THE JCB HAMMERMASTER AND CUTTER CRUSHER RANGE
801
HM4160Q
HM3060Q
HM2460Q
HM1760Q
HM1560Q
HM1260Q
HM860Q
HM495Q
HM385Q
●
HM265Q
Mini CX
HM165Q
●
HM115
HM60
Micro
HN100/Q
Model
●
The Perfect Partner for your Machine No matter what machine you’re partnering it with, from the
The range of JCB Hammermasters includes: universal breakers
802
●
Mini to the massive 46-tonne Excavator, the JCB Hammermaster
which, with the right hanger bracket, allow you to achieve a fit
803
● ●
is engineered for a perfect match to help every machine
with non-JCB machines; quiet breakers that are environmentally
804
● ●
achieve its full potential.
friendly and safe to operate in urban areas; and a wide choice of
1CX 2CX
Best-in-class power rates mean JCB Hammermasters can do
● ●
3CX
● ●
4CX
● ●
Robot
● ● ●
more work, faster, while greater impact energy gives you extra
Designed for ultimate productivity, reliability and versatility, no
output. And if you add high power and high efficiency together,
breaker works harder for longer than a JCB Hammermaster.
what do you get? Increased productivity with less wear and tear
Plus, most of the products in the range are supplied ready for
to your machine.
use and all come with an extensive parts and labour warranty,
Each breaker features a hydraulic brake to dampen
8052
● ●
8060
●
carrier machine. There’s also an exact
8080
● ●
match of tool and piston diameters
JZ70
● ●
to ensure full transfer of power,
out internal pressure spikes, protecting the
JS130
● ●
JS140Z
● ●
and a mounting point design that offers perfect geometry
JS160
● ●
JS175
● ●
JS180
● ●
on JCB machines.
JS200
● ●
JS220
● ●
JS240
● ●
JS260
● ●
JS330 JS460
● ● ● ●
breaker tools for maximum flexibility.
for total peace of mind.
Compact Hammermasters From the tiny Micro to the largest compact JCB
brackets and hoses to ensure the correct operating and
machine, fitting a JCB Hammermaster means you can
stowage position, or they can be supplied without a
get a whole lot more out of your compact machine.
hanger bracket for fitting onto competitor excavators. All of the products in the range feature perfectly matched piston and tool diameter for maximum energy transfer. Most breakers in the range are ‘quiet’ versions as standard, ensuring conformance to environmental standards. Plus, a full range of machine hydraulic installation kits to suit JCB machines is available, as is our specially formulated JCB hammer grease, which ensures long tool bushes and tool life. Finally, every product in the Compact Hammermaster range is supplied with one moil point and one chisel as standard, and is delivered ready for use, complete with hoses, adaptors, couplings, grease gun and grease.
JCB Compact Hammermasters are amongst the most efficient hydraulic breakers available. They are perfectly matched to the JCB carrier machines to give you maximum performance and output, and there’s a wide range of tools available, so you can adapt your small machine to virtually any application. The HM60, HM100/Q and HM115 feature JCBdesigned, full-length side plates. The HM165Q and HM265Q are supplied with JCB-designed hanger
FAST FACTS ●
High tolerance to a wide range of oil flows and back pressure
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Hydraulic brake means no damage to the carrier machine as internal pressure spikes are dampened out
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Optional quiet models and universal range available for competitor machines
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Exact match of tool and piston diameters
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Sealed-for-life accumulator on HM60, HM100 and HM115
Midrange Hammermasters Our Midrange range of Hammermasters offers a wide
Thanks to the slim-line, compact construction, these
choice of tools to maximise your machine’s capability.
breakers are ideal for confined applications. They’re also
And because JCB Hammermasters are extremely
some of the lightest models available, so they can be
efficient and perfectly matched to JCB carrier machines,
fitted to a wide range of machines without compromising
you simply can’t get better performance and output.
safety or performance. As well as all of these superb benefits, JCB Midrange breakers are silenced as standard for urban and environmentally friendly applications and we supply a full range of hydraulic installation kits to suit JCB machines. They come with perfectly matched piston and tool diameter for maximum energy transfer, one moil and one chisel, and everything you need to get up and running. We also strongly recommend using our specially
Midrange Hammermasters can be supplied with or
formulated JCB hammer grease to ensure long life for
without a JCB-designed hanger bracket. With the
tool bushes and tools.
bracket, it’s quick and easy to connect to your JCB machine; or you can fit the breakers to many competitor machines with a suitable hanger bracket. If you’re looking for breakers to work hard in tough conditions or cope with the demands of the hire market, these are ideal: a robust and durable rigid housing system provides excellent protection for the breaker; double tool retainers reduce tool and bush wear by diminishing rotation; and a class-leading tool diameter gives higher resistance to failures and improves wear rates on tools and bushes.
FAST FACTS ●
Silenced as standard
●
Fully interchangeable with a wide range of non-JCB machines
●
Supplied ready to fit with hanger bracket, moil, chisel and tail hoses
●
High tolerance to a wide range of oil flows and back pressures
●
Hydraulic brake means no damage to the carrier machine as internal pressure spikes are dampened out
Heavyline Hammermasters Your Heavyline machine is built for hard work. But with
Compatible with most competitor excavators, JCB
a JCB Hammermaster, it can work much harder for you.
Heavyline Hammermasters offer a wide range of features: oil- and gas-powered working principle gives the same high-impact energy virtually independent of oil delivery; long piston stroke provides high impact whilst maintaining smooth operation; and sound insulation is standard, enhancing operator comfort as well as being environmentally friendly. Every JCB Hammermaster in this range also comes with a choice of tool along with everything you need to get
The Heavyline Hammermaster is a durable and robust,
going, including hoses, hanger brackets, adaptors,
high-impact breaker combined with smooth operation
couplings, grease gun and grease. Plus there’s a full
and class-leading tool size. It’s this large diameter tool
range of machine hydraulic installation kits to suit all
that gives these Hammermasters such a long tool and
JCB machines.
bush life, reducing failures from incorrect operation and
It all makes for harder, faster working, with added
operator abuse. This long life is then further enhanced by
versatility and reliability.
the JCB AUTOGREASE system (fitted as standard), which ensures a constant supply of grease to the breaker. You know that these products are amongst the most efficient available and, because we match them to JCB carrier machines, you get optimum performance and output. The robust construction and simple design with few moving parts also mean that the breakers are hard-wearing and easy to maintain with low service costs. They’re the perfect choice for arduous environments and the hire market.
FAST FACTS ●
Single blow energy is virtually independent of oil delivery
●
Long piston stroke allows high-impact energy with smooth action
●
Autostop* ensures no damage to breaker from idle blows
●
JCB AUTOGREASE system and silencing as standard
●
Energy recovery gives enhanced impact frequency in hard applications
* Not applicable on HM1560Q model
JCB AUTOGREASE System Your JCB Hammermaster is a powerful and productive
JCB AUTOGREASE system is attached direct to the
piece of equipment, but for peak performance it requires
breaker housing, you can rely on the breaker always
regular greasing.
being correctly greased, regardless of the host machine. The JCB system also features special clear cartridges that allow the operator to monitor the amount of grease left in the cartridge from within the cab. When they’re running low, they’re easily changed without the need for tools, and of course, replacement cartridges are quickly and conveniently available worldwide from the JCB dealer network.
The JCB AUTOGREASE system is fitted as standard on all Heavyline breakers from the HM860Q upwards. It works by automatically supplying a set quantity of grease (which can easily be adjusted to suit working conditions) to the top and bottom tool bush every time the breaker is activated. This ensures the breaker
The specially designed cartridges screw into the
tool consistently operates as smoothly and efficiently
AUTOGREASE system that is fitted to the breaker
as possible.
housing. The AUTOGREASE system only accepts the
Most other breaker grease systems are dependent on
AUTOGREASE cartridges.
the host machine featuring automatic greasing or the
Extreme and special hammer grease cartridges are
operator manually applying grease. But because the
not compatible.
Choosing the Right Tool Modern breakers have a significant ratio of percussive performance to weight. This in turn imposes far
They may look simple but they are the result of a long and complex development and extensive use in
greater loads on the breaker components. The shape, material and geometry on the tool have a major
the field. Selecting the correct tool is as important as selecting the breaker and machine, the JCB range
impact on reliability, wear and performance.
of tools satisfy all working applications.
Applications MATERIAL
USE
SPECIFICATION
TOOL
Asphalt
Road Surfaces
Soft structure
Chisel
Reinforced
Moil
Non-reinforced
Chisel
Reinforced
Moil
Non-reinforced
Chisel
Reinforced
Moil
Non-reinforced
Chisel
–
Blunt
Heavily fissured
Chisel
Lightly fissured
Moil
Monolithic
Moil
–
Chisel
Heavily fissured
Chisel
Lightly fissured
Blunt
Monolithic
Blunt
–
Blunt
Thin floors, walls
Thick floors, walls Concrete Foundations Recycling
Sedimentary Rock (limestone, sandstone, calcerous sediment).
Trenching, foundation work, primary quarry breaking. Breaking oversizes
Crystaline Rock (magma, greenstone, granite).
Trenching, foundation work, primary quarry breaking. Breaking oversizes
MOIL – Universal – For layered rock and reinforced concrete, where twisting could occur.
PYRAMID POINT (All Moils above 100mm diameter).
CHISEL – Standard tool for penetrative work. e.g. Mining, foundations, trenching, demolition.
BLUNT – For impact breaking. e.g. Mining, breaking oversizes, demolition.
THE JCB HAMMERMASTER RANGE COMPACT HAMMERMASTERS Designed with a ‘sealed for life accumulator’ which reduces down time meaning recharging only needs to be carried out at full strip down and rebuild. The HM60, HM100/Q and HM115 come with full length side plates so that the breaker power cell is well protected against accidental damage.
COMPACT HAMMERMASTERS HM60 – HM115
‘Sealed for Life Accumulator’ means accumulator only needs recharging at a full strip down and rebuild
A grease retention seal to enable grease to be retained in the lower tool bush area ensures longer component life and smooth operation. MIDRANGE HAMMERMASTERS Slim-line and durable design make the breakers ideal for confined applications, high impact energy combined with a compact construction offers class leading power to weight. Accumulator diaphragm support protects against wear to extend the diaphragm seal life. A robust and durable internal Helicoil bolt system withstands greater flexing without failing and stainless steel pistons ensure no corrosion, offering greater seal protection.
Perfectly matched tool and piston ensures maximum energy transfer to the material being broken
Full length side plates ensure breaker power cell is well protected against accidental damage
A well protected charge point reduces the risk of damage during operation. Silenced as standard. HEAVYLINE HAMMERMASTERS The long piston travel gives the breaker a smooth and precise operation whilst delivering massive impact energy. Autostop* function protects the breakers percussion components by preventing firing unless the tool is in contact with the rock.
Grease retention seal to retain grease in the lower tool bush area ensuring smooth operation and longer component life
Two tool retaining pins offer added blank firing protection
This heavy duty breaker has heavy duty side and top buffers and housing to ensure maximum strength and protection. All the breakers in this range have the JCB AUTOGREASE system to make life easier for the operator. There is also a heavy duty claw to aid the operator in placement of rock for optimum breaking. The hydraulic accumulator harnesses the recoil to reduce pressure peaks and give greater acceleration. * Not applicable on HM1560Q model
●
Hydraulic accumulator gives greater acceleration in the power stroke and reduces pressure peaks in the carrier hydraulic system.
MIDRANGE HAMMERMASTERS HM165 – HM495 Sealed for life accumulator means that the accumulator only needs recharging during a full rebuild service
Internal Helicoil bolt system is much more robust and durable than the traditional tie bolt and can withstand much greater flexing without failing
HEAVYLINE HAMMERMASTERS HM860 – HM4160 Heavy duty side and top buffers isolate and protect the carrier machine and give longer life to breaker components
Accumulator diaphragm support protects against wear resulting in extended diaphragm seal life
Long heavy piston ensures smoother operation of breaker with maximum transfer of breaker energy to tool, ensuring longer component life and higher productivity. Piston and tool are perfectly matched to deliver maximum energy
Solid body concept offers less sealing and joint lines than the traditional design and is therefore less prone to hydraulic leaks
Double tool retainers (except for HM860) reduce tool rotation to extend tool and bush life Simple tool lock enables quick tool changeover
Stainless steel piston means no corrosion and offers greater protection to the seals
Oval double tool retainers prevent tool rotation which extends tool and bush life
Hydraulic accumulator harnesses the recoil to give greater acceleration and reduce pressure peaks in carrier hydraulic system
JCB AUTOGREASE with its grease cartridge system ensures breaker tool bushes receive the correct amount of grease, making the breaking smoother and prolonging bush and tool life
Heavy duty housing for maximum strength and protection from material
Simple tool lock
Large diameter tools make greater use of the blow energy and offers better productivity. They offer a higher tolerance to side stresses
●
Well protected charge point reduces the possibility of damage during operation.
●
The Bush Wear Gauge offers an easy checking system to the owner/operator to ensure that the breaker is within tolerance and not causing costly internal damage and reduced breaking performance.
Large diameter tool
Heavy duty claw aids placement of rock by operator for optimum breaking, This is a replaceable wear part that protects foot of breaker housing
●
Gassing Kit supplied with the unit, this means the owner/operator has all he needs to maintain the optimum breaker performance.
●
The Bush Wear Tool offers an easy checking system to the owner/operator to ensure that the breaker is within tolerance and not causing costly internal damage and reduced breaking performance.
●
Air Line Port enables easy connection to a compressor to allow the breaker to be used in underwater applications, this stops water ingress and damage to the unit resulting in expensive repairs.
THE JCB HAMMERMASTER RANGE SPECIFICATION CHART JCB Breaker JCB Machine Suitable Breaker Micro, Mini CX 801 1CX
Impact Energy Joules/ft lbs
Operating Published Weight Data kg/lbs
AEM Tested Data
Carrier Weight tonnes/lbs
Blow Rate bpm
Operating Pressure bar/psi
Oil Flow Required l/min/US gpm
Back Pressure bar/psi
Tool Diameter mm/ins
Sound Power Level (dbA) 98
Min
Max
Min
Max
Min
Max
Min
Max
Max
105/77
0.6/1325
1.5/3300
1320
2200
80/1080
125/1685
15/4
28/7
30/436
46/1.8
170/125
1.0/2200
1.8/4000
900
1320
145/2103
185/2683
15/4
32/9
15/218
45/1.8
HM60
66/146
HM100
103/227
HM100Q
115/254
HM115
110/243
200/148
HM165Q
120/265
306/226
HM265Q
200/441
HM385Q
124 121
1.0/2200
3.5/7700
850
1400
90/1305
130/1885
20/5
30/8
30/436
45/1.8
124
213/157
1.9/4190
4.5/10000
540
1080
100/1450
150/2175
20/5
40/11
20/290
50/2
124
516/381
377/278
2.8/6175
6.0/13225
480
1200
100/1450
150/2175
30/8
65/17
20/290
65/2.6
128
312/668
859/634
611/451
4.5/10000
9.0/19800
480
960
100/1450
150/2175
50/13
80/21
20/290
80/3.1
125
HM495Q
419/924
1058/780
762/562
6.0/13225
12.0/26450
390
780
100/1450
150/2175
50/13
100/27
20/290
95/3.7
129
HM860Q
850/1874
1781/1314
1417/1045
12.0/26450 18.0/39675
420
750
140/2031
170/2466
80/21
110/29
12/174
100/3.9
117
HM1260Q
1250/2756
2404/1773
1978/1459
13.0/28660 22.0/48500
350
600
140/2031
170/2466
90/24
120/32
12/174
115/4.5
117
HM1560Q
1600/3527
2781/2051
2496/1841
16.0/35275 34.0/74950
360
540
120/1740
140/2031
130/34
170/45
12/174
135/5.3
117
HM1760Q
1700/3750
4022/2966
3577/2638
19.0/39675 34.0/74950
320
600
160/2321
180/2610
130/34
160/42
12/174
140/5.5
121
JS240, JS260, JS330
HM2460Q
2200/4850
5400/3983
4784/3259 24.0/52900 40.0/88200
280
550
160/2321
180/2610
140/37
180/47
12/174
150/5.9
121
JS330, JS460
HM3060Q
3000/6610
7425/5476
6024/4443 32.0/70500 50.0/110000
280
540
160/2321
180/2610
210/55
270/71
12/174
165/6.5
122
JS460
HM4160Q
4200/9260
9167/6761
7910/5834
270
530
160/2320
180/2610
250/66
320/84
12/174
180/7.1
122
802, 8027Z, 803, 8032Z, 804, Robot 160, 170 804, 8032Z, 8040, 8045, 8052, Robot 160, 170, 2CX 3CX, 4CX, JZ70, 8052, 8060, 8080 Robot 190, 1110 8080, JZ70, 3CX, 4CX JS130, JS135W, JS145W, JZ140, JS160, JS165W, JS175W JS130, JZ140, JS160, JS175W JS180, JS190, JS200W JS200, JS200W, JS220, JS240, JS260 JS200, JS220, JS240, JS260
42.0/92600 75.0/165000
CHOOSING THE RIGHT HAMMER FOR THE APPLICATION APPLICATION
HM60
HM100/Q
HM115
HM165Q
HM265Q
HM385Q
HM495Q
HM860Q
HM1260Q
HM1560Q
HM1760Q
HM2460Q
HM3060Q
HM4160Q
Frozen/hard ground
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Asphalt removal
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Pedestals
❍
❍
❍
●
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●
●
●
●
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●
●
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Roads
●
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●
●
Buildings
●
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●
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Foundations
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Piers/abutments
❍
❍
❍
❍
❍
●
●
●
●
●
●
●
●
●
Bridge decks
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Reinforced concrete
❍
❍
❍
●
●
●
●
●
●
●
●
●
●
●
Slag and scrap
❍
❍
❍
●
●
●
●
Excavation demolition
❍
❍
❍
❍
❍
❍
❍
●
●
●
●
●
●
●
Rockbreaking
❍
❍
❍
❍
❍
❍
❍
●
●
●
●
●
●
●
Oversize boulders
❍
❍
❍
❍
❍
❍
❍
●
●
●
●
●
●
●
Bedrock trenching
❍
❍
❍
❍
❍
❍
❍
●
●
●
●
●
●
●
Underwater
❍
❍
❍
❍
❍
●
●
●
●
●
●
●
●
●
Soft
❍
❍
❍
❍
❍
❍
❍
●
●
●
●
●
●
●
Medium
❍
❍
❍
❍
❍
❍
❍
●
●
●
●
●
●
●
Hard
❍
❍
❍
❍
❍
❍
❍
●
●
●
●
●
●
●
Primary breaking
❍
❍
❍
❍
❍
❍
❍
●
●
●
●
●
●
●
CONCRETE DEMOLITION
INDUSTRIAL Please specify max. temperature for this application
MINING/QUARRYING
Scaling
For tunneling and other extreme applications please check with JCB attachments
● Hammermaster is suitable for use in this application. ● Hammermaster is suitable but only in soft material e.g. slate, gypsum and decomposed limestone. ❍ Hammermaster is unsuitable for use in this application.
Heavy duty swing gear offers unlimited 360 hydraulic rotation Speed valve reduces opening and closing times
JCB Cutter Crushers The new JCB range of cutter crushers is the perfect
Every cutter cusher in this range comes with a choice of
solution where precise cutting/crushing of reinforced
two easily interchangeable cutting jaws:
concrete structures is required. JCB cutter crushers are
Universal Jaws: Designed for light to heavy industrial
highly efficient and matched to the JCB carrier machine,
demolition of reinforced concrete elements, cutting steel
plus to increase productivity even further, JCB cutter
girders, secondary reduction and material separation.
crushers have wide opening jaws, whilst hydraulic speed
Steel Jaws: Designed for reduction of metal structures,*
valves ensure the quickest cycle times.
along with everything else needed to get going, from
The cutter crushers are supplied with fully protected ram cylinders for all round protection. The twin ram design moves the jaws independently which enables the cutter
hoses, adaptors and couplings to a hanger bracket and
hydraulic kits to suit all JCB machines. The cutter crusher is available as a universal option to
cut/crushed, this reduces forces into the carrier machine
enable use on a wide range of competitor machines.
giving a comfortable and controlled demolition process.
*Note: Not suitable for cutting steel sheets or plates.
T kg l/min bar T bar l/min mm mm mm N/mm2 mm mm mm mm
CC1900U Universal 15-25 1860 100 – 150 320 Hydraulic 200 130-220 15 490 350 790 370 240 160 220 150/150/20 7 x Ø 28mm
Two different interchangeable jaws. Universal and steel
mounting bolts. And there’s a full range of machine
crusher to locate centrally on the structure being
MODEL Type Carrier weight class Operating weight Oil flow rate Operating pressure Rotation 360 Max. cutting force Operating pressure rotation Max oil flow rate rotation Max jaw depth Max blade length Max jaw opening Steel max. tensile strength Section Section Section Section Section
Piston rod guards fully protect cylinders from damage
CC1900S Steel 15-25 1850 100 - 150 320 Hydraulic 200 130-220 15 425 380 385 370 280 180 300 160/160/20 9 x Ø 28mm
CC2700U Universal 22-35 2740 150 – 200 320 Hydraulic 300 130-220 30 560 350 850 370 240 160 240 160/160/22 10 x Ø 28mm
Interchangeable cutting and crushing teeth
CC2700S Steel 22-35 2690 150 – 200 320 Hydraulic 300 130-220 30 430 380 400 370 300 200 320 200/200/24 14 x Ø 28mm
Interchangeable jaws to provide maximum versatility
Simple fastening system allows for easy on site replacement
Interchangeable teeth are made from wear resistant material for maximum life and low running costs
FAST FACTS ●
Wide opening jaws for maximum productivity
●
Hydraulic speed valves for quick jaw opening and closing
●
Interchangeable teeth give long life and low operating costs
●
Hydraulic ram guards offer complete protection
●
Twin ram action provides constant closing force
JCB Installation Kits & Related Parts To complement the JCB range of Hammermaster
applications, it provides a highly effective lubricant on
breakers, JCB provides a full range of quality, competitively
slow moving components along with an excellent
priced support components. A comprehensive range of
corrosion resistant property.
Hammer greases, replacement tools, wear components and re-gasing consumables are all readily available from the JCB worldwide dealer network, meaning that where ever your JCB Hammermaster is operating you will be assured of world class customer support backup. To ensure maximum productivity and ease of installation all JCB Hammermasters are supplied with all the components required to operate the breaker ‘out of the box’.
Extreme Performance Hammer Grease is unique Aluminium complex grease recommended for use on the complete range of JCB breakers. It is specifically for use with large breakers and breakers working where resistance to water may be critical. JCB AUTOGREASE Grease is for use with the JCB AUTOGREASE system used on the large breaker range. The specially designed cartridges screw into the AUTOGREASE system that is fitted to the breaker
Compact and Midrange JCB Hammermasters are
housing. The AUTOGREASE cartridges are clear allowing
supplied with a moil tool, chisel tool, hanger bracket,
the grease level to be monitored from within the cab.
mounting bolts, tail hoses, operator’s handbook and a
INSTALLATION KITS
grease gun with grease. The majority of JCB machines are supplied with Heavyline JCB breakers are supplied with a moil or chisel, hanger bracket including mounting bolts, tail hoses, operator’s handbook, grease gun, grease and a low pressure re-gasing kit including gas bottle. JCB HAMMERMASTER GREASE RANGE JCB offers three types of special Grease for use with its Hammermaster range.
hammer pipework already fitted enabling the JCB Hammermaster to be easily fitted. A full range of comprehensive installation kits is available from the JCB dealer network for machines without the correct installation pipework. The custom designed and
ATTACHMENTS KIT FITTING INSTRUCTIONS KIT NO 980/89063
structured kits provide the complete solution, easy to
Rockbreaker Installation Kit (1” inch Return Line) Fitment
use fitting instructions, high quality components, hose
3CX, 4CX Backhoe Loaders Gearpump Machines with Sideshift 14’ Extending Dipper. (NOT servo machines) From M460001 to M929000
and Midrange breakers working in non-arduous
for new and old machines.
INT-3-1-11/1
! WARNING Hydraulic Fluid Fine jets of hydraulic fluid at high pressure can penetrate the skin. Do not use your fingers to check for hydraulic fluid leaks. Do not put your face close to suspected leaks. Hold a piece of cardboard close to suspected leaks and then inspect the cardboard for signs of hydraulic fluid. If hydraulic fluid penetrates your skin, get medical help immediately. INT-3-1-10/1
! WARNING Electrical Circuits
Extra Components
YES - See Introduction
LANGUAGES
FGLS
routings designed to eliminate abrasive wear; available Special Hammer Grease is recommended for compact
! WARNING Hydraulic Pressure Hydraulic fluid at system pressure can injure you. Before disconnecting or connecting hydraulic hoses, stop the engine and operate the controls to release pressure trapped in the hoses. Make sure the engine cannot be started while the hoses are open.
When working on the machine electrical system always disconnect the battery. Understand the electrical circuit before connecting or disconnecting an electrical component. A wrong connection can cause injury and/or damage.
! WARNING Welding When welding on the machine always disconnect the battery and the alternator. Always connect the earth clamp to the component being welded to avoid damage to pivot pins and bushes.
! CAUTION PUB N°
9814/0324
PUB Issue
8
Published by JCB Attachments Tel: 01889 572700 Fax: 01889 570043
ATTACHMENTS 9814/0324
Cleanliness - Hydraulic Systems Hydraulic components are susceptible to damage if the hydraulic system is not kept free from debris. Ensure that open hoses and ports are protected from the ingress of dirt, grit and other debris such as swarf.
FOR SAFETY CHECK LISTS AND CORRECT WORKING PROCEDURES REFER TO THE RELEVANT MACHINE SERVICE MANUAL AND OPERATOR HANDBOOK
FAST FACTS ●
Custom designed installation kits for safe and effective hose routing
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Complete easy to understand fitting instructions supplied
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All support products for JCB Hammermaster available from local JCB dealer
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Installation kits available for new and old machines
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Extreme performance hammer grease available for large breakers and arduous applications
THE BEST BACK-UP IN THE BUSINESS Always on hand to help
article, helping to safeguard the impressive residual values that
You demand more from your machines than ever before:
you can expect in years to come.
more efficiency, more reliability, more performance. That’s why
As well as large stocks of parts engineered specifically for your
superb product support has never been so vital.
machine, your JCB dealer also holds an extensive range of
Together with our extensive dealer
JCB premium lubricants, JCB filters and JCB Powermaster
network, at JCB we’re as innovative
batteries, all manufactured to the same exacting standards.
and forward-thinking when it comes
Your requirements can usually be supplied immediately by our
to customer care as we are in
Finance packages, tailored to your needs
dealers, but where this is not possible they can be ordered
machine development. Our product
With ever-growing pressures on cashflows, the finance options
through the direct computer link between your dealer and
support and after-sales service have
available through JCB can provide a vital lifeline. Backed by JCB
JCB Service and processed through our impressive automated
one aim: to give you peace of mind.
Finance, who can provide tax-efficient and cost-effective finance
World Parts Centre warehouse. Despatch is normally the
solutions, designed and tailored specifically to your needs.
same day either to you or the dealer.
is carried out by the best, factory-trained JCB engineers.
Trust the genuine article
Whether we’re providing you with support, parts or
Using the internet to pass vital information between on-site
JCB parts are renowned worldwide for performance, reliability
finance, we aim for 100% satisfaction. It’s all part of
service personnel and our product support engineers,
and safety. With replacement parts, we supply only the genuine
our promise to put you, the customer, first.
The care and quality we offer is exceptional. All servicing
these professionals always have specialist information at their fingertips, so they can get you up and running again, faster.
Protect your machine and your cashflow Everyone has individual needs and preferences. So we offer a range of service options all designed to help you cope with the unexpected and minimise costly downtime. Whether it’s additional breakdown cover, an all-inclusive scheduled service programme, or servicing, we’ve got the best service option for you.
JCB Service, Beamhurst Road, Uttoxeter, Staffordshire ST14 5PA. Tel: 01889 590312. Fax: 01889 593624. www.jcb.com ©2005 JCB Service. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB Service. JCB reserves the right to change specifications without notice. Illustrations & specifications shown may include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd. Printed in England. 9814/0191 4/06 Issue 3