Opto Couplers – Types & Applications

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Opto Couplers – Types & Applications


Introduction  Opto-isolators or Opto-couplers, are made up of a light emitting device, and a light sensitive device.  The light emitter is nearly always an LED.  The light sensitive device may be a photodiode, phototransistor, or more esoteric devices such as thyristors, TRIACs etc.  Nowadays a lot of electronic equipment is using opt coupler in the circuit.  An opt coupler or sometimes refer to as opt isolator allows two circuits to exchange signals yet remain electrically isolated.  This is usually accomplished by using light to relay the signal. http://www.elprocus.com/


Description  The standard opt coupler circuits design uses a LED shining on a phototransistorusually it is a npn transistor and not pnp.  The signal is applied to the LED, which then shines on the transistor in the IC.  The light is proportional to the signal, so the signal is thus transferred to the photo-transistor.  Most commonly used is an opto-coupler MOC3021 an LED diac type combination.  The opto coupler usually found in switch mode power supply circuit in many electronic equipment.  It is connected in between the primary and secondary section of power supplies.

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Application or Function in the Circuit  Monitor high voltage.  Output voltage sampling for regulation.  System control micro for power ON/OFF.  Ground isolation.

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4 Different Opto Couplers There are four different types of Opto Couplers. 1. MOC3020 2. MOC3021 3. MCT2E 4. MOC363

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1.Working Principle of MOC3020  The MOC3020 are designed for interfacing between electronic controls and power triac to control resistive and inductive loads for Vac operations.  The principle used in opto-coupler is, MOC’s are promptly available in integrated circuit form and don’t require very complex circuitry to make them work.  Simply give a small pulse at the right time to the LED in the package.  The light produced by the LED activates the light sensitive properties of the diac and the power is switched on.  The isolation between the low power and high power circuits in these optically connected devices is typically few thousand volts.

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Features of MOC3020  400 V Photo-TRIAC Driver Output.  Gallium-Arsenide-Diode infrared source and optically-coupled silicon triac driver.  High isolation – 500 Vpeak.  Output driver designed for 220 Vac.  Standard 6-terminal plastic DIP.  Directly interchangeable with Motorola MOC3020, MOC3021 and MOC3022

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Typical applications of MOC3020  Solenoid/valve controls  Lamp ballasts  Interfacing microprocessors to 115/240 Vac peripherals  Motor controls  Incandescent lamp dimmers

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Application of MOC3020  One LED can be connected in series with MOC3021.  When high is given from micro controller such that we can know that current is flowing in internal LED of the opto-coupler.  The idea is to use a power lamp whose activation requires mains AC as opposed to a DC voltage.  A TRIAC, lamp load and a supply voltage are connected in series.  In negative half cycle the same thing repeats.  Thus the lamp glows in both the cycles in a controlled manner depending upon the triggering pulses at the opto isolator. http://www.elprocus.com/


Block Diagram

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2. MOC3021  MOC3021 is an opto-coupler designed for triggering TRIACS.  By using this we can trigger anywhere in the cycle, so can call them as nonzero opto-coupler.  MOC3021 are very widely used and can be quite easily obtained from many sources.

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Pin Description  Pin 1: Anode  Pin 2: Cathode  Pin 3: No connection (NC)  Pin 4: Main terminal  Pin 5: No connection (NC)  Pin 6: Main terminal

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Features  400 V Photo-triac driver output  Gallium-Arsenide-Diode Infrared Source and Optically-Coupled Silicon triac driver  High Isolation 7500 V Peak  Output Driver Designed for 220 Vac  Standard 6-terminal plastic DIP

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Application of MOC3021  The most commonly used is an opto-coupler MOC3021 with an LED diac type combination.  Additionally while using this with microcontroller and one LED can be connected in series with MOC3021.  LED to indicate when high is given from micro controller such that we can know that current is flowing in internal LED of the opto-coupler.  When logic high is given then the current flows through the LED from pin 1 to 2.  So in this process LED light falls on DIAC causing 6 and 4 to close.  During each half cycle current flows through gate, series resistor and through opto-diac for the main thyristor / triac to trigger for the load to operate. http://www.elprocus.com/


3. MCT2E ďƒ˜ The MCT2E series of opto-coupler devices each consist of gallium arsenide infrared LED and a silicon NPN phototransistor. ďƒ˜ They are packaged in a 6-pin DIP package and available in wide-lead spacing.

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Pin Description  Pin 1: Anode.  Pin 2: Cathode.  Pin 3: No connection.  Pin 4: Emitter.  Pin 5: Collector.  Pin 6: Base.

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Features  Isolation test voltage 5000 VRMS.  Interfaces with common logic families.  Input-output coupling capacitance < 0.5 PF.  Industry standard dual-in-line 6 pin package.  Compliant to ROHS directive 2002/95/EC.

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Application of MCT2E  It is a combination of 1 LED and a transistor.  Pin 6 of transistor is not generally used and when light falls on the baseemitter junction then it switches and pin5 goes to zero.  When logic zero is given as input then the light doesn’t fall on transistor so it doesn’t conduct which gives logic one as output.  When logic 1 is given as input then light falls on transistor so that it conducts.  This makes transistor switched ON and it forms short circuit this makes the output is logic zero as collector of transistor is connected to ground.

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4. MOC363 ďƒ˜ The MOC3063 devices consist of gallium arsenide infrared emitting diodes optically coupled to monolithic silicon detectors performing the functions of zero voltage crossing bilateral triac drivers.

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Pin Description  Pin 1: Anode  Pin 2: Cathode  Pin 3: No connection (NC)  Pin 4: Main terminal  Pin 5: No connection (NC)  Pin 6: Main terminal

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Features  Simplies logic control of 115/240 Vac power.  Zero crossing voltage.  dv/dt of 1500 V/µs typical, 600 V/µs guaranteed.  VDE recognized.  Underwriters Laboratories (UL) recognized.

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Applications  Solenoid/valve controls  Static power switches  Temperature controls  AC motor starters and drivers  Lighting controls  E.M. contactors  Solid state relay

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Working of MOC3063  An opto-coupler MOC3063 with an LED SCR type combination.  Additionally while using this opto-coupler with microcontroller and one LED can be connected in series with MOC3063  LED to indicate when high is given from micro controller such that we can know that current is flowing in internal LED of the opto-coupler.  When logic high is given then the current flows through LED from pin 1 to 2.  The LED light falls on SCR causing 6 and 4 to close only at the zero cross of the supply voltage.

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Block Diagram

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