INDECO TECHNICAL CATALOGUE 2014 as at 1 January 2014
PN-EN 1527:2000
ITB AT-15-7902/2009
BUILDING RESEARCH INSTITUTE (ITB) PL 00-611 WARSAW, ul. FILTROWA 1 Member of Union Européenne pour L’Agrément Technique dans la construction - UEAtc Member of the European Organisation for Technical Approvals – EOTA Series:
TECHNICAL APPROVALS
ITB TECHNICAL APPROVAL AT-15-7902/2009 Pursuant to the Regulation of the Minister of Infrastructure of 8th November 2004 on technical approvals and bodies authorised to issue such approvals (Journal of Laws No 249, item 2497) and upon completion of an approval procedure carried out by the Building Research Institute in Warsaw acting upon request of: INDECO S.A. ul. Bukowiecka 92, 03-893 Warsaw the following products are declared suitable for use in the building industry: ®
INDECO Sliding, Folding and Pivoted Doors WR WKH H[WHQW DQG XQGHU WKH FRQGLWLRQV VSHFL¿HG LQ WKH $SSHQGL[ IRUPLQJ DQ LQWHJUDO SDUW RI WKLV ITB Technical Approval. Expiry date: 30th January 2014
DIRECTOR Building Research Institute
Appendix: General and Technical Provisions Warsaw, 30th January 2009 ITB Technical Approval AT-15-7902/2009 is an amendment of Technical Approval AT-06-0482/2001 issued by COBR “Metalplast”. ITB Technical Approval AT-15-7902/2009 comprises 33 pages. The text of this document may be copied only in its entirety. Publication or dissemination of excerpts from the Technical Approval must be agreed in writing with the Building Research Institute.
Types of INDECO Door Systems
Bottom Roller Sliding Doors - Convenient access to the closet/wardrobe - A wide range of designs - Any front width, any number of door leaves - All leaves can be slid to one side in a multiple-track system
Bottom Roller Slant Sliding Doors - Full use of space in rooms with lowered, slant ceilings (attics, lofts) - Doors fitted to slant walls
Top Roller Sliding Doors - Suspended doors without the bottom track - Can also be used as pocket doors - Any front width, any number of door leaves - Excellent both for very wide and for very narrow doors - Can be easily trimmed at the bottom
2
Top and Bottom Roller Sliding Doors - The highest strength and durability - The door can be trimmed at the bottom - The door can be out-of-plumb - Special decorative effects can be obtained, such as inclined doors
Walk-through Sliding Doors without Thresholds - Full access to a walk-in closet - Can be used as pocket doors - No threshold
Pivoted Doors - Single and double, left-hand and right-hand doors - Access to the entire wardrobe content - A good solution for narrow doors
Folding Doors without Thresholds - Full access to the entire wardrobe content - Large wardrobe widths possible - Need half the space to open compared to pivoted doors with the same wardrobe width - No threshold
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INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors Boundary conditions: - maximum dimensions of the opening: 3000 mm in height (or up to 4500 in light panel applications); any width with sections of up to 5000 mm each. - maximum dimensions of individual doors: 2750 mm in height, 1300 mm in width or, for light doors not exceeding 50 kg, the door width can be increased to 2000 mm and the height to 4500 mm. - maximum weight of 50 kg. - panel thickness of 4 mm and 10 mm.
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INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
Components
81,3
6
46
18
1,2
7,6
10,9
40,6
35*
2
35
36
45 2
37
27 25
33 7
26 35
22 1,2
29
6,7
19 33 43
21 20 44
28
9 16 23 41 1 8 24 5 4
Ă˜6/9,7
17 42
25
38
32 8,2
10*
44
7,6 40,7
31 30
39
3 11
40,2 63,5
40
Assembly drawing 1 2
051711 052471xx
23
Bottom Roller (complete) Top Guide for
24
profiles
25 26
052611xx
Top Guide for
099259x 153000xx 156220xx 153050xx 153102xx 153152xx 153205xx 153206xx 153210xx 153203xx 153204xx 153204xx 153207xx 153207xx 153209xx 153250xx 153300xx 153352xx 153351xx 153353xx 156310xx
Bottom Positioner Aluminium Double Bottom Track Aluminium Bottom Track Facia Aluminium Double Top Track Aluminium Rail, Narrow Aluminium Rail, Wide Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Single Bottom Track Aluminium Single Top Track Aluminium Connector Rail Narrow Aluminium Connector Rail 4 mm Aluminium Connector Rail 18 mm Decorative Strip
profiles
27 28
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
29 30 31 32 33
156300xx 16000080 160000xx 810000xx 811000xx 8800030x 16000062A 153255xx 153260xx 156250SU
45
16000090 16000085 880000xx 099270 16000094 16000093 099275 16000095 16000096x 16000005 099276 099249 099249A 099245
46
099245
34 35 36 37 38 39 40 41 42 43 44
Aluminium Decorative Profile Plug Gasket Buffer Strip Dust Stop Brush Strip Lock 4.8 x 25 Self-tapping Screw Aluminium Recessed Single Bottom Track Alu. Recessed Wide Single Bottom Track Recessed Single Bottom Track Mounting Profile Self-adhesive Cap INDECO Self-adhesive Cap Safety Backing Top Track Stopper Single Top Track End Cap Double Top Track End Cap Bottom Track Stopper Double Bottom Track End Cap Single Bottom Track End Cap, left/right Double-sided Self-adhesive Tape Positioner Buffer Strip Clip Buffer Strip Clip Aluminium System Universal Soft Closer Accessories Universal Soft Closer
INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
Fabrication instructions 1
Calculate door front dimensions > see page 5
2
Define the number of overlaps > see page 5
3
profile Calculate door leaf dimensions Overlap width = 32 mm Door leaf width: SD = (SO + z * 32 mm) / n where: OW = opening width DW = door leaf width z – number of overlaps n – number of leaves
4
profile Calculate door leaf dimensions Overlap width = 26 mm Door leaf width: DW = (OW + z * 26 mm) / n where: OW = opening width DW = door leaf width z – number of overlaps n – number of leaves
26
Door leaf height: DH = OH – 36 DH = OH – 30 (for recessed tracks) DH = OH – 45 (with soft closer) DH = OH – 39 (with soft closer and recessed tracks) where: OH = opening height
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 45 mm, mirror: PW = DW – 49 mm Panel length: board: PL = DH – 56 mm, mirror: PL = DH – 60 mm Rail length: RL = DW – 61 mm Stile length: SL = DH
Door leaf height: DH = OH – 36 DH = OH – 30 (for recessed tracks) DH = OH – 45 (with soft closer) DH = OH – 39 (with soft closer and recessed tracks) where: OH = opening height
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 34 mm, mirror: PW = DW – 38 mm Panel length: board: PL = DH – 56 mm, mirror: PL = DH – 60 mm Rail length: RL = DW – 50 mm Stile length: SL = DH
Advice: For uneven door leaf widths, adjust the above calculations so that where the central door leaf is wider, the other leaves are narrower (by half of the difference each for a three-leaf front). Door leaf height: DH = OH – 36 DH = OH – 30 (for recessed tracks) DH = OH – 45 (with soft closer) DH = OH – 39 (with soft closer and recessed tracks) where: OH = opening height
profile Calculate door leaf dimensions Overlap width = 40 mm Door leaf width: DW = (OW + z * 40 mm) / n where: OW = opening width DW = door leaf width z – number of overlaps n – number of leaves
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 62 mm, mirror: PW = DW – 66 mm Panel length: board: PL = DH – 56 mm, mirror: PL = DH – 60 mm Rail length: RL = DW – 78 mm Stile length: SL = DH
DW
PW
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PL
5 6 7
SL
3 4
DH
5
RL
INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
Fabrication instructions 6
Door leaf height: DH = OH – 36 DH = OH – 30 (for recessed tracks) DH = OH – 45 (with soft closer) DH = OH – 39 (with soft closer and recessed tracks) where: OH = opening height
profile Calculate door leaf dimensions Overlap width = 35 mm Door leaf width: DW = (OW + z * 35 mm) / n where: OW = opening width DW = door leaf width z – number of overlaps n – number of leaves
7
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 52 mm, mirror: PW = DW – 56 mm Panel length: board: PL = DH – 56 mm, mirror: PL = DH – 60 mm Rail length: RL = DW – 68 mm Stile length: SL = DH Door leaf height: DH = OH – 36 DH = OH – 30 (for recessed tracks) DH = OH – 45 (with soft closer) DH = OH – 39 (with soft closer and recessed tracks) where: OH = opening height
profile Calculate door leaf dimensions Overlap width = 1935 mm Door leaf width: DW = (OW + z * 19 mm) / n where: OW = opening width DW = door leaf width z – number of overlaps n – number of leaves
8
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 18 mm, mirror: PW = DW – 22 mm Panel length: board: PL = DH – 56 mm, mirror: PL = DH – 60 mm Rail length: RL = DW – 34 mm Stile length: SL = DH
Combination panels For combination panels joined by connectors, apply the following relation to calculate panel dimensions: For connector 153352xx in Fig. A: Calculating panel lengths with the use of connectors: SPL =PL – (k * 7) – (z * 3) where: k – number of connectors z – number of glass panels SPL – sum of panel (n) lengths PL – panel length
9
For connector 153351xx in Fig. B: Calculating panel lengths with the use of connectors: SPL =PL – k – (z * 3) where: k – number of connectors z – number of glass panels SPL – sum of panel (n) lengths PL – panel length
Mirror protection > see page 6
10 Drill assembly holes
Prior to leaf assembly, drill 6/9.7 mm holes in each stile. They will be used to fix: Hole A: the top rail and the top guide with a self-tapping screw, and to fix and adjust the bottom wheel with a bolt. Hole B: the bottom rail with a self-tapping screw. Preferably, drill the holes using the subland drill 16000052 and drill jig for aluminium profiles 16000050 or 16000054.
8
fig. A
11 16000054
10 16000050
fig. B
A
4
4
1
B A
PL
6.5
1.2
1.2
A
B
A 10
B A
10
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INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
Fabrication instructions 11 Drill assembly holes, ctd. Drill jig 16000050 is intended for making holes with a hand-held drill, while drill jig 16000054 is designed for making holes by means of a bench drill. Both jigs are all-purpose devices, and can be used for drilling holes in all types of stiles.
12 Install connector rails Put one end of the connector rail against the corresponding end of the panel joint. Use a rubber mallet to tap the rail profile in place along the entire panel width. Then carefully tap the other part of the panel into the rail. A panel joint may be curved. In order to obtain the desired shape of the connector rail, use the profile bending tool 16000053. Lift the handle, insert the profile under the bearings and gently bend the profile with the handle. Lock the handle in position with the dowel pin. Turn the crank to bend the profile over a desired length. Repeat the cycle until the desired bend radius is obtained. Advice: Owing to panel (mirror, glass or laminated board) cutting tolerances, panel dimensions may differ slightly from the desired ones. Cut the bent connector rails to the desired dimensions only after you have produced the required shape. Avoid sharp bending to make sure the anodized coat remains undamaged.
13 Install stiles Put one end of the stile against the corresponding end of the panel and tap the stile in place using a rubber mallet along the entire length, so that it protrudes as desired at both ends of the panel. Fix the other stile likewise. Advice: To determine an appropriate protrusion, put a piece of rail against the panel. For a mirror, exercise special care when you start fixing the stile. Tap the stile carefully in position on the panel. Before fixing the stile, fit the seal in one piece. Start attaching the seal from the centre of the upper edge of the mirror. Make a cut in the seal at each corner of the mirror, using a sharp knife. When fitting the seal, it should be slightly stretched. Where the doors are to be provided with panels composed of several different materials, join all the materials together before fixing the stiles.
Install rails Put one end of the rail against the stile. Use a rubber mallet to tap the rail in place along the entire length. Fix the narrow rail likewise.
28 28
14
Advice: Owing to panel (mirror, glass or laminated board) cutting tolerances, panel dimensions may differ slightly from the desired ones. To avoid problems, before cutting the rails, measure the distance between the stiles and cut the rails to that length. When using panels slightly thicker than 10 mm (e.g. rattan), it is recommended that you put two blocks 16000004 before fixing the bottom rail.
15
Fix symmetrical top guides For the profiles: 1) Fix the screw, leaving about 2 mm between the screw head and the profile. 2) Insert guide 052471 or 05247xx tongues under the head of the self-tapping screw 16000062A. 3) Tighten the screw, fastening the profiles and the guide together. Fix the other guide likewise.
16
Fix non-symmetrical top guides For the profile: 1) Fix the screw, leaving about 2 mm between the screw head and the profile. 2) Insert guide 052611 or 05611xx tongues into the profiled channels in the stile. 3) Fasten the narrow rail and the stile together with a self-tapping screw. Fix the other guide likewise.
12
13
14
INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
Fabrication instructions 17 Fix bottom rollers Fasten the bottom rail to the stile with the self-tapping screw 16000062A. Unscrew the bottom roller adjusting bolt with washer. Insert the bolt with washer into the hole in the stile. Insert the roller into the bottom rail so that it touches the stile. Using a power screwdriver, partly drive the adjusting bolt into the roller. Fix the other roller in the same manner. Advice: Having fixed the bottom rollers, push them into the profile and protect against slipping out and damage in transport by means of protective adhesive tape. For low doors (ceiling storage units, lockers) remove springs from the bottom rollers. This will prevent lifting of light door leaves.
18 Structural reinforcement
In order to reinforce the door leaf structure with combination panels, you can optionally fix the connector rail to the stiles with self-tapping screws 16000062A. Advice: Before tapping the stile in place, drill screw holes for additional fixing of the connector rail using a subland drill 16000052.
Note Fix buffer strips and dust-stop brush strips only after door installation has been completed. Fix plugs 16000080 only after the doors have been adjusted. The entire glass surface (mirror, stained glass) should be secured with safety backing 88000011 or 88000012 in compliance with the applicable laws and regulations. Only laminated safety glass may be used for transparent inserts. In order to reduce the risk of glass cracking as a result of stress produced during cutting, make sure that glass edges are ground smooth with abrasive paper or stone.
29
16
15
1
2 2 mm
1, 3
2 3
17
18
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INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
Installation instructions 1
Cut the tracks Carefully measure the width of the opening at top and bottom, and reduce the lengths measured by about 2-3 mm. Measure off the required track length, marking the future cut line on the tracks. Use a fine-toothed metal cutting saw to cut off the redundant part of the tracks. Advice: The tracks to be installed should be about 50 mm longer than the opening width. This spare length will make it possible to avoid measurement errors and it is easy to trim. In order to facilitate top track cutting, insert 38 mm thick wood blocks or a reversed piece of track into the track. This will prevent track deflection during the cutting process.
2
Install the top track Fix the top track with screws, offsetting its flat surface by 2 mm from the door face (inwards). Install the top track with the shade line facing forward in order to mask ceiling irregularities. If a multiple-track system is installed, fix the other tracks so that they fit tightly against each other along the entire length. Advice: Avoid applying excessive force when tightening screws to prevent track deformation. Use flat-head screws for best results. The surface to which the track is fixed must not be curved.
3
Fix stoppers and positioners in the bottom track If the track is to be fitted with bottom positioners and stoppers, slip them into the respective tracks before fixing. Fully insert the door leaf in the top track, taking care not to damage the bottom rollers, then align the bottom end of the door leaf with the bottom track and slowly lower the leaf, letting the rollers snap into the tracks. For door weights under 12 kg use positioner 099259A. For door weights between 12 kg and 25 kg use positioner 099259. For door weights between 25 kg and 50 kg use positioner 099259B.
4 30
Install the door Lay the bottom track on the floor, offsetting it from the door face (inwards) by about: , profile
x = 11 mm -
profile x = 18 mm If the track is to be fitted with bottom positioners, slip them into the respective tracks before fixing. Fully insert the door leaf in the top track, taking care not to damage the bottom rollers, then align the bottom end of the door leaf with the bottom track and slowly lower the leaf, letting the rollers snap into the tracks. Advice: Before you install the doors, put a cardboard sheet on the bottom track to prevent damage to track surface. When the doors are already in position, remove the protective cardboard.
1 2
3
4
x
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INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
Installation instructions 5
Install the bottom track Use a level to make sure the door is exactly plumb; move the bottom track as necessary. Check if the door travels smoothly along the entire width of the opening. Having precisely adjusted the door position, install the other door leaves in their respective tracks. Advice: Before you fix the bottom track, make sure that it is positioned exactly parallel to the top track. With soft floor covering, before you fix the bottom track, cut out a strip of about 55 mm in width and replace it with a 55 mm timber batten. Alternatively, put a 100 mm floor batten between the floor covering and the bottom track. Avoid applying excessive force when tightening screws to prevent track deformation. Use flat-head screws for best results.
6
Adjust door position Adjust door position by means of the adjusting bolts in the bottom rollers so that the doors fit tightly against the wall along the entire length. Door-to-floor clearance is adjustable between 11 and 20 mm (3 to 12 mm from the bottom track).
7
Fix the top track stopper Before fixing the stopper, drill through-holes with a 4 mm drill bit. Then fix the stopper to the ceiling (upper wall) using screws suitable for the ceiling/wall material. If you install an end cap in the top track, insert the cap tabs between the track and the ceiling before finally fastening the stopper screws.
8
Adjust the bottom stopper and top stopper Having installed the top track stopper, adjust the position of the stopper 099275 set in the bottom track. To do this, slide the door to the top stopper as shown in Fig. 1 and push the bottom stopper to the wheel edge (Fig. 2). Fasten the bottom stopper screw with a 1.5 mm Allen key to prevent its dislocation when the door is used..
31
5
6
7
8
Ä&#x;J
Ä&#x;J
2 mm
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INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
Installation instructions 9
Fix the positioner/stopper Insert the positioner/stopper into the bottom track before is installation. After the bottom track is fixed to the floor, tighten the positioner with an M3x8 ISO 4026 set screw (the key and the screw are delivered in the kit). Remount the door and install it in the right position. The distance between the positioner and the end of the track “X� depends on the stile (vertical profile) used. This way you can easily verify if the positioner is fixed properly and in which direction it should be moved if needed. The positioner can be used in all bottom tracks: - single 153000xx, - double 153250xx, - wide recessed single track 153260xx, - narrow recessed single track 153255xx.
10 Fix the caps Having installed and adjusted the door leaves, cover all installation holes by inserting the plugs 16000080 or by sticking the caps 16000090 or 16000085.
11 Fix the dust-stop brush strips and buffer strips To ensure good adhesion of the strips to the profiles, gently clean the profiles with alcohol or white spirit. Fix the strips, working your way from top to bottom. Cut off excess strip. Advice: for
12
profiles, use a shorter 8 mm strip 81100019. For other profiles, use a longer 12 mm strip 81100020.
Fix the buffer strip clip > see page. 10
32
Fix the decorative strips Having adjusted the door leaf height, mark the levels where decorative strips are to be fixed to the door leaves. For each 13 leaf, carefully measure the distance between the stiles. Then cut the decorative strips to the required lengths and fix double-sided self-adhesive tape 16000005 (0.8 mm thick) to the strips. Remove the protective tape and, bending the strip slightly, put it between the stiles and press against the panel.
9
10
13
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INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
Installation instructions 14 Fix the decorative profile designed for the Hudson profile
The bottom track fascia 156220xx can be used as a decorative profile. For this purpose, fix double-sided self-adhesive tape 16000005 to the profiled indent and then stick the profile to the door leaf.
15 Install the locks Fix the lock cylinder to the body with 3.9 x 16 screws 87000012. Fix the body with the attached cylinder to the stile on the outer door leaf with 3.9 x 16 self-tapping screws 87000055. Putting the door leaf in closed position, mark the outline of the lock body on the inner door. Then fix the lock base at the marked location on the board panel with 3.9 x 22 self-tapping screws 87000060, using two previously drilled holes. For a mirror, fix the lock base using double-sided self-adhesive tape 16000005.
16 Adjust the bottom positioners Put the door in set positions. Mark the positions of the bottom roller wheels. Slide the door to the side, press the positioner tips in place, and move the door to the desired position . Advice: For light (narrow) doors use a single bottom positioner for each leaf; for heavy (wide) doors use two positioners per leaf.
15
16
19
14
33 33
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INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
Installation instructions 17 Fix the recessed bottom tracks Recessed track: The recessed bottom track can be fixed in ceramic or parquet flooring or to furniture board. Leave or make a groove of 1112 mm in width and min. 7 mm in depth. Fix the track using silicon adhesive. Prior to fixing the track, apply an appropriate quantity of the adhesive along the bottom of the groove. Where two or more tracks are installed, provide for 40.2 mm spacing on centres (distance between track centre lines). Track recessed into ceramic flooring: A recessed bottom track can be mounted in ceramic flooring. Leave a groove of 14-15 mm in width and at least 9 mm in depth, in which to install the mounting profile 156250SU or embed it in mortar before it sets. Prior to door installation, fix the track 153255xx using silicone adhesive. Wide recessed track: The wide recessed track can be installed under carpeting. Fix the track using screws, double-sided self-adhesive tape or silicon adhesive. Where two tracks are installed, correct spacing of tracks will be obtained by laying them next to each other so that the wider sides of their bases abut. Advice: In an uneven floor, fix the tracks with silicon adhesive.
18 Fix the single or double top track end cap Single and double top tracks can be fitted with end caps if the tracks are shorter than the width of the opening or they are installed outside the opening fitted with sliding doors. Before finally fastening the track fixing screws, insert the cap tabs between the track and the ceiling. Then fasten the track fixing screws.
34
11-12 mm
min 7mm
17 18 40.2
silicon adhesive 14-15 mm
silicon adhesive
40.2
40.2
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min 9 mm
INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
Installation instructions 19 Fix the single or double bottom track end cap Insert the cap into the single or double bottom track. Having done this, fasten the cap with a 1.5 mm Allen key.
20 Mount the fascia Install the bottom track fascia 156220xx, resting the special indent in the fascia on the bottom track rib. Then press the fascia until it snaps into place.
21 Mount the universal soft closer. Fasten the universal soft closer 09923X to the narrow rail with adapters and 3.5 x 23 screws (aluminium system soft closer accessories). Having fastened the soft closer, measure the distance between the door edge and the soft closer (“X”).
22 Mount the soft closer trigger Mount the trigger at the distance “X” + “A” from the track edge, fixing it to the top track with 3.5 x 16 screws. For the right-hand soft closer in the outer track, dimension “A” = 55mm. For the right-hand soft closer in the inner track, dimension “A” = mm. For the left-hand soft closer in the outer track, dimension “A” = mm. For the left-hand soft closer in the inner track, dimension “A” = 55mm. Before fixing the screws, drill lead holes in the top track with a 2mm drill bit.
19
2
20
2
1
35
22
1
X+A Right-hand soft closer inner track
2
21 X
X+A Right-hand soft closer outer track
X+A Left-hand soft closer inner track
X+ALeft-hand soft closer outer track
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INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
System components
Bottom Roller for Aluminium System. Body made from high-impact structural plastic. The moving part is adjustable within the 0-15 mm range by means of an adjusting bolt and is provided with a spring anti-jump feature. The roller has a wheel of a high-strength plastic with an embedded sealed, lubricated steel ball bearing. The set comes with the adjusting bolt and washer. Resistance: up to 60 kg/2rollers, up to 50,000 open/close cycles. Packaging: 100 pcs/pack. Availability: continuous.
2 052471xx
099259A Bottom Positioner. A component that holds in position aluminium system doors up to 12 kg. 099259 Bottom Positioner. A component that holds in position aluminium system doors of 12 kg to 25 kg. 099259B Bottom Positioner. A component that holds in position aluminium system doors of 25 kg to 50 kg. Packaging: 1 pce/pack. Weight: ~0.006 kg/pack. Availability: continuous. 40.2 29.8
4 153000xx
63.5
Aluminium Double Bottom Track. Length: 5 m. Track made from aluminium alloy, anodized or finished in simulated wood paint. Colours: xx: AS,ASZ, DM, DJ, DO, DB Packaging: 20 pcs/pack. Availability: continuous.
Symmetrical Top Guide with Bearing for
29.3 29,3 4
. aluminum profiles. The guide is of durable steel construction. Two permanently riveted wheels of high-strength plastic and vibration damping rubber ensure extremely quiet operation. Available in two versions: - with the INDECO logo - 052471LL, - without the INDECO logo - 052471LO. Packaging: 100 pcs/pack. Weight: ~1.45 kg/pack. Availability: continuous.
5 156220xx 19.3 19,3
Double Bottom Track Fascia. Length: 5 m. Can be used as decorative profile with the Hudson profile. Colours: AS, ASZ, DM, DJ, DO, DB. Packaging: 20 pcs/pack Weight: ~20.37 kg/pack. Availability: continuous. 81.3 81,3
6 153050xx 40.6 40,6
36
3 099259x
8.2
1 051711
38.6 38,6
38.6 38,6
052611xx
Non-symmetrical Top Guide with Bearing for aluminium profiles. The guide is of durable steel construction. Two permanently riveted wheels of high-strength plastic and vibration damping rubber ensure extremely quiet operation. Available in two versions: - with the INDECO logo - 052611LL, - without the INDECO logo - 052611LO. Packaging: 100 pcs/pack. Weight: ~1.71 kg/pack. Availability: continuous.
Aluminium Double Top Track. Length: 5 m. Made from aluminium alloy, anodized or finished in simulated wood paint. Colours: xx: AS, ASZ, ASSZ, ASZSZ, LW, LR, LK, DM, DJ, DO, DB. Packaging: 4 pcs/pack. Weight: ~15.00 kg/pack. Availability: continuous.
INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
System components 7 153102xx
11 153203x 19.6 19,6
10.9 10,9
18
35
44
8 153152xx
Aluminium Stile, 10 mm. Length: 5.5 m. A profile for 10 mm board, 8 or 6 mm glazing or 4 mm mirror panels. Made from anodized aluminium alloy. Colours: xx: AS, ASZ, DB. Packaging: 8 pcs/pack. Weight: ~25.15 kg/pack. Availability: continuous.
52,7 52.7
9,8 9.8
9.8 9,8
Narrow Aluminium Rail, 10 mm. Length: 5 m. A rail for 10 mm board , 8 or 6 mm glazing or 4 mm mirror panels. Made from aluminium alloy, anodized or finished in simulated wood paint. Colours: xx: AS, ASZ, ASSZ, ASZSZ, DM, DJ, DO, DB. Packaging: 20 pcs/pack. Weight: ~22.90 kg/pack. Availability: continuous.
33.4 33,4
9,8 9.8
26
9,8
34,1
9 153205xx
9,8 9.8
34,2 34.2
Aluminium Stile, 10 mm. Length: 5.5 m. A stile for 10 mm board, 8 or 6 mm glazing or 4 mm mirror panels. Made from aluminium alloy, anodized or finished in simulated wood paint. Colours: xx: AS, ASZ, ASSZ, ASZSZ, DM, DJ, DO, DB. Packaging: 10 pcs/pack. Weight: ~27.04 kg/pack. Availability: continuous. 26 10 153206xx
Aluminium Stile, 10 mm. Length: 5.5 mm. A profile for 10 mm board, 8 or 6 mm glazing or 4 mm mirror panels. Made from aluminium alloy, anodized or fi27 27 nished in simulated wood paint. Colours: xx: AS, ASZ, DB. Packaging: 10 pcs/pack. Weight: ~27.04 kg/pack. Availability: continuous.
33,3 33.3
Aluminium Stile, 10 mm. Length: 5.5 m. A profile for 10 mm board, 8 or 6 mm glazing or 4 mm mirror panels. Made from aluminium alloy, anodized or finished in simulated wood paint. Profile length: 5000 mm. Colours: xx: AS, ASZ, ASSZ, ASZSZ, LW, LR, LK, DM, DJ, DO. Packaging: 8 pcs/pack. Weight: ~21.37 kg/pack. Availability: continuous.
14 153207xx 15 40
9.8 9,8
Wide Aluminium Rail, 10 mm. Length: 5 m. A general-purpose rail for top roller aluminium system. Colours: xx: AS, ASZ, ASSZ, ASZSZ, DM, DJ, DO, DB. Packaging: 5 pcs/pack. Weight: ~11.65 kg/pack. Availability: continuous.
12 153204xx 13
25.2 25,2
12,7 12.7 18
9.8 9,8
31,7 31.7
Aluminium Stile, 10 mm. Length: 5.5 m. A profile for 10 mm board, 8 or 6 mm glazing or 4 mm mirror panels. Made from aluminium alloy, anodized or finished in simulated wood paint. Colours: xx: AS, ASZ, DB. Packaging: 8 pcs/pack. Weight: ~26.05 kg/pack. Availability: continuous.
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37 37
INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
System components 13,4 13.4
16 153209xx 1
9,8 9.8
9,8 9.8
32
20 153351xx
18.4 18,4
40
Aluminium Stile, 10 mm. Length: 5.5 m. A profile for 10 mm board, 8 or 6 mm glazing or 4 mm mirror panels. Made from anodized aluminium alloy. Colours: xx: AS, DB. Packaging: 8 pcs/pack. Weight: ~26.60 kg/pack. Availability: continuous. 26.8 26,8
Aluminium Connector Rail, 10 mm. Length: 5 m. A profile for 10 mm board, 8 or 6 mm glazing or 4 mm mirror panels. Made from anodized aluminium alloy. Customdesigned shape for easy bending of the profile. Colours: xx: AS, ASZ, ASSZ, ASZSZ, DB. Packaging: 20 pcs/pack. Weight: ~17.45 kg/pack. Availability: continuous.
17 153250xx 8,2 8.2
4,2 4.2 1
21 153353xx 5
38,4 38.4
Aluminium Single Bottom Track. Length: 5 m. A track made from anodized aluminium alloy. The width of the single track enables it to be easily connected with other tracks (butt joints), providing correct distances between door leaves. Colours: xx: AS, ASZ, DB. Packaging: 20 pcs/pack. Weight: ~18.24 kg/pack. 41.2 41,2 Availability: continuous.
Aluminium Connector Rail, 4 mm. Length: 2.1 m. A profile for 4 mm glass or mirror panels or for board provided with an appropriate groove. Colours: xx: AS, ASZ, Packaging: 100 pcs/pack. Weight: ~15 kg/pack. Availability: continuous.
40.6 40,6
38
18 153300xx
38.6 38,6
Aluminium Single Top Track. Length: 5 m. Aluminium Single Top Track. Length: 5 m A track made from anodized aluminium alloy or finished in simulated wood film. The track features a “shadow line� which masks ceiling irregularities. Profile length: 5000 mm. Colours: xx: AS, ASZ, DB. Packaging: 12 pcs/pack. Weight: ~26.07 kg/pack. Availability: continuous
22 156310xx Decorative Strip, 18 mm. Length: 2 m. An 18x2 mm universal decorative profile fixed to door panels. Colours: xx: AS, ASZ, ASSZ, ASZSZ, DM, DJ, DO, DB. Packaging: 100 pcs/pack. Weight: ~12.9 kg/pack. Availability: continuous.
21.2 21,2
6.5 6,5
23.4 23,4
23 156300xx
23.4 23,4
13.4 13,4
19 153352xx
1.7 1,7
9,8 9.8
Aluminium Connector Rail, 10 mm. Length: 5 m. A profile for 10 mm board, 8 or 6 mm glazing or 4 mm mirror panels. Made from anodized aluminium alloy . Colours: xx: AS, ASZ, ASSZ, ASZSZ, DM, DJ, DO, DB. Packaging: 20 pcs/pack. Weight: ~24.30 kg/pack. Availability: continuous.
Aluminium Decorative Strip. Length: 2 m. A 25 x 2 mm universal decorative profile fixed to door panels. Colours: xx: AS, ASZ, ASSZ, ASZSZ, DM, DJ, DO, DB Packaging: 100 pcs/pack. Weight: ~24.03 kg/pack. Availability: continuous.
24 16000080
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Transparent Plug for Aluminium Profiles. A plug covering installation holes. Packaging: 100 pcs/pack. Weight: ~0.03 kg/pack. Availability: Availability ty continuous.
INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
System components 25 160000xx Gasket.
12
27 811000xx
8.4
Self-adhesive Dust-stop Brush, 6.7 x 12. A brush designed to seal the space between door leaves and to stop dust. Hair length: 12 mm. Colours: xx: 00 – white, 06 – black, 12 – brown, 13 – beige, 20 - grey. Packaging: 00, 06, 12, 13 - 300 m/roll. 20 - 200 m/roll. Weight: 00, 06, 12, 13 - ~4.04 kg/roll. 20 ~2.56 kg/roll. Availability: continuous (white, beige, grey), other colours available to order.
811000xx
10.9 8
6.7
10
16000079 Aluminium System Gasket, 10/6 mm. Packaging: 100 m/roll. Weight: ~9.87 kg/roll. Availability: continuous.
8
16000076 Aluminium System Gasket, 10/8 mm. Packaging: 100 m/roll Weight: ~3.35 kg/roll Availability: continuous.
6.7
8.4
16000078x Aluminium System Gasket, 10/4 mm. An elastic component for secure connection of mirror with a profile, fully concealed in the profile. 3.5 Versions: x: K – Fig. 1 (milk). Fig. 1 V – Fig. 2. C – Fig. 2 (transparent). Packaging: 100 m/roll. 10 Weight: K - ~6.60 kg/roll, 3.9 V - ~4.90 kg/roll, C - ~5.18 kg/roll. Fig. 2 Availability: continuous.
6
Self-adhesive Dust-stop Brush, 6.7 x 8. A brush designed to seal the space between door leaves and to stop dust. Hair length: 8 mm. Colours: xx: 19 - grey. Packaging: 200 m/roll. Weight: ~21.14 kg/roll. Availability: continuous.
10
26 810000xx 4-5
28 880003xx
4.8
Self-adhesive Buffer Strip, 4.8x5 or 4.8 x 4. A strip designed to dampen door impact against the wall and eliminate minor wall irregularities. Hair length: 5 mm or 4 mm. Colours: xx: 00 – white, 06 – black, 12 – brown, 13 – beige, 20 - grey Packaging: 450m/roll grey; 550 m/roll other colours. Weight: ~2.90 kg/roll. Availability: continuous (white, beige, grey); other colours available to order.
Sliding Door Lock. A universal lock for steel and aluminium door systems. Colours: xx: 00 – black, 02 - white Packaging: 1 pce/pack.. Weight: ~0.10 kg/roll. Availability: continuous.
29 16000062A
30 153255xx
6.7
14.2
10.4
Aluminium Recessed Single Bottom Track. Length: 5 m. A track made from anodized aluminium alloy. Colours: xx: AS, ASZ, DB. Packaging: 40 pcs/pack. Weight: ~18.73 kg/pack. Availability: continuous (AS), other colours available to order. der.
4.8 x 25 Allen-head Self-tapping Screw. A basic fastener for the aluminium system. Packaging: 1000 pcs/pack. Weight: ~3.50 kg/pack. Availability: continuous. Accessories: 4 mm Allen key 89500092.
39
INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
System components 20,1
88000011 Self-adhesive Safety Backing, 100 mm x 250 m. Transparent film. Packaging: 100 m2/roll, 10 cm wide. Weight: ~2.50 kg/roll. Availability: continuous.
7,7
31 153260xx 35,1
Aluminium Wide Recessed Single Track. Length: 5 m. A track made from anodized aluminium alloy. Colours: xx: AS, ASZ, DB. Packaging: 30 pcs/pack. Weight: ~18.60 kg/pack. Availability: continuous (AS), other colours available to order. 8,9
32 156250SU
10,8
13,2
Mounting Profile for Recessed Single Bottom Profile, for use with 153255xx. Length: 5 m. Colours: raw aluminium. Packaging: 90 pcs/pack. Weight: ~32.15 kg/pack. Availability: continuous.
40
33 16000090 Self-adhesive Cap. Packaging: 48 pcs/pack. Weight: ~0.02 kg/pack. Availability: continuous. 16000085 Self-adhesive Cap. INDECO. Packaging: 48 pcs/pack. Weight: ~0.02 kg/pack. Availability: continuous.
34 880000xx Self-adhesive Safety Backing.
88000012 Self-adhesive Safety Backing, 200 mm x 250 m. Black film. Packaging: 50 m2/roll, 20 cm wide. Weight: ~5.00 kg/roll. Availability: continuous. 88000013 Self-adhesive Safety Backing, 300 mm x 250 m. Transparent film. Packaging: 75 m2/roll, 30 cm wide. Weight: ~7.50 kg/roll. Availability: continuous. 88000014 Self-adhesive Safety Backing, 400 mm x 250 m. Transparent film. Packaging: 100 m2/roll, 40 cm wide. Weight: ~10.50 kg/roll. Availability: continuous. 35 099270 Aluminium Top Track Stopper. Packaging: 1pce/pack. Weight: ~0.04 kg/pack. Availability: continuous.
36 16000094 End Cap for Aluminium Single Top Track. Packaging: 1 pce/pack. Weight: ~0.004 kg/pack. Availability: continuous.
37816000093 End Cap for Aluminium Double Top Track. Packaging: 1 pce/pack. Weight: ~0.01 kg/pack. Availability: continuous.
38 099275 Aluminium Bottom Track Stopper. Packaging: 1 pce/pack. Weight: ~0.001 kg/pack. Availability: continuous. Comes complete with 1.5 mm Allen key.
39 16000095 End Cap for Aluminium Double Bottom Track. Packaging: 20 pcs/pack. Weight: ~0.08 kg/pack. Availability: continuous. Comes complete with 1.5 mm Allen key. www.indeco.eu
INDECO A100 SERIES ALUMINIUM SYSTEM bottom roller sliding doors
System components 40 16000096x End Cap for Aluminium Double Bottom Track. x: L – left, R – right. Packaging: 100 pcs/pack. Weight: ~0.06 kg/pack. Availability: continuous. Comes complete with a 1.5 mm Allen key. 41 16000005 Double-sided Self-adhesive Tape, 0.8 mm. All-purpose assembly tape. Packaging: 25 m/pack. Weight: ~0.17 kg/pack. Availability: continuous.
42 099276 Positioner for Aluminium Bottom Track. Comes complete with a 1.5 mm Allen key. Packaging: 10 pcs/pack. Weight: ~0.003 kg/pack. Availability: continuous.
45 099245
Aluminium System Soft Closer Accessories. The accessories include: - Trigger - Fixing screws - Adapters Application: A100, A200, Ontario. Availability: continuous.
46 09923x >see page 13 Universal Soft Closer.
41
43 099249
Buffer Strip Clip. A clip preventing the buffer strip from coming unstuck. Color: silver. Packaging: 100 pcs/pack. Weight: ~0.08 kg/pack. Availability: continuous.
44 099249A
Buffer Strip Clip. A clip preventing the buffer strip from coming unstuck. Color: silver. Packaging: 200 pcs/pack. Weight: ~0.16 kg/pack. Availability: continuous.
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42
ONTARIO FRAMELESS DOORS (aluminium system)
Boundary conditions:
- maximum dimensions of the opening: 3000 mm in height (or up to 4500 mm in light panel applications), any width with sections of up to 5000 mm each. - maximum dimensions of individual doors: 2750 mm in height, 1300 mm in width or, for light doors not exceeding 50 kg, the door width can be increased to 2000 mm and the height to 4500 mm. - maximum weight of 50 kg. - panel thickness of 4 mm.
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ONTARIO FRAMELESS DOORS Components 67.1
12
40.6
1.8
7.6
5
11 4 13
10 2
9
15 6
16 14
17
3
1 43
7
6/9.7 ‘
18
8 24
19
40.7
1.7
7.6
25 20
26
21 22
1.4
27
23 7.5
33.1 56.5
Assembly drawing
49 1
173152AS
Wide Rail
15
16000062A 4.8 x 25 Self-tapping Screw
2
173102AS
Narrow Rail
16
16000090
Self-adhesive Cap
3
173204AS
Stile
17 49
8800030x
Lock
4
052300
18
16000080 Plug
19
051711
Bottom Roller (complete)
20
099276
Positioner
21
099275
Bottom Track Stopper
22
099259x
Bottom Positioner
23
16000096x Single Bottom Track End Cap, left/right
24
153250xx
Aluminium Single Bottom Track
25
153260xx
Alu. Recessed Wide Single Bottom Track
26
153255xx
Aluminium Recessed Single Bottom Track
27
156250SU
Recessed Single Bottom Track Mounting Profile www.indeco.eu
5 49 6
Top Guide with Bearing for Profiles 173300 Aluminium Narrow Top Track 89500005 Frameless Door Holder
and
7
173220
8
173000 Aluminium Narrow Double Bottom Track 810000xx Buffer Strip
9 10
811000xx
Narrow Double Bottom Track Fascia
Dust Stop Brush Strip
11
099270
Top Track Stopper
49 12
099245
13
09923x
Aluminium System Universal Soft Closer Accessories Universal Soft Closer
14
099249A
Buffer Strip Clip
ONTARIO FRAMELESS DOORS Fabrication instructions 1
Calculate door front dimensions > see page 5
2
Define the number of overlaps > see page 5
3
profile Calculate door leaf dimensions DW = (OW + z * 25) / n overlap width min. 25mm DH = OH – 36mm DH = OH – 30mm – for recessed tracks DH = OH – 45mm – with soft closer DH = OH – 36mm - with soft closer and recessed tracks n – number of leaves z – number of overlaps
4
Mirror protection > see page 7
5
Drill installation holes > see page 18
6
Drill installation holes, ctd. > see page 19
7
Install connector rail > see page 19
8
Install stiles
Symbols used in calculations OH – opening height OW – opening width DW – door width DH – door height PW – panel width PL – panel length SL – stile length RL – rail length
Cut components PW = DW – 3mm PL = DH – 3mm SL = DH RL = DW – 3mm (see the section “Cut rails”)
Fix stiles using double-sided self-adhesive tape 16000005 or glass adhesive (Soudal FIX ALL Crystal adhesive is recommended) to the panel. Remember to carefully clean and degrease the surfaces of components to be glued. 44
Advice: To determine the appropriate distance, put a piece of rail against the panel. When using an adhesive, wait for the adhesive to set completely before the door leaf is installed in the wardrobe.
Cut rails Cut rails as shown in the drawing. A special cut in the rail eliminates the development of space between the rail and the stile, and conceals the mirror edge.
3 DW
8 10
SL
PW
PL
DH
9
RL
DPP
9
21,1 21.1
.11 2211,
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21.1 21,1
ONTARIO FRAMELESS DOORS Fabrication instructions 10 Install rails Clean the cut rails with a solvent and fix them to the panel using double-sided self-adhesive tape 16000005 or glass adhesive (Soudal FIX ALL Crystal adhesive is recommended). Owing to panel cutting tolerances, panel dimensions may differ slightly from the desired ones. To avoid problems, before cutting the rails, measure the distance between the stiles and cut the rails to that length.
11
Install top guides 1) Fix the screw, leaving a gap of about 2mm between the screw head and the profile. 2) Insert the guide tongues under the head of the self-tapping screw 16000062A. 3) Tighten the screw, fastening the profiles and the guide together. Install the other guide likewise.
12 Install bottom rollers > see page 19
11 2
1,3
45
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ONTARIO FRAMELESS DOORS Installation instructions 1
Cut the tracks > see page 30
2
Install the top track > see page 30
3 Fix stoppers and positioners in the bottom track > see page 30 4 Install the door > see page 30 5
Install the bottom track > see page 31
6
Adjust door position > see page 31
7
Fix the top track stopper > see page 31
8
Adjust the bottom stopper and top stopper> see page 31
9 Fix the positioner/stopper > see page 32 10 Fix the caps > see page > see page 32 11 Fix the dust-stop brush strips and buffer strips > see page 32 12 Fix the buffer strip clip > see page 10 13 Fix the decorative strips > see page 32 46
14 Fix the dedicated decorative profile > see page 33 15 Install the locks > see page 33 16 Adjust the bottom positioners > see page 33 17 Fix the recessed bottom tracks > see page 34 18 Fix the single and double top track end cap > see page 34 19 Fix the single and double bottom track end ca > see page 35 20 Mount the fascia > see page 35 21 Mount the universal soft closer > see page 35 22 Mount the soft close trigger > see page 35
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ONTARIO FRAMELESS DOORS System components 1 173152AS
6 89500005 Frameless Door Holder. Colour: chrome, transparent glass. 7 173220
4
Aluminium Narrow Double Bottom Track Fascia. 20 pcs/pack. Weight: 13kg/pack.
19.2 19,2
8 173000 33.1 33,1 22.7 22,7 7.4 7,4
Wide Rail, Anodized. Belongs to the group of profiles developed for frameless doors. Apart from the wide rail, the group consists of the stile 173204 and the narrow rail 173102 . Application: A100B, A200B, A300B, A400B, A500B. Panel thickness: 4mm. Colours: AS. Length: 5.1 m. 9.3 1.7 Availability: Continuous.
22.2 22,2
2 173102AS
56.5 56,5
Aluminium Narrow Double Bottom Track. 20 pcs/pack. Weight: 30kg/pack. Narrow Rail, Anodized. The Ontario aluminium narrow rail belongs to the group of profiles developed for frameless doors. Apart from the narrow rail, the group consists of the stile 173204 and wide rail 173152. Application: A100B, A200B, A300B, A400B, A500B. Panel thickness: 4mm. Colours: AS. Length: 5.1 m. Availability: Continuous. 21.1
9 10 11 12
1.2
13 3 173204AS
14 15 9
Alumimium Stile, Anodized. Belongs to the group of profiles developed for frameless doors. Apart from the stile, the group consists of the narrow rail 173102 and wide rail 173152. Application: A100B, A200B, A300B, A400B, A500B. Panel thickness: 4mm. Colours: AS. Length: 5.5 m. Availability: Continuous.
16 17 18 19 20
4 052300
21 Top Guide with Bearing for and Profiles. 100 pcs/pack. Weight: 1.5kg.
22 23 24 67.1
67,1
5 173300 40.6 40,6
Aluminium Narrow Top Track. 4 pcs/pack. Weight ~14kg/pack.
25 26 31.6 31,6
31.6
31,6
27
810000xx > see page 39 Self-adhesive Buffer Strip. 811000xx > see page 39 Self-adhesive Dust-stop Brush 6.7 x 8. 099270 > see page 40 Aluminium Top Track Stopper. 099245 > see page 41 Universal Soft Closer Accessories. 09923x > see page 13 Universal Soft Closer. 099249A > see page 41 Buffer Strip Clip. 16000062A > see page 39 4.8 x 25 Allen-head Self-tapping Screw. 16000090 > see page 40 Self-adhesive Cap. 8800030x > see page 39 Sliding Door Lock. 16000080 > see page 38 Transparent Plug for Aluminium Profiles. 051711 > see page 36 Bottom Roller for Aluminium System. 099276 > see page 41 Positioner for Aluminium Bottom Track. 099275 > see page 40 Aluminium Bottom Track Stopper. 099259x > see page 36 Bottom Positioner. 16000096x > see page 41 Bottom Track End Cap. 153250xx > see page 38 Aluminium Single Bottom Track. 153260xx > see page 40 Aluminium Wide Recessed Single Track. 153255xx > see page 39 Aluminium Recessed Single Bottom Track. 156250SU > see page 40 Recessed Single Bottom Track Mounting Profile.
47
ATHABASCA NARROW FRAME DOORS (aluminium system)
Boundary conditions:
- maximum dimensions of the opening: 3000 mm in height (or up to 4500 mm in light panel applications), any width with sections of up to 5000 mm each. - maximum dimensions of individual doors: 2750 mm in height, 1300 mm in width or, for light doors not exceeding 50 kg, the door width can be increased to 2000 mm and the height to 4500 mm. - maximum weight of 50 kg. - panel thickness of 4 mm or 10 mm.
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ATHABASCA NARROW FRAME DOORS Components 67.1 67,1
10.9 10,9
40.6 40,6
33
2
32
10
1.2 1,2
7.6 7,6
17
5
1.2 1,2
9,4 9.4
6.7 6,7
49
33.5 33,5
3388 ,5.5
4
6/9.7 Ø6/9,7
60.5 60,5
40.7 40,7
7.4 7,4
11
7.6 7,6
44
12,2 12.2
7
33.1 33,1 56.5 56,5
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ATHABASCA NARROW FRAME DOORS Components
35 6
2
35 28
19 36
7
17
18 27
14
21 11
9
25 13
33
12
34
20
15 31 1 8 16 5 4 50
10 23
32
22
29
24 3 30
Assembly drawing 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
051711 052300 099259x 173000 173230 173050 153102xx 153152xx 153210xx 153250xx 153352xx 153351xx 153353xx 156310xx 156300xx 16000080 160000xx 810000xx 811000xx 8800030x
W贸zek dolny (komplet) Top Guide for and profiles Bottom Positioner Aluminium Narrow Double Bottom Track Aluminium Narrow Bottom Track Facia Aluminium Narrow Double Top Track Aluminium Rail, Narrow Aluminium Rail, Wide Aluminium Stile Aluminium Single Bottom Track Aluminium Connector Rail Aluminium Narrow Connector Rail 4 mm Aluminium Connector Rail 18 mm Decorative Strip Aluminium Decorative Profile Plug Gasket Buffer Strip Dust Stop Brush Strip Lock
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
16000062A 153255xx 153260xx 156250SU 16000090 16000085 880000xx 099270 099275 16000096x 16000005 099276 099249 099249A 099245 09923x
4.8 x 25 Self-tapping Screw Aluminium Recessed Single Bottom Track Alu. Recessed Wide Single Bottom Track Recessed Single Bottom Track Mounting Profile Self-adhesive Cap INDECO Self-adhesive Cap Safety Backing Top Track Stopper Bottom Track Stopper Single Bottom Track End Cap, left/right Double-sided Self-adhesive Tape Positioner Buffer Strip Clip Buffer Strip Clip Aluminium System Universal Soft Closer Accessories Universal Soft Closer
ATHABASCA NARROW FRAME DOORS Fabrication instructions 1
Calculate door front dimensions > see page 5
2
Define the number of overlaps > see page 5
3
profile Calculate door leaf dimensions: Overlap width = 19 mm Door leaf width: DW = (OW + z * 19 mm) / n where: OW = opening width DW = door leaf width z – number of overlaps n – number of leaves
Door leaf height: DH = OH – 36 DH = OH – 30 (for recessed tracks) DH = OH – 45 (with soft closer) DH = OH – 39 (with soft closer and recessed tracks) where: OH = opening height
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 18 mm, mirror: PW = DW – 22 mm Panel length: board: PL = DH – 56 mm, mirror: PL = DH – 60 mm Rail length: RL = DW – 34 mm Stile length: SL = DH
4
Combination panels > see page 27
5
Mirror protection > see page 6
6
Drill installation holes > see page 27
7
Drill installation holes, ctd. > see page 28
8
Install connector rails > see page 28
9
Install stiles > see page 28
51
10 Install rails > see page 28 11 Fix top guides 052300 1) Drive the screw in, leaving a gap of about 2 mm between the screw head and the profile. 2) Insert the guide tongues under the head of the self-tapping screw 16000062A. 3) Fasten the profiles and the guide together with the screw.
12 Fix bottom rollers > see page 29 13 Structural reinforcement > see page 29
3
11 DW
PW
SL
PL
DH
RL
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ATHABASCA NARROW FRAME DOORS Installation instructions 1
Cut the tracks > see page 30
2
Install the top track > see page 30
3
Fix stoppers and positioners in the bottom track > see page 30
4
Set the door in place Lay the bottom track on the floor, offsetting it from the door face (inwards) by about: x = 11 mm for the profile. If the track is to be fitted with bottom positioners and stoppers, insert them in the respective tracks before fixing. Fully insert the door leaf in the top track, taking care not to damage the bottom rollers, then align the bottom end of the door leaf with the bottom track and slowly lower the leaf, letting the rollers snap into the tracks Advice: Before you set the door in place, put a cardboard sheet on the bottom track to prevent damage to track surface. When the door is already in position, remove the protective cardboard.
5 Install the bottom track > see page 31 6 Adjust door position > see page 31 7 Fix the top track stopper > see page 31 8 Adjust the bottom stopper and top stopper > see page 31 9 Fix the positioner/stopper > see page 32 52
10 Fix the caps > see page 32 11 Fix the dust-stop brush strips and buffer strips > see page 32 12 Fix the buffer strip clip > see page 10 13 Fix the decorative strips > see page 32 14 Install the locks > see page 32 15 Adjust the bottom positioners > see page 33 16 Fix the recessed bottom tracks > see page 33 17 Fix the single and double top track end cap > see page 34 18 Fix the single and double bottom track end cap > see page 35 19 Install the fascia > see page 35 20 Install the universal soft closer > see page 35 21 Install the soft closer trigger > see page 35
4
x
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ATHABASCA NARROW FRAME DOORS System components 1 051711 > see page 36 Bottom Roller for Aluminium System. 2 052300 > see page 47 Top Guide with Bearing. 3 099259x > see page 36 Bottom Positioner. 4 173000 > see page 47 Aluminium Narrow Double Bottom Track.
173230 > see page 47 Aluminium Narrow Bottom Track Fascia. 6 173050 > see page 47 Aluminium Narrow Double Top Track. 7 153102xx > see page 37 Narrow Aluminium Rail, 10 mm. 5
8
153152xx > see page 37 Wide Aluminium Rail, 10 mm.
9 153210xx
Aluminium Stile, 10 mm. or, with an appropriate gasket, for 8mm, 6mm or 4mm panels. The profile is made from anodized aluminium alloy. A door leaf set in Athabasca stiles features a very narrow frame of 18mm in width. Applications: A100, A200, A300, A400, A500. Colours: AS. Length: 5.5 m. Weight: 37.14 kg/pack. Availability: continuous.
153250xx > see page 38 Aluminium Single Bottom Track. 11 153352xx > see page 38 Aluminium Connector Rail. 12 153351xx > see page 38 Narrow Aluminium Connector Rail. 13 153353xx > see page 38 4 mm Aluminium Connector Rail. 14 156310xx > see page 38 18 mm Decorative Strip. 15 156300xx > see page 38 Aluminium Decorative Profile. 16 16000080 > see page 38 Plug. 17 160000xx > see page 39 Gasket. 18 810000xx > see page 39 Self-adhesive Buffer Strip. 19 811000xx > see page 39 Self-adhesive Dust-stop Brush. 20 8800030x > see page 39 Sliding Door Lock. 21 16000062A > see page 39 4.8 x 25 Allen-head Self-tapping Screw. 22 153255xx > see page 39 Recessed Single Bottom Track. 23 153260xx > see page 40 Aluminium Wide Recessed Single Track. 24 156250SU > see page 40 Recessed Single Bottom Track Mounting Profile. 25 16000090 > see page 40 Self-adhesive Cap. 26 16000085 > see page 40 INDECO Self-adhesive Cap. 27 21 880000xx > see page 40 Self-adhesive Safety Backing. 28 099270 > see page 40 Aluminium Top Track Stopper. > see page 40 29 099275 Aluminium Bottom Track Stopper. 30 16000096x > see page 41 End Cap for Aluminium Double Bottom Track. 313 16000005 > see page 41 Double-sided Self-adhesive Tape, 0.8 mm. 32 099276 > see page 41 Positioner for Aluminium Bottom Track. > see page 41 33 099249 Buffer Strip Clip. 34 099249A > see page 13 Buffer Strip Clip. > see page 41 35 099245 Universal Soft Closer Accessories. 36 09923x > see page 13 Universal Soft Closer. 10
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53
A200 SERIES SLIDING DOORS (aluminium system) bottom roller slant sliding doors Boundary conditions: - maximum dimensions of the opening: 3000 mm in height (or up to 4500 mm in light panel applications with reinforcement), any width with sections of up to 5000 mm each. - maximum dimensions of individual doors: 2750 mm in height, 1300 mm in width or, for light doors not exceeding 50 kg, the door width can be increased to 2000 mm and the height to 4500 mm. - maximum weight of 50 kg. - panel thickness of 4 mm or 10 mm. - the characteristic feature of the system is its suitability for slant doors.
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INDECO A200 SERIES ALUMINIUM SYSTEM bottom roller slant sliding doors
Basic dimensions 2
17
38.6
9.4
81.3
40.6
9.4
11
7.6
26*
5
38.6
9.4
17
5 25-65
13.4
12 78
Ø6
20.7
55
45-85
3
28
1.5
18
Ø12
33
45
Ø
5
20
10
40
Ø6/9.7
35.4
40.7
7.6
44
.5
38
Ø
8.2
4
10*
Ø12
11
40.2 63.5
12.2
61
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INDECO A200 SERIES ALUMINIUM SYSTEM bottom roller slant sliding doors
(OHPHQW\ VNïDGRZH 7 15
41
40 32
2 3
39
30
8
28 26
40 31
25 10-13
24
27
16 48
29
17 22 23
49 18 19
1
38 47
20
21 33 9
6 5
34
14 36
56
47 35 37
43 44
4 45 1 2
051711 052471xx
3
052611xx
4
099259x 153000xx 156220xx 153050xx 153102xx 153152xx 153204xx 153205xx 153206xx 153203xx 153250xx 153300xx 153352xx 153351xx 153353xx 156310xx 156300xx 16000004 16000000 16000002 89500053L 89500053LD
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
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Bottom Roller Top Guide with Bearing for profiles Top Guide with Bearing for profiles Bottom Positioner Aluminium Double Bottom Track Aluminium Bottom Track Facia Aluminium Double Top Track Aluminium Rail, Narrow Aluminium Rail, Wide Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Single Bottom Track Aluminium Single Top Track Aluminium Connector Rail Narrow Aluminium Connector Rail 4 mm Aluminium Connector Rail 18 mm Decorative Strip Aluminium Decorative Profile Block Angle Connector Angle Connector A200/A300 System Guide with Bearing A200/A300 System Guide with Bearing, long
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
16000042 16000100 09923x 16000080 160000xx 810000xx 811000xx 8800030x 16000062A 153255xx 153260xx 156250SU 16000090 16000085 880000xx 099270 16000094 16000093 099275 16000095 16000096x 16000005 099276 099249 099249A
Rysunek złożeniowy A200/A300 System Guide Track Guide Track End Cap Soft Close Damper Plug Gasket Buffer Strip Dust Stop Brush Strip Lock 4.8 x 25 Self-tapping Screw Aluminium Recessed Single Bottom Track Alu. Recessed Wide Single Bottom Track Recessed Single Bottom Track Mounting Profile Self-adhesive Cap INDECO Self-adhesive Cap Safety Backing Top Track Stopper Single Top Track End Cap Double Top Track End Cap Bottom Track Stopper Double Bottom Track End Cap Single Bottom Track End Cap, left/right Double-sided Self-adhesive Tape Positioner Buffer Strip Clip Buffer Strip Clip
INDECO A200 SERIES ALUMINIUM SYSTEM bottom roller slant sliding doors
Instrukcja wykonawcza 1
Calculate door front dimensions > see page 5
2
Define the number of overlaps > see page 5 Note: Slant door leaves are intended for systems with not more than two slant leaves on one side, one of which must only have a slant corner.
profile. Calculate door leaf dimensions > see page 26
3
profile. Calculate door leaf dimensions > see page 26
4
profile. Calculate door leaf dimensions > see page 26
5 6
Combination panels > see page 27
7
Mirror protection > see page 6
8
Slant-corner leaf Cut the profiles to the right dimensions and at correct angles. Use the angle connector for profile joints. Advice: Remember that the stiles forming the slant side must be cut at half the leaf slant angle. To obtain a 20-degree angle, cut the profiles at the joint at 10 degrees.
9
Leaf with slant upper part Cut the profiles to the right dimensions and at correct angles. The slant angle should be within the 55ยบ to 125ยบ range. Use two angle connectors for profile joints. 57
Advice: Remember that the stiles forming the slant side must be cut at half the leaf slant angle. To obtain a 60-degree angle, cut the profiles at the joint at 30 degrees.
10
Drill installation holes Prior to leaf assembly, drill 6/9.7 mm holes in each stile. They will be used to fix: Hole A: the top rail and the top guide with a self-tapping screw, and to fix and adjust the bottom wheel with a bolt. Hole B: the bottom rail with a self-tapping screw. Preferably, drill the holes using the subland drill 16000052 and the drill jig for aluminium profiles 16000050 or 16000054. Drill jig 16000050 is intended for making holes with a hand-held drill, while drill jig 16000054 is designed for making holes by means of a bench drill. Both jigs are all-purpose devices, and can be used for drilling holes in all types of stiles.
11
Install connector rails > see page 28 16000050
8
A B
A
16000054
A
10 9 B
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INDECO A200 SERIES ALUMINIUM SYSTEM bottom roller slant sliding doors
Fabrication Instructions 12 Install stiles Put one end of the stile against the corresponding end of the panel and tap the stile in place using a rubber mallet along the entire length, so that it protrudes as desired at both ends of the panel. Fix the other stile likewise. Before fitting the stiles to the slant side, use the angle connector 16000000 for the profile and 16000002 for the . profile. Push the angle connector in position into the connected stiles and then fix the panel or mirror with a gasket in the profiles. The angle connector is designed to be inserted tightly into the stiles. If the panel sits loosely in the profiles or if there is play at the angle connector – stile joint, it is necessary to fasten both stiles to the connector with screws. Drill a 3.8 mm hole in the profile, ream the hole in the outside wall with a 9 mm bit) 35 mm from the joint edge. back wall of the profile (for a Use 3.5 x 13 screws 87000051. Advice; To determine an appropriate protrusion, put a piece of rail against the panel. For a mirror, exercise special care when you start fixing the stile. Before fixing the stile to the mirror, fit the gasket in one piece. Start attaching the gasket from the centre of the upper edge of the mirror. Make a cut in the outer side of the gasket at each corner of the mirror, using a sharp knife. When fitting the gasket, make sure it is slightly stretched. Where the door is to be provided with a panel composed of several different materials, join all the materials together before fixing the stiles.
13 Install rails > see page 28 14 Fix symmetrical top guides > see page 28 15 Fix non-symmetrical top guides > see page 28 16 Install the guide on the slant end When fixing the guide to the rail on the slant end, bend the guide tongues beforehand at an appropriate angle so that the wheels travel horizontally after the roller is installed.
17 Fix bottom rollers > see page 29 58
18 Structural reinforcement > see page 29
12
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16
INDECO A200 SERIES ALUMINIUM SYSTEM bottom roller slant sliding doors
Installation Instructions 1 Cut the tracks > see page 30 2 Install the top track > see page 30 3 Fix stoppers and positioners in the bottom track > see page 30 4 Install the door > see page 30 5
Install the bottom track > see page 30
6
Leaf with a slant upper part – guide track installation Cut the guide track 16000042 at least 80 mm longer than the door leaf width. The length of the guide track should allow the leaf to be moved fully to the side. Drill 4 mm holes in the guide rail at 20 cm centres. Fix the guide track to the shelf with 87000015 screws. Make sure the guide track is precisely in a horizontal position and parallel to the bottom track – this will ensure correct operation of the door. Prior to final fastening of the screws, attach caps to the guide track. Advice: To ensure a wide range of movement of the slant door leaf, the guide track may extend across the entire width of the system.
7
Adjust door depth The leaf depth adjustment range, measured from the face of the wardrobe interior, with the guide track mounted on the shelf is 45-85 mm. If the guide rail is mounted under the shelf, the adjustment range is 25-65 mm. To adjust the guide, cut its stem to the desired length.
8
Fix the guide track end cap Caps can be applied to double and single top tracks if the tracks are shorter than the width of the opening or they are installed outside the opening fitted with sliding doors.
9
Fix the guide bracket To determine the place for fixing the guide bracket: 1) Put a level on the shelf and draw a line directly under the level. 2) Move the guide down, away from the line drawn by the distance of: x=14 when fixing the track to the shelf edge, x=33 when fixing the track under the shelf. 3) Fasten the guide with the screws supplied in the package. Door height can be adjusted within the range of ±9 mm
7
59
8
18
6
45-85
9
25-65
X
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INDECO A200 SERIES ALUMINIUM SYSTEM bottom roller slant sliding doors
Installation Instructions 10 Leaf with a slant upper part – leaf installation For safety reasons, a leaf with a slant upper part must be installed on the internal side of the system (in the inner track). Fix the guide 16000003 to the inner side of the stile so that the guide rollers are situated in the middle of the guide track height. Set the guide rollers horizontally, adjusting its position with screws on the sleeve. Set the door in the inner track.
11 Adjust door position > see page 31 12 Fix the end caps > see page 32 13 Install the locks > see page 33 14 Fix the dust-stop brush strips and buffer strips > see page 32 15 Fix the buffer strip clip > see page 10 16 Fix the decorative profiles > see page 32 17 Adjust the bottom positioners > see page 33 18 Fix the positioner/stopper > see page 32 19 Fix the recessed bottom tracks > see page 34 20 Mount the universal soft closer > see page 35 60
21 Mount the universal soft closer trigger > see page 35 22 Fix the single or double top track end cap > see page 34 23 Fix the single and double bottom track end cap > see page 35 24 Mount the fascia > see page 35
10 2
1 1
2
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INDECO A200 SERIES ALUMINIUM SYSTEM bottom roller slant sliding doors
System Components
5 153000xx > see page 36 Alu.Double Bottom Track. 6 156220xx > see page 36 Track Fascia. 7 153050xx > see page 36 Alu. Double Top Track.
12 153206xx > see page 37 Aluminium Rail. 13 153203xx > see page 37 Aluminium Rail. 14 153250xx > see page 38 Alu. Single Bottom Track. 15 153300xx > see page 38 Aluminium Single Top Track. 16 153352xx > see page 38 Aluminium Connector Rail. 17 153351xx > see page 38 Aluminium Connector Rail.
8 153102xx > see page 37 Narrow Aluminium Rail.
18 153353xx > see page 38 Aluminium Connector Rail.
9 153152xx > see page 37 Wide Aluminium Rail.
19 156310xx > see page 38 18 mm Decorative Strip.
10 153204xx > see page 37 Aluminium Rail.
20 156300xx > see page 38 Aluminium Decorative Profile.
21 16000004 Block Expander element for the aluminium system. Packaging: 1 pce/pack. Weight: 0.02 kg/pack. Availability: continuous. 22 16000000
89500053LD A200/A300 Guide for Guide Track 16000042B. Packaging: 1 set. Weight: ~0.09 kg/pack. Availability: continuous. 26 16000042B
255
20
Slant Door System Guide Track. Length: 3 m. Colours: AS. Packaging: 20pcs/pack. Weight: ~19.50 kg/pack. Availability: continuous. 27 16000100
A200/A300 System Track Universal End Cap. Packaging: 20 pcs/pack. Weight: ~0.05 kg/pack. Availability: continuous.
28 09923x > see page 13 Universal Soft Closer. 29 16000080 > see page 38 Transparent Plug. 30 160000xx > see page 39 Gasket. 31 810000xx > see page 39 Self-adhesive Buffer Strip.
Angle Connector for . aluminium profiles. An internal connector linking profiles at any angle. Aluminium casting. Packaging: 1 pce/pack. Weight: 0.06 kg/pack. Availability: continuous. 23 16000002
25
11 153205xx > see page 37 Aluminium Rail.
17.7
1 051711 > see page 36 Bottom Roller for Aluminium System. 2 052471xx > see page 36 Top Guide. 3 052611xx > see page 36 Top Guide. 4 099259x > see page 36 Bottom Positioner.
40 099270 > see page 40 Aluminium Top Track Stopper. 41 16000094 > see page 40 End Cap for Aluminium Single Top Track. 42 16000093 > see page 40 End Cap for Aluminium Double Top Track.
32 811000xx > see page 39 Self-adhesive Dust-stop Brush. 43 099275 > see page 40 Bottom Aluminium 33 880003xx > see page 39 Track Stopper. Sliding Door Lock. 44 16000095 > see page 40 34 16000062A > see page 39 End Cap for Aluminium Self-tapping Screw. Double Top Track. 35 153255xx > see page 39 Recessed Single Bottom Track. 36 153260xx > see page 40 Wide Recessed Single Track.
.aluminium profiles. Angle Connector for An internal connector linking profiles at any angle. 37 156250SU > see page 40 Aluminium casting. Packaging: 1 pce/pack. Weight: 0.03 Track Mounting Profile. kg/pack. Availability: continuous. 38 16000090 > see page 40 24 89500053L 16000085 > see page 40 A200/A300 Guide for Guide Track Self-adhesive Cap. 16000042B. 39 880000xx > see page 40 Packaging: 1 set. Self-adhesive Safety Backing. Weight: ~0.09 kg/pack. Availability: continuous.
45 16000096x > see page 41 End Cap for Aluminium Double Bottom Track. 46 16000005 > see page 41 Double-sided Self-adhesive Tape. 47 099276 > see page 41 Positioner for Alum Bottom Track. 48 099249 > see page 41 Buffer Strip Clip. 49 099249A > see page 41 Buffer Strip Clip.
61
62
INDECO A500 SERIES ALUMINIUM SYSTEM walk-through sliding doors without thresholds Boundary conditions: - maximum dimensions of the opening: 3000mm in height (for applications with light panels - up to 4000mm); width up to 2600mm (for two sliding leaves). - maximum dimensions of individual doors: 3000mm in height, 1300mm in width. - maximum weight of 50kg. - panel thickness of 4mm and 10mm.
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INDECO A500 SERIES ALUMINIUM SYSTEM walk-through sliding doors without thresholds
Basic Dimensions 9
35.8
4
63
28.6
2
35.7
43.5
6
M8 40.7
44
28.7
24
44-50
56
23
Ø
36.5
28
34
.5 Ø3
63
11.5
15.3
M8
14
Ø 6/
7 9.
4.3
3
4
40.7
4. Ø 44
12
79.7
Ø
4-11
Ø11 14
27.5
Ø11
67.9
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INDECO A500 SERIES ALUIMINIUM SYSTEM walk-through sliding doors without thresholds Components
31 32
12
22
19/1
23 18
19/3 24 21 27
13
16
19/2
19/5
11
25 29 15
14
26
30 2-10 64
28 20 1
17
19/4
Assembly drawing 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
153152xx 153205xx 153206xx 153210AS 153203xx 153204xx 153204xx 153207xx 153207xx 153209xx 153352xx 156200AS 15630000 153351xx 153353xx 156310xx 16000080 160000xx
Aluminium Bottom Rail Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Connector Rail Suspended Top Track Aluminium Decorative Strip Narrow Aluminium Connector Rail 4 mm Aluminium Connector Rail 18 mm Decorative Strip Plug Gasket
19 19-2 19-3 19-4 19-5 20 21 22 23 24 25 26 27 28 29 30 31 32
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89500045ZL
19-1
16000062A 810000xx 811000xx 156210xx 16000101 16000090 16000085 8800030x 880000xx 16000005 099249 099249A 156230AS 89500004
A300/A400/A500 Hardware Set Roller Roller Mounting Block Positioner PAD Guide Self-tapping Screw 4.8 x 25 Self-tapping Screw Buffer Strip Dust-stop Brush Top Suspended Track Fascia Top Suspended Track End Cap Self-adhesive Cap INDECO Self-adhesive Cap Lock Safety Backing Double-sided Self-adhesive Tape Buffer Strip Clip Buffer Strip Clip Suspended Track Holder Fascia Suspended Track Holder
INDECO A500 SERIES ALUIMINIUM SYSTEM walk-through sliding doors without thresholds Fabrication Instructions 1
Calculate door front dimensions > see page 5
2
Define the number of door leaves Define the number of door leaves. n = number of leaves
3
profile Calculate door leaf dimensions Door leaf width: DW = (OW + 64 mm) / n where: OW = opening width DW = door leaf width n – number of leaves
Door leaf height: DH = OH – 60 for internal doors DH = OH + 55 mm for external doors where: OH = opening height
profile Calculate door leaf dimensions Door leaf width: DW = (OW + 64 mm) / n where: OW = opening width DW = door leaf width n – number of leaves
Door leaf height: DH = OH – 60 for internal doors DH = OH + 55 mm for external doors where: OH = opening height
4
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 45 mm, mirror: PW = DW – 49 mm Panel length: board: PL = DH – 89 mm, mirror: PL = DH – 93 mm Rail length: RL = DW – 61 mm Stile length: SL = DH
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 34 mm, mirror: PW = DW – 38 mm Panel length: board: PL = DH – 89 mm, mirror: PL = DH – 93 mm Rail length: RL = DW – 50 mm Stile length: SL = DH
Advice: For combination panels (board/board or board/mirror), reduce the board dimension by 5 mm and mirror dimension by 8 mm per joint.
profile Calculate door leaf dimensions Door leaf width: DW = (OW + 64 mm) / n where: OW = opening width DW = door leaf width n – number of leaves
Door leaf height: DH = OH – 60 for internal doors DH = OH + 55 mm for external doors where: OH = opening height Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 18 mm, mirror: PW = DW – 22 mm Panel length: board: PL = DH – 89 mm, mirror: PL = DH – 93 mm Rail length: RL = DW – 34 mm Stile length: SL = DH DW
PW
PL
n= 1
SL
7
n= 1
DH
5
n= 2 RL
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65
INDECO A500 SERIES ALUMINIUM SYSTEM walk-through sliding doors without thresholds Fabrication Instructions 6 Calculate door leaf dimensions Door leaf width: DW = (OW + 64 mm) / n where: OW = opening width DW = door leaf width n – number of leaves
7
profile Door leaf height: DH = OH – 60 for internal doors DH = OH + 55 mm for external doors where: OH = opening height
profile l Calculate door leaf dimensions Door leaf width: DW = (OW + 64 mm) / n where: OW = opening width DW = door leaf width n – number of leaves
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 62 mm, mirror: PW = DW – 66 mm Panel length: board: PL = DH – 89 mm, mirror: PL = DH – 93 mm Rail length: RL = DW – 78 mm Stile length: SL = DH Door leaf height: DH = OH – 60 for internal doors DH = OH + 55 mm for external doors where: OH = opening height Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 52 mm, mirror: PW = DW – 56 mm Panel length: board: PL = DH – 89 mm, mirror: PL = DH – 93 mm Rail length: RL = DW – 68 mm Stile length: SL = DH
8 Combination panels > see page 27 66
9 Mirror protection > see page 6 10 Drill installation holes Prior to leaf assembly, drill 6/9.7 mm holes in each stile. They will be used to fix: Hole B: the bottom rail with a self-tapping screw. Hole C: the block to the stile in suspended, pivoted and folding doors. Preferably, drill the holes using the subland drill 16000052 and drill jig for aluminium profiles 16000050 or 16000054.
11 Drill installation holes, ctd. Drill jig 16000050 is intended for making holes with a hand-held drill, while drill jig 16000054 is designed for making holes by means of a bench drill. Both jigs are all-purpose devices, and can be used for drilling holes in all types of stiles. Advice: For heavy doors of 40÷50 kg, drill additional hole to fix blocks in the bottom rail.
10 16000050
11 16000054 hole B
B
C
B
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hole C
BC
INDECO A500 SERIES ALUMINIUM SYSTEM walk-through sliding doors without thresholds Fabrication Instructions 12
Install connector rails Put one end of the connector rail against the corresponding end of the panel joint. Use a rubber mallet to tap the rail profile in place along the entire panel width. Then carefully tap the other part of the panel into the rail. A panel joint may be curved. In order to obtain the desired shape of the connector rail, use the profile bending tool 16000053. Lift the handle, insert the profile under the bearings and gently bend the profile with the handle. Lock the handle in position with the dowel pin. Turn the crank to bend the profile over a desired length. Repeat the cycle until the desired bend radius is obtained. Advice: Owing to panel (mirror, glass or laminated board) cutting tolerances, panel dimensions may differ slightly from the desired ones. Cut the bent connector rails to the desired dimensions only after you have produced the required shape. Avoid sharp bending to make sure the anodized coat remains undamaged.
13 Install stiles
Put one end of the stile against the corresponding end of the panel and tap the stile in place using a rubber mallet along the entire length, so that it protrudes as desired at both ends of the panel. Fix the other stile likewise. Advice: To determine an appropriate protrusion, put a piece of rail against the panel. For a mirror, exercise special care when you start fixing the stile. Tap the stile carefully in position on the panel. Before fixing the stile, fit the gasket in one piece. Start attaching the gasket from the centre of the upper edge of the mirror. Make a cut in the gasket at each corner of the mirror, using a sharp knife. When fitting the gasket, make sure it is slightly stretched. Where the doors are to be provided with panels composed of several different materials, join all the materials together before fixing the stiles.
14 Install rails Before installing the rails, insert the blocks 19/2 in the rails (see the assembly drawing). Put one end of the rail against the stile. Use a rubber mallet to tap the rail in place along the entire length. Advice: Owing to panel (mirror, glass or laminated board) cutting tolerances, panel dimensions may differ slightly from the desired ones. To avoid problems, before cutting the rails, measure the distance between the stiles and cut the rails to that length. 67
15 Structural reinforcement
In order to reinforce the door leaf structure with combination panels, you can optionally fix the connector rail to the stiles with self-tapping screws 16000062A. Advice: Before tapping the stile onto the panel, drill screw holes for additional fixing of the connector rail using a subland drill 16000052.
12
13
14
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INDECO A500 SERIES ALUMINIUM SYSTEM walk-through sliding doors without thresholds
Installation Instructions 1
Cut the top track Carefully measure the width of the opening at the top and reduce the length measured by about 2-3 mm. Measure off the required track length. Use a fine-toothed metal cutting saw to cut off the redundant part of the tracks. Advice: The track to be installed should be about 50 mm longer than the width of the opening. This spare length will make it possible to avoid measurement errors and it is easy to trim.
2
Install the top track Before fixing the top track, insert the rollers and the positioner into the track. Fix the top track with screws, offsetting its face by 9 mm. Advice: Avoid applying excessive force when tightening screws to prevent track deformation. Use cheese-head screws for best result. The surface to which the track is fixed must not be curved. Note: Before inserting the rollers, clean the inside of the suspended top track of any dirt that might accumulate during its installation
3
Mount the top track to the wall Insert the top suspended track holder 89500004 onto the suspended track. Fasten it against the track with an M5 set screw. The spacing of holders on the track must not be greater than 500mm to prevent track deformation during use. Fix the prepared track assembly to the wall with appropriate screws (the dimension of the fixing screw hole is 6.5mm). For aesthetic finish, a suspended track holder fascia 156230AS can be used or a furniture board fascia can be mounted on the holders.
2
1 68
9
3
4
Fxing screw :NUÄŠW PRFXMÄ…F\
Suspended track holder 89500004 8FKZ\W WRUX SRGZLHV]DQHJR
Set screw :NUÄŠW GRFLVNRZ\
Suspended track 156200 7RU SRGZLHV]DQ\
0$; PP www.indeco.eu
INDECO A500 SERIES ALUMINIUM SYSTEM walk-through sliding doors without thresholds
Installation Instructions 4
Install the suspended track holder fascia Install the fascia after the suspended track with holders has been mounted to the wall. The fascia fits only a suspended track with holders. Press the fascia onto the suspended track holders.
5
Install the guide Determine a plane running vertically along the centre of the top rail (e.g. using a plumb line). Fix the guide to the floor.
6
Set the door in place Put the door on the floor so that it engages the guide and stand it upright under the top rail. Screw the axles of the rollers 19-1 into the roller fixing blocks 19-2 until the leaf is lifted. Advice:Exercise special care when installing the doors. This operation should be performed by two persons.
7
Adjust door position Close the door and adjust the top roller axles so that the door is plumb when closed. By screwing in the axles, the door-tofloor height can be adjusted between 0 and 10 mm.
8
Fix the positioner Having closed the door, move the positioner to a position in which the positioner tongue engages the top roller recess. Mark the position and adjust the door by fastening the positioner with the door open. Advice: You can also use the positioner to determine the door position with the door open.
Suspended track holder fascia 156230AS 0DVNRZQLFD XFKZ\WX WRUX SRGZLHV]DQJR $6
4
69
Suspended track holder 89500004 8FKZ\W WRUX SRGZLHV]DQJR
6
5
27
7
8
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INDECO A500 SERIES ALUMINIUM SYSTEM walk-through sliding doors without thresholds
Installation Instructions 9
Fix the caps Having installed and adjusted the door leaves, cover all installation holes by inserting the plugs 16000080 or by sticking the caps 16000090 or 16000085.
10
Fix the brush strips and buffer strips To ensure good adhesion of the brush strips to the profiles, gently clean the profiles with alcohol or white spirit. Fix the strips, working your way from top to bottom. Cut off excess strip. For the
profiles, use a shorter 8 mm strip 81100019. For other profiles, use a longer 12 mm strip 81100020.
11
Fix the buffer strip clip > see page 10
12
Install the suspended top track fascia Cut the suspended top track fascia to the required length. Insert the fascia rib into the pocket on the upper edge of the track and press the lower side of the fascia so that it snaps into place on the top track.
13
Fix the suspended top track end cap Suspended top tracks can be fitted with end caps if the tracks are shorter than the width of the opening or they are installed outside the opening fitted with sliding doors. Use a knife to cut off the redundant part of the cap on the desired side. Before finally fastening the track fixing screws, insert the cap tabs between the track and the ceiling. Then fasten the track fixing screws.
70
9
10
11
13
1 2
3
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INDECO A500 SERIES ALUMINIUM SYSTEM walk-through sliding doors without thresholds
System Components 20 16000062A > see page 39 4.8 x 25 Allen-head Self-tapping Screw. 21 810000xx > see page 39 Self-adhesive Buffer Strip. 22 811000xx > see page 39 Self-adhesive Dust-stop Brush, 6.7 x 8. 23 156210xx
8 153207xx > see page 37 Aluminium Stile. 9 10
Fascia for Aluminium Suspended Top Track 156200SA Length: 5 m. Colours: AS, ASZ, DB. Packaging: 20 pcs/pack. Weight: ~19.83 kg/pack.. Availability: continuous.
153209xx > see page 38 Aluminium Stile.
11 153352xx > see page 38 Aluminium Connector Rail. 35.8
12 156200
9.9
41.7
1 153152xx > see page 37 Wide Aluminium Rail. 2 153205xx > see page 37 Aluminium Stile. 3 153206xx > see page 37 Aluminium Stile. 4 153210AS > see page 53 Aluminium Stile. 5 153203xx > see page 37 Aluminium Stile. 6 153204xx > see page 37 7 Aluminium Stile.
24 16000101 End Cap for Suspended Track. Packaging: 1 pce/pack. Weight: ~0.005 kg/pack. Availability: continuous.
35.7
16000090 16000085 > see page 40 Self-adhesive Cap. Aluminium Suspended Top Track. Length: 5 m. 26 880003xx > see page 39 A universal profile for aluminium top roller systems. Sliding Door Lock. Accessories: fascia 15610xx 27 880000xx > see page 40 Colours: AS. Packaging: 8pcs/pack. Self-adhesive Safety Backing. Weight: ~26.74 kg/pack. 28 16000005 > see page 41 Availability: continuous . Double-sided Self-adhesive Tape, 0.8 mm. 13
156300xx > see page 38 Aluminium Decorative Profile.
14 153351xx > see page 38 10 mm Aluminium Connector Rail. 15 153353xx > see page 38 4 mm Aluminium Connector Rail. 16 156310xx > see page 38 18 mm Decorative Strip. 17 16000080 > see page 38 Transparent Plug for Aluminium Profiles. 18 160000xx > see page 39
25
71
29 099249 > see page 41 Buffer Strip Clip. 30 099249A > see page 41 Buffer Strip Clip. 31 156230AS
Suspended Top Track Holder Fascia. Length: 5 m. A fascia made of anodized aluminium alloy. Available colours: AS. Availability: Continuous.
Gasket. 19 89500045ZL
A300/A400/A500 Roller Set A hardware set for top-roller aluminium systems. Twin-bearing rollers. Accessories: 13 mm spanner 89500091, 6/10 mm spanner 89500093. Packaging: 1 set. Weight: ~0.21 kg/pack. Availability: continuous.
32 89500004
Suspended Track Wall Mount Holder. Available colours: AS Application: Suspended Track. Length: 27mm. Availability: Continuous. www.indeco.eu
INDECO A600 SERIES ALUMINIUM SYSTEM pivoted doors
Boundary conditions: - maximum dimensions of the opening: 3000 mm in height; width up to 1200 mm (for two pivoted doors). - maximum dimensions of a pivoted door leaf: 3000 mm in height, 600 mm in width. - maximum weight of 35 kg. - panel thickness of 4 mm or 10 mm.
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6.5
1.2
5.6
1.2
5.6
28.7
6/9.7 ‘
40.7
40.7
6.5
1.2
1.2
6/9.7 ‘
7.6
7.6 35.8
15.5
27.5
P
0
16.6
P
4.5
8.2 3. 5 P
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P 4 . 5
P 5 . 5
5.6
pivoted doors
P
27.1
Basic Dimensions
33.5
4.5 P
P 3 . 8
INDECO A600 SERIES ALUMINIUM SYSTEM
28.7
73
INDECO A600 SERIES ALUMINIUM SYSTEM pivoted doors Components 20/2
28/3 28/2
19
20/3
1
17
22
18 24
2 14
15
11 20/5
26 13
12
27 3 - 10 74
20/4
25
28/1 20/1
16 21 23
Rysunek złożeniowy 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
153152xx 153102xx 153205xx 153206xx 153203xx 153204xx 153204xx 153207xx 153207xx 153209xx 153352xx 153351xx 153353xx 156310xx 15630000 16000080 160000xx
Aluminium Rail, Wide Aluminium Rail, Narrow Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Stile Aluminium Connector Rail Narrow Alu. Connector Rail 4 mm Alu. Connector Rail 18 mm Decorative Strip Aluminium Decorative Profile Cap Gasket
810000xx 811000xx 89500040 20/1 20/2 20/3 20/4 20/5
28 28/1 28/2 28/3
16000062A 88000310 16000090 16000085 880000xx 16000005 099249 099249A 89500043
PBuffer Strip Dust-stop Brush A600 Hardware Set - Bottom Pivot Socket - Top Pivot Socket - Top Pivot Pin Block - Bottom Pivot Pin Block - 4.8 x 25 Self-tapping Screw 4.8 x 25 Self-tapping Screw Magnetic Latch with Keeper Self-adhesive Cap INDECO Self-adhesive Cap Safety Backing Double-sided Self-adhesive Tape Buffer Strip Clip Buffer Strip Clip A600 Hardware Set - Pivot with Socket - Pivot Base - Pivot with Socket
INDECO A600 SERIES ALUMINIUM SYSTEM pivoted doors Fabrication Instructions 1
Calculate door front dimensions > see page 5
2
Define the number of door leaves > see page 21
3
profile Calculate door leaf dimensions Door leaf width: n = 1 (1 leaf ) DW = OW – 8
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 45 mm; mirror: PW = DW – 49 mm Panel length: board: PL = DH – 89 mm; mirror: PL = DH – 93 mm Rail length: RL = DW – 61 mm Stile length: SL = DH
n = 2 (2 leaves) DW = (OW – 10) / 2 Door leaf height: DH = OH – 26
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 45 mm; mirror: PW = DW – 49 mm Panel length: board: PL = DH – 22 mm; mirror: PL = DH – 26 mm Rail length: RL = DW – 61 mm Stile length: SL = DH
With the use of the narrow rail: n = 1 (1 leaf ) DW = OW – 8 n = 2 (2 leaves) DW = (OW – 10) / 2 Door leaf height: DH = OH – 25
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 34 mm; mirror: PW = DW – 38 mm Panel length: board: PL = DH – 89 mm; mirror: PL = DH – 93 mm Rail length: RL = DW – 50 mm Stile length: SL = DH
profile Calculate door leaf dimensions Door leaf width: n = 1 (1 leaf ) DW = OW – 8 n = 2 (2 leaves) DW = (OW – 10) / 2 Door leaf height: DH = OH – 26
Advice: For combination panels (board/board or board/mirror), make calculations in accordance with the “Combination panels” section in system A100.
With the use of the narrow rail: Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 45 mm; mirror: PW = DW – 38 mm Panel length: board: PL = DH – 22 mm; mirror: PL = DH – 26 mm Rail length: RL = DW – 50 mm Stile length: SL = DH
n = 1 (1 leaf ) DW = OW – 8 n = 2 (2 leaves) DW = (OW – 10) / 2 Door leaf height: DH = OH – 25
Advice: In the case of combination panels (board/board or board/mirror), reduce the dimension by 5 mm for a board or by 8 mm for a mirror at each joint. Where buffer strips are used, reduce the door leaf width DW by 5 mm for each strip.
DW
SL
PW
PL
3 4 5 6 DH
4
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75
INDECO A600 SERIES ALUMINIUM SYSTEM pivoted doors Fabrication Instructions 5
6
profile Calculate door leaf dimensions Door leaf width: n = 1 (1 leaf ) DW = OW – 8 n = 2 (2 leaves) DW = (OW – 10) / 2 Door leaf height: DH = OH – 26
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 62 mm; mirror: PW = DW – 66 mm Panel length: board: PL = DH – 89 mm; mirror: PL = DH – 93 mm Rail length: RL = DW – 78 mm Stile length: SL = DH
With the use of the narrow rail: n = 1 (1 leaf ) DW = OW – 8 n = 2 (2 leaves) DW = (OW – 10) / 2 Door leaf height: DH = OH – 25
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 62 mm; mirror: PW = DW – 66 mm Panel length: board: PL = DH – 22 mm; mirror: PL = DH – 26 mm Rail length: RL = DW – 78 mm Stile length: SL = DH
profile Calculate door leaf dimensions Door leaf width: n = 1 (1 leaf ) DW = OW – 8 n = 2 (2 leaves) DW = (OW – 10) / 2 Door leaf height: DH = OH – 26 With the use of the narrow rail: n = 1 (1 leaf ) DW = OW – 8 n = 2 (2 leaves) DW = (OW – 10) / 2 Door leaf height: DH = OH – 25
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7
Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 52 mm; mirror: PW = DW – 56 mm Panel length: board: PL = DH – 89 mm; mirror: PL = DH – 93 mm Rail length: RL = DW – 68 mm Stile length: SL = DH Cut components Based on door leaf dimensions, cut the components to the following dimensions: Panel width: board: PW = DW – 52 mm; mirror: PW = DW – 56 mm Panel length: board: PL = DH – 22 mm; mirror: PL = DH – 26 mm Rail length: RL = DW – 68 mm Stile length: SL = DH
Combination panels > see page 27
8
Mirror protection > see page 6
9
Drill installation holes Prior to leaf assembly, drill 6/9.7 mm holes in each stile. They will be used to fix: profile > see page36 Hole B: theZamontuj bottom rail with ałączące self-tapping screw. Hole C: the block to the stile in suspended, pivoted and folding doors. profile pionowe > see drill page36 Preferably,Zamontuj drill the holes using the subland 16000052 and the drill jig for aluminium profiles 16000050 or 16000054. Zamontuj profile poziome > see page87
holes, ctd. 10 Drill installation Wzmocnienie konstrukcji > see page37
Drill jig 16000050 is intended for making holes with a hand-held drill, while drill jig 16000054 is designed for making holes by means of a bench drill. Both jigs are all-purpose devices, and can be used for drilling holes in all types of stiles. Uwaga > see page52 16000050
11 Install connector rails > see page 28 12 Install stiles > see page 28
16000054
9
10
hole B
13 Install rails > see page 28 14 Structural reinforcement B
C
CB
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hole C
BC
INDECO A600 SERIES ALUMINIUM SYSTEM pivoted doors Installation Instructions 1
Install pivot sockets Insert and fix the bottom pivot bracket with screws at a distance “y” from the wall, offsetting it inwards from the door face by “x”: profiles х = 20 mm for the х = 27 mm for the profiles y = 45 mm for the profiles y = 39 mm for the profiles profiles y = 49 mm for the y = 54 mm for the profiles Advice: When fixing the pivot socket, set the screws at the centres of the oblong holes, which will enable you to adjust the position in both directions.
2
Set the door in place Rest the door on the bottom pivot socket, putting it upright, and turn the top pivot socket. Then unscrew the bottom pivot pin, so that the door rises and fits tightly against the top pivot socket. Use a level to plumb the door and reposition the top pivot socket if necessary. Advice: Exercise special care when setting the door in place. This operation should be performed by two persons.
3 Adjust the door Door-to-floor clearance can be adjusted between 10 and 20 mm by screwing the pivot pins in or out.
4 Fix the magnetic latch > see page 22 5 Fix the caps > see page 32 6 Fix the brush strips and buffer strips
77
To ensure good adhesion of the brush strips to the profiles, gently clean the profiles with alcohol or white spirit. Fix the strips, working your way from top to bottom. Cut off excess strip.
7 Fix the buffer strip clip > see page 10 8 Fix the decorative profiles> see page 32
1
2
3
6
x
Y
90°
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INDECO A600 SERIES ALUMINIUM SYSTEM pivoted doors System Components 1 153152xx > see page 37 Wide Aluminium Rail.
20 89500040
2 153102xx > see page 37 Narrow Aluminium Rail. 3 153205xx > see page 37 Aluminium Stile. 4 153206xx > see page 37 Aluminium Stile. 5 153203xx > see page 37 Aluminium Stile. 6 153204xx > see page 37 7 Aluminium Stile. 8 153207xx > see page 37 9 Aluminium Stile. 10 153209xx > see page 38 Aluminium Stile. 11 153352xx > see page 38 10 mm Aluminium Connector Rail.
21 16000062A > see page 39 4.8 x 25 Allen-head Self-tapping Screw.
14 156310xx > see page 38 18 mm Decorative Strip.
22 88000310 > see page 23 Magnetic Latch. 23 16000090 > see page 40 16000085 Self-adhesive Cap. 24 880000xx > see page 40 Self-adhesive Safety Backing. 25 16000005 > see page 41 Double-sided Self-adhesive Tape.
15 156300xx > see page 38 Aluminium Decorative Profile.
26 099249 > see page 41 Buffer Strip Clip.
12 153351xx > see page 38 10 mm Aluminium Connector Rail. 78
A600 Hardware Set for aluminium systems with A600 hinged doors. For wide rails. Accessories: 13 mm spanner 89500091. Packaging: 1 set. Weight: ~0.13/set. Availability: continuous.
13 153353xx > see page 38 4 mm Aluminium Connector Rail.
16 16000080 > see page 38 Transparent Plug for Aluminium Profiles.
27 099249A > see page 41 Buffer Strip Clip.
17 160000xx > see page 39 Gasket. 18 810000xx > see page 39 Self-adhesive Buffer Strip. 204811000xx > see page 39 19 Self-adhesive Dust-stop Brush, 6.7 x 8.
28 89500043 A600 Hardware Set for aluminium systems with A600 hinged doors. For narrow rails. Packaging: 1 set. Weight: ~0.05 kg/set. Availability: continuous.
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INDECO Aluminium profiles
Material
INDECO aluminium profiles are extruded from refined aluminium. This ensures excellent physical properties of profiles – better rigidity and strength. Printed simulated wood decorative film Decorative film adhesive layer Satin anodized layer Anodized layer Conversion layer Aluminium Conversion layer Anodized layer
Properties
Properties that ensure corrosion resistance and colour fastness over the useful life of the product. - Corrosion protection – anodized layer. - Resistance to UV radiation. Surface finish
90
The profiles have a coloured anodized surface. The anodizing process hardens the profile surface, which makes INDECO aluminium profiles highly resistant to mechanical damage. Four surface finish techniques are offered: 1. Anodizing. Formation of an oxide protective layer by galvanizing. A double satin finish provides attractive appearance. 2. Brushed anodizing. Surface brushing followed by anodizing, which produces a special decorative effect by adding a “third dimension” to the surface. 3. Laminating. Simulated wood finish is obtained by applying high-impact decorative film hot-applied with the use of thermosetting polymer adhesive. 4. Painting. A special technique of stoving paint powder coating produces the highest quality simulated wood finish. Colours, colour abbreviations The following colours / finish types are available on standing offer:
Anodized, double satin: AS - Natural Anodized ASZ - Champagne
Brushed anode: ASSZ – Natural Anodized ASZSZ – Champagne
AO -Olive AZ - Gold
Simulated wood paint: DB – White SRP - Polished Silver SRM - Metallic Silver GRP - Polished Graphite
Any other colour/pattern is available to order. Compliance: The anodized coat is anodized to Grade 15 in accordance with EN 12373-1:2001 and has a minimum average thickness of 15 μm.
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Aluminium Profile Colour Range
AS Natural Anodized AZ Gold ASZ Champagne AO Olive ASSZ Brushed Anodized ASZSZ Brushed Champagne
Note: The profile lengths stated in the catalogue represent usable lengths. In fact, the profiles are 10 cm longer for manufacturing reasons.
DB White SRP Polished Silver SRM Silver metallic GRP Polished Graphite XX any colour/pattern available to order
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Indeco S.A. ul. Kaczorowa 37, 03-046 Warsaw, tel. (0-22) 313 0 313, fax (0-22) 313 0 314 www.indeco.eu e-mail: info@indeco.pl Helpline 022 313 0 313 (Mon-Fri 8:00-17:00)
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