INDECO TECHNICAL CATALOGUE 2014 as at 1 January 2014
PN-EN 1527:2000
ITB AT-15-7902/2009
BUILDING RESEARCH INSTITUTE (ITB) PL 00-611 WARSAW, ul. FILTROWA 1 Member of Union Européenne pour L’Agrément Technique dans la construction - UEAtc Member of the European Organisation for Technical Approvals – EOTA Series:
TECHNICAL APPROVALS
ITB TECHNICAL APPROVAL AT-15-7902/2009 Pursuant to the Regulation of the Minister of Infrastructure of 8th November 2004 on technical approvals and bodies authorised to issue such approvals (Journal of Laws No 249, item 2497) and upon completion of an approval procedure carried out by the Building Research Institute in Warsaw acting upon request of: INDECO S.A. ul. Bukowiecka 92, 03-893 Warsaw the following products are declared suitable for use in the building industry: ®
INDECO Sliding, Folding and Pivoted Doors WR WKH H[WHQW DQG XQGHU WKH FRQGLWLRQV VSHFL¿HG LQ WKH $SSHQGL[ IRUPLQJ DQ LQWHJUDO SDUW RI WKLV ITB Technical Approval. Expiry date: 30th January 2014
DIRECTOR Building Research Institute
Appendix: General and Technical Provisions Warsaw, 30th January 2009 ITB Technical Approval AT-15-7902/2009 is an amendment of Technical Approval AT-06-0482/2001 issued by COBR “Metalplast”. ITB Technical Approval AT-15-7902/2009 comprises 33 pages. The text of this document may be copied only in its entirety. Publication or dissemination of excerpts from the Technical Approval must be agreed in writing with the Building Research Institute.
Types of INDECO Door Systems
Bottom Roller Sliding Doors - Convenient access to the closet/wardrobe - A wide range of designs - Any front width, any number of door leaves - All leaves can be slid to one side in a multiple-track system
Bottom Roller Slant Sliding Doors - Full use of space in rooms with lowered, slant ceilings (attics, lofts) - Doors fitted to slant walls
Top Roller Sliding Doors - Suspended doors without the bottom track - Can also be used as pocket doors - Any front width, any number of door leaves - Excellent both for very wide and for very narrow doors - Can be easily trimmed at the bottom
2
Top and Bottom Roller Sliding Doors - The highest strength and durability - The door can be trimmed at the bottom - The door can be out-of-plumb - Special decorative effects can be obtained, such as inclined doors
Walk-through Sliding Doors without Thresholds - Full access to a walk-in closet - Can be used as pocket doors - No threshold
Pivoted Doors - Single and double, left-hand and right-hand doors - Access to the entire wardrobe content - A good solution for narrow doors
Folding Doors without Thresholds - Full access to the entire wardrobe content - Large wardrobe widths possible - Need half the space to open compared to pivoted doors with the same wardrobe width - No threshold
www.indeco.eu
A200 SERIES SLIDING DOORS (aluminium system) bottom roller slant sliding doors Boundary conditions: - maximum dimensions of the opening: 3000 mm in height (or up to 4500 mm in light panel applications with reinforcement), any width with sections of up to 5000 mm each. - maximum dimensions of individual doors: 2750 mm in height, 1300 mm in width or, for light doors not exceeding 50 kg, the door width can be increased to 2000 mm and the height to 4500 mm. - maximum weight of 50 kg. - panel thickness of 4 mm or 10 mm. - the characteristic feature of the system is its suitability for slant doors.
www.indeco.eu
INDECO A200 SERIES ALUMINIUM SYSTEM bottom roller slant sliding doors
Basic dimensions 2
17
38.6
9.4
81.3
40.6
9.4
11
7.6
26*
5
38.6
9.4
17
5 25-65
13.4
12 78
Ø6
20.7
55
45-85
3
28
1.5
18
Ø12
33
45
Ø
5
20
10
40
Ø6/9.7
35.4
40.7
7.6
44
.5
38
Ø
8.2
4
10*
Ø12
11
40.2 63.5
12.2
61
www.indeco.eu
INDECO A200 SERIES ALUMINIUM SYSTEM bottom roller slant sliding doors
(OHPHQW\ VNïDGRZH 7 15
41
40 32
2 3
39
30
8
28 26
40 31
25 10-13 24
27
16 48
29
17 22 23
49 18 19
1
38 47
20
21 33 9
6 5
34
14 36
56
47 35 37
43 44
4 45 1 2
051711 052471xx
3
052611xx
4
099259x 153000xx 156220xx 153050xx 153102xx 153152xx 153204xx 153205xx 153206xx 153203xx 153250xx 153300xx 153352xx 153351xx 153353xx 156310xx 156300xx 16000004 16000000 16000002 89500053L 89500053LD
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
www.indeco.eu
Bottom Roller Top Guide with Bearing for profiles Top Guide with Bearing for profiles Bottom Positioner Aluminium Double Bottom Track Aluminium Bottom Track Facia Aluminium Double Top Track Aluminium Rail, Narrow Aluminium Rail, Wide Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Single Bottom Track Aluminium Single Top Track Aluminium Connector Rail Narrow Aluminium Connector Rail 4 mm Aluminium Connector Rail 18 mm Decorative Strip Aluminium Decorative Profile Block Angle Connector Angle Connector A200/A300 System Guide with Bearing A200/A300 System Guide with Bearing, long
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
16000042 16000100 09923x 16000080 160000xx 810000xx 811000xx 8800030x 16000062A 153255xx 153260xx 156250SU 16000090 16000085 880000xx 099270 16000094 16000093 099275 16000095 16000096x 16000005 099276 099249 099249A
Rysunek złożeniowy A200/A300 System Guide Track Guide Track End Cap Soft Close Damper Plug Gasket Buffer Strip Dust Stop Brush Strip Lock 4.8 x 25 Self-tapping Screw Aluminium Recessed Single Bottom Track Alu. Recessed Wide Single Bottom Track Recessed Single Bottom Track Mounting Profile Self-adhesive Cap INDECO Self-adhesive Cap Safety Backing Top Track Stopper Single Top Track End Cap Double Top Track End Cap Bottom Track Stopper Double Bottom Track End Cap Single Bottom Track End Cap, left/right Double-sided Self-adhesive Tape Positioner Buffer Strip Clip Buffer Strip Clip
INDECO A200 SERIES ALUMINIUM SYSTEM bottom roller slant sliding doors
Instrukcja wykonawcza 1
Calculate door front dimensions > see page 5
2
Define the number of overlaps > see page 5 Note: Slant door leaves are intended for systems with not more than two slant leaves on one side, one of which must only have a slant corner.
profile. Calculate door leaf dimensions > see page 26
3
profile. Calculate door leaf dimensions > see page 26
4
profile. Calculate door leaf dimensions > see page 26
5 6
Combination panels > see page 27
7
Mirror protection > see page 6
8
Slant-corner leaf Cut the profiles to the right dimensions and at correct angles. Use the angle connector for profile joints. Advice: Remember that the stiles forming the slant side must be cut at half the leaf slant angle. To obtain a 20-degree angle, cut the profiles at the joint at 10 degrees.
9
Leaf with slant upper part Cut the profiles to the right dimensions and at correct angles. The slant angle should be within the 55ยบ to 125ยบ range. Use two angle connectors for profile joints. 57
Advice: Remember that the stiles forming the slant side must be cut at half the leaf slant angle. To obtain a 60-degree angle, cut the profiles at the joint at 30 degrees.
10
Drill installation holes Prior to leaf assembly, drill 6/9.7 mm holes in each stile. They will be used to fix: Hole A: the top rail and the top guide with a self-tapping screw, and to fix and adjust the bottom wheel with a bolt. Hole B: the bottom rail with a self-tapping screw. Preferably, drill the holes using the subland drill 16000052 and the drill jig for aluminium profiles 16000050 or 16000054. Drill jig 16000050 is intended for making holes with a hand-held drill, while drill jig 16000054 is designed for making holes by means of a bench drill. Both jigs are all-purpose devices, and can be used for drilling holes in all types of stiles.
11
Install connector rails > see page 28 16000050
8
A B
A
16000054
A
10 9 B
www.indeco.eu
INDECO A200 SERIES ALUMINIUM SYSTEM bottom roller slant sliding doors
Fabrication Instructions 12 Install stiles Put one end of the stile against the corresponding end of the panel and tap the stile in place using a rubber mallet along the entire length, so that it protrudes as desired at both ends of the panel. Fix the other stile likewise. Before fitting the stiles to the slant side, use the angle connector 16000000 for the profile and 16000002 for the . profile. Push the angle connector in position into the connected stiles and then fix the panel or mirror with a gasket in the profiles. The angle connector is designed to be inserted tightly into the stiles. If the panel sits loosely in the profiles or if there is play at the angle connector – stile joint, it is necessary to fasten both stiles to the connector with screws. Drill a 3.8 mm hole in the profile, ream the hole in the outside wall with a 9 mm bit) 35 mm from the joint edge. back wall of the profile (for a Use 3.5 x 13 screws 87000051. Advice; To determine an appropriate protrusion, put a piece of rail against the panel. For a mirror, exercise special care when you start fixing the stile. Before fixing the stile to the mirror, fit the gasket in one piece. Start attaching the gasket from the centre of the upper edge of the mirror. Make a cut in the outer side of the gasket at each corner of the mirror, using a sharp knife. When fitting the gasket, make sure it is slightly stretched. Where the door is to be provided with a panel composed of several different materials, join all the materials together before fixing the stiles.
13 Install rails > see page 28 14 Fix symmetrical top guides > see page 28 15 Fix non-symmetrical top guides > see page 28 16 Install the guide on the slant end When fixing the guide to the rail on the slant end, bend the guide tongues beforehand at an appropriate angle so that the wheels travel horizontally after the roller is installed.
17 Fix bottom rollers > see page 29 58
18 Structural reinforcement > see page 29
12
www.indeco.eu
16
INDECO A200 SERIES ALUMINIUM SYSTEM bottom roller slant sliding doors
Installation Instructions 1 Cut the tracks > see page 30 2 Install the top track > see page 30 3 Fix stoppers and positioners in the bottom track > see page 30 4 Install the door > see page 30 5
Install the bottom track > see page 30
6
Leaf with a slant upper part – guide track installation Cut the guide track 16000042 at least 80 mm longer than the door leaf width. The length of the guide track should allow the leaf to be moved fully to the side. Drill 4 mm holes in the guide rail at 20 cm centres. Fix the guide track to the shelf with 87000015 screws. Make sure the guide track is precisely in a horizontal position and parallel to the bottom track – this will ensure correct operation of the door. Prior to final fastening of the screws, attach caps to the guide track. Advice: To ensure a wide range of movement of the slant door leaf, the guide track may extend across the entire width of the system.
7
Adjust door depth The leaf depth adjustment range, measured from the face of the wardrobe interior, with the guide track mounted on the shelf is 45-85 mm. If the guide rail is mounted under the shelf, the adjustment range is 25-65 mm. To adjust the guide, cut its stem to the desired length.
8
Fix the guide track end cap Caps can be applied to double and single top tracks if the tracks are shorter than the width of the opening or they are installed outside the opening fitted with sliding doors.
9
Fix the guide bracket To determine the place for fixing the guide bracket: 1) Put a level on the shelf and draw a line directly under the level. 2) Move the guide down, away from the line drawn by the distance of: x=14 when fixing the track to the shelf edge, x=33 when fixing the track under the shelf. 3) Fasten the guide with the screws supplied in the package. Door height can be adjusted within the range of ±9 mm
7
59
8
18
6
45-85
9
25-65
X
www.indeco.eu
INDECO A200 SERIES ALUMINIUM SYSTEM bottom roller slant sliding doors
Installation Instructions 10 Leaf with a slant upper part – leaf installation For safety reasons, a leaf with a slant upper part must be installed on the internal side of the system (in the inner track). Fix the guide 16000003 to the inner side of the stile so that the guide rollers are situated in the middle of the guide track height. Set the guide rollers horizontally, adjusting its position with screws on the sleeve. Set the door in the inner track.
11 Adjust door position > see page 31 12 Fix the end caps > see page 32 13 Install the locks > see page 33 14 Fix the dust-stop brush strips and buffer strips > see page 32 15 Fix the buffer strip clip > see page 10 16 Fix the decorative profiles > see page 32 17 Adjust the bottom positioners > see page 33 18 Fix the positioner/stopper > see page 32 19 Fix the recessed bottom tracks > see page 34 20 Mount the universal soft closer > see page 35 60
21 Mount the universal soft closer trigger > see page 35 22 Fix the single or double top track end cap > see page 34 23 Fix the single and double bottom track end cap > see page 35 24 Mount the fascia > see page 35
10 2
1 1
2
www.indeco.eu
INDECO A200 SERIES ALUMINIUM SYSTEM bottom roller slant sliding doors
System Components
5 153000xx > see page 36 Alu.Double Bottom Track. 6 156220xx > see page 36 Track Fascia. 7 153050xx > see page 36 Alu. Double Top Track.
12 153206xx > see page 37 Aluminium Rail. 13 153203xx > see page 37 Aluminium Rail. 14 153250xx > see page 38 Alu. Single Bottom Track. 15 153300xx > see page 38 Aluminium Single Top Track. 16 153352xx > see page 38 Aluminium Connector Rail. 17 153351xx > see page 38 Aluminium Connector Rail.
8 153102xx > see page 37 Narrow Aluminium Rail.
18 153353xx > see page 38 Aluminium Connector Rail.
9 153152xx > see page 37 Wide Aluminium Rail.
19 156310xx > see page 38 18 mm Decorative Strip.
10 153204xx > see page 37 Aluminium Rail.
20 156300xx > see page 38 Aluminium Decorative Profile.
21 16000004 Block Expander element for the aluminium system. Packaging: 1 pce/pack. Weight: 0.02 kg/pack. Availability: continuous. 22 16000000
89500053LD A200/A300 Guide for Guide Track 16000042B. Packaging: 1 set. Weight: ~0.09 kg/pack. Availability: continuous. 26 16000042B
255
20
Slant Door System Guide Track. Length: 3 m. Colours: AS. Packaging: 20pcs/pack. Weight: ~19.50 kg/pack. Availability: continuous. 27 16000100
A200/A300 System Track Universal End Cap. Packaging: 20 pcs/pack. Weight: ~0.05 kg/pack. Availability: continuous.
28 09923x > see page 13 Universal Soft Closer. 29 16000080 > see page 38 Transparent Plug. 30 160000xx > see page 39 Gasket. 31 810000xx > see page 39 Self-adhesive Buffer Strip.
Angle Connector for . aluminium profiles. An internal connector linking profiles at any angle. Aluminium casting. Packaging: 1 pce/pack. Weight: 0.06 kg/pack. Availability: continuous. 23 16000002
25
11 153205xx > see page 37 Aluminium Rail.
17.7
1 051711 > see page 36 Bottom Roller for Aluminium System. 2 052471xx > see page 36 Top Guide. 3 052611xx > see page 36 Top Guide. 4 099259x > see page 36 Bottom Positioner.
40 099270 > see page 40 Aluminium Top Track Stopper. 41 16000094 > see page 40 End Cap for Aluminium Single Top Track. 42 16000093 > see page 40 End Cap for Aluminium Double Top Track.
32 811000xx > see page 39 Self-adhesive Dust-stop Brush. 43 099275 > see page 40 Bottom Aluminium 33 880003xx > see page 39 Track Stopper. Sliding Door Lock. 44 16000095 > see page 40 34 16000062A > see page 39 End Cap for Aluminium Self-tapping Screw. Double Top Track. 35 153255xx > see page 39 Recessed Single Bottom Track. 36 153260xx > see page 40 Wide Recessed Single Track.
.aluminium profiles. Angle Connector for An internal connector linking profiles at any angle. 37 156250SU > see page 40 Aluminium casting. Packaging: 1 pce/pack. Weight: 0.03 Track Mounting Profile. kg/pack. Availability: continuous. 38 16000090 > see page 40 24 89500053L 16000085 > see page 40 A200/A300 Guide for Guide Track Self-adhesive Cap. 16000042B. 39 880000xx > see page 40 Packaging: 1 set. Self-adhesive Safety Backing. Weight: ~0.09 kg/pack. Availability: continuous.
45 16000096x > see page 41 End Cap for Aluminium Double Bottom Track. 46 16000005 > see page 41 Double-sided Self-adhesive Tape. 47 099276 > see page 41 Positioner for Alum Bottom Track. 48 099249 > see page 41 Buffer Strip Clip. 49 099249A > see page 41 Buffer Strip Clip.
61
INDECO Aluminium profiles
Material
INDECO aluminium profiles are extruded from refined aluminium. This ensures excellent physical properties of profiles – better rigidity and strength. Printed simulated wood decorative film Decorative film adhesive layer Satin anodized layer Anodized layer Conversion layer Aluminium Conversion layer Anodized layer
Properties
Properties that ensure corrosion resistance and colour fastness over the useful life of the product. - Corrosion protection – anodized layer. - Resistance to UV radiation. Surface finish
90
The profiles have a coloured anodized surface. The anodizing process hardens the profile surface, which makes INDECO aluminium profiles highly resistant to mechanical damage. Four surface finish techniques are offered: 1. Anodizing. Formation of an oxide protective layer by galvanizing. A double satin finish provides attractive appearance. 2. Brushed anodizing. Surface brushing followed by anodizing, which produces a special decorative effect by adding a “third dimension” to the surface. 3. Laminating. Simulated wood finish is obtained by applying high-impact decorative film hot-applied with the use of thermosetting polymer adhesive. 4. Painting. A special technique of stoving paint powder coating produces the highest quality simulated wood finish. Colours, colour abbreviations The following colours / finish types are available on standing offer:
Anodized, double satin: AS - Natural Anodized ASZ - Champagne
Brushed anode: ASSZ – Natural Anodized ASZSZ – Champagne
AO -Olive AZ - Gold
Simulated wood paint: DB – White SRP - Polished Silver SRM - Metallic Silver GRP - Polished Graphite
Any other colour/pattern is available to order. Compliance: The anodized coat is anodized to Grade 15 in accordance with EN 12373-1:2001 and has a minimum average thickness of 15 μm.
www.indeco.eu
Aluminium Profile Colour Range
AS Natural Anodized AZ Gold ASZ Champagne AO Olive ASSZ Brushed Anodized ASZSZ Brushed Champagne
Note: The profile lengths stated in the catalogue represent usable lengths. In fact, the profiles are 10 cm longer for manufacturing reasons.
DB White SRP Polished Silver SRM Silver metallic GRP Polished Graphite XX any colour/pattern available to order
www.indeco.eu
91
Indeco S.A. ul. Kaczorowa 37, 03-046 Warsaw, tel. (0-22) 313 0 313, fax (0-22) 313 0 314 www.indeco.eu e-mail: info@indeco.pl Helpline 022 313 0 313 (Mon-Fri 8:00-17:00)
www.indeco.eu