We specialize in the production of conveyor belts SAFECON速BELTS that meet all requirements of safety standards regarding incombustibility and electrostatics in underground mining fire hazard conditions. Years of experience in the world mining-equipment market have let our company reach the best standards of production quality and customer service. If you choose SAFECON速BELTS you will obtain not only the highest quality product meeting your expectations, but also a support of our experienced specialists at all stages of the purchase process. We are open to co-operation, mutual exchange of experience in order to put at your disposal the product that meets your expectations and satisfies your needs. Conbelts also produces HDCON速BELTS series which are intended for working in heavy-duty operating conditions on the surface as well as PROCON速BELTS for more advanced applications. All belts are made in accordance with the ISO 9001:2000 Quality Management System. All our products are tested on each stage of development in our well-equipped laboratory. We also co-operate with international, accredited laboratories as well as with scientific institutes and entities.
Choose the SAFECON®BELTS brand and you shall obtain the product:
Examination of SAFECON®BELTS intended for use in underground mining In order to assure the highest quality and safety of use the SAFECON®BELTS are permanently subject to examinations at our laboratory as well as at foreign institutions. We are well aware of the safety issues regarding the use of the belts underground in constant hazard conditions. We have to be sure that the product we are offering meets the highest safety requirements. We are far from economizing on miners’ working underground safety, in Poland and all over the world. That is why our products are manufactured from raw-materials of the highest quality that assure the consistent quality.
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manufactured with the application of raw-materials of the highest quality tailored to your needs
assuring the highest level of safety
meeting the requirements of world standards guaranteeing consistent quality
technical support of our specialists
elastomer / thermoplast *
solid woven (SW)
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MONOPLY BELTS MEET THE FOLLOWING REQUIREMENTS:
elastomer / thermoplast *
MONOPLY belts are designed on the basis of elastomer and polymer composites. Its structure is based on solid woven (SW) fabrics finished off with the application of a unique impregnation technology. Belt core is protected by elastomers featuring antistatic and fire - resistant properties.
of accepted PN-EN ISO 14973 safety standards regarding fire–resistance and electrostatics . in fire hazard conditions of AS-4606 Australian Standard regarding fire–resistance and anti-electrostatics. of C1 safety category – the safest belt for underground mines. of WT-66 Conbelts Bytom standard. their structure in accordance with PN EN-ISO 22721 Standard. their electric and fire safety category in accordance with the requirements of PN EN-ISO 14973:2008 – C1 standard.
*our consultants recommend cover type depending on the conveyor operating conditions
BELTS PROPERTIES Fire - resistance
Moist resistance
Resistance to chemicals
Very high adhesion with elastomers
SAMPLE TYPES OF MONOPLY BELTS Resistance on warp lbs/in
Resistance on warp kN/m
Belt weight [kg/sq m]
Belt thickness [mm]
4500
800
10,4
10,2
6000
1000
12,1
12,0
7000
1250
14,1
13,1
8000
1400
15,8
14,0
9000
1600
15,8
14,3
10000
1800
17,9
16,1
11000
2000
19,0
15,0
14000
2500
20,5
17,0
ABOVE FIGURES RELATE TO NOMINAL VALUES FOR THE GIVEN BELT TYPE
Due to their good mechanical properties and high core elasticity module, MONOPLY belts may work in medium and heavy-duty operating conditions. They are recommended for use in conveyors characterised by a high output concentration as well as in reversible conveyors with great number of cycles and conveyors with large inclination angle.
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ADVANTAGES OF MONPLY BELTS
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fire resistance and antistatic properties resistance to longitudinal tear resistance to moist, chemicals and oils penetration resistance to core delamination core elasticity high elasticity module small elongation high core – elastomers adhesion high elastomers friction ratio high abrasion resistance
finger joints mechanical joints
PVC belts are designed on the basis of thermoplastic composites. Belt structure is made of a uniformly woven fabric or in the MULTIPLY version (2 – 4 layers) and finished off with the application of a unique impregnation technology. Belt core is protected by linings designed on the basis of thermoplastic fire resistant, antistatic and anti-adhesive materials. PVC belts might work on conveyors with medium inclination angles and where moist and aggressive material might make lining cleaning difficult. Moreover, MONOPLY belts are recommended for work on conveyors of small drum diameters (especially drive drums) as well as on reversible conveyors with a high number of cycles.
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PVC BELTS MEET THE FOLLOWING REQUIREMENTS:
of valid PN-EN ISO 14973 safety standards regarding fire–resistance and electrostatics in fire hazard conditions of AS-4606 Australian Standard regarding fire–resistance and anti-electrostatics of fire resistance determined according to PN-93/C-05013 standard of WT-66 Conbelts Bytom standard their structure in accordance with PN EN-ISO 22721 standard electric and fire safety category in accordance with the requirements of PN EN-ISO 14973:2008 – C1 standard.
Number of plies
1
2
3
4
Resistance on warp lbs/in
Resistance on warp kN/m
Belt weight [kg/sq m]
Belt thickness [mm]
4500
800
10,3
10,2
6000
1000
11,9
12,0
7000
1250
13,9
13,1
8000
1400
15,6
14,0
9000
1600
15,6
14,3
4500
800
11,7
10,0
6000
1000
12,0
10,2
6000
1000
12,9
11,5
7000
1250
15,0
13,0
8000
1400
15,5
13,3
7000
1250
15,5
14,0
9000
1600
18,3
16,0
ABOVE FIGURES RELATE TO NOMINAL VALUES FOR THE GIVEN BELT TYPE
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ADVANTAGES OF PVC-MONOPLY BELTS:
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fire resistance and antistatic properties resistance to longitudinal tear excellent chemical resistance low moisture absorption resistance to delamination
TYPES OF JOINTS: finger joints mechanical joints
high elasticity module low elongation high adhesion between the core and covers
thermoplastic material anti-adhesion property
BELT WIDTH:
up to 1400 mm
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ADVANTAGES OF PVC-MULTIPLY BELTS:
....
fire resistance and antistatic properties excellent resistance to chemicals low moisture - absorption high elasticity module
TYPES OF JOINTS: stepped cold joints stepped hot joints
high adhesion between the core and covers
anti-adhesion thermoplastic material properties the speed of making cold and hot joints
BELT WIDTH:
up to 1400 mm
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THE GT BELTS MEET THE FOLLOWING REQUIREMENTS:
Fire resistant antistatic GT belts are designed on the basis of elastomer composites. Their construction is based on the core created by fabrics joined together with the use of specially designed elastomer of high elasticity properties that enable them to work in rough conditions of mining industry.
BELTS PROPERTIES
of the highest standards regarding fire–resistance and anti-electrostatics of electric and fire safety according to PN EN-ISO 14973:2008 – B1, C2 of Conbelts Bytom WT-66 standard their construction in accordance with PN EN-ISO 22721 standard.
SAMPLE TYPES OF GT
Fire - resistance
Number of plies
Resistance on warp lbs/in
3500
630
11,8
9,2
Moist resistance
2
4500
800
12,3
9,6
6000
1000
13,2
10,8
6000
1000
15
11,6
Very high inter-ply adhesion
3
Energy efficiency 4 Work on conveyors characterised by a high output concentration 5
Resistance on warp kN/m
Belt weight [kg/sq m]
Belt thickness [mm]
7000
1250
14,7
11,6
8000
1400
16,1
13,4
9000
1600
16,7
14
7000
1250
17,4
14
8000
1400
18
14,4
9000
1600
18,5
14,8
10000
1800
19,4
16,4
11000
2000
20,3
17,2
11000
2000
21,1
17
14000
2500
23,4
20
18000
3150
28,7
23
ABOVE FIGURES RELATE TO NOMINAL VALUES OF COVER THICKNESS FOR THE GIVEN BELT TYPE
The core of belts is protected by covers designed on the basis of elastomers of high abrasion resistance and very good friction factor which facilitates proper work of the belt at high inclination angles of the conveyor – carrying elastomers whereas the construction of running elastomers allows the belt to work with reduced resistance with runners, what makes GT belts more energy-saving.
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GT BELTS ADVANTAGES:
....
fire resistance and antistatic properties high elasticity module high adhesion between the core and covers ability to work with large inclination angles comfort of making joints
TYPES OF JOINTS: stepped cold joints stepped hot joints
BELT WIDTH:
up to 2000 mm
elastomer
multiply core
elastomer
Fire resistant, anti-static belts based on elastomer composites. GPM belts are designed on the basis of selected, highly valuable raw-materials. The design was preceded by long-term studies carried out in the heaviest conditions of copper mines.
BELT PROPERTIES Fire resistance
High elasticity
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GPM BELTS MEET THE FOLLOWING REQUIREMENTS:
of valid PN EN-ISO 14973 standards regarding fire–resistance and electrostatics in fire hazard conditions of AS-4606 Australian standard regarding fire–resistance and electrostatics of electric and fire safety category B2 of Conbelts Bytom standard WT-66 their structure is in accordance with PN EN-ISO 22721 standard of electric and fire safety class being in accordance with PN EN-ISO-14973:2008 – B1 standard.
SAMPLE TYPES OF GPM BELTS
Number of plies
3
Ability to carry highly abrasive materials 4 Ability to work at large inclination angles
5
Resistance on warp lbs/in
Resistance on warp kN/m
Belt weight [kg/sq m]
Belt thickness [mm]
6000
1000
18,6
14,6
7000
1250
18,7
14,6
8000
1400
20,1
16,4
9000
1600
20,8
17,0
7000
1250
20,2
16,0
8000
1400
20,7
16,4
9000
1600
21,2
16,8
10000
1800
22,1
18,4
11000
2000
23,0
19,2
9000
1600
22,5
18,0
10000
1800
23,2
18,5
11000
2000
23,9
19,0
14000
2500
26,1
22,0
18000
3150
31,4
25,0
ABOVE FIGURES RELATE TO NOMINAL VALUES FOR THE GIVEN BELT TYPE
The construction of GPM belts is based on the core which together with specially designed, highly elastic elastomers constitute an elastic and puncture resistant core. The core wrapping elastomers that are highly abrasion resistant enable the belts to work in the heaviest conditions of mines with no fire hazard. GPM belts are highly resistant and their covers feature very good friction factor which allows them to work without failure on conveyors with large inclination angles.
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GPM BELT ADVANTAGES:
....
fire resistance and antistatic properties resistant to abrasive output characterised by a high core elasticity module high adhesion between the core and covers speed of making joints
TYPES OF JOINTS: stepped cold joints stepped hot joints
BELT WIDTH:
up to 2000 mm
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