smart engineering
COMPANY’S HISTORY 2011
commencement of business activity under the name of ENERGOPOL-TP ELBUD S.A. [ENERGOPOL-TP ELBUD Joint Stock Company] as result of merger of ENERGOPOL-KATOWICE S.A. and TP-elbud S.A.
2011 awarded with the distinction of Kazimierz Wielki on the Construction Companies’ Day 2011 establishment of the TP-elbud GmbH company in Görlitz 2009 conversion of the TP-elbud company into a joint-stock company 2008 incorporation of the SAP management system 2008 obtained an approval licence for control cabinet deliveries in the Dubai market 2008 commissioning of a new workshop of a surface of 1200 m2 and reconstruction of the existing workshop for the purpose of the social and office part 2008 conclusion of the co-operation frame agreement with Siemens AG. TP-elbud becomes the main supplier of control and safety cabinets for the PTD-H department 2007 purchase of the license for the Siemens Sivacon 8PT switchboard in the maritime edition 2006 obtained the ISO 9001, 18001 and 14001 certificates 2006 commencement of co-operation with Siemens AS Norway in the scope of deliveries of LV switchboards as well as designing works in the scope of the oil extraction technology 2003 construction of a new assembly workshop of a surface of 400 m2
2004 awarded with the seco [Construction Site of 2 Water Reservoir
2003 expansion of the offer with designing of electric installations, HV and automation control cabinets and safety cabinets
2003 incorporation of the q by Energopol-Katowi
2002 purchase of the license for the Siemens Sivacon 8PT LV switchboard 2001 commencement of co-operation with Siemens AG in the scope of deliveries of control cabinets for HV switchboards 2001 obtained the ISO 9001 certificate 2001 relocation of the business activity to the company’s newly constructed registered office 1996 conclusion of the co-operation agreement with ABB Sp. z o.o. [ABB Limited Liability Company] 1994 construction of the switchboard prefabrication workshop on the basis of the structure of Striebel&John and ABB 1992 registration of TP-elbud as a sole proprietorship
1993
privatisation of Przed “Energopol” [“Energo in Czeladź into Spółka Joint-stock Company
cond degree award in the PZITB „Budowa Roku 2003” 2003] competition for the execution of the „Domaniów”
quality management system ice S.A.
dsiębiorstwo Budownictwa Inżynieryjnego i Mostowego opol” Bridge and Engineering Construction Company] a Akcyjna Energopol-Katowice [Energopol-Katowice y]
LOCATION
TP-elbud GmbH Gรถrlitz
SALES REPRESENTATIVE Rio de Janeiro
TP-elbud Sp. z o.o. Przygórze ENERGOPOL-TP ELBUD S.A. Plant in Bierawa ENERGOPOL-TP ELBUD S.A. Head office in Katowice NAFTO Sp. z o.o. Katowice
OOO TP ELBUD – SMI Kazań
SALES REPRESENTATIVE Riyadh
SCOPE OF ACTIVITY CONSULTING
Within the scope of co-operation we provide experts with technical support in terms of solutions, selection and application of power devices, teletechnical systems and automation. We optimise solutions in terms of technology and economy. We prepare expert’s report for specific conditions of device operation.
DESIGNING
We prepare complex documentation for the execution of electric systems for the purpose of each investment: concepts, construction designs, detailed designs, workshop drawings, including obtaining all approval and arrangements. We provide supervision over the correct execution of the investment within the scope of the investor’s construction supervision. We use modern programs which aid designing.
PROJECT MANAGEMENT
Project management is performed by specialist personnel with the skill to develop a team and apply available modern techniques, in order to achieve the required results, in accordance with the established standard, within the project’s budget and within the time period projected for the execution of particular projects.
ELECTRIC INSTALLATIONS AND GRIDS
We perform power systems on a turnkey basis. Employees have the required permits. The company is equipped with equipment, tools, transport means and communications which are necessary to provide services. Strict control procedures during each of the project execution stage guarantee high performance quality.
SWITCHBOARD PREFABRICATION
In utility and industry structures, we manufacture and assemble the highest quality of most modern SIVACON® 8PT and SIVACON® S8 electric switchboards for the purpose of reliable and simple distribution of power up to 7000 A, with full type testing.
COMMISSIONING
We have groups of specialists for the performance of measurement and control tests and trials as well as power commissioning. The internal quality control and supervision system guarantees maintenance of the highest diligence of the performed works.
SERVICE
Qualified, experiences and operative service teams ensure efficient and expert warranty and post-warranty service.
COPPER PROCESSING
We have machinery for the mechanical processing of copper as well as semi-automatic preparation of cable bundles. We perform copper elements and details for power devices, copper connection elements of power devices, current rails from copper for AC/DC control and distribution systems and devices as well as other details in accordance with the customer’s technical documentation.
HYDRAULIC ENGINEERING AND CONSTRUCTION
We construct structures of maritime and inland engineering. We have a highly qualified engineering and technical staff with proper engineering permits and membership in the Chamber of Construction Engineers.
SCOPE OF ACTIVITY
INDUSTRY We offer delivery and assembly of complete power distribution, control and industrial automation systems for renovated, modernised and newly constructed structures of various industrial branches.
OIL EXTRACTION We manufacture SIVACON速 switchboard devices which are compliant with the most strict technical and durability requirements and which are mounted on oil platforms and ships. The quality and technical parameters of devices are confirmed by maritime certificates for instance: DNV, Lloyds, ABS or BV.
CONSTRUCTION We execute services in the scope of low and high current electric installations in public utility buildings, logistics, shopping and industrial centres. We offer monitoring, control systems as well as electronic safety systems for the purpose of structure management.
ENVIRONMENTAL PROTECTION We offer full supervision over water, starting from processing, through distribution and ending at treatment. We guarantee modern control, automation and power supply systems for sewage treatment plants and water treatment stations, based on solutions of popular manufacturers.
POWER ENGINEERING We offer a full range of services in the scope of electric systems. We perform the designs of safety, control and automation systems for HV switchboards and manufacture complete HV secondary circuit cabinets with the use of the most modern safety and control application from SIPROTEC速.
HYDRAULIC ENGINEERING AND CONSTRUCTION We specialise in hydraulic engineering construction, including: construction of damps, water reservoirs, embankments, adjustments and reinforcements of rivers as well as other maritime engineering structures. We also perform works in the scope of general construction; mainly industrial construction in the scope of reinforced-concrete works, soil, demolition and other specialist construction works, as well as in the scope of road and bridge construction.
PREFABRICATION IN THE SCOPE OF POWER DISTRIBUTION, CONTROL CABINETS AND AUTOMATION SIVACON 8PT LV SWITCHBOARDS, INDUSTRIAL AND MARITIME EDITION
standard modules with type testing (TTA)
3- and 4-pole system of bus-bars up to 7400 A
modular construction of equipment ranges
large depth of equipment range for universal development
sealing class IP30 to IP54
adapted and attested for applications on ships and oil platforms
design, assembly and full-scope servicing
SIVACON S8 LV SWITCHBOARDS, INDUSTRIAL AND MARITIME EDITION
standard solution for construction and industry
engine operation power supply and control switchboards
variable, top or bottom placement of main bars
range of nominal currents up to 6300 A
universal capabilities and high safety level thanks to linking outflows in the ejection, plug, stationary technologies as well as outflows in the 3NJ6 plug-in terminal technology
design, assembly and full-scope servicing
CONTROL AND SAFETY CABINETS FOR HV SWITCHBOARDS
complete secondary circuits for HV switchboards
integrated control, safety, signalling and interlock systems executed on the basis of technologically advanced SIPROTEC devices
laboratory facilities for complete as-built measurements and tests as well as functional trials of the executed devices
qualified and experienced engineering staff which guarantees the execution of the commission starting from the designing stage, throughout the assembly stage and commissioning at the target location in any region of the world
COPPER PROCESSING We offer services in: turning, milling, bending, cutting, punching, forming and many other with the use of CNC machines from EHRT Maschinenbau GmbH.
SELECTED PROJECTS IN THE SCOPE OF PREFABRICATION OF SWITCHBOARDS, CONTROL CABINETS AND AUTOMATION
ATCO CANADA PROJECT Delivery of control cabinets for secondary circuits in 400/132 kV HG stations.
OHIO RIVER PROJECT – GENERATOR EXCITATION CABINET Hydro power plant at the river of Ohio, USA. Cabinet set comprised of an AC 400 V feeder bay, DC rectifier bay, Simatic S7-400 controller bay.
CHERNE PROJECT Delivery of MCC’s and CDC’s switchboards for Petrobras to the oil platform. 77 switchboard cubicles equipped with 3WL switches and withdrawn able units integrated with SIMOCODE® type safety devices.
MAERSK PROJECT Delivery of 690V, 400V, 230V SIVACON® S8 type primary switchboards for a container ship. Switchboards equipped with SIPROTEC® safety devices, 3WL air-break switches, arc flash barrier system, and withdrawn able units integrated with SIMOCODE® type safety devices.
LOCATIONS OF SELECTED PROJECTS IN THE SCOPE OF PREFABRICATION OF SWITCHBOARDS, CONTROL CABINETS AND AUTOMATION
OUR CUSTOMERS
CERTIFICATES
ELECTRIC SYSTEMS For our business partners we execute power investments in industry, manufacturing and other branches of economy. We always adapt the service individually to the needs of our customers in order to find optimal solutions which ensure cost reduction and time savings. We deliver complete services, starting from the concept, through designing, performance and ending with the warranty and post-warranty service as well as operation maintenance. Such a solution allows us to relieve the investor of the need to coordinate links between subsequent investment stages. Settlement is performed at particular investment stages or on the basis of the final result.
THE SCOPE OF OUR SERVICES INCLUDES: Project management Designing: -- conceptual design -- detailed design -- substitute designs / value engineering -- as-built design Delivery and assembly of devices according to the developed design Technical consulting during the execution of the investment and after its completion Installation and device measurements and testing Commissioning of subject installations Post-warranty service Warranty service – we act within 24 hours since the notification Inspections of electrical installations in accordance with the law of the country where the project is executed Operation maintenance – modernisation of existing installations, regular repairs, maintenance of device functionality, in order to maintain manufacturing continuity Personnel training in terms of the executed installations and mounted devices
The company’s management and persons managing the investment’s execution are people with multiple years of experience and permits in the electric and automation branches. The engineers employed by us are experienced specialists with perfect orientation and intuition in terms of the needs at the construction site, who can co-operate and coordinate their actions with employees of other branches. For the purpose of project execution we employ teams of people divided into harmonious crews which can execute installations for the entire structure in a complex manner. We are able to adapt to the needs and execution deadlines resulting from the technology and method of construction site maintenance. Our goal is for all of our activities to be characterised by professionalism and responsibility as well as in order for our Customers and Partners to be satisfied and gain as much advantages and satisfaction from co-operation with us as it is possible.
HIGH CURRENT INSTALLATIONS Offer for the specialist, industrial and general construction includes:
power supply and control of technological lines external cable lines MV stations lighting of the area and roads as well as elevation illumination power supply, lighting and socket installations control and automation installations emergency power supply and emergency lighting installations power generator assembly lightning protection installations equipotential bonding systems
I&C SYSTEMS Our offer in the scope of I&C systems includes the full service:
driver programming performance of visualisation application completion of deliveries structure assembly adjustment and measurement works participation in commissioning personnel training
TELETECHNICAL SYSTEMS We execute the following high current installations:
fire signalling industrial television computer networks telephone networks access control and monitoring burglary and assault signalisation BMS intelligent building management smoke venting
SERVICE, ASSISTANCE IN COMMISSIONING, TRAININGS IN LV AND MV EQUIPMENT The offer for newly constructed and operating industrial plants includes: complex electrical measurements of: cables and accessories -- MV switchboards -- transformers -- primary and structural LV switchboards -- starting with outflow circuits from large machines, and ending with lighting circuits -- primary and emergency lighting -- earth resistance, continuity of earthing systems, body voltages and step voltages -- circuit insulations and impedance parameterisation of MV securities, capacitor batteries, transformer securities, main switches tests of parameterised equipment and devices including confirmation of their functionality thermo-visual measurements assistance in electrical commissioning of complete technological installations quality control of electrical contracting of external companies inspections of electrical installations assistance in incorporation of new operation maintenance personnel for the tasks entrusted to them
-- MV
SELECTED PROJECTS IN THE SCOPE OF COMPLEX INVESTMENT EXECUTION BIOETANOL ALCOHOL MANUFACTURING PLANT Goświnowice 28 technological structures located within a surface of 11 ha. Total structure power 12.8 MVA Scope of works: execution of 2 transformer stations: -- 8 x 1.6 kVA transformer delivery and assembly -- SN 8HD10 switchboard delivery and assembly -- LV 3200 A from LV1 to LV7 switchboard delivery and assembly Siemens bus-bar execution of complete electric installations: -- for technology -- automation and control -- water treatment stations -- administration, social as well as storage -- and workshop buildings
HEAT AND POWER PLANTS IN PCC ROKITA PLANTS Brzeg Dolny Modernisation of the heat and power plant, including the design Heat and power plant equipped with: 2 power boilers 17.5 MVA / 6.3 kV generator Scope of works: 4-section RGNN switchboard, 22-bay, 2 SZR, 2500 A main MV switchboard bays 6 kV generator power take-off building switchboard electrical power supply installations electrical lighting installations fire protection installation telephone installation social building
HULAND AND ZIELONY ROAD TUNNEL Bielsko-Biała 2 road tunnels of a total length of 350 m Scope of works: RGNN switchboard delivery automation cabinet electric primary lighting installations emergency lighting installations automation installations fire signalling and alarm installation telephone installation low current installations television monitoring installation
TOYOTA FOUNDRY with accompanying plants of ACCUROMM and NTK Jelcz Laskowice Manufacturing buildings of a total surface of 45 thousand m2 of a required power of 12 MV Scope of works: MV/LV station assembly: -- assembly six transformers up to 2000 kVA with Siemens 5000 A bus-bays -- SIMOSEC 24 kV 630 A switchboard delivery and assembly -- LV SIVACON 5000 A switchboard prefabrication and delivery -- building switchboard -- electrical power supply installations -- electrical lighting installations -- lightning protection installations -- fire protection installation -- LAN computer and telephone network -- social building external grids: -- construction of the cable duct system -- placement of the MV cable -- execution of the external lighting
We mainly execute construction projects related to modernisation, security and development of inland reservoirs, including modernisation works on flood embankments, construction and security of retention tanks and construction of barrages, within the scope of which we perform both soil works and construction works. Furthermore, we execute projects in the scope of large-diameter construction and thanks to our experience and equipment, we execute projects in the scope of road construction, mainly including soil works. We also have experience in the execution of technological installations for waterline and sewage systems. Our hydraulic engineering projects are related with development of flood securities, terrain recultivation and water resource management.
HYDRAULIC ENGINEERING AND CONSTRUCTION
HYDRAULIC ENGINEERING In the hydraulic engineering sector we perform works which include: water reservoir renovation and construction flood embankment construction, reconstruction and restoration works related to reclamation of rivers, channels, etc. construction of dams, fixed weirs, gated weir, sluices construction of environmental protection structures trench and artificial rapid renovation and construction river and stream adjustment water reservoir dredging and cleaning drainage and sewage systems, reinforcedconcrete compartments, chambers, tanks
ENGINEERING WORKS We perform works in the following scope: rdemolitions grading of terrain, recultivation soil works (excavations, backfilling) excavation wall drainage and security soil base reinforcements, soil replacements assistance works during piling (removal of excavated material, delivery and assembly of reinforcement cages, concreting) construction embankments flood embankments retention walls in a reinforced soil system, e.g.: T-wall
BRIDGE CONSTRUCTION Our offer includes complex services in the scope of works related to reinforcement, carpentry, concrete, foundation, abutment, bridge supports and bays, viaducts, trestle bridges, tunnels, underground passageways and footbridges. We provide a full range of services, i.e.: formwork assembly (all brands and types of formwork systems) reinforcement assembly placement of concrete mixture including trowelling and curing finishing works on bridge structures, including, among others, assembly of cornice boards, kerbs, barriers, guards, acoustic barriers, placement of insulation and others
ROAD CONSTRUCTION We execute projects in the scope of soil works, engineering and reinforced-concrete works as well as structural layers of roads, plazas and sidewalks, as well as structures comprising the motorway maintenance depots and passenger service areas.
INDUSTRIAL CONSTRUCTION We specialise in the scope of soil works, engineering and reinforced-concrete buildings, warehouse and manufacturing buildings as well as sewage treatment plants, water treatment stations and other structures.
GENERAL, LARGE-DIAMETER CONSTRUCTION We offer the performance of works in the scope of soil works, engineering and reinforcedconcrete works as well as execution of turnkey construction with unfinished and finished interiors, including: office, hotel, residential and apartment buildings single- and multi-family housing developments public utility buildings, sports structures, trade centres
SELECTED PROJECTS IN THE SCOPE OF COMPLEX INVESTMENT EXECUTION
EXECUTION OF A SLUICE AND OVERFLOW STRUCTURE WITH A BUTTJOINT HYDRO-ELECTRIC POWER PLANT FOR THE “DOMANIÓW” WATER RESERVOIR ON THE RADOMKA RIVER Reservoir parameters: capacity of 11.5 million m3, average depth of approx. 2.3 m, lagoon surface of 500 ha weir height of 7.4 m soil dam height of 10.0 m crest width of 8.5 m, length of 600 linear metres Sluice and overflow structure is a reinforced-concrete structure of a cubic capacity of 8 thousand m3 Scope of works: relocation of the river bed stage I. cofferdam – 500 m inlet channel of a length of 400 m inlet and release tower of dimensions of 10.8 x 18.2 x 15.4 m including technological equipment, surface overflow of a length of 2 x 20 m sluice duct of dimensions of 2 x 4.5 x 3.5 m and length of 41.75 m stilling basin outlet channel of a length of 180 m
CONSTRUCTION OF AN INTERCITY ROAD IN KATOWICE The subject scope of the contract included the completion of performance of works at the construction site of the GP class intercity road section of a length of 2.3 km, including the main high-speed traffic road. The main road with two roadways and three traffic lanes for each direction, with a median strip between the roadways, including a double-bay road tunnel under the roundabout near “Spodek” in Katowice (separate bays for each roadway - northern bay of a length of 667 m, south bay of a length of 658 m) and the “Gwiazdy” road junction.
DOUBLE-BAY ROAD TUNNEL IN KATOWICE Scope of works:
reinforced-concrete road panels in the tunnel – 1 085 pcs. surface drainage – chambers – 30 pcs. surface drainage – polymer and concrete elements (ACO PASSAVANT system) – 1 280.04 linear metres pavements based on epoxy resin and polyurethane – 5 325.72 m2 railing on concrete barriers (stainless steel) in the tunnel – 2 581.91 m vertical drainage of walls – 3 146 m2 placement of casing pipes ~ Ø 1100 mm PCV – 23 284.55 m anti-corrosive protection of concrete surfaces – 28 960.19 m2 protection of concrete surfaces from water leaks, including cleaning milling and hacking off of diaphragm walls and retention walls – 18 856.47 m2 barriers with sound dampening elements – 1 482.1 m2
CONSTRUCTION OF THE ROLLERCOASTER IN ŚLĄSKIE WESOŁE MIASTECZKO [SILESIAN AMUSEMENT PARK] WPKIW S.A. IN CHORZÓW Performance of foundations for the ROLLERCOASTER structure, assembly of the structure and device, painting, commissioning, electric works, grid relocations, participation in acceptances.
“WIÓRY” WATER RESERVOIR AT THE RIVER OF ŚWIŚLINA General contracting of a water reservoir of a surface of 35.0 million m3. Soil dam with a clay core, including grouting seal of the rock base, cement screen. Parameters: length 0.252 km, height 36.2 m embankment 360 000 m3, including: -- clay core – 30 000 m3 -- rip-rap – 15 000 m3 -- horizontal and vertical drainage – 10 000 m3
COVERAGE OF THE RAWA RIVER BED AND OPEN GUTTERS The subject of the commission included the designing and performance of construction works which encompassed the following: Coverage of the Rawa river bed, including: of gutters of a circular crosssection from the culvert under the intercity road to ul. Bytomska in Świętochłowice -- replacement of existing bed covers from ul. Bytomska to ul. Szpitalna in Świętochłowice -- construction of a single enclosed gutter in the existing bed from ul. Szpitalna in Świętochłowice to the inlet of the Klimzowiec sewage treatment plant in Chorzów -- renovation of the existing open bed from the inlet of the sewage treatment plant in Chorzów to the outlet of treated sewage in Katowice coverage of open gutters: -- Czarny Rów – construction of two parallel sewage ducts of a circular cross-section -- Suez – construction of a single enclosed sewage duct -- Johanka – construction of a sewage duct of a circular cross-section
-- construction
CERTIFICATES
ENERGOPOL-TP ELBUD S.A. HEAD OFFICE 40-301 Katowice, ul. Siemianowicka 5a tel. (+48 32) 25 99 675, (+48 32) 25 99 444 fax (+48 32) 25 99 676 e-mail: katowice@etpsa.pl www.energopol-tpelbud.pl Tax Identification Number 634-000-40-17 REGON no. 271431626 PLANT IN BIERAWA 47-240 Bierawa, ul. Gliwicka 8 tel. (+48 77) 480 22 00 fax (+48 77) 487 28 00 e-mail: bierawa@etpsa.pl www.energopol-tpelbud.pl Tax Identification Number 634-000-40-17 REGON no. 271431626