsusceptible: The full-metal construction of the DREMOMETER makes it particularly unsusceptible to grime and rough handling on construction sites, in workshops and in industry.

Automatic resetting: The DREMOMETER gives operator an audible signal and tactile impulse and is back in operation in an instant.

ß¿ 5

1

Lightweight and pleasant: The aluminium housing and the ergonomically designed handgrip enable simple and safe operation over wide tightening ranges.

6

Scale: Clear dual scale N·m and lbf·in/lbf·ft on every DREMOMETER

Working accuracy: +/- 3% tolerance of scale set torque. Includes a test certificate according to DIN EN ISO 6789. Serial number in the wrench and on the certificate is used for unambiguous product identification, traceable to national standards.

& 7 Maximum precision: Extended tool life and long life cycle even if used intensely over a long period.

Working principle 1

2

Technology 2 3

1

Setting of the torque value to N·m or alternatively to lbf·in / lbf·ft by the non-losable hexagon key in the handgrip. The smoothrunning mechanism enables the setting to be made quickly without significant force needing to be applied. All DREMOMETERS are also available with locking and safely device (A+S).

DREMOMETER Type MINI - F Operable without inaccuracies

28

The quality lever chain produced in the company's own drop forge reduces the strain on the mechanics to a minimum. The proportioning of the individual levers, which are optimally attuned to each other, gives the DREMOMETER its unique precision and its long tool life.

3

Position of the lever chain without impact of force (in starting position).

Position of the lever chain with impact of force before the set torque is achieved. The force is transferred from the primary lever to the intermediary and final lever until the final lever slips past the so-called release lever through the sliding back of the angle-lever body.

Position of the lever chain when the force impacts after the torque setting is achieved. Immediate position after the clear tactile impulse and audible signal "click". On relief, the lever chain moves back into the starting position (1).

Irrespective of where you apply the force - whether it be at the centre of the handgrip or at another part of the DREMOMETER, with both hands or using extension tube - your torque setting will always be attained precisely - without shifts in value. By virtue of the unique single-axis location of the centre of rotation and the output square drive, the DREMOMETER is a tool which can be operated free from errors. By contrast to conventional torque wrenches, this single lever enables tightening to take place without shifts in the measured value and without interfering with the precision caused by activation outside of the handgrip. (However, bear possible shifts in value in mind when activating the DREMOMETER with special spanners or in general in the case of spanners having different depth gauges.)


8562 - 8567 C

8561 - 8566 B Torque wrench DREMOMETER 20-120 N·m / 15-90 lbf·ft

Use: TT Controlled screw tightening in the range 20 - 120 N·m TT For use in all areas of industrial manufacturing Features: TT Torque wrench with 1/2" single square drive for controlled clockwise tightening (type B no. 8561) or double square drive for bi-directional tightening (type BL no. 8566) TT 1/2" square drive with ball locking device DIN 3120 - A 12.5, ISO 1174 TT Acc. to DIN EN ISO 6789, traceable to national standards TT Automatic short-path actuation with tactile impulse and audible signal TT Working accuracy: +/- 3% tolerance of scale set torque TT Full-metal construction from high-strength aluminium alloy TT Dual scale with a scale graduation of 5 N·m and 5 lbf·ft TT If ordering with pre-set-value locking and safety device (type B / BL A+S no. 7561/7566), please specify the N·m value - if fixed factory-pre-setting is desired (price on request) Scope of delivery: TT Torque wrench type DREMOMETER (if set ordered (-03/-04), this includes the accessories listed in the tables) TT Test certificate acc. to DIN EN ISO 6789 TT Operating instructions

Code

Type

7683320 8561-01

No.

a"

a

sB

1/2

7683400 8566-01

t BL 1/2

12.5 ! in plastic box 12.5 ! in plastic box

Inclusion

o d & 8 ß ¿

N·m

lbf·ft

y

9

0

Inclusion

15-90

462

1.5

s C 1/2

12.5

20-120

15-90

462

5 N·m / 5 lbf·ft 5 N·m / 5 lbf·ft

7685450 8562-10

a

20-120

1.5

7685960 8567-10

t CL 1/2

12.5

! in plastic box ! in plastic box

8573 - 8578 BC Use:

TT Controlled screw tightening in the range 40 - 200 N·m TT Ideal for the automotive industry TT Utilisation in all areas of industrial manufacturing

Features:

TT Torque wrench with 1/2" single square drive for controlled

clockwise tightening (type BC no. 8573) or double square drive for bi-directional tightening (type BCL no. 8578) TT 1/2" square drive with ball locking device DIN 3120 - A 12.5, ISO 1174 TT Acc. to DIN EN ISO 6789, traceable to national standards TT Automatic short-path actuation with tactile impulse and audible signal TT Working accuracy: +/- 3% tolerance of scale set torque TT Full-metal construction from high-strength aluminium alloy TT Dual scale with a scale graduation of 5 N·m and 5 lbf·ft TT If ordering with pre-set-value locking and safety device (type BC/BCL A+S no. 7573/7578), please specify the N·m value - if fixed factory-pre-setting is desired (price on request) Scope of delivery: TT Torque wrench of type DREMOMETER (if set ordered (-03/-04), this includes the accessories listed in the tables) TT Test certificate acc. to DIN EN ISO 6789 TT Operating instructions

No.

Code

No.

Type

a"

N·m

lbf·ft y

50-300

35-220

50-300

35-220

o d & 8 ß ¿

9

0

617 5 N·m / 5 lbf·ft 617 5 N·m / 5 lbf·ft

2.0 2.0

8563 - 8568 D

Torque wrench DREMOMETER 40-200 N·m / 30-150 lbf·ft

Code

Torque wrench DREMOMETER 50-300 N·m / 35-220 lbf·ft

Use: TT Controlled screw tightening in the range 50-300 N·m TT For use in all areas of industrial manufacturing Features: TT Torque wrench with 1/2" single square drive for controlled clockwise tightening (type C no. 8562) or double square drive for bi-directional tightening (type C no. 8567) TT 1/2" square drive with ball locking device DIN 3120 - A 12.5, ISO 1174 TT Acc. to DIN EN ISO 6789, traceable to national standards TT Automatic short-path actuation with tactile impulse and audible signal TT Working accuracy: +/- 3% tolerance of scale set torque TT Full-metal construction from high-strength aluminium alloy TT Dual scale with a scale graduation of 5 N·m and 5 lbf·ft TT If ordering with pre-set-value locking and safety device (type C/CL A+S no. 7562/7567), please specify the N·m value - if fixed factory-pre-setting is desired (price on request) Scope of delivery: TT Torque wrench of type DREMOMETER (if set ordered (-30/-40), this includes the accessories listed in the tables) TT Test certificate acc. to DIN EN ISO 6789 TT Operating instructions

Type

7685530 8573-00

a"

a

s BC

1/2

7683670 8578-00

t BCL

1/2

12.5 ! in plastic box 12.5 ! in plastic box

Inclusion

N·m

lbf·ft y

40-200 30-150 40-200 30-150

o d & 8 ß ¿

9 0

551 5 N·m / 5 1.4 lbf·ft 551 5 N·m / 5 1.3 lbf·ft

Torque wrench DREMOMETER 140-760 N·m / 100-560 lbf·ft

p e & 8 ß ¿

Use:

TT Controlled screw tightening in the range 140 - 760 N·m TT Ideal for the truck and/or industrial-vehicle sectors TT For use in all areas of industrial manufacturing

Features:

TT Adjustable torque wrench with 3/4" single square drive for

controlled clockwise tightening (type D no. 8563) or double square drive for bi-directional tightening (type DL no. 8568) TT 3/4" square drive with pin-locking mechanism DIN 3120 - B 20, ISO 1174 TT Acc. to DIN EN ISO 6789, traceable to national standards TT Automatic short-path actuation with tactile impulse and audible signal TT Working accuracy: +/- 3% tolerance of scale set torque TT Full-metal construction from high-strength aluminium alloy TT Dual scale with a scale graduation of 10 N·m and 10 lbf·ft TT If ordering with pre-set-value locking and safety device (type D/DL A+S no. 7563/7568), please specify the N·m value - if fixed factory-pre-setting is desired (price on request) Scope of delivery: TT Torque wrench type DREMOMETER (if set ordered (-30/-40), this includes the accessories listed in the tables) TT Test certificate acc. to DIN EN ISO 6789 TT Operating instructions

Code

No.

Type

a"

7691500 8563-10

s D 3/4

7691850 8568-10

t DL 3/4

a

Inclusion

N·m

20 ! in cardboard 140760 packaging 20 ! in cardboard 140760 packaging

lbf·ft y

100560 100560

9 0

812 10 N·m / 10 lbf·ft 812 10 N·m / 10 lbf·ft

3.2 3.2

8563 - 8568 DR Drehmomentschlüssel DREMOMETER 140-760 N·m / 100-560 lbf·ft

p e & 8 ß ¿

TT Auslösegenauigkeit: +/- 3% Toleranz vom eingestellten Skalenwert TT Ganzmetallkonstruktion aus hochfester Aluminium-Legierung mit ALU-Verlängerungsrohr TT Mit 3/4" Einfach-Vierkant für den kontrollierten Rechtsanzug (Typ DR - No. 8563) oder

Doppel-Vierkant für den kontrollierten Rechts- und Linksanzug (Typ DRL - No. 8568)

Code

No.

Type

a

Inclusion

N·m

lbf·ft

8563-01

a"

y

9

7670180

s DR

3/4

20

! in cardboard packaging with extension tube

140-760

100-560

800-1400

10 N·m / 10 lbf·ft

5.0

7670500

8568-01

t DRL

3/4

20

! in cardboard packaging with extension tube

140-760

100-560

800-1400

10 N·m / 10 lbf·ft

5.0

Deviant packing units see article description.

0

29


TORCOFIX K

K b-e 1-850 N·m

K US b - e 10 lbf·in - 600 lbf·ft

UK d 20-300 N·m

Z ¡¢ 2-750 N·m

2

TORCOFIX K Robust torque wrench with square drive and integrated ratchet-haed function for controlled bi-directional tightening.

1

SE } ~ 2-400 N·m

Micrometer scale: Optimised shape, stable scale frame with red shaded micrometer scale ring. Modelindependent intervals of 1; 0,5; 0,25; 0,1 or 0,025 N·m allow very accurate settings.

Working accuracy: +/- 3% tolerance of scale set torque. Includes test certificate according to DIN EN ISO 6789. Serial number on the wrench and on the certificate has the purpose of unambiguous product identification, traceable to national standards.

4

& 5 6

77

8

Robust steel tube: With high corrosion protection, copperclad and chromeplated, silk-metal.

Automatic actuation: The TORCOFIX actuates with a clear tactile impulse and audible signal and is immediately ready for operation again.

Scale: Easily readable dual scale (N·m/ lbf·ft)m well protected under a window with a magnifying-glass effect. The torque setting is readable on the scale or, more particularly, on the scale in combination with the scale ring.

Handgrip with a user aid: Black plastic handgrip, new ergonomically enhanced shape, with an indentation in the middle of the handgrip. User aid and reference points for calibration.

Mechanics

1

Ratchet head drive with push-through, reversible or interchangeable square drive

9 2

Final lever

3

Piston

Features

1

3

Pull out the locking button at the end of the handgrip and turn the handgrip in the clockwise or counterclockwise direction in order to make the desired torque setting. Lock the locking button again. Finished!

4 5

Spring Scale (N·m and lbf·ft) + skale ring (N·m)

6

Handgrip

7

Locking button

Function In order to change the turning direction of the TORCOFIX-K: Press on the protruding square drive with your thumb and take out the mushroom head, turn the wrench and re-insert the square drive.

1 3

2

180 30

Ligthweight and reliable: Locking button enables reliable locking of the torque setting.

ß¿

Chrome-plated ratchet had: All 1/4" - 1/2" square drives of the TOROFIX K-series have a black plastic cap - also refeered to as a mushroom head. This mushroom head prevents an unintentional puilling out of the whole square drive when changing the nut socket.

2

3


4549 - 4550

8200

Torque wrench TORCOFIX K 1-850 N·m / 0.75-630 lbf·ft

Use: TT Controlled screw tightening in the most widely used range of 1 - 850 N·m TT For use in almost all areas of industrial manufacturing Features: TT Adjustable torque wrench with square drive and integrated ratchet-head function TT For controlled bi-directional tightening TT 1/4", 3/8", 1/2" interchangeable mushroom head-square drive with ball locking device as per DIN 3120 - A 6.3, A 10 or A 12.5, ISO 1174 TT With 3/4" push through square drive with pin-locking mechanism (from model no. 4550-55) TT Acc. to DIN EN ISO 6789, traceable to national standards TT Lever-breaking mechanism with a slide roller guarantee tactile-impulse and audible actuation signals TT Working accuracy: +/- 3% tolerance of scale set torque TT Robust, silk-matt chrome-plated steel tube construction, with chrome-plated ratchet head and high-quality plastic parts TT Dual scale N·m and lbf·ft below a window with a magnifying-glass effect TT Additional micrometer scale with N·m graduation of 0.025; 0.1; 0.25; 0.5 or 1 N·m TT Ergonomically shaped convenient black plastic handgrip TT With an indentation in the middle of the handgrip as a calibration aid TT 10 models in the range 1 - 850 N·m Scope of delivery: TT Torque wrench type TORCOFIX K (if set ordered (4549-/4550-G), this includes the accessories listed in the tables) TT Test certificate acc. to DIN EN ISO 6789 TT Operating instructions TT The individual wrench is delivered in a transparent plastic box with a practical suspension mounting or in sturdy cardboard packaging (no. 4550-40/-55/-75/-85). Sets are delivered in a solid sheet-metal case

mb nc od pe & 8 ß ¿ 9 0

Torque angle Indicator

Use: TT Additional angle-regulated tightening for controlled torque and angle activation Inclusion: TT Torque angle indicator with 1/2" or 3/4" square drive TT For additional precise angle tightening (0° - 360°) TT 1/2" square drive with ball locking device or 3/4" square drive with pin locking device TT No. 8200-01/-02 models with sliding magnetic and gripping arm TT No. 8200-11 only with magnetic arm - simple design TT To operate with a suitable torque wrench TT The maximum output of the torque wrench must not be passed Scope of delivery: TT Torque angle indicator TT Operating instructions TT Delivered in a robust plastic case (no. 8200-01/-02), model no. 8200-11 in a sturdy hard cardboard packaging

Code

No.

1195980

8200-01

a"

a

1/2

12.5

o d p e

,

/

80

0-360

330

8612 Electronic torque tester DREMOTEST E 0.9-1100 N·m / 0.7-811 lbf·ft

Use:

Code

No.

1545132 4549-02

a"

a

1/4

6.3

N·m

lbf·ft

2-25

1,5-18

y r 4

285

35

18

1545140 4549-05

3/8

10.0

5-50

3,5-37

335

35

18

7601610 4550-20

1/2

12.5

20-200

15-150

485

44

22

7601880 4550-30

1/2

12.5

60-300

45-220

575

44

7674760 4550-55

3/4

20.0 100-550

75-405

960

69

1521365 4550-75

3/4

20.0 140-750 105-550

1240

69

9

/

10,0

0,1 N·m

450

10,0 0,25 N·m

540

7,5

1 N·m

1100

22

7,5

1 N·m

1400

33

10,0

1 N·m

3800

33

10,0

1 N·m

4800

TT For testing and setting clockwise torque wrenches in the range of 0.9 - 1100 N·m TT Due to its robust construction and easy operation it is suitable for use in workshops,

industrial manufacturing and quality control Inclusion:

TT Simple, electronic torque tester with integrated torque torsion transducer (DMS) TT With hexagon female drive, 10, 17, 36 mm (model dependent) TT With 1/4", 3/8", 1/2" and 3/4" square drive adaptor (model dependent) TT Measuring accuracy: +/- 1% tolerance of reading, +/- 1 digit TT Break-Point-measurement (1st peak) TT Auto reset TT Can be switched from N·m to lbf·ft TT Serial interface RS232 TT Optionally available: adaptor for cigarette lighter socket 12 V (no. 8612-390)

Scope of delivery:

4549 - 4550 Mushroom head / square drive TORCOFIX K

m b n c o d

Use:

TT Interchangeable spare square drive (mushroom head) for TORCOFIX K

Features: TT Made of chrome-vanadium steel, zinc-plated TT With black mushroom head made of polypropylene (PPN) TT With 1/4", 3/8" or 1/2" output square drive with ball locking device Scope of delivery: TT Spare square drive (mushroom head) TT Single packed in poly-bag

TT Electronic torque tester DREMOTEST E TT Power supply unit with plug and EURO-adaptor TT Operating instructions TT Test certificate

R M S N T O U P

Code

No.

Description

4549-87S

Q"

Q

a"

a

,

/

1545167

Mushroom head 3/8-1/4"

3/8

10.0

1/4

6.3

35

21

1566385

4549-88S

Mushroom head 3/8"

3/8

10.0

3/8

10.0

35

22

Code

No.

N·m

lbf·ft

4550-85S

Adaptor Q

Mushroom head 1/2"

1/2

12.5

1/2

12.5

44

60

1856111

8612-300

-

7079370

17

9-320

7-236

3/8", 1/2"

3.0

7079450

4550-86S

Mushroom head 1/2-3/8"

1/2

12.0

3/8

10.0

44

60

1947702

8612-1000

36

90-1100

66-811

1/2", 3/4"

10.0

Deviant packing units see article description.

0

31


8455

4100 - 4301

Electronic torque wrench TorcoTronic II 10-350 N·m / 7.4-258.2 lbf·ft

Use: TT For everyday requirements in installation and torque control TT For use in all areas of manufacturing and development Execution: TT Microprocessor-controlled, electronic torque wrench TT For controlled bi-directional tightening TT Acc. to DIN EN ISO 6789, traceable to national standards TT Robust industrial design TT Broad measurement range in N·m, can be switched to lbf·ft TT High measurement accuracy: +/- 1% tolerance for all read-off values, +/- 1 digit TT With 1/2" reversible ratchet. The ratchet is exchangeable, providing the option of using a 9x12 mm (8455-120) or 14x18 mm (8455-350) square socket Features: TT Large illuminated graphic LCD display TT Icon-menu navigation easy to understand TT Simple operation with 3 multifunction buttons TT Extra large, easy reachable button near the handgrip TT 2000 storage places TT Track- / Peak-Mode as well as 5 pre-set modes storable TT Different depth gauges for end fittings programmable TT Automatic calibration at the push of a button and following standby mode TT Keyboard lock TT Serial interface RS232 TT PC-software easy to operate for uncomplicated programming and documentation of data TT Data can be transfered to MS Excel® TT 2 models in the range 10 - 350 N·m Scope of delivery: TT Electronic torque wrench TorcoTronic TT Reversible ratchet 1/2" TT Operating instructions TT Test certificate acc. to DIN EN ISO 6789 Type I Class B TT Delivered in cardboard packaging with black foam module insert TT Cable for serial interface RS232 TT Software on CD-R TT Attention: a PC, running a Windows® operating system (from Windows 2000®) is required to obtain the full benefit of all the functions of this product

o d

Torque wrench TORCOFIX SE 2-400 N·m / 1.5-300 lbf·ft

Use: TT Controlled screw tightening in the most widely used range of 2 - 400 N·m TT Ideal for hard-to-access screw connections TT For use in all areas of industrial manufacturing Features: TT Adjustable torque wrench with 9x12 or 14x18 mm rectangular cavity TT For controlled bi-directional tightening TT With pin-locking mechanism for replaceable 9x12 or 14x18 mm spanner end fittings TT Acc. to DIN EN ISO 6789, traceable to national standards TT Lever-breaking mechanism with a castor guarantee tactile-impulse and audible actuation signals TT Working accuracy: +/- 3% tolerance of scale set torque TT Robust, silk-matt chrome-plated steel tube construction, with chrome-plated ratchet head and glass-fibre-reinforced plastic parts TT Dual scale N·m and lbf·ft below a window with a magnifying-glass effect TT Additional micrometer scale with N·m graduation of 0.1; 0.25; 0.5 or 1 N·m TT Ergonomically shaped convenient black plastic handgrip TT With an indentation in the middle of the handgrip as a calibration aid TT 7 models in the range 2 - 400 N·m Scope of delivery: TT Torque wrench type TORCOFIX SE (if set ordered (4100-/4301-G), this includes the accessories listed in the tables) TT Test certificate acc. to DIN EN ISO 6789 TT Operating instructions TT The individual wrench is delivered in a transparent plastic box with a practical suspension mounting or in sturdy cardboard packaging (no. 4301-01). Sets are delivered in a solid sheet-metal case

Code

No.

a

:

N·m

lbf·ft

0

Code

No.

8455-120

a"

1932136

1/2

12.5

9 x 12

10-120

7,4-88,5

0.9

7600210

4100-01

1932144

8455-350

1/2

12.5

14 x 18

70-350

51,6-258,2

1.3

7600990

4201-01

} ~ & 8 ß ) ¿ 9 0

N·m

lbf·ft

y

9

/

9 x 12

10-100

8-75

375

0,5 N·m

600

14 x 18

20-200

15-150

475

1 N·m

900

:

7112 Rectangular open end fitting 9x12

TT For accessing bolts in cramped and hard-to-access locations - easy to change TT Forged TT Chrome-vanadium steel, chrome-plated TT With eject-pin for unlocking

32

} 1

Code

No.

L

B

H

7112-10

!

/

7688630

9 x 12

10

17.5

26.0

5.5

40

7688980

7112-11

9 x 12

11

17.5

26.0

5.5

30

7679560

7112-12

9 x 12

12

17.5

30.0

7.0

35

7689010

7112-13

9 x 12

13

17.5

30.0

7.0

35

7689360

7112-14

9 x 12

14

17.5

35.0

8.0

40

7689440

7112-15

9 x 12

15

17.5

35.0

8.0

40

7679990

7112-16

9 x 12

16

20.0

38.0

8.5

45

7689600

7112-17

9 x 12

17

20.0

38.0

8.5

50

7684560

7112-18

9 x 12

18

20.0

42.0

9.0

60

7689790

7112-19

9 x 12

19

20.0

42.0

9.0

60

:

Deviant packing units see article description.


7212

7218

Rectangular ring end fitting 9x12

} 4

TT For accessing bolts in cramped and

hard-to-access locations - easy to change

TT Forged TT Chrome-vanadium steel, chrome-plated TT With eject-pin for unlocking

Code

No.

7691690

7212-10

Rectangular ring end fitting 14x18 hard-to-access locations - easy to change

TT Forged TT Chrome-vanadium steel, chrome-plated TT With eject-pin for unlocking

!

L

B

H

/

Code

No.

9 x 12

10

17.5

17.2

9.0

30

7693120

7218-13

:

~ 4

TT For accessing bolts in cramped and

!

L

B

H

/

14 x 18

13

25.0

21.5

11.0

120

:

7691770

7212-11

9 x 12

11

17.5

18.5

9.0

30

7693390

7218-14

14 x 18

14

25.0

23.0

11.0

120

7677940

7212-12

9 x 12

12

17.5

20.0

12.0

35

7693470

7218-15

14 x 18

15

25.0

24.2

11.0

115

7691930

7212-13

9 x 12

13

17.5

21.5

12.0

35

7678320

7218-16

14 x 18

16

25.0

25.7

12.0

125

7692230

7212-14

9 x 12

14

17.5

23.0

12.0

40

7693630

7218-17

14 x 18

17

25.0

27.2

12.0

125

7692580

7212-15

9 x 12

15

17.5

24.2

12.0

40

7678830

7218-18

14 x 18

18

25.0

28.5

12.0

125

7678080

7212-16

9 x 12

16

17.5

25.7

13.0

40

7693710

7218-19

14 x 18

19

25.0

30.5

12.0

125

7692740

7212-17

9 x 12

17

17.5

27.0

13.0

40

7678910

7218-21

14 x 18

21

25.0

33.0

15.0

140

7678160

7212-18

9 x 12

18

17.5

28.5

13.0

40

7693980

7218-22

14 x 18

22

25.0

34.5

15.0

140

7692820

7212-19

9 x 12

19

17.5

30.3

13.0

40

7694280

7218-24

14 x 18

24

25.0

37.5

15.0

140

7678240

7212-21

9 x 12

21

17.5

33.0

15.0

50

7694440

7218-27

14 x 18

27

25.0

41.5

17.0

150

7693040

7212-22

9 x 12

22

17.5

34.5

15.0

50

7694790

7218-30

14 x 18

30

25.0

45.0

19.0

160

7695920

7218-32

14 x 18

32

25.0

47.5

19.0

165

7412 Rectangular reversible ratchet head 9x12

} 2 m b n c o d

TT For accessing bolts in cramped and

hard-to-access locations - easy to change

TT Forged TT Chrome-vanadium steel, chrome-plated TT With eject-pin for unlocking TT Fine-toothed TT Return angle 7 degrees

Code

No.

7686500

7412-01

7687230

7412-02

:

A째

a"

a

L

B

H

/

9 x 12

5

3/8

10.0

17.5

33.0

24.0

140

9 x 12

5

1/2

12.5

17.5

33.0

28.3

150

7418 Rectangular reversible ratchet head 14x18

hard-to-access locations - easy to change TT Forged TT Chrome-vanadium steel, chrome-plated TT With eject-pin for unlocking TT Fine-toothed TT Return angle 7 degrees

7118

Code

No.

Rectangular open end fitting 14x18

7687580

7418-02

7687660

7418-04

~ 1

TT For accessing bolts in cramped and

hard-to-access locations - easy to change TT Forged TT Chrome-vanadium steel, chrome-plated TT With eject-pin for unlocking

Code

No.

7689870

7118-13

!

L

B

H

/

14 x 18

13

25.0

30.0

7.0

120

7690020 7690100

7118-14

14 x 18

14

25.0

35.0

8.0

120

7118-15

14 x 18

15

25.0

35.0

8.0

120

7685610

7118-16

14 x 18

16

25.0

38.0

9.0

125

7690370

7118-17

14 x 18

17

25.0

38.0

9.0

130

7686180

7118-18

14 x 18

18

25.0

42.0

10.0

130

7690450

7118-19

14 x 18

19

25.0

42.0

10.0

130

7686420

7118-21

14 x 18

21

25.0

50.0

11.0

155

7690610

7118-22

14 x 18

22

25.0

50.0

11.0

150

7690880

7118-24

14 x 18

24

25.0

53.0

12.0

170

7690960

7118-27

14 x 18

27

30.0

60.0

13.0

185

7691260

7118-30

14 x 18

30

30.0

66.0

14.0

220

7687740

7118-32

14 x 18

32

32.5

66.0

14.0

220

:

Deviant packing units see article description.

~ 2 o d p e

TT For accessing bolts in cramped and

:

a"

a

A째

L

B

H

/

14 x 18

1/2

12.5

7,2

25.0

43.0

26.2

350

14 x 18

3/4

20.0

7,2

33.0

50.0

30.7

780

33


RZB1-19

Pliers / Electronic Tools

Set of circlip pliers 8 pieces

TT For the automotive sector TT Particularly suitable for barely-

S 8003 JC

accessible places

TT Circlip pliers with straight and 45째

Pliers set 3 pieces

angled tips

TT Practical set composition in environmentally-friendly cardboard box

TT For the afe installation and removal of

internal and external retaining rings up to a size of 60 mm TT In rugged plastic case

Code

No.

Contents

6701110

S 8003 JC

8132-160 JC 8250-180 JC 8316-160 JC

/

l

720

1

S 8303 JC TT Practical set composition in environmentally-friendly cardboard box

No.

Contents

6703160

S 8303 JC

142 10 JC 8250-180 JC 8316-160 JC

/

l

1070

1

S 8008

B A

TT Most popular sizes, packed in environmentally-friendly cardboard box

34

No.

Contents

6700490

S 8008

8000 A 1 A 11 A 2 A 21 8000 J 1 J 11 J 2 J 21

Contents

RZB1-19

8000 A 1 A 12 A 2 A 22 8000 J 1 J 12 J 2 J 22

/

l

1550

1

175 Pipe wrench Swedish pattern

Code

No.

6437340

175 1

6437420

175 1.1/2

Size

O

L

/

l

1

44

320

680

1

1.1/2

62

430

1500

1

137 Grip wrench

Set of circlip pliers 8 pieces

Code

No.

2148706

TT To DIN 5234 Form A TT Especially sturdy type for heavy use TT Head angled 85째 TT GEDORE chrome-vanadium special steel TT Drop forged TT Tempered, teeth additionally hardened TT Teeth offset against direction of rotation TT Roller secured against loss TT Stove enamelled blue

Pliers set 3 pieces

Code

Code

/

l

1600

1

TT With adjusting screw and release lever, model 137 10 with blue dip-insulated lever TT Forged, tempered jaws and special jaw shape for secure gripping, clamping and holding TT GEDORE vanadium steel 31CrV3, nickel-plated TT Jaw body in high-tensile sheet steel TT Automatically welded upper jaw - absolutely firm connection with the sheet steel body TT Well-conceived jaw design guarantees a three-point contact with all material cross-sections TT Threaded bore welded at bottom TT No widening under most extreme loading TT Safe release TT Release lever under constant pressure of special spring

Code

No.

6406620

137 7

6406700 6407270

y

z

O

_

/

l

175

7

25

1

300

5

137 10

240

10

32

1.1/4

550

5

137 11

280

11

45

1.3/4

750

1

Deviant packing units see article description.


138 Welder's grip wrench

TT For clamping strips and profile sections when welding TT Malleable cast iron jaws TT Nickel-plated TT Release lever dip-insulated

Code

No.

6407350

138

y

z

/

l

280

11

900

1

138 X Welder's grip wrench for tubes

TT For clamping tubes and round stock when welding TT Malleable cast iron jaws TT Nickel-plated TT Release lever dip-insulated

137 K Special body grip wrench

TT All 3 models with adjusting screw and dip-insulated release lever (blue), nickel-plated TT 137 K1: Special jaws with flat clamping surfaces, 48x25 mm at top, 12x12 mm at bottom TT 137 K2: Special jaws with domed clamping surfaces, 25x20 mm at top, 12x12 mm at bottom TT 137 K3: Special jaws with flat clamping surfaces, 40x14 mm at top, 40x35 mm at bottom

Code

No.

6407510

138 X

y

z

O

_

/

l

280

11

10-90

3/8-3.1/2

900

1

138 Y Profile-section grip wrench

137 K1

137 K2

TT For clamping bulky profile and angle sections TT Strong forged jaws TT GEDORE chrome-vanadium steel, nickel-plated TT Release lever dip-insulated

137 K3

Code

No.

l

137 K1

/

1736531

580

1

1736558

137 K2

550

1

1736566

137 K3

670

1

137 KR Grip wrench, long jaws

TT With narrow jaws TT For working in confined spaces TT For clamping air and brake lines up to Ă˜ 10 mm, copper lines Ă˜ 12 mm TT Nickel-plated

Code

No.

6407860

138 Y

y

z

O

_

P

`

/

l

280

11

95

3.3/4

75

3

700

1

138 Z Profile-section grip wrench

TT For clamping extremely bulky profile sections TT Jaws made from forged and welded GEDORE chrome-vanadium special steel TT Particularly great clamping depth TT Nickel-plated TT Release lever blue dipped insulated

Code

No.

1954113

137 KR-7

1868039

137 KR-10

Deviant packing units see article description.

y

/

l

Code

No.

210

280

1

6410730

138 Z-460

255

520

1

6410810

138 Z-600

y

z

O

_

P

`

/

l

460

18

280

11

250

10

1000

1

600

24

400

16

400

16

1300

1

35


132

134

Hose clamp pliers

Hose clamp pliers

TT For self-clamping hose clamps TT Handles chrome-plated

Code

No.

6399900

132

TT With self-adjusting joint, DBGM (= German utility patent) TT Angled jaw TT Bright nickel-plated, joint gun-metal finish

y

z

/

l

220

8.3/4

185

1

Code

No.

6391330

134

y

z

/

l

180

7

410

1

132-2 / -3 134 B

Hose clamp pliers

TT 132.2: Rotating v-jaws for spring hose clamps with flat butt ends TT The pliers allow the clamp to be opened and closed without

Hose clamp pliers

TT Bowden-cable operation TT With self-adjusting joint, DBGM (= German utility patent) TT Angled jaw TT Bright nickel-plated, joint gun-metal finish

damaging the hose, even in hard-to-access areas TT 132-3: Rigid v-jaws TT For use on VAG-vehicles (e.g. VW, Audi, Škoda, Seat) TT Made from steel sheet, with embossed handles

Code

No.

1894382

132-2

1894390

132-3

y

/

l

207

192

1

195

165

1

132-4

Code

No.

6390950

134 B

y

z

/

l

180

7

580

1

Hose clamp pliers

TT With revolving locking bolts for CLIC hose clamps TT To open or close, just turn the plier by 180 degrees TT The pivotable bolts enable the usage even in hard-to-access areas TT CLIC hose clamps are used on rubber and silicone hoses

S 8305 ESD Electronic pliers set 6 pieces

TT In artificial leather wallet TT Dimensions: L 230 x W 165 x H 55 mm TT With microbfibre cloth

(e.g. automotive industry for fuel-, oil- and cooler-systems)

TT In sheet steel, nickel-plated

Code

No.

1894404

132-4

y

/

l

210

181

1

132 CLIC Schlauchklemmenzange

TT Für CLIC-R Blechbandklemmen TT Geschliffen, glanzvernickelt, Gewerbe brüniert TT Geschmiedete Ausführung für Klemmendurchmesser von 5-30 mm

Code

No.

Contents

1955551

S 8305 ESD

8305-9 8306-1 8306-6 8307-2 8307-3 8308-1

/

665

4612 Voltage tester

TT For 6-48 Volt TT Use: automobile, utility vehicles TT LED displays the voltage in the area of 12, 24, 48 V as well as the polaritity TT For work in confined areas TT TÜV and GS tested, IEC / EN 61010-1 (DIN VDE 0411) TT Measurements: 145 x 25 x 16mm TT Degree of protection IP40, protection class III

36

Code

No.

1396714

132 CLIC

y

z

/

l

180

7

215

1

Code

No.

1881647

4612

/

l

120

1

Deviant packing units see article description.


S 8140 A

Terminal-extraction tools

Crimping pliers set AUTOMOTIVE 4 pieces

TT Practical set made up for specific requirements in automotive engineering TT Ideal for high-standard crimping TT Can be individually upgraded by purchasing additional module inserts TT Module inserts changeable without tools TT In practical blister packaging

Art-No.

Contact / Measure / for contact / for which vehicles

TT E-8703-5 TT E-8704-5 TT E-8705-0 TT E-8706-5 TT E-8706-7 TT E-8804-0 TT E-8807-0 TT E-8806-9 TT E-8905-8 TT E-8908-9 TT E-9000-2 TT E-9002-8 TT E-9001-4 TT E-9300-5 TT E-9903-2 TT E-2105-4 TT E-2409-0 TT E-2500-8 TT E-2502-0

Code

No.

Contents

1830910

S 8140 A

8140 8140-09 -05 -11

/

l

687

1

Round plug 1.6 for pins and sockets / DC, BMW, trucks, buses Round plug 3.5 for pins and sockets / DC, Fiat, Opel, trucks, buses Round plug 2.5 / DC, BMW, Opel, trucks, buses Round plug 4.0 ABS contact / Trucks, buses: Iveco, Mack, MAN, MB, Renault, Scania, Volvo Mounting sleeve ABS contact / Trucks, buses: Iveco, Mack, MAN, MB, Renault, Scania, Volvo Flat plug 2.8 JPT for Junior (Power) Timer contacts / BMW, VW-Audi, trucks, buses Flat plug 5.8 SPT contacts (AMP) / BMW, Opel, trucks, buses Flat plug Micro/MQS / BMW, Opel, trucks, buses Flat plug 2.8/5.8 JT/Ducon / DC, BMW, Renault, trucks, buses Flat plug 2.8/5.8 Standard-Timer contact with snap-in pin / DC, BMW, Renault, trucks, buses Flat plug contacts with 2 snap-in pins / Trucks: Mack, MB, Renault, Scania, Volvo Flat plug 2.8/5.8 JT/Ducon / Cars, trucks, buses Solder contact 2,8 / Trucks: Mack, MB, Renault, Volvo Flat plug 1.5 MT II + III / BMW, Opel, Skoda, trucks, buses Flat plug 1.6 Micro-Timer, I-Contact, JT, Ducon, GAE / Cars: Fiat, Ford, Mazda, Opel, PSA, Renault, Saab, VW-Audi; Trucks: Fendt, Mack, Renault, Scania, Volvo Round plug 1.5 MKR / MKS / Trucks: Mack, MAN, Renault, Volvo Round plug 2.5 VKR contact / Trucks: Mack, MAN, Renault, Volvo Flat plug 0.64 Bosch BMK / Trucks: Iveco, Mack, MB, MAN, Renault, Scania, Volvo Flat plug universal for secondary locking / Trucks: Iveco, Mack, MB, MAN, Renault, Scania, Volvo

S 89 Terminal-extraction tools

TT Tools for the damage-free removal of contacts in cable looms TT S 8905 - Basic set 5 pieces for cars TT S 8910 UNI - Universal set 10 pieces for cars and trucks TT S 8910 LKW - 10 pieces for trucks and HGV

Terminal-extraction tools TT Complex cable connections are used everywhere in the modern automotive sector TT To avoid having to thread a new cable loom when damage occurs, the connector

can be opened and the faulty connection repaired

TT Terminal-extraction tools enable non-destructive removal of the electrical connector

pin from its casing

TT The tool release the lock between the pin and casing without damaging the components

Tips for use:

TT The connection must be disconnected from the battery. It must not be live! TT First of all, open the additional secondary sealing. Secondary covers can take the form of caps, Code

No.

Contents

S 8905

/

1976443

E-8703-5 E-8704-5 E-8804-0 E-8807-0 E-8908-9 E-8703-5 E-8704-5 E-8705-0 E-8804-0 E-8806-9 E-8807-0 E-8905-8 E-8908-9 E-9002-8 E-9300-5 E-8703-5 E-8706-5 E-8706-7 E-9000-2 E-9001-4 E-9903-2 E-2105-4 E-2409-0 E-2500-8 E-2502-0

414

1976451

S 8910 UNI

1976478

S 8910 LKW

Deviant packing units see article description.

lids or slides. In many cases, they are a different colour from the actual pin.

TT Push on the ends of the terminal-extraction tool as far as they will go, applying light pressure.

Use the cable to press against.

TT After unlocking, pull the pin on the cable out of the casing. TT After separating the pin and casing, check the components for damage, and replace as required. TT Do not use terminal-extraction tools as levers!

752

Â

TT Secondary cover closed TT Secondary cover open TT Insert flat pin tool into unlocking channel and release pin TT Remove released pin from casing

765

37


1.07/AS

Pullers

Puller set with 9 legs

TT 3-arm puller, with 9 slim legs in 3 lengths TT Particularly suitable for barely-accessible places

1.04 Universal puller 2-arm pattern

TT For the safe and quick removal of pulleys, wheels, ball bearings, etc. TT Due to the bending-moment reinforcement on its back face, the energy-saving design

of the cross-beam means even stronger and safer pulling work

TT Scale for uniform adjustment of the puller legs. Allows centred pulling, with optimised

application of force, even when extremely high pulling forces are required

TT With the newly-developed cantilever hook design, it is possible to use these higher forces

without losses over the whole width of the cross-beam

TT The quick-action adjustment feature supports the energy-saving and fast operation TT Spindle with replaceable ball and tip point TT Upgradeable with hydraulic spindle (see table)

Code

No.

y

Y

8117260

1.07/AS

130

100 / 200 / 250

e

0

3.7

4.8

1.07/K-SE S Puller set with 6 legs

Code

No.

a1

a2 min

1307703 1.04/1A 130

70

1307827 1.04/2A 200

110

a2 max

b

A

170 100 M 14x1,5 x 140 260 150 G 1/2 x 210

c

e

max. t

9 0

17 22 12 3.0

3.0

x 1.2

22 30 18 3.5

5.0

x 3.4

d $

1.06/ HSP1

d

TT In plastic case TT Contents: 1 cross-beam each 2- and 3-arm pattern,

1 spindle, and 6 slim quick-release pulling legs in 2 lengths

TT Clamping reach 100 mm = thickness of hooked foot at tip (e) 3.7 mm TT Clamping reach 200 mm = thickness of hooked foot at tip (e) 2.0 mm

1.06/B Universal puller 2-arm pattern, rigid legs with leg brake

TT Strong drop forged design TT Rigid legs forged from one piece TT The legs clamp automatically when under tension TT Leg brake - prevents unintentional leg slipping.

The leg can be slid along the cross-beam at the push of a button

TT Scale for uniform adjustment of the puller legs. Allows centred pulling,

with optimised application of force, even when extremely high pulling forces are required TT Reversible legs for internal or external pulling TT Replaceable legs for various clamping reaches are optionally available TT Upgradeable with hydraulic spindle (see table)

Code

No.

1745158 1.07/K-1-SE 200 S Code

No.

a1

a2 min

1956337 1.06/11-B

100

50

1956353 1.06/21-B

170

80

1956388 1.06/31-B

250

125

a2 max

b

A

140 100 M 14x1,5 x 140 220 150 G 1/2 x 210 340 200 G 3/4 x 280

d$

1.06/ HSP1 1.06/ HSP2

c

d

a

b

A

$

c

d

0

90

100 / 200

M 14x1,5 x 140

17

27

7.5

4.2

e max. t 9 0

17 22 15 3.0

3.0

x 0.9

22 30 24 3.5

5.0

x 2.8

27 36 32 5.0

7.5

x 6.7

1.41 Separator and puller set

TT Set comprising separator, puller, and extension rods TT In sheet metal case

1.06/AS Puller set with 6 legs

TT 2-arm puller, with 6 slim legs in 3 lengths TT Particularly suitable for barely-accessible places

38

Code

No.

y

Y

8001710

1.06/AS

130

100 / 200 / 250

e

9

0

3.7

x

3.400

Code

No.

Contents

1.41/1

0

8109830

1.38/1 1.38/AV 1.40/1

5.3

Deviant packing units see article description.


1.66

1.74/1

Pulling flange

Universal ball joint puller

TT For wheels and discs with tapped holes up to M10 TT The flange is fitted with slots for hole pitches of 180 and

TT For removing the ball joint journals on track rods,

stabilizers, etc.

120 degrees

TT Simple operation due to slender lower part

and 2-stage lever position

TT Using one pair each of long (135 mm) and short (85 mm)

hooks and a protective cap for the thread of the steering column no. 1.66/11 is suitable as a steering wheel puller

Code

No.

8027780

1.66/11

A

$

0

M 12 x 110

14

1.1

Code

No.

8085200

1.74/1

O

Clamping height

Fork depth

0

20

12-50

35

1.4

1.75 1.67

Oil filter hook 3-arm pattern

TT Contains 1 pair of short legs, 1 pair of long legs, and a

adaptor 17 mm external

protective cap for the thread of the steering column

Code

No.

8028240

1.67/1

c

TT For removing firmly seated oil filters TT With 3/8" female square drive and

Steering-wheel puller for cars

Clamping reach

Leg length up to

A

$

0

35-90

135

M 14x1,5 x 150

17

0.9

Code

No.

8117420

1.75/1

O

0

60-120

0.7

1.70 Dismantling and assembly fork

TT For fast removal of track rod and push rod ends, steering arms, and other steering parts TT Also suitable for removing shock absorbers and other separating and dismantling work TT The forks are suitable for use in the most confined spaces TT Hammer blows on the handle ends are used to separate the parts

1.09 Code

No.

A mm

B mm

C mm

8029210

1.70/1

0

18

340

80

0.8

8029480

1.70/2

23

340

80

0.9

8029560

1.70/3

29

350

90

1.1

8029640

1.70/4

40

350

90

1.2

8085040

1.70/5

45

355

95

1.2

1.73 Universal ball joint puller

TT For removing ball joints on cars and trucks

Code

No.

8030810

1.73/1

Deviant packing units see article description.

O

Clamping height

Fork depth

0

23

65

24

0.7

Puller TWIST+PULL 3-arm pattern, with rotating adjustment

TT Head: The accurate manufactured head allows a fast and

exact handling

TT Spindle: High-quality steel and high grade thermo-chemical

treatment guarantee its ability to take the highest highest compresses

TT Legs: The high-quality steel, which the legs are forged of, and

a special thermo-chemical treatment guarantee the optimum transference of the pulling force TT Automatical setting: The legs open with a simple twist-motion and enclose automatically the piece to be pulled out. The time-spending setting-up and readjustment of the legs will no longer be necessary - the problem is solved easy, fast and safe TT Spindle tip: Ball or tip can easily be exchanged

Code

No.

1748173 1.09/1

amin

amax

b

A

$

c

d

e

max. t

0

30

150

130

G 1/2 x 250

22

17

12

3.0

6.5

2.5

39


261

Bodywork Tools

271

Planishing hammer

Long reach hammer

TT With ergonomic ash handle (E-261 E) TT Made from hardened and tempered steel to DIN EN 10083 TT Enamelled blue, with ground faces

TT With ergonomic ash handle (E-271 E) TT Made from hardened and tempered steel to DIN EN 10083 TT Enamelled blue, with ground faces

272 - 273 - 274 Smoothing hammer

TT With ergonomic ash handle (E-251 E, E-274 E) TT Made from hardened and tempered steel to DIN EN 10083 TT Enamelled blue, with ground faces TT The K models have one milled cross-hatched face

and one square non-milled face

273

272

Code

No.

6457960

261

1440934

E-261 E

y

V

E

/

l

Code

No.

325

160

31

600

1

6460320

271

111

1

1634844

E-271 E

325

279

Code

No.

Description

y VEX

6460590 6460670 6460750 6460830 6460910 1808621 1808664

Smoothing hammer 272 K Smoothing hammer 273 Smoothing hammer 273 K Smoothing hammer 274 Smoothing hammer 274 K Smoothing hammer E-251 E Spare handle ash 300 mm E-274 E Spare handle ash 320 mm

E

/

l

160

28

600

1

111

1

330

Planishing / grooving hammer

TT With ergonomic ash handle (E-279 E) TT Made from hardened and tempered steel to DIN EN 10083 TT Enamelled blue, with ground faces TT Spare rubber cap (E-279)

6460400 272

V

330

278

Steel / rubber hammer

274

y

TT With ergonomic ash handle (E-251 E) TT Made from hardened and tempered steel to DIN EN 10083 TT Enamelled blue, with ground faces

/ l

300 105

32

25 300

1

300 105

32

25 300

1

300 100

40

35 350

1

300 100

40

35 350

1

320 115

46

40 550

1

320 115

46

40 550

1

300

111

1

320

90

1 Code

No.

277

6461560 279

Point pein hammer

1492330 E-279

TT With ergonomic ash handle (E-251 E) TT Made from hardened and tempered steel to DIN EN 10083 TT Enamelled blue, with ground faces

1808710 E-279 E

Code

No.

y

V

E

E

/

l

6461480

278

360

138

55

33

1050

1

1808621

E-251 E

40

1

150

1

55 360

y

V

E

/

l

300

160

40

450

1

111

1

300

252 - 297 Planishing hand anvils

TT Made from hardened and tempered steel to DIN EN 10083 TT Enamelled, with ground faces

252 253

254

255 Code

No.

6461210

277

1808621

E-251 E

y

V

E

/

l

300

137

37

400

1

111

1

300

251

259

285 281

6456720 251 1808621 E-251 E

40

Embossing hammer

288

TT With ergonomic ash handle (E-251 E) TT Made from hardened and tempered steel to DIN EN 10083 TT Enamelled blue, with ground faces

No.

275 - 276

297

Flat round face hammer

Code

283

282

TT With ergonomic ash handle (E-251 E) TT Made from hardened and tempered steel to DIN EN 10083 TT Enamelled blue, with ground faces

Code

No.

Measures

l

252

/

6456990

72 x 55 x 63

1150

1

6457020

253

Ă˜ 58.5 x 60

850

1

6457100

254

80 x 60 x 33

900

1

6457290

255

120 x 58 x 23

1050

1

6457610

259

125 x 55 x 25

1200

1

6461720

281

130 x 55 x 36

1200

1

6461800

282

1450

1

6461990

283

100 x 40 x 80 x 70 x 62 70 x 54 x 68

1650

1

Code

No.

285

111 x 68 x 23.5

1050

1

6461050

275

275

y

V

E

E

/

l

6462020

300

155

40

31

450

1

6463340

288

104 x 66 x 25

1150

1

6461130

111

1

6464230

297

110 x 51 x 55

1500

1

1808621

300

276

y

V

E

/

l

300

160

40

450

1

276

300

160

40

420

1

E-251 E

300

111

1

Deviant packing units see article description.


260

292 - 293

Bodywork tool set 8 pieces

Bodywork lever

TT Workshop selection TT Well chosen workshop assortment for universal use TT In sheet steel case TT Dimensions: 525 x 206 x 78 mm

269 Bodywork file

TT GEDORE vanadium steel 31CrV3 TT Enamelled, with ground faces

Code

No.

Contents

l

6457880

260

0

S 260

7.4

1

6459150

S 260

251 252 253 254 255 281 273 K 226 E-2

6.3

1

Code

No.

6463770

292

6463850

293

TT With light-alloy handle and flexible milled file blades TT 269 K complete with 269 F 9 TT 269 L without milled file blade

y

z

/

l

Code

No.

l

16

1450

1

6460080

269 K

/

450

1050

1

500

19

1900

1

6460160

269 L

800

1

289 - 291

269 F

Bodywork spoon

Flexible milled file blades

TT Made from hardened and tempered steel to DIN EN 10083 TT Enamelled, with ground faces

280 Bodywork tool set 12 pieces

TT Large workshop assortment TT Good selection of the most common bodywork tools TT In sheet steel case TT Dimensions: 545 x 230 x 110 mm

Code

No.

6463420 289

y z

6463690 291

/

l

Description

Contents

0

l

280

S 280

16.9

1

6462290

S 280

272 K 273 K 225 E-32 277 278 281 282 288 291 292 293 259

10.4

1 Code

y

Teeth "

/

l

354

7

250

1

485

1 Bodywork spoon

5460110

269 F 9

354

9

250

1

390

16

1100

1 Bodywork spoon

5460380

269 F 12

354

12

250

1

265

TT With adjustable stop for punching sheet metal up to 1.5 mm

No.

269 F 7

11

Punch pliers

6461640

No.

5460030

275

8533

Code

Code

No.

6751640 8533

J

,

y

/

l

5

260

800

1

up to 30

Bending tool

TT Made from hardened and tempered steel to DIN EN 10083 TT Enamelled, ground faces

Code

No.

6458420

265

y

z

/

l

430

17

900

1

8532

300

Offsetting pliers with punch

Bodywork tool set 8 pieces

TT Combination pliers for offsetting sheet metal edges up

TT Extremely versatile universal assortment TT Selection of the most common bodywork tools TT In sheet steel case TT Dimensions: 525 x 206 x 78 mm

to 1 mm and for punching sheet metal for spot welding

TT The rotating head makes both operations possible

using one tool

TT Single-handed, low-force operation

Code

No.

Contents

l

300

0

6462370

S 300

9.7

1

6462100

S 300

252 255 261 281 282 291 273 K 248 ST-30

7.2

1

Deviant packing units see article description.

Code

No.

J

6751130

8532

22

,

y

/

l

5

325

1200

1

41


28 CU

Wheel wrenches

4-way wheel wrench for small trucks

28 PKH 2-way wheel wrench for cars

1

TT An indispensible tool for all usual car wheel nuts TT With a protective central reinforcement (DBGM = German utility patent) TT Practical and strong, with long lever arm, a space-saver in the car boot TT GEDORE vanadium steel 31CrV3, chrome-plated TT Dimensions: 410 x 260 mm

1

TT For delivery vans and light trucks, buses and tractors TT Acc. to DIN 3119, ISO 6788 TT GEDORE vanadium steel 31CrV3 TT GEDORIT silver powder-coated TT Dimensions: 600 x 600 mm

Code

No.

6228500

28 CU

!

,

19x24x22x27 (3/4x15/16x7/8x1.1/16")

28,5x32x34,5x38,5

/

l

2250

1

28 L - LM - LV 4-way wheel wrench for trucks

Code

No.

6227290

28 PKH

!

,

17x19 (3/4")

26x28,5

/

l

1000

1

1

TT For trucks, agricultural machines, tractors and industrial uses TT Acc. to DIN 3119, ISO 6788 TT GEDORE vanadium steel 31CrV3 TT GEDORIT silver powder-coated TT Dimensions: 750 x 750 mm

28 PU + 28 PUV 4-way wheel wrench for cars

1

TT For car wheel nuts in metric and inch sizes TT Acc. to DIN 3119, ISO 6788 TT With protective central reinforcement

(DBGM = German utility patent)

TT GEDORE vanadium steel 31CrV3 TT GEDORIT silver powder-coated TT CS = chrome-plated TT Dimensions: 420 x 420 mm

e Code

No.

6228770

28 LM

6228850 6229150

!

,

/

l

24x27x30x32

34,5x38,5x42x45

5100

1

28 L

24x27x32x38

34,5x38,5x45x52

5100

1

28 LV

24x32x27x3/4" 4kt

34,5x45x38,5x26

4900

1

28 LR + 28 LRV 4-way wheel wrench for trucks

d Code

No.

6227610

28 PU

6227960 6228260

1

TT For trucks and heavy machines TT With turned centre, especially sturdy TT GEDORE vanadium steel 31CrV3, chrome-plated TT Dimensions: 750 x 750 mm

!

,

/

l

17x19 (3/4")x21x11/16"

26x28,5x30,5x26

1250

1

28 PU CS

17x19 (3/4")x21x11/16"

26x28,5x30,5x26

1250

1

28 PUV

17x19 (3/4")x21x1/2" 4kt

26x28,5x30,5x17,5

1100

1

28 PR + 28 PRV Universal 4-way wheel wrench for cars and small trucks

e

1

TT To DIN 3119, ISO 6788 TT With solid turned centre, for the car and truck workshop TT With extra long lever arm and great range of sockets TT GEDORE vanadium steel 31CrV3, chrome-plated TT Dimensions: 550 x 550 mm

Code

No.

,

/

l

28 LR

!

6228930

27x30x32x33

40x44x46x46

6120

1

6228420

28 LRV

27x30x32x3/4" 4kt

40x44x46x26

5800

1

d

42

Code

No.

,

/

l

28 PR

!

6227530

17x19 (3/4")x21x24

26x28,5x30,5x35,5

2000

1

6227880

28 PRV

17x19 (3/4")x21x1/2" 4kt

26x28,5x30,5x17,5

2200

1 Deviant packing units see article description.


28 LRZ

38

4-way wheel wrench for trucks

1

TT For trucks and heavy machines TT With solid centre TT With plug-in arms and pin locking TT For practical stowage in buses and trucks TT GEDORE vanadium steel 31CrV3, chrome-plated.

Tyre lever

TT Profiled pattern, forged from solid stock TT With protective surfaces for light-alloy wheels TT GEDORE vanadium steel 31CrV3, chrome-plated

DBGM.G 8409214.9 (DBGM = German utility patent)

TT Dimensions: 750 x 750 mm TT Complete in sturdy metal case with handle,

dimensions: 550 x 125 x 55 mm

e Code

No.

Contents

6228690

28 LRZ

E-28 LRZ-MS -DS -3/4" -27 -32 2161 PH 1

Code

No.

6332320

38 8

6332400 6332670 0

l

6332830

7.0

1

6332910

y

z

/

l

200

8

120

10

38 12

305

12

200

10

38 16

400

16

390

10

38 20

500

20

600

1

38 24

610

24

950

1

39 Code

No.

Description

y

Ø

/

l

35

88

1200

1

Lever handle 354 mm, d 22 mm

354

22

1000

1

Arm 3/4" 354 mm

354

26

1050

1

6224860 E-28 LRZ-24

Arm 24 mm, 354 mm

354

36

1060

1

6224940 E-28 LRZ-27

Arm 27 mm, 354 mm

354

40

1100

1

6225080 E-28 LRZ-30

Arm 30 mm, 354 mm

354

44

1130

1

6225160 E-28 LRZ-32

Arm 32 mm, 354 mm

354

46

1150

1

1482440 2161 PH 1

Screwdriver, short pattern, PH 1

30

10

6224430 E-28 LRZ-MS

Centre piece 35 mm, d 88 mm

6224510 E-28 LRZ-DS 6224780 E-28 LRZ-3/4

75

Tyre lever heavy-duty pattern, for trucks

TT Heavy-duty, offset pattern TT GEDORE vanadium steel 31CrV3, chrome-plated

28 PX

Code

No.

Double ended wheel wrench

6333050

39

1

TT With extra long shaft and offset heads TT Especially handy and with great lever action TT A space-saver in the car boot TT Chrome-plated

y

z

/

l

610

24

1400

1

631 Hubcap removing tool

TT For damage-free removal of chrome-plated hubcaps

Code

No.

6228340

28 PX

!

,

17x19 (3/4")

26x28,5

y

/

l

460

770

1

27 Wheel socket wrench for trucks

1

TT With great head depth, for protruding bolts, without tommy bar TT GEDORE vanadium steel 31CrV3, chrome-plated TT Please order tommy bar 27 D separately

Code

No.

6520830

631

y

/

l

150

170

1

8276 Balance weight pliers

TT For removing, cutting, and attaching balancing weights TT GEDORE vanadium steel 31CrV3

Code

No.

L

a1

a2

d1

d2

/

l

27 24x27

"

6225240

24 x 27 15/16 x 1.1/16

400

34.5

34.5

36

40

1100

1

6220010

27 27x32

27 x 32

400

34.5

34.5

40

46

1250

1

6220280

27 28x32

28 x 32

400

34.5

34.5

41

46

1300

1

6220360

27 28x33

28 x 33

400

34.5

34.5

44

47

1350

1

6225910

27 30x32

30 x 32

400

34.5

34.5

44

46

1300

1

6220440

27 30x33

30 x 33

400

34.5

34.5

44

47

1450

1

6225400

27 32x38

32 x 38

400

34.5

34.5

46

54

1600

1

6227100

27 D

1250

1

!

1.3/16 x 1.1/4 1.1/4 x 1.1/2

Deviant packing units see article description.

630

Ø

18

Code

No.

6739350

8276-250 C

y

z

/

l

250

10

300

1

43


234

Brakes

Exhaust

Double flaring tool set

TT For brake lines, coolant lines, hydraulic and pneumatic

pipes with a wall thickness of 0.7 to 1.0 mm

135

TT Body in tempered cast iron GTW 40, steel clamping jaws TT Complete set for metric and/or inch pipes TT Delivery in sheet steel case no. 234901

Brake spring pliers

TT For drum brakes TT With special holder and support crown,

4588 Chain pipe cutter

TT For cutting pipes at inaccessible places TT Gun-metal finish, handles nickel-plated TT Spare chain E 4588 A

particularly suitable for glued brake linings TT GEDORE vanadium steel 31CrV3, chrome-plated

Code

No.

6405300

135 13

6405490

135 19

y

z

/

l

330

13

370

1

Code

480

19

850

1

6697840 4588

No.

handle length

chain length

,

[

230

260

25-75

1-3

5697390 E-4588 A

/ l

260

510

1

185

1

135 Brake spring pliers heavy-duty pattern

Code

TT For drum brakes TT With replaceable spring hooks (E-135 20)

No.

4505530 234001

and hand protectors TT GEDORE vanadium steel 31CrV3, chrome-plated

Code

No.

6400180

135 20

5400480

E-135 20

y

z

/

l

500

20

1200

1

40

1

Contents

for metric pipes 1 basic frame No. 234000 1 clamping jaw metric No. 234101 6 cones 4,75-10 mm No. 234204-234210 1 cone 90° for flare types D+E, No. 234790 1 cone metric, 180°, for flare types E+F, No. 234801 1 miniature pipe cutter 4-16 mm No. 231000 1 pipe deburring reamer 4-32 mm No. 232001 1 sheet steel case No. 234901

0

l

3.0

1

4589 Chain pipe cutter

TT For pipes with Ø 75 mm and wall thickness 2.6 mm TT Also suitable for stainless steel pipes TT Spare chain E 4589 A

2415

1600

Pipe bending pliers

Pliers for brake cable springs

TT Bends up to 90° TT With bending formers for sizes 4.75 to 10 mm Ø, (two

TT For the installation and removal of handbrake cables

turnable rollers 3/16"-1/4" Ø (4.75 - 6 mm Ø) and 8 - 10 mm Ø TT For copper pipes DIN EN 1057 and all non-ferrous metal pipes TT Thin-walled precision steel pipes and brake lines TT Bright nickel-plated, handles PVC coated

Code

No.

length appr.

/

l

4589

, max.

1446940

246

80

825

1

1446959

E-4589 A

315

185

1

224 Ratchet pipe cutter niro for stainless steel pipes

TT Low space requirements TT Easy handling via ratchet feed with automatic infeed of the

cutting wheel with every rotation, even in confined spaces

Code

No.

6630340

1600-402

y

z

/

l

227

8.1/2

175

1

TT Body in zinc-plated pressure-cast aluminium TT For pipes 16 - 35 mm Ø (size 1) or 35 - 66 mm Ø (size 2) TT Cutting wheel made from high-quality tool steel, especially

for cutting stainless steel pipes with high service life

643 Brake caliper brush

TT For cleaning all brake calipers TT With black plastic handle

Code

No.

1442007 241500

[

y

/

l

4,75-10,0 3/16-1/4

260

530

1

,

E 2415 Spare bending former

Code

No.

6531440

643

y

/

l

225

64

5 Code

8726 Brake caliper file

Code

44

Code

No.

6770780

8726

No.

y

z

/

l

1442910 241506

260

10

150

1

1442929 241510

,

[

r = mm

/

l

4,75-6,0

3/16-1/4

15

40

1

8,0-10,0

15

40

1

No.

Description

,

y

/

1600877 224011 Ratchet pipe 16-35 260 930 cutter niro size 1 1600885 224021 Ratchet pipe 35-66 360 1710 cutter niro size 2 1621440 224211 Cutting wheel 26 x 6.3 7 size 1 + 2 x 4.8 1621459 224611 Wheel bolt 3 size 1 + 2

l

1 1 1 1

Deviant packing units see article description.


Oil

Filter

Battery

299

37 + 37 V

Drain plug wrench

Universal filter wrench

TT For square plugs on engine sumps and oil drums,

in nine common sizes

No.

6464580

299

Battery servicing tools 13 pieces

TT Large assortment of tools for battery care and servicing TT In pratical sheet steel case with two plastic inserts TT With acid-resistant primer, stove enamelled blue TT Dimensions: 400 x 220 x 140 mm

TT For all usual oil filters and round screwed unions TT Adjustable metal strap, nickel-plated TT 37 with handle TT 37 V with 1/2" square drive for all 1/2" tools

TT GEDORE vanadium steel 31CrV3, chrome-plated TT 5 square sizes: 8.7, 9.5, 10.5, 11.5, 13 mm TT 4 tapered sizes: 6.8-8.7, 10.5-13, 15.2-18, 16.5-19 mm TT One screwdriver blade: 5.5 x 18 mm

Code

610

y

/

l

220

450

5

Code

No.

l

37

/

6327670

80-110

Oy (appr.)

285

270

1

6327750

37 V

80-110

150

200

1

298-00 / -02 36

Oil can

TT 298-00 / -01 Plastic oil can with sliding

Code

No.

Contents

l

610

/

6523260

Open ended spanner 3950 No. 6 10x13 Water pump pliers No. 145 10 C Screwdriver No. 2150 6.5 Cleaning brush No. 601 Cell filler No. 604 Acid tester No. 605 Battery terminal puller No. 1.12/01 Battery terminal opener No. 607 Battery carrying strap No. 609 Universal canister No. 611 Plastic box No. 611 A Cable knife No. 4522 Insulating tape No. 4629

1

Strap wrench

brass tube and cap

TT With strong, non-slip fabric strap, extra wide = 25 mm TT 36 1-140 made from C45 steel TT 36 2-200 made from GEDORE vanadium steel 31CrV3 TT Spare straps E-36 1 / E-36 2

TT 298-02 simple oil can in plastic

36-2-200

601 - 609 298-02

298-01

298-00

Battery servicing tools

36-1-140

Code

No.

Litre

Pint

l

298-00

/

6390010

0.250

1/2

90

1

6390280

298-01

0.125

1/4

70

1

6390360

298-02

0.025

1/16

10

1

298-04 Oil can

601 Code

No.

W

6327320 36 1-140

y

,

[

25

220

140

9/64

220

1

6327400 36 2-200

25

285

200 13/64

470

1

5327380 E-36 1-140

25

480

30

1

5327460 E-36 2-200

25

900

80

1

/

l

604

607

605

TT Strong, cast iron pattern

with pump, 300 ml

36 Z Special strap wrench

609

TT For tightening and counter-holding pulley wheels

Code

No.

Litre

Pint

l

298-04

/

6390520

0.3

5/8

480

1

Code

No.

6320070

36 Z-140

1380613

E-36 Z-140

y

,

[

/

l

257

160

5/32

350

1

80

1

Code

No.

Description

l

601

/

6522100

Battery cleaning brush

100

5

6522450

604

Battery cell filler

30

5

6522530

605

Battery acid tester

150

1

6522880

607

Terminal opener

160

1

6523180

609

Battery carrying belt

160

1

622 Battery tester

TT Portable, especially suitable for workshops and breakdown

repair services

298-05

TT To measure the battery voltage at a current flow of approx.

Oil can

TT The results measured are displayed by a precise analog

100 A at 12 V and 50 A at 6 V

TT For working in every position TT With double-stroke metal pump TT Strong, cast iron pattern, 300 ml

measuring instrument with a scale set up for the various battery sizes and types

Code

No.

Litre

Pint

l

298-05

/

6390600

0.3

5/8

365

1

Deviant packing units see article description.

Code

No.

6524580

622

/

l

650

1

45


128

Motor

126

Valve spring compressor

Piston ring pliers

TT For overhead valve engines TT With one each straight and offset pair of hooks TT Bright nickel-plated

125

TT For securely fitting piston rings TT Bright nickel-plated TT Handles blue coated

Piston ring compressor

TT In special band spring steel, with continuous adjustment TT With clamping wrench

128 2-225

Code Code

No.

6396720 125 0

y z

,

[

50

2

40-75

1.1/2-3

120

1

6396800 125 1

80

3

57-125

2.1/4-4

310

1

6396990 125 2

80

3

90-175

3.1/2-7

350

1

165 6.1/2

90-175

3.1/2-7

650

1

6397020 125 3

No.

y

z

,

200

8

55-100

6397450 126 2-120

240 9.1/2

80-120

6397530 126 3-160

240 9.1/2

110160

6397370 126 1-100

/ l

128 1-280

[

/ l

2.3/ 250 1 16-4 3.5/32- 410 1 4.3/4 4.5/16- 410 1 6.5/16

127 654

Piston ring pliers

Valve grinder

Code

6398500 128 2-225 290

11.1/2 60-225

direction reversal TT For clamping in hand drills TT Supplied with suction cups 652-20, 25, 30 and 37 mm

6398690 128 1-280 390

15

TT With automatic lapping

No.

y

z O

_

0 l

2.3/8-9

1.2

1

3.3

1

120-280 4.3/411.1/2

TT With prism holders for safe

piston ring spreading

TT In special steel TT Prism holders hardened TT Chrome-plated,

tips gun-metal finish

E-128 Spare hooks (pair) E 128-1

Code

No.

6535270

654

y

,

/

l

135

65

750

1

E 128-2

653

Code

E 128-2A

Valve lapping tool

TT Hand-held type with suction cup 652-25 TT Beech wood handle

No.

6532680

653

y

z

220

8.5/8

[

/

l

60-160 2.3/8-6.5/16

200

1

,

E 128-1A

614 Code

Code

No.

6397610 127

y

,

/

l

225

25

50

1

No.

Description

l

5398720 E-128 1

/

Spare hooks, pair, straight pattern

111

1

5398560 E-128 2

Spare hooks, pair, straight pattern

118

1

5398990 E-128 1A Spare hooks, pair, offset pattern

114

1

5398640 E-128 2A Spare hooks, pair, offset pattern

116

1

Anti-freeze tester

TT Practical, reliable apparatus with high measuring accuracy TT Easy-to-read scale with degrees Celsius TT Made from high-quality impact-resistant plastics TT Corrosion-proof TT Suction tube length: 185 mm

652 124

Spare rubber suction cup for 653 and 654

Pliers for valve seals

TT For pulling valve shafts sealing rings and removing

valve spring supports

TT For VW-Audi, BMW, DB, OPEL, FORD, NISSAN etc. TT Gun-metal finish, handles chrome-plated

Code

No.

6530120

652-20

6532410

y

,

/

l

38

20

10

1

652-25

38

25

10

1

6530200

652-30

38

30

15

1

6530390

652-37

38

37

15

1

Code

No.

6399310

124

y

z

/

l

250

10

350

1

fitting of piston rings

TT With adjusting screw TT Bright nickel-plated

retainers on motors, gearboxes, clutches, etc. TT For VW, AUDI and American vehicles TT GEDORE vanadium steel 31CrV3.

46

Code

No.

6722030

8134-170 C

y

z

/

l

170

6.3/4

165

1

/

l

50

1

Universal canister

TT With prism gripper for secure

Installation pliers

614

TT For distilled water TT 2 litres contents TT With plug-in pouring spout TT Polyethylene, black, cap and

Piston ring pliers

TT For spreading of horseshoe pattern circlips of shaft

No.

6523770

611 126

8134

Code

Code

No.

6397100 126 0-60

spout red

z

,

[

/

l

210 8.1/4

3060

1.3/162.3/8

160

1

y

Code

No.

6523340 611

L

H

W

Litre

/

l

75

220

180

2

200

1

Deviant packing units see article description.


Spark Plugs

50 MH - 59 MH

PR 265 - PR 345

Spark plug socket with magnet

Spark plug socket wrench

N S O T 1 I

TT With two magnets TT For use in confined spaces with jointed tools 1/2"

S 51 GU Set of spark plug sockets 3/8" 10 pieces

n c 1 3 I

TT Five spark plug sockets with magnets TT Sturdy reversible ratchet with flexible head and

fine tooth mechanism, with 3/8" square drive,

TT Three extensions and one universal joint TT In GEDORE vanadium steel 31CrV3 TT In GEDORIT blue sheet steel case

or 3/8" square drive or tommy bar Ø 8 mm TT With powerful magnets in the hexagon surface, which hold the spark plug safely on the hexagon TT Wide opening gives space to the spark plug and makes it easier to put on the socket in confined areas TT The ceramic core of the spark plug remains untouched TT GEDORE vanadium steel 31CrV3, chrome-plated, polished head

1

TT With tommy bar 26 D 8 and 1/2" square drive

for use with the torque wrenches

TT Particularly suitable for RENAULT and PEUGEOT

Code

No.

6646340 PR 265 6646930 PR 345

!

"

L

d

/

l

16.0

5/8

270

20.2

250

1

20.8

13/16

327

25.5

700

1

D 48 Spark plug socket wrench

3

TT Double ended TT Forged from solid stock TT With fully pivoting sheet metal covered lever TT GEDORE vanadium steel 31CrV3,

chrome-plated

Code

No.

Contents

1795554

S 51 GU

52 MH 53 MH 56 MH 59 MH D 55 3093 GU-3 3090-3 -5 -10 3095

/

l

2350

1 Code

No.

! "

Q"

L a1

a2

d / l

6361420 50 MH 20.8 13/16 1/2 63.5 7 30.5 27.5

95 5

6361500 52 MH 20.8 13/16 3/8 63.5 7 30.5 27.5 110 5

S 56 U-10 K Set of spark plug sockets 3/8" 8 pieces

n c 1 I

TT Compact plastic ratchet TT 3 spark plug sockets with magnets, 1 extension TT Feeler gauge, spark-plug brush and magnetic

pick-up tool TT With maintenance accessories TT GEDORE vanadium steel 31CrV3, chrome-plated

6363390 53 MH 16.0

3/8 63.5 7 30.5 21.5 100 5

6363470 54 MH 16.0

1/2 63.5 7 30.5 21.5

6361850 56 MH 18.0

3/8 63.5 7 30.5 23.5 120 5

6362150 57 MH 18.0

1/2 63.5 7 30.5 23.5 135 5

6366220 59 MH 13.0

3/8 63.5 7 30.5 18.0

85 5

80 1

Code

No.

!

"

L1

L2

d1

d2 / l

6360100 D 48 16 x 20,8 5/8 x 13/16 232 56 27.5 21.5 215 5

58 Spark plug socket wrench

1

TT With holding spring and joint TT Universal wrench, particularly suitable for

DS 49 Spark plug socket wrench

TT With rubber holder and offset bores TT Forged and hardened TT With angled tommy bar No. 49 D TT In seamless precision tubing as per DIN 2391-St 55,

1

MERCEDES vehicles TT GEDORE vanadium steel 31CrV3, chrome-plated

chrome-plated

Code

No.

6363200 58 16 6363120 58 20,8 Code

No.

Contents

1795570

S 56 U-10 K

52 MH 53 MH 56 MH 3093 U-10 K 3090-7 640-500 648 702 20 M

/

l

1850

1

!

"

L

d

/

l

16.0

5/8

500

22.5

400

1

20.8

13/16

500

27.0

455

1

D 55 Spark plug socket 3/8" UD profile

N S 3

TT With holding spring TT For use with jointed tools 3/8" square drive

or tommy bar Ø 8 mm

50 - 57 Spark plug socket

TT With retention spring TT For use in confined areas, with jointed tools 1/2" or

3/8" square drive or tommy bar Ø 8 mm

TT GEDORE vanadium steel 31CrV3, chrome-plated,

polished head

N S O T 1

Code

No.

!

"

L

d1

d2

/ l

6361340 DS 49 R 16 x 20,8 5/8 x 13/16 190 24 25 245 1

Code

No.

Description

Ø

49 D

/

6360530

Tommy bar

175 8

L

75

5

6361260

49 R

Spark plug socket wrench

190

170

5

l

Code

No.

1793586 D 55

!

Q"

L

a1

a2

d

14

3/8

63.5

7

30.5

19.2

/ l

90

1

647 - 648 59 GK

Spark plug brush

TT With plastic handle and brass wire bristles

Glow plug socket 3/8"

N S 1

TT For diesel engines

Code

No.

6361690 50

! "

Q"

L

a1

a2

d

/ l

20.8 13/16 1/2 63.5

7 25.5 27.5 160 10

6362580 52

20.8 13/16 3/8 63.5

7 25.5 27.5 150 5

6362740 53

16.0

3/8 63.5

7 20.5 21.5 100 5

6363040 54

16.0

1/2 63.5

7 20.5 21.5 110 10

Code

No.

6361770 56

18.0

3/8 63.5

7 20.5 23.5 115 5

6531950

647

6361930 57

18.0

1/2 63.5

7 20.5 23.5 130 5

6532090

648

Deviant packing units see article description.

y

/

l

180

15

10

100

5

5

Code

No.

1897446 59 GK 10x70

!

Q"

L

a1

/

l

10

3/8

70

30

70

1

47


8551

Thread Tools

Measuring Tools

Bolt extractor set

TT In plastic case

8553

711

Tap and die set

Digital measuring calliper

TT In plastic case TT For internal threads M3 - M6 TT For external threads M3 - M6, max. 40 mm long TT Ratchet drive system with extension unit TT Additional guide sleeve for dies to ensure accurately

S

TT Stainless steel, hardened, in sturdy

protective case TT Switchable from mm to inch TT Accuracy: 0.03 mm - 0.001 inch TT Reading: 0.01 mm - 0.001 inch

aligned thread cutting along the bar axis, with swarf collector

TT Drives: Ratchet with extension TT Taps: Quick-clamp tap wrench with M3-M6 taps TT Dies: Die handle with guide disc and M3-M6 dies TT Accessories: Fixing screws and angle screwdriver,

instruction manual

Code

No.

Contents

l

8551-55

/

6759620

1 2 3 4 5

150

1

6759700

8551-66

1 2 3 4 5 6

300

1

6759890

8551-88

1 2 3 4 5 6 7 8

750

1

Code

No.

6550070

711

y

O

_

/

l

230

153

6

50

1

140 Code

No.

1939068 8553

Contents

/

l

T-handle ratchet 2093 U-3 T Hex socket key 2 mm Extension, 1/4" 4 mm Die holder Quick-clamp tap wrench Threaded stud M4x6 Backing washer Guide disc M3 M4 M5 M6 Dies M3 M4 M5 M6 Taps M3 M4 M5 M6

740

1

Thread file

TT For repairing damaged internal and external threads TT Chrome-vanadium steel, ISO-nickel-plated TT 140 metric threads TT 140 A inch threads TT 140 W Whitworth threads

702 Feeler gauge set, fan pattern

TT With protective handle, folding, blade length 100 mm TT 702 22 A + 702 26 A each increasing by 1/1000" TT Handle nickel-plated

8552

Code

No.

6409640 140

Screw extractor set

y

for thread pitches

/

l

230

0.80 1.00 1.25 1.50 1.75 2.00 2.50 3.00 mm 24 20 18 16 14 13 12 11 inch 24 20 18 16 14 12 11 10 Whitworth

125

1

125

1

125

1

TT For extracting broken screws and

6409720 140 A 230

TT In handy plastic case, with twist drills, guide sleeves,

6409800 140 W 230

bolts with threads M5 - M16

extractor pins and extractor nuts

TT Dimensions: 200 x 120 x 38 mm TT Complete with instructions

746 Scriber

TT Carbide, silver, with retractable,

Code

replaceable tip (E-746)

No.

6547520 702 8 M

/ l

w

5 10 15 20 25 30 40 50/100

38 5

6547600 702 88 M 3 4 5 6 7 8 9 10/100

Code

No.

6559610

746

5545100

E-746

y

/

l

140

20

10

35

2

1

745 Scriber

TT Made from special steel Code

No.

Contents

6755550 8552-025 Extractor pins size 1 2 3 4 5 Drilling sleeves 1 2 3 4 5 6 7 8 9 10 Extractor nuts size 10 11 13 14 17 Drills 8.7-11/32" 8-5/16" 6.4-1/4" 4.8-3/16" 3.2-1/8"

/

l

770

1

6548840 702 26 A .0015 - .025"

85 1

703 M Code

No.

6559530

745

y

/

l

250

55

10

Valve feeler gauge

TT Blade length 75 mm

Code

No.

6549140 703 M

48

28 5

6547790 702 13 M 5 10 15 20 25 30 40 50 60 70 80 70 10 90 100/100 6547870 702 20 M 5 10 15 20 25 30 35 40 45 50 55 100 10 60 65 70 75 80 85 90 95 100/100 6547950 702 21 M 10 12 14 16 18 20 22 24 26 28 70 5 30 32 34 36 38 40 42 44 46 48 50/100 6548250 702 8 A .002 .004 .006 .008 .010 .012 38 1 .015 .020" 6548410 702 11 A .0015 .002 .003 .004 .006 .008 .010 45 1 .012 .015 .020 .025" 6548680 702 13 A .002 .003 .004 .005 .006 .008 .010 56 5 .012 .015 .020 .025 .030 .035" 6548760 702 22 A .004 - .025" 85 5

w

10 15 20 25 30 35 40/100

/

l

8

1

Deviant packing units see article description.


706

900 02 LED

Thread gauge

LED Duo electric lamp with rechargeable battery

TT For metric and Whitworth threads TT Pitches 0.25-6.00 mm / 62-4 Step" W

Code

No.

6549730

706

Lamps

TT Highest protection class: III TT 3.6 Volt operating voltage TT Environmentally-friendly, cadmium-free,

/

l

80

10

705 M

900

NiMH rechargable battery of 2 Ah 3.6 V TT 5 Volt transformer for charging included in scope of supply TT Normal charging time 4 h; Initial charge - completely discharge the battery during the first three charges; max. charging time: 24 h TT Protection against overcharging TT Flicker-free, bright light TT Independent of mains TT Full freedom of movement since there is no troublesome cable TT No risk of burns since a cold light is used TT Industrial quality TT Protective tube made of polycarbonate, also used for aircraft screens TT Protective jacket made of high quality rubber TT Practical swivelling hook for hanging up TT IP 54 complete protection from contact voltage and impurities, splash-proofed TT Electric lamp with twin function, focussed as torch or widely fanned out as a worklamp TT Worklamp with 26 white LEDs (4 h duration of light) TT Torch with 9 white LEDs (10 h duration of light) TT Light intensity: 148 Lux at a measuring distance of 1 metre TT International connectors are available on request

Spark plug gauge

Electric lamp

TT Electric lamp with ballast TT Industrial quality TT Protective tube made of polycarbonate TT Protective jacket made of high quality rubber TT Practical swivelling hook for hanging up TT Simple exchange of fluorescent tubes TT 5 metre connecting cable TT Cold light, colour temperature 650° K TT Degree of interference immunity IK 09 (resistant to

impacts of up to 10 joules)

TT IP 54 complete protection from contact voltage

and impurities, splash-proofed

TT 900

03 Electric lamp 8 W 230 V rotection class II P Fluorescent tube 8 W

TT 900 04

Electric lamp 8 W 12 V rotection class III P Fluorescent tube 8 W

TT 900 05

Electric lamp 11 W 230 V rotection class II P Fluorescent tube 11 W

TT 900 09

Electric lamp 18 W 230 V rotection class II P Fluorescent tube 18 W

TT With electrode adjuster, gauge wires in

precision steel wire

Code

Protection class

No.

1816489 900 02 LED SKIII

Operating voltage

3,6 V

y

Ø

/

385

60

940

CB 900 Code

No.

6549570

705 M

,

40 50 60 70 75 80 90 100/100 mm

/

l

32

1

Charging unit

TT Charging unit for GEDORE LED

electric lamps with rechargeable battery

Lamps rechargeable

230 V

CEE 24 V

900 01 LED LED electric lamp with rechargeable battery

Code

TT Highest protection class: III TT 3.6 Volt operating voltage TT Environmentally-friendly, cadmium-free,

NiMH rechargable battery of 2 Ah 3.6 V

TT 5 Volt transformer for charging included in scope of supply TT Normal charging time 4 h; Initial charge - completely

discharge the battery during the first three charges; max. charging time: 24 h TT Protection against overcharging TT Flicker-free, bright light TT Independent of mains TT Full freedom of movement since there is no troublesome cable TT No risk of burns since a cold light is used TT Industrial quality TT Protective tube made of polycarbonate, also used for aircraft screens TT Protective jacket made of high quality rubber TT Practical swivelling hook for hanging up TT IP 54 complete protection from contact voltage and impurities, splash-proofed TT Electric lamp with 27 white LEDs TT Duration of light: 4 h TT Light intensity: 148 Lux at a measuring distance of 1 metre TT International connectors are available on request

Code

No.

Protection class

1816470 900 01 LED SKIII

3,6 V

Deviant packing units see article description.

No.

Protection class Power

1816500 900 03 SKII

y

Ø

/

290

40

750

8W

Operating voltage

230 V

Ø

/

490 60

720

y

Code

No.

1816519 900 04 SKIII

8W

24 V

490 60

750

CB 900 01 LED

/

1816497

220

1816527 900 05 SKII

11 W

230 V

395 60

720

1893386

CB 900 02 LED

220

1816578 900 09 SKII

18 W

230 V

765 60

860

49


121 G-3

Useful Helpers

900 Duo electric lamp

Suction cup lifter with 3 cups

TT Three movable suction cups, resistant to oil and acids, in ABS TT Particularly suitable for curved panes TT Cups blue colour, handle black aluminium TT Lifting capacity 100 kg

TT Electric lamp with twin function, focussed

as torch or widely fanned out as a worklamp

TT Electric lamp with ballast TT Industrial quality TT Protective tube made of polycarbonate TT Protective jacket made of high quality rubber TT Practical swivelling hook for hanging up TT Simple exchange of fluorescent tubes TT 5 metre connecting cable TT Cold light, colour temperature 650° K TT Degree of interference immunity IK 09

121 Suction cup lifter with 2 cups

TT With suction mechanism and safety locking TT In ABS, resistant to oil and acids TT Fixed suction cups TT Lifting capacity 60 kg

(resistant to impacts of up to 10 joules)

TT IP 54 complete protection from contact voltage

and impurities, splash-proofed

TT 900 06

Duo electric lamp 11 W 230V rotection class II P Fluorescent tube 11 W

TT 900 07

Duo electric lamp 11 W 12V rotection class III P Fluorescent tube 11 W

TT 900 08

Duo electric lamp 11 W 24V rotection class III P Fluorescent tube 11 W 230 V

Code

No.

6391090

121

y

Ø

/

l

325

120

1255

1

121 G

Code

No.

6390870

121 G-3

Ø

/

£

120

1275

1

Suction cup lifter with 2 cups

TT With suction mechanism and safety locking TT In ABS, resistant to oil and acids TT Movable suction cups TT Particularly suitable for curved panes TT Lifting capacity 45 kg

12 V

640 Mini magnetic lifter

I

TT Flexible thin shaft for the smallest apertures

CEE 24 V

Code

No.

Protection class Power

Operating voltage

Ø

y

Code

/

No.

1816535 900 06 SKII

11 W

230 V

395 60 740

6530630 640-120

1816543 900 07 SKIII

11 W

12 V

395 60 750

1785338 640-270

1816551 900 08 SKIII

11 W

24 V

395 60 750

H 900

Code

No.

6391170

121 G

y

Ø

/

l

390

120

1255

1

121-3

ferrometallic ground

J

/

l

400

4

120

25

1

400

5

270

21

1

640 Magnetic lifter

I

TT With flexible shaft and plastic handle TT Bright nickel-plated

Magnetic holder

TT Firm mounting for light line lamps on any

y Magnet-Ø

Suction cup lifter with 3 cups

TT H 900 4: Can be bent to any desired direction

TT Increased lifting safety with three fixed suction cups TT Aluminium, enamelled blue TT Lifting capacity 100 kg

Code

No.

y Magnet-Ø

l

J

/

460

9

500

80

1

6531280 640-1800

520

15

1800

250

1

6531360 640-3000

520

19

3000

320

1

6531010 640-500

641 2

3

Claw gripper

4

TT With flexible shaft for grasping small parts TT Also suitable for inserting split pins, dowels,

Code

No.

Description

H 900 2

/

1816608

Rubberised magnetic holder

120

1816616

H 900 3

Magnetic holder, metal

120

1816624

H 900 4

Flexible magnetic holder

280

etc. in confined areas

TT Max. gripping capacity 14 mm Code

No.

6390790

121-3

Ø

/

l

120

1380

1

Code

No.

6531520

641

y

Ø

/

l

540

7

100

1

642 Magnetic lifter with lamp

TT For searching and lifting small metal parts

in confined areas TT With flexible shaft and optical fibres leading through the shaft to the magnet TT The magnet be be shielded by an adjustable sleeve

50

Code

No.

6530470

642

I

y

J

/

l

500

350

110

1

Deviant packing units see article description.


642 SP

907

Magnetic lifter with lamp, mirror and clip

Wing protector

I

TT For searching and lifting small metal

921

TT Rugged, padded imitation leather and reinforced edges

TT E-642 SP = detachable mirror with clip

TT Dimensions: 1100 x 650 mm with wheel cut-out to allow

6536750

642 SP

1520849

E-642 SP

lose fitting for retention of feel and dexterity C Stage 5 classification as per EN 420/03 (scale from 0 - 5) Rubber reinforced finger tips Adjustable Velcro fasteners on the cuffs Rugged imitation leather and synthetic material

provide a perfect, cushioned working area

adjustable sleeve

No.

TT For heavy duty use

also attaches to galvanised steel sheet

parts in confined areas

TT The magnet be be shielded by an

Code

Work gloves Original

TT Protection from unwanted scratches, dents and dirt TT Magnetic attachment keeps paintwork safe from damage -

free access

Code

No.

1942956

907

/

l

620

1

y

J

/

l

Code

No.

Size

350

120

1

1938622

921 5

/

l

500

XXXS/5

70

1

10

1

1938630

921 6

XXS/6

70

1

1938649

921 7

XS/7

70

1

905

1938657

921 8

S/8

70

1

Creeper

1938665

921 9

M/9

80

1

1938673

921 10

L/10

80

1

1938681

921 11

XL/11

90

1

1938703

921 12

XXL/12

90

1

1938711

921 13

XXXL/13

90

1

TT Comfortable, ergonomically shaped one-piece creeper TT With practical carrying handle TT Made from PP (polypropylene) - kind on the skin,

resistant to oil, grease and brake fluid TT Six swivel rollers ensure easy and safe manoeuvrability TT Fatigue-free working, with head/neck cushion for maximum comfort TT Bucket moulding gives additional hold and allows maximum freedom of movement TT Two storage trays (right/left) to keep tools and small parts within easy reach TT Carrying capacity: 130 kg TT Temperature range -30째 C to +60째 C TT Dimensions: 115 x 1030 x 480 mm

Work gloves

TT For heavy-duty industrial wear

S tage 5 classification as per EN 420/03 (scale from 0 - 5) Rugged imitation leather and synthetic material

TT Close fitting for retention of feel and dexterity

920

922

Work gloves FastFit

Work gloves M-Pact

TT For universal use TT Close fitting for retention of feel and dexterity Code

No.

1823698

905

0

l

5.0

1

TT For heavy duty use

lose fitting for retention of feel and dexterity C Stage 5 classification as per EN 420/03 (scale from 0 - 5) Rubber reinforced finger tips Adjustable Velcro fasteners on the cuffs Additional knuckle protectors Ergonomic palm reinforcement TT Rugged imitation leather and synthetic material

S tage 5 classification as per EN 420/03 (scale from 0 - 5) Kind on the skin TT Rugged imitation leather and synthetic material

906 Kneeling board

TT Blue/black, made from solid foam TT With indented grip TT Dimensions: 115 x 1030 x 480 mm

Code

No.

1942948

906

Deviant packing units see article description.

Code

No.

Size

l

Code

No.

Size

l

S/8

70

1

1938738

922 8

/

920 8

/

1938576

S/8

80

1

1938584

920 9

M/9

70

1

1938746

922 9

M/9

80

1

1938592

920 10

L/10

80

1

1938754

922 10

L/10

80

1

920 11

XL/11

80

1

1938762

922 11

XL/11

90

1

920 12

XXL/12

80

1

1938770

922 12

XXL/12

90

1

/

l

1938606

110

1

1938614

51


Cordless Impact Driver 5700 AK Cordless impact driver set1/2"

o d S

TT Ideally suited to the automotive industry

Two-component, hand-friendly body with metal gear unit and gear unit cover

TT 19.2 V high-torque motor TT Left/right (forward/reverse) rotation TT Balanced, ergonomic weight distribution for fatigue-free screwdriving TT Additional side handle improves handling – can be fitted on the right or left side TT White LED illumination of the work area TT Easy to replace carbon brushes TT Trigger-switch speed control from 0 – 2200 rpm TT Rugged impact unit generates 0 – 3000 bpm, independently of speed TT Max. torque 330 Nm (2920 in/lb) TT 2 NiMH rechargeable batteries, 19.2 V, 2.0 Ah (without memory effect) TT Fast charger with 240 V 50 Hz Euro plug* (*not suitable for use in UK, Ireland,

Cyprus and Malta), with overload protection, prevents overcharging of the high-performance batteries – charger stops charging after 1 hour

TT Supplied in plastic carry case

Code

No.

2107805

5700 AK

a"

0

1/2

3.1

CB 5700

5700-3 AH

Fast charger for replacement batteries

Spare NiMH battery 19.2 V 3.0 Ah

TT With 240 V 50 Hz Euro plug* (*not suitable for use in UK, Ireland, Cyprus and Malta) TT With overload protection, prevents overcharging of the high-performance batteries -

TT Optional complement for the set 5700 AK TT Voltage: 19.2 V, 3.0 Ah TT 3.0 Ah for longer service life than standard 2.0 Ah batteries TT No memory effect

charger stops charging after 1 hour

TT Input voltage: 100-240 V AC, 50/60 Hz

Output voltage: 30 V DC, 2.5 A

TT Suitable for 5700-2 AH and 5700-3 AH

Code

No.

2107821

5700-3 AH

/

se only suitable impact sockets, U e.g. GEDORE K 19, with the cordless impact driver!

52

Code

No.

2107813

CB 5700

/

Deviant packing units see article description.


5007

Pneumatic Tools

Impact screwdriver

5008 Impact screwdriver

c

TT Square drive: 3/8" TT Speed r.p.m.: 10000 TT max. torque N·m: 103 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 205 TT Length mm: 140 TT Height mm: 175 TT Weight kg: 1.240

d

TT Square drive: 1/2" TT Speed r.p.m.: 7000 TT max. torque N·m: 610 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 320 TT Length mm: 190 TT Height mm: 225 TT Weight kg: 2.6 TT Hammer mechanism:

Twin Hammer, insulated handle

Code

No.

1479180

5007

5107 Code

No.

1479199

5008

Impact screwdriver

5108 Impact screwdriver

c

TT Square drive: 3/8" TT Speed r.p.m.: 10000 TT max. torque N·m: 103 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 205 TT Length mm: 150 TT Height mm: 60 TT Weight kg: 0.9 TT One hand operation,

d

TT Square drive: 1/2" TT Speed r.p.m.: 7000 TT max. torque N·m: 610 TT Air inlet: 1/4" TT Working pressure bar: 6.3 TT Air consumption l/min: 320 TT Length mm: 190 TT Height mm: 210 TT Weight kg: 2.6 TT Hammer mechanism:

Twin Hammer, Silent Power, insulated handle

for confined spaces

Code

No.

1595520

5107

5500 Impact screwdriver set 1/2"

d

TT Square drive: 1/2"

Contents: TT Impact driver 5006 A TT Sockets 17, 19, 21, 22, 24 mm

Code

No.

1595601

5108

5006 A Impact screwdriver

d

TT Square drive: 1/2" TT Speed r.p.m.: 7500 TT max. torque N·m: 530 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 320 TT Length mm: 200 TT Height mm: 195 TT Weight kg: 2.6 TT Hammer mechanism:

Twin Hammer

Code

No.

1479725

5500

se only suitable impact sockets, e.g. U GEDORE K 19, with the cordless impact driver! Code

No.

1736124

5006 A

Deviant packing units see article description.

53


5003

5200

Impact screwdriver

e

TT Square drive: 3/3" TT Speed r.p.m.: 4200 TT max. torque N·m: 1345 TT Air inlet: 3/8" TT Working pressure bar: 6.3 TT Air consumption l/min: 340 TT Length mm: 250 TT Height mm: 245 TT Weight kg: 6.3 TT insulated handle

Code

No.

1479156 5003

Impact screwdriver set 3/4"

e

TT Square drive: 3/4"

Contents: Impact driver 5003 Sockets 24, 27, 30, 32 mm

TT TT

a"

max. N·m

Q"

bar

RPM

l/min

3/4

1345

3/8

6.3

4200

340

H

250 245

0

6.30

5003 A Impact screwdriver

e

TT Square drive: 3/4" TT Speed r.p.m.: 5000 TT max. torque N·m: 1100 TT Air inlet: 3/8" TT Working pressure bar: 6.3 TT Air consumption l/min: 380 TT Length mm: 230 TT Height mm: 220 TT Weight kg: 4.3 TT Hammer mechanism: Twin Hammer

Code

No.

1479709

5200

5000 A Impact screwdriver

f

TT Square drive: 1" TT Speed r.p.m.: 4200 TT max. torque N·m: 2445 TT Air inlet: 1/2" TT Working pressure bar: 6.3 TT Air consumption l/min: 580 TT Length mm: 530 TT Height mm: 180 TT Weight kg: 10.6 TT Hammer mechanism: Twin Hammer

Code

No.

1736132

5003 A

5103 Impact screwdriver

e

TT Square drive: 3/4" TT Speed r.p.m.: 4200 TT max. torque N·m: 1195 TT Air inlet: 3/8" TT Working pressure bar: 6.3 TT Air consumption l/min: 360 TT Length mm: 250 TT Height mm: 240 TT Weight kg: 5.6 TT Silent Power

54

Code

No.

1760122

5000 A

5001 A Impact screwdriver

f

TT Square drive: 1" TT Speed r.p.m.: 3500 TT max. torque N·m: 2237 TT Air inlet: 1/2" TT Working pressure bar: 6.3 TT Air consumption l/min: 580 TT Length mm: 280 TT Height mm: 260 TT Weight kg: 11.3

Code

No.

Code

No.

1595539

5103

1951882

5001 A Deviant packing units see article description.


5009

5011

Impact screwdriver

b

TT Square drive: 1/4" TT Speed r.p.m.: 230 TT max. torque N·m: 28 TT Air inlet: 1/4" TT Working pressure bar: 6.3 TT Air consumption l/min: 130 TT Length mm: 190 TT Height mm: 60 TT Weight kg: 0.5 TT Silent Power, ratchet head with rubber cap

Code

No.

1479202

5009

Impact screwdriver

d

TT Square drive: 1/2" TT Speed r.p.m.: 180 TT max. torque N·m: 67 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 220 TT Length mm: 270 TT Height mm: 60 TT Weight kg: 1.2 TT insulated handle

Code

No.

1479229 5011

a"

max. N·m

Q"

bar

RPM

l/min

1/2

67

1/4

6.2

180

220

H

270 60

0

1.20

5010 Impact screwdriver

c

TT Square drive: 3/8" TT Speed r.p.m.: 180 TT max. torque N·m: 67 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 220 TT Length mm: 270 TT Height mm: 60 TT Weight kg: 1.2 TT insulated handle

5136 Pneumatic screwdriver

b

TT Square drive: 1/4" TT Speed r.p.m.: 1800 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 280 TT Length mm: 260 TT Thickness mm: 60 TT Weight kg: 1.3

Code

No.

Code

No.

1479210

5010

1479687

5136

5110

5137

Impact screwdriver

c

TT Square drive: 3/8" TT Speed r.p.m.: 180 TT max. torque N·m: 90 TT Air inlet: 1/4" TT Working pressure bar: 6.3 TT Air consumption l/min: 260 TT Length mm: 300 TT Height mm: 42 TT Weight kg: 1.3 TT Silent Power,

Pneumatic screwdriver

b

TT Square drive: 1/4" TT Speed r.p.m.: 1800 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 280 TT Length mm: 200 TT Height mm: 145 TT Weight kg: 1.3

ratchet head with rubber cap

Code

No.

Code

No.

1595555

5110

1479695

5137

Deviant packing units see article description.

55


5018

5019 L/R

Drill

Reversible drill

TT Drill chuck Ø mm: 10 TT Speed r.p.m.: 2200 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 300 TT Length mm: 190 TT Height mm: 145 TT Weight kg: 1.4 TT Quick-chuck,

TT Drill chuck Ø mm: 13 TT Speed r.p.m.: 400 TT Air inlet: 1/4" TT Working pressure bar: 6.3 TT Air consumption l/min: 280 TT Length mm: 220 TT Height mm: 165 TT Weight kg: 1.6 TT Quick-chuck, left and right (forward/reverse)

insulated handle

Code

No.

1479490

5018

rotation, Silent Power, insulated handle

Q"

bar

RPM

l/min

1/4

6.2

2200

300

H

190

145

0

1.40

Code

No.

1736116

5019 L/R

5021

5018 L/R

Angle drill

Reversible drill

TT Drill chuck Ø mm: 10 TT Speed r.p.m.: 1900 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 220 TT Length mm: 210 TT Height mm: 90 TT Weight kg: 1.0 TT insulated handle

TT Drill chuck Ø mm: 10 TT Speed r.p.m.: 1800 TT Air inlet: 1/4" TT Working pressure bar: 6.3 TT Air consumption l/min: 280 TT Length mm: 200 TT Height mm: 160 TT Weight kg: 1.1 TT Quick-chuck,

left and right (forward/reverse) rotation, Silent Power, insulated handle

Code

No.

Code

No.

1736108

5018 L/R

1479512

5021

Q"

bar

RPM

l/min

1/4

6.2

1900

220

210

H

0

90

1.00

5019 Drill

TT Drill chuck Ø mm: 13 TT Speed r.p.m.: 500 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 300 TT Length mm: 225 TT Height mm: 145 TT Weight kg: 1.8 TT Quick-chuck, insulated handle

56

Code

No.

1479504

5019 Deviant packing units see article description.


5024

5100

Grinder

Grinder set

Contents: TT Axial grinder 5024 TT Collets 3 mm + 6 mm, various mounted points TT Weight kg: 1.2

TT Collet mm: 6 TT Speed r.p.m.: 22000 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 350 TT Length mm: 175 TT Thickness mm: 55 TT Weight kg: 0.6 TT insulated handle

Code

No.

1479547

5024

5124 Grinder

TT Collet mm: 6 TT Speed r.p.m.: 22000 TT Air inlet: 1/4" TT Working pressure bar: 6.3 TT Air consumption l/min: 250 TT Length mm: 205 TT Thickness mm: 75 TT Weight kg: 0.7 TT Silent Power

Code

No.

1595563

5124

Code

No.

1479555

5100

5128

5126

Foil eraser

Grinder

TT Sanding pad Ă˜ mm: 55 TT Speed r.p.m.: 2500 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 350 TT Length mm: 175 TT Thickness mm: 55 TT Weight kg: 0.9 TT insulated handle TT To remove stickers and trim strips

TT Collet mm: 6 TT Speed r.p.m.: 18000 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 390 TT Length mm: 195 TT Thickness mm: 42 TT Weight kg: 0.6

5129

Code

No.

1479563

5126

Deviant packing units see article description.

5128

Code

No.

1479598

5128

1479601

5129

57


5012 Belt grinder

TT Speed r.p.m.: 18000 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 360 TT Length mm: 280 TT Height mm: 55 TT Weight kg: 0.8

Code

No.

1479237

5012

5014

5232

Sander

Angle sander

TT Sanding pad Ø mm: 75 + 125 TT Speed r.p.m.: 14000 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 420 TT Length mm: 155 TT Height mm: 125 TT Weight kg: 1.2

TT Sanding pad Ø mm: 178 TT Speed r.p.m.: 7000 TT Air inlet: 3/8" TT Working pressure bar: 6.3 TT Air consumption l/min: 580 TT Length mm: 325 TT Height mm: 125 TT Weight kg: 3.350

Code

No.

Code

No.

1479253

5014

1595598

5232

5013

5132

Excentric sander

Angle sander

TT Stroke mm: 5 TT Sanding pad Ø mm: 150 TT Speed r.p.m.: 10000 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 180 TT Length mm: 180 TT Height mm: 100 TT Weight kg: 0.7

TT Sanding pad Ø mm: 127 TT Speed r.p.m.: 12000 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 220 TT Length mm: 260 TT Height mm: 90 TT Weight kg: 2.0

58

Code

No.

Code

1479644

5132

1479245 5013

No.

Stroke Ø

Q"

bar

RPM

5

1/4

6.2

10000 180

150

l/min

L

H

180 100

0

0.70

Deviant packing units see article description.


5127

5023

Mini angle grinder

Chipping hammer set

Contents: TT Chipping hammer 5022 TT various chisels TT Weight kg: 2.8

TT Collet mm: 6 TT Speed r.p.m.: 25000 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 200 TT Length mm: 175 TT Height mm: 100 TT Weight kg: 0.7 TT Silent Power

Code

No.

1479571

5127

5015 Angle grinder set

Contents: TT Mini angle grinder 5127 TT 16 grinding discs TT Weight kg: 1.3

Code

No.

1479539

5023

Q"

1/4

5016 Keyhole saw

TT Stroke mm: 10 TT Speed r.p.m.: 9000 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 230 TT Length mm: 280 TT Thickness mm: 75 TT Weight kg: 1.0

Code

No.

1479474

5016

5017 Keyhole saw set

Code

No.

1479261

5015

TT Contents: TT Keyhole saw 5016, stroke 10 mm TT various saw blades TT Weight kg: 2.5

5022 Chipping hammer

TT Ratio: 3500 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 260 TT Length mm: 185 TT Height mm: 150 TT Weight kg: 1.0

Code

No.

1479520

5022

Deviant packing units see article description.

Code

No.

1479482

5017

59


5131

5133 Angle polisher

Engraving pen

TT Sanding pad Ø mm: 178 TT Speed r.p.m.: 2500 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 400 TT Length mm: 450 TT Height mm: 105 TT Weight kg: 2.9 TT insulated handle

TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Length mm: 170 TT Thickness mm: 15 TT Weight kg: 0.130

Code

No.

Code

No.

1479652

5133

1479636

5131

5134

5025

Angle polisher

Needle hammer

TT Sanding pad Ø mm: 178 TT Speed r.p.m.: 4500 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 400 TT Length mm: 450 TT Height mm: 105 TT Weight kg: 2.9 TT insulated handle

TT Stroke mm: 81 TT Ratio: 2500 TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 370 TT Length mm: 370 TT Height mm: 160 TT Weight kg: 3.4 TT 19 needles Ø 3 mm

Code

No.

1736140

5025

5135

60

Code

No.

1479660

5134

Blind rivet pistol

TT Air inlet: 1/4" TT Working pressure bar: 6.2 TT Air consumption l/min: 110 TT Length mm: 155 TT Height mm: 300 TT Weight kg: 1.4 TT Rivet head Ø > 4,8 mm

Code

No.

1479679

5135 Deviant packing units see article description.


KB 1930 - KB 1995

Impact Sockets

Accessories for impact sockets 1/2"

o d

TT With square drive as per DIN 3121 - G 12.5, Form F, G, and H TT GEDORE special steel, manganese-phosphated

K 19-028 Impact socket set 1/2" for cars 5 pieces

O T 1

TT 5 sockets, suitable for all standard electric and air tools TT Square drive as per DIN 3121 G 12.5, ISO 1174 TT GEDORE special steel, gun-metal finish TT In black plastic case

Code

No.

Description

6650020

KB 1932

Convertor 1/2" to 3/4"

6655250

KB 1990-5

6650100 6655410

y

/

l

44.0

110

1

Impact extension 1/2" 125 mm

125.0

225

1

KB 1990-10

Impact extension 1/2" 250 mm

250.0

500

1

KB 1995

Impact universal joint 1/2"

75.5

170

1

KB 1970 - KB 1975 Safety ring and safety pin for impact sockets 1/2"

Code

No.

Sockets

l

K 19-028

/

1646923

1 10 13 17 19 24

730

1

Code

No.

Description

6654870

KB 1970 15-27

Safety ring d 24 mm

6655090

KB 1975 15-27

Safety pin d 3 mm

o d Ă˜

y

24 3

25

/

l

2

10

4

10

K 32-040 K 19 LD

Impact socket set 3/4" for trucks 4 pieces

Impact socket 1/2" for cars

O T 1

TT Suitable for all standard electric and air tools TT Square drive as per DIN 3121 - G 12.5, ISO 1174 TT For racing wheels, with a plastic insert to

protect the wheel nuts

TT Thin-walled to protect the alloy wheels TT GEDORE special steel, gun-metal finish

Code

No.

6149120

K 19 LD 17

6149200

K 19 LD 19

!

L

d1

d2

t

/

l

17

80

25.7

30

14

250

1

19

80

28.2

30

16

280

1

P U 1

TT 4 sockets, suitable for all standard electric and air tools TT Square drive as per DIN 3121 H 20, ISO 1174 TT GEDORE special steel, gun-metal finish TT In black plastic case

K 19 L Impact socket 1/2" long pattern

O T 1

TT Suitable for all standard electric and air tools TT Square drive as per DIN 3121 - G 12.5, ISO 1174 TT GEDORE special steel, manganese-phosphated

Code

No.

6163890

K 19 L 17

!

L

d1

d2

t

/

l

17

77

26.5

30

15

300

10

6197870 6164000

K 19 L 18

18

82

27.8

30

15

265

5

K 19 L 19

19

82

29.0

30

17

300

10

6162730

K 19 L 21

21

82

31.5

30

17

260

5

Deviant packing units see article description.

Code

No.

Sockets

1828142

K 32-040

1 24 27 30 33

/

l

1630

1

61


K 21

Securing with pin and ring

Impact socket 1"

R V 1

TT DIN 3129, ISO 2725-2 TT Suitable for all standard electric and air tools TT Square drive as per DIN 3121 - H 25, ISO 1174 TT GEDORE special steel, gun-metal finish TT Use KB 3770 and KB 3775 from 75 mm and up TT * not standardised

Code

No.

6183570

K 21 36

K 32 L

6184890

K 21 38

Impact socket 3/4" long pattern

6183730

P U 1

TT Suitable for all standard electric and air tools TT Square drive as per DIN 3121 H 20, ISO 1174 TT GEDORE special steel, gun-metal finish

Code

No.

6283950

K 32 L 24

!

L

d1

d2

t

/

l

24

100

39.0

44

21.0

740

6284090

1

K 32 L 27

27

100

42.5

44

23.0

760

1

6284170

K 32 L 30

30

100

46.0

44

25.0

890

1

6284250

K 32 L 32

32

100

49.0

44

25.0

965

1

6286540

K 32 L 33 (3/4W)

33

100

50.0

44

25.0

780

1

6281660

K 32 L 34

34

100

51.0

44

28.0

840

1

!

L

d1

d2

t

/

l

36

64

57.0

54

23.0

800

1

38

64

59.5

54

23.0

825

1

K 21 41

41

68

63.0

54

25.0

850

1

6183810

K 21 46

46

74

69.5

54

29.0

1100

1

6184030

K 21 50

50

78

74.0

54

31.0

1250

1

6184110

K 21 55

55

85

81.0

54

34.0

1350

1

6184380

K 21 60

60

85

87.0

54

36.0

1450

1

*

KB 3219 - KB 3275

KB 2132 - KB 2195

Accessories for impact sockets 3/4"

Accessories for impact sockets 1"

p e

TT With square drive as per DIN 3121, ISO 1174, Form F and H TT GEDORE special steel, manganese-phosphated.

62

*

Ø

r f

TT Square drive as per DIN 3121, ISO 1174, Form F and H TT GEDORE special steel, manganese-phosphated TT Use KB 3770 and KB 3775 for 75 and 80 mm

Code

No.

Description

/

l

KB 3219

y

6675280

Impact reducer 3/4" to 1/2"

65

320

1

Code

No.

Description

6671530

KB 3221

Impact convertor 3/4" to 1"

65

410

1

6657460

KB 2132

Impact reducer 1" to 3/4"

6675600

KB 3290-8

Impact extension 3/4" 205 mm

205

710

1

6657620

KB 2170

Safety ring d 45 mm

6675790

KB 3290-12

Impact extension 3/4" 300 mm

300

1000

1

6657700

KB 2175

Safety pin d 5 mm

KB 2190-8

Impact extension 1" 208 mm

KB 2190-12

Impact extension 1" 300 mm

Ø

/

75

350

1

8

10

45

10

10

208

1250

1

300

1600

1

45 5

l

y

6675870

KB 3290-16

Impact extension 3/4" 405 mm

405

1250

1

6657970

6676090

KB 3295

Impact universal joint 3/4"

108

580

1

6658000

6675360

KB 3270

Safety ring d 36 mm

5

1

6658190

KB 2190-16

Impact extension 1" 405 mm

405

2000

1

6675440

KB 3275

Safety pin d 4 mm

8

1

6658350

KB 2195

Impact universal joint 1"

140

1400

1

36 4

35

Deviant packing units see article description.


The tool specialist

for the automotive sector

Index

Page

Changing Springs and Shock Absorbers Steering System Axle Repairs Silent Blocks and Bushes Brakes Motors Clutch Repair Tools

64 65-67 68-69 70 70 71-75 76

KLANN Spezial-Werkzeugbau-GmbH Breslauerstr. 41 . 7 8166 Donaueschingen Postfach 1329 . 78154 Donaueschingen Tel.: +49 (0) 771 / 8 32 23-0 . Fax: +49 (0) 771 / 8 32 23-90 info@klann-online.de w ww.klann-online.de


Special Automotive Tools KLANN

KL-0021 K Universal spring compressor (Pat.)

TT For wishbone and multi-link independent suspensions TT Patented 3 point interlock safety profile TT The telescopic construction enables the removal and

Changing Springs and Shock Absorbers

installation of coil springs without dismantling the axle

TT Max. load: 26000 N TT Delivered in plastic case

Consists of: (1 piece each)

TT KL-0021-100 Compressor cylinder TT KL-0025-11 Pair of pressure plates size 1 TT KL-0025-12 Pair of pressure plates size 2 TT KL-0025-1090 Plastic case

KL-0015 Universal spring compressor

TT Universal spring compressor with extended stroke TT Universal suitable for struts and semi-struts, with spring-Ă˜ from 80 - 195 mm TT Further jaws available for spring-Ă˜ from 70 - 240 mm TT Compression length min. 50 mm / max. 350 mm TT Max. load: 17500 N TT Working travel: 300 mm

Advantages:

TT Self-locking feature TT Improved load absorbtion onto the hardened tool body TT Approved by the BGS German Workers Safety Insurance TT The ideal tool for the workshop TT Protective inserts for jaws

optional available

Consists of: TT KL-0015-100 Compressor cylinder TT KL-1510 Pair of jaws (size 1N) TT KL-1520 Pair of jaws (size 2N) Gr. 2N

Code

No.

1920669

KL-0021 K

KL-0005 Spring compressor pair

TT For use with MacPherson struts in which spring pressure does not exceed 8000 N TT The spindles are equipped with contra-rotating threads which eliminate the risk

of slipping round the spring. (Not suitable for Mercedes springs!)

Gr. 1N

TT Max. load 8000 N TT Compression length: 65-320 mm

ote: N Two part spring compressors without safety loop are not authorised in workshops for changing springs

Code

No.

1751379

KL-0015

0

11.4

KL-5501 Stationary spring compressor (Pat.)

TT Universal use for all springs and shock absorbers, e.g. MacPherson- and semi-struts TT Variably adjustable TT No further accessories needed TT No damage to the strut tube TT One-Man-Operation TT Clean, safe and efficient way of working TT Easy handling TT Workshop trolley optional

64

Code

No.

1902504

KL-5501

Code

No.

1751298

KL-0005

0

46.0 Deviant packing units see article description.


KL-0250-41 KA

Steering System

Extractor with extraction device (German Utility Model)

TT For clamping bolt and ball joints with extraction device TT Suitable for Audi A4 (2001 onwards) and A6 (2004 onwards) TT Extraction of the upper wishbone clambing bolt and the bolt joints TT Dismantling the upper wishbone clambing bolt from the upper wishbone has presented

KL-0250-40

the mechanic with a serious problem, especially when the components are corroded

TT Until now the only method of extraction was using a hammer and drift, which is not only

Extractor (Pat.)

inefficient in terms of time, but also carries the very real risk of damage to the suspension

TT For ball joints and clamping bolts Audi A4 (up to '2000) / VW Passat front axle TT Extraction of the upper wishbone ball joint together with the clamping bolt TT Dismantling the upper wishbone clamping bolt and both upper ball-joints from the upper

TT The extractor KL-0250-41 KA with its proper pressure unit and extraction device, allows quick

wishbone has presented the mechanic with a serious problem, especially when the components are corroded. Until now the only method of extraction was using a hammer and drift, which is not only inefficient in terms of time, but also carries the very real risk of damage to the suspension. TT The extractor KL-0250-40 allows quick, easy and safe extraction of the clamping bolt and both upper ball-joints. The tool functions on both left hand and right hand suspension assemblies. Consists of: (1 piece each)

TT KL-0250-4013 Nut TT KL-0250-4011 Housing TT KL-0250-4001 Main body TT KL-0250-4002 Thread adapter (with large drilling) TT KL-0250-4005 Pressure screw M10x1.25x95 mmm TT KL-0250-4012 Pressure drift I (Length 78 mm) TT KL-0250-4014 Pressure drift II (Length 98 mm) TT KL-0250-4015 Pressure drift III (Length 118 mm)

and clean extraction of the clamping bolt and upper ball joints. The loosen clamping bolts are removed by means of the extraction device.

TT The tool works on both left hand and right hand suspension assemblies TT Delivered in plastic storage case

Consists of: (1 piece each)

TT KL-0250-410 Extractor for clamping bolt TT KL-0250-416 Extraction device for clamping bolt 16 mm TT KL-0250-417 Supplement set Audi A6 TT KL-0250-4190 Plastic case

Example of use:

TT 1. Mount extractor with pressure unit on upper wishbone. TT 2. Screw the hex nut of the pressure unit by using the special socket wrench 24 mm and the 1/2"

impact screwdriver. The clamping bolt shall be pulled out. The loosening takes place with a loud noise. TT 3. Remove the extractor. Install the extraction device to extract the loosen clamping bolt. TT 4. Screw the hex nut of the extraction device by means of the special socket wrench 24 mm and extract completely the clamping bolt.

Example of use:

TT Application: TT 1. Mount tool with pressure-unit on upper wishbone. TT 2. Use 1/2� impact gun to rotate the drive nut of the

pressure unit and press out the clamp-bolt.

TT 3. The clamp-bolt must be removed in three stages. TT 4. Remove the hex clamp-bolt completely. Remove the hexagonal nut. TT 6. Both ball-joints may now be extracted by using the spindle.

I

II

III

Code

No.

1754483

KL-0250-40

Deviant packing units see article description.

Code

No.

2006669

KL-0250-41 KA

0

2.4

65


KL-0165-3 A Ball joint extractor set (with 6 forks) (Pat.)

TT Suitable for HGV etc. TT Ball joint extractor KL-0165-3 A is ideal for separating ball joints as axles and steering systems TT Due to its special construction, the universal adjustment to the respective clamping bolt height

and the exchangeable forks, the ball joint extractor KL-0165-... series is almost universally applicable

Consists of: (1 piece each)

TT KL-0165-300 Base tool without fork (spindles with thread M24x1.5) TT KL-0165-3001 Fork, a=30 mm, e=80 mm, d=200 mm

e.g. suitable for Landini-Tractors Fork a=34 mm, e=80 mm, d=200 mm Fork a=40 mm, e=80 mm, d=200 mm e.g. suitable for Mercedes, MAN, Scania, Volvo, etc. TT KL-0165-3301 Fork a=42 mm, e=80 mm, d=200 mm e.g. suitable for Mercedes, MAN, Scania, Volvo, etc. and John Deere-Traktoren TT KL-0165-3401 Fork a=47 mm, e=80 mm, d=200 mm TT KL-0165-3501 Fork a=30 mm, e=80 mm, d=200 mm z.B. suitable for MB Sprinter '95 onwards, VW LT '98 onwards ball joint, VW T4 guide joint etc. TT KL-0165-3101 TT KL-0165-3201

KL-0165-35 Ball joint extractor size 3

TT Suitable e.g. for Mercedes Sprinter (904) '95 onwards,

VW LT '98 onwards ball joint and VW T4 guide joint etc.

TT Universal use TT Further forks available as accessory

Consists of: (1 piece each)

TT KL-0165-300 Base tool with fork (spindles with thread M24x1.5) TT KL-0165-3501 Fork, a=30 mm, e=80 mm, d=200 mm

d

e

Code

No.

1961284

KL-0165-3 A

a

KL-0165-0 K Ball joint extractor set size 1 (Pat.)

TT Absolute necessary for VW-Audi, Seat, Škoda, Mercedes, Opel etc. TT Suitable for cars and small trucks e.g.:

– with fork KL-0165-1201 for: Mercedes W140, W220 (S-Class) ball-joint / guide-joint front axle, VW Golf IV Track rod ball-joint etc. – with fork KL-0165-1401 for: Audi A4 / VW Passat, Škoda Superb guide-joint, VW T4 track rod ball-joint etc. TT For quick an easy separation of ball joint connections at suspension and steering systems TT Due to its special construction, the universal adjustment to the respective clamping bolt height and the exchangeable forks, the ball joint extractor KL-0165-... series is almost universally applicable TT Delivered in plastic case Consists of: (1 piece each)

TT KL-0165-100 Base tool witg fork (spindles with thread M18x1.5) TT KL-0165-1001 Fork a=20 mm, e=50 mm, d=165 mm TT KL-0165-1101 Fork a=22 mm, e=50 mm, d=165 mm TT KL-0165-1201 Fork a=24 mm, e=50 mm, d=165 mm TT KL-0165-1301 Fork a=27 mm, e=50 mm, d=165 mm TT KL-0165-1401 Fork a=30 mm, e=50 mm, d=165 mm TT KL-0165-1090 Plastic case

66

Code

No.

1918184

KL-0165-0 K

Code

No.

1753614

KL-0165-35

0

6.5 Deviant packing units see article description.


KL-0163-21 Ball joint extractor reinforced version (German Utility Model)

TT For quick and easy separation of ball joint connections,

especially on steering arms, steering knuckles, anti-roll bars etc.

TT Suitable for: VW-Audi, BMW, Fiat, Ford, Mercedes, Nissan, Opel,

Peugeot, Renault, Rover, Saab, Toyota, Volvo

TT 2-stage up to 50 mm TT Fork opening: 20 mm

KL-0326-10 Hydraulic press tool set (German Utility Model)

TT Suitable for Mercedes W163Â (M-Class) front axle / rear axle and W211 (E-Class),

W220Â (S-Class), W124, W201 front axle

TT The support joint can be pressed into and out of the lower wishbone quickly and easily Code

No.

1877216

KL-0163-21

0

1.4

with the KL-0326-10 hydraulic press tool kit

TT The support joint can often be removed or installed from the vehicle in only a few minutes,

without removing the wishbone

TT Hydraulic cylinder 17 t, KL-0040-2500, is universal applicable with all other KLANN tools

Consists of: (1 piece each)

KL-0043-855 C

TT KL-0326-100 Hydraulic press frame TT KL-0326-112 Sleeve set W163, W211, W220 TT KL-0326-131 Sleeve set W124, W201 TT KL-0040-2500 Hydraulic cylinder 17 t TT KL-0040-2510 Pressure spindle

Hydraulic press tool set (Pat.)

TT Suitable for Mercedes Sprinter (904) '95 onwards and VW LT '96 onwards TT The insertion and extraction of the ball joint on vehicles is done in a few minutes

with the special manufactured press and support tubes

TT Hydraulic cylinder 17 t, KL-0040-2500, is universal applicable with all other KLANN tools

Consists of: (1 piece each)

TT KL-0043-8510 Press frame short TT KL-0040-2510 Press spindle TT KL-0040-2500 Hydraulic cylinder 17 t TT KL-0043-8591 C Press/Support tube set

III

I

II

VI

VII

VIII

IV

Code

No.

1902083

KL-0043-855 C

Deviant packing units see article description.

0

15.6

Code

No.

1806793

KL-0326-10

0

13.3

67


KL-0041-440 B

Axle Repairs

Wheel bearing tool set without hydraulic cylinder (German Utility Model)

TT Suitable for vehicles with bearing-Ø 72 mm e.g. Audi A2 ’00 onwards, Seat Ibiza ’02 onwards,

KL-0039-0110 K

Škoda Fabia ’00 onwards and VW Polo ’02 onwards etc.

Wheel bearing tool set (with mechanical drive)

TT Suitable for VW-Audi, BMW, Ford, Seat, Škoda, Opel etc. TT For quick, safe and professional removal and replacement of wheel bearings TT The special design of the press pieces enables safe and accurate centring and alignment when

changing wheel bearings, it ensures that, when removing and mounting the wheel bearing, there will only be a pressure on the outer bearing race, and that, when mounting the wheel hub, there will only be a pressure on the inner bearing race. This prevents damage to the new wheel bearing TT The combination of centring rings and pressure rings creates press pieces which can be adjusted accurately to the bearing-Ø TT Optionally a hydraulic 17 t drive can be used if the wheel bearings are very tight or heavily corroded TT Complementing this tool set with other parts of the KL-0039-.. Series, such as e.g. centring and pressure rings or press-/support sleeves, makes this wheel bearing tool almost universal in its field of application, it can, therefore, also be used for changing ball joints or silentblocs TT Delivered in plastic case

TT For a fast and safe insertion of the wheel hub-/bearing unit in connection with the hydraulic

cylinder KL-0040-2500

TT Note: The wheel hub puller KL-0041-38 will be required to extract the wheel hub-/bearing unit

Consists of: (1 piece each)

TT KL-0039-1002 Clamping nut (M20) retaining adaptor with O-ring TT KL-0039-1003 Hydraulic clamping retaining adaptor with O-ring TT KL-0039-1920-1 Spindle M20 TT KL-0040-3009 Clamping nut TT KL-0041-441 B Supplement kit Ø 72 mm

Consists of: (1 piece each)

TT KL-0039-140 Housing set TT KL-0039-0101 Pressure/Centring ring set 16 pieces TT KL-0039-1011 Retainer adaptor for mechanical spindle TT KL-0039-1002 Retainer adaptor TT KL-0040-3008 Spindle TT KL-0040-3009 Hex nut TT KL-0039-0119 Plastic case

Code

No.

2099292

KL-0041-440 B

KL-0041-380 Wheel hub puller with adjusting spindle, without hydraulic cylinder

TT Suitable for wheel hubs and wheel hub-/bearing units with a wheel hub outer-Ø of up to 250 mm TT Particularly necessary e.g. on Ford Focus, Volvo C30, S40, V50 as well as on VW-Audi, Seat, Škoda etc. TT The wheel-hub bearing unit or the wheel hub can be quickly, safely and precisely pulled out by

using the wheel hub puller KL-0041-380 in connection with the hydraulic cylinder KL-0040-2500

TT Note: The plates KL-0041-3821 and KL-0041-3822 are used as distance and compensating plates

if during the wheel hub removal you can support on the hook underside and the supporting surface is unequal

68

Code

No.

1998056

KL-0039-0110 K

Code

No.

1961225

KL-0041-380 Deviant packing units see article description.


KL-0042-93 K

KL-0174-110

Inner bearing puller set with chucks

Puller set

TT Suitable for VW-Audi, Ford, Lancia, Renault, Seat, Škoda etc. TT Allows precise extraction of the inner bearing race (Ø 44-56 mm) from the wheel hub TT Removal of the hub almost always leaves the inner race on the hub TT The race is impossible to remove without the correct special tool TT Makeshift methods such as grindes, chiseks, welding torches, etc. represent severe risks of

personal injury or damage on the components

TT The new puller set KL-0042-93 K allows quick and easy removal of inner bearing races with

diameters from 44 mm to 72 mm within a few mintues without risk of damage or injury

TT Delivered in plastic case TT Further chucks up to Ø 72 mm available

TT Suitable for e.g. VW-Audi, Alfa Romeo, BMW, Citroën, Fiat, Ford, Mazda,

Mercedes, Opel, Peugeot, Porsche, Renault, Seat, Škoda, etc.

Consists of: TT 1x KL-0174-240 TT 4x KL-0174-723 TT 4x KL-0174-724 TT 4x KL-0174-701 TT 1x KL-0174-547 TT 1x KL-0174-620

Puller plate size 2 (3-, 4- and 5-hole) Puller bolts type B, M12x1.5 (l=100) Puller bolts type B, M14x1.5 (l=100) Hex. shoulder nut M14 Adaptor 2.1/4"-14UNS on M20x2 Spindle M20x2 x 230

Consists of: (1 piece each)

TT KL-0042-900 Puller tool body TT KL-0042-9031 Chuck size 3 Ø 44-48 mm; e.g. Lancia Cappa, Renault etc. TT KL-0042-9041 Chuck size 4 Ø 48-52 mm; e.g. Ford Transit, T330 etc. TT KL-0042-9051 Chuck size 5 Ø 52-56 mm; e.g. VW-Audi, Seat, Škoda etc.

Code

No.

1998374

KL-0042-93 K

Code

No.

1957740

KL-0174-110

KL-0049-31 Slide hammer

TT To extract half-shafts, drive shafts, brake discs and brake drumms, etc.

in connection with the pullers of the KL-0174-...... Series

TT Including adaptor 2 1/4" -14 UNS to M18 TT Hammer weight: 4.8 kg TT Length: 690 mm TT Adaptor thread: M18

Deviant packing units see article description.

Code

No.

1855859

KL-0049-31

69


Silent Blocks and Bushes

Brakes KL-0112-21 A

KL-0039-412 K

Press/Wind-back Tool with plastic case and 8 adaptors

Pulling device for silentblocs (mechanical drive)

TT Universally suitable for silentblocs or pivoting bearings with a Ø 40 - 71 mm TT The pulling device KL-0039-412 K allows quick, safe and professionel removal and replacement

of silentblocs and pivoting bearings

TT The mechanical drive, included in the set, allows pulling out of silentblocs and pivoting bearings

with a minimum inner bore-Ø of 10 mm

TT Universal press-/wind-back tool for re-positioning (-pressing or winding-back) of brake

caliper pistons in floating calipers both with or without integrated parking brake

TT Usable for left-handed thread and right-handed thread TT The caliper piston is wound back by the hexagon on the press piece TT Suitable for: Audi, Citroën, Fiat, Ford, Honda, Mazda, Mitsubishi, Nissan, Opel, Peugeot,

Renault, Seat, Subaru, Toyota, VW, etc.

TT The possibility to complement the tool set with other parts of the KL-0039-.. series, such as

e.g. centring- and pressure rings or press-/support sleeves, makes this pulling device almost universally applicable, e.g. also for changing wheel bearings TT Optionally a hydraulic KLANN drive (10 t or 17 t) can be used if the silentblocs are very tight or heavily corroded TT The additional use of a press frame also enables removal and replacement of e.g. ball joints etc. TT Delivered in plastic case Consists of:

TT 2x KL-0039-1011 Retainer Adaptor for mechanical spindle TT 1x KL-0039-2010 Pull Spindle M10x1.25, with hex nuts TT 1x KL-0039-2014 Pull Spindle M14, with hex nuts TT 1x KL-0039-1640 Press-/Support sleeve, short Ø 40 TT 1x KL-0039-1650 Press-/Support sleeve, short Ø 50 TT 1x KL-0039-1658 Press-/Support sleeve, short Ø 58 TT 1x KL-0039-1666 Press-/Support sleeve, short Ø 66 TT 1x KL-0039-1670 Press-/Support sleeve, short Ø 70 TT 1x KL-0039-1680 Press-/Support sleeve, short Ø 80 TT 1x KL-0039-1750 Press-/Support sleeve, long Ø 50 TT 1x KL-0039-1760 Press-/Support sleeve, long Ø 60 TT 1x KL-0039-1768 Press-/Support sleeve, long Ø 68 TT 1x KL-0039-1776 Press-/Support sleeve, long Ø 76 TT 1x KL-0039-1780 Press-/Support sleeve, long Ø 80 TT 1x KL-0039-4129 A Plastic case

70

Code

No.

2088207

KL-0039-412 K

Code

No.

2123592

KL-0112-21 A

Deviant packing units see article description.


KL-0369-45 K

Motors

Injector nozzle tool set Mercedes CDI (German Utility Model)

TT Suitable for Mercedes CDI engines OM 611, 612, 613; 646*, 647 and 648 etc. (*not for 646 EVO) TT The injector nozzle tool set KL-0369-45 K allows professional removal

KL-1383-11 K

of injection nozzles on the vehicle

Injector nozzle puller set

TT Suitable for PSA 2.0 L (110, 135 HP) [DW10] and 2.2 L [DW12]

HDI TwinCam engines e.g. Peugeot, Citroën etc.

TT The injector nozzle puller KL-1383-11 K allows removal of very tight-fitting injection nozzles

directly on the vehicle without having to remove the cylinder head as well as cleaning of the injection nozzle receiving bore and the injection seat TT The use of a special extraction bridge and a pull spindle allow quick and easy removal of injection nozzles TT The compressed air adaptor prevents impurities from entering the combustion chamber during the cleaning process TT Delivered in plastic case Consists of:

TT Dismantling the engine is not necessary TT Delivered in plastic case

Consists of: (1 piece each) Injector nozzle puller, for removal of tightly fitting injection nozzles without having to dismantle them TT KL-0369-45 Injector nozzle puller, for removal of very tightly fitting injection nozzles TT KL-0369-20 A Cleaning tool, allows cleaning of the injection nozzle mounting hole, the nozzle seat, and the small aperture leading to the combustion chamber in a single operation TT KL-0369-55 A Compressed air adaptor, to inject air into the combustion chamber. This prevents impurities from entering the combustion chamber TT KL-0369-51 Thread tap, for recutting and cleaning the tapped hole for the nozzle holder TT KL-0369-4590 Plastic case TT KL-0369-41

TT 1x KL-1383-1111 Base plate with axial bearing TT 1x KL-1383-1112 Shoulder nut M16x1.5 TT 1x KL-1383-1113 Pull spindle for M14x1.5 TT 2x KL-1383-1114 Centring bolt Ø 6.8 TT 2x KL-1383-1115 Support bolt Ø 8.9 TT 1x KL-1383-1116 Support bolt Ø 16 x 89.5 TT 2x KL-1383-1131 Support bolt Ø 16 x 73.5 TT 1x KL-1383-118 Compressed air adaptor for glow plug bore M8x1 TT 1x KL-1383-119 Cleaning tool [DW12] TT 1x KL-1383-1001 Support plate TT 1x KL-1383-1021 Pull spindle M25x1 TT 1x KL-1383-1022 Special socket hex 25 mm, 1/2" drive TT 1x KL-1383-104 Cleaning tool [DW10] TT 1x KL-0369-4505 Special bit socket hex 10 mm TT 1x KL-0369-4606 Pull spindle TT 1x KL-0369-461 A Special socket hex 29 mm, 1/2" drive TT 1x KL-0369-55 A Compressed air adaptor for glow plug bore M10x1 TT 4x KL-1283-1016 Hexagon socket screw M8x30 TT 1x KL-1383-1119 Plastic case

Code

No.

2123525

KL-1383-11 K

Deviant packing units see article description.

Code

No.

1902407

KL-0369-45 K

0

4.5

71


KL-0369-30 K

KL-0369-25 K

Glow plug tool set CDI (German Utility Model)

Reamer set for glow plug bore (German Utility Model)

TT Suitable for Mercedes CDI engines OM 611, 612, 613, 646*, 647 and 648 etc. (*not for 646 EVO) TT This tool set allows pecise and professional removal of very tight glow plugs without having to

remove the cylinder head TT The glow plug tool set KL-0369-30 K enables damaged glow plugs to be drilled out and the original M10x1 thread to be recut to M12x1 TT The new glow plug is then screwed with a threaded insert (M12x1 to M10x1) into the cylinder head TT Glow plugs or glow plug tubes, which are tightly located in the glow plug bore, can be extracted with the puller included in the tool set TT Delivered in plastic case

72

Code

No.

1902393

KL-0369-30 K

TT Universally suitable for Diesel-engines with M8x1, M9x1 or M10x1 glow plug thread TT This tool is designed to clean the glow plug bore TT The combination of different holders (glow plug threads) with reamers (glow plug bore-Ø)

and accurate adjustment of reamers’ length make this reamer set almost universal in its field of application with accurately adjusted reamers for the relative engine TT Delivered in plastic case Consists of: (1 piece each) Holder M8x1 with set-screw Holder M9x1 with set-screw Holder M10x1 with set-screw Reamer Ø 4.8 (Glow plug-Ø D = Ø 4.0 mm) Reamer Ø 5.2 (Glow plug-Ø D = Ø 4.4 mm) Reamer Ø 5.8 (Glow plug-Ø D = Ø 5.0 mm) Plastic case

TT KL-0369-2510 TT KL-0369-2610 TT KL-0369-2710 TT KL-0369-2512 TT KL-0369-2522 TT KL-0369-2732 TT KL-0369-2590

Code

No.

2123533

KL-0369-25 K

0

3.8

Deviant packing units see article description.


KL-0583-10 K

KL-0132-52 K

Injector nozzle puller set BMW

Glow plug tool set universal

TT Suitable for BMW Common-Rail Diesel engines e.g.: M47TU, M57 and M57TU TT The Injector Nozzle Puller KL-0583-10 K allows removal of very tight-fitting injection nozzles

directly on the vehicle without having to remove the cylinder head as well as cleaning the injector nozzles receiving bore and the injector seat TT The use of the special extraction bridge and of the pull spindle allows quick and easy removal of the injection nozzle TT For this purpose the injection nozzle has to be opened TT The compressed air adaptor prevents impurities from entering the combustion chamber during the cleaning process TT Application: Unscrew nozzle head, screw in pull spindle, unscrew cylinder head bolts (4Â pieces), mount extraction bridge and screw on the shoulder nut, then pull out the nozzle by turning the shoulder nut TT Delivered in plastic case Consists of: (1 piece each)

TT KL-0583-101 Extraction bridge TT KL-0583-102 Cleaning tool for the injector nozzle seat and the receiving bore TT KL-0369-55 A Compressed air adaptor for glow plug bore M10x1 TT KL-0369-461 A Special socket hex 29 mm 1/2" drive TT KL-0369-4505 Special-Bit-socket hex 10 mm TT KL-0583-1090 Plastic case

TT Suitable for glow plug thread M10x1 e.g. VW-Audi, Mercedes, Opel. Peugeot, Renault etc. TT This universal tool set KL-0132-52 K allows fast and easy removal of damaged or

broken off glow plugs

TT The glow plug head is drilled out with the core drill

The original thread is recut and cleaned using the special tap for threaded inserts

TT The remaining glow plug body can then be extracted using the special tap or a puller

bolt in conjunction with a slide hammer e.g. KL-0369-4100

TT The tool set additionally contains two special guide sleeves for VW-Audi V6 TDI and Mercedes

CDI engines which ensure accurate alignment and guidance as well as precise drilling depth

TT Delivered in plastic case

Consists of: (1 piece each)

TT KL-0369-306 Tool holder with square socket 2.4-5.5 TT KL-0369-3056 Thread tap 1/4"-20 UNC with bit TT KL-4007-2510 Adaptor for power drill 3/8" square TT KL-0283-7021 Core drill Ă˜ 9.1 for M10x1 TT KL-0283-7022 Thread tap M10x1 TT KL-0132-5201 Guide sleeve Mercedes TT KL-0283-7003 Guide sleeve VW-Audi TT KL-0132-5202 Puller bolt 1/4"-20 UNC for slide hammer TT KL-0132-5290 Plastic case

Accessories (optional): Slide Hammer For extraction of tight glow plug bodies TT KL-0369-300 Drum-type turning tool To twist off protruding central electrodes TT KL-0049-100

Code

No.

1977199

KL-0583-10 K

Deviant packing units see article description.

0

Code

No.

7.2

2123444

KL-0132-52 K

73


KL-0121-38 Fuel line pliers

TT Suitable for VW-Audi, Fiat, GM, Opel, Mercedes etc. e.g. Mercedes M-Class with Petrol engines TT For removal and replacement of the connections on the in-line fuel filter TT Required when replacing the fuel filter or during engine repairs TT Removal of connector: Pull the connector backwards with the pliers TT Replacing the connector: Slide the connector forwards with the pliers

Code

No.

1752626

KL-0121-38

/

268

KL-0132-82 A Special socket hex 22 mm

TT This tool is designed for quick and easy removal and replacement of Lamda sensors

that are hard to access, e.g. when the Lamda sensor is located directly in front of the splashboard TT The pivot head features a hexagonal socket on one side and a twelve-sided socket on the other side TT Hex: 22 mm (6-side / 12-side) TT Length: 280 mm

KL-0183-70 K Timing belt tool set

TT Suitable for PSA and Ford engines e.g. Fiat Doblo, Ford Fiesta, 1,4 / 1,6; Focus 1,6;

CitroĂŤn C4 and Peugeot 307

TT This tool is required for quick and easy removal and replacement of the new flexible

V-ribbed belts

TT A professional removal and replacement is almost impossible without this tool as the

belt guide has no tensioning element and, therefore, a relief of the belt is not possible

TT Delivered in plastic case

74

Code

No.

2098466

KL-0132-82 A

/

Code

No.

480

2123541

KL-0183-70 K Deviant packing units see article description.


KL-0280-107 K Locking tool set (German Utility Model)

TT Universally suitable for the common VW-Audi, Seat and Škoda vehicles TT This tool is designed for locking or positioning engine shafts such as camshafts, injection pump

shafts and crankshafts when changing a timing belt or during other engine repairs

TT Its special composition makes this locking tool set KL-0280-107 K the ideal tool for workshops

Specification:

TT KL-0180-30

Retaining pin set 0.8 - 1.9 mm To lock the automatic mounting device when replacing timing belts TT KL-0280-10 Locking pin Audi V6 To lock crankshafts e.g. on VW-Audi V6 Petrol and V6 / V8 Diesel engines, e.g. 2.5 and 3.3 TDI etc. TT KL-0280-16 Fixture To lock the timing belt tensioner in the starting position.e.g. suitable for VW-Audi, Ford, Seat, Škoda TDI pump-injection engine TT KL-0280-17 Locking tool for camshaft VW-Audi To lock both the cam wheels; suitable for VW-Audi 1.4 / 1.6 L Petrol engines e.g. VW Lupo, Polo, Golf IV, Bora / Audi A2 TT KL-0280-19 Locking tool for crankshaft To lock crankshafts, e.g. suitable for VW-Audi, Ford, Seat, Škoda 3- and 4-Cyl. TDI Pump-Injection-Nozzle engines e.g.1.2; 1.4; 1.9 and 2.0 L (crankshaft wheel with marking left to the locking screw) TT KL-0280-20 Locking tool for crankshaft 2.0 TDI PD To lock crankshafts, suitable for VW-Audi 2.0 L TDI engines with oval crankshaft timing belt pulley e.g. with engine code: BDK, BKE, BLB, BMA, BMM, BMP, BMR, BNA, BPW, BRE, BRF, BRC, BUZ, BVE etc. (crankshaft wheel with marking right to the locking screw) TT KL-0280-21 Locking tool for camshaft (2 pieces) To lock both the camshaft pulleys, suitable for VW-Audi 1.4 / 1.6 L petrol engines e.g. VW Lupo, Polo, Golf IV, Bora / Audi A2 TT KL-0280-8 Locking pin Ø 15.5 To lock the injection pump pulley, e.g. suitable for VW-Audi, Seat, Škoda, etc. TT KL-0280-91 Fixing gauge for camshaft To lock camshafts, e.g. suitable for VW-Audi, Seat, Škoda 1.9 D; SD; SDI; TD and TDI engines Ford 1.6 D; 1.9 TD and 1.9 TDI engines; Volvo Diesel-engines D24, D24T, D24TIC etc. TT KL-0280-92 Fixing gauge for camshaft (2 pieces) TT To lock camshafts, suitable for VW-Audi 2.5 TDI V6 and Audi A8 3.3 TDI V8 engines TT KL-0280-93 Fixing gauge for camshaft A3 / Golf IV TDI To lock camshafts without having to remove the aluminium valve cover or the intake manifold, suitable for VW-Audi, Seat, Škoda 4 cyl. 1.9 TDI / SDI engines (not PD). Especially suitable for e.g. VW Golf IV 1.9 TDI (110 HP) with aluminium valve cover TT KL-0282-31 Reaction wrench With exchangeable tips and different pitches. To lock pulleys on the camshaft, injection pump etc. e.g. when loosening the fixing screw. Suitable for all punched pulleys with a hole-Ø of minimum 12 mm. e.g. VW-Audi, Ford, Opel, Peugeot, Renault, Citroën, Rover, Volvo, jap. vehicles, etc. TT KL-0284-91 Reaction wrench 240 mm long With adjustable tension lever for tensioning timing belts on VW-Audi engines. Due to the adjustable tension lever, the tensioner can be operated even if there is only limited space available TT KL-0286-11 Guide pin set for front-end carrier When changing timing belts or during engine repairs it is necessary to pull the front carrier on the guide pins forwards. Removal of the front carrier is not necessary. Suitable for VW-Audi A4, A6 and Passat model '97 onwards TT KL-1480-16 Locking pin Ø 6 x 60 mm To lock the injection pump wheel e.g. suitable for VW-Audi, Seat, Škoda, 1,9 D; SD; SDI; TD, TDI and 2,5 TDI; For positioning of camshafts e.g. suitable for VW-Audi, Ford, Seat, Škoda TDI PD-engines TT KL-0280-1070 Plastic case

KL-0181-1 Stud tool 3/8"

TT Universal, infinitely adjustable TT Tool for studs with diameter 6 - 12 mm TT Advantages: TT Infinitely adjustable TT Operates in the most confined space TT Ideal also for bolts with rusted or stripped threads TT Also for bolts with undersize

Code

No.

1753851

KL-0181-1

Deviant packing units see article description.

/

Code

No.

423

1945939

KL-0280-107 K

75


KL-0069

Clutch Repair Tools

Clutch aligner (Universal)

TT For clutch-hub-Ø 15 - 28 mm TT The mandrel expands in a conical form so that an angle can exist between the axis

KL-0500-45 K

of the tool body and the crankshaft axis

TT As a result, the clutch friction plate can ONLY be aligned against the cover-plate

SAC Clutch tool set (Pat.)

TT Suitable for SAC-clutches (3-hole pitch) e.g. VW-Audi, BMW, Mercedes, Volvo, Opel, Renault etc. TT The clutch tool set KL-0500-45 K enables professional removal and replacement of SAC-Clutches

(Self-Adjusting-Clutch)

TT Correct removal and replacement of clutches is almost impossible without this tool set due

to the risk of damaging or distorting the clutch, which will result in incorrect separation or grabbing of the clutch TT A clutch installed incorrectly is defective and has to be replaced TT The tool set KL-0500-45 K prevents damage to the SAC-clutch when removing and replacing it, as well as preventing distortion of the adjuster ring in the pressure plate TT The newly developed clutch aligner KL-0500-405 enables alignment of clutch plates also on vehicles without guide bearing in the crankshaft TT The two clamping-/alignment elements ensure accurate alignment in the clutch plate on the first clamping element (Ø 15 - 28 mm) and accurate alignment in the guide bearing, respectively the crankshaft bore, on the second element (Ø 12 - 28 mm) TT Even clutches on engines where the crankshaft hole-Ø is larger than the clutch disc hub-Ø can neatly and accurately be aligned with this tool TT Delivered in plastic case Consists of: (1 piece each)

TT KL-0500-401 Clutch pretensioner TT KL-0500-403 Resetting tool TT KL-0500-404 Clutch mandrel set TT KL-0500-405 Clutch aligner TT KL-0500-4090 Plastic case

ote: N The usual version of SAC-clutches features a 3-hole pitch, however, some vehicles such as e.g. Mercedes A-Class (model 2004 onwards [W169]) are equipped with SAC-clutches featuring a 4-hole pitch. These vehicles require the accessory kit KL-0500-4014

76

Code

No.

2123568

KL-0500-45 K

Code

No.

1752138

KL-0069

0

0.3

Deviant packing units see article description.


TecHnical information


TIGHTENING TORQUES FOR WHEEL NUTS AND WHEEL SCREWS Lorry (in the case of aluminium wheel rims, comply with the manufacturer‘s specifications!) Vehicle manufacturer

Alfa Romeo

Audi

BMW

Chevrolet ( Daewoo )

Chrysler

Citroen

Tightening value

145/146 147, 156 159, Brera/Spider 164 166, GT A2, A3, A3 Quattro, S3, A4, A4 Quattro, A4 Cabrio, TT, TT Quattro, A6, A6 Quattro, A6 V8 Quattro, A6 Avant, A8, A8 Quattro Cabriolet Q7

93 N·m 98 N·m 120 N·m 100 N·m 86 N·m

120 N·m

Matiz, Nubira/Lacetti ´03-´09, Leganza, Musso, Korando Kalos/Aveo Lanos, Nubira ´97-´03 Evanda Tacuma/Rezzo Captiva

100 N·m 120 N·m 90 N·m 110 N·m 108 N·m 125 N·m

Hyundai

Atoz, Atos, Amica, Getz, Accent, Pony, Excel, i10, i30, Elantra, Sonata, XG, Coupe, Matrix, Trajet, Santa Fe H1 / H200 Starex, H 100 Van, Porter Van, H100 Pick-Up

100 N·m

Campo Trooper ab ´92, TF, Rodeo/D-Max

88 N·m 118 N·m

Iveco

Daily, Turbo Daily

335 N·m

Kia

Pride, Picanto, Rio, Mentor, Sephia, Shuma, Cerato, Cee´d, Pro-cee´d, Claros, Credos, Magentis/Optima, Carens, Sorento

103 N·m

Land Rover

Freelander 2 ´06-´09 Discovery, Discovery 3, Range Rover ´02 - ´09 Range Rover ´94 - ´02

133 N·m 140 N·m

LDV

Cub 200 Series 400 Series Convoy SWA 400 Series Convoy TWA

108 N·m 80 N·m 202 N·m 255 N·m

LEXUS

IS 200, IS 300, LS 400, LS 430, SC 430, RX 300, RX 350, RX 400h

103 N·m

Mazda

121, 2 ´03 - ´07 2 ´07 - ´09, 3, 626, 626 Estate, 6, 6 Wagon, Xedos 6, MX-3, MX-5 ´98 - ´09, Demio, 5, BT-50, E Series Van/Bus, B Series, MPV ´99 - ´02 323, Xedos 9 Premacy MPV ´02 - ´05 Tribute

135 N·m 150 N·m 123 N·m 85 N·m 100 N·m 90 N·m 110 N·m

Dacia

Logan, Logan MCV/Van

105 N·m

Daihatsu

Cuore, Charade, Sirion, Applause,YRV, Terios, Sportrak, Grand Move

103 N·m

Dodge

Hi-Jet Caliber

104 N·m 135 N·m

Fiat

Cinquecento, Seicento, Panda, Punto, Palio, Siena, Brava, Bravo, Marea, Idea, Doblo, Multipla, Fiorino, Strada Pick-up Grande Punto, Croma Stilo, Stilo/Multi Wagon, Coupe Ulysee, Scudo Ka, Fiesta, Fiesta Courier Van, Fiesta Van, Fusion, Focus, Steetka, Tourneo Connect, Transit Connect Fiesta ´08 - ´09 Kuga Maverick Escort Estate, Escort Van, Mondeo, Puma Explorer Ranger Galaxy ´95 - ´01 Galaxy ´01 - ´06 Transit ´00 - ´09 Transit Minibus

108 N·m

140 N·m

Saxo, Xsara/Coupe, Xsara/Estate, Berlingo C1, C-Crosser, Dispatch, C4 Grand Picasso C2, C3, C4, Xantia, C5, C6, Xsara Picasso C5 III, C8, Berlingo III Van, Berlingo III Multispace Nemo Relay II Jumper II

Ford

Jazz, Logo, Civic, Accord, Prelude,Stream, Shuttle, FR-V, HR-V, CR-V

Isuzu 110 N·m 160 N·m

86 N·m 140 N·m Mercedes Benz

86 N·m

120 N·m 98 N·m 100 N·m

A-Class ´98 - ´04, C-Class ´93 - ´01, SLK, CLK, C/CLC-Class, E-Class ´95 - ´02, SL 280, Sl 320, Sl 500, SL 600 A-Class ´04 - ´09, C-Class ´07 - ´09,SL-Class, E-Class ´02 - ´09, CLS, Vaneo, B-Class S-Class, CL-Class, R-Class, M-Class V-Class; Vito ´97 - ´03 Viano, Vito ´03 - ´09 Sprinter

108 N·m

85 N·m 103 N·m

108 N·m 100 N·m 128 N·m 133 N·m 110 N·m 130 N·m 150 N·m 175 N·m 180 N·m 190 N·m

Mini, Mini Clubman

140 N·m

Mitsubishi

Carisma, Space Star, Colt ´04 - ´09, Pajero, Shogun, Galloper Galant, Space Runner, Space Wagon, Pinin, Grandis, Colt/Lancer ´96 - ´03, Estate Eclipse, Challenger, 3000GT, L 300 Van/Bus, L 300 Chassis Cab L 200 ´06 - ´09

110 N·m

Micra, Almera, Primera, Maxima QX, 200 SX, Serena, X-Trail, Vanette Cargo/Bus Note, Kubistar Terrano II, Patrol GB, Pick-Up/Navara, Cabstar ´93 - ´00 350Z, Qashqai, Navara ´05 - ´09 Primastar Interstar

108 N·m

Nissan

Specifications given without warranty.

78

130 N·m

Mini

90N·m

110 N·m 130 N·m 133 N·m 85 N·m 135 N·m 103 N·m 140 N·m 170 N·m 200 N·m 175 N·m

Tightening value

Honda

120 N·m

1er Serie, 3er Serie, 5er Serie, 6er Serie, 8er Serie, E38(7er Serie), Z4 7er Serie (E65/66), X3, X5, X6 (E71)

Neon, Sebring, PT Cruiser, Voyager ´01-´08, Jeep Wrangler, Jeep Cherokee, Compass, Jeep Grand Cherokee, Patriot 300 C Voyager ´94-´00

Vehicle manufacturer

98 N·m 130 N·m 147 N·m

105 N·m 133 N·m 113 N·m 142 N·m 172 N·m


TIGHTENING TORQUES FOR WHEEL NUTS AND WHEEL SCREWS Lorry (in the case of aluminium wheel rims, comply with the manufacturer‘s specifications!) Vehicle manufacturer Opel / Vauxhall

Tightening value Agila-B Brava Corsa-B, Corsa Combo, Corsa-C, Corsa-D, Astra-F, Astra-G, Satra-H, Vectra-B, Vectra-C, Signum, Omega-B, Tigra-A, Tigra-B, Meriva, Zafira-A, Zafira-B, Combo-C Frontera-B, Arena Sintra, Vivaro

85 N·m 82 N·m 110 N·m

106 107, 207, 207 CC, 806, 4007, Expert I/II 1007, 206, 206 CC, 306, 307, 307 CC, 308, 406/Coupe, 407, 605, 607, Partner, Partner II 807 Partner III

85 N·m 100 N·m 90 N·m

Porsche

911, Carerra 2/4, Boxter

130 N·m

Renault

Extra, Clio, Megane, Scenic Koleos Trafic ´96 - ´00 Trafic ´01 - ´09 Logan, Logan MCV, Scenic RX4, Modus Megane Hatchback Megane III, Kangoo II Laguna, Avantime, Espace Laguna III, Espace IV

90 N·m 108 N·m 120 N·m 142 N·m 105 N·m 140 N·m 110 N·m 100 N·m 130 N·m

Rover

Mini, Mini Cabrio, Mini Cooper 25, 45, MG, 600 Series, 800 Series CityRover 75/Tourer

63 N·m 110 N·m 78 N·m 125 N·m

Saab

9 - 3, 9 - 5, 9000 900

110 N·m 120 N·m

Seat

Arosa, Ibiza/Cordoba, Cordoba, Toledo ´91 - ´99, Inca Van, Inca Combi Alhambra ´96 - ´01 Alhambra ´01 - ´09 Ibiza/Cordoba ´02 - ´09, Toledo ´99 - ´05, Altea

110 N·m

Peugeot

120 N·m 140 N·m

Vehicle manufacturer Skoda

Felicia, Felicia Fun Fabia, Fabia II, Octavia, Octavia RS, Superb, Octavia II, Roomster

110 N·m 120 N·m

Smart (MCC )

Smart, Smart Fortwo Roadster/Coupe, Smart Forfour

110 N·m 120 N·m

Suzuki

Alto, Wagon R, Swift ´04 - ´09, Baleno, Liana, Ignis ´01 - ´03, SX 4, Carry Swift ´89 - ´04 Ignis ´03 - ´09, Jimny, Vitara Grand Vitara

Toyota 120 N·m 110 N·m

140 N·m 170 N·m 120 N·m

Tightening value

Volkswagen

Volvo

85 N·m 60 N·m 95 N·m 100 N·m

Aygo, Starlet, Yaris, Yaris Verso, Corolla, Corolla Verso, Auris/Corolla, Avensis, Camry, MR2, Paseo, Celica, RAV4, Picnic, Previa Landcruiser 4,2 TD Amazon Landcruiser Colorado/Prado

103 N·m

Beetle, Beetle Cabriolet, Fox, Polo ab ´02, Golf/Bora ´97 - ´06, Golf Plus, Cross Golf, Passat, Passat Syncro, Phaeton, Touran, Scirocco Lupo, Polo bis ´02, Caddy Combi Sharan bis ´00, Tiguan Saharan ´01 - ´09 Touareg, Transporter Multivan

120 N·m

S40 / V40, C70, S70 / V70 ´97 - ´00 940, 960 V70 ´00 - ´07, V70XC, S80, XC60, XC 90

110 N·m 85 N·m 140 N·m

209 N·m 110 N·m

110 N·m 140 N·m 170 N·m 180 N·m

Specifications given without warranty.

Crosswise or beginning at the centre Mounting wheels:

Using a torque wrench, lighten the wheel nuts and screws uniformly over the cross up to the specified torque. Without fail, check the torque following a travelling distance of approx. 50 km after the wheel is mounted and at regular intervals. If a wheel-specific general operating licence is the case, it must comply with the tightening torque specified here.

Use regulation-compliant wheel attachment elements

(Do not mix up spherical and conical, different lengths, parts for steel and ligthweight-metal wheels etc.! Ensure sound strength quality!) Replace difficultto-manipulate or corroded screws and nuts! Exercise caution with lubricants! Specifications given without warranty.

79


TORQUE CONVERSION TABLES Torque conversion factors

Units to be

Corresponding unit

= mN·m

= cN·m

= N·m

= ozf·in

= lbf·in

= lbf·ft

= gf·cm

= kgf·cm (kp·cm)

= kgf·m (kp·m)

1 mN·m

1

0,1

0,001

0,142

0,009

0,0007

10,2

0,01

0,0001

1 cN·m

10

1

0,01

1,416

0,088

0,007

102

0,102

0,001

1 N·m

1000

100

1

141,6

8,851

0,738

10197

10,2

0,102

1 ozf·in

7,062

0,706

0,007

1

0,0625

0,005

72

0,072

0,0007

1 lbf·in

113

11,3

0,113

16

1

0,083

1152,1

1,152

0,0115

1 lbf·ft

1356

135,6

1,356

192

12

1

13826

13,83

0,138

1 gf·cm

0,098

0,01

0,0001

0,014

0,0009

0,00007

1

0,001

0,00001

1 kgf·cm (kp·cm) 98,07

9,807

0,098

13,89

0,868

0,072

1000

1

0,01

1 kgf·m (kp·m)

980,7

9,807

1389

86,8

7,233

100000

100

1

9807

Conversion from N·m in kgf·m (kp·m)

5 6

N·m

0

1

2

3

4

0

0,00

0,10

0,20

0,31

0,41

0,51

0,61

7

0,71

0,82

0,92

Conversion formula: Units to be converted x factor = corresponding unit Example: Convert of 5 lbf·ft in cN·m Solution: 5 x 135,6 = 678 cN·m

1 kgf·m (kp·m) = 9,807 N·m Conversion from kgf·m(kp·m) in N·m kgf·m(kp·m) 0 1 2 3 4 5 6 7 8 9 0 0,00 9,81 19,61 29,42 39,23 49,03 58,84 68,65 78,45 88,26

10

1,02

1,12

1,22

1,33

1,43

1,53

1,63

1,73

1,84

1,94

10

98,07

107,87

117,68

127,49

137,29

147,10

156,91

166,71

176,52

186,33

20

2,04

2,14

2,24

2,35

2,45

2,55

2,65

2,75

2,86

2,96

20

196,13

205,94

215,75

225,55

235,36

245,17

254,97

264,78

274,59

284,39

30

3,06

3,16

3,26

3,37

3,47

3,57

3,67

3,77

3,87

3,98

30

294,20

304,01

313,81

323,62

333,43

343,23

353,04

362,85

372,65

382,46

40

4,08

4,18

4,28

4,38

4,49

4,59

4,69

4,79

4,89

5,00

40

392,27

402,07

411,88

421,69

431,49

441,30

451,11

460,91

470,72

480,53

50

5,10

5,20

5,30

5,40

5,51

5,61

5,71

5,81

5,91

6,02

50

490,33

500,14

509,95

519,75

529,56

539,37

549,17

558,98

568,79

578,59

60

6,12

6,22

6,32

6,42

6,53

6,63

6,73

6,83

6,93

7,04

60

588,40

598,21

608,01

617,82

627,63

637,43

647,24

657,05

666,85

676,66

70

7,14

7,24

7,34

7,44

7,55

7,65

7,75

7,85

7,95

8,06

70

686,47

696,27

706,08

715,89

725,69

735,50

745,31

755,11

764,92

774,73

80

8,16

8,26

8,36

8,46

8,57

8,67

8,77

8,87

8,97

9,08

80

784,53

794,34

804,15

813,95

823,76

833,57

843,37

853,18

862,99

872,79

90

9,18

9,28

9,38

9,48

9,59

9,69

9,79

9,89

9,99

10,10

90

882,60

892,41

902,21

912,02

921,83

931,63

941,44

951,25

961,05

970,86

100

10,20

10,30

10,40

10,50

10,60

10,71

10,81

10,91

11,01

11,11

100

980,67

990,47

1000,28 1010,08 1019,89 1029,70 1039,50 1049,31 1059,12 1068,92

Conversion from N·m in lbf·ft N·m

0

1

2

3

4

5

6

7

1N·m=0,7386 lbf·ft 8 9

Conversion from lbf·ft in N·m lbf·ft

0

1

2

3

4 5 6

7

1 lbf·ft = 1,356 N·m 8 9

0

0,00

0,74

1,48

2,21

2,95

3,69

4,43

5,16

5,90

6,64

0

0,00

1,36

2,71

4,07

5,42

6,78

8,13

9,49

10,85

12,20

10

7,38

8,11

8,85

9,59

10,33

11,06

11,80

12,54

13,28

14,01

10

13,56

14,91

16,27

17,63

18,98

20,34

21,69

23,05

24,40

25,76

20

14,75

15,49

16,23

16,96

17,70

18,44

19,18

19,91

20,65

21,39

20

27,12

28,47

29,83

31,18

32,54

33,90

35,25

36,61

37,96

39,32

30

22,13

22,86

23,60

24,34

25,08

25,81

26,55

27,29

28,03

28,76

30

40,67

42,03

43,39

44,74

46,10

47,45

48,81

50,16

51,52

52,88

40

29,50

30,24

30,98

31,72

32,45

33,19

33,93

34,67

35,40

36,14

40

54,23

55,59

56,94

58,30

59,66

61,01

62,37

63,72

65,08

66,43

50

36,88

37,62

38,35

39,09

39,83

40,57

41,30

42,04

42,87

43,52

50

67,79

69,15

70,50

71,86

73,21

74,57

75,93

77,28

78,64

79,99

60

44,25

44,99

45,73

46,47

47,20

47,94

48,68

49,42

50,15

50,89

60

81,35

82,70

84,06

85,42

86,77

88,13

89,48

90,84

92,20

93,55

70

51,63

52,37

53,10

53,84

54,58

55,32

56,05

56,79

57,53

58,27

70

94,91

96,26

97,62

98,97

100,33

101,69

103,04

104,40

105,75

107,11

80

59,00

59,74

60,48

61,22

61,96

62,69

63,43

64,17

64,91

65,64

80

108,46

109,82

111.18

112,53

113,89

115,24

116,60

117,96

119,31

120,67

90

66,38

67,12

67,86

68,59

69,33

70,07

70,81

71,54

72,28

73,02

90

122,02

123,38

124,73

126,09

127,45

128,80

130,16

131,51

132,87

134,23

100

73,76

74,49

75,23

75,97

76,71

77,44

78,18

78,92

79,66

80,39

100

135,58

136,94

138,29

139,65

141,00

142,36

143,72

145,07

146,43

147,78

Conversion from N·m in lbf·in

80

1N·m = 0,102 kgf·m 8 9

APPLICATION

1 N·m = 8,851 lbf·in

Conversion from lbf·in in N·m

1 lbf·in = 0,113 N·m

N·m

0

1

2

3

4

5

6

7

8

9

lbf·in

0

1

2

3

4

5

6

7

8

9

0

0,00

8,85

17,70

26,55

35,40

44,25

53,10

61,96

70,81

79,66

0

0,00

0,11

0,23

0,34

0,45

0,56

0,68

0,79

0,90

1,02

10

88,51

97,36

106,21

115,06

123,91

132,76

141,61

150,46

159,31

168,16

10

1,13

1,24

1,36

1,47

1,58

1,69

1,81

1,92

2,03

2,15

20

177,02

185,87

194,72

203,57

212,42

221,27

230,12

238,97

247,82

256,67

20

2,26

2,37

2,49

2,60

2,71

2,82

2,94

3,05

3,16

3,28

30

265,52

274,37

283,22

292,08

300,93

309,78

318,63

327,48

336,33

345,18

30

3,39

3,50

3,62

3,73

3,84

3,95

4,07

4,18

4,29

4,41

40

354,03

362,88

371,73

380,58

389,43

398,28

407,14

415,99

424,84

433,69

40

4,52

4,63

4,75

4,86

4,97

5,08

5,20

5,31

5,42

5,54

50

442,54

451,39

460,24

469,09

477,94

486,79

495,64

504,49

513,34

522,20

50

5,65

5,76

5,87

5,99

6,10

6,21

6,33

6,44

6,55

6,67

60

531,05

539,90

548,75

557,60

566.45

575,30

584,15

593,00

601,85

610,70

60

6,78

6,89

7,00

7,12

7,23

7,34

7,46

7,57

7,68

7,80

70

619,55

628,40

637,26

646,11

654,96

663,81

672,66

681,51

690,36

699,21

70

7,91

8,02

8,13

8,25

8,36

8,47

8,59

8,70

8,81

8,93

80

708,06

716,91

725,76

734,61

743,46

752,32

761,17

770,02

778,87

787,72

80

9,04

9,15

9,26

9,38

9,49

9,60

9,72

9,83

9,94

10,06

90

796,57

805,42

814,27

823,12

831,97

840,82

849,67

858,52

867,38

876,23

90

10,17

10,28

10,39

10,51

10,62

10,73

10,58

10,96

11,07

11,19

100

885,08

893,93

902,78

911,63

920,48

929,33

938,18

947,03

955,88

964,73

100

11,30

11,41

11,52

11,64

11,75

11,86

11,98

12,09

12,20

12,31


Important prefix characters

Giga Mega Kilo Hecto Deca Deci Centi Milli Micro Nano

G M k H Da d c m µ n

1.000.000.000 1.000.000 1.000 100 10 0,1 0,01 0,001 0,000001 0,000000001

= 109 = 106 = 103 = 102 = 101 = 10-1 = 10-2 = 10-3 = 10-6 = 10-9

Important SI units with conversions to old but still commonly used untis

Length Masa Time Force Torque Energy (work) Heat quantity Power Pressure Electrical current Temperature

metre m kilogramme kg second s newton N newton metre N·m joule J joule J watt W Pa pascal ampere A K kelvin

= kg m/s2

1 N = 0,102 kp 9,81 N·m = 1 kp·m

= N·m 1 J = 0,239 cal 1 kW = 1,36 PS = 860 kcal/h 100 000 Pa = 1 bar = 10 mWS

= N·m/s = N/m2

1 K = 1 °C

Conversion table, mass and weight 1 megagramme (Mg) 1 ton (to.) 1 kilogramme (kg) 1 hectogramme (hg) 1 decagramme (dag) 1 gramme (g) 1 decigramme (dg) 1 centigramme (cg) 1 miligramme (mg)

= 1.000 kg = 1.000 kg

= 10 dg

= 10.000 hg

= 100.000 dag

= 1.000.000 g

= 10 hg

= 100 dag = 10 dag

= 1000 g = 100 g = 10 g

= 100 cg = 10 cg

= 1000 mg = 100 mg = 10 mg = 1 mg

Conversion table, force and torque 1 newton (N) 1 kilopond (kp)* 1 kilopond metre (kp·m)*

= 0,102 kp = 9,81 N = 9,81 N·m

* Statutory unit in the Federal Republic of Germany until 1977 Material properties

Density g/cm3

Aluminium 2,7 Lead 11,3 Iron (steel) 7,86 Gold 19,3 Copper 8,9 Zinc 7,1 Glass 2,2–2,9 Air 0,0013 Wood 0,5–0,7

Plastics/synthetic materials:

PS PP ABS

1,05 0,9 1,05

Expansion 1/°C

Melting point °C

Modulus of elasticity N/mm

0,000024 0,000029 0,000012 0,000014 0,000017 0,000026 0,000008 0,0036

660,1 327,3 1540 1063 1083 419 800–1500

72 000 16 000 210 000 79 000 126 000 94 000 68 000 10 000

0,00008 0,00018 0,00010

3 400 1 200 2 500

EXAMPLES Beispiele Example 1: Expansion of a steel body of 100 mm in length at a temperature of 10 °C. Length y expansion coefficient x °C exp. = 100 mm x 0,000012 x 10 = 0,012 mm = 12 µm Example 2: Elastic expansion e = s/E. A body of 100 mm in length made of ABS is stretched with s= 50 N/mm2. e = 50 N/mm2: 2500 N/mm2 = 0,02. The expansion is: 100 mm x 0,02 = 2 mm. Example 3: Two steel plates with a total thickness of 20 mm are pre-stressed by means of a screw connection of s = 50 N/mm2: e = 50: 210000 = 0,00024. The compression in the surrounding area of the screw is 20 mm x 0,00024 = 0,0048 mm = 5 µm. The elastic compression induces a continuous pre-tension of the screw connection. A properly tensed screw connection is selfinhibiting.

Comparsion table of Vickers-Brinell-Rockwell hardness and tensile strength Vickers hardness HV 30 80 85 90 95

Brinell hardness HB 30 80,7 85 90 95

Rockwell hardness HRB

Rockwell hardness HRC

Tensile strength sB N/mm2

36,4 42,4 47,4 52,0

– – – –

270 290 310 320

100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185

100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185

56,4 60,0 63,4 66,4 69,4 72,0 74,4 76,4 78,4 80,4 82,2 83,8 85,4 86,8 88,2 89,6 90,8 91,8

– – – – – – – – – – – – – – – – – –

340 360 380 390 410 420 440 460 470 490 500 520 540 550 570 590 600 620

190 195 200 205 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295

190 195 200 205 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295

91,5 94,0 95,0 95,8 96,6 97,4 98,2 99,0 – – – – – – – – – – – – – –

– – – – – – – – 19,2 20,2 21,2 22,1 23,0 23,8 24,6 25,4 26,9 27,1 27,6 28,3 29,0 29,6

640 660 670 680 710 720 730 750 760 780 800 820 830 850 870 880 900 920 940 950 970 990

300 310 320 330 340 350 360 370 380 390

300 310 320 330 340 350 359 368 376 385

– – – – – – – – – –

30,3 31,5 32,7 33,8 34,9 36,0 37,0 38,0 38,9 39,8

1010 1040 1080 1110 1140 1170 1200 1230 1260 1290

400 410 420 430 440 450 460 470 480 490

392 400 408 415 423 430 – – – –

– – – – – – – – – –

40,7 41,5 42,4 43,2 44,0 44,8 45,6 46,3 47,0 47,7

1320 1350 1380 1410 1430 1460 (1490) (1520) (1550) (1580)

500 510 520 530 540 550 560 570 580 590

– – – – – – – – – –

– – – – – – – – – –

48,3 49,1 49,7 50,4 51,0 51,6 52,2 52,8 53,3 53,9

(1600) (1630) (1660) (1690) (1710) (1740) (1770) (1790) (1820) (1850)

600 610 620 630 640 650 660 670 680 690

– – – – – – – – – –

– – – – – – – – – –

54,4 55,0 55,5 56,0 56,5 57,0 57,5 58,0 58,5 59,0

(1870) (1900) (1930) (1950) (1980) (2000) (2030) (2050) (2080) (2110)

700 720 740 760 780 800 820 840 860 880

– – – – – – – – – –

– – – – – – – – – –

59,5 60,4 61,2 62,0 62,8 63,6 64,3 65,0 65,7 66,3

(2130) (2170) (2220) (2260) (2300) – – – – –

900 920 940

– – –

– – –

66,9 67,5 68,0

– – –

81


Conversion tables inches to decimal-inches and mm

! Nominal size/s in mm

Tolerance class 1 as per ISO 691 dimensions min.

a

max.

Tolerance class 2a as per ISO 691 dimensions min.

+ 0,02 + 0,02 + 0,02

+ 0,08 + 0,10 + 0,12

+ 0,02 + 0,02 + 0,02

+ 0,12 + 0,14 + 0,16

6 ≤s < 10 10 ≤s < 12 12 ≤s < 14

+ 0,03 + 0,04 + 0,04

+ 0,15 + 0,19 + 0,24

+ 0,03 + 0,04 + 0,04

+ 0,19 + 0,24 + 0,30

14 ≤s < 17 17 ≤s < 19 19 ≤s < 26

+ 0,05 + 0,05 + 0,06

+ 0,27 + 0,30 + 0,36

+ 0,05 + 0,05 + 0,06

+ 0,35 + 0,40 + 0,46

26 ≤s < 33 33 ≤s < 55 55 ≤s < 75

+ 0,08 + 0,10 + 0,12

+ 0,48 + 0,60 + 0,72

+ 0,08 + 0,10 + 0,12

+ 0,58 + 0,70 + 0,92

75 ≤s < 105 105 ≤s < 150 150 ≤s < 210

+ 0,15 + 0,20 + 0,25

+ 0,85 + 1,00 + 1,25

+ 0,15 + 0,20 -

+ 1,15 + 1,40 -

T his tolerance class applies only to ring spanners that have not been manufactured by material removal.

Spanner sizes in accordance with this international standard must be marked with: a. Spanner head size b. Reference to the international standard, i.e. ISO 691 c. Nominal size s in millimetres d. Tolerance class 1 or 2

82

max.

2 ≤s < 3 3 ≤s < 4 4 ≤s < 6

in.

dec. in.

mm

in.

dec. in.

mm

0 1/64 1/32 3/64

0 0.015625 0.03125 0.046875

0 0,3969 0,7938 1,1906

1/2 33/64 17/32 35/64

0.5 0.515625 0.53125 0.546875

12,7000 13,0969 13,4938 13,8906

1/16 5/64 3/32 7/64

0.0625 0.078125 0.09375 0.109375

1,5875 1,9844 2,3812 2,7781

9/16 37/64 19/32 39/64

0.5625 0.578125 0.59375 0.609375

14,2875 14,6844 15,0812 15,4781

1/8 9/64 5/32 11/64

0.125 0.140625 0.15625 0.171875

3,1750 3,5719 3,9688 4,3656

5/8 41/64 21/32 43/64

0.625 0.640625 0.65625 0.671875

15,8750 16,2719 16,6688 17,0656

3/16 13/64 7/32 15/64

0.1875 0.203125 0.21875 0.234375

4,7625 5,1594 5,5562 5,9531

11/16 45/64 23/32 47/64

0.6875 0.703125 0.71875 0.734375

17,4625 17,8594 18,2562 18,6531

1/4 17/64 9/32 19/62

0.25 0.265625 0.28125 0.296875

6,3500 6,7469 7,1438 7,5406

3/4 49/64 25/32 51/64

0,75 0,765625 0,78125 0,796875

19,0500 19,4469 19,8438 20,2406

5/16 21/64 11/32 23/64

0.3125 0.328125 0.34375 0.359375

7,9375 8,3344 8,7312 9,1281

13/16 53/64 27/32 55/64

0,8125 0,828125 0,84375 0,859375

20,6375 21,0344 21,4312 21,8281

3/8 25/64 13/32 27/64

0.375 0.390625 0.40625 0.421875

9,5250 9,9219 10,3188 10,7156

7/8 57/64 29/32 59/64

0,875 0,890625 0,90625 0,921875

22,2250 22,6219 23,0188 23,4156

7/16 29/64 15/32 31/64

0.4375 0.453125 0.46875 0.484375

11,1125 11,5094 11,9062 12,3031

15/16 61/64 31/32 63/64 1

0,9375 0,953125 0,96875 0,984375 1

23,8125 24,2094 24,6062 25,0031 25,4000


The properties of screws and nuts are described with the aid of strength classes. This is shown in the table below on the basis of 10 strength classes for which the properties such as tensile strength, hardness, yield point, elongation after fracture etc. are shown.

Section Mechanical and physical properties 3.6 4.6 4.8 ISO 898-1

5.6

5.1

Norm, tensile strength Rm, nominal

N/mm

2

300

400

400

500

500

5.2

Norm, tensile strength Rm, min. u,i

N/mm

2

330

400

420

500

520

5.3

Vickers hardness HV F ≥ 98 N

min. max.

5.4

Brinell hardness HB F = 30 D2

min. max.

5.5 Rockwell hardness HR

min. min. max. max.

5.6

Surface hardness HV 0,3

max.

5.7

Lower yield point Nominal value Rela in N/mm2 min.

5.8

0,2 %-yield strength Rp 0,2 s in N/mm2 raised

Nominal value min.

Strength class

5.8

6.8

10.9

12.9

800

900

1000

1200

830

900

1040

1220 385

8.8

600

800

600

800

et d>16 mmt

95

120

130

155

160

190

250

255

290

320

220 o

220 o

220 o

220 o

220 o

250

320

335

360

380

435

90

114

124

147

152

181

238

242

276

304

366

238

304

318

342

361

414

52 –

67 –

71 –

79 –

82 –

95,0 o –

95,0 o –

95,0 o –

95,0 o –

95,0 o –

89 – 99,5 –

– 22 – 32

– 23 – 34

– 28 – 37

– 32 – 39

– 39 – 44

209 o HRB HRC HRB HRC

9.8 r

8.8 d ≤16 mm

p

180

240

320

300

400

480

190

240

340

300

420

480

640

640

720

900

1080

640

660

720

940

1100

0,94

0,94

0,91

0,93

0,90

0,92

0,91

0,91

0,90

0,88

0,88

180

225

310

280

380

440

580

600

650

830

970

5.9 Wind-up force under test force

Sp/ReL Sp/Rp0,2 Sp

5.10

Fracture torque MB

– – – – – – N·m min.

see ISO 898-7

5.11

Elongation after fracture A in

% min.

25

22

20

12

12

10

9

8

5.12

Fracture construction Z

% min.

52

52

48

48

44

5.13

Strength under diagonal pull strain i

5.14

Notched bar impact KU

5.15

Notched impact strength

5.16

Minimum height of the nondecarbonished thread zone E Maximum depth of decarburisation G

5.17

Hardness after tempering – – – – – –

5.18

Surface condition

J min.

mm

The values under diagonal pull strain for whole screws (not pin screwa) must not fall below the minimum tensile strengths stated in Section. –

25

30

30

25

20

15

1/2 H1

2/3 H1

3/4 H1

0,015

0,015

0,015

No fracture

1/2 H 1

1/2 H1

0,015

0,015

Hardness drop max. 20 HV

in accordance with ISO 6157-1 or ISO 6157-3, where applicable

e In the case of screws of the strength class 8.8 having a thread diameter p The surface hardness on the relevant product must not exceed 30 Vickers d ≤ 16 mm, an increased danger of scraping exists for nuts if the scerw connection is tightened with a force exceeding the test force of the screw. It is recommended to comply with the standard ISO 898-2.

points of the measured core hardness if both the surface hardness and the core hardness are determined with HV 0.3. For the strength class 10.9, a surface hardness of 390 HV must not be exceeded.

r The strength class 9.8 only applies for nominalthread diameters ≤ 16 mm. a If the lower yield point ReL cannot ne determined, the 0.2 % yield strength Rp0,2, lowerd, applies. For the strength classes 4.8, 5.8 and 6.8, the t For steel screws, the limit is 12 mm. values for ReL are only specified as a calculation basis – they are not u The minimum tensile strengths apply for screws with nominal lengths tested. l ≥ 2.5 d. The minimum hardness values apply for screws with nominal length l < 2.5 d and for those products which cannot be tested in a tensile test (e.g. on account of their head shape).

s The yield point ratio corresponding to the description of the strength class and the minimum wind-up force on the 0.2 % yield strength Rp0,2 both apply for machine-processed test pieces. When full screws are tested, these values vary on account of the effects of the manufacturing process and the size factors.

i For tests on full screws, the fracture forces used to calculate Rm must concur with the properties of the screws at higher temperature.

o A

hardness value at the end of the screw is permitted to be250 HV, 238 HB or 99,5 HRB at most.

Excerpt from EN ISO 898-1

83


TIGHTENING / TEST TORQUE Suggested bolt tightening torque in Nm (Newton metres)

Wrench/spanner test torques in accordance with DIN ISO 1711-1 (minimum guaranteed values) Nm No. No. 4 2, 2A, 2B No. 1B, 308, 7

Tightening values for quality grade as per DIN 267

No. 6, No. No. 25 1B, 7, 400

No. 26 R No. 626

No. 35 A No. 35 B No. 3112

No. 894 No. 895

!

+

These torque levels are guideline values for metric standard threads in accordance with DIN ISO 261 and head sizes in accordance with DIN EN ISO 4762, DIN EN ISO 4032, DIN EN ISO 4014, and DIN 931-2, 6912, 7984 and 7990. These produce a 90% utilization of the bolt yield strength. The calculations are based on a friction coefficient of 0.14 (new bolt) without any after treatment, non-lubricated). Please note: in extreme cases, e.g. for bolts lubricated with MOS2 compound and with cadmium-plated connecting elements on both sides, the tightening torque should be reduced by around 20%.

4.6

5.6

6.9

8.8

10.9

12.9

M2

0,123

0,162

0,314

0,373

0,520

0,628

4

M 2,2

0,196

0,265

0,510

0,598

0,843

1,010

4,5*

M 2,5

0,284

0,373

0,726

0,863

1,206

1,451

5

11,5

1,90 2,64 3,55

M3

0,441

0,588

1,128

1,344

1,883

2,256

5,5

14,4

4,64

14,4

M 3,5

0,677

0,902

1,736

2,060

2,893

3,481

6*

17,6

7,4

5,92

17,6

2,96

M4

1,000

1,344

2,599

3,040

4,315

5,148

7

25,2

11,4

9,12

25,2

4,56

M5

1,916

2,648

5,099

6,031

8,483

10,200

8 9*

34,5 45,4

16,6 23

13,3 18,4

34,5 45,4

2,32

34,5 45,4

6,65 9,20

M6

3,432

4,511

8,728

10,300

14,710

17,652

10

58,1

31

24,8

58,1

58,1

58,1

12,4

M7

5,590

7,453

14,220

17,162

24,517

28,439

11 12*

72,7 89,1

40,4 51,5

32,3 41,2

72,7 89,1

72,7 89,1

72,7 89,1

16,1 20,6

M8

8,238

10,787

21,575

25,497

35,304

42,168

13 14*

107 128

64,5 79,4

51,6 63,5

107 128

107 128

107 128

25,8 31,7

M 10

16,67

21,575

42,168

50,014

70,608

85,317

15 16 17*

150 175 201

96,2 115 134

77,0 92,3 107

150 175 201

150 175 201

150 175 201

38,5 46,1 53,5

M 12

28,44

38,246

73,550

87,279

122,60

147,10

18 19* 20*

230 261 294

160 186 215

128 149 172

230 261 294

230 261 294

230 261 294

64,0 74,5 86,0

M 14

45,11

60,801

116,70

138,30

194,20

235,40

21 22* 23*

330 368 408

247 281 319

198 225 255

330 368 408

330 368 408

330 368 408

99,0 112 127

M 16

69,63

93,163

178,5

210,80

299,10

357,90

24 25* 26*

451 496 544

359 402 449

287 322 359

451 496 544

451 496 544

451 496 544

143 161 179

M 18

95,12

127,50

245,20

289,3

411,90

490,30

27 28*

594 647

499 552

399 442

594 647

594 647

594 647

199 221

M 20

135,3

180,45

384,10

411,90

578,60

696,30

30

760

670

536

760

760

760

268

M 22

182,4

245,16

470,70

559,00

784,50

941,40

32* 34

884 1019

804 951

643 761

884 1019

884 1019

884 1019

321 381

M 24

230,5

308,91

598,20

711,00

1000

1196

36

1165

1117

894

1165

1165

1165

447

M 27

343,2

460,90

887,50

1049

1481

1775

41

1579

1442

1154

1579

1579

1579

577

M 30

465,8

622,72

1206

1422

2010

2403

46

2067

1816

1453

2067

2067

2067

726

M 33

632,5

848,30

1628

1932

2716

3266

50

2512

2145

1716

2512

2512

2512

858

3140

M 36

814,0

1089

2099

2481

3491

4197

55

3140

2077

3140

M 39

1059

1412

2716

3226

4531

5443

60

3849

2471

3849

3140

1038

3849

1235

M 42

1304

1746

3364

3991

5609

6727

65

4021

2900

4021

4021

1422

M 45

1638

2177

4207

4992

7012

8414

70

4658

3364

4658

4658

1618

M 48

1981

2638

5080

6021

8473

10150

75

5394

3862

5394

1765

M 52

2540

3393

6541

7747

10885

13092

80

6178

4394

6178

1912

M 56

3168

4227

8149

9650

13582

16279

85

6963

6963

2059

M 60

3932

5247

10101

11964

16867

20202

90

7845

7845

-

M 64

4737

6306

12160

14416

20300

24320

95

8336

8336

-

*These sizes are not included in DIN ISO 272

Note: In reference to the “spanner test torque as per DIN ISO 1711-1“ column, we explicitly point out that these are minimum guarantee values. Bolts from M39 in quality grades 4.6, 5.6, 6.9, 8.8, 10.9 and 12.9 are not standardized.

84


TIGHTENING / TEST TORQUE Wrench/spanner test torques in accordance with DIN ISO 1711-1 (minimum guaranteed values) Nm

Test torques for tightening tools for hexagon socket head screws

M2 M 2,2 M 2,5 M3 M 3,5 M4 M5

M 56

85

M 60

90

M 64

95

M8 M 10

M 12

M 14

M 16

M 18 M 20 M 22

10 No. 30 No. D 30

12,5 No. 19 No. D 19

20 No. 32 No. D 32

25 No. D 21

1/4“ 10,4 12,6 15,1 17,8 20,6 26,8 33,6 41,1 49,1 57,8 67,0 68,6 68,6

3/8“

1/2“

3/4“

1“

$

!

M 24 M 27 M 30 M 33 M 36 M 39 M 42 M 45 M 48 M 52

4 4,5* 5 5,5 6* 7 8 9* 10 11 12* 13 14* 15 16 17* 18 19* 20* 21 22* 23* 24 25* 26* 27 28* 30 32* 34 36 41 46 50 55 60 65 70 75 80

M6 M7

6,3 No. 20 No. D 20

DIN EN ISO 4762

23,2 33,2 45,5 59,9 76,7 96 118 141 169 198 225 225 225 225 225 225 225

94,1 119,2 147 178 212 249 288 331 377 425 477 531 569 569 569 569 569 569 569 569 569 569 569 569

569 569 569 583 624 665 707 795 888 984 1084 1353 1569 1569 1569 1569

1677 1910 2143 2329 2562 2795 2795 2795 2795 2795

No. No. 42T, IN DT42 34 No. 42, 42EL

With hexagon head as per DIN 7422 6,3 No. IN 20

10 No. IN30

12,5 No. IN 19

20 No. IN 32

25 No. IN 21

1/4“

3/8“

1/2“

3/4“

1“

<

+

With square socket head as per DIN 3120

1,5 2

0,82 1,9

1,9

2,5

3,8

3,8

3 4

6,6 16

6,6 16

6,6 16

16

16

5

30

30

30

30

30

6 7 8

52 80 120

52

52

120

120

52 80 120

52 80 120

9 10

165 220

220

220

165 220

12

370

370

370

14

590

590

590

590

17

980

980

1000

1000

1000

19

1360

1360

1400

1400

1400

22 24 27 30 32

2110 2750 3910 4000 4000

2100

2100

36

4000

2700

The matching test torques are derived from the theoretical load capability of the connecting square drive.

Attention: Hand tightening sockets are unsuited to use with impact drivers. Inappropriate use poses an accident risk. Power driver sockets can be found up from page 137.

85


Metric for high-tensile bolted structural joints as per EN 14399-4

inch

mm

Thread Ă˜

Head widths

BS 916 1083

inch

mm

8 BA 7 BA 6 BA

0,152 0,172 0,193

3,86 4,37 4,90

#

Head widths

2,5 3 3,2

1 1,4 and 1,2 1,6

4 4,5 5

2 2,3 2,5

5/32

0,1562

3,97

3/16

0,1875

4,76

5,5 6

3 3,5

7/32 1/4

0,2187 0,2500

5,56 6,35

5 BA 4 BA 1/16 W

0,220 0,248 0,256

5,59 6,30 6,90

7

4

9/32

0,2812

7,14

7+ 8

5

5/16

0,3125

7,94

3 BA 3/32 W 2 BA

0,282 0,297 0,324

7,16 7,54 8,23

9

5 Old 6

11/32 3/8 13/32

0,3438 0,3750 0,4062

8,73 9,52 10,32

1/8 W 1 BA 0 BA

(3/16)

8+ 10

(7/32)

0,340 0,365 0,413

8,64 9,27 10,49

11 12 10+13

7

7/16

0,4375

11,11

3/16 W

1/4

0,445

11,30

8

1/2

0,5000

12,70

1/4 W

5/16

0,525

13,34

14* 15 16

8 Old 10 KFZ 10

9/16 19/32 5/8

0,5625 0,5938 0,6250

14,29 15,08 15,88

5/16 W

3/8

0,600

15,24

13+15+17 18 15+18+19

10 12 12

11/16

0,6875

17,46

3/4

0,7500

19,05

3/8 W

7/16

0,710

18,03

20* 18+21 22+24

14 14

25/32 13/16 7/8

0,7812 0,8125 0,8750

19,84 20,64 22,22

7/16 W

1/2

0,820

20,83

15/16 1.

0,9375 1,0000

23,81 25,40

1/2 W

9/16

0,920

23,37

16

1.1/16

1,0625

26,99

9/16 W

5/8

1,010

25,65

5/8 W

(11/16)

1,100

27,94

1,1250 1,1875 1,2500

28,58 30,16 31,75

11/16 W

3/4

1,200

30,48

23* 21+24* 25*+27*

16

26* 27 27+28*+30

18

12

27+30+34 32+36+41

20 22

20

1.1/8 1.3/16 1.1/4

34 36+41

22 24

22

1.5/16 1.3/8 1.7/16

1,3125 1,3750 1,4375

33,34 34,92 36,51

3/4 W 13/16 W

7/8 (15/16)

1,300 1,390

33,02 35,31

38* 41+46

27

24

1.1/2 1.5/8 1.11/16

1,5000 1,6250 1,6875

38,10 41,28 42,86

7/8 W

1.

1,480

37,59

1. W

1.1/8

1,670

42,42

1.3/4 1.13/16 1.7/8

1,7500 1,8125 1,8750

44,45 46,04 47,62

1.1/8 W

1.1/4

1,860

47,24

2. 2.1/16 2.3/16

2,0000 2,0625 2,1875

50,80 52,39 55,56

1.1/4 W

1.3/8

2,050

52,07

2.1/4 2.3/8 2.7/16

2,2500 2,3750 2,4375

57,15 60,32 61,91

1.3/8 W

1.1/2

2,220

56,39

1.1/2 W

1.5/8

2,410

61,21

2.9/16 2.5/8 2.3/4

2,5625 2,3750 2,7500

65,09 66,68 69,85

1.5/8 W

1.3/4

2,580

65,53

1.3/4 W

2.

2,760

70,10

2,8125 2,9375 3,0000

71,44 74,61 76,20

2.1/4

3,150

80,01

2.1/2

3,550

90,17

2.3/4

3,890

98,81

3.

4,180

106,17

3.1/4

4,530

115,06

3.1/2

4,850

123,19

3.3/4

5,180

131,57

4.

5,550

140,97

4.1/2

6,380

162,05

46+50

30

27

50+55

33

30

55+60

36

60+65

39

65

42

70

45

36

75

48

2.13/16 2.15/16 3

80 85 90

52 56 60

3.1/8 3.3/8 3.1/2

3,1250 3,3750 3,5000

79,38 85,72 88,90

95

64

100

68

3.3/4 3.7/8

3,7500 3,8750

95,25 98,42

105 110 115

72 76 80

4.1/8 4.1/4 4.1/2

4,1250 4,2500 4,5000

104,78 107,95 114,30

120 125*

85

4.5/8 4.7/8 5.

4,6250 4,8750 5,0000

117,48 123,82 127,00

130 135 140*

90 95

5.1/4 5.3/8 5.5/8

5,2500 5,3750 5,6250

133,35 136,52 142,88

145 150 155

100 105 110

5.3/4 6. 6.1/8

5,7500 6,0000 6,1250

146,05 152,40 155,58

160* 165 170

115 120

175* 180 185

125 130

200 210

140 150

* nicht genormt

86

Metric as per DIN ISO 272

+ "

!

HEAD WIDTHS AND THREAD DIAMETERS

(1.7/8 W)

76,70


87


Article Index Article

Article Index Page

A

Accessories...................................................................................... 61, 62 Angle drill................................................................................................ 56 Angle grinder set.................................................................................. 59 Angle polisher....................................................................................... 60 Angle sander.......................................................................................... 58 Anti-freeze tester.................................................................................. 46 Article Number

B

Balance weight pliers.......................................................................... 43 Ball joint extractor reinforced version........................................... 67 Ball joint extractor set size 1 (Pat.).................................................. 66 Ball joint extractor set (with 6 forks) (Pat.)................................... 66 Ball joint extractor size 3.................................................................... 66 Battery servicing tools........................................................................ 45 Battery tester.......................................................................................... 45 Belt grinder............................................................................................. 58 Bending tool.......................................................................................... 41 Bit set........................................................................................................ 22 Blind rivet pistol.................................................................................... 60 Bodywork file......................................................................................... 41 Bodywork lever..................................................................................... 41 Bodywork spoon.................................................................................. 41 Bodywork tool set................................................................................ 41 Bolt extractor set.................................................................................. 48 Brake caliper brush.............................................................................. 44 Brake caliper file.................................................................................... 44 Brake spring pliers................................................................................ 44

C

Chain pipe cutter.................................................................................. 44 Charging unit......................................................................................... 49 Check-Tool insert with assortment.......................................18 – 21 Chipping hammer................................................................................ 59 Chipping hammer set......................................................................... 59 Chisel and punch set........................................................................... 27 Claw gripper........................................................................................... 50 Clutch aligner (Universal).................................................................. 76 Combination hammer KOMBI-PLUS R.......................................... 27 Combination spanner set.................................................................. 25 Cordless impact driver set1/2“........................................................ 52 Cranked socket screwdriver set...................................................... 26 Creeper..................................................................................................... 51 Crimping pliers set AUTOMOTIVE.................................................. 37

D

Digital measuring calliper................................................................. 48 Dismantling and assembly fork....................................................... 39 Double ended ring spanner set...................................................... 25 Double ended wheel wrench.......................................................... 43 Double flaring tool set........................................................................ 44 Double open ended spanner set.................................................... 25 Drain plug wrench............................................................................... 45 Drehmomentschlüssel DREMOMETER......................................... 29 Drift punch set....................................................................................... 27 Drill............................................................................................................ 56 Duo electric lamp................................................................................. 50

E

Electric lamp........................................................................................... 49 Electronic pliers set.............................................................................. 36 Electronic torque tester DREMOTEST E........................................ 31 Electronic torque wrench TorcoTronic II....................................... 32 Embossing hammer............................................................................ 40 Engineers‘ hammer ROTBAND-PLUS............................................. 27 88

Article

Page

Engraving pen....................................................................................... 60 Excentric sander.................................................................................... 58 Extractor (Pat.)....................................................................................... 65 Extractor with extraction device..................................................... 65

F

Fast charger for replacement batteries........................................ 52 Feeler gauge set, fan pattern........................................................... 48 Flare nut spanner................................................................................. 26 Flat round face hammer.................................................................... 40 Flexible milled file blades.................................................................. 41 Foil eraser................................................................................................ 57 Fuel line pliers........................................................................................ 74

G

Glow plug socket 3/8“........................................................................ 47 Glow plug tool set CDI........................................................................ 72 Glow plug tool set universal............................................................. 73 Grinder..................................................................................................... 57 Grinder set.............................................................................................. 57 Grip wrench............................................................................................ 34 Grip wrench, long jaws....................................................................... 35

H

Hexagon socket key set..................................................................... 26 Hose clamp pliers................................................................................. 36 Hubcap removing tool....................................................................... 43 Hydraulic press tool set...................................................................... 67 Hydraulic press tool set (Pat.)........................................................... 67

I

Impact screwdriver.....................................................................53 – 55 Impact screwdriver set 1/2“.............................................................. 53 Impact screwdriver set 3/4“.............................................................. 54 Impact socket 1“................................................................................... 62 Impact socket 1/2“............................................................................... 61 Impact socket 3/4“............................................................................... 62 Impact socket set 1/2“ for cars........................................................ 61 Impact socket set 3/4“ for trucks.................................................... 61 Injector nozzle puller set................................................................... 71 Injector nozzle puller set BMW........................................................ 73 Injector nozzle tool set Mercedes CDI.......................................... 71 Inner bearing puller set with chucks............................................. 69 Installation pliers.................................................................................. 46

K

Keyhole saw............................................................................................ 59 Keyhole saw set..................................................................................... 59 Kneeling board...................................................................................... 51

L

LED Duo electric lamp with rechargeable battery................... 49 LED electric lamp with rechargeable battery............................. 49 Locking tool set..................................................................................... 75 Long reach hammer............................................................................ 40

M

Magnetic holder................................................................................... 50 Magnetic lifter................................................................................ 50, 51 Mini angle grinder............................................................................... 59 Mini magnetic lifter............................................................................. 50 Mobile workbench............................................................................... 16 Mobile workbench extra width....................................................... 17 Mushroom head / square drive TORCOFIX K.............................. 31

N

Needle hammer.................................................................................... 60


Article Index Article

Article Index Page

O

Offsetting pliers with punch............................................................ 41 Oil can....................................................................................................... 45 Oil filter hook......................................................................................... 39 Open ended spanners with ring ratchet set............................... 25

P

Pin punch set......................................................................................... 27 Pipe bending pliers.............................................................................. 44 Pipe wrench............................................................................................ 34 Piston ring compressor...................................................................... 46 Piston ring pliers................................................................................... 46 Planishing / grooving hammer....................................................... 40 Planishing hammer............................................................................. 40 Planishing hand anvils........................................................................ 40 Pliers for brake cable springs........................................................... 44 Pliers for valve seals............................................................................. 46 Pliers set................................................................................................... 34 Pneumatic screwdriver....................................................................... 55 Point pein hammer.............................................................................. 40 Press/Wind-back Tool with plastic case and 8 adaptors......... 70 Profile-section grip wrench.............................................................. 35 Prybar set................................................................................................ 27 Puller set........................................................................................... 38, 69 Puller TWIST+PULL.............................................................................. 39 Pulling device for silentblocs (mechanical drive)..................... 70 Pulling flange......................................................................................... 39 Punch pliers............................................................................................ 41

R

Ratchet pipe cutter niro..................................................................... 44 Reamer set for glow plug bore........................................................ 72 Recoilless hammer............................................................................... 27 Rectangular open end fitting.................................................... 32, 33 Rectangular reversible ratchet head............................................. 33 Rectangular ring end fitting............................................................. 33 Reversible drill....................................................................................... 56

S

SAC Clutch tool set (Pat.)................................................................... 76 Safety ring and safety pin.................................................................. 61 Sander...................................................................................................... 58 3C-Screwdriver set............................................................................... 26 Screw extractor set.............................................................................. 48 Scriber...................................................................................................... 48 Separator and puller set.................................................................... 38 Set of circlip pliers................................................................................ 34 Set of spark plug sockets 3/8“.......................................................... 47 Sledge hammer ROTBAND-PLUS.................................................... 27 Slide hammer......................................................................................... 69 Smoothing hammer............................................................................ 40 Socket set 1/2“....................................................................................... 24 Socket set 1/4“....................................................................................... 22 Socket set 1/4“ + 1/2“......................................................................... 24 Socket set 3/4“....................................................................................... 24 Socket set 3/8“................................................................................ 22, 23 Socket set 3/8“ + 1/4“......................................................................... 23 Spare bending former........................................................................ 44 Spare hooks (pair)................................................................................ 46 Spare NiMH battery 19.2 V 3.0 Ah.................................................. 52 Spare rubber suction cup.................................................................. 46 Spark plug brush.................................................................................. 47 Spark plug gauge................................................................................. 49 Spark plug socket................................................................................. 47 Spark plug socket 3/8“........................................................................ 47

Article

Page

Spark plug socket wrench................................................................. 47 Special body grip wrench.................................................................. 35 Special pin punch................................................................................. 27 Special socket hex 22 mm................................................................. 74 Special strap wrench........................................................................... 45 Spring compressor pair...................................................................... 64 Stationary spring compressor (Pat.).............................................. 64 Steel / rubber hammer....................................................................... 40 Steering-wheel puller......................................................................... 39 Strap wrench.......................................................................................... 45 Stud tool 3/8“......................................................................................... 75 Suction cup lifter.................................................................................. 50 Swivel head reversible ratchet 1/2“............................................... 24

T

Tap and die set...................................................................................... 48 Terminal-extraction tools.................................................................. 37 Thread file............................................................................................... 48 Thread gauge......................................................................................... 49 Timing belt tool set.............................................................................. 74 Tool chest................................................................................................ 15 Tool trolley.............................................................................................. 15 Tool trolley with tool assortment................................................... 10 Tool trolley with tool assortment AUTO..........................................8 Tool trolley with tool chest and tool assortment MOTORBIKE............................................................ 12 Torque angle Indicator....................................................................... 31 Torque wrench DREMOMETER........................................................ 29 Torque wrench TORCOFIX K............................................................. 31 Torque wrench TORCOFIX SE........................................................... 32 Tyre lever................................................................................................. 43

U

Universal 4-way wheel wrench........................................................ 42 Universal ball joint puller................................................................... 39 Universal canister................................................................................. 46 Universal filter wrench........................................................................ 45 Universal puller..................................................................................... 38 Universal spring compressor............................................................ 64 Universal spring compressor (Pat.)................................................ 64

V

Valve feeler gauge................................................................................ 48 Valve grinder.......................................................................................... 46 Valve lapping tool................................................................................ 46 Valve spring compressor................................................................... 46 Voltage tester......................................................................................... 36

W

2-way wheel wrench for cars............................................................ 42 4-way wheel wrench for cars............................................................ 42 4-way wheel wrench for small trucks............................................ 42 4-way wheel wrench for trucks................................................ 42, 43 Welder‘s grip wrench.......................................................................... 35 Welder‘s grip wrench for tubes....................................................... 35 Wheel bearing tool set (with mechanical drive)....................... 68 Wheel bearing tool set without hydraulic cylinder................. 68 Wheel hub puller with adjusting spindle, without hydraulic cylinder................................................................ 68 Wheel socket wrench for trucks...................................................... 43 Wing protector...................................................................................... 51 Wood plate............................................................................................. 15 Work gloves FastFit.............................................................................. 51 Work gloves M-Pact............................................................................. 51 Work gloves Original........................................................................... 51 89


Article Index Article

Page

1.04............................................................... 38 1.06/AS........................................................ 38 1.06/B........................................................... 38 1.07/AS........................................................ 38 1.07/K-SE S................................................. 38 1.09............................................................... 39 1.41............................................................... 38 1.66............................................................... 39 1.67............................................................... 39 1.70............................................................... 39 1.73............................................................... 39 1.74............................................................... 39 1.75............................................................... 39 2..................................................................... 25 6..................................................................... 25 7..................................................................... 25 7 R-012........................................................ 25 7 XL............................................................... 25 19 F / D 19 F............................................... 24 19 V20U-10................................................ 24 19 W / D 19 W............................................ 24 27................................................................... 43 28 CU............................................................ 42 28 L - LM - LV............................................. 42 28 LR + 28 LRV.......................................... 42 28 LRZ.......................................................... 43 28 PKH......................................................... 42 28 PR + 28 PRV......................................... 42 28 PU + 28 PUV......................................... 42 28 PX............................................................ 43 30 G / D 30 G............................................. 22 32 E / D 32 E............................................... 24 36................................................................... 45 36 Z............................................................... 45 37 + 37 V..................................................... 45 38................................................................... 43 39................................................................... 43 50 - 57.......................................................... 47 50 MH - 59 MH.......................................... 47 58................................................................... 47 59 GK............................................................ 47 106 - 106 D................................................. 27 113 - 113 D................................................. 27 116 A - 116 L.............................................. 27 121................................................................ 50 121-3............................................................ 50 121 G............................................................ 50 121 G-3........................................................ 50 124................................................................ 46 125................................................................ 46 126................................................................ 46 127................................................................ 46 128................................................................ 46 132................................................................ 36 132-2 / -3.................................................... 36 132-4............................................................ 36

90

Article Index Article

Page

132 CLIC...................................................... 36 134................................................................ 36 134 B............................................................ 36 135................................................................ 44 137................................................................ 34 137 K............................................................ 35 137 KR.......................................................... 35 138................................................................ 35 138 X............................................................ 35 138 Y............................................................. 35 138 Z............................................................ 35 140................................................................ 48 175................................................................ 34 224................................................................ 44 234................................................................ 44 247 H............................................................ 27 248 ST.......................................................... 27 251................................................................ 40 252 - 297..................................................... 40 260................................................................ 41 261................................................................ 40 265................................................................ 41 269................................................................ 41 269 F............................................................. 41 271................................................................ 40 272 - 273 - 274.......................................... 40 275 - 276..................................................... 40 277................................................................ 40 278................................................................ 40 279................................................................ 40 280................................................................ 41 289 - 291..................................................... 41 292 - 293..................................................... 41 298-00 / -02............................................... 45 298-04.......................................................... 45 298-05.......................................................... 45 299................................................................ 45 300................................................................ 41 400................................................................ 26 600 E + 600 H............................................ 27 601 - 609..................................................... 45 609 H............................................................ 27 610................................................................ 45 611................................................................ 46 614................................................................ 46 622................................................................ 45 631................................................................ 43 640................................................................ 50 641................................................................ 50 642................................................................ 50 642 SP.......................................................... 51 643................................................................ 44 647 - 648..................................................... 47 652................................................................ 46 653................................................................ 46 654................................................................ 46

Article Index Article

Page

693-024....................................................... 22 702................................................................ 48 703 M........................................................... 48 705 M........................................................... 49 706................................................................ 49 711................................................................ 48 745................................................................ 48 746................................................................ 48 900......................................................... 49, 50 900 01 LED................................................. 49 900 02 LED................................................. 49 905................................................................ 51 906................................................................ 51 907................................................................ 51 920................................................................ 51 921................................................................ 51 922................................................................ 51 1500 HP....................................................... 15 1504.............................................................. 16 1504 XL........................................................ 17 1600....................................................... 27, 44 1993 GU-10 XL.......................................... 24 2005.............................................................. 15 2005-2430 MOT........................................ 12 2005 AUTO....................................................8 2005 BASIC................................................. 10 2005 CT-2-7................................................ 19 2005 CT-7-7R............................................. 19 2005 CT-33 T.............................................. 21 2005 CT-42 TX........................................... 21 2005 CT-43 KTX........................................ 21 2005 CT-119............................................... 19 2005 CT-2160............................................ 19 2005 CT-2160-119................................... 19 2005 CT-8000............................................ 20 2005 CT-D 19............................................. 18 2005 CT-D 19L........................................... 20 2005 CT-D 20............................................. 18 2005 CT-D 30............................................. 18 2005 CT-DT 42........................................... 21 2005 CT-INR............................................... 20 2005 CT-TX................................................. 20 2005 CT-TX 30........................................... 20 2005 CT-TX-INR......................................... 21 2005 CT-U-20............................................ 18 2154-2160 PH-07..................................... 26 2163 BTX..................................................... 26 2415.............................................................. 44 2430.............................................................. 15 4100 - 4301................................................ 32 4549 - 4550................................................ 31 4549 - 4551................................................ 31 4588.............................................................. 44 4589.............................................................. 44 4612.............................................................. 36 5000 A.......................................................... 54


Article Index Article

Page

5001 A.......................................................... 54 5003.............................................................. 54 5003 A.......................................................... 54 5006 A.......................................................... 53 5007.............................................................. 53 5008.............................................................. 53 5009.............................................................. 55 5010.............................................................. 55 5011.............................................................. 55 5012.............................................................. 58 5013.............................................................. 58 5014.............................................................. 58 5015.............................................................. 59 5016.............................................................. 59 5017.............................................................. 59 5018.............................................................. 56 5018 L/R...................................................... 56 5019.............................................................. 56 5019 L/R...................................................... 56 5021.............................................................. 56 5022.............................................................. 59 5023.............................................................. 59 5024.............................................................. 57 5025.............................................................. 60 5100.............................................................. 57 5103.............................................................. 54 5107.............................................................. 53 5108.............................................................. 53 5110.............................................................. 55 5124.............................................................. 57 5126.............................................................. 57 5127.............................................................. 59 5128.............................................................. 57 5131.............................................................. 60 5132.............................................................. 58 5133.............................................................. 60 5134.............................................................. 60 5135.............................................................. 60 5136.............................................................. 55 5137.............................................................. 55 5200.............................................................. 54 5232.............................................................. 58 5500.............................................................. 53 5700-3 AH.................................................. 52 5700 AK....................................................... 52 7112.............................................................. 32 7118.............................................................. 33 7212.............................................................. 33 7218.............................................................. 33 7412.............................................................. 33 7418.............................................................. 33 8134.............................................................. 46 8200.............................................................. 31 8276.............................................................. 43 8455.............................................................. 32 8532.............................................................. 41

Article Index Article

Page

8533.............................................................. 41 8551.............................................................. 48 8552.............................................................. 48 8553.............................................................. 48 8561 - 8566 B............................................ 29 8562 - 8567 C............................................ 29 8563 - 8568 D............................................ 29 8563 - 8568 DR......................................... 29 8573 - 8578 BC.......................................... 29 8612.............................................................. 31 8726.............................................................. 44 CB 900.......................................................... 49 CB 5700....................................................... 52 D 20 K........................................................... 22 D 20 TMU-10.............................................. 22 D 30 KMU-20............................................. 23 D 30 TX20 U-20......................................... 23 D 48.............................................................. 47 D 55.............................................................. 47 DS 49............................................................ 47 E-128............................................................ 46 E 2415.......................................................... 44 H 42 - H 42 EL............................................ 26 H 43 TX........................................................ 26 H 900............................................................ 50 K 19-028...................................................... 61 K 19 L............................................................ 61 K 19 LD........................................................ 61 K 21............................................................... 62 K 32-040...................................................... 61 K 32 L............................................................ 62 KB 1930 - KB 1995.................................... 61 KB 1970 - KB 1975.................................... 61 KB 2132 - KB 2195.................................... 62 KB 3219 - KB 3275.................................... 62 KL-0005....................................................... 64 KL-0015....................................................... 64 KL-0021 K.................................................... 64 KL-0039-0110 K........................................ 68 KL-0039-412 K........................................... 70 KL-0041-380.............................................. 68 KL-0041-440 B........................................... 68 KL-0042-93 K............................................. 69 KL-0043-855 C........................................... 67 KL-0049-31................................................. 69 KL-0069....................................................... 76 KL-0112-21 A............................................. 70 KL-0121-38................................................. 74 KL-0132-52 K............................................. 73 KL-0132-82 A............................................. 74 KL-0163-21................................................. 67 KL-0165-0 K................................................ 66 KL-0165-3 A............................................... 66 KL-0165-35................................................. 66 KL-0174-110.............................................. 69 KL-0181-1................................................... 75

Article Index Article

Page

KL-0183-70 K............................................. 74 KL-0250-40................................................. 65 KL-0250-41 KA.......................................... 65 KL-0280-107 K........................................... 75 KL-0326-10................................................. 67 KL-0369-25 K............................................. 72 KL-0369-30 K............................................. 72 KL-0369-45 K............................................. 71 KL-0500-45 K............................................. 76 KL-0583-10 K............................................. 73 KL-1383-11 K............................................. 71 KL-5501....................................................... 64 PR 265 - PR 345......................................... 47 RZB1-19....................................................... 34 S 51 GU........................................................ 47 S 56 U-10 K................................................. 47 S 89............................................................... 37 S 141-3......................................................... 27 S 8003 JC..................................................... 34 S 8008.......................................................... 34 S 8140 A...................................................... 37 S 8303 JC..................................................... 34 S 8305 ESD................................................. 36

91


Notes

92


Notes

93


Notes

94


Notes

95


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Tel.: +49 (0) 40-7 36 03 50 Fax: +49 (0) 40-73 60 35 20 friederichs@gedore.de

Verkaufsbüro GEDORE Ost

Heinrich-Lorenz-Straße 2-4 09120 Chemnitz

Tel.: +49 (0) 371-5 28 94 09 Fax: +49 (0) 371-5 28 94 54 ost@gedore.de

Contact Manufacturing companies

96

GEDORE Werkzeugfabrik Otto Dowidat KG

Remscheider Straße 149 42899 Remscheid

Tel.: +49 (0) 21 91-596-0 Fax: +49 (0) 21 91-596-230 zentrale@gedore.de

Krumm KG Gesenkschmiede Werkzeugfabrik

Lange Straße 7 a 42857 Remscheid

Tel.: +49 (0) 21 91-986-0 Fax: +49 (0) 21 91-986-99 krumm@gedore.de

DAKO Werk Dowidat KG

Handelsweg 5-11 42897 Remscheid

Tel.: +49 (0) 21 91-697-0 Fax: +49 (0) 21 91-66 15 40 dako@gedore.de

Richard Abr. Herder KG

Rathausstraße 22 42659 Solingen

Tel.: +49 (0) 21 2-888-0 Fax: +49 (0) 21 2-888-100 rahsol@gedore.de

Metec GmbH Metallwarentechnik

Gewerbegebiet Süd 39443 Förderstedt

Tel.: +49 (0) 3 92 66-760-0 Fax: +49 (0) 3 92 66-760-23 info@metec-gedore.de

KLANN SpezialWerkzeugbau-GmbH

Breslauer Straße 41 78166 Donaueschingen

Tel.: +49 (0) 7 71-8 32 23-0 Fax: +49 (0) 7 71-8 32 23-90 info@klann-online.de


L.J. Hydleman & Co.LTD, England

KLANN Tools, England Technag B.V., Holland

GEDORE, Polen GEDORE, Remscheid

GEDORE, Russland

KLANN, Deutschland KLANN, Frankreich

GEDORE, Spanien

KLANN Tools, USA

Omnitool, Schweiz

GEDORE ALTAS, Türkei

GEDORE, Shanghai

GEDORE, Südafrika

GEDORE, Brasilen

Contact International

Werkzeuge fürs Leben · Tools for life

GEDORE Tool Center KG

Remscheider Straße 149 42899 Remscheid · Germany

Vertrieb Deutschland Fon + 49 (0) 21 91- 596 - 900 Fax + 49 (0) 21 91- 596 - 999 Sales InterNational Fon + 49 (0) 21 91- 596 - 910 Fax + 49 (0) 21 91- 596 - 911 gtc@gedore.de www.gedore.com

GEDORE Austria GmbH

Gedore-Str. 1 8190 Birkfeld / Stmk. Austria

Tel. +43 (0) 3174 / 363 60 Fax +43 (0) 3174 / 363 83 20 verkbirkfeld@gedore.at www.gedore.at

GEDORE IBÉRICA S.L.

Arangutxi 12 Poligono Industrial de Júndiz 01015 Vitoria Alava Spain

Tel. +34-902-29 22 62 Fax +34-945-29 21 99 gedore@gedore.es www.gedore.es

KLANN France SARL

Z.l. des Béthunes / St Ouen l´Aumône 10 Rue du Bois du Pont, B.P. 79144 95074 Cergy Pontoise Cedex France

Tel. +33 (0) 1 34 40 16 60 Fax +33 (0) 1 34 40 16 61 klann.france@wanadoo.fr www.gedore.fr www.klann.fr

OMNITOOL GmbH

Fluestr. 25 8957 Spreitenbach Switzerland

Tel. +41 (0) 56 / 418 40 50 Fax +41 (0) 56 / 418 40 55 omnitool@gedore.de www.omnitool.ch

GEDORE UK Limited

Marton Street SKIPTON BD23 1TF North Yorkshire United Kingdom Postbus 488 2400 Al Alphen a/d Rijn Netherlands

Tel. +44 (0) 1756 / 70 67 00 Fax +44 (0) 1756 / 79 80 83 sales@hydleman.co.uk www.gedore.com

GEDORE POLSKA Sp. z o.o.

ul. Žwirki i Wigury 56a 43-190 Mikołów Poland

Tel. +48 (0) 32 / 738-40 10 Fax +48 (0) 32 / 738-40 20 gedore@gedore.pl www.gedore.pl

OOO GEDORE Werkzeugfabrik

Gubkina Str. 8 GSP-1 119991 Moskau Russia

Tel. +7 (0) 495 / 938-39 59 Fax +7 (0) 495 / 938-28 47 info@gedore.ru www.gedore.ru

Klann Tools Inc.

7187 Bryhawke Circle, Suite 700 North Charleston, SC 29418 USA

Tel. +1-843 / 225 50 15 Fax +1-843 / 225 50 20 klanntools@knology.net www.gedore.us

GEDORE Tool Trading (Shanghai) Co., Ltd.

Building # 76, 3700 Huaning Road Xinzhuang Industrial Zone, Minhang District Shanghai 201108 P.R. China

Tel. +86-21-51 59 18 57 Fax +86-21-51 59 18 58 info@gedore.cn www.gedore.cn

GEDORE Tools (Beijing) Co., Ltd.

No.1, Cotton City, Kejidadao, Fengtai Dist., Beijing 100070 P.R. China

Tel. +86-10-83 61 36 21 Fax +86-10-63 78 64 88 www.gedore.cn

Ferramentas GEDORE do Brasil S.A.

Rua Vincentina Maria Fidelis, 275 CEP 93025-340 Sao Leopoldo-RS Südamerika / Brasilien

Tel. +55 51-3589-9200 Fax +55 51-3589-9222 sales@gedore.com.br www.gedore.com.br

GEDORE Tools S.A. (Pty) Ltd.

P.O. Box 68 3620 New Germany Afrika / Südafrika

Tel. +27 (0) 31/ 705 3587 Fax +27 (0) 31/ 705 3277 general@gedoresa.co.za www.gedore.co.za

TECHNAG B.V.

Tel. +31 (0) 172 / 42 73 50 Fax +31 (0) 172 / 42 73 60 info@technag.nl www.gedore.nl

97


Disclaimer Credits General information This catalogue replaces all previous editions. The photographs and technical details are of the articles at present offered. Since we are constantly updating and improving our products to keep them at the present state of the art, we reserve the right to make modifications and changes with regard to appearance, dimensions (always in “mm”, if not otherwise stated), weights and properties, as well as in performance. No claim for correction or replacement supplies may thus be made with regard to products already delivered. Cancellations may be made at any time without there being any grounds for legal claim. All information on use or safety is non-binding; nor does it replace any legal regulations or those made by professional or trade associations. We do not accept any liability for printing errors. No supplemental items (tools etc.) are included in the scope of supply. Reprinting, even of excerpts, requires the previous permission in writing by GEDORE. All rights reserved worldwide. We refer to our current general agreements and commercial conditions as well as our delivery and payment conditions in the imprint under www. gedore.com Sales, invoicing and despatch of METEC products are subject to separate delivery and payment terms and arranged through METEC GmbH Metallwarentechnik.

GEDORE Tool Center KG

Remscheider Straße 149 42899 Remscheid · Germany Postfach 120361 42873 Remscheid Amtsgericht Wuppertal, HRA 17944

Overall concept, design and layout: GEDORE Tool Center KG, Remscheid © Copyright by GEDORE Remscheid



Werkzeuge fürs Leben • Tools for life

Catalogue Automotive 09/10

Werkzeuge fürs Leben • T ools for life

GEDORE Tool Center KG Remscheider Straße 149 42899 Remscheid · Germany Postfach 120361 · 42873 Remscheid

Vertrieb Deutschland Fon + 49 (0) 21 91 - 596 - 900 · Fax + 49 (0) 21 91 - 596 - 999

Sales International gtc@gedore.de · www.gedore.com Fon + 49 (0) 21 91 - 596 - 910 · Fax + 49 (0) 21 91 - 596 - 911

© copyright GEDORE Germany

www.gedore.com 2163489 Kat_GTC_UK_Automotive_09 LNF 12 04/09


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