POWER PRUNERTM OPERATOR'S MANUAL
Power Pruner
TM
Operator's Manual MODEL:
PPT-265ES
WARNING Users of this equipment risk injury to themselves and others if the unit is used improperly and/or safety precautions are not followed. ECHO provides an operator’s manual. It must be read and understood for proper and safe operation. Failure to do so could result in serious injury.
X7702095001
X770001451 08/12
1
2 INTRODUCTION Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-thejob-dependability. Read and understand this manual. You will find it easy to use and full of helpful operations tips and SAFETY messages.
THE OPERATOR'S MANUAL Keep it in a safe place for future reference. Contains specifications and information for safety, operation, maintenance, storage, and assembly specific to this product.
TABLE OF CONTENTS
Introduction ................................................................2 - The Operator's Manual ........................................2 - The Safety Manual ..............................................2 Safety .........................................................................3 - Manual Safety Symbols and Important Information .........................................................3 - International Symbols .........................................4 - Personal Condition and Safety Equipment .........5 - Kickback .............................................................6 - Equipment ...........................................................7 Description .................................................................8 Contents ...................................................................10 Assembly..................................................................10 - Handle Shaft Assembly.....................................10 - Drive Shaft/Power Head ................................... 11 - Cutting Attachment to Drive Shaft Installation 12 - Throttle Linkage and Ignition Leads ................13 - Saw Chain Tension Adjustment ........................15 Operation..................................................................16 - Fuel ...................................................................16 - Lubricating the Guide Bar and Saw Chain .......17 - Adjusting Automatic Oiler ................................17 - Starting Cold Engine.........................................18 - Starting Warm Engine .......................................19 - Stopping Engine................................................19 - Pruning Techniques...........................................20
Maintenance .............................................................21 - Skill Levels .......................................................21 - Maintenance Intervals .......................................21 - Air Filter ...........................................................22 - Fuel Filter..........................................................22 - Spark Plug .........................................................23 - Cooling System .................................................23 - Exhaust System .................................................24 - Carburetor Adjustment......................................25 - Guide Bar and Saw Chain Replacement ...........26 - Filing Saw Chain ..............................................28 Troubleshooting .......................................................29 Storage .....................................................................30 6SHFLÂżFDWLRQV ...........................................................31
6SHFLÂżFDWLRQV GHVFULSWLRQV DQG LOOXVWUDWLYH PDWHULDO in this literature are as accurate as known at the time RI SXEOLFDWLRQ EXW DUH VXEMHFW WR FKDQJH ZLWKRXW notice. Illustrations may include optional equipment DQG DFFHVVRULHV DQG PD\ QRW LQFOXGH DOO VWDQGDUG equipment.
POWER PRUNERTM OPERATOR'S MANUAL SAFETY MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION 7KURXJKRXW WKLV PDQXDO DQG RQ WKH SURGXFW LWVHOI \RX ZLOO ¿QG VDIHW\ DOHUWV DQG KHOSIXO LQIRUPDWLRQDO PHVVDJHV SUHceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you. ‡ 2SHUDWLQJ D Power PrunerTM requires sound judgment and knowledge of the methods which should be applied in each FXWWLQJ VLWXDWLRQ ,I \RX KDYH DQ\ TXHVWLRQV RU SUREOHPV SOHDVH FRQWDFW \RXU (FKR GHDOHU
DANGER
CIRCLE AND SLASH SYMBOL
The safety alert symbol accompanied by the word “DANGER� calls attention to an act or condition which WILL lead to serious personal injury or death if not avoided.
WARNING The safety alert symbol accompanied by the word “WARNING� calls attention to an act or condition which CAN lead to serious personal injury or death if not avoided.
CAUTION
7KLV V\PERO PHDQV WKH VSHFLÂżF DFWLRQ shown is prohibited. Ignoring these prohibitions can result in serious or fatal injury.
NOTE 7KLV HQFORVHG PHVVDJH SURYLGHV WLSV IRU XVH FDUH DQG maintenance of the unit. IMPORTANT The enclosed message provides information necessary for the protection of the unit.
The safety alert symbol accompanied by the word “CAUTION� calls attention to an act or condition which may lead to minor or moderate personal injury if not avoided.
INTERNATIONAL SYMBOLS Symbol form/shape
Symbol description/application
Read and understand Operator's Manual.
Wear eyes, ears and head protection
Hot Surface
Safety/Alert
Avoid all power lines. This unit is not insulated against electrical current.
Plan retreat path from falling objects.
Symbol form/shape
Symbol description/application
Fuel and oil mixture
Finger Severing
Wear hand protection. Use two handed.
DO NOT smoke near fuel.
Do not operate closer than 15 M (50 ft.) from electrical hazards. Keep bystanders at least 15 meters (50 feet) away.
DO NOT allow Àames or sparNs near fuel.
Symbol form/shape
Symbol description/application
Emergency stop
Chain lubrication
Carburetoradjustment - Low speed mixture
Carburetor adjustment - Idle speed
ChoNe Control "Cold Start" Position (ChoNe Closed) ChoNe Control "Run" Position (ChoNe Open)
Symbol form/shape
Symbol description/application
Wear slip resistant foot wear.
Ignition ON/OFF
Primer bulb
Carburetor adjustment - High speed mixture
Guaranteed sound power level
Start Engine
3
4 PERSONAL CONDITION AND SAFETY EQUIPMENT
WARNING Power PrunerTM users risk injury to themselves and others if the Power PrunerTM is used improperly and or safety precautions are not followed. Proper clothing and safety gear must be worn when operating a Power PrunerTM.
Physical Condition
Hearing Protection
Your judgment and physical dexterity may not be good: ‡ LI \RX DUH WLUHG RU VLFN ‡ LI \RX DUH WDNLQJ PHGLFDWLRQ ‡ LI \RX KDYH WDNHQ DOFRKRO RU GUXJV Operate unit only if you are physically and mentally well.
ECHO recommends wearing hearing protection whenever XQLW LV XVHG ,I WKLV JXLGHOLQH LV QRW IROORZHG KHDULQJ ORVV can occur.
Eye Protection Wear eye protection that meets ANSI Z87.1 or CE requirements whenever you operate the unit
Face and Head Protection :KHQ WULPPLQJ RYHUKHDG DOZD\V ZHDU KHDG SURWHFWLRQ meeting ANSI Z89.1 or CE requirements with a full face shield. Head protection with full face shield will help protect you from falling branches and debris.
Hand Protection :HDU QR VOLS KHDY\ GXW\ ZRUN JORYHV WR LPSURYH \RXU grip on the unit handles. Gloves also reduce the transmission of machine vibration to your hands.
Proper Clothing :HDU VQXJ ÂżWWLQJ GXUDEOH SURWHFWLYH FORWKLQJ FKDLQ VDZ safety pants or chaps are recommended. Â&#x2021; 3DQWV VKRXOG KDYH ORQJ OHJV VKLUWV ZLWK ORQJ VOHHYHV Â&#x2021; '2 127 :($5 6+2576 Â&#x2021; '2 127 :($5 7,(6 6&$59(6 -(:(/5< RU clothing with loose or hanging items that could become entangled in moving parts or surrounding growth. Wear sturdy protective safety shoes or boots with nonVNLG VROHV Â&#x2021; '2 127 :($5 23(1 72(' 6+2(6 Â&#x2021; '2 127 23(5$7( 81,7 %$5()227(' Keep long hair away from engine and air intake. Retain hair with cap or net.
Hot Humid Weather +HDY\ SURWHFWLYH FORWKLQJ FDQ LQFUHDVH RSHUDWRU IDWLJXH which may lead to heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.
Vibration and Cold
,W LV EHOLHYHG WKDW D FRQGLWLRQ FDOOHG 5D\QDXGÂśV 3KHQRPHQRQ ZKLFK DIIHFWV WKH ÂżQJHUV RI FHUWDLQ LQGLYLGXDOV PD\ EH brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning senVDWLRQV IROORZHG E\ ORVV RI FRORU DQG QXPEQHVV LQ WKH ÂżQJHUV 7KH IROORZLQJ SUHFDXWLRQV DUH VWURQJO\ UHFRPPHQGHG because the minimum exposure which might trigger the ailment is unknown. Â&#x2021; .HHS \RXU ERG\ ZDUP HVSHFLDOO\ WKH KHDG QHFN IHHW DQNOHV KDQGV and wrists. Â&#x2021; 0DLQWDLQ JRRG EORRG FLUFXODWLRQ E\ SHUIRUPLQJ YLJRURXV DUP exercises during frequent work breaks and also by not smoking. Â&#x2021; /LPLW WKH KRXUV RI RSHUDWLRQ 7U\ WR ÂżOO HDFK GD\ ZLWK MREV ZKHUH operating the unit or other hand-held power equipment is not required. Â&#x2021; ,I \RX H[SHULHQFH GLVFRPIRUW UHGQHVV DQG VZHOOLQJ RI WKH ÂżQJHUV IROORZHG E\ ZKLWHQLQJ DQG ORVV RI IHHOLQJ FRQVXOW \RXU SK\VLFLDQ before further exposing yourself to cold and vibration.
POWER PRUNERTM OPERATOR'S MANUAL Repetitive Stress Injuries ,W LV EHOLHYHG WKDW RYHUXVLQJ WKH PXVFOHV DQG WHQGRQV RI WKH ¿QJHUV KDQGV DUPV DQG VKRXOGHUV PD\ FDXVH VRUHQHVV VZHOOLQJ QXPEQHVV ZHDNQHVV DQG H[WUHPH SDLQ LQ WKRVH DUHDV &HUWDLQ UHSHWLWLYH KDQG DFWLYLWLHV PD\ SXW \RX DW D KLJK ULVN IRU GHYHORSLQJ D 5HSHWLWLYH 6WUHVV ,QMXU\ 56, $Q H[WUHPH 56, FRQGLWLRQ LV &DUSDO 7XQQHO 6\QGURPH &76 ZKLFK FRXOG RFFXU ZKHQ \RXU ZULVW VZHOOV DQG VTXHH]HV D YLWDO QHUYH WKDW UXQV WKURXJK WKH DUHD 6RPH EHOLHYH WKDW SURORQJHG exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years. 7R UHGXFH WKH ULVN RI 56, &76 GR WKH IROORZLQJ Â&#x2021; $YRLG XVLQJ \RXU ZULVW LQ D EHQW H[WHQGHG RU WZLVWHG SRVLWLRQ ,QVWHDG WU\ WR PDLQWDLQ D VWUDLJKW ZULVW SRVLWLRQ $OVR ZKHQ JUDVSLQJ XVH \RXU ZKROH KDQG QRW MXVW WKH WKXPE DQG LQGH[ ¿QJHU Â&#x2021; 7DNH SHULRGLF EUHDNV WR PLQLPL]H UHSHWLWLRQ DQG UHVW \RXU KDQGV Â&#x2021; 5HGXFH WKH VSHHG DQG IRUFH ZLWK ZKLFK \RX GR WKH UHSHWLWLYH PRYHment. Â&#x2021; 'R H[HUFLVHV WR VWUHQJWKHQ WKH KDQG DQG DUP PXVFOHV Â&#x2021; ,PPHGLDWHO\ VWRS XVLQJ DOO SRZHU HTXLSPHQW DQG FRQVXOW D GRFWRU LI \RX IHHO WLQJOLQJ QXPEQHVV RU SDLQ LQ WKH ¿QJHUV KDQGV ZULVWV RU DUPV 7KH VRRQHU 56, &76 LV GLDJQRVHG WKH PRUH OLNHO\ SHUPDQHQW nerve and muscle damage can be prevented.
DANGER All over head electrical conductors and communications wires can KDYH HOHFWULFLW\ Ã&#x20AC;RZ ZLWK KLJK YROWDJHV This unit is not insulated against electrical current. Never touch wires directly or indirectly ZKHQ SUXQLQJ RWKHUZLVH VHULRXV LQMXU\ RU GHDWK PD\ UHVXOW
WARNING Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death. Read the Manuals Â&#x2021; 3URYLGH DOO RSHUDWRUV RI WKLV HTXLSPHQW ZLWK WKH 2SHUDWRU V 0DQXDO and instructions for safe operation. Clear the Work Area Â&#x2021; 6SHFWDWRUV DQG IHOORZ ZRUNHUV PXVW EH ZDUQHG DQG FKLOGUHQ DQG animals prevented from coming nearer than 15 m (50 ft.) while the unit is in use. Use Proper Clothing & Equipment Â&#x2021; $OZD\V ZHDU KHDG SURWHFWLRQ ZLWK IXOO IDFH VKLHOG WR KHOS SURWHFW against falling branches and debris. Keep A Firm Grip Â&#x2021; *ULS 3RZHU 3UXQHUTM ZLWK ERWK KDQGV ZLWK WKXPEV DQG ¿QJHUV HQFLUFOLQJ WKH KDQGOH DQG VKDIW WXEH Review the area to be trimmed. Â&#x2021; /RRN IRU KD]DUGV WKDW FRXOG FRQWULEXWH WR XQVDIH FRQGLWLRQV '2 127 RSHUDWH XQLW LI DQ\ ZLUHV SRZHU WHOHSKRQH FDEOH HWF DUH closer than 15 m to any part of the operator or unit.
5
6 Keep A Solid Stance Â&#x2021; 0DLQWDLQ IRRWLQJ DQG EDODQFH DW DOO WLPHV 'R QRW VWDQG RQ VOLSSHU\ uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not overreach. Â&#x2021; 2SHUDWH WKH 3RZHU 3UXQHUTM only from the ground or out of an approved bucket lift. Â&#x2021; $OZD\V HYDOXDWH WKH EUDQFKHV WR EH SUXQHG IRU KD]DUGV VXFK DV ORRVH dead branches which may fall and strike the operator or helpers. 5HPRYH KD]DUGV EHIRUH SUXQLQJ Â&#x2021; 3ODQ UHWUHDW SDWK IURP IDOOLQJ REMHFWV Â&#x2021; &XW EUDQFKHV ERXQFH ZKHQ VWULNLQJ JURXQG Â&#x2021; &KHFN WKDW VKRXOGHU KDUQHVV LV DGMXVWHG IRU VDIH FRPIRUWDEOH RSHUDtion. See picture at right for proper adjustment. Â&#x2021; 7XUQ WKH 3RZHU 3UXQHUTM off when moving from tree to tree. Â&#x2021; $YRLG DQ\ FRQWDFW ZLWK VDZ FKDLQ
Avoid Hot Surfaces Â&#x2021; .HHS H[KDXVW DUHD FOHDU RI Ă&#x20AC;DPPDEOH GHEULV $YRLG FRQWDFW GXULQJ and immediately after operation. Transporting Unit Â&#x2021; :KHQ WUDQVSRUWLQJ WKH XQLW HPSW\ WKH IXHO WDQN SXW WKH XQLW LQ DQ XSULJKW SRVLWLRQ DQG VHFXUH LW ÂżUPO\ )DLOXUH WR GR VR FRXOG UHVXOW LQ damage or injury.
KICKBACK
WARNING Kickback can lead to dangerous loss of control of the Power PrunerTM and result in serious injury to the operator or any one standing close by. Hold the Power PrunerTM ÂżUPO\ ZLWK ERWK KDQGV ZLWK WKXPEV DQG ÂżQJHUV HQFLUFOLQJ WKH front and rear handles. Be aware of the down and outward path the pruner will take after the cut is made.
Kickback may occur when the moving saw chain at the nose or tip of WKH JXLGH EDU WRXFKHV DQ REMHFW RU ZKHQ WKH ZRRG FORVHV LQ DQG SLQFKHV the saw chain in the cut. In some cases this may cause a lightning-fast UHYHUVH DFWLRQ NLFNLQJ WKH JXLGH EDU DQG VDZ FKDLQ XS DQG EDFN RU down and back towards the operator. Either of these reactions may cause the operator to lose control of the Power PrunerTM which could result in serious personal injury. :LWK D EDVLF XQGHUVWDQGLQJ RI NLFNEDFN \RX FDQ UHGXFH RU HOLPLQDWH the element of surprise which contributes to accidents. Avoid contact of the guide bar tip with any object while the saw chain is moving. &XW RQO\ ZRRG $YRLG VWULNLQJ FRQFUHWH PHWDO ZLUH RU RWKHU REVWUXFtions which could cause kickback or damage to the saw chain. ,I WKH VDZ FKDLQ GRHV VWULNH D IRUHLJQ REMHFW LPPHGLDWHO\ VWRS WKH HQJLQH LQVSHFW DQG UHSDLU WKH 3RZHU 3UXQHUTM if necessary.
POWER PRUNERTM OPERATOR'S MANUAL EQUIPMENT
WARNING
6HULRXV LQMXU\ PD\ UHVXOW IURP WKH XVH RI QRQ DSSURYHG JXLGH EDU DQG VDZ FKDLQ FRPELQDWLRQV (&+2 ,1& ZLOO QRW be responsible for the failure of cutting devices or accessories which have not been tested and approved by ECHO for use with this unit. Read and comply with all safety instructions listed in this manual. Â&#x2021; &KHFN XQLW IRU ORRVH PLVVLQJ QXWV EROWV DQG VFUHZV 7LJKWHQ DQG RU UHSODFH DV QHHGHG
Guide Bar and Saw Chain
Â&#x2021; &KHFN WKDW WKH FXWWLQJ DWWDFKPHQW JXLGH EDU DQG VDZ FKDLQ LV ¿UPO\ DWWDFKHG DQG LQ VDIH RSHUDWLQJ FRQGLWLRQ Â&#x2021; 8VH RQO\ RQH (FKR DSSURYHG H[WHQVLRQ RQ WKH SUXQHU Â&#x2021; 'R QRW KLW URFNV VWRQHV WUHH VWXPSV DQG RWKHU IRUHLJQ REMHFWV ZLWK WKH VDZ FKDLQ Â&#x2021; 'R QRW FXW LQWR WKH JURXQG ZLWK WKH VDZ FKDLQ Â&#x2021; ,I FXWWLQJ DWWDFKPHQW HQG VWULNHV DQ REVWUXFWLRQ VWRS HQJLQH LPPHGLDWHO\ DQG LQVSHFW VDZ FKDLQ IRU GDPDJH Â&#x2021; 'R QRW RSHUDWH ZLWK D GXOO IUDFWXUHG RU GLVFRORUHG VDZ FKDLQ Â&#x2021; 5HPRYH DOO IRUHLJQ REMHFWV IURP ZRUN DUHD Â&#x2021; $OZD\V FRYHU WKH JXLGH EDU DQG VDZ FKDLQ ZLWK JXLGH EDU FRYHU GXULQJ WUDQVSRUWDWLRQ DQG IRU VWRUDJH
WARNING 0RYLQJ SDUWV FDQ DPSXWDWH ¿QJHUV RU FDXVH VHYHUH LQMXULHV .HHS KDQGV FORWKLQJ DQG ORRVH REMHFWV DZD\ IURP DOO openings. Â&#x2021; ALWAYS VWRS HQJLQH GLVFRQQHFW VSDUN SOXJ DQG PDNH VXUH DOO PRYLQJ SDUWV KDYH FRPH WR D FRPSOHWH VWRS EHIRUH UHPRYLQJ REVWUXFWLRQV FOHDULQJ GHEULV RU VHUYLFLQJ XQLW Â&#x2021; DO NOT start or operate unit unless all guards and protective covers are properly assembled to unit. Â&#x2021; NEVER reach into any opening while the engine is running. Moving parts may not be visible through openings.
WARNING &KHFN IXHO V\VWHP IRU OHDNV GXH WR IXHO WDQN GDPDJH HVSHFLDOO\ LI WKH XQLW LV GURSSHG ,I GDPDJH RU OHDNV DUH IRXQG GR QRW XVH XQLW RWKHUZLVH VHULRXV SHUVRQDO LQMXU\ RU SURSHUW\ GDPDJH PD\ RFFXU +DYH XQLW UHSDLUHG E\ DQ DXWKRUL]HG VHUYLFLQJ GHDOHU EHIRUH XVLQJ
7
8 DESCRIPTION Locate this safety decal on your unit. Make sure the decals are legible and that you understand and follow the instrucWLRQV RQ WKHP ,I D GHFDO FDQQRW EH UHDG D QHZ RQH FDQ EH RUGHUHG IURP \RXU (&+2 GHDOHU 6HH 3$576 25'(5,1* LQVWUXFWLRQV IRU VSHFL¿F LQIRUPDWLRQ
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POWER PRUNERTM OPERATOR'S MANUAL 1.
POWER HEAD ,QFOXGHV WKH (QJLQH &OXWFK )XHO 6\VWHP ,JQLWLRQ 6\VWHP DQG 6WDUWHU
2.
THROTTLE TRIGGER - Spring loaded to return to idle when released. During acceleration press trigger gradually for best operating technique.
3.
SHOULDER HARNESS - An adjustable strap that suspends the unit from the operator.
4.
CUTTING ATTACHMENT - 6HDOHG JHDU UDWLR LV UHGXFWLRQ
5.
CUTTING SHOE 8VHG WR FDSWXUH DQG VWDELOL]H EUDQFK ZKLOH FXWWLQJ 3ODFH FXWWLQJ VKRH DJDLQVW EUDQFK DFFHOHUate and lower saw chain into branch.
6.
GUIDE BAR - 305 mm (12 in.) guide bar.
7.
SAW CHAIN - &KDLQ VHUYLQJ DV D FXWWLQJ WRRO
8.
AUTOMATIC OILER ASSEMBLY - 6HOI RLOLQJ 8VH KLJK TXDOLW\ ORZ YLVFRVLW\ QRQ GHWHUJHQW EDU DQG FKDLQ RLO
9.
LOWER SHAFT TUBE 'XUDEOH ¿EHUJODVV PHVK KRXVLQJ
9
10. STOP SWITCH 0RXQWHG RQ WRS RI KDQGOH DVVHPEO\ 0RYH VZLWFK IRUZDUG WR UXQ EDFN WR VWRS 11. THROTTLE TRIGGER LOCKOUT - This lever must be depressed before throttle trigger can be operated. 12. THROTTLE HANDLE ASSEMBLY - Sturdy handle for right hand placement. Includes stop switch and throttle trigger. 13. TOP GUARD - Protects arm from hot engine. 14. RECOIL STARTER 3XOO UHFRLO KDQGOH VORZO\ XQWLO VWDUWHU HQJDJHV WKHQ TXLFNO\ DQG ¿UPO\ :KHQ HQJLQH VWDUWV return handle slowly. DO NOT let handle snap back or damage will occur. 15. SPARK ARRESTOR - CATALYTIC MUFFLER / MUFFLER -7KH PXIÃ&#x20AC;HU RU FDWDO\WLF PXIÃ&#x20AC;HU FRQWUROV H[KDXVW QRLVH DQG HPLVVLRQ 7KH VSDUN DUUHVWRU VFUHHQ SUHYHQWV KRW JORZLQJ SDUWLFOHV RI FDUERQ IURP OHDYLQJ WKH PXIÃ&#x20AC;HU .HHS H[KDXVW DUHD FOHDU RI Ã&#x20AC;DPPDEOH GHEULV 16. FUEL TANK &RQWDLQV IXHO DQG IXHO ¿OWHU 17. FUEL TANK CAP - Covers and seals fuel tank opening. 18. CHOKE - Located above air cleaner housing. Move lever to starting position ( position (
) (close choke) and back to run
) (open choke).
19. AIR CLEANER ASSEMBLY &RQWDLQV UHSODFHDEOH DLU ¿OWHU HOHPHQW 20. PURGE BULB 3XPSLQJ SXUJH EXOE EHIRUH VWDUWLQJ HQJLQH GUDZV IUHVK IXHO IURP WKH IXHO WDQN SXUJLQJ DLU IURP WKH FDUEXUHWRU 3XPS SXUJH EXOE XQWLO IXHO LV YLVLEOH DQG Ã&#x20AC;RZV IUHHO\ LQ WKH FOHDU IXHO WDQN UHWXUQ OLQH 3XPS SXUJH bulb an additional 4 or 5 times. 21. SPARK PLUG - Provides spark to ignite fuel mixture. 22. GUIDE BAR COVER - 8VHG WR FRYHU JXLGH EDU DQG VDZ FKDLQ GXULQJ WUDQVSRUW DQG VWRUDJH 5HPRYH JXLGH EDU cover before using unit.
10 CONTENTS Due to packaging restriction the ECHO product you have purchased requires some assembly. $IWHU RSHQLQJ WKH FDUWRQ FKHFN IRU GDPDJH ,PPHGLDWHO\ QRWLI\ \RXU UHWDLOHU RU (&+2 'HDOHU RI GDPDJHG RU PLVVLQJ SDUWV 8VH WKH FRQWHQWV OLVW WR FKHFN IRU PLVVLQJ SDUWV
___ Power Head ___ Handle Shaft Assembly ___ Drive Shaft Assembly ___ Cutting Attachment W/ Guide Bar and Saw Chain ___ Operator's Manual ___ Safety Glasses ___ Shoulder Harness ___ Guide Bar Cover ___ Clip ___ Assembly Tool (s)
ASSEMBLY Parts Required: 3RZHU +HDG +DQGOH 6KDIW $VVHPEO\ 'ULYH 6KDIW $VVHPEO\ &XWWLQJ $WWDFKPHQW
HANDLE SHAFT
/ DRIVE SHAFT
1.
Remove protective caps from handle shaft assembly.
2.
Loosen clamping bolts (A) on drive shaft.
A
3XOO Ã&#x20AC;H[LEOH GULYH VKDIW FRXSOHU % LQFKHV RXW RI KDQGOH VKDIW B
POWER PRUNERTM OPERATOR'S MANUAL $OLJQ ÀH[LEOH GULYH VKDIW FRXSOHU ZLWK GULYH VKDIW VRFNHW DQG VOLGH together until handle shaft is fully seated into drive shaft. 5.
Tighten clamping bolts (A).
A
HANDLE SHAFT
/ POWER HEAD
1.
Remove protective cap from drive shaft end.
2.
Loosen two (2) clamping screws (A) and remove locating screw (B).
3XOO ÀH[LEOH GULYH VKDIW FRXSOHU LQ RXW RI GULYH VKDIW DVVHPEO\
$OLJQ ÀH[LEOH GULYH VKDIW FRXSOHU ZLWK HQJLQH VRFNHW DQG VOLGH together until locating hole in shaft is visible through locating hole in engine housing. 5.
Install locating screw and tighten clamping bolts.
A
B
11
12 CUTTING ATTACHMENT TO DRIVE SHAFT INSTALLATION C
WARNING 6DZ &KDLQ LV VKDUS $OZD\V ZHDU JORYHV ZKHQ KDQGOLQJ DVVHPEO\ otherwise serious personal injury may result.
1.
Loosen the two (2) screws (C) and remove locator screw (D) on cutting attachment.
D
2.
Loosen clamp knob (E) turning counter clockwise.
F
3XOO XSSHU WXEH ) RXW RI ÂżEHUJODVV ORZHU WXEH PP LQ WKHQ VOLGH ) EDFN LQWR ÂżEHUJODVV ORZHU WXEH H[SRVLQJ LQQHU drive shaft (G). Align and join star shaped drive end of inner drive shaft (G) with cutting attachment shaft (H).
$OLJQ ULGJHV - RQ XSSHU WXEH ZLWK VHDPV LQ FXWWLQJ DWWDFKPHQW
E
G
H
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5.
Slide together aligning locator screw hole (D) in cutting attachment with locating hole (I) in upper tube.
G
D 6.
Install locator screw (D) and tighten. Tighten two (2) cutting attachment screws (C).
7.
Extend upper tube to desired length. Tighten center clamp knob (E) turning clockwise.
I
C
POWER PRUNERTM OPERATOR'S MANUAL
13
THROTTLE LINKAGE AND IGNITION LEADS &ORVH FKRNH DQG UHPRYH DLU ÂżOWHU FRYHU 2.
Place throttle cable (A) and brass cable guide (B) through adjustPHQW Âż[WXUH & )XOO\ VHDW EUDVV FDEOH JXLGH LQ DGMXVWPHQW Âż[WXUH and seat cable end into large hole in carburetor swivel (D).
B
C A
D
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5.
Push clip to fully seat both ends into notch.
6.
Assure both ends of clip are secured in notch as shown. ConÂżUP WKDW WKH WKURWWOH FDEOH GRHV QRW PRYH ZKHQ EUDVV FDEOH JXLGH (B) is pulled. Check throttle for freedom of movement and that wide open throttle / low idle extremes are adjusted properly. The WKURWWOH OLQNDJH PXVW EH DGMXVWHG E\ PRYLQJ WKH DGMXVWPHQW Âż[WXUH Consult with your Echo Dealer for correct adjustment procedure.
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8.
Secure ignition leads against engine housing with clip (I).
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POWER PRUNERTM OPERATOR'S MANUAL SAW CHAIN TENSION ADJUSTMENT
WARNING Never try to replace or adjust guide bar and saw chain with engine running. Always disconnect spark plug wire before servicing guide bar and saw chain. This saw chain is 9(5< VKDUS ZHDU KHDY\ gloves to protect your hands when handling it. Wear eye protecWLRQ PHHWLQJ &( RU $16, VSHFLÂżFDWLRQ =
IMPORTANT Always loosen guide bar nuts before turning the chain tension adMXVWHU RWKHUZLVH WKH VSURFNHW FRYHU DQG WHQVLRQHU ZLOO EH GDPDJHG
To Adjust Saw Chain Tension 1. 2.
Move stop switch to STOP position. Disconnect spark plug lead. /RRVHQ WZR JXLGH EDU QXWV $ XQWLO ÂżQJHU WLJKW +ROG WKH EDU QRVH XS DQG WXUQ WKH DGMXVWHU VFUHZ % FORFNZLVH XQWLO WKH FKDLQ ÂżWV VQXJO\ DJDLQVW WKH XQGHUVLGH RI WKH EDU DV VKRZQ Cold Chain Only - turn adjuster screw CW an additional 1/8 - 1/4 turn. 5. Tighten both guide bar nuts with nose held up. Tighten rear nut ÂżUVW 6. Pull the chain around the guide bar by hand. Reduce the chain tension if you feel tight spots. :KHQ FKDLQ LV SURSHUO\ WHQVLRQHG WLJKWHQ JXLGH EDU QXWV VHFXUHO\ IMPORTANT 7LJKWHQ JXLGH EDU QXWV WR 1Â&#x2021;P LQ OEV '2 127 over-tighten nuts. Damage may result. 8. Keep chain properly tensioned at all times. NOTE All chains require frequent adjustment. 9.
Connect spark plug lead.
B A
15
16 OPERATION WARNING 0RYLQJ SDUWV FDQ DPSXWDWH ¿QJHUV RU FDXVH VHYHUH LQMXULHV .HHS KDQGV FORWKLQJ DQG ORRVH REMHFWV DZD\ IURP DOO RSHQLQJV $OZD\V VWRS HQJLQH GLVFRQQHFW VSDUN SOXJ DQG PDNH VXUH DOO PRYLQJ SDUWV KDYH FRPH WR D FRPSOHWH VWRS EHIRUH UHPRYLQJ REVWUXFWLRQV FOHDULQJ GHEULV RU VHUYLFLQJ XQLW
WARNING 2SHUDWLRQ RI WKLV HTXLSPHQW PD\ FUHDWH VSDUNV WKDW FDQ VWDUW ¿UHV 7KLV XQLW LV HTXLSSHG ZLWK D VSDUN DUUHVWRU WR SUHYHQW GLVFKDUJH RI KRW SDUWLFOHV IURP WKH HQJLQH 0HWDO EODGH XVH DOVR FDQ FUHDWH VSDUNV LI WKH EODGH VWULNHV URFNV PHWDO RU RWKHU KDUG REMHFWV &RQWDFW ORFDO ¿UH DXWKRULWLHV IRU ODZV RU UHJXODWLRQV UHJDUGLQJ ¿UH SUHYHQWLRQ UHTXLUHments.
FUEL NOTICE: 8VH RI XQPL[HG LPSURSHUO\ PL[HG RU IXHO ROGHU WKDQ GD\V VWDOH IXHO PD\ FDXVH KDUG VWDUWLQJ SRRU SHUIRUPDQFH RU VHYHUH HQJLQH GDPDJH DQG YRLG WKH SURGXFW ZDUUDQW\ 5HDG DQG IROORZ LQVWUXFWLRQV LQ WKH 6WRUDJH section of this manual. Petrol - Fuel is a mixture of regular grade petrol and an air-cooled 2-stroke engine oil of reputable brand name. Minimum 89 Octane unleaded petrol is recommended. Do not use fuel containing methyl alcohol or more than 10 % of ethyl alcohol. 7ZR 6WURNH 2LO 5HFRPPHQGHG PL[WXUH UDWLR IRU ,62 / (*' 6WDQGDUG ,62 &' -$62 )' JUDGH and ECHO Premium 50 : 1 oil.
Handling Fuel DANGER )XHO LV 9(5< Ã&#x20AC;DPPDEOH 8VH H[WUHPH FDUH ZKHQ PL[LQJ VWRULQJ RU KDQGOLQJ RU VHULRXV SHUVRQDO LQMXU\ PD\ UHVXOW Â&#x2021; 8VH DQ DSSURYHG IXHO FRQWDLQHU Â&#x2021; '2 127 VPRNH QHDU IXHO Â&#x2021; '2 127 DOORZ Ã&#x20AC;DPHV RU VSDUNV QHDU IXHO Â&#x2021; )XHO WDQNV FDQV PD\ EH XQGHU SUHVVXUH $OZD\V ORRVHQ IXHO FDSV VORZO\ DOORZLQJ SUHVVXUH WR HTXDOL]H Â&#x2021; 1(9(5 UHIXHO D XQLW ZKHQ WKH HQJLQH LV +27 RU 5811,1* Â&#x2021; '2 127 ¿OO IXHO WDQNV LQGRRUV $/:$<6 ¿OO IXHO WDQNV RXWGRRUV RYHU EDUH JURXQG Â&#x2021; '2 127 RYHU¿OO IXHO WDQN :LSH XS VSLOOV LPPHGLDWHO\ Â&#x2021; 6HFXUHO\ WLJKWHQ IXHO WDQN FDS DQG FORVH IXHO FRQWDLQHU DIWHU UHIXHOLQJ Â&#x2021; ,QVSHFW IRU IXHO OHDNDJH ,I IXHO OHDNDJH LV IRXQG GR QRW VWDUW RU RSHUDWH XQLW XQWLO OHDNDJH LV UHSDLUHG Â&#x2021; 0RYH DW OHDVW P IW IURP UHIXHOLQJ ORFDWLRQ EHIRUH VWDUWLQJ WKH HQJLQH
POWER PRUNERTM OPERATOR'S MANUAL Mixing Instructions 1. Fill an approved fuel container with half of the required amount of gasoline. 2. Add the proper amount of 2-stroke oil to gasoline. 3. Close container and shake to mix oil with gasoline. $GG UHPDLQLQJ JDVROLQH FORVH IXHO FRQWDLQHU DQG UHPL[ IMPORTANT Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut-off containers to reduce fuel spillage. After use Â&#x2021; '2 127 VWRUH D XQLW ZLWK IXHO LQ LWV WDQN /HDNV FDQ RFFXU 5HWXUQ unused fuel to an approved fuel storage container. Storage - Fuel storage laws vary by locality. Contact your local govHUQPHQW IRU WKH ODZV DIIHFWLQJ \RXU DUHD $V D SUHFDXWLRQ VWRUH IXHO LQ DQ DSSURYHG DLUWLJKW FRQWDLQHU 6WRUH LQ D ZHOO YHQWLODWHG XQRFFXSLHG EXLOGLQJ DZD\ IURP VSDUNV DQG Ã&#x20AC;DPHV
IMPORTANT Stored fuel ages. Do not mix more fuel than you expect to use in thirty GD\V QLQHW\ GD\V ZKHQ D IXHO VWDELOL]HU LV DGGHG
IMPORTANT Stored two-stroke fuel may separate. ALWAYS shake fuel container thoroughly before each use.
LUBRICATING THE GUIDE BAR AND SAW CHAIN Automatic Oiling System :LSH GHEULV IURP DURXQG RLO ¿OO FDS 5HPRYH RLO ¿OO FDS DQG ¿OO UHVHUYRLU ZLWK D TXDOLW\ ORZ YLVFRVLW\ guide bar and saw chain oil. IMPORTANT 7R SUHYHQW SODVWLF GHWHULRUDWLRQ GR QRW XVH V\QWKHWLF RU VLOLFRQH based oil.
ADJUSTING AUTOMATIC OILER )URP ERWWRP RI JHDU FDVH WXUQ DGMXVWPHQW VFUHZ $ FORFNZLVH WR decrease oil volume - counter clockwise to increase oil volume. NOTE 7KH DXWRPDWLF RLOHU LV SUHVHW WR GHOLYHU D VXI¿FLHQW RLO GLVFKDUJH volume during normal operating conditions. During heavy or dry FXWWLQJ FRQGLWLRQV WKH RLO GLVFKDUJH YROXPH PD\ EH LQFUHDVHG WR DVVXUH DGHTXDWH OXEULFDWLRQ ,I RLO LV OHDNLQJ IURP WKH EDU FRYHU DUHD UHGXFH WKH RLO GLVFKDUJH YROXPH 5H¿OO WKH RLO UHVHUYRLU ZLWK HDFK tank of fuel. NOTE 9HU\ OLWWOH YLVLEOH RLO RQ WKH VDZ FKDLQ ZLOO SURYLGH VXI¿FLHQW OXEULcation.
A
17
18 STARTING COLD ENGINE
WARNING 7KH DWWDFKPHQW VKRXOG QRW PRYH DW LGOH RWKHUZLVH VHULRXV SHUVRQDO injury may result.
1.
Stop Switch Move stop switch button (A) forward away from the STOP position.
2.
Choke Move choke (B) to â&#x20AC;&#x153;Cold Startâ&#x20AC;? (
3.
A
) Position.
Purge Bulb Pump purge bulb & XQWLO IXHO LV YLVLEOH DQG Ă&#x20AC;RZV IUHHO\ LQ WKH clear fuel tank return line. Pump bulb an additional 4 or 5 times.
B
Cold Start
4.
5.
Recoil Starter /D\ WKH XQLW RQ D Ă&#x20AC;DW DUHD DQG NHHS PRYDEOH DWWDFKPHQW SDUWV clear of all obstacles. Firmly grasp throttle handle with left hand. 5DSLGO\ SXOO UHFRLO VWDUWHU KDQGOH URSH ' XQWLO HQJLQH ÂżUHV RU PD[LPXP ÂżYH > @ SXOOV Choke $IWHU HQJLQH ÂżUHV RU ÂżYH > @ SXOOV PRYH FKRNH OHYHU EDFN WR â&#x20AC;&#x153;Runâ&#x20AC;? ( ) position. Pull recoil starter handle/rope until engine starts and runs. Allow unit to warm up at idle for several minutes. NOTE ,I HQJLQH GRHV QRW VWDUW ZLWK FKRNH LQ Âł5XQ´ SRVLWLRQ DIWHU SXOOV repeat instructions 2 - 5.
$IWHU HQJLQH ZDUPV XS JUDGXDOO\ GHSUHVV WKURWWOH WULJJHU WR LQcrease engine RPM to operating speed.
Run C
D
POWER PRUNERTM OPERATOR'S MANUAL STARTING WARM ENGINE The starting procedure is the same as Cold Start except DO NOT close the choke.
A
WARNING 7KH DWWDFKPHQW VKRXOG QRW PRYH DW LGOH RWKHUZLVH VHULRXV SHUVRQDO injury may result.
NOTE ,I DWWDFKPHQW PRYHV UHDGMXVW FDUEXUHWRU DFFRUGLQJ WR Âł&DUEXUHWRU Adjustmentâ&#x20AC;? instructions in this manual or see your ECHO Dealer. Cold Start
1.
Stop Switch. Move Stop Switch button (A) forward away from the STOP position.
Run C
2.
Purge Bulb Pump purge bulb & XQWLO IXHO LV YLVLEOH DQG Ă&#x20AC;RZV IUHHO\ LQ WKH clear fuel tank return line. Pump bulb an additional 4 or 5 times.
3.
Recoil Starter. /D\ WKH XQLW RQ D Ă&#x20AC;DW FOHDU DUHD DQG ÂżUPO\ JUDVS throttle handle with left hand. Do not depress throttle trigger. Pull the recoil VWDUWHU KDQGOH ' XQWLO WKH HQJLQH ÂżUHV NOTE ,I HQJLQH GRHV QRW VWDUW DIWHU SXOOV XVH &ROG 6WDUW 3URFHGXUH
STOPPING ENGINE 1.
Throttle. 5HOHDVH WKURWWOH WULJJHU DQG DOORZ HQJLQH WR UHWXUQ WR LGOH EHIRUH stopping engine.
2.
Stop Switch. Move stop switch button (A) backward to STOP position.
WARNING If engine does not stop when stop switch is moved to STOP posiWLRQ FORVH FKRNH &2/' 67$57 SRVLWLRQ WR VWDOO HQJLQH +DYH your ECHO dealer repair stop switch before using pruner again.
A
D
19
20 PRUNING TECHNIQUES
WARNING (QJLQH H[KDXVW ,6 +27 DQG FRQWDLQV &DUERQ 0RQR[LGH &2 D SRLVRQ JDV %UHDWKLQJ &2 FDQ FDXVH XQFRQVFLRXVQHVV VHULRXV LQMXU\ RU GHDWK ([KDXVW FDQ FDXVH VHULRXV EXUQV $/:$<6 SRVLWLRQ XQLW VR WKDW H[KDXVW LV GLUHFWHG away from your face and body. NOTE 8VH RI Power PrunerTM may be subject to local regulations. The Power PrunerTM is designed for light to medium trimming of limbs and branches up to 203 mm (8 in.) in diameter. Follow these tips for successful operation.
CORRECT
Â&#x2021; 3ODQ FXW FDUHIXOO\ &KHFN GLUHFWLRQ EUDQFK ZLOO IDOO Â&#x2021; 3ODQ UHWUHDW SDWK IURP IDOOLQJ EUDQFK &XW EUDQFKHV ERXQFH ZKHQ striking ground. Â&#x2021; /RQJ EUDQFKHV VKRXOG EH UHPRYHG LQ VHYHUDO SLHFHV
GUIDE AGAINST BRANCH
Â&#x2021; 'R QRW VWDQG GLUHFWO\ EHQHDWK EUDQFK EHLQJ FXW Â&#x2021; :KHQ UHDG\ WR FXW Hold "cutting shoe" against branch. This will prevent whipping of the branch. DO NOT use back and forth sawing action.
NOT CORRECT
Â&#x2021; /RRN RXW IRU EUDQFK LPPHGLDWHO\ EHKLQG WKH EUDQFK EHLQJ FXW ,I VDZ chain hits rear branch damage to saw chain may occur. Â&#x2021; $FFHOHUDWH WR IXOO WKURWWOH Â&#x2021; $SSO\ FXWWLQJ SUHVVXUH Â&#x2021; (DVH FXWWLQJ SUHVVXUH ZKHQ QHDULQJ HQG RI FXW WR PDLQWDLQ FRQWURO
BLADE HITS REAR BRANCH
Â&#x2021; :KHQ SUXQLQJ D OLPE PP LQ GLDPHWHU RU ODUJHU FXW DV IROlows: 8QGHU FXW OLPE GLDPHWHU QHDU WUHH WUXQN 2. Finish top cut slightly farther out on limb. 3. Flush cut stub at trunk. Â&#x2021; '2 127 XVH IRU IHOOLQJ RU EXFNLQJ NOT CORRECT
POWER PRUNERTM OPERATOR'S MANUAL
21
MAINTENANCE WARNING 0RYLQJ SDUWV FDQ DPSXWDWH ¿QJHUV RU FDXVH VHYHUH LQMXULHV .HHS KDQGV FORWKLQJ DQG ORRVH REMHFWV DZD\ IURP DOO RSHQLQJV $OZD\V VWRS HQJLQH GLVFRQQHFW VSDUN SOXJ DQG PDNH VXUH DOO PRYLQJ SDUWV KDYH FRPH WR D FRPSOHWH VWRS EHIRUH UHPRYLQJ REVWUXFWLRQV FOHDULQJ GHEULV RU VHUYLFLQJ XQLW $OORZ XQLW WR FRRO EHIRUH SHUIRUPLQJ VHUYLFH Wear gloves to protect hands from sharp edges and hot surfaces. Your ECHO Power PrunerTM is designed to provide many hours of trouble free service. Regular scheduled maintenance ZLOO KHOS \RXU SUXQHU DFKLHYH WKDW JRDO ,I \RX DUH XQVXUH RU DUH QRW HTXLSSHG ZLWK WKH QHFHVVDU\ WRROV \RX PD\ ZDQW WR WDNH \RXU XQLW WR DQ (&+2 6HUYLFH 'HDOHU IRU PDLQWHQDQFH 7R KHOS \RX GHFLGH ZKHWKHU \RX ZDQW WR '2 ,7 <2856(/) RU KDYH WKH (&+2 'HDOHU GR LW HDFK PDLQWHQDQFH WDVN KDV EHHQ JUDGHG ,I WKH WDVN LV QRW OLVWHG VHH \RXU (&+2 Service Dealer for repairs.
SKILL LEVELS NOTE $OO PDLQWHQDQFH WDVNV PXVW EH SURSHUO\ SHUIRUPHG RWKHUZLVH XQLW GDPDJH RU SHUVRQDO LQMXU\ PD\ RFFXU Level 1 = Easy to do. Common tools may be required. Level 2 0RGHUDWH GLI¿FXOW\ 6RPH VSHFLDOL]HG WRROV PD\ EH UHTXLUHG
MAINTENANCE INTERVALS COMPONENT / SYSTEM
MAINTENANCE PROCEDURE
REQ'D SKILL LEVEL
DAILY OR BEFORE USE
Air Filter
Inspect/Clean
1
I/C*
Choke Shutter
Inspect/Clean
1
I/C
Fuel Filter
Inspect/Replace
1
Fuel Cap Gasket
Inspect/Replace
1
Fuel System
Inspect/Replace
1
I (2) *
EVERY REFUEL
3 MONTHS OR 90 HOURS
R* I *
I/R*
I *
R*
I (2) *
Spark Plug
Inspect/Clean/Replace
1
Cooling System
Inspect/Clean
2
Muffler Spark Arrestor
Inspect/Clean/Replace
2
I/C/R *
2
I/C
2
I (1)
Cylinder Exhaust Port Inspect/Clean/Decarbon Drive Shaft (Flex Cable Inspect/Grease Models) Guide Bar / Sprocket Nose Inspect/Clean/Lubricate
YEARLY 600 HOURS
I/C/R * I/C
2
I/C*
I
2
I *
I*
Saw Chain
Inspect/Sharpen/ Replace/Tension
Recoil Starter Rope
Inspect/Clean
1
I/C *
Screws/Nuts/Bolts
Inspect/Tighten/Replace
1
I*
MAINTENANCE PROCEDURE LETTER CODES: I = INSPECT, R = REPLACE, C = CLEAN IMPORTANT NOTE - Time intervals shown are maximum. Actual use and your experience will determine the frequency of required maintenance. MAINTENANCE PROCEDURE NOTES: (1) Apply POWER BLENDX TM lubricant every 25 hours of use. (2) Low evaporative fuel tanks DO NOT require regular maintenance to maintain emission integrity. * All recommendations to replace are based on the finding of damage or wear during inspection.
22 AIR FILTER Level 1.
Parts required:
Air Filter
&ORVH FKRNH &ROG 6WDUW 3RVLWLRQ > @ 7KLV SUHYHQWV GLUW IURP HQWHULQJ WKH FDUEXUHWRU WKURDW ZKHQ WKH DLU ¿OWHU LV UHPRYHG %UXVK accumulated dirt from air cleaner area. 5HPRYH DLU ¿OWHU FRYHU %UXVK GLUW IURP LQVLGH FRYHU 5HPRYH DLU ¿OWHU DQG OLJKWO\ EUXVK GHEULV IURP ¿OWHU 5HSODFH ¿OWHU LI LW LV GDPDJHG IXHO VRDNHG YHU\ GLUW\ RU WKH UXEEHU VHDOLQJ HGJHV are deformed. ,I ¿OWHU FDQ EH UHXVHG EH FHUWDLQ LW Â&#x2021; )LWV WLJKWO\ LQ WKH DLU ¿OWHU FDYLW\ Â&#x2021; ,V LQVWDOOHG ZLWK WKH RULJLQDO VLGH RXW ,QVWDOO DLU ¿OWHU FRYHU
NOTE &DUEXUHWRU DGMXVWPHQW PD\ EH QHHGHG DIWHU DLU ¿OWHU FOHDQLQJ UHplacement. See Carburetor Adjustment Section.
FUEL FILTER Level 1.
Parts Required: Fuel Filter
DANGER Fuel is VERY Ã&#x20AC;DPPDEOH 8VH H[WUHPH FDUH ZKHQ PL[LQJ VWRULQJ or handling or serious personal injury may result. 8VH D FOHDQ UDJ WR UHPRYH ORRVH GLUW IURP DURXQG IXHO FDS DQG empty fuel tank. 8VH WKH ³IXHO OLQH KRRN´ WR SXOO WKH IXHO OLQH DQG ¿OWHU IURP WKH tank. 5HPRYH WKH ¿OWHU IURP WKH OLQH DQG LQVWDOO WKH QHZ ¿OWHU
POWER PRUNERTM OPERATOR'S MANUAL SPARK PLUG Level 2.
Parts Required:
Spark Plug NGK BPMR-8Y
IMPORTANT 8VH RQO\ 1*. %305 < VSDUN SOXJ RWKHUZLVH VHYHUH HQJLQH damage may occur. 5HPRYH VSDUN SOXJ DQG FKHFN IRU IRXOLQJ ZRUQ DQG URXQGHG FHQWHU electrode. 2. Clean the plug or replace with a new one. DO NOT sand blast to clean. Remaining sand will damage engine. 3. Adjust spark plug gap 0.65mm (0.026 in.) by bending outer electrode. 4. Tighten spark plug to 150-170 kg/cm (130-150 in. lb.).
COOLING SYSTEM Level 2.
Parts Required: None.
IMPORTANT 7R PDLQWDLQ SURSHU HQJLQH RSHUDWLQJ WHPSHUDWXUHV FRROLQJ DLU PXVW SDVV IUHHO\ WKURXJK WKH F\OLQGHU ÂżQ DUHD 7KLV Ă&#x20AC;RZ RI DLU FDUULHV combustion heat away from the engine. 2YHUKHDWLQJ DQG HQJLQH VHL]XUH FDQ RFFXU ZKHQ Â&#x2021; $LU LQWDNHV DUH EORFNHG SUHYHQWLQJ FRROLQJ DLU IURP UHDFKLQJ WKH cylinder. Â&#x2021; 'XVW DQG JUDVV EXLOG XS RQ WKH RXWVLGH RI WKH F\OLQGHU 7KLV EXLOG XS insulates the engine and prevents the heat from leaving. Removal of cooling passage blockages is considered â&#x20AC;&#x153;Normal Maintenance.â&#x20AC;? Any failure attributed to lack of maintenance is not warranted.
0.65 mm (0.026 in.)
23
24 8VH EUXVK WR UHPRYH GLUW IURP HQJLQH
EXHAUST SYSTEM Spark Arrestor Screen Level 2. Carbon deposits in silencer will cause a drop in engine output and overheating. Spark arrestor screen must be checked periodically. Clean deposits from silencer. IMPORTANT 'R QRW UHPRYH WKH VLOHQFHU FRYHU ,I QHFHVVDU\ SOHDVH FRQVXOW your dealer.
Cylinder Exhaust Port IMPORTANT The cylinder exhaust port must be inspected and cleaned of excess carbon every 3 months or 90 hours of operation in order to maintain this engine within the emissions durability period. ECHO strongly recommends that you return your unit to your ECHO dealer for this important maintenance service.
POWER PRUNERTM OPERATOR'S MANUAL CARBURETOR ADJUSTMENT Engine Break-In New engines must be operated a minimum duration of two tanks of fuel break-in before carburetor adjustments can be made. During the breakin period your engine performance will increase and exhaust emissions ZLOO VWDELOL]H ,GOH VSHHG FDQ EH DGMXVWHG DV UHTXLUHG
High Altitude Operation 7KLV HQJLQH KDV EHHQ IDFWRU\ DGMXVWHG WR PDLQWDLQ VDWLVIDFWRU\ VWDUWLQJ HPLVVLRQ DQG GXUDELOLW\ SHUIRUPDQFH XS WR IHHW DERYH VHD OHYHO (ASL) (96.0 kPa). To maintain proper engine operation and emission FRPSOLDQFH DERYH IHHW $6/ WKH FDUEXUHWRU may need to be adMXVWHG E\ DQ DXWKRUL]HG (&+2 VHUYLFH GHDOHU IMPORTANT If the engine is adjusted for operation above IHHW $6/ WKH carburetor must be re-adjusted when operating the engine below IHHW $6/ RWKHUZLVH VHYHUH HQJLQH GDPDJH PD\ UHVXOW Level 2.
Parts required:
None.
NOTE Every unit is run at the factory and the carburetor is set in compliDQFH ZLWK HPLVVLRQ UHJXODWLRQV &DUEXUHWRU DGMXVWPHQWV RWKHU WKDQ LGOH VSHHG PXVW EH SHUIRUPHG E\ DQ DXWKRUL]HG (&+2 GHDOHU
1.
Check idle speed and reset if necessary. If a tachometer is availDEOH LGOH VSHHG VFUHZ 7 VKRXOG EH VHW WR WKH VSHFL¿FDWLRQV IRXQG RQ 6SHFL¿FDWLRQV SDJH RI WKLV PDQXDO 7XUQ LGOH VFUHZ 7 FORFNZLVH WR LQFUHDVH LGOH VSHHG FRXQWHU FORFNZLVH WR GHFUHDVH LGOH speed.
WARNING :KHQ FDUEXUHWRU DGMXVWPHQW LV FRPSOHWHG WKH FXWWLQJ DWWDFKPHQW VKRXOG QRW WXUQ DW LGOH RWKHUZLVH VHULRXV SHUVRQDO LQMXU\ PD\ result.
25
26 GUIDE BAR AND SAW CHAIN REPLACEMENT
WARNING Never try to replace or adjust guide bar and saw chain with engine running. Always disconnect spark plug wire before servicing guide bar and saw chain. This saw chain is 9(5< VKDUS ZHDU KHDY\ JORYHV WR SURWHFW \RXU KDQGV ZKHQ KDQGOLQJ LW :HDU H\H SURWHFWLRQ PHHWLQJ &( RU $16, VSHFLÂżFDWLRQ =
Guide Bar Replacement / Installation Level 2
1.
Remove two (2) guide bar nuts (A) and unscrew sprocket cover screw(B).
2.
Remove sprocket cover (D).
3.
Remove guide bar and saw chain from gear case and sprocket.
4.
Remove chain from guide bar and check guide bar for damage and excessive or uneven wear. Replace guide bar if necessary.
5.
B D
C A
Install chain on guide bar with cutters on top of bar facing toward bar tip.
,QVWDOO JXLGH EDU DQG FKDLQ RQ JHDU FDVH HQJDJLQJ FKDLQ ZLWK GULYH sprocket (E). 7.
Turn tension adjustment screw (C) to ensure chain tension adjuster SLQ ÂżWV LQWR WKH JXLGH EDU DGMXVWHU KROH
,QVWDOO VSURFNHW FRYHU ' WLJKWHQ JXLGH EDU QXWV $ ÂżQJHU WLJKW and fasten sprocket cover screw (B). 9.
E
Adjust chain tension.
Sprocket Cover Cleaning B 5HPRYH WZR JXLGH EDU QXWV $ DQG XQVFUHZ VSURFNHW FRYHU screw (B). 2. Remove sprocket cover (D). 3. Brush debris from inside sprocket cover and from around sprocket (E). 7XUQ WHQVLRQ DGMXVW VFUHZ WR HQVXUH FKDLQ WHQVLRQ DGMXVWHU SLQ ÂżWV into the guide bar adjuster hole. ,QVWDOO VSURFNHW FRYHU ' WLJKWHQ JXLGH EDU QXWV $ ÂżQJHU WLJKW and fasten sprocket cover screw (B) 6. Adjust chain tension.
D
C A
POWER PRUNERTM OPERATOR'S MANUAL
27
SAW CHAIN TENSION ADJUSTMENT
WARNING Never try to replace or adjust guide bar and saw chain with engine running. Always disconnect spark plug wire before servicing guide bar and saw chain. This saw chain is 9(5< VKDUS ZHDU KHDY\ gloves to protect your hands when handling it. Wear eye protecWLRQ PHHWLQJ &( RU $16, VSHFLÂżFDWLRQ = IMPORTANT Always loosen guide bar nuts before turning the chain tension adMXVWHU RWKHUZLVH WKH VSURFNHW FRYHU DQG WHQVLRQHU ZLOO EH GDPDJHG
To Adjust Saw Chain Tension 1. 2.
Move stop switch to STOP position. Disconnect spark plug lead. /RRVHQ WZR JXLGH EDU QXWV $ XQWLO ÂżQJHU WLJKW +ROG WKH EDU QRVH XS DQG WXUQ WKH DGMXVWHU VFUHZ % FORFNZLVH XQWLO WKH FKDLQ ÂżWV VQXJO\ DJDLQVW WKH XQGHUVLGH RI WKH EDU DV VKRZQ Cold Chain Only - turn adjuster screw CW an additional 1/8 - 1/4 turn. 5. Tighten both guide bar nuts with nose held up. Tighten rear nut ÂżUVW 6. Pull the chain around the guide bar by hand. Reduce the chain tension if you feel tight spots. :KHQ FKDLQ LV SURSHUO\ WHQVLRQHG WLJKWHQ JXLGH EDU QXWV VHFXUHO\
B
A
IMPORTANT 7LJKWHQ JXLGH EDU QXWV WR 1Â&#x2021;P LQ OEV '2 127 over-tighten nuts. Damage may result. 8. Keep chain properly tensioned at all times. NOTE All chains require frequent adjustment. 9.
Connect spark plug lead.
Bar P/N
Power Pruner B&C Combinations Chain P/N Chain Type LinNs
Pitch
Gauge
10" regular bar P/N 10A0CD3739
91VXL39CQ
91
39
3/8"
0.050
12" regular bar P/N 12A0CD3744
91VXL44CQ
91
44
3/8"
0.050
IMPORTANT Check bar Part Number on your Power Pruner. Chain and guide bar gauge size must be identical. Use Bar/Chain combinations shown in table above.
28 FILING SAW CHAIN 30°
Level 2. Tools required: PP LQ 5RXQG )LOH )ODW )LOH 'HSWK *DXJH
1 IMPORTANT 'XOO RU GDPDJHG FXWWHUV ZLOO UHVXOW LQ SRRU FXWWLQJ SHUIRUPDQFH LQFUHDVHG YLEUDWLRQ DQG SUHPDWXUH VDZ FKDLQ IDLOXUH
2
WARNING Always stop engine and disconnect spark plug wire before servicLQJ JXLGH EDU DQG VDZ FKDLQ $OZD\V ZHDU JORYHV ZKHQ ÂżOLQJ VDZ FKDLQ RWKHUZLVH VHULRXV SHUVRQDO LQMXU\ PD\ UHVXOW 6HW URXQG ÂżOH $ LQ FXWWHU DW Â&#x192; DQJOH 2QH ÂżIWK RI WKH ÂżOH should be exposed above top cutter edge.
90°
3
.HHS ÂżOH KRUL]RQWDO LQ FXWWHU DQG ÂżOH LQ RQH GLUHFWLRQ 3.
File until cutter top and side bevel edges are sharp without nicks.
4 3ODFH GHSWK JDXJH WRRO % ÂżUPO\ RQ WRS RI FXWWHU ZLWK LQ VORW DQG HQG DJDLQVW IURQW FXWWHU UDNHU )LOH FXWWHU UDNHU ZLWK Ă&#x20AC;DW ÂżOH XQWLO Ă&#x20AC;XVK ZLWK WRS RI GHSWK JDXJH )LQLVK FXWWHU VKDUSHQLQJ E\ URXQGLQJ IURQW UDNHU HGJH & ZLWK Ă&#x20AC;DW ÂżOH
5 6
(TOP PLATE ANGLE)
3URSHUO\ ÂżOHG FXWWHU LV DV VKRZQ $SSO\ FOHDQ RLO DQG URWDWH VDZ FKDLQ VORZO\ WR ZDVK DZD\ ÂżOLQJV ,I VDZ FKDLQ LV FRDWHG RU FORJJHG ZLWK UHVLQ FOHDQ LQ NHURVHQH then soak in oil.
(TOP PLATE CUTTING ANGLE) (DEPTH GAUGE)
55°
POWER PRUNERTM OPERATOR'S MANUAL
29
TROUBLESHOOTING ENGINE PROBLEM TROUBLESHOOTING CHART Problem
C h ecN Fuel at carburetor
Fuel at cylinder Engine cranks starts hard/ doesn't start
Engine runs, but dies or does not accelerate properly
Status
C au se
No fuel at carburetor Fuel strainer clogged Fuel line clogged Carburetor
Remedy Clean or replace Clean or replace See your Echo dealer
No fuel at cylinder
C arburetor
See your Echo dealer
Muffler wet with fuel
Fuel Mixture too rich
Open choke Clean/replace air filter Adjust carburetor See your Echo dealer
Spark at end of plug wire
No spark
Stop switch off Electrical problem Interlock switch
Turn switch to ON See your Echo dealer See your Echo dealer
Spark at plug
No spark
Spark gap incorrect Covered with carbon Fouled with fuel Plug defective
Adjust to .65mm (0.026 in.) Clean or replace Clean or replace Replace plug
Air filter
Air filter dirty
Normal wear
Clean or replace
Fuel filter
Fuel filter dirty
Contaminants/residues in Replace fuel
Fuel vent
Fuel vent plugged
Spark Plug
Plug dirty/worn
Carburetor
Contaminants/residues in fuel
Clean or replace
Normal wear
Clean and adjust or replace
Improper adjustment Vibration
Adjust
Cooling System
Cooling system dirty/plugged
Extended operation in dirty/dusty locations
Clean
Spark Arrestor Screen
Spark arrestor screen plugged
Normal wear
Replace
N/A
N/A
Internal engine problem
See your Echo dealer
Engine does not crank
DANGER Fuel vapors are extremely Ă&#x20AC;DPPDEOH DQG PD\ FDXVH ÂżUH DQG RU H[SORVLRQ Never test for ignition spark by groundLQJ VSDUN SOXJ QHDU F\OLQGHU SOXJ KROH RWKHUZLVH VHULRXV SHUVRQDO LQMXU\ PD\ UHVXOW
30 STORAGE WARNING 'XULQJ RSHUDWLRQ WKH PXIĂ&#x20AC;HU RU FDWDO\WLF PXIĂ&#x20AC;HU DQG VXUURXQGLQJ FRYHU EHFRPH KRW $OZD\V NHHS H[KDXVW DUHD FOHDU RI Ă&#x20AC;DPPDEOH GHEULV GXULQJ WUDQVSRUWDWLRQ RU ZKHQ VWRULQJ RWKHUZLVH VHULRXV SURSHUW\ GDPDJH RU SHUVRQDO LQMXU\ may result.
Long Term Storage (over 30 days) Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage maintenance which includes the following: 6WRUH XQLW LQ D GU\ GXVW IUHH SODFH RXW RI WKH UHDFK RI FKLOGUHQ
DANGER 'R QRW VWRUH LQ HQFORVXUH ZKHUH IXHO IXPHV PD\ DFFXPXODWH RU UHDFK DQ RSHQ Ă&#x20AC;DPH RU VSDUN RU VHULRXV SHUVRQDO injury may result.
2. Place the stop switch in the "OFF" position. 5HPRYH DFFXPXODWLRQ RI JUHDVH RLO GLUW DQG GHEULV from exterior of unit.
IMPORTANT Some tree sap and resins are corrosive. Thoroughly ZDVK WKH JXLGH EDU DQG VSURFNHW DUHDV DIWHU HDFK XVH then coat metal parts with light oil.
7. A. Allow engine to cool then remove the spark plug DQG SRXU FF R] RI IUHVK FOHDQ WZR VWURNH engine oil into the cylinder through the spark plug hole. B. Pull the recoil starter handle 2-3 times to distribute the oil inside the engine. C. Observe the piston location through the spark plug hole. Pull the recoil starter handle slowly until the piston reaches the top of its travel and leave it there.
4. Perform all periodic lubrication and services that are required.
8.
Install the spark plug (do not connect spark plug cable).
5. Tighten all the screws and nuts.
9.
Install the guide bar cover on the guide bar and saw chain during storage.
6. Drain fuel tank completely. Press purge bulb 6 -7 times to remove remaining fuel from carburetor then GUDLQ WKH WDQN DJDLQ &ORVH FKRNH VWDUW DQG UXQ WKH engine until it stops due to lack of fuel.
POWER PRUNERTM OPERATOR'S MANUAL
31
SPECIFICATIONS MODEL ---------------------------------------------------- PPT-265ES Length (Standard)------------------------------------------ 2.72 m (9 ft. 1 in.) Length (Extended) ----------------------------------------- 3.72 m (12 ft. 2 in.) Width -------------------------------------------------------- 0.25 m (9.8 ft.) Height ------------------------------------------------------- 0.25 m (9.8 ft.) Weight (dry) ------------------------------------------------ 8.4 kg (16.9 lb.) Engine Type ------------------------------------------------ $LU FRROHG WZR VWURNH VLQJOH F\OLQGHU JDVROLQH HQJLQH Bore ---------------------------------------------------------- 34.0 mm (1.34 in.) Stroke -------------------------------------------------------- 28.0 mm (1.10 in.) Displacement ----------------------------------------------- 25.4 cc (1.55 cu. in.) Exhaust System -------------------------------------------- 6SDUN $UUHVWRU 0XIĂ&#x20AC;HU Z FDWDO\VW Carburetor--------------------------------------------------- Zama with Purge Ignition System -------------------------------------------- CDI (capacitor discharge ignition) Spark Plug -------------------------------------------------- NGK BPMR-8Y Gap 0.65 mm (0.026 in.) Fuel ---------------------------------------------------------- Mixed (Gasoline and Two-stroke Oil) Fuel/Oil Ratio ---------------------------------------------- 50 : 1 (2 % IRU ,62 / (*' 6WDQGDUG ,62 &' -$62 )' grade and ECHO Premium 50 : 1 oil. Petrol -------------------------------------------------------- Regular grade petrol. Minimum 89 Octane unleaded petrol is recommended. Do not use fuel containing methyl alcohol or more than 10 % of ethyl alcohol. Fuel Tank Capacity ---------------------------------------- OLW 86 Ă&#x20AC; R]
Starter System ---------------------------------------------- Automatic Recoil Starter Clutch-------------------------------------------------------- Centrifugal Type Sprocket Type ---------------------------------------------- WRRWK VSXU PP LQ SLWFK Power Transmission Shaft Assembly ------------------- Aluminum Extrusion Gear Case Ratio -------------------------------------------- 1.5:1 Oiling System ---------------------------------------------- Automatic Saw Chain Oil Capacity ---------------------------------- PO R]
Handle ------------------------------------------------------- Right hand grip w/throttle trigger and lockout Shoulder Harness ------------------------------------------ Standard Idle Speed (RPM) ------------------------------------------ Wide Open Throttle Speed (RPM) ---------------------- Clutch Engagement Speed (RPM)----------------------- Guide Bar and Saw Chain (91) -------------------------- PP LQ PP LQ SLWFK JDXJH
32 NOTES
POWER PRUNERTM OPERATOR'S MANUAL NOTES
33
34 NOTES
POWER PRUNERTM OPERATOR'S MANUAL NOTES
35
YAMABIKO CORPORATION 7-2 SUEHIROCHO 1-CHOME, OHME, TOKYO, 198-8760, JAPAN PHONE: 81-428-32-6118 FAX: 81-428-32-6145
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