Legal Statement
This manual and its contents are produced and maintained by Volvo Construction Equipment in accordance with an agreement with Ingersoll-Rand regarding the depiction and use of its exclusive trademarks in support of equipment originally manufactured under the Ingersoll-Rand brand. Volvo Construction Equipment is fully responsible for the maintenance and accuracy of the information contained in this manual as it relates to applications for the referenced equipment manufactured exclusively under the Ingersoll-Rand brand.
HOW TO USE THIS MANUAL This Parts Catalog applies to all SD-100C Series VIBRATORY COMPACTORS --------------------------------------------------------------------------------------------------------------------------------------------
When the Comm. # is not Known - Use the Word Index: •
The Word Index will make this item easy to locate. The Word Index is found in the very back of the book. The items listed are in alphabetical order and may be repeated several times depending on their functional descriptions.
•
Let's assume you need to replace the AIR CLEANER PRIMARY FILTER ELEMENT.
Use any of the functional words in the item description to locate the desired item. Example: The first listing for the Air Cleaner Primary Filter Element in the Word Index is: Air Cleaner Primary Filter Element. The index shows the component will be found on page C-49 that is the Parts List page number for the Air Cleaner Installation. A
Air Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-57 Air Cleaner . . . . . . . . . . C-49, C-67, C-73, C-79 Air Cleaner Primary Filter Element C-49, C-67, C-73, C-79 Air Cleaner Safety Filter Element C-49, C-67, C-73, C-79 Air Conditioner Mount . . . . . . . . . . . . A-91, A-97 Air Conditioning And Heater Kit . . . . A-95, A-99 Air Inlet Tube . . . . . . . . . . . . . . . . . . . . . . . . C-49 Air Pre-Cleaner . . . . . . . . . . . . . . . . . . . . . . C-55 Air Stack Extension . . . . . . . . . . . . . . . . . . . C-57 Air Valve . . . . . . . . . . . . . . . . . . . . A-3, A-5, A-7 •
The item is also listed as: Element, Air Cleaner Primary Filter Filter Element, Air Cleaner Primary Primary Filter Element, Air Cleaner
Using the Parts Identification Pages: •
The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered pages) and the PARTS LIST (odd numbered pages).
•
The Parts Illustration shows the assembly with its component parts identified by Item Numbers.
•
On the Parts List, the components are listed in Item Number order as found in the ITEM column. Other information provided by the Parts List is the Comm. Number which will be required to order replacement parts, a functional description, the quantity required to assemble one complete assembly, and any additional notes/ dimensions required to help place your parts order.
•
For the example: The Air Cleaner Primary Filter Element is listed under the Air Cleaner (Item 1), Comm. Number 43840214, Quantity of 1.
When the Comm. # is not known - Use the Table of Contents: •
Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).
•
Find the Functional Group that best describes the area of the machine you are interested in. For example: Air Cleaner Installation
•
See the sample Table of Contents shown below: ENGINE C STEERING PUMP ASSEMBLY..............................................................................................C-44 PUMP CONTROL ASSEMBLY..............................................................................................C-46 AIR CLEANER INSTALLATION...................................................................................................C-48 CHARGE FILTER ASSEMBLY.....................................................................................................C-50 SUCTION FILTER ASSEMBLY..............................................................................................C-52 AIR PRE-CLEANER INSTALLATION - OPTIONAL........................................................................C-54
Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe major repairable components of that group. Find the listing that refers to the Air Cleaner Installation. •
Since the Air Cleaner Primary Filter Element is what needs to be replaced, refer to the parts listing for the Air Cleaner Installation. The Air Cleaner used on your machine is found in Functional Group C.; Page 48, this makes up the first part of the page number. Turn to that section of the parts manual and find the parts listing on page C-49 for the Air Cleaner (43840214).
When the Comm. # is Known - Use the Numerical Index: •
If you already know the Comm. Number (part number) for the item required, a NUMERICAL INDEX is provided in the back of the manual to assist you. Look up the Comm. Number desired and the Numerical Index will show the Functional Group, Section, and Page Number where the item can be found.
For our Air Cleaner Primary Filter Element Example: The Comm. Number 43931922 is found in the Numerical Index, it shows that component will be found on pages C-49 that is the Parts List page for the Air Cleaner Installation.
TABLE OF CONTENTS SD-100C TITLE PAGE TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A ABBREVIATIONS USED IN THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E LUBRICANTS, FILTERS AND MANUALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F RECOMMENDED SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J
Section A - Axle And Main Frame AXLE AND WHEEL INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . A-2 AXLE AND WHEEL INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493. . . . . . . . . . . . . . . A-4 AXLE AND WHEEL INSTALLATION - SD-100/100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . A-6 AXLE (54444492) - All SD-100 AND SD-100D/100F - PRIOR S/N 172493 - INTERNAL BREAKDOWNA-8 AXLE DRIVE MOTOR (43844430) - SD-100 - EFF WITH S/N 172493 - INTERNAL BREAKDOWN . . . A-16 AXLE DRIVE MOTOR (13205984) - SD-100 - PRIOR TO S/N 172493 - INTERNAL BREAKDOWN . . . A-18 AXLE DRIVE MOTOR (54520523) - SD-100D/100F - PRIOR S/N 172493 - INTERNAL BREAKDOWN A-20 MAIN FRAME INSTALLATION - EFFECTIVE WITH S/N 172493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22 BRAKE VALVE ASSEMBLY - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-24 BRAKE VALVE ASSEMBLY - SD-100D/100F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-26 TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28 TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100D/100F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30 THERMAL BYPASS VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-32 MAIN FRAME INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-34 FENDER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-38 RAILING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-40 ROPS/FOPS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-42 CAB ROPS INSTALLATION (CHINA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44 CAB ROPS INSTALLATION (NON-CHINA) - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-46 NO ROPS INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-48 FOPS STOWAGE INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-50 VANDAL COVER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-52 CAB INSTALLATION (CHINA) - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-54 CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . . A-56 CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . A-62 CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-68 CAB HEATER INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL . . . . . . . . . . A-74 CAB HEATER INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . A-78 CAB HEATER AND A/C INSTALLATION (CHINA) - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-82 CAB HEATER AND A/C INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL . . A-88 CAB HEATER AND A/C INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . A-94 CAB KIT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-100 CANOPY INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . A-102
A
TABLE OF CONTENTS SD-100C TITLE
PAGE Section B - Drum
DRUM AND SWIVEL INSTALLATION - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 DRUM AND SWIVEL INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . B-6 DRUM AND SWIVEL INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493. . . . . . . . . . . . . . . . . . . . B-10 DRUM ASSEMBLY - EFFECTIVE WITH S/N 193100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14 BEARING HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16 DRUM ASSEMBLY - PRIOR TO S/N 193100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18 ECCENTRIC SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22 CARRIER ASSEMBLY - EFFECTIVE WITH S/N 193100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-24 CARRIER ASSEMBLY - PRIOR TO S/N 193100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-26 DRUM DRIVE ASSEMBLY - SD-100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28 TORQUE HUB (59762609) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-30 DRUM DRIVE ASSEMBLY - SD-100F EFF S/N 188570, SD-100D EFF S/N 188570 THRU 194928 B-32 DRUM DRIVE MOTOR (13360284) - INTERNAL BREAKDOWN - EFFECTIVE WITH S/N 176885B-34 DRUM DRIVE ASSEMBLY - SD-100D/100F - EFF S/N 172493 THRU 188569 AND SD100D EFF S/N 194929 B-42 DRUM DRIVE ASSEMBLY - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . B-44 DRUM DRIVE MOTOR (43908276) - SD-100D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-46 DRUM DRIVE MOTOR W/BRAKE (43906874) - SD-100F - EFFECTIVE WITH S/N 172493 - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48 DRUM DRIVE MOTOR W/O BRAKE (13160676) - SD-100D/100F - PRIOR TO S/N 172493 - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-50 PADFOOT SHELL INSTALLATION - SD100D/100F - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-52 SD-120D INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-54 HEAVY DUTY DRUM DRIVE INSTALLATION - SD-100D - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . B-56
Section C - Engine ENGINE INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2 ENGINE INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . C-6 ENGINE INSTALLATION - SD-100 - PRIOR TO S/N 172493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10 ENGINE INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14 PROPULSION PUMP ASSEMBLY - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18 PROPULSION PUMP ASSEMBLY - SD-100D/100F - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . C-20 PROPULSION PUMP ASSEMBLY - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . C-22 PROPULSION PUMP (43844505) - SD-100 - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . C-24 PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . C-32 VIBRATION PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-40 WATER TEMPERATURE GAUGE F/K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-42 STEERING PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-44 PUMP CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-46 AIR CLEANER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-48 CHARGE FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-50 SUCTION FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-52 AIR PRE-CLEANER INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-54 EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE WITH S/N 175072 - OPTIONAL . . . . . . . . . C-56 MUFFLER BRACKET INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-62 EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITHS/N 172493 THRU 175071 - OPTIONAL . . C-64 EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . . . . . C-70 EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N 175072 - OPTIONAL . . . . . . . . . . . . . . . . . . . . C-76 RADIATOR AND OIL COOLER ASSEMBLY - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . C-82 ENGINE COWLING AND HOOD INSTALLATION - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . C-86 ENGINE COWLING AND RADIATOR INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . C-88 B
TABLE OF CONTENTS SD-100C TITLE PAGE FUEL LINE ASSEMBLY - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-92 FUEL LINE ASSEMBLY - SD-100D/100F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-94 THROTTLE ASSEMBLY - EFFECTIVE WITH S/N 169975. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-96 THROTTLE ASSEMBLY - PRIOR TO S/N 169975 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-98 BLOCK HEATER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-100 GRID HEATER FOR EPA ENGINE INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-102 COLD START KIT INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . . . C-106 COLD START KIT INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . C-108 ENGINE SIDE PANEL INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-110
Section D - Operators Compartment OPERATORS PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2 STEERING AND HORN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4 SEAT INSTALLATION - EFFECTIVE WITH S/N 169975 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6 SEAT INSTALLATION - PRIOR TO S/N 169975. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-8 SEAT (13206107) - PRIOR TO S/N 171850 - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . D-10 CONTROL LEVER (59815449) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12 SEAT WITH SHUTOFF SWITCH INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14
Section E - Electrical WIRE HARNESS INSTALLATION - SD-100/100D/100F - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . E-2 RIGHT-HAND PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6 LEFT-HAND PANEL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8 WIRE HARNESS INSTALLATION - SD-100 - PRIOR TO S/N 172493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10 WIRE HARNESS INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . E-14 BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18 BACKUP ALARM INSTALLATION - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-20 BACKUP ALARM INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-22 HAZARD LIGHT/TURN SIGNAL INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL . . . . . . . E-26 HAZARD LIGHT/TURN SIGNAL INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . E-30 FLOOD LIGHT INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . . . . . . E-34 FLOOD LIGHT INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . E-38 COMPACTOMETER INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . E-42 COMPACTOMETER INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . E-46 COMPACTOMETER KIT (59181735) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-50
Section G - Decals and Paint DECAL INSTALLATION - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2 DECAL INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4
C
TABLE OF CONTENTS SD-100C TITLE
PAGE Section H - Hydraulics
STEERING HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2 FILTER HOSING INSTALLATION - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4 FILTER HOSING INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-6 BRAKE HOSING INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493. . . . . . . . . . . . . . . . . . . . . . . H-8 BRAKE HOSING INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493. . . . . . . . . . . . . . . . . H-10 BRAKE HOSING INSTALLATION - SD-100/100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . H-12 VIBRATION HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-14 TRACTION HOSING INSTALLATION - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-16 TRACTION HOSING - SD-100D EFF S/N 194929 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-20 TRACTION HOSING INSTALLATION - SD-100F - EFF S/N 172493 AND SD-100D EFF S/N 172493 THRU 194928 H-24 HANGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-28 TRACTION HOSING INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . H-30 HYDRAULIC OIL TEMPERATURE GAUGE INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . H-34
Section I - SCHEMATICS ELECTRICAL SCHEMATIC - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-3 ELECTRICAL SCHEMATIC - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-4 HYDRAULIC SCHEMATIC SD-100C D AND F - EFFECTIVE WITH S/N S/N 188570. . . . . . . . . . . . . . . . . I-5 HYDRAULIC SCHEMATIC SD-100C D AND F - EFFECTIVE WITH S/N 172493 THRU 188569 . . . . . . . . I-7 HYDRAULIC SCHEMATIC SD-100C AXLE ONLY - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . I-8 HYDRAULIC SCHEMATIC ALL MODELS - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-9 WORD INDEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-1 NUMERIC INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-1
D
STANDARD ABBREVIATIONS AC A/R ARC Assy BHCS Cu Yd Cyl DC Dia Eff FHCS F-N-R FOPS F/P Gr HHCS HHMS HSBHCS HSCHCS ID LH M MIK mm Nat Asp Neg NI NSS NSVA OD Pos PSI
Alternating Current As Required Authorized Rebuilt Component Assembly Button Head Cap Screw Cubic Yard Cylinder Direct Current Diameter Effective Flat Head Cap Screw Forward-Neutral-Reverse Falling Object Protection System Fork Positioning Grade Hex Head Cap Screw Hex Head Machine Screw Hex Socket Button Head Cap Screw Hex Socket Countersunk Head Cap Screw Inside Diameter Left Hand Metric Maintenance Interval Kit Millimeter Naturally Aspirated Negative Not Ilustrated Not Sold Separately Non Serviceable Assembly Outside Diameter Positive Pounds per Square Inch
Q/A Ref RH RHSS ROPS RPM SAE Sec SFH SHCS SMV S/N SPST S.T. Std Str Sw Tach Temp Thd Thk Typ UNC UNF Univ Var V VPM Wgt w/ w/o Wp
Quick-Attach Reference Right Hand Round Head SelfTapping Screw Roll-Over Protection System Revolutions Per Minute Society of Automotive Engineers Section Slotted Fillister Head Socket Head Cap Screw Slow Moving Vehicle Serial Number Single Pole/Single Throw Self-Tapping Standard Straight Swivel Tachometer Temperature Thread Thick Typical Unified Coarse Unified Fine Universal Variable Volt Vibrations Per Minute Weight With Without Weatherproof
Rev01/02/01
E
LUBRICANTS, FILTERS AND MANUALS
F
SD-100C Series
LUBRICANTS, FILTERS AND MANUALS
Lubricants, Filters And Manuals LUBRICANTS 1 Qt.
1 Gal.
5 Gal.
55 Gal.
Mobil DTE 15M Hydraulic Oil or equivalent ISO VG 46 VI 140 (minimum) above 12×C (10×F). For temperatures below -12× C (10× F) use Mobil SHC 624 Hydraulic Oil or equivalent ISO VG 32
n/a
n/a
59045179
59045187
Multi Purpose Premium Engine Oil - SAE 15W-40
59022343
59023507
57022327
59022335
Mobilube HD 80W-90 LS Gear Lubricant or equivalant SAE
13248455
13248463
59022418
59022426
Mobil Multi-Purpose ATF
13248471
13248489
59023572
59023580
FILTERS
FILTERS - SD-100 - Engine 43923291 - Effective with S/N 173786 Quantity Engine Oil Filter Element
43922913
1
Fuel Filter
43924422
1
Water/Fuel Separator Filter
59728196
1
Inline Fuel Filter
43911668
1
Filter Element
59587196
1
Suction Filter
43911650
1
FILTERS - SD-100 - Engine 13290093 - S/N 172493 thru 173785 Quantity Engine Oil Filter Element
59728170
1
Primary Fuel Filter
35374677
1
Water/Fuel Separator Filter
59728196
1
Pre-fuel Filter
58827932
1
Charge Filter Element
59587196
1
Suction Filter Element
59587196
1
FILTERS - SD-100 - Engine 54672829 - Prior to S/N 172493 Quantity
G
Engine Oil Filter Element
59728170
1
Primary Fuel Filter
35374677
1
Water/Fuel Separator Filter
59728196
1
Pre-fuel Filter
58827932
1
Charge Filter Element
59587196
1
Suction Filter Element
59587196
1
LUBRICANTS, FILTERS AND MANUALS
SD-100C Series
FILTERS
FILTERS - SD-100D/100F - Engine 43923283 - Effective with S/N 173786 Quantity Engine Oil Filter Element
43922913
1
Primary Fuel Filter
43924422
1
Water Separator/Fuel Filter
59728196
1
Inline Fuel Filter
43911668
1
Filter Element
59587196
1
Suction Filter
43911650
1
FILTERS - SD-100D/100F - Engine 13293675 - S/N 172493 thru 173785 Quantity Engine Oil Filter Element
59728170
1
Primary Fuel Filter
35374677
1
Water Separator/Fuel Filter
59728196
1
Pre-Fuel Filter
58827932
1
Charge Filter Element
59587196
1
Suction Filter Element
59587196
1
FILTERS - SD-100D/100F - Engine 13154679 - Prior to S/N 172493 Quantity Engine Oil Filter Element
59728170
1
Primary Fuel Filter
35374677
1
Water Separator/Fuel Filter
59728196
1
Pre-Fuel Filter
58827932
1
Charge Filter Element
59587196
1
Suction Filter Element
59587196
1
FILTERS - EPA Engine 13845193 - All Models - Effective with S/N 175072 Quantity Engine Oil Filter
13465539
1
Water Separator/Fuel Filter
13465547
1
Pre-Fuel Filter
13064282
1
Filter Element
59587196
2
Filter Element
59587196
1
Suction Filter
43911650
1
H
SD-100C Series
LUBRICANTS, FILTERS AND MANUALS
FILTERS
FILTERS - EPA Engine 13323381 - SD-100D/100F - S/N 172493 THRU 175071 Quantity Engine Oil Filter Element
59728170
1
Primary Fuel Filter
35374677
1
Water Separator/Fuel Filter
59728196
1
Pre-Fuel Filter
58827932
1
Charge Filter Element
59587196
1
Suction Filter Element
59587196
1
FILTERS - EPA Engine 13154687 - SD-100D/100F - Prior to S/N 172493 Quantity Engine Oil Filter Element
59728170
1
Primary Fuel Filter
35374677
1
Water Separator/Fuel Filter
59728196
1
Pre-Fuel Filter
58827932
1
Charge Filter Element
59587196
1
Suction Filter Element
59587196
1
MANUALS - STANDARD ENGINE Parts Catalog
43946078
Operation/Maintenance Manual - Eff S/N 173786
43929447
Operation/Maintenance Manual - Eff S/N 172402 thru 173785, Incl. S/N 171962
13308432
Operation/Maintenance Manual - Prior to S/N 172402 Excl. S/N 171962
13221650
Engine Operation Manual - Eff S/N 173786
13308861
Engine Operation Manual - Prior to S/N 173786
59482919
Engine Parts Manual
58917592
Safety Manual
58950932
CIMA Safety Manual
59483032 MANUALS - OPTIONAL EPA ENGINE
I
Parts Catalog
43946078
Operation/Maintenance Manual - Eff S/N 173786
43929447
Operation/Maintenance Manual - Eff S/N 172402 thru 173785, Incl. S/N 171962
13308432
Operation/Maintenance Manual - Prior to S/N 172402 Excl. S/N 171962
13221650
Engine Operation Manual
13308853
Engine Parts Manual
13368212
Safety Manual
58950932
CIMA Safety Manual
59483032
Recommended Service Parts
SD-100C
SD-100C
RECOMMENDED SERVICE PARTS
Description
Yr 1 QTY
Yr 2 QTY
Yr 3 QTY
CPN
Air Cleaner
2
2
2
43840214
Primary Filter Element
2
2
2
43931922
1
1
Nut Assembly
1
1
50938935
Clamp Assembly
1
1
50938943
Clamp
1
1
50931971
1
1
59021162
Shock Mount
6
13304787
Pivot Pin
1
59190975
Air Cleaner
Safety Element
Indicator Switch Air Pre-Cleaner
1
43931930
59873984
Drum
Bearing
1
1
50268127
Bearing
1
1
50268242
Bearing
1
1
50268259
Dust Seal
1
1
50268879
Dust Seal
1
1
Bearing Housing Spindle
50268861 1
V-Ring Seal
1
13217955 13167390
Torque Hub (SD-100)
1
59762609
Drum Drive Motor (SD-100 D/F) Effective with S/N 188570 thru 191413, S/N 192951 thru 193429, S/N 193774 thru 193924, S/N 194498 thru 194503, S/N 194506 thru 194526
1
13360284
Drum Drive Motor (SD-100 D/F) Effective with S/N 191517 thru 192950, S/N 193430 thru 193773, S/N 193936 thru 194504, S/N 194595 thru 194801
1
43907948
Drum Drive Motor (SD-100 D/F) China
1
43907948
Vibration Motor
1
43844554
Steering Cylinder
1
13188339
Seal Kit
1
13228234
Breather Filtered Vent
1
1
Sight Gauge Magnetic Plug Hydraulic Tank Filter Coupling
59093351 1
59277772
1
59144428
1
58855099
1
1
59613612
1
1
1
58965377
1
1
59325720
Electrical Relay Fuse, 25 Amp Backup Alarm
1
1
Backup Alarm Switch Fuel Switch
59426924 1
1
1
59164970 58822321
+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
K
RECOMMENDED SERVICE PARTS
Description
SD-100C
Yr 1 QTY
Yr 2 QTY
SPST Switch
1
1
59121723
Brake Switch
1
1
59121756
Breaker
1
1
Pressure Switch
1
1
59971457
Hourmeter
1
1
59165001
1
59104000
Light Cluster Tachometer
Yr 3 QTY
1
1
Battery Master Switch
1
CPN
59811018
59122648 13209648
Engine Engine Oil Filter
2
2
2
59728170
Fuel Filter
2
2
2
35374677
Water/Fuel Separator Filter
1
1
1
59728196
Inline Fuel Filter
1
1
1
58827932
Engine Fan
1
1
59819292
Drive Coupling
1
1
59286336
Drive Coupling
1
59286344
Clevis Assembly
1
59604835
Tailpipe
1
58920299
Coolant Recovery Bottle
1
58802851
Oil Pressure Switch
1
59971457
Water Temperature Switch
1
59164251
Muffler
1
13241658
Muffler Clamp
2
50266972
Radiator Hose, Bottom
1
13274048
Radiator Hose, Top
1
13274055
Starter
1
13360516
Alternator
1
13852256
Throttle Cable
1
59161257
Breather/Check Valve Vent
1
59127845
1
43844430
Frame Axle Drive Motor Fuel Cap
1
Fuel Level Sender Tank Filter Tank Cover Gasket
59058057 1
1
59008482
1
58855099
1
13305099
Hydraulics Vibration Pump
1
43844463
Steering Pump
1
43844760
Propulsion Pump
1
43844505
Steering Valve
1
54669544
Brake Valve
1
13289699
+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
L
SD-100C
RECOMMENDED SERVICE PARTS
Description
Yr 3 QTY
CPN
Brake Valve
1
58825464
Thermal Bypass Valve
1
59186346
Filter Element
Yr 1 QTY
Yr 2 QTY
2
2
2
59587196
Horn
1
1
1
13469010
Horn Button
1
1
Ignition Key
1
1
Pedestal Assembly
Ignition Switch Seat Cushion
1
1
59126946
1
59370536 1
Steering Column
1
Propulsion Control Lever
1
Steering Wheel Oil Pressure Switch
59433649 43930544 59815449
1 1
58917261
1
Seat Belt
Propulsion & Vibration Cable
59159558
1
58858564 59815431
1
59971457
Water Temperature Switch
1
59164251
Top Dust Boot
1
59108100
Bottom Dust Boot
1
59108605
2
2
59929711
2
2
59524447
Rear Wheels Valve Caps
2
Air Valve
Kits SD-100C Decal Kit
1
13221676
Steering Pump Seal Kit
1
58898677
Shaft Seal Assembly
1
Steering Valve Seal Kit
59155192
1
54747340
Optional Equipment Cab Option Shock Mount
1
1
58879784
Switch
1
1
59634105
Coolant Recovery Bottle
1
54467329
Filter (Heater and A/C Option)
1
58963448
Hazard Light/Turn Signal Flood Light
1
1
59717959
Light Switch
1
1
59634105
Circuit Breaker Signal Lights
1
59826768 1
59759753
1
59118521
Block Heater Block Heater
EPA Engine
+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
M
RECOMMENDED SERVICE PARTS
Description
SD-100C
Yr 1 QTY
Yr 2 QTY
Yr 3 QTY
CPN
Engine Oil Filter
2
2
2
13465539
Water Separator/Fuel Filter
2
2
2
13465547
Pre-Fuel Filter
2
2
2
13064282
Filter Element
1
1
1
59587196
Fan Belt
1
1
Starter
13465554 1
Alternator
1
13465562 13852256
Light
1
59816447
Bulb
1
58909268
Battery Master Switch
1
13209648
+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
N
Section A - Axle And Main Frame
SD-100C
AXLE AND WHEEL INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 Dwg D13301627/00
12 10
5
1
4
8 "A"
6
10
3
6
2 2 11
1
7
3 9 13
14
13
13
PART OF
VIEW "A"
A-2
SD-100C
AXLE AND WHEEL INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
43840321 43840321 43844430 43844430 19291327 95988721 96738596 96708300 59923003 95356960 95866687 59280347 96701560 96702733 96703665 59185173 59166595 59929711 59524447 50275536 59201392 59166595 59929711 59524447 58998147 59286252 59166595 59929711 59524447 54573464 59163758
BOM 13301627
DESCRIPTION
Axle Axle (China) Axle Drive Motor Axle Drive Motor (China) ARC: Axle Drive Motor O-ring Flatwasher, Zinc Plated Allen Screw Adapter Adapter Adapter Elbow, 90째 Flatwasher, Zinc Plated HHCS, Zinc Plated Nut, Zinc Plated Tire And Wheel Assembly - Wheel - Valve Cap - Air Valve - Tire Tire And Wheel Assembly - Wheel - Valve Cap - Air Valve - Tire Tire And Wheel Assembly - Wheel - Valve Cap - Air Valve - Tire Wheel Nut
SD-100C
QTY
1 1 1 1 1 1 2 2 2 1 1 1 16 8 8 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 20
DIMENSIONS/NOTES
See Breakdown A - 16.
M12 Hardened Cl 200
M20 Hardened M20 x 2.5 x 240 Cl 10.9 M20 x 2.5 Cl 10 Standard
23.1 x 26 8 Ply Optional
23.1 x 26 10 Ply Optional
18.4 x 26 10 Ply M22 x 1.5
A-3
AXLE AND WHEEL INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493 Dwg 13294392/0d
16 15
18
1
14
8 10 9
15
6
1
11
19 7
4
2 5
A-4
SD-100C
AXLE AND WHEEL INSTALLATION - SD-100D/100F EFFECTIVE WITH S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 4 5 6 7 8 9 10 11 14 15 16 18 19
43840271 43844422 96702329 96712237 58979964 59993881 95931614 95922381 95356960 59923102 96741863 96701560 96703665 13184619 59290288 59929711 59524447 50275536 13301668 59290288 59929711 59524447 58998147 13184650 59290288 59929711 59524447 59814889 13301684 59290288 59929711 59524447 58998139 13310180 59290288 43841923 59264093 59163758
BOM 13289624
DESCRIPTION
Axle Axle Motor HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Flanged Elbow O-ring HHCS, Zinc Plated Flatwasher, Zinc Plated Adapter Adapter, Tee Flatwasher, Zinc Plated Flatwasher Nut, Zinc Plated Tire And Wheel Assembly (SD-100D) - Wheel - Valve Cap - Air Valve - Tire Tire And Wheel Assembly (SD-100D) - Wheel - Valve Cap - Air Valve - Tire Tire And Wheel Assembly (SD-100F) - Wheel - Valve Cap - Air Valve - Tire Tire And Wheel Assembly (SD-100F) - Wheel - Valve Cap - Air Valve - Tire Tire And Wheel Assembly - Wheel - Tire - Tube Wheel Nut
SD-100C
QTY
1 1 4 4 2 2 8 8 1 2 8 16 8 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 20
DIMENSIONS/NOTES
M12 x 1.75 x 35 Cl 8.8 M12 Hardened Cl 10
7/16 x 14 x 2.5 Grd 8 7/16
M20 x 2.5 x 220 Cl 10.9 M20 M20 x 2.5 Cl 10 Standard (Non-China)
23.1 x 26 8 Ply Optional (Non-China)
23.1 x 26 10 Ply Standard (Non-China)
23.1 x 26 8 Ply Lug Optional (Non-China)
23.1 x 26 10 Ply Lug Standard (China) 23.1 x 26 8 Ply M22 x 1.5
A-5
AXLE AND WHEEL INSTALLATION - SD-100/100D/100F - PRIOR TO S/N 172493 Dwg D59279455/00
3 4 13 2
12
8
14
11
16 4
11
16 5 2
10
14 9 6
15
7
6
6 PART OF
A-6
SD-100C
AXLE AND WHEEL INSTALLATION - SD-100/100D/100F PRIOR TO S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
54444492 96703665 96701560 96702733 59185173 59166595 59929711 59524447 50275536 59185181 59166595 59929711 59524447 59814889 59201392 59166595 59929711 59524447 58998147 59286252 59179051 59929711 59524447 54573464 59207126 59166595 59929711 59524447 58998139 59185116 59179051 59929711 59524447 58914656 59163758 95866687 59280347 95356960 13205984 54520523 96738596 96708300 95988721 59922971 59923003
BOM 13206016
DESCRIPTION
Axle Nut, Zinc Plated Flatwasher, Zinc Plated HHCS, Zinc Plated Tire And Wheel Assembly (SD-100/100D) - Wheel - Valve Cap - Air Valve - Tire Tire And Wheel Assembly (SD-100F) - Wheel - Valve Cap - Air Valve - Tire Tire And Wheel Assembly (SD-100/100D) - Wheel - Valve Cap - Air Valve - Tire Tire And Wheel Assembly (SD-100/100D) - Wheel - Valve Cap - Air Valve - Tire Tire And Wheel Assembly (SD-100F) - Wheel - Valve Cap - Air Valve - Tire Tire And Wheel Assembly (SD-100F) - Wheel - Valve Cap - Air Valve - Tire Wheel Nut Adapter Elbow, 90째 Adapter Axle Drive Motor (SD-100) Axle Drive Motor (SD-100D/100F) Hardened Flatwasher Allen Screw O-ring Fitting (SD-100D/100F) Adapter
SD-100C
QTY
1 8 16 8 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 20 1 1 1 1 1 2 2 1 2 2
DIMENSIONS/NOTES
See Breakdown A - 8. M20 x 2.5 Cl 10 M20 Hardened M20 x 2.5 x 240 Cl 10.9 Standard
23.1 x 26 8 Ply Standard
23.1 x 26 8 Ply Lug Optional
23.1 x 26 10 Ply Optional
18.4 x 26 10 Ply Optional
23.1 x 26 10 Ply Lug Optional
18.4 x 26 6 Ply M22 x 1.5
See Breakdown A - 18. See Breakdown A - 20. M12 Hardened Cl 200
A-7
AXLE (54444492) - All SD-100 AND SD-100D/100F - PRIOR TO S/N 172493 - INTERNAL BREAKDOWN - SHEET 1 OF 4 Dwg D13244850/00/01
4 18 17
16
3 2
1 14 5 6
15
8 13
9
12 10 11
A-8
SD-100C
7
AXLE (54444492) - All SD-100 AND SD-100D/100F - PRIOR TO S/N 172493 - INTERNAL BREAKDOWN - SHEET 1 OF 4 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
59218172 13268362 59218198 59793588 59218214 13268370 59218230 59790600 59218248 59078899 10486116 59218255 59218263 59243030 13268388 13228762 13228770 13228788
BOM 54444492
DESCRIPTION
Cylinder Bolt Gear Ball Bearing Vent Cylinder Bolt Gear Cylinder Bolt Ring Hex Bolt Magnet Plug Plug Cylinder Bolt Hex Bolt O-Ring Sheet Washer Adaptor Adaptor
QTY
DIMENSIONS/NOTES
4 1 1 1 10 1 1 10 10 1 1 4 4 1 1 2 1 1
SD-100C
A-9
AXLE (54444492) - All SD-100 AND SD-100D/100F PRIOR TO S/N 172493 - INTERNAL BREAKDOWN - SHEET 2 OF 4 Dwg D13244850/00/02
36 41 35
34 38 40
37 39 35
46 42 33 32
36
41 34
31 43 44 45
A - 10
SD-100C
AXLE (54444492) - All SD-100 AND SD-100D/100F PRIOR TO S/N 172493 - INTERNAL BREAKDOWN - SHEET 2 OF 4 **Only Offered Parts Listed**
ITEM
COMM. NO.
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
59218313 59218321 59791483 59791491 59790956 58917527 54632773 59218339 59793752 58917295 58917303 59769356 90502915 59778332 58917345 54632898 58917451 59218347 59218354 59218362 59218370 59218388 59218396 59218404
BOM 54444492
DESCRIPTION
Bolt Ring Nut Shim Shim Shim Shim Nut Locking Plate Bolt Hex Bolt No-Spin Differential Spring Washer Bolt Bearing Spacer Shim Shim Shim Spacer Spacer Spacer Spacer Seal Bevel Gear Set
QTY
DIMENSIONS/NOTES
1 2 1 1 1 1 2 2 2 8 1 16 16 1 1 1 5 3 1 1 1 1 1 1
SD-100C
A - 11
AXLE (54444492) - All SD-100 AND SD-100D/100F PRIOR TO S/N 172493 - INTERNAL BREAKDOWN - SHEET 3 OF 4 Dwg D13244850/00/03
19 25 24 21
22
19
26
20 23 29 19 20
19 28 30
19 20 19 27
A - 12
SD-100C
AXLE (54444492) - All SD-100 AND SD-100D/100F PRIOR TO S/N 172493 - INTERNAL BREAKDOWN - SHEET 3 OF 4 **Only Offered Parts Listed**
ITEM
COMM. NO.
19 20 21 22 23 24 25 26 27 28 29 30
58974155 59078899 58916578 59251009 59793588 58916610 58916545 58916537 13104161 59218313 59218305 59218297
BOM 54444492
DESCRIPTION
O-Ring Magnet Plug Snap Ring Plug Vent O-Ring Plug Seal Washer Nut Bolt Stud Stud
QTY
DIMENSIONS/NOTES
6 3 1 1 1 1 1 1 12 20 8 4
SD-100C
A - 13
AXLE (54444492) - All SD-100 AND SD-100D/100F PRIOR TO S/N 172493 - INTERNAL BREAKDOWN - SHEET 4 OF 4 Dwg D13244850/00/04
81
82
79 80
78 93
77
83 76
84
75 92
87
85 86 94
91
88 89
90
49 47 48
50 66
74
52
73 51
72
53 72
55 71
70 69
54 67
65 54
56 57 68
61
64
55
62
58 59
A - 14
60
SD-100C
63
AXLE (54444492) - All SD-100 AND SD-100D/100F PRIOR TO S/N 172493 - INTERNAL BREAKDOWN - SHEET 4 OF 4 **Only Offered Parts Listed**
ITEM
COMM. NO.
47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94
58916685 58916693 54633185 58916727 59079772 59218420 59218438 58916750 58916768 58916776 58916784 59917682 58916818 58916826 58916834 59794115 58804337 58916842 58916859 13228713 59218446 59794123 58916891 58916909 58974155 58916925 58916933 13228705 59803635 13493986 58917055 58917063 59218453 90502816 59218461 58917014 59218487 59218495 59778266 59218503 59251074 58917113 58917105 58917097 58917147 58804337 59218511 59218529
BOM 54444492
DESCRIPTION
Seal Centering Spring Wheel Stud Wheel Nut Bolt Half Shaft Planet Gear Carrier - Snap Ring - Friction Washer - Pin - O-Ring - Spacer - Dowel - Needle Bearing - Planet Gear Plug Cylinder Bolt Locking Plate Hex Bolt Reduction Bushing Ring Gear Support Washer Snap Ring Ring Gear O-Ring Tapered Roller Bearing Seal Locking Plate Brake Disc Brake Disc Spring Steering Adjusting Bolt Plug Washer Spring Nut Piston O-Ring O-Ring Intermediate Brake Disc Ring Pinion Locking Plate Hex Bolt O-Ring Cylinder Bolt Bolt Spacer SD-100C
QTY
DIMENSIONS/NOTES
2 2 20 20 20 2 2 12 12 6 6 2 6 6 6 2 4 6 12 20 2 2 2 2 2 4 2 2 10 10 6 6 4 4 4 4 2 4 4 2 2 2 2 2 2 4 4 2 A - 15
AXLE DRIVE MOTOR (43844430) - SD-100 - EFFECTIVE WITH S/N 172493 - INTERNAL BREAKDOWN Dwg 13244793/01
22 18
23
17 13
12
23
15
22
26
19 14 20
16
21
2
8
7 32
27
10
9
6 1
1
4
3
27
3
31 11 28 24
4
25
2
11
30 19
10 10
A - 16
29
11
18 17
SD-100C
29
AXLE DRIVE MOTOR (43844430) - SD-100 - EFFECTIVE WITH S/N 172493 - INTERNAL BREAKDOWN **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
13263843 59698811 13263850 58799750 58799743 59933622 59698811 59359836 50278894 59949461 58220567 59146043 50278019 59121426 13263868 59051656 58785346 59888271 59938373 13263884 59336818 59972877 59422907 59949511 59785303 59336842 59785519 95200648 59861872 59941203 59245209 13263876 59888271
BOM 43844430
DESCRIPTION
Plug O-ring Spring Guide Spring Spool Shuttle (Not Shown) Plug O-ring Plug O-ring Thread Plug O-ring Plug Assembly O-ring Charge Relief Shim Kit Spring Charge Relief Poppet Screw Cover Servo Gasket Stop Spring O-ring Kit Ring Piston Gasket Front Bearing Shaft Ring Bearing Ball Ring Seal Washer Support Orifice Plug Cover (Not Shown)
SD-100C
QTY
DIMENSIONS/NOTES
2 2 2 2 1 1 1 2 2 2 2 1 1 1 1 1 10 2 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1
A - 17
AXLE DRIVE MOTOR (13205984) - SD-100 - PRIOR TO S/N 172493 - INTERNAL BREAKDOWN D13244793/01
22 18
23
17 13
12
23
15
22
26
19 14 20
16
21
2
8
7 32
27
10
9
6 1
1
4
3
27
3
31 11 28 24
4
25
2
11
30 19
10 10
A - 18
29
11
18 17
SD-100C
29
AXLE DRIVE MOTOR (13205984) - SD-100 - PRIOR TO S/N 172493 - INTERNAL BREAKDOWN **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
13263843 59698811 13263850 58799750 58799743 59933622 59698811 59359836 50278894 59949461 58220567 59146043 50278019 59121426 12363868 59051656 58785346 59888271 59938373 13263884 59336818 59972877 59422907 59949511 59785303 59336842 59785519 95200648 59861872 59941203 59245209 13263876 59888271
BOM 13205984
DESCRIPTION
Plug - O-ring Spring Spring Guide Shuttle Spool (Not Shown) Plug - O-Ring Plug - O-Ring Plug - O-Ring Plug Assembly O-Ring Shim Kit Spring Charge Relief Poppet Screw Cover Servo Gasket Stop Spring Piston O-Ring Kit Ring Gasket Bearing Shaft Ring Ball Bearing Ring Seal Washer Orifice Plug Cover (Not Shown)
SD-100C
QTY
DIMENSIONS/NOTES
2 2 2 2 1 1 1 2 2 2 2 1 1 1 1 1 10 2 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1
A - 19
AXLE DRIVE MOTOR (54520523) - SD-100D/100F - PRIOR TO S/N 172493 - INTERNAL BREAKDOWN Dwg D13244793/01
22 18
23
17 13
12
23
15
22
26
19 14 20
16
21
2
8
7 32
27
10
9
6 1
1
4
3
27
3
31 11 28 24
4
25
2
11
30 19
10 10
A - 20
29
11
18 17
SD-100C
29
AXLE DRIVE MOTOR (54520523) - SD-100D/100F - PRIOR TO S/N 172493 - INTERNAL BREAKDOWN **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
13263843 59698811 13263850 58799750 58799743 59933622 59698811 59359836 50278894 59949461 58220567 59146043 50278019 59121426 12363868 59051656 58785346 59888271 59938373 59336859 59336818 59972877 59422907 59949511 59785303 59336842 59785519 95200648 59861872 59941203 59245209 13263876 59888271
BOM 54520523
DESCRIPTION
Plug - O-Ring Spring Spring Guide Shuttle Spool (Not Shown) Plug - O-Ring Plug - O-Ring Plug - O-Ring Plug Assembly - O-Ring Shim Kit Spring Charge Relief Poppet Screw Cover Servo Gasket Stop Spring Piston O-Ring Kit Ring Gasket Bearing Shaft Ring Ball Bearing Ring Seal Washer Orifice Plug Cover (Not Shown)
SD-100C
QTY
DIMENSIONS/NOTES
2 2 2 2 1 1 1 2 2 2 2 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1
A - 21
MAIN FRAME INSTALLATION - EFFECTIVE WITH S/N 172493 Dwg D13289608/02
24 33
34
13
25 33
15
25 PORT #3 PORT #2
4
PORT #2
2 19
PORT #3
5
10
9
16 8
5
4
7
3 2
1
22 1 28 23
33 35
12
11
15
35 21
33
14 29
3
30
20 31
36 26
INLET
TO TANK
17 18
TO COOLER
6 30
27
32
A - 22
SD-100C
MAIN FRAME INSTALLATION - EFFECTIVE WITH S/N 172493 **Only Offered Parts Listed**
BOM 13289616, 13289608
ITEM
COMM. NO.
DESCRIPTION
QTY
1 2 3 4 5
13206586 13206859 13305099 59024208 96721196 95748562 59991992 13206867 59058057 NSVA NSVA NSVA
1 1 1 1 12 1 1 1 1 1 1 1
See Page A - 24. See Page A - 26. See Page A - 28.
-
NSVA
1
See Page A - 30.
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
NSVA 95829263 59743013 43913821 95219770 50268127 59008482 96704440 96703665 96701560 95316956 96701545 95329975 95381158 13294525 96702444 95739306 95280541 96706817 59306522 59565044 95329975 95280186 96704614 96741046 96702857 96705033 96741053 96706825 96704598 96734546
Main Frame Hydraulic Tank - Tank Cover Gasket - Clean Out Lid - FHCS - Hex Head Plug - Sight Gauge Fuel Tank - Fuel Cap Brake Valve Assembly (SD-100) Brake Valve Assembly (SD-100D/100F) Two-Speed Solenoid Valve Assembly (SD100) Two-Speed Solenoid Valve Assembly (SD100D/100F) Thermal Bypass Valve Assembly Tee Reducer Tank Filter Adapter Bearing Fuel Level Sender Screw, Fully Threaded, Zinc Plated Nut, Zinc Plated Flatwasher, Zinc Plated Adapter Flatwasher, Zinc Plated Adapter Adapter Tank Mount HHCS, Fully Threaded, Zinc Plated Tee Plug Bolt, Zinc Plated Cover Plate Washer Adapter Elbow, 90째 Nut, Zinc Plated Flatwasher, Zinc Plated Nut, Zinc Plated Bolt, Zinc Plated Flatwasher, Zinc Plated Bolt, Zinc Plated Hex Locknut, Zinc Plated HHCS, Fully Threaded, Zinc Plated
1 1 1 2 1 2 1 6 6 12 1 6 1 2 2 4 1 1 2 2 8 1 1 2 4 4 2 8 2 4 4
See Page A - 32.
SD-100C
DIMENSIONS/NOTES
M8 x 1.25 x 16 Cl 10.9
M20 x 2.5 x 45 Cl 8.8 M20 x 2.5 Cl 10 M20 Hardened M12 Hardened
M12 x 1.75 x 40 Cl 8.8
M6 x 1.0 Cl 8.8
M10 x 1.5 Cl 8 M10 Cl 200 M12 x 1.75 Cl 10 M10 x 1.5 x 8 Cl 8.8 M6 Cl 200 M6 x 1.0 Cl 8.8 M6 Cl 8 M16 x 2 x 45 Cl 10.9
A - 23
BRAKE VALVE ASSEMBLY - SD-100 Dwg D13289574/01
PORT 1
PORT 3
3
2
PORT 2
3
1
A - 24
SD-100C
BRAKE VALVE ASSEMBLY - SD-100 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3
13289699 58911819 13469606 58911827 13469622 95866687 95329975
BOM 13289574
DESCRIPTION
Brake Valve - Spool - Coil - Nut - Valve Body Adapter Adapter
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 2
SD-100C
A - 25
BRAKE VALVE ASSEMBLY - SD-100D/100F Dwg D13289673/00
PORT 1
PORT 3
3
2
PORT 2
4
3
1
A - 26
SD-100C
BRAKE VALVE ASSEMBLY - SD-100D/100F **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4
13289699 58911819 13469606 58911827 13469622 95866687 95329975 95415667
BOM 13289673
DESCRIPTION
Brake Valve - Spool - Coil - Nut - Valve Body Adapter Adapter Swivel Tee
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 2 1
SD-100C
A - 27
TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100 Dwg D13289681/00
2
3
1 2
A - 28
SD-100C
TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3
54445010 13469630 13469648 13469655 13469663 95402806 95653614
BOM 13289681
DESCRIPTION
Solenoid Valve - Valve Body - Valve Spool - Coil - Seal Kit Adapter, Straight Adapter
QTY
DIMENSIONS/NOTES
1 1 1 1 1 3 1
SD-100C
A - 29
TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100D/100F Dwg D13289582/02
3
3
1 2
A - 30
SD-100C
TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100D/100F **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3
13289699 58911819 13469606 58911827 13469622 95365078 95329975
BOM 13289582
DESCRIPTION
Brake Valve - Spool - Coil - Nut - Valve Body Adapter Adapter
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 2
SD-100C
A - 31
THERMAL BYPASS VALVE ASSEMBLY Dwg D13289590/00
2 INLET
TO TANK
4 3 1
TO COOLER
2
A - 32
SD-100C
THERMAL BYPASS VALVE ASSEMBLY **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4
59186346 13493770 95182705 95356978 95739306
BOM 13289590
DESCRIPTION
Thermal Bypass Valve - Seal Adapter Adapter Tee
QTY
DIMENSIONS/NOTES
1 2 2 1 1
SD-100C
A - 33
MAIN FRAME INSTALLATION - PRIOR TO S/N 172493 Dwg D13161567/03
PORT 1
24
32
18
41
34
25 PORT 2 PORT 3
28
13
30
10
33
15 18
36 29
1 19
23 9 4 36
8
37
5
5
22
4 3
7
2
1
3 6
46
11
26
12
15 35
2
21
14 42
33
40
20
21 47 TO TANK
17
INLET
31 22
18
43
44 27
38
TO COOLER
40 43
A - 34
SD-100C
39
MAIN FRAME INSTALLATION - PRIOR TO S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 -
13182803 13305099 59024208 96721196 95748562 59991992 13182795 59058057 13209960 95219770 95316956 95280541 95356960 95829263 59743013 58855099 95866687 50268127 59008482 96704440 96703665 96701560 96701545 95329975 95381158 13163357 96702444 95739306 54445010 96706817 59306522 96704176 95365094 59306522 58825464 58911801 58911835 95415667 96702857 95257341 96741053 96706825 96704598 95402806 95653614 59186346 13493770
BOM 13206040, 13161567
DESCRIPTION
Hydraulic Tank - Tank Cover Gasket - Clean Out Lid - FHCS - Hex Head Plug - Sight Gauge Fuel Tank - Fuel Cap Main Frame Adapter Adapter Plug (SD-100) Adapter (SD-100D/100F) Tee Reducer Hydraulic Tank Filter Adapter Bearing Fuel Level Sender Screw, Fully Threaded, Zinc Plated Nut, Zinc Plated Flatwasher, Zinc Plated Flatwasher, Zinc Plated Adapter Adapter Tank Mount HHCS, Fully Threaded, Zinc Plated Tee Solenoid Valve Bolt, Zinc Plated Cover Plate Locknut, Zinc Plated Adapter Cover Plate Brake Valve - Solenoid - Seal Kit Swivel Tee Nut, Zinc Plated Tube Cap Nut Flatwasher, Zinc Plated Bolt, Zinc Plated Hex Locknut, Zinc Plated Adapter, Straight Adapter Thermal Bypass Valve - Seal SD-100C
QTY
1 1 1 12 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 6 6 12 6 3 2 2 8 2 1 2 1 2 1 1 1 1 1 1 4 1 4 2 2 3 1 1 2
DIMENSIONS/NOTES
M8 x 1.25 x 16 Cl 10.9
M20 x 2.5 x 45 Cl 8.8 M20 x 2.5 Cl 10 M20 Hardened M12 Hardened
M12 x 1.75 x 40 Cl 8.8
M6 x 1.0 Cl 8.8 M6 x 1.0 Cl 8
M12 x 1.75 Cl 10 M6 Cl 200 M6 x 1.0 Cl 8.8 M6 Cl 8
A - 35
MAIN FRAME INSTALLATION - PRIOR TO S/N 172493 (CONTINUED) Dwg D13161567/03
PORT 1
24
32
18
41
34
25 PORT 2 PORT 3
28
13
30
10
33
15 18
36 29
1 19
23 9 4 36
8
37
5
5
22
4 3
7
2
1
3 6
46
11
26
12
15 35
2
21
14 42
33
40
20
21 47 TO TANK
17
INLET
31 22
18
43
44 27
38
TO COOLER
40 43
A - 36
SD-100C
39
MAIN FRAME INSTALLATION - PRIOR TO S/N 172493 (CONTINUED) **Only Offered Parts Listed**
ITEM
COMM. NO.
39 40 41 42 43 44 46 47
96705033 96741046 96727581 96704614 95182705 95356978 95280186 96712237
BOM 13206040, 13161567
DESCRIPTION
Bolt, Zinc Plated Flatwasher, Zinc Plated Flatwasher, Zinc Plated Nut, Zinc Plated Adapter Adapter Elbow 90째 Flatwasher, Zinc Plated
SD-100C
QTY
2 4 2 2 2 1 1 4
DIMENSIONS/NOTES
M10 x 1.5 x 8 Cl 8.8 M10 Cl 200 M6 Cl 140 M10 x 1.5 Cl 8
M12 Hardened Cl 10
A - 37
FENDER INSTALLATION Dwg D59114454/02
6 2
1
3 4
A - 38
SD-100C
5
FENDER INSTALLATION **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6
59214510 13381645 59214577 13381660 96711791 96704184 96702311 96738596
BOM 59114454
DESCRIPTION
Fender, RH Fender, RH (China) Fender, LH Fender, LH (China) Carriage Bolt, Zinc Plated Locknut, Zinc Plated HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated
SD-100C
QTY
1 1 1 1 4 4 6 6
DIMENSIONS/NOTES
M12 x 1.75 x 30 Cl 8.8 M12 x 1.75 Cl 10 M12 x 1.75 x 30 Cl 8.8 M12 Hardened Cl 200
A - 39
RAILING INSTALLATION Dwg 13161559/0a
1
8
7
5
2 6 2
2 6
11 4
7 9 6 7 6
3
4 11
7
7 6
6
A - 40
SD-100C
RAILING INSTALLATION **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 11
13160775 96701545 13160759 13160635 59117507 96705637 96738596 95923223 13160791
BOM 13161559
DESCRIPTION
Railing, LH Flatwasher, Zinc Plated Railing, RH Shock Handrail, LH Bolt, Zinc Plated Flatwasher, Zinc Plated This item not used with this Assembly Locknut, Zinc Plated Rail Support
SD-100C
QTY
1 3 1 2 1 8 5 2 2
DIMENSIONS/NOTES
M12 Hardened
M12 x 1.25 x 55 Cl 8.8 M12 Hardened Cl 200 3/8 x 16
A - 41
ROPS/FOPS INSTALLATION Dwg 59161463/03
8
8 VIEW ROTATED FOR VLARITY
SEE VIEW "A" FOR SEAT BELT HARDWARE ARRANGEMENT
VIEW ROTATED FOR VLARITY
1
11 12 8 5
VIEW "A"
7 14
6
6
A - 42
SD-100C
ROPS/FOPS INSTALLATION **Only Offered Parts Listed**
ITEM
COMM. NO.
1 5 6 7 8 11 12 14
59228379 95920534 95922167 59327940 59433649 95922241 95925921 59212555
BOM 59161463
DESCRIPTION
ROPS/FOPS HHCS, Zinc Plated Flatwasher, Zinc Plated Hex Nut Seat Belt Flatwasher, Zinc Plated Nut, Zinc Plated Shim
SD-100C
QTY
1 6 18 6 1 2 2 2
DIMENSIONS/NOTES
1 1/2 x 6 x 5.50 Grd 8 1 1/2 x 6 7/16 7/16 x 20
A - 43
CAB ROPS INSTALLATION (CHINA) Dwg D13441993/00
5 5
5
1
VIEW ROTATED FOR CLARITY
LEFT SIDE
5
RIGHT SIDE
7
6 4 3 3 2
A - 44
SD-100C
CAB ROPS INSTALLATION (CHINA) **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7
13451802 95920534 95922167 59327940 59433649 95922241 95925921
BOM 13441993
DESCRIPTION
ROPS Hex Head Bolt Flatwasher Hex Nut Seat Belt Washer Nut
QTY
DIMENSIONS/NOTES
1 6 12 6 1 2 2
SD-100C
A - 45
CAB ROPS INSTALLATION (NON-CHINA) - OPTIONAL Dwg D13301791/01
1 5 5
5 VIEW ROTATED FOR CLARITY
LEFT SIDE
5
RIGHT SIDE
6 8 7
4 3
2
A - 46
SD-100C
CAB ROPS INSTALLATION (NON-CHINA) - OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8
59951202 95920534 95922167 59327940 59433649 95922241 95925921 96741046
BOM 13301791, 59286203
DESCRIPTION
Cab ROPS HHCS, Zinc Plated Flatwasher, Zinc Plated Hex Nut Seat Belt Flatwasher, Zinc Plated Nut, Zinc Plated Flatwasher, Zinc Plated
SD-100C
QTY
1 6 18 6 1 2 2 7
DIMENSIONS/NOTES
1 1/2 x 6 x 5.50 Grd 8 1 1/2 x 6 7/16 7/16 x 20 M10 Cl 200
A - 47
NO ROPS INSTALLATION - OPTIONAL Dwg D59171694/03
5
VIEW "A - A" "A"
"A"
2 FENDER
1
3
A - 48
SD-100C
4
NO ROPS INSTALLATION - OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5
59171678 96702287 96741046 96704812 58999020
BOM 59171694, 13525605
DESCRIPTION
Cover Plate HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Hex Nut, Zinc Plated Decal: Rollover Hazard
SD-100C
QTY
2 4 4 4 1
DIMENSIONS/NOTES
M10 x 1.5 x 25 Cl 8.8 M10 Cl 200 M10 x 1.5 Cl 8
A - 49
FOPS STOWAGE INSTALLATION - OPTIONAL Dwg D13301619/02
EXISTING HARDWARE
BENT TUBE ROPS/FOPS BENT TUBE ROPS/FOPS DESIGN
WELDED ROPS/FOPS DESIGN
EXISTING HARDWARE
9 EXISTING HARDWARE
8 1
WELDED ROPS/FOPS
11 6 12 10
ASSEMBLED POSITION
4 8
3 5
9
3 2 4
A - 50
SD-100C
FOPS STOWAGE INSTALLATION - OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12
13353370 59226084 59537266 95923272 59225912 59340000 96702428 96741046 96704812 59171678 96702287 96741046
BOM 13301619, 59200873
DESCRIPTION
ROPS Stowage Bracket Threaded Rod Flatwasher Hex Nut, Zinc Plated Protective Rubber Protective Rubber HHCS, Zinc Plated (Not Shown) Flatwasher, Zinc Plated Hex Nut, Zinc Plated Cover Plate HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated
SD-100C
QTY
1 2 4 4 1 2 2 4 2 2 4 4
DIMENSIONS/NOTES
Hardened 1/2 x 20
M10 x 1.5 x 45 Cl 8.8 M10 Cl 200 M10 x 1.5 Cl 8 M10 x 1.5 x 25 Cl 8.8 M10 Cl 200
A - 51
VANDAL COVER INSTALLATION - OPTIONAL Dwg D59201111/01
1 10
EXISTING HARDWARE
11 2
6 8
9 3 8 5 12 4
A - 52
SD-100C
VANDAL COVER INSTALLATION - OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 8 9 10 11 12
59184721 59184739 59184747 59184713 95364048 95923314 59040592 96704564 96704598 96741053 50829670
BOM 59201111, 59201129
DESCRIPTION
Vandal Cover Lock Vandal Cover Pivot Vandal Cover Bracket Vandal Cover Hex Socket Head Shoulder Screw Locknut Fiber Washer HHCS, Fully Threaded, Zinc Plated Hex Locknut, Zinc Plated Flatwasher, Zinc Plated Trim
SD-100C
QTY
2 2 2 2 4 4 8 4 4 8 A/R
DIMENSIONS/NOTES
3/8 x 0.50 5/16 x 18 M6 x 1 x 20 Cl 8.8 M6 Cl 8 M6 Cl 200
A - 53
CAB INSTALLATION (CHINA) - OPTIONAL Dwg 13381884/00
4
1 CAB
25
3 2 7
8 PLATFORM
7
7
24
23 18
24
9 3
CAB'S WIRE HARNESS
26 5 6
15 CONSOLE HORN BUTTON
14 16
17 2
20
18 CAB
21
10 11
13 12
19
22 20
A - 54
SD-100C
HORN
CAB INSTALLATION (CHINA) - OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
13381892 59178566 13270541 96715354 96701560 96703665 13380142 59230003 43840982 43840941 43840933 59159095 96719885 59545616 96704176 59197939 59198127 96701958 59670554 95424586 59207605 59163345 59935742 59918573 59220210 13381900 96704226 96704184 59436840 59434001 59434209 59434217 59436873 59436865
BOM 13381884
DESCRIPTION
Cab Mat, LH Isolator HHCS, Zinc Plated Flatwasher Hex Nut, Zinc Plated Cab Support Sealing Cab Wire Harness - In-Line Fuse Holder - In-Line Fuse Bar Mounting HHCS, Zinc Plated Lockwasher Hex Flange Locknut Sealing Box Sealing Foam HHCS, Zinc Plated Adhesive Wire Tie Mat, RH Horn Wire Assembly Stud Locknut Rubber Plate Cab Support Lockbolt Hex Flange Locknut Contact Pin (Not Shown) Contact Socket (Not Shown) Inline Connector (Not Shown) Wedge Connector (Not Shown) Wedge (Not Shown) Electrical Recepticle (Not Shown)
SD-100C
QTY
1 1 4 4 12 4 3 26 1 1 1 1 1 1 1 1 1 4 A/R A/R 1 1 1 1 1 1 16 16 2 2 1 1 1 1
DIMENSIONS/NOTES
M20 x 2.5 x 100 Cl 8.8 M20 M20 x 2.5 Cl 10
40 Amp M6 x 1.0 x 35 Cl 10.9 M6
M6 x 1 x 16 Cl 8.8
5/16 x 18
M12 x 25 M12
A - 55
CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 1 OF 3 Dwg D13301601/00/01
3
10
1 PART OF
VCI BULKHEAD PLATE
90 2
10
A
SEE DETAIL REAR CAB PANEL
A - 56
SD-100C
EXISTING HARDWARE
CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 1 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 10 90
59246579 58879784 96701503 59328195 NSVA
BOM 13301601
DESCRIPTION
Cab Assembly Shock Mount HHCS, Zinc Plated Hole Plug Cab Kit Assembly
SD-100C
QTY
DIMENSIONS/NOTES
1 6 6 7 1
See Breakdown A - 68. M16 x 2.0 x 90 Cl 8.8 See Page A - 100.
A - 57
CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 2 OF 3 Dwg D13301601/00/02
HORN BUTTON
14 CONSOLE
CONNECTOR AT KEY SWITCH
6 4
4 5
90
18 17 HORN
90
ENGINE GROUND BOLT
9 8 STARTER
7 9
A - 58
SD-100C
FROM HARNESS
FROM HORN BUTTON
CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 2 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
4 5 6 7 8 9 14 17 18 90
96741038 96702659 96701370 58814161 59401232 59583302 58927443 59338517 59366971 59583302 59401232 59670554 95424586 NSVA
BOM 13301601
DESCRIPTION
Flatwasher HHCS, Fully Threaded, Zinc Plated Nut, Zinc Plated Connector FemaleTerminal Connector Wire Harness - Male Housing - MaleTerminal - Connector - FemaleTerminal Adhesive Wire Tie Cab Kit Assembly
SD-100C
QTY
4 1 1 2 2 2 1 1 1 1 1 6 A/R 1
DIMENSIONS/NOTES
M8 x 1.25 Cl 200 M8 x 1.25 x 25 Cl 8.8 M8 x 1.25 Cl 8
See Page A - 100.
A - 59
CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 3 OF 3 Dwg D13301601/00/03
PART OF
PART OF
90
90
16 PART OF
90 CAB SEALING BOX
15
PART OF
90 13 12
11
DETAIL "B"
A - 60
SD-100C
CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 3 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
11 12 13 15 16 90
96719885 59545616 96704176 59849661 96701958 NSVA
BOM 13301601
DESCRIPTION
HHCS, Zinc Plated Lockwasher Locknut, Zinc Plated Grommet HHCS, Fully Threaded, Zinc Plated Cab Kit Assembly
SD-100C
QTY
1 1 1 1 4 1
DIMENSIONS/NOTES
M6 x 1.0 x 35 Cl 10.9 M6 x 1.0 Cl 8 M6 x 16 Cl 8.8 See Page A - 100.
A - 61
CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 OPTIONAL - SHEET 1 OF 3 Dwg D59263178/02/01
1
4
23
PART OF
90 3
23
A
SEE DETAIL REAR CAB PANEL
A - 62
SD-100C
EXISTING HARDWARE
VCI BULKHEAD PLATE
CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 OPTIONAL - SHEET 1 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 3 4 23 90
59246579 58879784 96701503 59328195 NSVA
BOM 13207188
DESCRIPTION
Cab Assembly Shock Mount HHCS, Zinc Plated Plug Cab Kit Assembly
SD-100C
QTY
DIMENSIONS/NOTES
1 6 6 7 1
See Breakdown A - 68. M16 x 2.0 x 90 Cl 8.8 See Page A - 100.
A - 63
CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 OPTIONAL - SHEET 2 OF 3 Dwg D59263178/02/02
HORN BUTTON
CONSOLE (REF)
20
CONNECTOR AT KEY SWITCH
29 27
27 28
18 17 HORN
ENGINE GROUND BOLT
24 25 STARTER
30 24
A - 64
SD-100C
FROM HARNESS
FROM HORN BUTTON
CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 OPTIONAL - SHEET 2 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
17 18 20 24 25 27 28 29 30
59670554 95424586 58927443 59583302 59401232 96741038 96702659 96701370 58814161
BOM 13207188
DESCRIPTION
Adhesive Wire Tie Wire Harness Connector Female Terminal Flatwasher HHCS, Fully Threaded, Zinc Plated Nut, Zinc Plated Connector
SD-100C
QTY
DIMENSIONS/NOTES
A/R A/R 1 2 2 4 M8 x 1.25 Cl 200 1 M8 x 1.25 x 25 Cl 8.8 1 M8 x 1.25 Cl 8 2
A - 65
CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 OPTIONAL - SHEET 3 OF 3 Dwg D59263178/02/03
900
900 900
90
PART OF
905
16 PART OF 90
905
CAB
904 903
SEALING BOX
"C" 90 PART OF 902 901
31 PART OF 90
13 12
11
A - 66
SD-100C
CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 OPTIONAL - SHEET 3 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
11 12 13 16 31 90 900 901 902 903 904 905
96719885 59545616 96704176 96701958 59849661 NSVA
BOM 13207188
DESCRIPTION
HHCS, Zinc Plated Lockwasher Locknut, Zinc Plated HHCS, Fully Threaded, Zinc Plated Grommet Cab Kit Assembly This item not used with this Assembly This item not used with this Assembly This item not used with this Assembly This item not used with this Assembly This item not used with this Assembly This item not used with this Assembly
SD-100C
QTY
1 1 1 4 1 1
DIMENSIONS/NOTES
M6 x 1.0 x 35 Cl 10.9 M6 x 1.0 Cl 8 M6 x 16 Cl 8.8 See Page A - 100.
A - 67
CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN SHEET 1 OF 3 Dwg 59246579/00/01
3
2
1
H 21 22 H
4
5 12 6 A A 7
8 B
B 10
9
13 17 11
14
19 23 18 20
16
VIEW "B-B" 15
VIEW "H-H" VIEW "A-A"
A - 68
SD-100C
CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN SHEET 1 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
59246033 59197855 59245605 59245621 59246066 59246074 59197889 59197897 59157905 59197913 59245639 59197921 59220343 59197947 59246090 59246082 59260315 59260323 59245613 59178756 59197996 59246108 59198010
BOM 59246579
DESCRIPTION
Cab Tinted Glass Work Light Wing Mirror Tinted Glass Sealing Rubber Sealing Rubber Tinted Glass Sealing Rubber Tinted Glass Window Lock Sealing Rubber Sealing Cover Plate Sealing Rubber Tinted Glass Sealing Rubber Tinted Glass Wiper Door Lock Assembly Sealing Rubber Sealing Rubber Sealing Rubber
QTY
DIMENSIONS/NOTES
1 1 4 2 2 1 1 2 1 1 2 1 A/R 1 1 1 1 1 1 1 1 1 1
SD-100C
A - 69
CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN SHEET 2 OF 3 Dwg 59246579/00/02
18
17
19 44 42 50
40 VIEW "C-C"
45 42
VIEW "D-D"
15
16
46 42
F
VIEW "E-E"
F
33 42
E
L L
47 42
E 60
D
VIEW "F-F"
61
D
58
55 42
59 14 42
C C
A - 70
VIEW "L-L" 56 57 58 59
SD-100C
CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN SHEET 2 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
14 15 16 17 18 19 33 40 42 44 45 46 47 50 55 56 57 58 59 60 61
59197947 59246090 59246082 59260315 59260323 59245613 59245704 59198119 96705728 59198143 59198150 59198168 59246124 59246058 59220525 59230730 59245753 96705793 96704234 59230748 59245761
BOM 59246579
DESCRIPTION
Cover Plate Sealing Rubber Tinted Glass Sealing Rubber Tinted Glass Wiper Interior Light Grommet Screw, Fully Threaded, Zinc Plated Cover 1 Cover 2 Cover 3 Cover 4 Wire Harness Assembly Cover Plate Sealing Plate Rubber Plate HHCS, Fully Threaded, Zinc Plated Nut, Zinc Plated Sealing Plate Rubber Plate
SD-100C
QTY
1 1 1 1 1 1 1 2 53 1 1 1 1 1 1 1 1 11 11 1 1
DIMENSIONS/NOTES
M5 x 0.8 x 16 Cl 8.8
Cl 8.8 M6 x 1 Cl 8
A - 71
CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN SHEET 3 OF 3 Dwg 59246579/00/03
21
53
G
G 22
23
24 30 13 41 51 31
32 54
36
25
35
A - 72
SD-100C
34
43
37 38
CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN SHEET 3 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
13 21 22 23 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 41 43 48 49 51 52 53 54
59220343 59197996 59246108 59198010 59220368 59245951 59246116 59198044 59198051 59198069 59220350 59246330 59178277 59246041 59245647 59245662 59198093 59220517 59198101 96705041 59245654 59178111 59198184 96712252 59220335 59220475 59220483
BOM 59246579
DESCRIPTION
Sealing Sealing Rubber Sealing Rubber Sealing Rubber Cover A/C Louver Cover Plate (Not Shown) Sealing (Not Shown) Sealing Rubber (Not Shown) Cover Plate (Not Shown) Filter Electrical Box Fuse Box Switch Assembly Visor Blower Assembly Plywood Rivet Wall Lining (Not Shown) HHCS, Fully Threaded, Zinc Plated Mirror Eyebolt (Not Shown) Seal Ring (Not Shown) Bolt, Zinc Plated Name Plate (Not Shown) Tinted Glass Decal
SD-100C
QTY
DIMENSIONS/NOTES
A/R 1 1 1 1 4 2 A/R A/R 1 1 1 1 1 1 1 1 50 A/R 13 M8 x 1.25 x 12 Cl 8.8 1 3 3 4 M8 x 1.25 Cl 8.8 1 1 1
A - 73
CAB HEATER INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 1 OF 2 Dwg D13342845/00/01
11 10 7
23
8
1
5
9
4
6
12 3 18 18
19 24
21
22
2
RELAY
A - 74
SD-100C
25
CAB HEATER INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 18 19 21 22 23 24 25
96741038 59325720 58910589 58967555 58963430 58963448 58963398 NSS 58967514 58967514 58967530 58967571 96705041 59434092 58948357 58797143 59583302 58835000 59338517 59366971 50829670 95090106 59208223 58943614 59208231 59208207 59220236 59245787
BOM 13301841
DESCRIPTION
Flatwasher Fuse Heater/Air Conditioner - Thermostat (Heater/Air Conditioner) - Resistor - Filter - Motor Blower Assembly - Control Panel Assembly - Fan Speed Switch - Toggle Switch - Knob - Control Cable HHCS, Fully Threaded, Zinc Plated Shrink Tube Conduit Ring Terminal Connector Terminal Male Housing MaleTerminal Bulk Trim Worm Clamp Hose Assembly Grommet Hose Assembly Front Cover Plate Wire Harness Rubber Plate
SD-100C
QTY
8 1 1 1 1 1 1 1 1 1 1 1 6 1 1 2 2 1 1 2 4 1 2 1 1 1 1
DIMENSIONS/NOTES
M8 x 1.25 Cl 200 25 Amp
M8 x 1.25 x 12 Cl 8.8
98.5” 138.0”
A - 75
CAB HEATER INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 2 OF 2 Dwg D13342845/00/02
15 20
16 13 17 18 22
14
18 13 16 17 18
19 18
24
A - 76
SD-100C
CAB HEATER INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
13 14 15 16 17 18 19 20 22 24
58910720 95221024 95317426 59564575 95302311 95090106 59208223 59520080 59208231 59220236
BOM 13301841
DESCRIPTION
Nipple Adapter Adapter Valve Ball Adapter Worm Clamp Hose Assembly Coupling Hose Assembly Wire Harness
QTY
2 1 1 2 2 4 1 1 1 1
SD-100C
DIMENSIONS/NOTES
98.5” 138.0”
A - 77
CAB HEATER INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 - OPTIONAL - SHEET 1 OF 2 Dwg D59162826/00/01
PART OF
11 10
7
40
32
1
5
40 33
4
PLUG (REF)
6
CAB (REF)
28 RELAY (REF)
3
18 TO STARTER POSTS
18 19 22
21
2 CAB (REF)
RELAY (REF)
A - 78
SD-100C
PART OF
40
CAB HEATER INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 - OPTIONAL - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 10 11 18 19 21 22 28 32 33 40 -
96741038 59325720 58910589 58967555 58963430 58963448 58963398 NSS 58967514 58967514 58967530 58967571 96705041 59434092 58948357 58797143 59338517 59366971 95090106 59208223 58943614 59208231 50829670 59583302 58835000 59281618 59208207 59220236 59245787
BOM 59162826
DESCRIPTION
Flatwasher Fuse Heater/Air Conditioner - Thermostat (Heater/Air Conditioner) - Resistor - Filter - Motor Blower Assembly - Control Panel Assembly - Fan Speed Switch - Toggle Switch - Knob - Control Cable HHCS, Fully Threaded, Zinc Plated Shrink Tube Conduit Ring Terminal Male Housing Male Terminal Worm Clamp Hose Assembly Grommet Hose Assembly Trim Connector Terminal Heater Kit - Front Cover Plate - Wire Harness - Rubber Plate
SD-100C
QTY
8 1 1 1 1 1 1 1 1 1 1 1 6 A/R 1 1 1 1 4 1 2 1 2 2 2 1 1 1 1
DIMENSIONS/NOTES
M8 x 1.25 Cl 200 25 Amp
M8 x 1.25 x 12 Cl 8.8
98.5" 138.0"
A - 79
CAB HEATER INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 - OPTIONAL - SHEET 2 OF 2 Dwg D59162826/00/02
20 16
13 15
17 18 14
22 13
18 16
18
17 18 19
PART OF
BATTERIES
40 STARTER
ENGINE HOOD RED TO STARTER POST GROUND ON SD-100 TO 150 PP GOES TO ENGINE GROUND ON BLOCK (SAME AREA AS STARTER) CAB HARNESS RELAY FSR - BOX CAB
WIRE ROUTING FOR CAB INSTALLATION
A - 80
SD-100C
REF
CAB HEATER INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 - OPTIONAL - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
13 14 15 16 17 18 19 20 22 40 -
58910720 95221024 95317426 59564575 95302311 95090106 59208223 59520080 59208231 59281618 59208207 59220236 59245787
BOM 59162826
DESCRIPTION
Nipple Adapter Adapter Valve Ball Barbed Adapter Worm Clamp Hose Assembly Coupling Hose Assembly Heater Kit - Front Cover Plate - Wire Harness - Rubber Plate
QTY
2 1 1 2 2 4 1 1 1 1 1 1 1
SD-100C
DIMENSIONS/NOTES
98.5" 138.0"
A - 81
CAB HEATER AND A/C INSTALLATION (CHINA) - SHEET 1 OF 3 - OPTIONAL Dwg 13441373/00
30
49
50
62
61
50
54
63 22
60 HOSE INSTALLATION
50
58
51
61
54
52 53
65 64 76
58
75 16 55 WIRE HARNESS
56
10
70
52 51 50
53 54 55
74
COWLING HOOD (REF)
54
25 USE EXISTING HARDWARE
66 RADIATOR (REF)
72
A - 82
SD-100C
CAB HEATER AND A/C INSTALLATION (CHINA) - SHEET 1 OF 3 - OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
10 16 22 25 49 50 51 52 53 54 55 56 58 60 61 62 63 64 65 66 70 72 74 75 76
59206656 59002964 96702519 59704403 59197749 59178434 59178426 59178459 59178467 59178491 13240072 59197756 13240080 59618579 59583500 96705140 96701370 59208207 50829670 59487058 43840990 43840941 43840925 13326335 54467329 59154807 13153093 13153085
BOM 13441886, 13441373, 13441381, 13441399
DESCRIPTION
Hose Assembly Hose Assembly Washer Grommet Connector Adapter, 90째 Connector Ball Valve Nipple Clamp Heater Hose Connector Heater Hose Insert Clamp Cover Plate HHCS, Zinc Plated Hex Nut, Zinc Plated Front Cover Plate Trim Hose Assembly Cab A/C Wire Harness - In-Line Fuse Holder - In-Line Fuse Waterbottle Mounting Bracket Waterbottle - Waterbottle Cap Rubber Plate Rubber Plate
SD-100C
QTY
1 1 8 3 1 2 3 2 2 4 1 1 1 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1
DIMENSIONS/NOTES
M8
M8 x 1.25 x 65,cl 8.8 M8 x 1.25,cl 8
30 Amp
A - 83
CAB HEATER AND A/C INSTALLATION (CHINA) - SHEET 2 OF 3 - OPTIONAL Dwg 13441373/00
47
22 32 44
8
40
41 42
45 PART OF
40
48
40 42
54
54
16 10
A - 84
SD-100C
58
55
CAB HEATER AND A/C INSTALLATION (CHINA) - SHEET 2 OF 3 - OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
8 10 16 22 40 41 42 44 45 47 48 54 55 58
13440656 13441423 13441431 13441449 13441456 59206656 59002964 96702519 59284752 59284760 59284786 59437590 59434167 58927450 59434183 59178491 13240072 13240080
BOM 13441886, 13441373, 13441381, 13441399
DESCRIPTION
China A/C Kit - Compressor - Condensor - Heater A/C - Dryer w/Indicator and Switch Hose Assembly Hose Assembly Washer Wire Harness Wire Harness Wire Harness Relay Electrical Connector Wire Harness Terminal Clamp Heater Hose Heater Hose
SD-100C
QTY
1 1 1 1 1 1 1 8 1 1 1 1 1 1 4 4 1 1
DIMENSIONS/NOTES
M8
A - 85
CAB HEATER AND A/C INSTALLATION (CHINA) - SHEET 3 OF 3 - OPTIONAL Dwg 13441373/00
5
4 10
9
11
12 13
8
2
16 8
42
8
9
8 20
14 42 F
15 20 14
F
8 21
11 26 14 27
CONDENSER (REF)
70 28
A - 86
14
26
VIEW F-F
SD-100C
40
CAB HEATER AND A/C INSTALLATION (CHINA) - SHEET 3 OF 3 - OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
2 4 5 8 9 10 11 12 13 14 15 16 19 20 21 26 27 28 32 40 42 70 -
58910811 58910670 58910662 13440656 13441423 13441431 13441449 13441456 59284778 59206656 59206664 96705314 96701982 59869917 95301867 59002964 58910597 59002956 59918573 59807941 58927476 59208157 96705041 59284752 59284786 43840990 43840941 43840925
BOM 13441886, 13441373, 13441381, 13441399
DESCRIPTION
Mounting Kit V-belt Pulley China A/C Kit - Compressor - Condensor - Heater A/C - Dryer w/Indicator and Switch Wire Harness Hose Assembly Hose Assembly HHCS, Zinc Plated Washer Lockscrew Clamp Hose Assembly Bracket (Not Shown) Hose Assembly Locknut Locknut Shock Mount Wire Harness HHCS, Zinc Plated (Not Shown) Wire Harness Wire Harness Cab A/C Wire Harness - In-Line Fuse Holder - In-Line Fuse
SD-100C
QTY
1 1 1 1 1 1 1 1 1 1 1 3 7 8 2 1 1 1 2 8 4 2 6 1 1 1 1 1
DIMENSIONS/NOTES
M10 x 1.5 x 90,cl 8.8
M8 x 1.25 x 12,cl 8.8
30 Amp
A - 87
CAB HEATER AND A/C INSTALLATION (NON-CHINA) EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 1 OF 3 Dwg D13342852/00/01
8 7 53
5 54 1 4
28
3 6 9
18 52 18
21
25 32 54
51
38
49 32
2
33
A - 88
SD-100C
CAB HEATER AND A/C INSTALLATION (NON-CHINA) EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 1 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 -
96741038 59325720 58910589 58967555 58963430 58963448 58963398 NSS 58967514 58967514 58967530 58967571 96705041
4 5 6 7 8 9 12 18 21 25 28 32 33 38 49 51 52 53 54
59854877 58753104 59854828 95301867 59854828 95090106 58753112 59704403 50829670 59215764 58910811 13213806 59147991 59148007 58965377 59206656 59002956 59002964 59208207 59220236
BOM 13301866
DESCRIPTION
Flatwasher Fuse Heater/Air Conditioner - Thermostat (Heater/Air Conditioner) - Resistor - Filter - Motor Blower Assembly - Control Panel Assembly - Fan Speed Switch - Toggle Switch - Knob - Control Cable HHCS, Fully Threaded, Zinc Plated This item not used with this Assembly Cable Seal Waterproof Connector Male Pin Clamp Male Pin (Not Shown) Worm Clamp Waterproof Connector Grommet Trim Wire Harness Compressor Mounting Kit - Bracket - Adjustment Arm - Spacer Relay Hose Assembly Hose Assembly Hose Assembly Front Cover Plate Wire Harness
SD-100C
QTY
8 1 1 1 1 1 1 1 1 1 1 1 6 3 2 2 2 2 4 1 3 2 1 1 1 2 2 1 1 1 1 1 1
DIMENSIONS/NOTES
M8 x 1.25 Cl 200 25 Amp
M8 x 1.25 x 12 Cl 8.8
104.0" 46.0" 70.0"
A - 89
CAB HEATER AND A/C INSTALLATION (NON-CHINA) EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 2 OF 3 Dwg D13342852/00/02
37
34 50
26 49
35
32
30
10
7 36
8 6 31 52 43
33 32 24
23
44 51
40 42
29
32
VIEW A-A 9
50
40
48 39
51
46
41 47
11 40
45
A - 90
40
46
SD-100C
CAB HEATER AND A/C INSTALLATION (NON-CHINA) EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 2 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
6 7 8 9 10 11 23 24 26 29 30 31 32 33 34 35 36 37 39 40 41 42 43 44 45 46 47 48 49 50 51 52
59854877 58753104 59854828 95301867 96741046 95922225 59388199 59854943 58910852 59858662 59075358 58910514 59215764 58910811 13213806 59147991 59148007 58910670 96705314 96741046 58910662 59941682 59965962 58910597 58910621 58910605 58910522 58893868 59807941 13160635 58910530 59206656 59206664 59002956 59002964
BOM 13301866
DESCRIPTION
Cable Seal Waterproof Connector Male Pin Clamp Flatwasher, Zinc Plated Flatwasher, Zinc Plated Electrical Seal Connector Grommet Female Sleeve Rear Port Adapter Compressor Wire Harness Compressor Mounting Kit - Bracket - Adjustment Arm - Spacer V-belt HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Pulley Locknut Lockbolt Receiver/Dryer Bracket Switch Moisture Indicator Receiver/Dryer Air Conditioner Mount Locknut Shock Mount Condenser Hose Assembly Hose Assembly Hose Assembly Hose Assembly
SD-100C
QTY
3 2 2 2 6 2 2 1 6 1 1 1 1 1 1 2 2 1 3 3 1 2 8 1 1 1 1 2 8 4 1 1 1 1 1
DIMENSIONS/NOTES
M10 Cl 200 5/16 x 0.083
1.5 Cl 8.8 M10 Cl 200 1/4 x 20 1/4 x 20 x 0.75
3/8 x 16
104.0" 69.0" 46.0" 70.0"
A - 91
CAB HEATER AND A/C INSTALLATION (NON-CHINA) EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 3 OF 3 Dwg D13342852/00/03
16
20 13
17 18 14
22 13
18 16 17 18 19 18
54
BATTERY (UNDER SEAT)
56
25 27 RADIATOR
55
A - 92
SD-100C
15
CAB HEATER AND A/C INSTALLATION (NON-CHINA) EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 3 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
13 14 15 16 17 18 19 20 22 25 27 54 55 56 -
58910720 95221024 95317426 59564575 95302311 95090106 59208223 59520080 59208231 59704403 59487058 59220236 13326335 54467329 59154807
BOM 13301866
DESCRIPTION
Nipple Adapter Adapter Ball Valve Barbed Adapter Worm Clamp Hose Assembly Coupling Hose Assembly Grommet Hose Assembly Wire Harness Coolant Bottle Bracket Waterbottle - Waterbottle Cap
QTY
2 1 1 2 2 4 1 1 1 3 1 1 1 1 1
SD-100C
DIMENSIONS/NOTES
98.5" 138.0"
A - 93
CAB HEATER AND A/C INSTALLATION (NON-CHINA) PRIOR TO S/N 172493 - OPTIONAL - SHEET 1 OF 3 Dwg D59235382/00/01
PART OF
67 66
65
90
90 HARNESS
HOSE GUARD
1 4
PLUG
CAB
28 3 65 18 64 52 63
18
TO DRYER
VCI BULKHEAD PLATE
58
53
PART OF
51 49 TO COMPRESSOR
TO STARTER POSTS
90 HARNESS 38 53
2
CAB
38
A - 94
SD-100C
CAB HEATER AND A/C INSTALLATION (NON-CHINA) PRIOR TO S/N 172493 - OPTIONAL - SHEET 1 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 18 28 38 49 51 52 53 58 63 64 65 66 67 90 -
96741038 59325720 58910589 58967555 58963430 58963448 58963398 NSS 58967514 58967514 58967530 58967571 96705041 95090106 50829670 58965377 59206656 59002956 59002964 59215764 59704403 58753112 59854828 59854877 58753104 59854828 59281626 59208207 59220236 59220293
BOM 59235382
DESCRIPTION
Flatwasher Fuse Heater/Air Conditioner - Thermostat (Heater/Air Conditioner) - Resistor - Filter - Motor Blower Assembly - Control Panel Assembly - Fan Speed Switch - Toggle Switch - Knob - Control Cable HHCS, Fully Threaded, Zinc Plated Worm Clamp Trim Relay Hose Assembly Hose Assembly Hose Assembly Wire Harness Grommet Waterproof Connector Male Pin Cable Seal Waterproof Connector Male Pin Air Conditioning And Heater Kit - Front Cover Plate - Wire Harness - Coolant Bracket
SD-100C
QTY
8 1 1 1 1 1 1 1 1 1 1 1 6 4 2 1 1 1 1 1 2 1 2 3 2 2 1 1 1 1
DIMENSIONS/NOTES
M8 x 1.25 Cl 200 25 Amp
M8 x 1.25 x 12 Cl 8.8
104.0" 46.0" 70.0"
A - 95
CAB HEATER AND A/C INSTALLATION (NON-CHINA) PRIOR TO S/N 172493 - OPTIONAL - SHEET 2 OF 3 Dwg D59235382/00/02
37
32 34 EXISTING HARDWARE
50
59
49
35 73
53
30
66
36
67 65
31 52 43
33
44 51 53
42
57
53
62 54
40 DRILLED HOLE SEE VIEW "A - A"
72 "A" TO COMPRESSOR INSIDE VIEW ROTATED FOR CLARITY
50
40 "A" 48 39
51 46
41 47 11 FENDER
45
40
40
46
CONDENSER
VIEW "A - A"
A - 96
SD-100C
CAB HEATER AND A/C INSTALLATION (NON-CHINA) PRIOR TO S/N 172493 - OPTIONAL - SHEET 2 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
11 30 31 32 33 34 35 36 37 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 57 59 62 65 66 67 72 73
95922225 59075358 58910514 58927492 58910811 13213806 59147991 59148007 58910670 96705314 96741046 58910662 59941682 59965962 58910597 58910621 58910605 58910522 58893868 59807941 13160635 58910530 59206656 59206664 59002956 59002964 59215764 59388199 59854943 58910852 59858662 59854877 58753104 59854828 95301867 96741046
BOM 59235382
DESCRIPTION
Flatwasher, Zinc Plated Rear Port Adapter Compressor Spacer Compressor Mounting Kit - Bracket - Adjustment Arm - Spacer V-belt HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Pulley Locknut Lockbolt Receiver/Dryer Bracket Switch Moisture Indicator Receiver/Dryer Air Conditioner Mount Locknut Shock Mount Condenser Hose Assembly Hose Assembly Hose Assembly Hose Assembly Wire Harness Electrical Seal Connector Grommet Female Sleeve Cable Seal Waterproof Connector Male Pin Clamp Flatwasher, Zinc Plated
SD-100C
QTY
2 1 1 1 1 1 2 2 1 3 3 1 2 8 1 1 1 1 2 8 4 1 1 1 1 1 1 2 1 6 1 3 2 2 2 6
DIMENSIONS/NOTES
5/16 x 0.083
1.5 Cl 8.8 M10 Cl 200 1/4 x 20 1/4 x 20 x 0.75
3/8 x 16
104.0" 69.0" 46.0" 70.0"
M10 Cl 200
A - 97
CAB HEATER AND A/C INSTALLATION (NON-CHINA) PRIOR TO S/N 172493 - OPTIONAL - SHEET 3 OF 3 Dwg D59235382/00/03
20 16
13 15
17 18 14
22 13
18 16
18
17 18 19
PART OF
90 HARNESS STARTER
BATTERY (U NDER SEA T)
A - 98
SD-100C
CAB HEATER AND A/C INSTALLATION (NON-CHINA) PRIOR TO S/N 172493 - OPTIONAL - SHEET 3 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
13 14 15 16 17 18 19 20 22 90 -
58910720 95221024 95317426 59564575 95302311 95090106 59208223 59520080 59208231 59281626 59208207 59220236 59220293
BOM 59235382
DESCRIPTION
Nipple Adapter Adapter Ball Valve Barbed Adapter Worm Clamp Hose Assembly Coupling Hose Assembly Air Conditioning And Heater Kit - Front Cover Plate - Wire Harness - Coolant Bracket
SD-100C
QTY
2 1 1 2 2 4 1 1 1 1 1 1 1
DIMENSIONS/NOTES
98.5" 138.0"
A - 99
CAB KIT ASSEMBLY Dwg D59281600/00
5 21
8 6 7
CAB
9
10 2
19
A - 100
SD-100C
SEALING BOX
CAB KIT ASSEMBLY **Only Offered Parts Listed**
ITEM
COMM. NO.
2 5 6 7 8 9 10 19 21
59178566 59178582 59178590 59178608 59230003 59178624 59159095 59207605 59197939
BOM 59281600
DESCRIPTION
Mat, LH Cover Plate Washer Mounting Block Sealing Harness Mounting Bar Mat, RH Sealing Box
QTY
DIMENSIONS/NOTES
1 6 12 6 A/R 1 1 1 1
SD-100C
A - 101
CANOPY INSTALLATION - EFFECTIVE WITH S/N 172493 OPTIONAL Dwg 13474309/00
1
1
7
1
1 4
A - 102
3
2
8 5
6 9 10
SD-100C
CANOPY INSTALLATION - EFFECTIVE WITH S/N 172493 OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10
13474317 43841451 13380209 13380233 13380563 96704317 59583658 59919761 96718663 96704846 96702287 96741046 13381645 13381660
BOM 13474309
DESCRIPTION
Canopy Kit - Canvas - Front Support - Rear Support - Canopy Frame HHCS, Zinc Plated Plate Cover Clamp Screw, Zinc Plated Locknut, Zinc Plated HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Fender - RH Fender - LH
SD-100C
QTY
1 1 2 2 1 8 4 8 4 4 12 12 1 1
DIMENSIONS/NOTES
M10 x 1.5 x 55 Cl 8.8
M10 x 1.50 x 30 Cl 90 M10 x 1 Cl 8 M10 x 1.5 x 25 Cl 8.8 M10 Cl 200
A - 103
**Always use Volvo Replacement parts!**
SD-100C
Section B - Drum
SD-100C
DRUM AND SWIVEL INSTALLATION - SD-100 - SHEET 1 OF 2 Dwg 13289764/02/01
SMOOTH DRUM 1 PADFOOT DRUM
38 36
2
37
39 3 11 43 42
50
9
6
44
SMOOTH DRUM
4 5 9 41
7 46
49
45 47 50 39
48
43 8
36
B-2
SD-100C
DRUM AND SWIVEL INSTALLATION - SD-100 - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1
NSVA
2 3 4 5 6 7 8 9 11 36 37 38 39 41 42 43 44 45 46 47 48 49 50
NSVA 59298935 59298927 59398206 59398222 59396978 13160601 96728803 96738620 96703699 96704283 13294319 13239967 96704622 96703665 96718671 96701578 59398214
43861087
BOM 13206081
DESCRIPTION
Drum Assembly (Effective with S/N 193100) Drum Assembly (Prior to S/N 193100) Shim Shim Shim Shim Scraper Drum Frame HHCS, Zinc Plated Flatwasher, Zinc Plated Hex Nut, Zinc Plated HHCS, Zinc Plated Hose Clamp Bracket Hydraulic Clamp Locknut, Zinc Plated Nut, Zinc Plated HHCS, Zinc Plated Flatwasher, Zinc Plated Shim This item not used with this Assembly This item not used with this Assembly This item not used with this Assembly This item not used with this Assembly This item not used with this Assembly Hose Clamp Bracket
SD-100C
QTY
DIMENSIONS/NOTES
1
See Page B - 14.
1 8 4 4 2 1 1 8 16 8 12 6 6 9 8 8 16 2
See Page B - 18. 1.5mm 5.0mm 3.0mm 6.0mm
M30 x 3.5 x 110 Cl 10.9 M20 Hardened Cl 200 M30 x 3.5 Cl 10 M12 x 1.75 x 80 Cl 8.8
M12 M20 x 2.5 Cl 10 M20 x 2.5 x 80 Cl 8.8 M30 Hardened 1.5mm
3
B-3
DRUM AND SWIVEL INSTALLATION - SD-100 - SHEET 2 OF 2 Dwg 13289764/02/02
14
15
16
13 12
17 18
25
35 34
19 20 33
21
26
22
40 27 32 31
29
23
10 24 28
23
21 30
B-4
22 20
SD-100C
DRUM AND SWIVEL INSTALLATION - SD-100 - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 40
95488250 58977646 58977653 58977661 95922217 59003434 96726658 96701560 50268127 50270248 95201547 59190975 95098679 43922517 58783507 56998503 58866336 58977729 50268242 50268861 58977703 95208971 50268879 95922175 59003442 58977711 59103804 50268259 95303368
BOM 13206081
DESCRIPTION
Tee Swivel Assembly Shim Swivel Assembly Shim Swivel Assembly Plate Flatwasher, Zinc Plated Stop Nut HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Bearing Cap Grease Fitting Pivot Pin Rollpin Cylinder Assembly (Eff S/N 171962) Cylinder Assembly (Prior to S/N 171962) - Locknut - Seal Kit Swivel Frame Bearing Dust Seal Articulation Pin Grease Fitting Dust Seal Flatwasher, Zinc Plated Stop Nut Oscillation Pin Swivel Frame Seal Bearing Adapter
SD-100C
QTY
2 2 3 1 1 1 6 6 2 5 4 4 4 2 2 1 1 1 2 2 2 3 2 2 2 1 2 2 2
DIMENSIONS/NOTES
2.0mm 0.5mm 7/16 M20 x 1.5 x 60 Cl 8.8 M20 Hardened
5/16 x 2.5
2"
B-5
DRUM AND SWIVEL INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493 - SHEET 1 OF 2 Dwg 13289764/02/01
SMOOTH DRUM 1 PADFOOT DRUM
38 36
2
37
39 3 11 43 42
50
9
6
44
SMOOTH DRUM
4 5 9 41
7 46
49
45 47 50 39
48
43 8
36
B-6
SD-100C
DRUM AND SWIVEL INSTALLATION - SD-100D/100F EFFECTIVE WITH S/N 172493 - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1
NSVA
2 3 4 5 6 7 8 9 11 36 37 38 39 41 42 43 44 45 46 47 48 49 50
NSVA 59298935 59298927 59398206 59398222 59396978 59398230 13160601 96728803 96738620 96703699
96703665 96718671 96701578 59398214 13239967 13294319 96704283 96704622 43861087
BOM 13289764, 13289772, 43884709
DESCRIPTION
Drum Assembly (Effective with S/N 193100) Drum Assembly (Prior to S/N 193100) Shim Shim Shim Shim Scraper (SD-100D) Scraper (SD-100F) Drum Frame HHCS, Zinc Plated Flatwasher, Zinc Plated Hex Nut, Zinc Plated This item not used with this Assembly This item not used with this Assembly This item not used with this Assembly This item not used with this Assembly Hex Nut, Zinc Plated HHCS, Zinc Plated Flatwasher, Zinc Plated Shim Hose Clamp Hose Clamp Bracket This item not used with this Assembly HHCS, Zinc Plated Locknut, Zinc Plated Hose Clamp Bracket
SD-100C
QTY
DIMENSIONS/NOTES
1
See Page B - 14.
1 8 2 4 2 1 1 1 8 16 8
See Page B - 18. 1.5mm 5.0mm 3.0mm 6.0mm
8 8 16 2 12 12
M20 x 2.5 Cl 10 M20 x 2.5 x 80 Cl 8.8 M30 Hardened 1.5mm
24 24 6
M12 x 1.75 Cl 8.8 M12 x 1.75 Cl 8
M30 x 3.5 x 110 Cl 10.9 M20 Hardened Cl 200 M30 x 3.5 Cl 10
B-7
DRUM AND SWIVEL INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493 - SHEET 2 OF 2 Dwg 13289764/02/02
14
15
16
13 12
17 18
25
35 34
19 20 33
21
26
22
40 27 32 31
29
23
10 24 28
23
21 30
B-8
22 20
SD-100C
DRUM AND SWIVEL INSTALLATION - SD-100D/100F EFFECTIVE WITH S/N 172493 - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 40
95488250 58977646 58977653 58977661 95922217 59003434 96726658 96701560 50268127 50270248 95201547 59190975 95098679 43922517 13188339 54577838 13228234 58977729 50268242 50268861 58977703 95208971 50268879 95922175 59003442 58977711 59103804 50268259 95303368
BOM 13289764, 13289772, 43884709
DESCRIPTION
Tee Swivel Assembly Shim Swivel Assembly Shim Swivel Assembly Plate Flatwasher, Zinc Plated Stop Nut HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Bearing Cap Grease Fitting Pivot Pin Rollpin Cylinder (SD-100D) Cylinder Assembly (SD-100F) - Locknut - Seal Kit Swivel Frame Bearing Dust Seal Articulation Pin Grease Fitting Dust Seal Flatwasher, Zinc Plated Stop Nut Oscillation Pin Swivel Frame Seal Bearing Adapter
SD-100C
QTY
2 2 3 1 1 1 6 6 2 5 4 4 4 2 2 1 1 1 2 2 2 3 2 2 2 1 2 2 2
DIMENSIONS/NOTES
2.0mm 0.5mm 7/16 M20 x 1.5 x 60 Cl 8.8 M20 Hardened
5/16 x 2.5
2"
B-9
DRUM AND SWIVEL INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 1 OF 2 Dwg D13161542/00/01
SMOOTH DRUM
1 PADFOOT DRUM
37 36
38
2 39
3 11 43 42 9
6
44
SMOOTH DRUM
4 5 9
41
43 7
8
B - 10
SD-100C
DRUM AND SWIVEL INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 11 36 37 38 39 41 42 43 44
NSVA 59298935 59298927 59398206 59398222 59396978 59398230 13160601 96728803 96738620 96703699 96705272 58977737 59232751 96704614 96703665 96718671 96701578 59398214
BOM 13161542, 13160718
DESCRIPTION
Drum Assembly Shim Shim Shim Shim Scraper (SD-100D) Scraper (SD-100F) Drum Frame HHCS, Zinc Plated Flatwasher, Zinc Plated Hex Nut, Zinc Plated HHCS, Zinc Plated Hydraulic Clamp Support Strap Hydraulic Clamp Nut, Zinc Plated Nut, Zinc Plated HHCS, Zinc Plated Flatwasher, Zinc Plated Shim
SD-100C
QTY
1 8 2 4 2 1 1 1 8 16 8 18 12 12 18 8 8 16 2
DIMENSIONS/NOTES
See Page B - 18. 1.5mm 5.0mm 3.0mm 6.0mm
M30 x 3.5 x 110 Cl 10.9 M20 Hardened Cl 200 M30 x 3.5 Cl 10 M10 x 80 Cl 8.8
M10 x 1.5 Cl 8 M20 x 2.5 Cl 10 M20 x 2.5 x 80 Cl 8.8 M30 Hardened 1.5mm
B - 11
DRUM AND SWIVEL INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 2 OF 2 Dwg D13161542/00/02
14
15
16
13 12 17 18 34
35
19
20 21
33 26
25 22
40 32 31
27
29
23
10 24 28 22 20
23 21
30
B - 12
SD-100C
DRUM AND SWIVEL INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 40
95488250 58977646 58977653 58977661 95922217 59003434 96726658 96701560 50268127 50270248 95201547 59190975 95098679 58783507 56998503 58866336 58977729 50268242 50268861 58977703 95208971 50268879 95922175 59003442 58977711 59103804 50268259 95303368
BOM 13161542, 13160718
DESCRIPTION
Tee Swivel Assembly Shim Swivel Assembly Shim Swivel Assembly Plate Flatwasher, Zinc Plated Stop Nut HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Bearing Cap Grease Fitting Pivot Pin Rollpin Cylinder Assembly - Locknut - Seal Kit Swivel Frame Bearing Dust Seal Articulation Pin Grease Fitting Dust Seal Flatwasher, Zinc Plated Stop Nut Oscillation Pin Swivel Frame Seal Bearing Adapter
SD-100C
QTY
2 2 3 1 1 1 6 6 2 5 4 4 4 2 1 1 1 2 2 2 3 2 2 2 1 2 2 2
DIMENSIONS/NOTES
2.0mm 0.5mm 7/16 M20 x 1.5 x 60 Cl 8.8 M20 Hardened
5/16 x 2.5
2"
B - 13
DRUM ASSEMBLY - EFFECTIVE WITH S/N 193100 Dwg 43866557/0a
25
26
24 23
8
29
18 1
15 31
30
16
27
36
4 28 14
32 17
37
45
20
38
8
35 34 39
21 13 12 3
11
8 22
9
10 19 7 6
20
33 10
5 8 2
B - 14
SD-100C
DRUM ASSEMBLY - EFFECTIVE WITH S/N 193100 **Only Offered Parts Listed**
BOM 43866680, 43866672, 43886936, 43866664
ITEM
COMM. NO.
DESCRIPTION
QTY
1 -
13280383 13418926
1 1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 -
13419023 13329206 NSVA 13502034 NSVA 58951690 96711031 96738612 95643383 96739990 59258319 96741038 96702824 96741046 13502240 13304787 96704549 96705504 96711478 95603163 59144428 59277772 NSVA 59613612 96736822 13183215 43844554 95988739 96738596 96702808 95303350 59922591 NSVA NSVA
-
NSVA
34 35 36 37 38 39 45
59565044 96703657 96712237 96702329 96737069 13351408 96711882
Drum (SD-100 and SD-100D Eff S/N 194929) Drum (SD-100D Prior to S/N 194929) (This Drum Used in China) Drum (SD-100F) Bearing Housing Drive Bearing Housing Assembly End Plate Eccentric Shaft Assembly Bearing Spherical Clip Ring Flatwasher, Zinc Plated O-ring HHCS, Zinc Plated Cover Flatwasher HHCS, Fully Threaded, Zinc Plated Flatwasher O-ring Seal Shock Mount HHCS, Zinc Plated HHCS, Zinc Plated Retainer Ring O-ring Plug Magnetic Sight Gauge Carrier Assembly Coupling Roll Pin Spline Shaft Vibration Motor O-ring Flatwasher HHCS Adapter Adapter Drum Drive Assembly (SD-100) Drum Drive Assembly (SD-100F Eff S/N 188570, SD-100D Eff S/N 188570 thru 194928) Drum Drive Assembly (SD-100D/100F Eff S/N 172493 thru 188569 And SD-100D Eff S/N 194929) Washer Hex Nut, Zinc Plated Flatwasher HHCS, Zinc Plated Roll Pin Washer Hex Nut, Zinc Plated SD-100C
1 1 1 1 1 1 1 56 1 32 1 8 8 6 1 6 6 12 1 2 2 1 1 1 1 1 1 1 12 12 1 2 1 1
1
6 6 2 2 1 6 12
DIMENSIONS/NOTES
See Page B - 16. See Page B - 22.
M16 Cl 200 M16 x 2.0 x 90 Cl 10.9 M8 x 16.0 M8 x 1.25 x 20 Cl 8.8 M10 x 20.0
M10 x 1.5 x 45 Cl 10.9 M16 x 2.0 x 110 Cl 8.8
See Page B - 24.
M12 Cl 200 M12 x 1.75 x 30 Cl 10.9
See Page B - 28. See Page B - 32.
See Page B - 42.
M16 x 2 Cl 10 M12 x 1.75 x 35 Cl 8.8
M16 x 2 Cl 8 B - 15
BEARING HOUSING ASSEMBLY Dwg 43866490/00
1
14
2 13
12 16
11
18 17
15 3
4 3 15
5 6 7 8 10 9
B - 16
SD-100C
BEARING HOUSING ASSEMBLY **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
13501994 13502257 13414743 43814250 13502141 13502133 13502125 13502166 96704549 96741046 59277756 13167390 58951690 96711031 59600593 54584776 59277764 95264891
BOM 43866615
DESCRIPTION
Bearing Housing Spindle Dust Band Bearing Taper Roller Carrier Housing Shim .005" Shim .007" Shim .020" Preload Plate HHCS, Zinc Plated Flatwasher Wear Sleeve V-Ring Seal Bearing Spherical Clip Ring Pipe Plug Breather Filtered Vent Oil Seal Adapter
SD-100C
QTY
1 1 2 1 2 2 3 1 8 8 1 1 1 1 2 1 1 1
DIMENSIONS/NOTES
M10 x 1.5 x 45 Cl 10.9 M10 x 20.0
B - 17
DRUM ASSEMBLY - PRIOR TO S/N 193100 - SHEET 1 OF 2 Dwg D13160684/05
17 4 18 23
25
14
15
15
26 29
24
1
30
16
31 36 28 32 37
27
7 6
20
3
35 34
21
39
38
13 12
11
8 22
9
10 19 7 6
20
33 10
5 8 2
B - 18
SD-100C
DRUM ASSEMBLY - PRIOR TO S/N 193100 - SHEET 1 OF 2 **Only Offered Parts Listed**
BOM 13206172, 13320502, 13868492, 13868500
ITEM
COMM. NO.
DESCRIPTION
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
13280383 13418926 13298690 13329206 13217955 59277251 NSVA 58951690 96711031 96738612 96701552 95643383 96739990 59258319 96741038 96702824 59277756 50269984 13304787 13167390 96711510 96711478 95603163 59144428 59277772 NSVA 59613612 96736822 13183215 43844554 95988739 96745104 96702808
1 1 1 1 1 1 1 2 2 32 32 1 32 1 8 8 1 2 6 1 1 1 2 2 1 1 1 1 1 1 1 12 12
-
96703111
31 32 33 -
95303350 59922591 59922336 NSVA NSVA
-
NSVA
-
NSVA
34
59565044
Drum (SD-100/100D) Drum (This Drum Used in China) Drum (SD-100F) Bearing Housing Drive Bearing Housing Spindle Spacer Eccentric Shaft Assembly Spherical Bearing Ring Clip Flatwasher, Zinc Plated (Eff with S/N 171413) Washer, Zinc Plated (Prior to 171413) O-ring Hex Head Bolt, Zinc Plated Cover Flatwasher HHCS, Fully Threaded, Zinc Plated Wear Sleeve Bearing Shock Mount V-ring Seal Retaining Ring Retaining Ring O-ring Magnetic Plug Sight Gauge Carrier Assembly Coupling Roll Pin Spline Shaft Vibration Motor O-ring Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated (Effective with S/N 172493) HHCS, Fully Threaded, Zinc Plated (Prior to S/N 172493) Elbow Adapter (Effective with S/N 172493) Adapter (Prior to S/N 172493) Drum Drive Assembly (SD-100) Drum Drive Assembly (SD-100F Eff S/N 188570, SD-100D Eff S/N 188570 thru 194928) Drum Drive Assembly (SD-100D/100F Eff S/N 172493 thru 188569 And SD-100D Eff S/N 194929) Drum Drive Assembly (SD-100D/100F Prior S/N 172493) Flatwasher SD-100C
DIMENSIONS/NOTES
See Page B - 22.
M16 Hardened Cl 200 M16 Hardened M16 x 2.0 x 90 Cl 10.9 M8 x 1.25 Cl 200 M8 x 1.25 x 20 Cl 8.8
See Page B - 26.
M12 Hardened Cl 200 M12 x 1.75 x 30 Cl 10.9
12
M12 x 1.75 x 35 Cl 10.9
1 2 2 1 1
See Page B - 28. See Page B - 32.
1
See Page B - 42.
1
See Page B - 44.
6 B - 19
DRUM ASSEMBLY - PRIOR TO S/N 193100 - SHEET 2 OF 2 Dwg D13160684/05
17 4 18 23
25
14
15
15
26 29
24
1
30
16
31 36 28 32 37
27
7 6
20
3
35 34
21
39
38
13 12
11
8 22
9
10 19 7 6
20
33 10
5 8 2
B - 20
SD-100C
DRUM ASSEMBLY - PRIOR TO S/N 193100 - SHEET 2 OF 2 **Only Offered Parts Listed**
BOM 13206172, 13320502
ITEM
COMM. NO.
DESCRIPTION
QTY
35 36 37
96703657 96711882 96712237 96702329
6 6 2 2
M16 Cl 10 M16 x 2.0 Cl 8 M12 Hardened Cl 10 M12 x 1.75 x 35 Cl 8.8
-
96703111
2
M12 x 1.75 x 35 Cl 10.9
38 39
96737069 13351408
Nut, Zinc Plated (Effective with S/N 171413) Hex Nut, Zinc Plated (Prior to S/N 171413) Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated (Effective with S/N 171413) HHCS, Fully Threaded, Zinc Plated (Prior to 171413) Roll Pin (Effective with S/N 169426) Washer (Effective with S/N 171413)
1 6
M10 x 20
SD-100C
DIMENSIONS/NOTES
B - 21
ECCENTRIC SHAFT ASSEMBLY Dwg 43866508/00
1
3
8
7
10
2 5
9 7
6
5 8 7 4
B - 22
SD-100C
ECCENTRIC SHAFT ASSEMBLY **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10
59298323 13218052 59298042 13217922 59296632 59277723 96741046 96702436 96702428 96720990
BOM 59257857
DESCRIPTION
Drive Side Journal Eccentric Shaft Eccentic Shaft Journal Oilite Bearing Spline Coupling Flatwasher, Zinc Plated HHCS, Zinc Plated HHCS, Zinc Plated Roll Pin
SD-100C
QTY
1 1 1 1 2 1 32 24 8 1
DIMENSIONS/NOTES
M10 Cl 200 M10 x 1.5 x 50 Cl 10.9 M10 x 1.5 x 45 Cl 8.8 M6 x 20
B - 23
CARRIER ASSEMBLY - EFFECTIVE WITH S/N 193100 Dwg 43866516/00
1
7 8
6
10
9
11 12
B - 24
SD-100C
CARRIER ASSEMBLY - EFFECTIVE WITH S/N 193100 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 6 7 8 9 10 11 12
43814300 13304787 96738596 96703111 13351408 43818707 59565044 96703657
BOM 43866805
DESCRIPTION
Carrier Plate Shock Mount Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Washer Bid Shock Mount Washer Hex Nut, Zinc Plated
SD-100C
QTY
1 4 8 12 4 1 4 4
DIMENSIONS/NOTES
M12 Cl 200 M12 x 1.75 x 35 Cl 10.9 .
M16 x 2 Cl 10
B - 25
CARRIER ASSEMBLY - PRIOR TO S/N 193100 Dwg D13213285/02
3
1 4
7 8
6 2
10
9
11 12
B - 26
SD-100C
5
CARRIER ASSEMBLY - PRIOR TO S/N 193100 **Only Offered Parts Listed**
BOM 59295063, 13160643
ITEM
COMM. NO.
DESCRIPTION
QTY
1 2 3 4 5 6 7 8
13237557 59600593 96702709 54584776 59277764 13304787 96738596 96745104 96702808
1 2 1 1 1 4
-
96702311
9 10 11 12 -
13351408 13283346 59565044 96703657 96711882
Carrier Plate Pipe Plug Grease Fitting Breather Filtered Vent Oil Seal Shock Mount Flatwasher, Zinc Plated (Eff S/N 172493) Flatwasher (Prior to S/N 172493) HHCS, Fully Threaded, Zinc Plated (Effective with S/N 171413) HHCS, Fully Threaded, Zinc Plated (Prior to S/N 171413) Washer Shock Mount Plate Flatwasher Nut, Zinc Plated (Effective with S/N 171413) Hex Nut, Zinc Plated (Prior to S/N 171413)
SD-100C
DIMENSIONS/NOTES
8 8
M12 Hardened Cl 200 M12 Hardened Cl 200 M12 x 1.75 x 30 Cl 10.9
8
M12 x 1.75 x 30 Cl 8.8
4 1 4 4 4
M16 Cl 10 M16 x 2.0 Cl 8
B - 27
DRUM DRIVE ASSEMBLY - SD-100 Dwg D13206180/00
1
4
3
5
7 11
13
9
10 8 12 2
B - 28
SD-100C
6
DRUM DRIVE ASSEMBLY - SD-100 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13
13207261 13206164 59762609 13222658 59544213 59329680 95919833 59565044 58978784 95919569 58978792 95919775 59375964 59537266
BOM 13206180
DESCRIPTION
Drive Plate Motor Mounting Bracket Torque Hub (All other S/N) Torque Hub (S/N 175044 and 175301 only) Washer Hex Nut HHCS, Zinc Plated Washer Flange Cover Plate HHCS, Zinc Plated Gasket HHCS, Zinc Plated Lube Bolt Flatwasher
SD-100C
QTY
1 1 1 1 10 10 8 8 1 3 1 2 1 4
DIMENSIONS/NOTES
See Breakdown B - 30.
3/4 x 16 UNF 5/8 x 11 x 2.25 Grd 8
1/2 x 13 x 1.50 Grd 8 5/8 x 11 x 1 Grd 8
B - 29
TORQUE HUB (59762609) - INTERNAL BREAKDOWN Dwg 59762609/00
12 13
5 6 14
15 16
10 9 8 1 2 4 3 11
8 7
B - 30
SD-100C
TORQUE HUB (59762609) - INTERNAL BREAKDOWN **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
NSS 50876135 95758686 95758678 50876176 59566307 NSS 50876184 59566414 59597765 59674465 95465266 95465274 NSS 59888602 59231308
BOM 59762609
DESCRIPTION
Not Sold Separately Seal Bearing Cup Bearing Cone Spacer Ring Retaining Not Sold Seperatly Pipe Plug Pipe Plug Stud Seal Boot Bearing Cup Bearing Cone Not Sold Separately Bolt Hex Bolt
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 1 2 2 10 1 1 1 1 8 1
SD-100C
B - 31
DRUM DRIVE ASSEMBLY - SD-100F EFFECTIVE WITH S/N 188570, SD-100D EFF S/N 188570 THRU 194928 Dwg 13418959/02
7 6
10 2
13
8
11
1
9
10
4
3
11 8
5 13
B - 32
SD-100C
DRUM DRIVE ASSEMBLY - SD-100F EFFECTIVE WITH S/N 188570, SD-100D EFF S/N 188570 THRU 194928 **Only Offered Parts Listed**
BOM 13418959
ITEM
COMM. NO.
DESCRIPTION
QTY
DIMENSIONS/NOTES
1
13360284
1
See Breakdown B - 34.
-
43907948
2 3 4 5 6 7 8 9 10 11 13
43907948 13418942 13357702 96738620 96704481 96714019 96708425 13184445 58896580 59027060 59787879 95415824
Drum Drive Motor - Effective with S/N 188570 thru 191413, S/N 192951 thru 193429, S/N 193774 thru 193924, S/N 194498 thru 194503, S/N 194506 thru 194526 Drum Drive Motor - Effective with S/N 191517 thru 192950, S/N 193430 thru 193773, S/N 193936 thru 194504, S/N 194595 thru 194801 Drum Drive Motor - China Drive Plate Mounting Bracket Flatwasher, Zinc Plated HHCS, Zinc Plated Flatwasher SHCS Split Clamp Adapter, 90째 Adapter, 90째 Adapter, Straight Adapter
SD-100C
1
1 1 1 16 16 16 16 2 1 2 2 2
M20 Cl 200 M20 x 2.5 x 50 Cl 8.8 M16 Hardened M16 x 2 x 60 Cl 8.8
B - 33
DRUM DRIVE MOTOR (13360284) - INTERNAL BREAKDOWN - EFFECTIVE WITH S/N 176885 - SHEET 1 OF 4 Dwg 13360284/00
62 80
70 67 85
20 20
15 11
70
22
9 49
44
16 33 14 10 18
19
B - 34
SD-100C
21
DRUM DRIVE MOTOR (13360284) - INTERNAL BREAKDOWN - EFFECTIVE WITH S/N 176885 - SHEET 1 OF 4 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 4 9 10 11 14 15 16 18 19 20 21 22 33 44 49 62 67 70 80 85
13461447 13503412 13461991 13462007 13462015 13462023 13462031 13462049 13462056 13462064 13462072 13462098 13462106 13462114 13462122 13462130 13462148 13462155 13462171 13462205 13462163
BOM 13360284
DESCRIPTION
Complete Motor Shaft Nut Thrust Button Cylindrical Bearing Cylindrical Bearing Snap Ring Snap Ring Snap Ring Snap Ring O-ring Face Seal Screw Plug Seal Ring O-ring Input Shaft Thrust Washer Coupler Snap Ring Disk Brake Kit Seal Kit O-ring
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 3 4 3 4 1 6 1 1 2 2 1 1 1 1 1 1 1 1
See Breakdown B - 36.
B - 35
DRUM DRIVE MOTOR (133602284) - INTERNAL BREAKDOWN - SHEET 2 OF 4 Dwg 13461447/00
7 8
12 9
11
2 6
PART OF
5 4
1
9 8 88 13
86 1
87
B - 36
SD-100C
90 89
DRUM DRIVE MOTOR (133602284) - INTERNAL BREAKDOWN - SHEET 2 OF 4 **Only Offered Parts Listed**
ITEM
COMM. NO.
* 1 2 3 4 5 6 7 8 9 10 11 12 13 14 86 87 88 89 90
13461447 13462239 13494547 13863915 13462254 13462262 13464862 13462163 13462296 13462288 13462304 13268263 13462270 13462247 13863923 13462320 13269865 13462338 13269873 13269816
BOM 13461447
DESCRIPTION
Complete Motor Rotary Group Flange Cover O-ring (Not Shown) Retaining Ring Back-Up Plate Ring Shaft Seal O-ring Seal Locknut Threaded Pin Threaded Pin (Not Shown) Screw O-ring Control Complete Speed Sensor (Not Shown) Rotary Group Hydraulic Section Locking Screw O-ring O-ring O-ring
SD-100C
QTY
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
DIMENSIONS/NOTES
See Breakdown B - 38.
See Breakdown B - 40.
B - 37
DRUM DRIVE MOTOR (13360284) - INTERNAL BREAKDOWN - SHEET 3 OF 4 Dwg 13494547/00
2
1
B - 38
SD-100C
DRUM DRIVE MOTOR (13360284) - INTERNAL BREAKDOWN - SHEET 3 OF 4 **Only Offered Parts Listed**
ITEM
COMM. NO.
* 1 2
13494547 13494554 13494562
BOM 13494547
DESCRIPTION
Flange Cover - O-ring - Screw
QTY
DIMENSIONS/NOTES
1 1 1
SD-100C
B - 39
DRUM DRIVE MOTOR (13360284) - INTERNAL BREAKDOWN - SHEET 4 OF 4 Dwg 13462247/00
A
22 21
20 14
19 11
13
18
12 16
10
B
B 17
A
8
11
9
15 10 7
5
2
11
4
15 6
10
3 8
VIEW A - A 1
VIEW B - B
B - 40
SD-100C
DRUM DRIVE MOTOR (13360284) - INTERNAL BREAKDOWN - SHEET 4 OF 4 **Only Offered Parts Listed**
ITEM
COMM. NO.
* 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
13462247 13269840 13269832 13269824 13269816 13269857 13269865 13269873 13269881 13269808 13269790 13269774 13269782 13494570 13494588 13269907 13494596 13494604 13494612 13494620 13268974 13462338 13494638
BOM 13462247
DESCRIPTION
Control Complete - Control Bushing - Control Piston - Connection Stud - O-ring - Pressure Spring - Locking Screw - O-ring - Locking Screw - Locking Screw - Throttle Pin - Throttle Spur - Valve Pin - Screw - Screw - Throttle Pin - Cylinder Pin - Trunnion - Piston - Port Plate - Double Break Off Pin - O-ring - Locking Screw
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 1 1 2 1 3 3 2 2 6 1 1 1 1 1 4 1 1
B - 41
DRUM DRIVE ASSEMBLY - SD-100D/100F - EFF S/N 172493 THRU 188569 AND SD100D EFF S/N 194929 Dwg 13289756/0a
8
9 7 4 9
10
10
9 9
12 6 1 4
2
4 5
3
B - 42
SD-100C
DRUM DRIVE ASSEMBLY - SD-100D/100F - EFF S/N 172493 THRU 188569 AND SD100D EFF S/N 194929 **Only Offered Parts Listed**
BOM 13320494, 13289756
ITEM
COMM. NO.
DESCRIPTION
QTY
DIMENSIONS/NOTES
1 2 3 4 5 6 7 8 9 10 -
43908276 13361001 43906874 13360953 13237383 13320478 59258681 96701560 96718671 96720446 96740998 59177915 13184445 95650339 95356903
1 1 1 1 1 1 1 36 10 10 16 2 2 2 1
See Breakdown B - 46.
11
95650339
-
95285946
12 -
95285946 95356903
Drum Drive Motor (SD-100D) ARC - Drum Drive Motor (SD-100D) Drum Drive Motor w/ Brake (SD-100F) ARC - Drum Drive Motor w/ Brake (SD-100F) Drive Plate Drive Motor Mounting Plate (SD-100D) Drive Motor Mounting Plate (SD-100F) Flatwasher, Zinc Plated HHCS, Zinc Plated Hex Nut, Zinc Plated HHCS, Fully Threaded, Zinc Plated Split Flange Split Clamp Adapter (SD-100D - Eff S/N 172819) Adapter (All SD-100F and SD-100D Prior to S/N 172819) Adapter (SD-100F - Eff S/N 172819 ) (Not Shown) Connector (All SD-100F and SD-100D Prior to S/N 172819) Connector (SD-100D - Eff S/N 172819 ) Adapter, Straight (All SD-100F and SD-100D Prior to S/N 172819)
SD-100C
See Breakdown B - 48.
M20 Hardened M20 x 2.5 x 80 Cl 8.8 M20 x 2.5 Cl 8 M20 x 1.5 x 40 Cl 8.8
1 1 1 1
B - 43
DRUM DRIVE ASSEMBLY - SD-100D/100F - PRIOR TO S/N 172493 Dwg D13160650/01
8
9 7
9 9
13
4
6 1
4
2
4 5
3
B - 44
SD-100C
DRUM DRIVE ASSEMBLY - SD-100D/100F - PRIOR TO S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 13
13160676 13360938 13237383 59258681 96701560 96718671 96720446 96740998 59177915 13184445 95175881 95285946
BOM 13160650
DESCRIPTION
Drum Drive Motor w/o Brake ARC - Drum Drive Motor w/o Brake Drive Plate Drive Motor Mounting Plate Flatwasher, Zinc Plated HHCS, Zinc Plated Hex Nut, Zinc Plated HHCS, Fully Threaded, Zinc Plated Split Flange Split Clamp (Effective with S/N 169426) Split Flange (Prior to S/N 169426) Connector
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 36 10 10 16 2 2 4 1
See Breakdown B - 50.
M20 Hardened M20 x 2.5 x 80 Cl 8.8 M20 x 2.5 Cl 8 M20 x 1.5 x 40 Cl 8.8
B - 45
DRUM DRIVE MOTOR (43908276) - SD-100D Dwg 13320551/00
3 1
1 1
2
8 1 1
16
5 14 13 12 11
4
10 7 6
9 1
1
1
15
B - 46
SD-100C
DRUM DRIVE MOTOR (43908276) - SD-100D **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 98
13262746 59902684 13853098 13220736 13493994 59241570 13263199 13263207 13494000 59234518 13263157 13494018 13494026 13262597 13263140 13262613 59241877 13494034 13361001
BOM 43908276
DESCRIPTION
Repair Seal Kit - O-ring - O-ring Ring Seal Spring Washer Brake Disc Kit Thrust Ring Spring Washer Thrust Ring Repair Kit Plug Valve Spool Valve Spool Washer Snap Ring Spring Screw Screw (Not Shown) Arc - Drum Drive Motor (Not Shown)
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 1
B - 47
DRUM DRIVE MOTOR W/BRAKE (43906874) - SD-100F - EFFECTIVE WITH S/N 172493 - INTERNAL BREAKDOWN Dwg D13244702/02
18 18
17
19 28
22 21 20 27 25 29 26
24 30 23
6
5 7
11 9 8
1 3 12 16
2
4 13 15
14
B - 48
SD-100C
DRUM DRIVE MOTOR W/BRAKE (43906874) - SD-100F EFFECTIVE WITH S/N 172493 - INTERNAL BREAKDOWN **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 -
13263132 13263124 59902684 59080309 13262597 13263140 13262613 13262621 13263157 13262639 13262589 13263132 13263165 13263280 59193847 59193813 59241505 13262761 13263199 13263207 13263215 13263223 58804592 59241554 13263231 59241562 59241570 13489232 54563408 13262670
BOM 43906874
DESCRIPTION
Back Plate Complete Valving Cover - O-Ring - Spring - Washer - Snap Ring - Spring - O-Ring - Plug - Split Pin - Seal Kit Backplate - Washer Block Cylinder Kit - Repair Kit Cam - O-Ring Complete Bearing - Thrust Ring - Spring Washer - Thrust Ring - Ring - O-Ring - O-Ring - Spring Washer - O-ring - Brake Disc Kit - Brake Piston - Seal Shaft Seal Kit
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 12 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
B - 49
DRUM DRIVE MOTOR W/O BRAKE (13160676) - SD-100D/100F PRIOR TO S/N 172493 - INTERNAL BREAKDOWN Dwg D13244744/02
13
15 16
12 20
17 21 18 19
14
7 4
9 8
22 5
3
11
1 10 23 SEAL KIT
B - 50
SD-100C
2
DRUM DRIVE MOTOR W/O BRAKE (13160676) - SD-100D/ 100F - PRIOR TO S/N 172493 - INTERNAL BREAKDOWN **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
13262498 13263165 13264460 59902684 13263421 13262639 59902668 59902676 13264478 59193847 13264486 59241505 59193839 13263215 59241539 59241521 13264494 13263223 58804592 54563408 13316419 13262670
BOM 13160676
DESCRIPTION
Holder - Washer Complete Valving Cover - O-Ring - Seal Kit - Split Pin - Seal - Bleed Screw Cylinder Block - Repair Kit Cam - O-Ring Bearing Support - Thrust Ring - O-Ring - O-Ring - Split Pin - Ring - O-Ring - Seal Reinforced Cover Plate Kit Seal Kit
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1
B - 51
PADFOOT SHELL INSTALLATION - SD100D/100F OPTIONAL Dwg D13205950/01
2 1 3
8
15
7
14
6
12 11 9 11
5
10
1
14 16
3
EXISTING STANDARD SCRAPER (REF)
4
B - 52
SD-100C
13
DRUM FRAME (REF)
PADFOOT SHELL INSTALLATION - SD100D/100F OPTIONAL **Only Offered Parts Listed**
BOM 13205950
ITEM
COMM. NO.
DESCRIPTION
QTY
1 2 3 4 5 6 7 8 9 10
13438098 96715164 96738646 96703681 59398230 59398206 59398214 59398222 59222356 96705272
1 8 16 8 1 4 4 2 2 4
11 12
96741046 96704812
13
96704481
14 15 16
96738620 96720446 54650643
17
43933845
Bolt-on Padfoot Shell HHCS, Zinc Plated Flatwasher, Zinc Plated Hex Nut, Zinc Plated Scraper Shim Shim Shim Bracket (Effective with S/N 170478) HHCS, Zinc Plated (Effective with S/N 170478) Flatwasher, Zinc Plated (Eff S/N 170478) Hex Nut, Zinc Plated (Effective with S/N 170478) HHCS, Fully Threaded, Zinc Plated (Eff S/N 170478) Flatwasher, Zinc Plated (Eff with S/N 170478) Hex Nut, Zinc Plated (Eff S/N 170478) Decal: Storage Only (Effective with S/ N166777) Volvo Bos Install Instructions (Not Shown)
SD-100C
DIMENSIONS/NOTES
M24 x 3.0 x 90 Cl 10.9 M24 Hardened Cl 200 M24 x 3.0 Cl 10 3.0mm 1.5mm 6.0mm M10 x 80 Cl 8.8
8 4
M10 Cl 200 M10 x 1.5 Cl 8
4
2.5 Cl 8.8
8 4 2
M20 Hardened Cl 200 M20 x 2.5 Cl 8
1
B - 53
SD-120D INSTALLATION - OPTIONAL Dwg D13354493/00
TRACTOR FRAME
5 3
6
6
2
3 4
13 8
12
21 15 19
9
20 16 18 17 7 10
9
13 11
1 22
B - 54
SD-100C
SD-120D INSTALLATION - OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22
13298955 13299136 96738620 96702733 96703665 59326827 13299482 13299490 96705033 96727896 96719992 96714969 96700927 13304787 13351408 96703657 59565044 96745104 96702808 NSVA 58770421
BOM 13299565
DESCRIPTION
Drum Frame Bumper/Counterweight Flatwasher, Zinc Plated HHCS, Zinc Plated Hex Nut Domed Plug Hose Clamp Spacer Hose Clamp Bracket Bolt, Zinc Plated HHCS, Zinc Plated HHCS, Zinc Plated HHCS, Zinc Plated HHCS, Zinc Plated Shock Mount Washer Nut, Zinc Plated Washer Flatwasher HHCS, Fully Threaded, Zinc Plated Heavy Duty Drum Drive Installation Decal
SD-100C
QTY
1 1 8 4 4 2 1 1 4 2 4 4 8 1 1 1 1 2 2 1 2
DIMENSIONS/NOTES
M20 Hardened Cl 200 M20 x 2.5 x 240 Cl 10.9 M20 x 2.5 Cl 10
M10 x 1.5 x 8 Cl 8.8 M12 x 1.75 x 110 Cl 8.8 M30 x 3.5 x 120 Cl 10.9 M30 x 3.5 x 140 Cl 10.9 M20 x 2.5 x 110 Cl 8.8
M16 Cl 10 M12 Hardened Cl 200 M12 x 1.75 x 30 Cl 10.9 See Page B - 56.
B - 55
HEAVY DUTY DRUM DRIVE INSTALLATION - SD-100D OPTIONAL Dwg D13301916/00
1
2
B - 56
SD-100C
HEAVY DUTY DRUM DRIVE INSTALLATION - SD-100D OPTIONAL **Only Offered Parts Listed**
BOM 13301916
ITEM
COMM. NO.
DESCRIPTION
QTY
DIMENSIONS/NOTES
1 2
43906874 13360953 13327119
Drum Drive Motor w/Brake ARC - Drum Drive Motor w/ Brake (SD-100F) Drive Motor Mounting Bracket
1 1 1
See Breakdown B - 48.
SD-100C
B - 57
**Always use Volvo Replacement parts!**
SD-100C
Section C - Engine
SD-100C
ENGINE INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 SHEET 1 OF 2 Dwg D13289665/02/01
33 32 34
31 EXISTING LIFTING LUG 30 (REF)
1
35
37 36 28 44 40
29
41
42 41 39 43 43
C-2
SD-100C
ENGINE INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 28 29 30 31 32 33 34 35 36 37 39 40 41 42 43 44 52
43923291 43922913 43924422 59728196 43911668 13852256 43830728 43830736 13290093 59728170 35374677 59728196 58827932 59106435 59816520 58875196 13163712 96704531 13222880 96738596 96702444 50266972 59819292 59309104 96741038 96715131 59176917 59176925 96711833 96704739 96704846 96704358 NSVA
BOM 13289665
DESCRIPTION
Engine (Effective with S/N 173786) - Axle - Engine Oil Filter Element - Primary Fuel Filter - Water/Fuel Separator Filter - In Line Fuel Filter - Alternator - Starting Motor - Reman Starter Engine (Prior to S/N 173786) - Axle - Engine Oil Filter Element - Primary Fuel Filter - Water Separator/Fuel Filter - Pre-fuel Filter - Alternator - Starting Motor - Solenoid Throttle Lever Lockbolt, Zinc Plated Throttle Cable Bracket Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated This item not used with this Assembly Clamp Engine Fan - Fan Belt Flatwasher HHCS, Zinc Plated Spacer Engine Mounting Bracket Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Locknut, Zinc Plated HHCS, Zinc Plated Muffler Bracket Installation (Not Shown)
SD-100C
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 6 4 2 1 8 4 8 4 1
DIMENSIONS/NOTES
4BT 3.9
65A
M6 x 1.0 x 16 Cl 90 M12 Hardened Cl 200 M12 x 1.75 x 40 Cl 8.8
M8 x 1.25 Cl 200 M8 x 1.25 x 70 Cl 8.8
M10 Cl 10 1.5 Cl 8.8 M10 x 1 Cl 8 M10 x 1.5 x 40 Cl 8.8 See Page C - 62.
C-3
ENGINE INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 SHEET 2 OF 2 Dwg D13289665/02/02
20
18 17 16
VIBRATION CABLE
38
PROPULSION CABLE REF
19 11 12
38
10
FRAME (REF)
9
15 8
13
14
3
PART OF
2
6
26
4 3
24
2 7
25 3 5 47 46 21 22
27 3
23
45
FRAME
48 49
C-4
SD-100C
ENGINE INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 38 45 46 47 48 49 50
59286344 96741046 95919254 58966086 59104406 96701917 96704309 NSVA 96738596 96702329 95097879 NSVA 59539569 95309829 95988796 NSVA 59232579 59731380 95055265 59103838 96738596 96702667 59636738 NSVA 59971457 96715602 96704846 NSVA 59127720 58879768 96704952 96738612 96704630 96705587
51
96701370
BOM 13289665
DESCRIPTION
Drive Coupling Flatwasher, Zinc Plated HHCS, Zinc Plated Pump Mounting Plate Ground Cable HHCS, Fully Threaded, Zinc Plated HHCS, Fully Threaded, Zinc Plated Propulsion Pump Assembly Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated O-ring Vibration Pump Assembly Washer Ferry Capscrew O-ring Steering Pump Assembly Vibration Cable Bracket Washer SHCS Engine Mount Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Water Temperature Switch Water Temp Gauge F/K Oil Pressure Switch HHCS, Fully Threaded, Zinc Plated Locknut, Zinc Plated Pump Control Assembly Center Bonded Mount Snubbing Washer HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Stop Nut, Zinc Plated HHCS, Fully Threaded, Zinc Plated (Not Shown) Nut, Zinc Plated (Not Shown)
SD-100C
QTY
DIMENSIONS/NOTES
1 21 8 1 1 8 4 1 4 4 1 1 2 2 1 1 1 2 2 2 8 8 1 1 1 1 1 1 2 2 2 2 2 1
16 x 2.0 x 100 Cl 8.8 M16 Hardened Cl 200 M16 x 2.0 Cl 8 M8 x 1.25 x 30 Cl 8.8
1
M8 x 1.25 Cl 8
M10 Cl 200 3/8 x 16 x 1.50 Grd 8
M10 x 1.5 x 30 Cl 8.8 M10 x 1.5 x 35 Cl 8.8 See Page C - 18. M12 Hardened Cl 200 M12 x 1.75 x 35 Cl 8.8 See Page C - 40. Hardened 1/2 x 13 x 1.75 See Page C - 44.
3/8 x 16 x 1.25 M12 Hardened Cl 200 M12 x 1.75 x 45 Cl 8.8 See Page C - 42. M10 x 1.50 x 110 Cl 8.8 M10 x 1 Cl 8 See Page C - 46.
C-5
ENGINE INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493 - SHEET 1 OF 2 Dwg D13289657/02/01
27
49
26
49
1
PART OF
32 30 28 33 34 29 40 36
31 37
38 37 35 39 39
C-6
SD-100C
ENGINE INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493 - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 49
43923283 43922913 43924422 59728196 43911668 13852256 13360516 13293675 59728170 35374677 59728196 58827932 59106435 59816520 58875196 50266972 13241658 13222864 96741053 96704564 96704234 59819292 59309104 96741038 96715131 59176917 59176925 96711833 96704739 96704846 96704556 NSVA
BOM 13289657
DESCRIPTION
Engine (Effective with S/N 173786) - Engine Oil Filter Element - Primary Fuel Filter - Water Separator/Fuel Filter - In Line Fuel Filter - Alternator - Starting Motor Engine (Prior to S/N 173786) - Engine Oil Filter Element - Primary Fuel Filter - Water Separator/Fuel Filter - Pre-Fuel Filter - Alternator - Starting Motor - Solenoid Clamp Muffler Throttle Cable Bracket Flatwasher, Zinc Plated HHCS Nut, Zinc Plated Engine Fan - Fan Belt Flatwasher HHCS, Zinc Plated Spacer Engine Mounting Bracket Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Locknut, Zinc Plated HHCS, Zinc Plated Muffler Bracket Installation
SD-100C
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 6 4 2 1 8 4 8 4 1
DIMENSIONS/NOTES
4BTA 3.9
65A
M6 Cl 200 M6 x 1 x 20 Cl 8.8 M6 x 1 Cl 8
M8 x 1.25 Cl 200 M8 x 1.25 x 70 Cl 8.8
M10 Cl 10 1.5 Cl 8.8 M10 x 1 Cl 8 M10 x 1.5 x 40 Cl 8.8 See Page C - 62.
C-7
ENGINE INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493 - SHEET 2 OF 2 Dwg D13289657/02/02
13
16
17
12 15
18
14
47 33
46
10 VIBRATION CABLE
6 9
FRAME
11
46 33
PART OF
48
8
2
3
24
4 3
22
2 7
23
3 5 44 42
19 20
25 3
41
21
43 FRAME
45
C-8
SD-100C
ENGINE INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493 - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 33 41 42 43 44 45 46 47 48
59286336 96741046 95919254 58966086 59104406 96701917 96704309 NSVA 95097879 NSVA 59539569 95309829 95988796 NSVA 59232579 59731380 95055265 59103838 96738596 96702667 59164251 59971457 96715602 96704846 96741038 59097162 58879768 96738612 96704952 96704630 NSVA 96705587 96701370
BOM 13289657
DESCRIPTION
Drive Coupling Flatwasher, Zinc Plated Capscrew Pump Mounting Plate Ground Cable HHCS, Fully Threaded, Zinc Plated HHCS, Fully Threaded, Zinc Plated Propulsion Pump Assembly O-ring Vibration Pump Assembly Washer Ferry Capscrew O-ring Steering Pump Assembly Vibration Cable Bracket Washer SHCS Engine Mount Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Water Temperature Switch Oil Pressure Switch HHCS, Fully Threaded, Zinc Plated Locknut, Zinc Plated Flatwasher Center Bonded Mount Snubbing Washer Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Stop Nut, Zinc Plated Pump Control Assembly HHCS, Fully Threaded, Zinc Plated Nut, Zinc Plated
SD-100C
QTY
1 21 8 1 1 8 4 1 1 1 2 2 1 1 1 2 2 2 8 8 1 1 1 1 6 2 2 2 2 2 1 1 1
DIMENSIONS/NOTES
M10 Cl 200 3/8 x 16 x 1.50 Grd 8
M10 x 1.5 x 30 Cl 8.8 M10 x 1.5 x 35 Cl 8.8 See Page C - 20. See Page C - 40. Hardened 1/2 x 13 x 1.75 See Page C - 44.
3/8 x 16 x 1.25 M12 Hardened Cl 200 M12 x 1.75 x 45 Cl 8.8
M10 x 1.50 x 110 Cl 8.8 M10 x 1 Cl 8 M8 x 1.25 Cl 200
M16 Hardened Cl 200 16 x 2.0 x 100 Cl 8.8 M16 x 2.0 Cl 8 See Page C - 46. M8 x 1.25 x 30 Cl 8.8 M8 x 1.25 Cl 8
C-9
ENGINE INSTALLATION - SD-100 - PRIOR TO S/N 172493 SHEET 1 OF 2 Dwg D59288571/03/01
17 45 24
44
78
EXISTING LIFTING LUG
24 62
41
56
19 PART 24 OF
62 18 1
23
51 11
20
62
56
52 42 43
73 71
75
76 75 72
74 72
C - 10
SD-100C
ENGINE INSTALLATION - SD-100 - PRIOR TO S/N 172493 SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 11 17 18 19 20 23 24 41 42 43 44 45 51 52 56 62 71 72 73 74 75 76 78
54672829 59728170 35374677 59728196 58827932 59309104 59106435 59816520 58875196 96741038 59215780 58947334 58947342 96727011 96701917 50266972 13222880 13163712 96704531 96738596 96702444 59819292 96712583 96704812 96741046 59176925 96704846 96704358 59176917 96711833 96705314 96701917
BOM 13222872
DESCRIPTION
Engine - Engine Oil Filter Element - Primary Fuel Filter - Water Separator/Fuel Filter - Pre-Fuel Filter - Fan Belt - Alternator - Starting Motor - Solenoid Flatwasher Muffler Muffler Mounting Bracket Muffler Support Bolt, Zinc Plated HHCS, Fully Threaded, Zinc Plated Clamp Throttle Cable Bracket Throttle Lever Lockbolt, Zinc Plated Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Engine Fan HHCS, Zinc Plated Hex Nut, Zinc Plated Flatwasher, Zinc Plated Engine Mounting Bracket Locknut, Zinc Plated HHCS, Zinc Plated Spacer Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated HHCS, Fully Threaded, Zinc Plated
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 1
4BT3.9-c95 Elite
1 1 1 6 1 1 1 1 9 2 1 1 2 2 2 1 4 1 24 1 8 4 2 8 4 2
65A
M8 x 1.25 Cl 200
M10 x 1.5 x 16 Cl 90 M10 x 1.5 x 30 Cl 8.8
M6 x 1.0 x 16 Cl 90 M12 Hardened Cl 200 M12 x 1.75 x 40 Cl 8.8 M8 x 1 Cl 8.8 M10 x 1.5 Cl 8 M10 Cl 200 M10 x 1 Cl 8 M10 x 1.5 x 40 Cl 8.8 M10 Cl 10 1.5 Cl 8.8 M10 x 1.5 x 30 Cl 8.8
C - 11
ENGINE INSTALLATION - SD-100 - PRIOR TO S/N 172493 SHEET 2 OF 2 Dwg D59288571/03/02
55
37 VIBRATION CABLE
33 34
77
PROPULSION CABLE
38 31
80 29
11
32
38
FRAME
63 3
39
4
79 11
PART OF
81
66
27
62
67 40
62
60
27 23
61
62 2 14 8
7 13 68 12
FRAME
62
5
15 16
C - 12
SD-100C
ENGINE INSTALLATION - SD-100 - PRIOR TO S/N 172493 SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
2 3 4 5 7 8 11 12 13 14 15 16 23 27 29 31 32 33 34 37 38 39 40 55 60 61 62 63 66 67 68 77 79 80 81
58966086 NSVA NSVA 59097162 59103838 58879768 96741038 96702667 96738596 96704952 96738612 96704630 96701917 59286344 95097879 96702329 96738596 NSVA 95988796 59232579 NSVA 95309829 95919254 95055265 59164251 59971457 96741046 59104406 96704309 96715602 96704846 59731380 59539569 96705587 96701370
BOM 13222872
DESCRIPTION
Pump Mounting Plate Propulsion Pump Assembly Vibration Pump Assembly Center Mount Engine Mount Snubbing Washer Flatwasher HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Stop Nut, Zinc Plated HHCS, Fully Threaded, Zinc Plated Coupling O-ring HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Steering Pump Assembly O-ring Vibration Cable Bracket Pump Control Assembly Ferry Capscrew HHCS, Zinc Plated SHCS Water Temperature Switch Oil Pressure Switch Flatwasher, Zinc Plated Ground Cable HHCS, Fully Threaded, Zinc Plated HHCS, Fully Threaded, Zinc Plated Locknut, Zinc Plated Washer Washer HHCS, Fully Threaded, Zinc Plated Nut, Zinc Plated
SD-100C
QTY
1 1 1 2 2 2 6 8 8 2 2 2 9 1 1 4 4 1 1 1 1 2 8 2 1 1 24 1 4 1 1 2 2 1 1
DIMENSIONS/NOTES
See Page C - 22. See Page C - 40.
M8 x 1.25 Cl 200 M12 x 1.75 x 45 Cl 8.8 M12 Hardened Cl 200 16 x 2.0 x 100 Cl 8.8 M16 Hardened Cl 200 M16 x 2.0 Cl 8 M10 x 1.5 x 30 Cl 8.8
M12 x 1.75 x 35 Cl 8.8 M12 Hardened Cl 200 See Page C - 44.
See Page C - 46. 1/2 x 13 x 1.75 3/8 x 16 x 1.50 Grd 8 3/8 x 16 x 1.25
M10 Cl 200 M10 x 1.5 x 35 Cl 8.8 M10 x 1.50 x 110 Cl 8.8 M10 x 1 Cl 8 Hardened M8 x 1.25 x 30 Cl 8.8 M8 x 1.25 Cl 8
C - 13
ENGINE INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 SHEET 1 OF 2 Dwg D59279703/03/01
17
24 24 1
56
19 PART 24 OF
62 SEE DETAIL "C"
62
46
51 23
48
62
11 52
20
9 73 49 70
79
75 11 76 63
75 72
74 72
11 FRAME
DETAIL "C"
C - 14
SD-100C
80
ENGINE INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 1 OF 2 **Only Offered Parts Listed**
BOM 13222856, 13205927
ITEM
COMM. NO.
DESCRIPTION
QTY
1 9 11 17 19 20 23 24 46 48 49 51 52 56 62 63 70 72 73 74 75 76 79 80
13154679 59728170 35374677 59728196 58827932 59309104 59106435 59816520 58875196 13222864 59856781 96741038 13205901 59108886 96702287 96701917 50266972 96704564 96741053 96704234 59819292 96712583 96704812 96741046 59104406 59176925 96704846 96704358 59176917 96711833 96705314 96705587 96701370
Engine - Engine Oil Filter Element - Primary Fuel Filter - Water Separator/Fuel Filter - Pre-Fuel Filter - Fan Belt - Alternator - Starting Motor - Solenoid Throttle Cable Bracket (Eff with S/N 169975) Throttle Cable Bracket (Prior to S/N 169975) Flatwasher Muffler Muffler Support HHCS, Fully Threaded, Zinc Plated HHCS, Fully Threaded, Zinc Plated Clamp HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Nut, Zinc Plated Engine Fan HHCS, Zinc Plated Hex Nut, Zinc Plated Flatwasher, Zinc Plated Ground Cable Engine Mounting Bracket Locknut, Zinc Plated HHCS, Zinc Plated Spacer Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated HHCS, Fully Threaded, Zinc Plated Nut, Zinc Plated
1 1 1 1 1
4BTA3.9C-125 Encore
1 1 1 1 1 6 1 1 1 9 2 2 2 2 1 4 1 24 1 1 8 4 2 8 4 1 1
65A
SD-100C
DIMENSIONS/NOTES
M8 x 1.25 Cl 200
M10 x 1.5 x 25 Cl 8.8 M10 x 1.5 x 30 Cl 8.8 M6 x 1 x 20 Cl 8.8 M6 Cl 200 M6 x 1 Cl 8 M8 x 1 Cl 8.8 M10 x 1.5 Cl 8 M10 Cl 200
M10 x 1 Cl 8 M10 x 1.5 x 40 Cl 8.8 M10 Cl 10 1.5 Cl 8.8 M8 x 1.25 x 30 Cl 8.8 M8 x 1.25 Cl 8
C - 15
ENGINE INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 SHEET 2 OF 2 Dwg D59279703/03/02
39
78
55 37
34
PROPULSION CABLE
33
31 29
77
32
38
3
VIBRATION CABLE
4 38
63
PART OF
66
27 62
67 40
62
60
27 61
23 62 2 14 8
7 13 12
FRAME
62
5
15 16
C - 16
SD-100C
68
ENGINE INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
2 3 4 5 7 8 12 13 14 15 16 23 27 29 31 32 33 34 37 38 39 40 55 60 61 62 63 66 67 68 77 78
58966086 NSVA NSVA 59097162 59103838 58879768 96702667 96738596 96704952 96738612 96704630 96701917 59286336 95097879 96702329 96738596 NSVA 95988796 59232579 NSVA 95309829 95919254 95055265 59164251 59971457 96741046 59104406 96704309 96715602 96704846 59731380 59539569
BOM 13222856, 13205927
DESCRIPTION
Pump Mounting Plate Propulsion Pump Assembly Vibration Pump Assembly Center Mount Engine Mount Snubbing Washer HHCS, Fully Threaded, Zinc Plated Hardened Flatwasher HHCS Flatwasher, Zinc Plated Stop Nut, Zinc Plated HHCS, Fully Threaded, Zinc Plated Coupling O-ring HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Steering Pump Assembly O-ring Vibration Cable Bracket Pump Control Assembly Ferry Capscrew HHCS, Zinc Plated SHCS Water Temperature Switch Oil Pressure Switch Flatwasher, Zinc Plated Ground Cable HHCS, Fully Threaded, Zinc Plated HHCS, Fully Threaded, Zinc Plated Locknut, Zinc Plated Washer Washer
SD-100C
QTY
1 1 1 2 2 2 8 8 2 2 2 9 1 1 4 4 1 1 1 1 2 8 2 1 1 24 1 4 1 1 2 2
DIMENSIONS/NOTES
See Page C - 22. See Page C - 40.
M12 x 1.75 x 45 Cl 8.8 M12 Hardened Cl 200 16 x 2.0 x 100 M16 Hardened M16 x 2.0 Cl 8 M10 x 1.5 x 30 Cl 8.8
M12 x 1.75 x 35 Cl 8.8 M12 Hardened Cl 200 See Page C - 44.
See Page C - 46. 1/2 x 13 x 1.75 3/8 x 16 x 1.50 Grd 8 3/8 x 16 x 1.25
M10 Cl 200 M10 x 1.5 x 35 Cl 8.8 M10 x 1.50 x 110 Cl 8.8 M10 x 1 Cl 8 Hardened
C - 17
PROPULSION PUMP ASSEMBLY - SD-100 Dwg D13206065/00
9 12 8
15 16
10
11
13 2
14
6
5
7
1 3 17
4 18
C - 18
SD-100C
PROPULSION PUMP ASSEMBLY - SD-100 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
43844505 43844505 59426155 95280194 95356960 95188710 59305813 96701461 96704598 96741053 96719885 59328146 59329979 96705736 96738554 96704580 59580571 59617985 95739306 95329975
BOM 13206065
DESCRIPTION
Propulsion Pump Propulsion Pump (China) ARC - Propulsion Pump Adapter Adapter Run Tee Lever HHCS, Fully Threaded Hex Locknut, Zinc Plated Flatwasher, Zinc Plated HHCS Cable Bracket Spacer HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Hex Locknut, Zinc Plated Clamp Shim Tee Adapter
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 1 2 2 3 3 1 3 2 2 2 1 1 1 1
See Breakdown C - 24.
M6 x 25 Cl 8.8 M6 Cl 8 M6 Cl 200 M6 x 1.0 x 35 Cl 10.9
M5 x 0.8 x 20 Cl 8.8 M5 Hardened Cl 200 M5 x 0.8 Cl 8 12.7mm
C - 19
PROPULSION PUMP ASSEMBLY - SD-100D/100F - EFFECTIVE WITH S/N 172493 Dwg D13289640/01
9 8 PUMP MOUNTING PLATE
12
16 10 15 11 13 6
2
14
24 5
25
7
1
3 17 18
C - 20
SD-100C
4
PROPULSION PUMP ASSEMBLY - SD-100D/100F EFFECTIVE WITH S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 24 25
43947050 95376133 95356960 95188710 59305813 96701461 96704598 96741038 96719786 59329904 59315242 96705736 96738554 96704580 59580571 59617985 95739306 95329975 96738596 96702329
BOM 13289640
DESCRIPTION
Propulsion Pump Adapter Adapter Run Tee Lever HHCS, Fully Threaded Hex Locknut, Zinc Plated Flatwasher HHCS, Zinc Plated Cable Bracket Spacer HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Hex Locknut, Zinc Plated Clamp Shim Tee Adapter Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated
SD-100C
QTY
1 1 1 1 1 2 2 3 3 1 3 2 2 2 1 1 1 1 4 4
DIMENSIONS/NOTES
M6 x 25 Cl 8.8 M6 Cl 8 M8 x 1.25 Cl 200 M8 x 1.25 x 40 Cl 8.8
M5 x 0.8 x 20 Cl 8.8 M5 Hardened Cl 200 M5 x 0.8 Cl 8 12.7mm
M12 Hardened Cl 200 M12 x 1.75 x 35 Cl 8.8
C - 21
PROPULSION PUMP ASSEMBLY - SD-100D/100F - PRIOR TO S/N 172493 Dwg D59279695/00
9 8 12
16 10 15 11 13
2
6 14
5 7
1
3 17 18
C - 22
SD-100C
4
PROPULSION PUMP ASSEMBLY - SD-100D/100F - PRIOR TO S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
59068874 59140657 95376133 95356960 95188710 59305813 95920377 95923298 96741038 96719786 59329904 59315242 95376323 95931366 95923041 59580571 59617985 95739306 95329975
BOM 59279695
DESCRIPTION
Propulsion Pump ARC - Propulsion Pump Adapter Adapter Run Tee Lever HHCS, Zinc Plated Locknut, Zinc Plated Flatwasher HHCS, Zinc Plated Cable Bracket Spacer HHMS Washer, Zinc Plated Hex Nut, Zinc Plated Clamp Shim Tee Adapter
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 2 2 3 3 1 3 2 2 2 1 1 1 1
See Breakdown C - 32.
1/4 x 20 x 1.0 Grd 8 1/4 x 20 M8 x 1.25 Cl 200 M8 x 1.25 x 40 Cl 8.8
#10 x 24 x 1.0 #10 #10 x 24 Grd A 12.7mm
C - 23
PROPULSION PUMP (43844505) - SD-100 - INTERNAL BREAKDOWN - SHEET 1 OF 4 Dwg 59313205/00/01
59
61
105
73
8 74
82 83 81
82 83 81 69 68 70
C - 24
SD-100C
PROPULSION PUMP (43844505) - SD-100 - INTERNAL BREAKDOWN - SHEET 1 OF 4 **Only Offered Parts Listed**
ITEM
COMM. NO.
8 59 61 68 69 70 73 74 81 82 83 105
58795766 59446138 59155176 59155192 59368837 59368845 59034462 59395996 58921495 95210258 59360735 59360776
BOM 43844505
DESCRIPTION
Filter Screen Charge Relief Valve Kit - O-ring Shaft Seal Assembly - Lip Seal - O-ring Control Valve Kit - Control Gasket Multi-Function Valve Kit - O-ring - O-ring Control Orifice Kit
SD-100C
QTY
3 1 1 1 1 1 1 1 2 2 2 1
DIMENSIONS/NOTES
.032
C - 25
PROPULSION PUMP (43844505) - SD-100 - INTERNAL BREAKDOWN - SHEET 2 OF 4 Dwg 59313205/00/02
79
45 34
39
43
44
49 51 42 L
50
46 52
56 57 58
C - 26
SD-100C
PROPULSION PUMP (43844505) - SD-100 - INTERNAL BREAKDOWN - SHEET 2 OF 4 **Only Offered Parts Listed**
ITEM
COMM. NO.
34 39 42 43 44 45 46 49 50 51 52 56 57 58 79
59368886 58891979 59399162 59384784 58772617 59360487 59360495 59044966 59386201 59360354 59360552 59218693 59899021 59360594 59034470
BOM 43844505
DESCRIPTION
Journal Bearing End Cap Gasket Charge Pump Set Pin Charge Pump Shaft Key Retaining Plate Coupling Charge Pump Cover Assembly - RH - Bushing O-ring O-ring Flange Cover Screw Special Plug
SD-100C
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 4 1
DIMENSIONS/NOTES
13 Tooth
C - 27
PROPULSION PUMP (43844505) - SD-100 - INTERNAL BREAKDOWN - SHEET 3 OF 4 Dwg 59313205/00/03
C - 28
SD-100C
PROPULSION PUMP (43844505) - SD-100 - INTERNAL BREAKDOWN - SHEET 3 OF 4 **Only Offered Parts Listed**
ITEM
BOM 43844505
COMM. NO.
DESCRIPTION
QTY
DIMENSIONS/NOTES
Repair of this assembly is recommended only to the level of component parts listed. If your unit requires further repair, an Authorized Rebuilt Component (ARC) may be available and is listed below. **
59426155
Pump (ARC)
1
SD-100C
C - 29
PROPULSION PUMP (43844505) - INTERNAL BREAKDOWN SHEET 4 OF 4 Dwg 59313205/00/04
86
65 87 88
67
66
26
26
23 24 80
88 87
28 24 25
30
80 86 22
29 27
C - 30
SD-100C
PROPULSION PUMP (43844505) - INTERNAL BREAKDOWN SHEET 4 OF 4 **Only Offered Parts Listed**
ITEM
COMM. NO.
22 23 24 25 26 27 28 29 30 65 66 67 80 86 87 88
59218677 58891938 58891946 58763475 59218685 59360115 59360552 59034447 59067520 58892019 59067538 59785519 59395970 59029637 58891953 59384669
BOM 43844505
DESCRIPTION
Side Cover Leveler Assembly Spring Seat Shim Guide Post Nut O-ring Screw Side Cover Assembly Shaft Roller Bearing Retaining Ring Helical Compression Spring Servo Cylinder Kit - O-ring - O-ring
SD-100C
QTY
1 1 2 2 2 2 1 6 1 1 1 1 2 2 2 2
DIMENSIONS/NOTES
23 Tooth Spline
C - 31
PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 1 OF 4 Dwg 59068874/00/01
4
5
9
6 10
2 3 1
2 3 1 8 7
C - 32
SD-100C
PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 1 OF 4 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10
58921495 95210258 59360735 59360610 59399295 58795766 59343251 59343236 59360651 59095075
BOM 59068874
DESCRIPTION
Multi-function Valve Kit - O-ring - O-ring O-ring Charge Relief Poppet Control Filter Screen O-ring Lip Seal MDC Kit - Control Gasket
QTY
DIMENSIONS/NOTES
1 1 1 1 1 3 1 1 1 1
SD-100C
C - 33
PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 2 OF 4 Dwg 59068874/00/02
41
18
42 16
17
40 14 15 L
13
12
11
C - 34
SD-100C
PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 2 OF 4 **Only Offered Parts Listed**
ITEM
COMM. NO.
11 12 13 14 15 16 17 18 40 41 42
59360545 59360552 58918590 59360354 58918558 59360461 58918566 59360487 59360354 59360347 58891441
BOM 59068874
DESCRIPTION
O-ring O-ring Charge Pump Cover Assembly, RH - Bushing Charge Pump Set Pin Charge Pump Shaft Key Bushing Journal Bearing End Cap Gasket
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 1 1 1 1 1
C - 35
PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 3 OF 4 Dwg 59068874/00/03
C - 36
SD-100C
PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 3 OF 4 **Only Offered Parts Listed**
ITEM
BOM 59068874
COMM. NO.
DESCRIPTION
QTY
DIMENSIONS/NOTES
Repair of this assembly is recommended only to the level of component parts listed. If your unit requires further repair, an Authorized Rebuilt Component (ARC) may be available and is listed below. **
59140657
Pump (ARC)
1
SD-100C
C - 37
PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 4 OF 4 Dwg 59068874/00/04
37 31 39
32
38
34 35 36 36 35
32 33
30
29 28
C - 38
SD-100C
31
PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 4 OF 4 **Only Offered Parts Listed**
ITEM
COMM. NO.
28 29 30 31 32 33 34 35 36 37 38 39
59360115 59034447 59095059 59360305 59360313 59360123 59356444 59972877 59972877 59384347 59095067 59343269
BOM 59068874
DESCRIPTION
Nut Screw Side Cover Insert Assembly O-ring O-ring O-ring Piston Kit - O-ring Kit - O-ring Kit 23-tooth Spline Shaft Roller Bearing Retaining Ring
SD-100C
QTY
DIMENSIONS/NOTES
2 6 1 2 2 1 2 2 1 1 1
C - 39
VIBRATION PUMP ASSEMBLY Dwg D59279687/02
EXISTING HARDWARE
3 O-RING
1 7 PROPULSION PUMP O-RING
5
4
2
8 VIBRATION CABLE
C - 40
SD-100C
VIBRATION PUMP ASSEMBLY **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 7 8
43844463 59232587 59922591 95366001 96702659 95280194 96705009
BOM 59279687
DESCRIPTION
Vibration Pump Control Lever Adapter Adapter HHCS, Fully Threaded, Zinc Plated Adapter Locknut, Zinc Plated
SD-100C
QTY
1 1 2 1 2 1 2
DIMENSIONS/NOTES
M8 x 1.25 x 25 Cl 8.8 M8 x 1.25 Cl 8
C - 41
WATER TEMPERATURE GAUGE F/K Dwg D59128983
2
A
2
TO TERMINAL BLOCK
5
A 1
5
3
OE / RD
YW / WE
PE
GN
6
BK
VIEW "A-A" 4
C - 42
SD-100C
1
WATER TEMPERATURE GAUGE F/K **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 -
59128991 59128942 59128959 59128934 95424586 58955923 59824250 59608570
BOM 59134205
DESCRIPTION
Water Temp Gauge Water Temp Gauge Harness Wire Assembly Water Temp Gauge Sender Wire Tie Gauge Harness - Light Kit - Connector
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 A/R 1 1 1
C - 43
STEERING PUMP ASSEMBLY Dwg D59122671/01
3
1 2
C - 44
SD-100C
STEERING PUMP ASSEMBLY **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3
43844760 58898677 95285946 95368890
BOM 59122671
DESCRIPTION
Steering Pump - Seal Kit Connector Adapter
QTY
DIMENSIONS/NOTES
1 1 1 1
SD-100C
C - 45
PUMP CONTROL ASSEMBLY Dwg D59320671/03
1
PART OF
2
VIBRATION CABLE
5 1
PROPULSION CABLE
6
C - 46
SD-100C
3
PUMP CONTROL ASSEMBLY **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 5 6
59604835 59588418 59662312 95699948 95923298
BOM 59320671
DESCRIPTION
Clevis Assembly Clamp Kit Clevis Assembly Socket Head Shoulder Screw Locknut, Zinc Plated
SD-100C
QTY
1 1 1 1 1
DIMENSIONS/NOTES
5/16 x 0.75 1/4 x 20
C - 47
AIR CLEANER INSTALLATION Dwg 59104109/0d
12
1 10 5 7 9 2
3
6 6
8
6
14
11
FLOW
13
C - 48
FLOW
SD-100C
AIR CLEANER INSTALLATION **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 5 6 7 8 9 10 11 12 13 14
43840214 43931922 43931930 50938935 50938968 50938943 50938950 50931971 96704408 54680103 54680087 59117747 59104810 59801886 59873984 96704416 59869917 NSVA NSVA
BOM 59104109
DESCRIPTION
Air Cleaner - Air Cleaner Primary Filter Element - Air Cleaner Safety Filter Element - Nut Assembly - Cup Assembly - Clamp Assembly - Baffle Clamp Lockbolt, Zinc Plated T-bolt Spring Clamp T-bolt Spring Clamp Air Inlet Tube Rubber Elbow, 90째 Rubber Adapter Indicator Switch Locknut, Zinc Plated Lockscrew Charge Filter Assembly Suction Filter Assembly
SD-100C
QTY
1 1 1 2 1 1 1 2 4 1 3 1 1 1 1 4 4 1 1
DIMENSIONS/NOTES
M8 x 1.25 x 20 Cl 90
M8 x 1.25 Cl 8 5/16 x 18 x 0.75 See Page C - 50. See Page C - 52.
C - 49
CHARGE FILTER ASSEMBLY Dwg D59122556/00
5 TO VIBRATION PUMP
1
FL 3
43
3
4
C - 50
SD-100C
OW
CHARGE FILTER ASSEMBLY **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5
43911650 95376133 95403325 56800717 95402830
BOM 59122556
DESCRIPTION
Charge Filter Adapter (Not Shown) Tee Adapter Adapter
QTY
DIMENSIONS/NOTES
1 1 2 1 1
SD-100C
C - 51
SUCTION FILTER ASSEMBLY Dwg 43855766/00
3
OW L F
2
1
C - 52
SD-100C
SUCTION FILTER ASSEMBLY **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3
43911650 59587196 95357604 95376133
BOM 43855766
DESCRIPTION
Suction Filter - Suction Filter Element Adapter Adapter
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1
C - 53
AIR PRE-CLEANER INSTALLATION - OPTIONAL Dwg D59021170/02
1
C - 54
2
SD-100C
AIR PRE-CLEANER INSTALLATION - OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2
59021162 43922905 95921631
BOM 59021170
DESCRIPTION
Air Pre-Cleaner - Adapter Screw, Zinc Plated
QTY
DIMENSIONS/NOTES
1 1 4
SD-100C
C - 55
EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE WITH S/N 175072 - OPTIONAL - SHEET 1 OF 3 Dwg 13352166/09/01
38 1
2 3
28
10
9
19
33
7
21
8 29 37 15
11
35 24
34
6
36
5 4
C - 56
SD-100C
EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE WITH S/N 175072 - OPTIONAL - SHEET 1 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 15 19 21 24 28 29 33 34 35 36 37 38
13845193 13465539 13465547 13064282 59587196 13465554 13852256 13465562 13351382 13325857 13351341 13351358 96705272 96741046 96704713 13324769 13315759 59816447 58909268 13279666 96704531 13325808 13470109 95923108 13209648 13208012 13353164 13342654 59344176 58858044 59097162
BOM 13409065, 13351598, 13409073, 13342597
DESCRIPTION
Engine - Engine Oil Filter - Water Separator/Fuel Filter - Pre-Fuel Filter - Filter Element - Fan Belt - Alternator - Starter Electronic Throttle Control Control Box Front Engine Mounting Spacer HHCS, Zinc Plated Flatwasher, Zinc Plated Hex Head Bolt, Zinc Plated Panel - L.H. Amber Indicator Light Light - Bulb Radiator Hose Bottom Lockbolt, Zinc Plated Cover Plate Console Harness Hex Nut, Zinc Plated Battery Master Switch Decal: Master Disconnect Air Stack Extension Seal Trim U-Bolt Clamp Air Cap Center Bonded Mount (SD-100)
SD-100C
QTY
1 1 1 1 2 1 1 1 1 1 1 2 4 6 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
DIMENSIONS/NOTES
M10 x 80 Cl 8.8 M10 Cl 200 M10 x 1.5 x 70 Cl 8.8
M6 x 1.0 x 16 Cl 90
3/4 x 16 Grd A
C - 57
EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE WITH S/N 175072 - OPTIONAL - SHEET 2 OF 3 Dwg 13352166/09/02
30 31
32 14
25 27 12
C - 58
13
SD-100C
EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE WITH S/N 175072 - OPTIONAL - SHEET 2 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
12 13 14 25 27 30 31 32
13324777 59229492 59137448 13847710 59717702 13310966 13310958 13342613
BOM 13409065, 13351598, 13409073, 13342597
DESCRIPTION
Bracket Diagnostic Plug HSBHCS Locknut Chassis Harness Screw Positive Battery Cable Negative Battery Cable Negative Battery Cable
SD-100C
QTY
1 4 4 1 2 1 1 1
DIMENSIONS/NOTES
M3 x 0.5 x 16 M3 x 0.5 5/16 x 18 x 1.0
C - 59
EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE WITH S/N 175072 - OPTIONAL - SHEET 3 OF 3 Dwg 13352166/09/03
18 17
19 16
23
45 26
44 22
43 48 7 51 7
47 50
46 46
49
C - 60
SD-100C
EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE WITH S/N 175072 - OPTIONAL - SHEET 3 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
7 16 17 18 19 20 22 23 26 40 41 42 43 44 45 46 47 48 49 50 51
96741046 59020271 96738596 96701495 96704531 58820168 58965013 13342589 95329975 96741038 96715602 96704614 96728704 96704606 59465641 96741038 96715602 96704614 96728704 96704606 43855626
BOM 13409065, 13351598, 13409073, 13342597
DESCRIPTION
Flatwasher, Zinc Plated Clamp Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Lockbolt, Zinc Plated Wire Tie (Not Shown) Hose Assembly Hose Assembly Adapter (SD-100D/SD-100F) Flatwasher (Not Shown) HHCS, Zinc Plated (Not Shown) Nut (Not Shown) HHCS, Zinc Plated Hex Locknut Clamp Flatwasher HHCS, Zinc Plated Nut HHCS, Zinc Plated Locknut Alternator Guard
SD-100C
QTY
6 1 1 1 1 A/R 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1
DIMENSIONS/NOTES
M10 Cl 200 M12 Hardened Cl 200 M12 x 1.75 x 25 Cl 8.8 M6 x 1.0 x 16 Cl 90 70.0”
M8 x 16.0 M10 x 1.5 x 110 Cl 8.8 M10 x 1.5 M8 x 1.25 x 40 Cl 8.8 M8 M8 M10 x 1.5 x 110 Cl 8.8 M10 x 1.5 M8 x 1.25 x 40 Cl 8.8 M8
C - 61
MUFFLER BRACKET INSTALLATION Dwg 13440516/01
MUFFLER
5
3
4
2
4
1
ENGINE
C - 62
SD-100C
MUFFLER BRACKET INSTALLATION **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5
13434253 13440102 13440094 96704846 96704432
BOM 13440516
DESCRIPTION
Muffler Bracket Clamp U-bolt Locknut, Zinc Plated Lockbolt, Zinc Plated
QTY
1 1 1 4 2
SD-100C
DIMENSIONS/NOTES
M10 x 1 Cl 8 M10 x 1.5 x 20 Cl 90
C - 63
EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITH S/N 172493 THRU 175071 - OPTIONAL - SHEET 1 OF 3 Dwg D13342738/00/01
5
1
14 12 13
15 6
16
C - 64
SD-100C
EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITH S/N 172493 THRU 175071 - OPTIONAL - SHEET 1 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 5 6 12 13 14 15 16
13323381 59728170 35374677 59728196 58827932 58887506 59106435 59816520 58875196 13310891 59104976 96741046 59103598 96702279 13310917 95329975
BOM 13301999
DESCRIPTION
Engine - Engine Oil Filter Element - Primary Fuel Filter - Water Separator/Fuel Filter - Pre-Fuel Filter - V-Ribbed Belt - Alternator - Starting Motor - Solenoid Main Wire Harness Hose Assembly Flatwasher, Zinc Plated Clamp HHCS, Fully Threaded, Zinc Plated Harness Diode Adapter Adapter
SD-100C
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
DIMENSIONS/NOTES
97.0" M10 Cl 200 M10 x 1.5 x 20 Cl 8.8
C - 65
EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITH S/N 172493 THRU 175071 - OPTIONAL - SHEET 2 OF 3 Dwg D13342738/00/02
4
2
C - 66
SD-100C
EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITH S/N 172493 THRU 175071 - OPTIONAL - SHEET 2 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
2 4
59160309 35318252 35328442 50938935 50938950 59155564 56982143 13305388
BOM 13301999
DESCRIPTION
Air Cleaner - Air Cleaner Primary Filter Element - Air Cleaner Safety Filter Element - Nut Assembly - Baffle - Cover Assembly - Vacuator Valve Panel, LH
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 2 1 1 1 1
C - 67
EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITH S/N 172493 THRU 175071 - OPTIONAL - SHEET 3 OF 3 Dwg D13342738/00/03
1
11 8 10
9
C - 68
SD-100C
7
EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITH S/N 172493 THRU 175071 - OPTIONAL - SHEET 3 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 7 8 9 10 11
13323381 59728170 35374677 59728196 58827932 58887506 59106435 59816520 58875196 13222898 59091900 96701958 96738596 96702444
BOM 13301999
DESCRIPTION
Engine - Engine Oil Filter Element - Primary Fuel Filter - Water Separator/Fuel Filter - Pre-Fuel Filter - V-Ribbed Belt - Alternator - Starting Motor - Solenoid Throttle Cable Bracket Throttle Lever HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated
SD-100C
QTY
1 1 1 1 1 1 1 1 1 1 1 2 2 2
DIMENSIONS/NOTES
M6 x 16 Cl 8.8 M12 Hardened Cl 200 M12 x 1.75 x 40 Cl 8.8
C - 69
EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N 172493 OPTIONAL - SHEET 1 OF 3 Dwg D59206953/06/01
ENGINE GROUND
OIL PRESSURE
12 TO BACK-UP ALARM
W GND
WATER TEMP.
D+ B+
FUEL PUMP
TO AIR CLEANER SWITCH
TO NEUTRAL START SWITCH
TO FUEL SENDER
TO BRAKE VALVE EXISTING ADAPTER
ALTERNATOR
TO AXLE MOTOR
1 24 21 23 2 13
20
14
21 4 3
FUEL TANK
1 22
FRAME RAIL
C - 70
SD-100C
EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N 172493 - OPTIONAL - SHEET 1 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 12 13 14 20 21 22 23 24
13154687 59728170 35374677 59728196 58827932 59106435 59816520 58875196 59215780 58947342 58947334 13154927 59104976 95329975 96701917 96741046 96704812 59103598 96702279
BOM 13205935
DESCRIPTION
Engine - Engine Oil Filter Element - Primary Fuel Filter - Water Separator/Fuel Filter - Pre-Fuel Filter - Alternator - Starting Motor - Solenoid Muffler Muffler Support Bracket Muffler Mounting Bracket Main Harness Hose Assembly Adapter HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Hex Nut, Zinc Plated Clamp HHCS, Fully Threaded, Zinc Plated
SD-100C
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 5 2 1 1
DIMENSIONS/NOTES
4BTA3.9-C125
97.0" M10 x 1.5 x 30 Cl 8.8 M10 Cl 200 M10 x 1.5 Cl 8 M10 x 1.5 x 20 Cl 8.8
C - 71
EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N 172493 OPTIONAL - SHEET 2 OF 3 Dwg D59206953/06/02
CONSOLE
11 10
5 6 7
8
C - 72
SD-100C
EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N 172493 - OPTIONAL - SHEET 2 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
5 6 7 8 10 11
59160309 35318252 35328442 50938935 50938950 59155564 56982143 50931971 96704408 96704416 59417493 13305388
BOM 13205935
DESCRIPTION
Air Cleaner - Air Cleaner Primary Filter Element - Air Cleaner Safety Filter Element - Nut Assembly - Baffle - Cover Assembly - Vacuator Valve Clamp Lockbolt, Zinc Plated Locknut, Zinc Plated Blank Light Panel, LH
SD-100C
QTY
1 1 1 2 1 1 1 2 4 4 1 1
DIMENSIONS/NOTES
M8 x 1.25 x 20 Cl 90 M8 x 1.25 Cl 8
C - 73
EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N 172493 OPTIONAL - SHEET 3 OF 3 Dwg D59206953/06/03
1
16
19 18 CABLE SLIDE MOUNT
17 15
THROTTLE CABLE AND ATTACHING HARDWARE
C - 74
SD-100C
EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N 172493 - OPTIONAL - SHEET 3 OF 3 **Only Offered Parts Listed**
BOM 13205935
ITEM
COMM. NO.
DESCRIPTION
QTY
1 15 16 17 18 19
13154687 59728170 35374677 59728196 58827932 59106435 59816520 58875196 13222898 59216309 59091900 96701958 96738596 96702444
Engine - Engine Oil Filter Element - Primary Fuel Filter - Water Separator/Fuel Filter - Pre-Fuel Filter - Alternator - Starting Motor - Solenoid Throttle Cable Bracket (Eff with S/N 169851) Throttle Bracket (Prior to S/N 169851) Throttle Lever HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated
1 1 1 1 1 1 1 1 1 1 1 2 2 2
SD-100C
DIMENSIONS/NOTES
4BTA3.9-C125
M6 x 16 Cl 8.8 M12 Hardened Cl 200 M12 x 1.75 x 40 Cl 8.8
C - 75
EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N 175072 OPTIONAL - SHEET 1 OF 3 Dwg D59206953/06/01
ENGINE GROUND
OIL PRESSURE
12 TO BACK-UP ALARM
W GND
WATER TEMP.
D+ B+
FUEL PUMP
TO AIR CLEANER SWITCH
TO NEUTRAL START SWITCH
TO FUEL SENDER
TO BRAKE VALVE EXISTING ADAPTER
ALTERNATOR
TO AXLE MOTOR
1 24 21 23 2 13
20
14
21 4 3
FUEL TANK
1 22
FRAME RAIL
C - 76
SD-100C
EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N 175072 - OPTIONAL - SHEET 1 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 12 13 14 20 21 22 23 24
13154687 59728170 35374677 59728196 58827932 59106435 59816520 58875196 59215780 58947342 58947334 13154927 59104976 95329975 96701917 96741046 96704812 59103598 96702279
BOM 13205935
DESCRIPTION
Engine - Engine Oil Filter Element - Primary Fuel Filter - Water Separator/Fuel Filter - Pre-Fuel Filter - Alternator - Starting Motor - Solenoid Muffler Muffler Support Bracket Muffler Mounting Bracket Main Harness Hose Assembly Adapter HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Hex Nut, Zinc Plated Clamp HHCS, Fully Threaded, Zinc Plated
SD-100C
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 5 2 1 1
DIMENSIONS/NOTES
4BTA3.9-C125
97.0" M10 x 1.5 x 30 Cl 8.8 M10 Cl 200 M10 x 1.5 Cl 8 M10 x 1.5 x 20 Cl 8.8
C - 77
EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N 175072 OPTIONAL - SHEET 2 OF 3 Dwg D59206953/06/02
CONSOLE
11 10
5 6 7
8
C - 78
SD-100C
EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N 175072 - OPTIONAL - SHEET 2 OF 3 **Only Offered Parts Listed**
ITEM
COMM. NO.
5 6 7 8 10 11
59160309 35318252 35328442 50938935 50938950 59155564 56982143 50931971 96704408 96704416 59417493 13305388
BOM 13205935
DESCRIPTION
Air Cleaner - Air Cleaner Primary Filter Element - Air Cleaner Safety Filter Element - Nut Assembly - Baffle - Cover Assembly - Vacuator Valve Clamp Lockbolt, Zinc Plated Locknut, Zinc Plated Blank Light Panel, LH
SD-100C
QTY
1 1 1 2 1 1 1 2 4 4 1 1
DIMENSIONS/NOTES
M8 x 1.25 x 20 Cl 90 M8 x 1.25 Cl 8
C - 79
EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N 175072 OPTIONAL - SHEET 3 OF 3 Dwg D59206953/06/03
1
16
19 18 CABLE SLIDE MOUNT
17 15
THROTTLE CABLE AND ATTACHING HARDWARE
C - 80
SD-100C
EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N 175072 - OPTIONAL - SHEET 3 OF 3 **Only Offered Parts Listed**
BOM 13205935
ITEM
COMM. NO.
DESCRIPTION
QTY
1 15 16 17 18 19
13154687 59728170 35374677 59728196 58827932 59106435 59816520 58875196 13222898 59216309 59091900 96701958 96738596 96702444
Engine - Engine Oil Filter Element - Primary Fuel Filter - Water Separator/Fuel Filter - Pre-Fuel Filter - Alternator - Starting Motor - Solenoid Throttle Cable Bracket (Eff with S/N 169851) Throttle Bracket (Prior to S/N 169851) Throttle Lever HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated
1 1 1 1 1 1 1 1 1 1 1 2 2 2
SD-100C
DIMENSIONS/NOTES
4BTA3.9-C125
M6 x 16 Cl 8.8 M12 Hardened Cl 200 M12 x 1.75 x 40 Cl 8.8
C - 81
RADIATOR AND OIL COOLER ASSEMBLY - EFFECTIVE WITH S/N 172493 - SHEET 1 OF 2 Dwg 13274337/0b/01
18
28
19
24 26
1 19 24
RADIATOR HOUSING
27
24 21
2
22 23
16
31 15 8
16 6
10 4
8
17
31 7
9
C - 82
SD-100C
RADIATOR AND OIL COOLER ASSEMBLY - EFFECTIVE WITH S/N 172493 - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 4 6 7 8 9 10 15 16 17 18 19 21 22 23 24 26 27 28 31
13273396 43841543 96711833 13274048 13274055 95220893 95278008 95286266 59133918 59397059 96702279 59331934 95302709 58802851 59154807 96741038 96702824 50274299 59866491 58802877 59122531 96701958
BOM 13274337
DESCRIPTION
Cooler Mount Radiator Flatwasher, Zinc Plated Upper Radiator Hose Lower Radiator Hose Hose Clamp Hose Clamp Hose Clamp Fan Guard Clamp HHCS, Fully Threaded, Zinc Plated Adapter Hose Clamp Coolant Recovery Bottle - Coolant Recovery Bottle Cap Flatwasher HHCS, Fully Threaded, Zinc Plated Hose Clamp Hose Assembly Hose Assembly Hose Assembly HHCS, Fully Threaded, Zinc Plated
SD-100C
QTY
1 1 10 1 1 2 1 1 1 2 4 1 2 1 1 4 4 3 1 1 1 2
DIMENSIONS/NOTES
M10 Cl 10
M10 x 1.5 x 20 Cl 8.8
M8 x 1.25 Cl 200 M8 x 1.25 x 20 Cl 8.8 15.0" 50.0" 23.5" M6 x 16 Cl 8.8
C - 83
RADIATOR AND OIL COOLER ASSEMBLY - EFFECTIVE WITH S/N 172493 - SHEET 2 OF 2 Dwg 13274337/0b/02
2
30
32
4 5
3
20 1
13
11
14
25
29
12
FRAME RAIL
25 11
C - 84
SD-100C
RADIATOR AND OIL COOLER ASSEMBLY - EFFECTIVE WITH S/N 172493 - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 11 12 13 14 20 25 29 30 32
13273396 43841543 43908870 96711833 96702287 95090106 95404414 96738596 96702311 58848920 59186338 13229620 13229612 59813329
BOM 13274337
DESCRIPTION
Cooler Mount Radiator Oil Cooler Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Worm Clamp Plug Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Drain Assembly Hose Assembly Seal Trim Seal Trim Button Plug
SD-100C
QTY
1 1 1 10 6 2 2 4 4 1 2 1 1 2
DIMENSIONS/NOTES
M10 Cl 10 M10 x 1.5 x 25 Cl 8.8
M12 Hardened Cl 200 M12 x 1.75 x 30 Cl 8.8 4.0"
C - 85
ENGINE COWLING AND HOOD INSTALLATION - EFFECTIVE WITH S/N 172493 Dwg 13290077/0b
17 9
16
10
21 15 13 2
11
12 22 16
18
21
3
20 19
14 1 7
6 7
6
FRAME
5
6
6
4
8
C - 86
SD-100C
8
ENGINE COWLING AND HOOD INSTALLATION - EFFECTIVE WITH S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
13299672 13323175 59108852 13277421 13293097 96738596 96702311 96701495 96741046 96719265 96702279 59442046 96704663 96704564 96704598 95286514 59093351 59127845 58786617 96714407 59117655 96711825
BOM 13290077
DESCRIPTION
Cowling Hood Front Cover Plate Cover Plate Engine Belly Pan Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated HHCS, Zinc Plated HHCS, Zinc Plated Clamp Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Hex Locknut, Zinc Plated Adapter Breather Filtered Vent Breather/Check Valve Vent Spacer Flatwasher, Zinc Plated Hose Assembly Flatwasher
SD-100C
QTY
1 1 1 1 1 18 10 8 4 4 4 2 2 2 2 2 1 1 4 4 2 4
DIMENSIONS/NOTES
M12 Hardened Cl 200 M12 x 1.75 x 30 Cl 8.8 M12 x 1.75 x 25 Cl 8.8 M10 Cl 200 M10 x 1.5 x 50 Cl 8.8 M10 x 1.5 x 20 Cl 8.8 M6 Cl 200 M6 x 16 Cl 8.8 M6 Cl 8
M10 25.0" M10 Large
C - 87
ENGINE COWLING AND RADIATOR INSTALLATION - PRIOR TO S/N 172493 Dwg D59286500/00
46 TO JIGGLE PIN VENT ON ENGINE
TO RADIATOR THRU ITEM 44
HOT COLD
VIEW ROTATED 90 0 COUNTERCLOCKWISE
C - 88
SD-100C
ENGINE COWLING AND RADIATOR INSTALLATION - PRIOR TO S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 -
13222831 13206313
2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
59117838 59117739 59195065 58849910 13161682 13161690 58848920 59186338 95404414 95090106 95278008 59191080 59699207 95526653 95286266 96702311 96711833 96738596 96741046 59643114 59117655 96702279 59093351
26 27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 43 44 45
59114983 96702279 59442046 59133918 59397059 96701958 95922324 96704598 59108852 95756219 96702287 59127845 59176909 95286514 59122549 58802851 50274299 59122531 59704429 96704564
BOM 13222823, 13205919
DESCRIPTION
Hood And Fender Support (Eff S/N 169975) Hood And Fender Support (Prior to S/N 169975) Radiator Housing Hood Cowling Grille Barbed Adapter Radiator Oil Cooler Drain Assembly Hose Assembly Plug Worm Clamp Hose Clamp Upper Radiator Hose Lower Radiator Hose Hose Clamp Hose Clamp HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Flatwasher, Zinc Plated Flatwasher, Zinc Plated Hose Assembly Hose Assembly HHCS, Fully Threaded, Zinc Plated Filtered Breather Vent (Effective with S/N 169975) Breather (Prior to S/N 169975) HHCS, Fully Threaded, Zinc Plated Clamp Fan Guard Clamp HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Hex Locknut, Zinc Plated Front Cover Plate Fitting HHCS, Fully Threaded, Zinc Plated Breather/Check Valve Vent Cover Plate Adapter Hose Assembly Coolant Recovery Bottle Hose Clamp Hose Assembly Grommet HHCS, Fully Threaded, Zinc Plated SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 3 1 22 10 22 8 1 2 8 1 1 4 2 1 2 2 2 2 1 2 6 1 1 2 1 1 3 1 3 5
4.0"
M12 x 1.75 x 30 Cl 8.8 M10 Cl 10 M12 Hardened Cl 200 M10 Cl 200 21.0" 25.0" M10 x 1.5 x 20 Cl 8.8
M10 x 1.5 x 20 Cl 8.8
M6 x 16 Cl 8.8 1/4 M6 Cl 8
M10 x 1.5 x 25 Cl 8.8
45.0"
23.5" M6 x 1 x 20 Cl 8.8 C - 89
ENGINE COWLING AND RADIATOR INSTALLATION - PRIOR TO S/N 172493 (CONTINUED) Dwg D59286500/00
46 TO JIGGLE PIN VENT ON ENGINE
TO RADIATOR THRU ITEM 44
HOT COLD
VIEW ROTATED 90 0 COUNTERCLOCKWISE
C - 90
SD-100C
ENGINE COWLING AND RADIATOR INSTALLATION - PRIOR TO S/N 172493 (CONTINUED) **Only Offered Parts Listed**
ITEM
COMM. NO.
46 47 48 49 50
96704598 96741053 59495036 58920299 95220893
BOM 13222823, 13205919
DESCRIPTION
Hex Locknut, Zinc Plated Flatwasher, Zinc Plated Clamp Tail Pipe Hose Clamp
SD-100C
QTY
5 6 1 1 2
DIMENSIONS/NOTES
M6 Cl 8 M6 Cl 200
C - 91
FUEL LINE ASSEMBLY - SD-100 Dwg D13163738/00
2 1 SUCTION
RETURN
4
FUEL TANK
12 11
5 10
9 7
15 13
8 14 RAIL
6
C - 92
SD-100C
FUEL LINE ASSEMBLY - SD-100 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 4 5 6 7 8 9 10 11 12 13 14 15
59104976 58873639 50274299 96704234 96701461 96741053 59397059 59397489 95378873 96701495 96738596 59117333 96704218 95922365
BOM 13163738
DESCRIPTION
Hose Assembly Hose Assembly Hose Clamp Nut, Zinc Plated HHCS, Fully Threaded Flatwasher, Zinc Plated Clamp Clamp Hose Clamp HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Clamp Lockbolt, Zinc Plated Flatwasher, Zinc Plated
SD-100C
QTY
1 1 2 2 2 2 2 2 1 1 1 1 1 1
DIMENSIONS/NOTES
97.0" 67.0" M6 x 1 Cl 8 M6 x 25 Cl 8.8 M6 Cl 200
M12 x 1.75 x 25 Cl 8.8 M12 Hardened Cl 200 M8 x 1.25 x 16 Cl 90 5/16
C - 93
FUEL LINE ASSEMBLY - SD-100D/100F Dwg D59161240/02
2 1 SUCTION RETURN
4
FUEL TANK
12 11 5
9
7 10 9 8 RAIL
6
C - 94
SD-100C
FUEL LINE ASSEMBLY - SD-100D/100F **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 4 5 6 7 8 9 10 11 12
58873639 59058008 50274299 96704234 96701461 96741053 59397059 59397489 95378873 96701495 96738596
BOM 59161240
DESCRIPTION
Hose Assembly Hose Assembly Hose Clamp Nut, Zinc Plated HHCS, Fully Threaded Flatwasher, Zinc Plated Clamp Clamp Hose Clamp HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated
SD-100C
QTY
1 1 2 2 2 2 2 2 1 1 1
DIMENSIONS/NOTES
67.0" 81.0" M6 x 1 Cl 8 M6 x 25 Cl 8.8 M6 Cl 200
M12 x 1.75 x 25 Cl 8.8 M12 Hardened Cl 200
C - 95
THROTTLE ASSEMBLY - EFFECTIVE WITH S/N 169975 Dwg D13222815/00
13
12
4
10
2 1 5 6 3 14
12 10
11
8
6
ENGINE THROTTLE BRACKET (APPEARANCE VARIES)
9
7 8
INJECTOR PUMP
10
C - 96
SD-100C
9
THROTTLE ASSEMBLY - EFFECTIVE WITH S/N 169975 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
59219287 59219261 59226548 59219253 59219279 59219246 59161257 59901306 95860052 95943346 95921722 95922332 95326609 95923314
BOM 13222815
DESCRIPTION
Throttle Lever Spring Washer Throttle Bracket Friction Washer Throttle Lever Throttle Lever Grip Throttle Control Cable Clevis Screw Nylon Nut, Zinc Plated Screw, Zinc Plated Flatwasher, Zinc Plated SHCS Locknut
SD-100C
QTY
1 3 1 1 1 1 1 2 2 4 2 4 2 2
DIMENSIONS/NOTES
#10 x 24 #10 x 24 x 1.5 Grd 8 #10 5/16 x 18
C - 97
THROTTLE ASSEMBLY - PRIOR TO S/N 169975 Dwg D59122515/01
C - 98
SD-100C
THROTTLE ASSEMBLY - PRIOR TO S/N 169975 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11
59650721 59550301 59646323 96714472 96741053 96704234 59810036 59901306 95860052 95943346 95924049
BOM 59122515
DESCRIPTION
Cable Kit Control Head Throttle Lever HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Nut, Zinc Plated Throttle Control Cable Clevis Shoulder Screw Nylon Nut, Zinc Plated Cotter Pin
SD-100C
QTY
1 1 1 4 4 4 1 1 1 1 1
DIMENSIONS/NOTES
M6 x 1.0 x 20 Cl 10.9 M6 Cl 200 M6 x 1 Cl 8
#10 x 24
C - 99
BLOCK HEATER INSTALLATION - OPTIONAL Dwg D59118539/01
1
2
ENGINE STARTER
(ENGINE ROTATED 90 DEGREES C.C.W. FOR CLARITY)
C - 100
SD-100C
BLOCK HEATER INSTALLATION - OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2
59118521 59144394 95373973
BOM 59118539
DESCRIPTION
Block Heater - Heater Cord Wire Tie
QTY
DIMENSIONS/NOTES
1 1 A/R
SD-100C
C - 101
GRID HEATER FOR EPA ENGINE INSTALLATION OPTIONAL - SHEET 1 OF 2 Dwg D59235325/00/01
11
8
10 HOOD AND FENDER SUPPORT
9
7
1 VIEW FROM INSIDE HOOD AND FENDER SUPPORT
7
TO
A
15 17
5
AIR CLEANER AND FILTERS SUPPORT PLATE
5
4
FROM ENGINE
2
14
13 12
1
FROM
16
PART OF
1 1
A
PART OF
5
4 5
5 TO IGNITION SWITCH "I" TERMINAL
C - 102
SD-100C
TO BATTERY
GRID HEATER FOR EPA ENGINE INSTALLATION OPTIONAL - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 4 5 7 8 9 10 11 12 13 14 15 16 17
59227876 59227884 59235267 59104455 59206797 96702402 96704606 96738570 58996232 96702394 96738562 58879891 96701461 96704234 96738562
BOM 59215855
DESCRIPTION
Magnetic Switch Grid Heater Control Module Grid Heater Harness Harness Kit Mounting Bracket HHCS, Zinc Plated Hex Locknut, Zinc Plated Flatwasher, Zinc Plated Spacer HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Clamp HHCS, Fully Threaded Nut, Zinc Plated Flatwasher, Zinc Plated
SD-100C
QTY
2 1 1 1 1 2 2 2 2 6 6 2 2 2 2
DIMENSIONS/NOTES
M8 x 1.25 x 50 Cl 8.8 M8 x 1.25 Cl 8 M8 Hardened Cl 200 Cl 8.8 M6 Hardened Cl 200 M6 x 25 Cl 8.8 M6 x 1 Cl 8 M6 Hardened Cl 200
C - 103
GRID HEATER FOR EPA ENGINE INSTALLATION OPTIONAL - SHEET 2 OF 2 Dwg D59235325/00/02
VOLTMETER
5
6 VIEW ROTATED 90 DEGREES COUNTERCLOCKWISE 5
FROM CONTROLLER
BATTERY INSTALLATION
BATTERY UNDER SEAT VIEW ROTATED 180 DEGREES CLOCKWISE 3 TO CONTROLLER
TO FUEL SOLENOID
C - 104
SD-100C
GRID HEATER FOR EPA ENGINE INSTALLATION OPTIONAL - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
3 5 6 -
59227892 59104455 58893231 NSS
BOM 59215855
DESCRIPTION
Temperature Sensor Harness Kit Fuel Preheat Indicator Lamp - Replacement Bulb
SD-100C
QTY
1 1 1 1
DIMENSIONS/NOTES
#194-12V, 3W
C - 105
COLD START KIT INSTALLATION - EFFECTIVE WITH S/N 172493 OPTIONAL Dwg D13301718/00
10 7 CONSOLE
6
1
HOOD & FENDER SUPPORT
8
"A"
4
"B"
2
9
3
STARTER LOCATED ON OPPOSITE SIDE OF ENGINE
ENGINE ROTATED 90 CCW
C - 106
SD-100C
COLD START KIT INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 -
59398925 35309558 59177170 13342621
4 6 7 8 9 10
59854570 95386587 96701917 96704614 95373973 59866970
BOM 13301718, 13342639
DESCRIPTION
Cold Start Kit Atomizer Kit Wire Assembly Wire Assembly (EPA Engine - Effective with S/N 175072) Wire Assembly Ring HHCS, Fully Threaded, Zinc Plated Nut, Zinc Plated Wire Tie Ether Cylinder
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 2 M10 x 1.5 x 30 Cl 8.8 2 M10 x 1.5 Cl 8 A/R 1
C - 107
COLD START KIT INSTALLATION - PRIOR TO S/N 172493 OPTIONAL Dwg D59177196/00
12 7 6
CONSOLE
1
HOOD & FENDER SUPPORT
8 4
2
11
3
STARTER LOCATED ON OPPOSITE SIDE OF ENGINE
ENGINE ROTATED 90 CCW
C - 108
SD-100C
COLD START KIT INSTALLATION - PRIOR TO S/N 172493 OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 6 7 8 11 12
59398925 35309558 59177170 59854570 95386587 95430534 95923322 95373973 59866970
BOM 59177196
DESCRIPTION
Cold Start Kit Atomizer Kit Wire Assembly Wire Assembly Ring Bolt Locknut, Zinc Plated Wire Tie Ether Cylinder
QTY
DIMENSIONS/NOTES
1 1 1 1 1 2 3/8 x 16 x 1 1/4 Grd 8 2 3/8 x 16 A/R 1
SD-100C
C - 109
ENGINE SIDE PANEL INSTALLATION - OPTIONAL Dwg D13299649/00
COWLING
2 1 4 3 HOOD WELD NUTS
3 4
3 4 FRAME
C - 110
SD-100C
ENGINE SIDE PANEL INSTALLATION - OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4
13297452 13297460 96740188 96702824
BOM 13299649
DESCRIPTION
Engine Cover, RH Engine Cover, LH Washer, Zinc Plated HHCS, Fully Threaded, Zinc Plated
SD-100C
QTY
1 1 12 12
DIMENSIONS/NOTES
M8 x 3 Cl HV100 M8 x 1.25 x 20 Cl 8.8
C - 111
**Always use Volvo Replacement parts!**
SD-100C
Section D - Operators Compartment
SD-100C
OPERATORS PLATFORM INSTALLATION Dwg D59114876/06
23
4
4
27
21
21
3
3
14 13
TO EXISTING HANDRAIL
1 11
15
16 19 12
22 8 10 9
25
26
24
18
26
3
6
D-2
SD-100C
17
OPERATORS PLATFORM INSTALLATION **Only Offered Parts Listed**
BOM 13207097, 59114876
ITEM
COMM. NO.
DESCRIPTION
QTY
1
13241971
1
3 4 6 8 9 10 11 12 13 14 15 16 17 18 19 21 22 -
13161518 96701545 58877705 96704291 59618579 59583500 96705553 59019919 59689927 58895202 59607861 59607853 96704564 96704234 96701958 96741053 96704283 13207089 13183397
23 24
59128173 13207071
-
13183371
25 26 27
59128181 59006163 13222096
Operators Platform (Effective with S/N 171850) Operators Platform (Prior to S/N 171850) Flatwasher, Zinc Plated Platform Plug Hex Nut, Zinc Plated Insert Clamp Cover Plate Bolt, Zinc Plated Pin Holder Bracket Pin Holder Lockpin Cable Ferrule HHCS, Fully Threaded, Zinc Plated Nut, Zinc Plated HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated HHCS, Zinc Plated Deck Tread - Fuel Tank Top (Eff S/N 169426) Deck Tread - Fuel Tank Top (Prior to S/N 169426) Deck Tread - Platform Deck Tread - Hydraulic Tank Top (Eff S/N 169426) Deck Tread - Hydraulic Tank Top (Prior S/N 169426) Deck Tread Safety Tread Edge Trim
SD-100C
1 8 4 4 4 2 2 1 1 1 1 2 2 2 4 4 4 1 1
DIMENSIONS/NOTES
M12 Hardened M12 x 1.75 Cl 8
M8 x 1.25 x 45 Cl 8.8
M6 x 1 x 20 Cl 8.8 M6 x 1 Cl 8 M6 x 16 Cl 8.8 M6 Cl 200 M12 x 1.75 Cl 8.8
1 1 1 1 2 1
D-3
STEERING AND HORN INSTALLATION Dwg D59114868/03
"T"
"L"
"P"
"R"
2 5 19
1
4
11 1
10
3 15
7 1
20 16
22
17
D-4
SD-100C
21
PART OF
STEERING AND HORN INSTALLATION **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 7 10 11 15 16 17 19 20 21 22
NSS 54669544 54747340 96701917 96741046 59824862 43930544 58858564 59159558 59465377 59108969 95303335 59162735 13469010 96702261 96702279 59461368 96714399 59177220 96741020
BOM 59114868
DESCRIPTION
Steering Valve Assembly - Steering Valve - Seal Kit - HHCS, Fully Threaded, Zinc Plated - Flatwasher, Zinc Plated Adapter Steering Column Steering Wheel Horn Button Heat Shrink Tube Front Cover Plate Elbow Horn Assembly - Horn HHCS, Fully Threaded, Zinc Plated HHCS, Fully Threaded, Zinc Plated Nut Flatwasher, Zinc Plated Horn Spacer Flatwasher, Zinc Plated
SD-100C
QTY
1 1 1 2 2 2 1 1 1 A/R 1 2 1 1 1 4 1 4 1 1
DIMENSIONS/NOTES
M10 x 1.5 x 30 Cl 8.8 M10 Cl 200
M8 x 1.25 x 35 Cl 8.8 M10 x 1.5 x 20 Cl 8.8 M10 Cl 140 M8 Cl 140
D-5
SEAT INSTALLATION - EFFECTIVE WITH S/N 169975 Dwg D13222773/02
6
10
9 13
11 FRONT COVER PLATE
3 HOOD AND FENDER SUPPORT
12 15 PART OF
14
3 5
7
8 PLATFORM
2
1
4
D-6
SD-100C
SEAT INSTALLATION - EFFECTIVE WITH S/N 169975 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
13222781 13222807 43841667 13206107 96704531 96704432 59862938 NSS 59815449 59815431 59965962 43942036 58880303 58880311 96708078 96719190 13256219 96741038
BOM 13222773
DESCRIPTION
Control Box Cover Plate Seat (Effective with S/N 171850) Seat (Prior to S/N 171850) Lockbolt, Zinc Plated Lockbolt, Zinc Plated Pouch Control Assembly - Control Lever - Propulsion and Vibration Cable Lockbolt Volvo Safety Manual Split Ring Chain HHCS HHCS, Zinc Plated Spacer (Effective with S/N 171850) Flatwasher (Effective with S/N 171850)
SD-100C
QTY
1 1 1 1 4 4 1 1 1 2 4 1 1 1 4 4 2 4
DIMENSIONS/NOTES
See Breakdown D - 10. M6 x 1.0 x 16 Cl 90 M10 x 1.5 x 20 Cl 90
See Breakdown D - 12. 1/4 x 20 x 0.75
M8 x 1.25 Cl 8.8 M6 x 1.0 x 20 Cl 90 M8 x 1.25 Cl 200
D-7
SEAT INSTALLATION - PRIOR TO S/N 169975 Dwg D59117549/00
FRONT COVER PLATE
6
10 13
9
11
HOOD AND FENDER SUPPORT
3
12
3 PART OF
5
7
8
PLATFORM
2 1 4
D-8
SD-100C
SEAT INSTALLATION - PRIOR TO S/N 169975 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13
59128108 59806372 13206107 96704531 96704432 59862938 NSS 59815449 59815431 59965962 58950932 58880303 58880311 96704432 96719190
BOM 13206099
DESCRIPTION
Control Box Cover Plate Seat Lockbolt, Zinc Plated Lockbolt, Zinc Plated Pouch Control Assembly - Control Lever - Propulsion and Vibration Cable Lockbolt Safety Manual Split Ring Chain Lockbolt, Zinc Plated HHCS, Zinc Plated
SD-100C
QTY
1 1 1 2 4 1 1 1 2 4 1 1 1 4 4
DIMENSIONS/NOTES
See Breakdown D - 10. M6 x 1.0 x 16 Cl 90 M10 x 1.5 x 20 Cl 90
See Breakdown D - 12. 1/4 x 20 x 0.75
M10 x 1.5 x 20 Cl 90 M6 x 1.0 x 20 Cl 90
D-9
SEAT (13206107) - PRIOR TO S/N 171850 - INTERNAL BREAKDOWN Dwg 13206107/00
34
34
34 36 19 20
4
26 6
17
3 5 7 18
39
1
15
16
21
40
10
9 10 14 17 13
13 2
42 24 23 8 23
25
2 24
11 33
25
26 17
11 28
22
12 10 27
30
30
29
32 31
D - 10
SD-100C
SEAT (13206107) - PRIOR TO S/N 171850 - INTERNAL BREAKDOWN **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 39 40 42
NSS 59920207 59920025 59370759 59370742 59920298 59370734 59370544 59920009 59920280 59920272 59919985 59920215 59919910 59370569 59920223 59920199 59903732 59370536 59919944 59445528 59445536 59445544 59445551 59920231 59920066 59920033 59920058 59920017 59919969 59920132 59370700 58787979 NSS NSS NSS NSS 59445643 59445650 59920264
BOM 13206107
DESCRIPTION
Suspension Housing Bushing Pin Adjustment Spindle Grommet Screw Spring Yoke Swing Arm Shaft Retainer Washer Shaft Grommet This Item not used with this Assembly Pin Spring Lockwasher Roller Backrest Seat Cushion Bolt L Bracket Washer Knob Nut Bolt Spring Retainer Pin Adjustment Fork U Bracket Knob Lever Mounting Plate Arm Rest Kit - Armpad - R.H. - Arm Bracket - Screw - Armpad - L.H. This Item not used with this Assembly Frame Shock Absorber Bolt
SD-100C
QTY
DIMENSIONS/NOTES
1 6 1 1 2 2 1 1 1 4 2 1 3 1 2 8 2 1 1 2 1 2 2 2 9 1 1 1 4 1 1 1 1 1 1 2 1 1 1 4
D - 11
CONTROL LEVER (59815449) - INTERNAL BREAKDOWN Dwg 59815449/03
1
4 2
5 6 7 8
3
D - 12
SD-100C
CONTROL LEVER (59815449) - INTERNAL BREAKDOWN **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8
59899641 59652057 50849751 59648394 59652065 58059601 58059619 58059627
BOM 59815449
DESCRIPTION
Propulsion Lever Knob Propulsion Lever Spring Pin Vibration Lever Knob Vibration Lever Spring Tension Knob Compression Spring Brake Shoe
QTY
DIMENSIONS/NOTES
1 1 2 1 1 1 1 1
SD-100C
D - 13
SEAT WITH SHUTOFF SWITCH INSTALLATION - OPTIONAL Dwg 13509526/00
11 ENGINE GROUND
1
2 1
HARNESS
11
REWORK CONNECTOR
TO SEAT SWITCH
2
4 FUEL PUMP
SEE VIEW "A" SEE VIEW "C"
5 TO 5 SEC TIMER
VIEW "A"
3 SEE VIEW "B"
6
10 9
8
12 1
7 PLATFORM WELDMENT
12
VIEW "B"
D - 14
VIEW "C"
SD-100C
SEAT WITH SHUTOFF SWITCH INSTALLATION - OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12
43841501 43841477 43841642 54666094 43841519 13509807 13313655 13313630 96705751 96738554 96702865 95424586 58820168
BOM 13509526
DESCRIPTION
Chassis Harness Console Harness Seat Parking Brake Switch Panel, RH Seat Support Delay Timer - 5 Second Timer Module HHCS, Zinc Plated Flatwasher, Zinc Plated Locknut Wire Tie Wire Tie
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 1 1 1 M5 x 0.8 x 40 Cl 8.8 1 M5 Cl 200 1 M5 x 0.8 A/R A/R
D - 15
**Always use Volvo Replacement parts!**
SD-100C
Section E - Electrical
SD-100C
WIRE HARNESS INSTALLATION - SD-100/100D/100F - EFFECTIVE WITH S/N 172493 - SHEET 1 OF 2 Dwg D13289723/01/01
2 17 18 28
16
1
28 1
26
15
12
B+
19
19
W
24
14 19 GND
12 27 13
ALTERNATOR (REAR VIEW)
25
FRONT VIEW BELOW RIGHT
1
11
EXISTING HARDWARE ALTERNATOR (FRONT VIEW)
E-2
SD-100C
WIRE HARNESS INSTALLATION - SD-100/100D/100F EFFECTIVE WITH S/N 172493 - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 11 12 13 14 15 16 17 18 19 24 25 26 27 28
13847728 13860812 13860812 13470091 59661413 96705132 96701370 96741038 96704812 59103598 96701495 59995126 96738596 59117333 96702659 96704416 58754458 96738562 95424586
BOM 13289731, 13289723
DESCRIPTION
Main Wire Harness (SD-100) Main Wire Harness (SD-100D/100F) Main Wire Harness (China) Console Wire Harness Loop Clamp Hex Nut, Zinc Plated (Not used in China) Nut, Zinc Plated (Not used in China) Flatwasher (Not used in China) Hex Nut, Zinc Plated Clamp HHCS, Fully Threaded, Zinc Plated Washer Flatwasher, Zinc Plated (SD-100D/100F) Clamp HHCS, Fully Threaded, Zinc Plated Locknut, Zinc Plated Clamp Flatwasher, Zinc Plated (Not used in China) Wire Tie
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 2 1 1 1 1 1 3 1 1 1 3 A/R
M5 x 0.08 Cl 8 M8 x 1.25 Cl 8 M8 x 1.25 Cl 200 M10 x 1.5 Cl 8 M12 x 1.75 x 25 Cl 8.8 7/16 Hardened M12 Cl 20 M8 x 1.25 x 25 Cl 8.8 M8 x 1.25 Cl 8 M6 Hardened Cl 200
E-3
WIRE HARNESS INSTALLATION - SD-100/100D/100F - EFFECTIVE WITH S/N 172493 - SHEET 2 OF 2 Dwg D13289723/01/02
CONSOLE SEE SCHEMATIC FOR TERMINATIONS
2 1
5 3
6
6
3 HARNESS
8 23
4
10 9
GROUND WIRE
20 7 21
E-4
SD-100C
WIRE HARNESS INSTALLATION - SD-100/100D/100F EFFECTIVE WITH S/N 172493 - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 20 21 22
13847728 13860812 13860812 13170832 59813329 NSVA NSVA 59326827 96704176 59108605 96741053 96704564 59126946 58917261 13284690 58924333 96704234
23
59119933
BOM 13289731, 13289723
DESCRIPTION
Main Wire Harness (SD-100) Main Wire Harness (SD-100D/100F) Main Wire Harness (China) Console Wire Harness Button Plug Right-Hand Panel Assembly Left-Hand Panel Assembly Dome Plug Locknut, Zinc Plated Bottom Dust Boot Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Ignition Switch - Ignition Key - Key Tag Ignition Switch Nut HHCS, Fully Threaded, Zinc Plated (Not Shown) (Not used in China) HSBHCS
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 10 1 1 3 1 1 1 1 1 1 1 1 1
M6 x 1.0 Cl 8
8
M6 x 1.0 x 12
See Page E - 6. See Page E - 8.
M6 Cl 200 M6 x 1 x 20 Cl 8.8
M6 x 1 Cl 8
E-5
RIGHT-HAND PANEL ASSEMBLY Dwg D13289798/01
8
PART OF
HARNESS
4
5 7 6
8
1 5
3
E-6
2
SD-100C
RIGHT-HAND PANEL ASSEMBLY **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8
13305396 43908268 59121723 59121756 43910579 59108100 43910587 59811018
BOM 13289798
DESCRIPTION
Panel, RH Fuel Gauge SPST Switch Brake Switch Emergency Stop Switch Top Dust Boot Washer Breaker
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 1 1
E-7
LEFT-HAND PANEL ASSEMBLY Dwg D13301403/01
7
PART OF
6
PART OF
7
5 6
4
2 1
3
8
E-8
SD-100C
LEFT-HAND PANEL ASSEMBLY **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 -
13305370 59165001 95932117 95931341 95923025 59122648 59104000 13469549 58791211 58917535 58898503
BOM 13301403
DESCRIPTION
Panel, LH Hourmeter HHCS, Zinc Plated Washer, Zinc Plated Hex Nut, Zinc Plated Tachometer Gauge Light Cluster - Bulb Lamp - Replacement Bulb - Lens
QTY
1 1 2 2 2 1 1 4 1 1 1
SD-100C
DIMENSIONS/NOTES
#6 x 32 x 0.50 Grd B #6 #6 x 32 Grd A
E-9
WIRE HARNESS INSTALLATION - SD-100 - PRIOR TO S/N 172493 SHEET 1 OF 2 Dwg D59114884/04/01
ENGINE GROUND (REF.)
OIL PRESSURE (REF.)
REF. WATER TEMP. (REF.)
FUEL PUMP (REF.) ALTERNATOR (REF)
TO AIR CLEANER SWITCH
TO BRAKE VALVE
TO NEUTRAL START SWITCH
TO FUEL SENDER
W GND TO AXLE MOTOR
27
D+ B+
25
FRAME RAIL (REF.)
46 26
REF.
BACK-UP ALARM ROTATED FOR CLARITY (REF.)
E - 10
SD-100C
WIRE HARNESS INSTALLATION - SD-100 - PRIOR TO S/N 172493 - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 19 20 22 23 24 25 26 27 28 29 30 31 32 36 43 44 45 46
13154927 59661413 59465658 96704564 96741053 96704598 96705132 96701370 96738554 96704812 59103598 96701495 59995126 59117333 13170832 96702659 96704416 58754458 96741038
BOM 13206032
DESCRIPTION
Main Wire Harness Loop Clamp Clamp HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Hex Locknut, Zinc Plated Hex Nut, Zinc Plated Nut, Zinc Plated Flatwasher, Zinc Plated Hex Nut, Zinc Plated Clamp HHCS, Fully Threaded, Zinc Plated Washer Clamp Console Wire Harness HHCS, Fully Threaded, Zinc Plated Locknut, Zinc Plated Clamp Flatwasher
SD-100C
QTY
1 1 3 3 3 3 1 1 3 1 1 1 1 3 1 1 1 1 2
DIMENSIONS/NOTES
M6 x 1 x 20 Cl 8.8 M6 Cl 200 M6 Cl 8 M5 x 0.08 Cl 8 M8 x 1.25 Cl 8 M5 Hardened Cl 200 M10 x 1.5 Cl 8 M12 x 1.75 x 25 Cl 8.8 7/16 Hardened
M8 x 1.25 x 25 Cl 8.8 M8 x 1.25 Cl 8 M8 x 1.25 Cl 200
E - 11
WIRE HARNESS INSTALLATION - SD-100 - PRIOR TO S/N 172493 SHEET 1 OF 2 Dwg D59114884/04/02
PART OF
21
HARNESS
21 PART OF
2
13 16
2
14
7
15 36 1
PART OF
6
10
9
4 5 41
40
33
42 11
3 9 CONSOLE
16 39 34
35
18 17 3
8
8
GROUND WIRE
12
37
3
38
E - 12
SD-100C
WIRE HARNESS INSTALLATION - SD-100 - PRIOR TO S/N 172493 - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 33 34 35 36 37 38 39 40 41 42
13154927 59122648 59813329 59165001 95932117 95931341 95923025 59326827 59811018 59813279 58791211 58917535 96704176 59108605 59109116 59108100 59111450 96741053 96704564 59104000 59121756 59121723 58822321 13170832 59126946 58917261 13284690 58924333 13305396 13305370 96741053 59119933
BOM 13206032
DESCRIPTION
Main Wire Harness Tachometer Button Plug Hourmeter Round Slotted Head Machine Screw Washer, Zinc Plated Hex Nut, Zinc Plated Domed Plug Breaker Button Plug Lamp - Replacement Bulb Locknut, Zinc Plated Dust Boot - Bottom Washer Dust Boot - Top Emergency Stop Switch Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Light Cluster Brake Switch SPST Switch Fuel Gauge Console Wire Harness Ignition Switch - Ignition Key - Key Tag Ignition Switch Nut Panel, RH Panel, LH Flatwasher, Zinc Plated HSBHCS
SD-100C
QTY
1 1 10 1 2 2 2 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8
DIMENSIONS/NOTES
#6 #6 x 32 Grd A
M6 x 1.0 Cl 8
M6 Cl 200 M6 x 1 x 20 Cl 8.8
M6 Cl 200 M6 x 1.0 x 12
E - 13
WIRE HARNESS INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 1 OF 2 Dwg D59279471/02/01
ENGINE GROUND
30
36
OIL PRESSURE
31 1
29
1
45 WATER TEMP. FUEL PUMP
28
TO AIR CLEANER SWITCH
TO NEUTRAL START SWITCH
ALTERNATOR TO BRAKE VALVE
25 32
TO FUEL SENDER
W TO AXLE MOTOR
GND D+
46
B+
43
25 32
27 26 19
20
44 20 23 24
22 20
1
BACK-UP ALARM ROTATED FOR CLARITY
E - 14
SD-100C
FRAME RAIL
WIRE HARNESS INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 19 20 22 23 24 25 26 27 28 29 30 31 32 36 43 44 45 46
13154919 59661413 59465658 96704564 96741053 96704598 96705132 96701370 96741038 96704812 59103598 96701495 59995126 59117333 13170832 96702659 96704416 58754458 96738554
BOM 59127654
DESCRIPTION
Main Wiring Harness Loop Clamp Clamp HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Hex Locknut, Zinc Plated Hex Nut, Zinc Plated Nut, Zinc Plated Flatwasher Hex Nut, Zinc Plated Clamp HHCS, Fully Threaded, Zinc Plated Washer Clamp Console Wiring Harness HHCS, Fully Threaded, Zinc Plated Locknut, Zinc Plated Clamp Flatwasher, Zinc Plated
SD-100C
QTY
1 1 3 3 3 3 3 1 2 1 1 1 1 3 1 1 1 1 3
DIMENSIONS/NOTES
M6 x 1 x 20 Cl 8.8 M6 Cl 200 M6 Cl 8 M5 x 0.08 Cl 8 M8 x 1.25 Cl 8 M8 x 1.25 Cl 200 M10 x 1.5 Cl 8 M12 x 1.75 x 25 Cl 8.8 7/16 Hardened
M8 x 1.25 x 25 Cl 8.8 M8 x 1.25 Cl 8 M5 Hardened Cl 200
E - 15
WIRE HARNESS INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 2 OF 2 Dwg D59279471/02/02
PART OF
21
HARNESS
21 PART OF
2
13 16
2
14
7
15 36 1
PART OF
6
10
9
4 5 41
40
33
42 11
3 9 CONSOLE
16 39 34
35
18 17 3
8
8
GROUND WIRE
12
37
3
38
E - 16
SD-100C
WIRE HARNESS INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 33 34 35 36 37 38 39 40 41 42
13154919 59122648 59813329 59165001 95932117 95931341 95923025 59326827 59811018 59813279 58791211 58917535 96704176 59108605 59109116 59108100 59111450 96741053 96704564 59104000 59121756 59121723 58822321 13170832 59126946 58917261 13284690 58924333 59117986 59117994 96741053 96704564
BOM 59127654
DESCRIPTION
Main Wiring Harness Tachometer Gauge Button Plug Hourmeter Round Slotted Head Machine Screw Washer, Zinc Plated Hex Nut, Zinc Plated Domed Plug Breaker Button Plug Lamp - Replacement Bulb Locknut, Zinc Plated Dust Boot - Bottom Washer Dust Boot - Top Emergency Stop Switch Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Light Cluster Brake Switch SPST Switch Fuel Gauge Console Wiring Harness Ignition Switch - Ignition Key - Key Tag Switch Nut Panel, RH Panel, LH Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated
SD-100C
QTY
1 1 11 1 2 2 2 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8
DIMENSIONS/NOTES
#6 #6 x 32 Grd A
M6 x 1.0 Cl 8
M6 Cl 200 M6 x 1 x 20 Cl 8.8
M6 Cl 200 M6 x 1 x 20 Cl 8.8
E - 17
BATTERY INSTALLATION Dwg 59127654/06
POS (+)
7
NEG (-)
6 9
+
1
4 2
3
3
6 7 10 11 FRAME RAIL
13
14 8 15
E - 18
12
SD-100C
BATTERY INSTALLATION **Only Offered Parts Listed**
BOM 59127654
ITEM
COMM. NO.
DESCRIPTION
QTY
1 2 3 4 6 7 8 9 10 11 12 13 14 15
59436931 59122978 59122960 96741038 43926849 59127860 59086983 59103598 96704606 96702659 96741038 96704416 59583468 59583450 95920492
Battery Battery Bracket J-bolt Flatwasher Positive Battery Cable (Eff with S/N 173786) Positive Battery Cable (Prior to S/N 173786) Negative Battery Cable Clamp Hex Locknut, Zinc Plated HHCS, Fully Threaded, Zinc Plated Flatwasher Locknut, Zinc Plated Insert Clamp Cover Plate HHCS, Zinc Plated
1 1 2 2 1 1 1 2 2 1 2 1 2 1 1
SD-100C
DIMENSIONS/NOTES
M8 x 1.25 Cl 200
M8 x 1.25 Cl 8 M8 x 1.25 x 25 Cl 8.8 M8 x 1.25 Cl 200 M8 x 1.25 Cl 8
5/16 x 18 x 1.375 Grd 8
E - 19
BACKUP ALARM INSTALLATION - EFFECTIVE WITH S/N 172493 Dwg D13289632/00
8 7 9 10 3 PART OF
5 5
LEVER ON PROPULSION PUMP
12 PART OF
5
4
6
EXISTING COVER PLATE
PART OF
5 3
13
11 1
4 2 MAIN FRAME RH RAIL
E - 20
SD-100C
BACKUP ALARM INSTALLATION - EFFECTIVE WITH S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13
59426924 58892332 96702816 96741053 96741038 59164970 59170381 59434001 59434209 59434217 96705793 96704598 96702659 58948035
BOM 13289632
DESCRIPTION
Backup Alarm - Wire Harness HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Flatwasher Backup Alarm Switch Mounting Bracket Contact Socket Connector Connector Wedge HHCS, Fully Threaded, Zinc Plated Hex Locknut, Zinc Plated HHCS, Fully Threaded, Zinc Plated Grommet
SD-100C
QTY
1 1 2 6 4 1 1 2 1 1 3 3 2 1
DIMENSIONS/NOTES
M8 x 1.25 x 16 Cl 8.8 M6 Cl 200 M8 x 1.25 Cl 200
Cl 8.8 M6 Cl 8 M8 x 1.25 x 25 Cl 8.8
E - 21
BACKUP ALARM INSTALLATION - PRIOR TO S/N 172493 SHEET 1 OF 2 Dwg D59173310/01/01
2
1
14
4
E - 22
SD-100C
BACKUP ALARM INSTALLATION - PRIOR TO S/N 172493 SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 4 14
59426924 96704564 96704234 95922324
BOM 59173310
DESCRIPTION
Backup Alarm HHCS, Fully Threaded, Zinc Plated Nut, Zinc Plated Flatwasher, Zinc Plated
SD-100C
QTY
1 2 2 2
DIMENSIONS/NOTES
M6 x 1 x 20 Cl 8.8 M6 x 1 Cl 8 1/4
E - 23
BACKUP ALARM INSTALLATION - PRIOR TO S/N 172493 SHEET 2 OF 2 Dwg D59173310/01/02
9 8 10 PART OF
5 3 LEVER ON PROPULSION PUMP
7 12
5 PART OF
13
5 6 PART OF
5 3 11 MAIN FRAME
E - 24
SD-100C
BACKUP ALARM INSTALLATION - PRIOR TO S/N 172493 SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
3 5 6 7 8 9 10 11 12 13
96741053 59164970 59170381 59434001 59434209 59434217 96705793 96704598 96702659 96741038
BOM 59173310
DESCRIPTION
Flatwasher, Zinc Plated Backup Alarm Switch Mounting Bracket Socket Contact Connector Connector Wedge HHCS, Fully Threaded, Zinc Plated Hex Locknut, Zinc Plated HHCS, Fully Threaded, Zinc Plated Flatwasher
SD-100C
QTY
6 1 1 2 1 1 3 3 2 2
DIMENSIONS/NOTES
M6 Cl 200
Cl 8.8 M6 Cl 8 M8 x 1.25 x 25 Cl 8.8 M8 x 1.25 Cl 200
E - 25
HAZARD LIGHT/TURN SIGNAL INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 1 OF 2 Dwg D13301734/00/01
12
1
9 18 16
22 6
7
3
15 24 18 19
6
20 6
2
13 CONSOLE
WORK LIGHT W / TURN SIGNAL
16 21 1
19
2
20 1
HOOD
WORK LIGHT W / TURN SIGNAL
6
ALTERNATOR
E - 26
SD-100C
HAZARD LIGHT/TURN SIGNAL INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 6 7 9 12 13 15 16 18 19 20 21 22 24
59717959 13469812 59353797 59537266 13171327 58965377 59402248 59854828 59388199 95386587 95923090 59759753 58844796 58844804 58844812 58753104 96704614 96741046 96701917 59177147 59895011
BOM 13301734
DESCRIPTION
Flood Light - Bulb Light Guard Flatwasher Worklight Main Wire Harness - Relay Light Bulb Male Pin Electrical Seal Ring Hex Nut, Zinc Plated Lights - Red Lens - Amber lens - Bulb Waterproof Connector Nut, Zinc Plated Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Turn Signal Wire Harness Wire Loom
SD-100C
QTY
4 1 4 8 1 1 4 8 8 4 4 4 1 1 1 8 8 8 8 1 8
DIMENSIONS/NOTES
1/2 x 20 Grd A
M10 x 1.5 Cl 8 M10 Cl 200 M10 x 1.5 x 30 Cl 8.8
E - 27
HAZARD LIGHT/TURN SIGNAL INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 2 OF 2 Dwg D13301734/00/02
22
17
TO TURN SIGNALS
ROTATED FOR CLARITY
#3 #4
10 #1
5
#2 #3
8 #2
6
#3
TACH
6
#2
14 5 MAIN HARNESS
4
LEFT PANEL PART OF
TO B+ ALT.
5
6
EXISTING HARDWARE PART OF
SEE SCHEMATIC FOR TERMINATIONS
4
11
RIGHT PANEL
CONSOLE
17 23
E - 28
SD-100C
HAZARD LIGHT/TURN SIGNAL INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
4 5 6 8 10 11 14 17 22 23
59826768 59634105 13171327 58965377 59177030 59096461 59826743 59824250 95416285 95373973 59972224 59177147 59973065
BOM 13301734
DESCRIPTION
Circuit Breaker Switch Worklight Main Wire Harness - Relay Hazards/Turn Signal Wire Harness Light Kit Tachometer/Hourmeter Gauge Light - Light Kit - Terminal Wire Tie Signal Switch Turn Signal Wire Harness Decal: Turn Signal
SD-100C
QTY
DIMENSIONS/NOTES
1 2 1 1 1 1 1 1 1 A/R 1 1 1
E - 29
HAZARD LIGHT/TURN SIGNAL INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL - SHEET 1 OF 2 Dwg D59177048/02/01
12
32
9
1
6
29 16
22 6
31
32 ALTERNATOR
30 DETAIL "C" 24 29 19
6
20
2 DETAIL "B"
13
(SEE SIDE DETAIL FOR HOLE DIMENSIONS)
21 22
"B"
"C"
1 6 12 9
32
29 6 24 13 2 RADIATOR COWLING
21
20
PART OF
1 DETAIL "B" WORK LIGHT ONLY MOUNTING
E - 30
SD-100C
19
HAZARD LIGHT/TURN SIGNAL INSTALLATION - PRIOR TO S/ N 172493 - OPTIONAL - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 6 9 12 13 16 19 20 21 22 24 29 30 31 32
59717959 13469812 59353797 13171327 59854828 59388199 95386587 59759753 58844796 58844804 58844812 96704614 96741046 96701917 59177147 59895011 58753104 95923090 59402248 59537266
BOM 59177048
DESCRIPTION
Flood Light - Bulb Light Guard Main Worklight Harness Male Pin Electrical Seal Ring Rear Turn Signal Lights - Red Lens - Amber lens - Bulb Nut, Zinc Plated Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated Turn Signal Wire Harness Wire Loom Waterproof Connector Hex Nut, Zinc Plated Turn Signal Bulb Flatwasher
SD-100C
QTY
4 1 4 1 8 8 4 4 1 1 1 8 8 8 1 8 8 4 4 8
DIMENSIONS/NOTES
M10 x 1.5 Cl 8 M10 Cl 200 M10 x 1.5 x 30 Cl 8.8
1/2 x 20 Grd A
E - 31
HAZARD LIGHT/TURN SIGNAL INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL - SHEET 2 OF 2 Dwg D59177048/02/02
TO TURN SIGNALS
17 22 ROTATED FOR CLARITY
#3
10
#4 #1
5
#2 #3
8 #2
#3
TACH
#2
6
6
5
14 MAIN HARNESS
5 PART OF
LEFT PANEL
4 TO B+ ALT.
6
EXISTING HARDWARE PART OF
4
11
RIGHT PANEL
CONSOLE
27
E - 32
17
SD-100C
HAZARD LIGHT/TURN SIGNAL INSTALLATION - PRIOR TO S/ N 172493 - OPTIONAL - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
4 5 6 8 10 11 14 17 22 27
59826768 59634105 13171327 59177030 59096461 59826743 59824250 95416285 95373973 59972224 59177147 59973065
BOM 59177048
DESCRIPTION
Circuit Breaker Light Switch Main Worklight Harness Hazard/Turn Signal Harness Light Tachometer/Hourmeter Gauge Light - Light Kit - Terminal Wire Tie Turn Signal Switch Turn Signal Wire Harness Decal: Turn Signal
SD-100C
QTY
DIMENSIONS/NOTES
1 2 1 1 1 1 1 1 A/R 1 1 1
E - 33
FLOOD LIGHT INSTALLATION - EFFECTIVE WITH S/N 172493 OPTIONAL - SHEET 1 OF 2 Dwg 13301742/0b/01
1 12 1
9 7 6
12
8
9
13
7
2
6 8 15
13 2
16 PART OF
1 17
15 WORK LIGHT
1 17
6
ALTERNATOR
E - 34
16
PART OF
CONSOLE
SD-100C
HOOD
WORK LIGHT
FLOOD LIGHT INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 6 7 8 9 12 13 15 16 17
59717959 13469812 59211714 13171327 58965377 58753104 59895011 59854828 59388199 95386587 96701917 96741046 96704614
BOM 13301742
DESCRIPTION
Rear Flood Light - Bulb Light Bracket Main Worklight Harness - Relay Waterproof Connector Wire Loom Male Pin Electrical Seal Ring HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Nut, Zinc Plated
SD-100C
QTY
4 1 4 1 1 4 8 4 4 4 8 8 8
DIMENSIONS/NOTES
M10 x 1.5 x 30 Cl 8.8 M10 Cl 200 M10 x 1.5 Cl 8
E - 35
FLOOD LIGHT INSTALLATION - EFFECTIVE WITH S/N 172493 OPTIONAL - SHEET 2 OF 2 Dwg 13301742/0b/02
10
6
#3
TACH
#2
6 14 5 MAIN HARNESS
4
LEFT PANEL PART OF
TO B+ ALT.
5 EXISTING HARDWARE
PART OF
6 SEE SCHEMATIC FOR TERMINATIONS
4
11
RIGHT PANEL
CONSOLE
E - 36
SD-100C
FLOOD LIGHT INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
4 5 6 10 11 14
59826768 59634105 13171327 58965377 59096461 59826743 59824250 95416285 95373973
BOM 13301742
DESCRIPTION
Circuit Breaker Light Switch Main Worklight Harness - Relay Light Kit Gauge Light - Light Kit - Terminal Wire Tie
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 1 1 A/R
E - 37
FLOOD LIGHT INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL - SHEET 1 OF 2 Dwg D59177048/02/01
12
32
9
1
6
29 16
22 6
31
32 ALTERNATOR
30 DETAIL "C" 24 29 19
6
20
2 DETAIL "B"
13
(SEE SIDE DETAIL FOR HOLE DIMENSIONS)
21 22
"B"
"C"
1 6 12 9
32
29 6 24 13 2 RADIATOR COWLING
21
20
PART OF
1 DETAIL "B" WORK LIGHT ONLY MOUNTING
E - 38
SD-100C
19
FLOOD LIGHT INSTALLATION - PRIOR TO S/N 172493 OPTIONAL - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 6 9 12 13 16 19 20 21 22 24 29 30 31 32
59717959 13469812 59211714 13171327 59854828 59388199 95386587 96704614 96741046 96701917 59895011 58753104 95923090 59537266
BOM 59177139
DESCRIPTION
Rear Flood Light - Bulb Light Bracket Main Worklight Harness Male Pin Electrical Seal Ring This Item not used in this Assembly Nut, Zinc Plated Flatwasher, Zinc Plated HHCS, Fully Threaded, Zinc Plated This Item not used in this Assembly Wire Loom Waterproof Connector Hex Nut, Zinc Plated This Item not used in this Assembly Flatwasher
SD-100C
QTY
DIMENSIONS/NOTES
4 1 4 1 4 4 4 8 8 8
M10 x 1.5 Cl 8 M10 Cl 200 M10 x 1.5 x 30 Cl 8.8
8 4 4
1/2 x 20 Grd A
4
E - 39
FLOOD LIGHT INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL - SHEET 2 OF 2 Dwg D59177048/02/02
TO TURN SIGNALS
17 22 ROTATED FOR CLARITY
#3
10
#4 #1
5
#2 #3
8 #2
#3
TACH
#2
6
6
5
14 MAIN HARNESS
5 PART OF
LEFT PANEL
4 TO B+ ALT.
6
EXISTING HARDWARE PART OF
4
11
RIGHT PANEL
CONSOLE
27
E - 40
17
SD-100C
FLOOD LIGHT INSTALLATION - PRIOR TO S/N 172493 OPTIONAL - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
4 5 6 8 10 11 14 17 22 27
59826768 59634105 13171327 59096461 59826743 59824250 95416285 95373973
BOM 59177139
DESCRIPTION
Circuit Breaker Light Switch Main Worklight Harness This Item not used in this Assembly Light Kit Gauge Light - Light Kit - Terminal Wire Tie This Item not used in this Assembly This Item not used in this Assembly This Item not used in this Assembly
SD-100C
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1 1 A/R
E - 41
COMPACTOMETER INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 1 OF 2 Dwg D13301700/00/01
8
23
14
FREQUENCY DIAL AND CMV DIAL
15
RD/WE
RD
BK
OE/WE
GN/RD
1 PART OF
VIEW "J"
9 POS. TO CMV DIAL
IGNITION SWITCH PLUG
NEG.
21
19 13 16
VIEW "C" AND "D"
13
(TYPICAL ASSEMBLY FOR FREQUENCY DIAL TO AND CMV DIAL) IGNITION SWITCH (SEE VIEW "J")
12 1
TO FUEL GAUGE GND.
26 14
7
6 2
14 20 "D" 18 BOTTOM STUD BOLT
8
CONSOLE
17
22 11
9
21
9 8
REWORKED HARNESS
TO PROCESSOR (SHT. 2)
REWORKED HARNESS
TO PROCESSOR (SHT. 2)
E - 42
SD-100C
"C"
COMPACTOMETER INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 26
59181735 59121798 58928870 58820143 96704176 58869371 58880337 13301924 58874363 96711965 58806779 59443663 59429605 59437293 59483206 59429639 59434092
BOM 13301700
DESCRIPTION
Compactometer Kit Compactometer Switch Gauge Pod Grommet Locknut Receptacle Wire Harness Wire Harness Face Plate Screw, Zinc Plated Green Wire Black Wire Splice Clip Braid Heat Shrink Ring Terminal Shrink Tube This item not used with this Assembly
SD-100C
QTY
DIMENSIONS/NOTES
1 See Breakdown E - 50. 1 2 2 6 M6 3 3 1 2 8 0.5 Cl 8.8 1 1 2 A/R A/R 1 1
E - 43
COMPACTOMETER INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 2 OF 2 Dwg D13301700/00/02
1
3
PART OF
A-SENSOR
1
4
4
11
REWORKED HARNESS TO PROCESSOR
2
CARRIER ASSEMBLY
TOP HOSE
10
VIB SIDE
REWORKED HARNESS (PWR/INSTR PORT)
1
CARRIER ASSEMBLY
CONSOLE
6
FROM A-SENSOR PORT
7
5
E - 44
SD-100C
COMPACTOMETER INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 10 11
59181735 58911082 96705546 96741053 59941682 95073813 59121798 95373973 96704176
BOM 13301700
DESCRIPTION
Compactometer Kit Compactometer Plate HHCS, Zinc Plated Flatwasher, Zinc Plated Locknut Machine Screw Compactometer Switch Wire Tie Locknut, Zinc Plated
SD-100C
QTY
DIMENSIONS/NOTES
1 1 2 4 4 4 1 A/R 6
See Breakdown E - 50. M6 x 1.0 x 50 Cl 8.8 M6 Cl 200 1/4 x 20 1/4 x 20 x 1.5 Grd B
M6 x 1.0 Cl 8
E - 45
COMPACTOMETER INSTALLATION - PRIOR TO S/N 172493 OPTIONAL - SHEET 1 OF 2 Dwg D13197264/00/01
21 18
BK
FREQUENCY DIAL AND CMV DIAL PART OF
12 REF
11
POS.
BK
REF
1
VIEW "C" AND "D" (TYPICAL ASSEMBLY FOR FREQUENCY DIAL AND CMV DIAL) NEG.
TO CMV DIAL
26
24 BK
16
19
23 25
BK
27
TO IGNITION SWITCH (SEE SCHEMATIC)
15 1
17 26 17
6 2
GROUND
7
"D"
"B" CONSOLE (REF)
11 12
14
"B"
22 "A" 26
12 11
REWORKED HARNESS (REF)
REWORKED HARNESS (REF)
"A"
TO PROCESSOR (SHT. 2)
TO PROCESSOR (SHT. 2)
VIEW "E"
E - 46
SD-100C
"C"
COMPACTOMETER INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 7 11 12 14 15 16 17 18 19 21 22 23 24 25 26 27
59181735 59121798 58928870 58820143 96704176 58869389 58880337 58893801 58874363 96711965 58806779 59443663 59429605 59437293 59483206 58754425
BOM 13197264
DESCRIPTION
Compactometer Kit Compactometer Switch Gauge Pod Grommet Locknut, Zinc Plated Receptacle Wire Harness Wire Harness Face Plate Screw, Zinc Plated This item not used with this Assembly Green Wire Black Wire Splice Clip Braid Heat Shrink Ring Terminal
SD-100C
QTY
DIMENSIONS/NOTES
1 1 2 2 6 3 3 1 2 8
See Breakdown E - 50.
M6 x 1.0 Cl 8
0.5 Cl 8.8
1 1 2 A/R A/R 1
E - 47
COMPACTOMETER INSTALLATION - PRIOR TO S/N 172493 OPTIONAL - SHEET 2 OF 2 Dwg D13197264/00/02
A-SENSOR (REF)
1
3
4 14
PART OF
REWORKED HARNESS TO PROCESSOR (REF)
1 2
VIB SIDE
TOP HOSE (REF)
13
REWORKED HARNESS (PWR/INSTR PORT) (REF)
1
"F"
VIB SIDE
CONSOLE
FROM A-SENSOR PORT
6
"H" "I"
7 "I" "H"
5
E - 48
VIEW "E"
SD-100C
COMPACTOMETER INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 13 14
59181735 58911082 96705546 96741053 59941682 95073813 59121798 95373973 96704176
BOM 13197264
DESCRIPTION
Compactometer Kit Compactometer Plate HHCS, Zinc Plated Flatwasher, Zinc Plated Locknut Machine Screw Compactometer Switch Wire Tie Locknut, Zinc Plated
SD-100C
QTY
DIMENSIONS/NOTES
1 1 2 2 4 4 1 A/R 6
See Breakdown E - 50. M6 x 1.0 x 50 Cl 8.8 M6 Cl 200 1/4 x 20 1/4 x 20 x 1.5 Grd B
M6 x 1.0 Cl 8
E - 49
COMPACTOMETER KIT (59181735) - INTERNAL BREAKDOWN Dwg D13244892/00
2
1
3
5
4
6
E - 50
SD-100C
COMPACTOMETER KIT (59181735) - INTERNAL BREAKDOWN **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6
13263918 13263926 13220777 58951419 14202907 13220769
BOM 59181735
DESCRIPTION
CMV Dial F Dial RMV Dial Cable Sensor Processor
QTY
DIMENSIONS/NOTES
1 1 1 1 1 1
SD-100C
E - 51
**Always use Volvo Replacement parts!**
SD-100C
Section G - Decals and Paint
SD-100C
DECAL INSTALLATION - EFFECTIVE WITH S/N 172493 Dwg 43914506/0a
13
2
D
D
A B 6
16 B A 19
29
1
2
OTHER SIDE
BOTH SIDES
7
13
28 30 OTHER SIDE
18
4
10
22 12
C
C 15 BOTH SIDES
23 14
12 27
OTHER SIDE
5
17
24
BOTH SIDES
8
22
9
4
3 VIEW A-A
G-2
VIEW B-B
SD-100C
VIEW C-C
VIEW D-D
11
DECAL INSTALLATION - EFFECTIVE WITH S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 22 24 25 26 27 28 29 30
13198254 58965542 58999624 59132118 59153379 43912013 43911189 43911254 13199344 59087569 58965690 59605915 59667287 43844356 43841444 59051151 59020040 43916840 43916857 43916865 59006205 59087999 13208038 43918580 43920933 43920941 43924588 43924430 43924448 43924455
BOM 43914514, 43914530, 43927573
DESCRIPTION
Checklist Decal: Crush Area Decal: Throttle Decal: Operation Warning Decal: Operators Manual Decal: Volvo Signature Decal: Volvo Signature Decal: Volvo Signature Decal: Hydraulic Oil Decal: Diesel Fuel Decal: Roll Over Harzard Warning Decal: Grease Decal: Warning Rail Decal: Lube Chart Decal: Lube Chart (China) Decal: Warning Decal: Pressure Hazard Warning Decal: SD-100 Decal: SD-100D Decal: SD-100F Decal: Ignition Switch Decal: Radiator Fill Decal: Missing Shock Decal: Stripe Decal: Stripe Decal: Stripe (Not Shown) Decal: Stripe (Not Shown) Decal: Field Decal: Field Decal: Field
SD-100C
QTY
DIMENSIONS/NOTES
1 2 1 2 1 1 2 1 1 1 1 3 4 1 1 2 1 2 2 2 1 1 2 1 1 1 1 1 1 1
G-3
DECAL INSTALLATION - PRIOR TO S/N 172493 Dwg D59153387/08
4
3
5 2
VIEW B-B 1
D
D 13 A
VIEW A-A
B 16 B
7 A
21
OTHER SIDE OTHER SIDE
2
13
4
BOTH
8 SIDES
18
14
OTHER SIDE
23 12
C
C
15 BOTH SIDES
10 12
17
11 22
BOTH SIDES
8
9
24 VIEW C-C
G-4
VIEW D-D
SD-100C
DECAL INSTALLATION - PRIOR TO S/N 172493 **Only Offered Parts Listed**
BOM 13207345, 59207175
ITEM
COMM. NO.
DESCRIPTION
QTY
1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 21 22 23
13198254 58786377 58965542 58999624 59132118 59153379 13163340 13163464 13199344 59087569 58965690 59605915 59667287 13207295 59288340 59051151 59020040 59086843 59086868 59086876 59006205 59087999 13207311 13198361
1 1 2 1 2 1 3 1 1 1 1 4 4 1 1 2 1 2 2 2 1 1 2 1
24
13198353
Decal: Checklist (Effective with S/N 169850) Decal: Checklist (Prior to S/N 169850) Decal: Crush Area Decal: Throttle Decal: Operation Warning Decal: Operators Manual Decal: Signature Decal: Corporate Monogram Decal: Hydraulic Oil Decal: Diesel Fuel Decal: Roll Over Hazard Warning Decal: Grease Decal: Warning Rail Decal: Lubechart (Effective with S/N 170356) Decal: Lubechart (Prior to S/N 170356) Decal: Warning Decal: Pressure Hazard Warning Decal: SD100 Decal: SD100D Decal: SD100F Decal: Ignition Switch Decal: Radiator Fill Decal: C Series (Effective with S/N 170356) Decal: Protective Lube (Effective with S/N 170356) Decal: Genuine Parts (Effective with S/N 170356)
**
13221676
1
** **
59947507 35304286
Decal Kit (Includes Items 2 thru 13, 15, 16 and 18 thru 21; order Items 1, 14, 17, and 22 thru 24 separately) Beige Paint Beige Paint
SD-100C
DIMENSIONS/NOTES
1
1 1
Gallon Spray Can
G-5
**Always use Volvo Replacement parts!**
SD-100C
Section H - Hydraulics
SD-100C
STEERING HOSING INSTALLATION Dwg D59122754/03
STEERING VALVE (ROTATED FOR CLARITY)
"A"
FRAME
1
"B"
5
4
3
2
6
1
4
VIEW "A" 3
6 4
STEERING PUMP
6 7
1
7
2
8
8
VIEW "B"
5 CYLINDERS
H-2
SD-100C
STEERING HOSING INSTALLATION **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8
59122580 59810531 58887225 95424586 59569004 59618579 59583500 96705553
BOM 9279406
DESCRIPTION
Hose Assembly Hose Assembly Hose Assembly Wire Tie Hose Assembly Insert Clamp Cover Plate Bolt, Zinc Plated
QTY
1 2 1 A/R 2 4 2 2
SD-100C
DIMENSIONS/NOTES
70.0" 67.0" 38.0" 22.0"
M8 x 1.25 x 45 Cl 8.8
H-3
FILTER HOSING INSTALLATION - EFFECTIVE WITH S/N 172493 Dwg D13301460/00
CONSOLE
4
DECK WELDMENT (BELOW SEAT)
2
TANK
5
PROPULSION PUMP
6
8 OIL COOLER/ RADIATOR ASSEMBLY
1 9 7
6 3
10
5
"S"
VIBRATION PUMP
ITEMS ROTATED FOR CLARITY
H-4
SD-100C
FILTER HOSING INSTALLATION - EFFECTIVE WITH S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10
59118778 59956706 59279620 59173286 59279604 13301908 59465674 96701917 96741046 96704812
BOM 13301460
DESCRIPTION
Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Clamp HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Hex Nut, Zinc Plated
SD-100C
QTY
1 1 1 1 1 1 2 2 2 2
DIMENSIONS/NOTES
51.0" 22.75" 32.5" 108.0" 66.0" 106.0" M10 x 1.5 x 30 Cl 8.8 M10 Cl 200 M10 x 1.5 Cl 8
H-5
FILTER HOSING INSTALLATION - PRIOR TO S/N 172493 Dwg D59280370/03
CONSOLE (REF)
DECK WELDMENT (BELOW SEAT) (REF) TANK (REF)
PROPULSION PUMP (REF)
TO "A"
TO "B"
COWLING
OIL COOLER (REF)
"S"
"B"
"A"
VIBRATION PUMP (REF)
ITEMS ROTATED FOR CLARITY REF
H-6
SD-100C
FILTER HOSING INSTALLATION - PRIOR TO S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9 10
59118778 59956706 59279620 59173286 59279604 59122606 59465674 96701917 96741046 96704812
BOM 59280370
DESCRIPTION
Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Clamp HHCS, Fully Threaded, Zinc Plated Flatwasher, Zinc Plated Hex Nut, Zinc Plated
SD-100C
QTY
1 1 1 1 1 1 2 2 2 2
DIMENSIONS/NOTES
51.0" 22.75" 32.5" 108.0" 66.0" 100.0" M10 x 1.5 x 30 Cl 8.8 M10 Cl 200 M10 x 1.5 Cl 8
H-7
BRAKE HOSING INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 Dwg 43889724/00
CHARGE PRESSURE PORT
5
4
3
2
1
2 1 PORT 3 PRESS PUMP
7 PORT 1 TANK
DRUM END OF HYD. TANK
3 HANGER
BRAKE VALVE
PORT 2 AXLE
4 5
6 5
7 POCLAIN DRIVE MOTOR
H-8
SD-100C
BRAKE HOSING INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7
59118752 54630272 59039685 58896218 58954694 95415667 43861079
BOM 13301486, 43889724, 13301478
DESCRIPTION
Hose Assembly Hose Assembly Hose Assembly Hose Assembly Adapter, Straight Swivel Tee Hose Assembly (SD-100D/F)
SD-100C
QTY
1 1 1 1 2 1 1
DIMENSIONS/NOTES
19.0" 35.0" 38.0" 14.5"
149.0"
H-9
BRAKE HOSING INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493 Dwg 13301478/02
CHARGE PRESSURE PORT
5
4
3
2
1
2 1 PORT 3 PRESS PUMP
7 PORT 1 TANK
DRUM END OF HYD. TANK
3 HANGER
BRAKE VALVE
4
PORT 2 AXLE
5
6 5
7
H - 10
SD-100C
BRAKE HOSING INSTALLATION - SD-100D/100F EFFECTIVE WITH S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6 7 8 9
59118752 54630272 59039685 58896218 58954694 95415667 59025783 95364972 13301452
BOM 13301478
DESCRIPTION
Hose Assembly Hose Assembly Hose Assembly Hose Assembly Adapter, Straight Swivel Tee Hose Assembly Union (Not Shown) Hose Assembly (Not Shown)
SD-100C
QTY
1 1 1 1 2 1 1 1 1
DIMENSIONS/NOTES
19.0" 35.0" 38.0" 14.5"
76.0" 87.0"
H - 11
BRAKE HOSING INSTALLATION - SD-100/100D/100F - PRIOR TO S/N 172493 Dwg D59286518/01
TANK
CHARGE PRESSURE PORT
1 5 4 3
2
2 1
PORT 3 PRESS PUMP PORT 1 TANK
3
BRAKE VALVE
4 PORT 2 AXLE
6 5
H - 12
DRUM END OF HYD. TANK
SD-100C
5
BRAKE HOSING INSTALLATION - SD-100/100D/100F - PRIOR TO S/N 172493 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5 6
59118752 54630272 59172882 58896218 58954694 95415667
BOM 59286518
DESCRIPTION
Hose Assembly Hose Assembly Hose Assembly Hose Assembly Adapter, Straight Swivel Tee
QTY
1 1 1 1 2 1
SD-100C
DIMENSIONS/NOTES
19.0" 35.0" 28.0" 14.5"
H - 13
VIBRATION HOSING INSTALLATION Dwg 59279380/0f
VIBRATION ON LEFT HAND SIDE OF MACHINE
"A"
10
4
"B" PORT
4
5
TANK
"A" PORT
VIEW "A"
4
3
2
1
VIB MOTOR AT 45 DEGREES
DRUM END
6 10
VIBRATION PUMP
THERMAL BY-PASS VALVE
H - 14
4
"L1" PORT
SD-100C
"A" PORT "B" PORT
4
VIBRATION HOSING INSTALLATION **Only Offered Parts Listed**
ITEM
COMM. NO.
4 6 10
43861145 58946724 43861152
BOM 59279380
DESCRIPTION
Hose Assembly Hose Assembly Hose Assembly
QTY
2 1 1
SD-100C
DIMENSIONS/NOTES
144.5" 39.0" 135.0"
H - 15
TRACTION HOSING INSTALLATION - SD-100 - SHEET 1 OF 2 Dwg 59279398/0g/01
TRACTION ON RIGHT HAND SIDE OF MACHINE
AXLE DRIVE MOTOR
40 20 38 37
37
36
20 39 37
"A" B A AXLE DRIVE MOTOR (ROTATED FOR CLARITY)
7
"B" REXROTH MOTOR
H - 16
SD-100C
TRACTION HOSING INSTALLATION - SD-100 - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
7 20 36 37 38 39 40
COMM. NO.
96741046 NSVA 96711833 96704309 96702881
BOM 13206305
DESCRIPTION
This Item not used in this Assembly Flatwasher This Item not used in this Assembly Hanger Assembly Washer HHCS, Fully Threaded, Zinc Plated Hex Locknut
SD-100C
QTY
1 4 1 1 1 1 1
DIMENSIONS/NOTES
M10 Cl 200 See Page H - 28. M10 M10 x 1.5 x 35 Cl 8.8 M10 x 1.5
H - 17
TRACTION HOSING INSTALLATION - SD-100 - SHEET 2 OF 2 Dwg 59279398/0g/02
OIL COOLER/ RADIATOR ASSEMBLY
26 20 1
16 13 FLOW
3 MAIN FRAME
2
36 A
2 B
10
35 27
25
15
14
28
4 2
12 10 2 SPEED SHIFT VALVE
THERMAL BY-PASS VALVE
11
3 AXLE DRIVE MOTOR (ROTATED FOR CLARITY)
H - 18
3 1
SD-100C
TRACTION HOSING INSTALLATION - SD-100 - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 10 11 12 13 14 15 16 20 25 26 27 28 35
59465674 13301890 13855549 59122770 54488101 59452680 96701917 59279596 59744243 59815068 96741046 58901653 96704812 95919460 59995126 59993881
BOM 13206305
DESCRIPTION
Clamp Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly HHCS, Fully Threaded, Zinc Plated Hose Assembly Hose Assembly Hose Assembly Flatwasher Split Flange Clamp Hex Nut, Zinc Plated HHCS Washer O-ring
SD-100C
QTY
2 1 2 2 1 1 2 1 1 1 4 4 2 8 8 2
DIMENSIONS/NOTES
86.0" 20.0" 20.0" 18.0" 16.0" M10 x 1.5 x 30 Cl 8.8 29.0" 43.0" 16.5" M10 Cl 200 M10 x 1.5 Cl 8 7/16 x 14 x 1.75 Grd 8 7/16 Hardened
H - 19
TRACTION HOSING - SD-100D EFF S/N 194929 - SHEET 1 OF 2 Dwg 43889732/0A
TRACTION ON RIGHT HAND SIDE OF MACHINE
DETAIL "A"
AXLE DRIVE MOTOR
7 20 19 4
4
20
8 6 9 4 "L"
5 "R"
11 "A" "B" AXLE DRIVE MOTOR (ROTATED FOR CLARITY)
H - 20
SD-100C
POCLAIN MOTOR
8 9
TRACTION HOSING - SD-100D EFF S/N 194929 - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
4 5 6 7 8 9 11 19 20
13275862 43903228 96704309 96702881 43890466 43861129 43890482 96711833 96741046
BOM 43889732
DESCRIPTION
Hanger Assembly Hose Assembly HHCS, Zinc Plated Hex Locknut Hose Assembly Hose Assembly Hose Assembly Washer Flatwasher
QTY
1 1 1 1 1 1 1 1 4
SD-100C
DIMENSIONS/NOTES
See Page H - 28. 142.0” M10 x 1.5 x 35 Cl 8.8 M10 x 1.5 151.0" 144.0" 154.0" M10 M10
H - 21
TRACTION HOSING - SD-100D EFF S/N 194929 - SHEET 2 OF 2 Dwg 43889732/0A
OIL COOLER/ RADIATOR ASSEMBLY
23 20 1
13 FLOW
16 5
2 18
"A" MAIN FRAME
2
11
"B"
12 15
17
22
21 3 2 1
10 16 14 THERMAL BY-PASS VALVE
3
"A"
"B"
AXLE DRIVE MOTOR (ROTATED FOR CLARITY)
3
H - 22
SD-100C
2 SPEED SHIFT VALVE
TRACTION HOSING - SD-100D EFF S/N 194929 - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 5 10 11 12 13 14 15 16 17 18 20 21 22 23
59465674 13301890 13855549 43903228 59122770 43890482 59452680 96701917 59279596 59744243 59815068 59995126 59993881 96741046 58901653 95919460 96704812
BOM 43889732
DESCRIPTION
Clamp Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly HHCS, Zinc Plated Hose Assembly Hose Assembly Hose Assembly Washer O-ring Flatwasher Clamp HHCS Hex Nut, Zinc Plated
QTY
2 1 2 1 1 1 1 2 1 1 1 8 2 4 4 8 2
SD-100C
DIMENSIONS/NOTES
86.0" 20.0" 142.0� 20.0" 154.0" M10 x 1.5 x 30 Cl 8.8 43.0" 16.5" 7/16 M10 7/16-14UNC x 1.75 M10 x 1.5 Cl 8
H - 23
TRACTION HOSING INSTALLATION - SD-100F - EFF S/N 172493 AND SD-100D EFF S/N 172493 THRU 194928 - SHEET 1 OF 2 Dwg 13301494/0g/01
TRACTION ON RIGHT HAND SIDE OF MACHINE
DETAIL "A"
AXLE DRIVE MOTOR
31 20 28 5
29
29
11
20 30 "A"
29
"A" "B" AXLE DRIVE MOTOR (ROTATED FOR CLARITY)
H - 24
SD-100C
"B" REXROTH MOTOR
8 9
TRACTION HOSING INSTALLATION - SD-100F - EFF S/N 172493 AND SD-100D EFF S/N 172493 THRU 194928 - SHEET **Only Offered Parts Listed**
ITEM
COMM. NO.
5 8 9 11 20 28 29 30 31
43861103 43861111 43861129 43861137 96741046 96711833 NSVA 96704309 96702881
BOM 13301494
DESCRIPTION
Hose Assembly Hose Assembly Hose Assembly Hose Assembly Flatwasher, Zinc Plated Washer Hanger Assembly HHCS, Fully Threaded, Zinc Plated Hex Locknut
SD-100C
QTY
1 1 1 1 4 1 1 1 1
DIMENSIONS/NOTES
145.0" 154.0" 144.0" 168.0" M10 Cl 200 M10 See Page H - 28. M10 x 1.5 x 35 Cl 8.8 M10 x 1.5
H - 25
TRACTION HOSING INSTALLATION - SD-100F - EFF S/N 172493 AND SD-100D EFF S/N 172493 THRU 194928 - SHEET 2 OF 2 Dwg 13301494/0g/02
OIL COOLER/ RADIATOR ASSEMBLY
23 20 1
13 FLOW
16 5
2 27
"A" MAIN FRAME
2
11
"B"
12 15
26
25
24 3 2 1
10 16 14 THERMAL BY-PASS VALVE
3
"A"
"B"
AXLE DRIVE MOTOR (ROTATED FOR CLARITY)
3
H - 26
SD-100C
2 SPEED SHIFT VALVE
TRACTION HOSING INSTALLATION - SD-100F - EFF S/N 172493 AND SD-100D EFF S/N 172493 THRU 194928 - SHEET **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 5 10 11 12 13 14 15 16 20 23 24 25 26 27
59465674 13301890 13855549 43861103 59122770 43861137 43890482 59452680 96701917 59279596 59744243 59815068 96741046 96704812 58901653 95919460 59995126 59993881
BOM 13301494
DESCRIPTION
Clamp Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly (SD-100F) Hose Assembly (SD-100D) Hose Assembly HHCS, Fully Threaded, Zinc Plated Hose Assembly Hose Assembly Hose Assembly Flatwasher, Zinc Plated Hex Nut, Zinc Plated Split Flange Clamp HHCS Washer O-ring
SD-100C
QTY
2 1 2 1 1 1 1 1 2 1 1 1 4 2 4 8 8 2
DIMENSIONS/NOTES
86.0" 20.0" 145.0" 20.0" 168.0" 154.0� 16.0" M10 x 1.5 x 30 Cl 8.8 29.0" 43.0" 16.5" M10 Cl 200 M10 x 1.5 Cl 8 7/16 x 14 x 1.75 Grd 8 7/16 Hardened
H - 27
HANGER ASSEMBLY Dwg D13278569/00
1
3 4 5
2
H - 28
SD-100C
HANGER ASSEMBLY **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 4 5
13275854 13275870 96741038 96728431 96743984
BOM 13275862
DESCRIPTION
Hanger Strap Strap Flatwasher Locknut HSHBHCS
QTY
1 1 2 2 2
SD-100C
DIMENSIONS/NOTES
16.0 M8 x 1.25 M8 1.25 x 20
H - 29
TRACTION HOSING INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 1 OF 2 Dwg D59279398/05/01
TRACTION ON RIGHT HAND SIDE OF MACHINE
AXLE DRIVE MOTOR
33
29 8
34 4
9
"L"
B A AXLE DRIVE MOTOR (ROTATED FOR CLARITY)
"R"
7
H - 30
SD-100C
POCLAIN MOTOR
TRACTION HOSING INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 1 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
4 7 8 9 29 33 34
13207014 13206289 59279653 59039586 59962332 13206214 95278966
BOM 59279398
DESCRIPTION
Hose Assembly Hose Assembly Hose Assembly Hose Assembly Adapter Plate Adapter
QTY
1 2 1 1 2 1 1
SD-100C
DIMENSIONS/NOTES
86.0" 70.0" 86.0" 81.0"
H - 31
TRACTION HOSING INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 2 OF 2 Dwg D59279398/05/02
OIL COOLER/ RADIATOR ASSEMBLY
26 20 1
13
16
FLOW
3 2
MAIN FRAME
A
2 B
10
35 27
3 1
25
15
4 2
12
28
10 14
2 SPEED SHIFT VALVE
THERMAL BY-PASS VALVE
33
11
34 36 (SEE SHT. 1)
3 AXLE DRIVE MOTOR (ROTATED FOR CLARITY)
H - 32
SD-100C
TRACTION HOSING INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 - SHEET 2 OF 2 **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2 3 10 11 12 13 14 15 16 20 25 26 27 28 33 34 35 36
59465674 59850040 58896044 59122770 54488101 59452680 96701917 59279596 59594366 59815068 96741046 58901653 96704812 95919460 59995126 13206214 95278966 59993881 58893603
BOM 59279398
DESCRIPTION
Clamp Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly HHCS, Fully Threaded, Zinc Plated Hose Assembly Hose Assembly Hose Assembly Flatwasher, Zinc Plated Split Flange Clamp Hex Nut, Zinc Plated HHCS Washer Plate Adapter O-ring Hose Assembly
SD-100C
QTY
2 1 2 2 1 1 2 1 1 1 2 4 2 8 8 1 1 2 1
DIMENSIONS/NOTES
80.0" 22.5" 20.0" 18.0" 16.0" M10 x 1.5 x 30 Cl 8.8 29.0" 38.0" 16.5" M10 Cl 200 M10 x 1.5 Cl 8 7/16 x 14 x 1.75 Grd 8 7/16 Hardened
74.0"
H - 33
HYDRAULIC OIL TEMPERATURE GAUGE INSTALLATION OPTIONAL Dwg D59171918/01
2 USE EXISTING HARDWARE
1 HYDRAULIC TANK
H - 34
SD-100C
HYDRAULIC OIL TEMPERATURE GAUGE INSTALLATION OPTIONAL **Only Offered Parts Listed**
ITEM
COMM. NO.
1 2
59171900 58994518
BOM 59171918
DESCRIPTION
Clean Out Lid Hydraulic Oil Temperature Gauge
SD-100C
QTY
DIMENSIONS/NOTES
1 1
H - 35
**Always use Volvo Replacement parts!**
SD-100C
SECTION I - SCHEMATICS
6110
I-1
SECTION I
SCHEMATICS
SCHEMATICS GENERAL INFORMATION Hydraulic and electrical schematics are included here for the convenience of the owner/ operator. Additional copies of the schematics are available by contacting the manufacturer. See your authorized dealer for assistance if required. For ultimate machine life and maximum performance, we recommend the use of genuine manufacturer replacement parts. The electrical and hydraulic schematics included herein are applicable to the SD-100C Series Vibratory Compactors.
Electrical Schematic •
Electrical Schematic - Effective with S/N 172493 - Drawing No. 13301593, Page I-3.
•
Electrical Schematic - Prior to S/N 172493 - Drawing No. 13154992, Page I-4.
Hydraulic Schematic
I-2
•
Hydraulic Schematic SD-100C D And F - Effective with S/N S/N 188570 - Drawing No. 13865605, Page I-5.
•
Hydraulic Schematic SD-100C D And F - Effective with S/N 172493 thru 188569 Drawing No. 13301585, Page I-7.
•
Hydraulic Schematic SD-100C Axle Only - Effective with S/N 172493 - Drawing No. 13301577, Page I-8.
•
Hydraulic Schematic All Models - Prior to S/N 172493 - Drawing No. 59280396, Page I-9.
6110
SCHEMATICS
SECTION I
Electrical Schematic - Effective with S/N 172493
13301593_0001
SD-100C
I-3
SECTION I
SCHEMATICS
Electrical Schematic - Prior to S/N 172493
13154992_0001
I-4
SD-100C
SCHEMATICS
SECTION I
Hydraulic Schematic SD-100C D And F - Effective with S/N S/N 188570
E
E
M3
D
L
P
Suction Filtration
M3
VIBRATION PUMP
4
D
3400 PSI
HYDRAULIC TANK 54 GALS. (U.S.)
6
M3
FILTER 10 micron ABS. IN OUT
Remote Pressure Filtration (Full Flow)
Remote Pressure Filtration (Partial Flow)
3
2
A
1
N
L2
Control Module
Charge Relief 290 psi Valve
.85cir
4060 PSI
M1
24.4 cir.
MDC
Control Spool
R
2.15 CIR 2.65 CIR
System Check/Relief Valves M2
T
B
.035" Ø
3400 PSI
2600 PSI
SINGLE GEAR PUMP STD.
.035" Ø
4060 PSI B
L1
S
STEERING PUMP
M4 M5
DRUM MOTOR
A VIBRATION MOTOR 0.67 cir
X HIGH
LOW
A
M0 Relief Valve
IN STEER CYLINDERS T
OUT B
FILTER 10 micron ABS.
M4
M5
(GEARBOX) GFT17T2 (MOTOR) A6V 55cc/27cc
M1 .032" dia.
A
M3 M2 B
P
6.10
CIR
1.20 cir.
6525 psi 6525 psi
.052"
L2
350 psi
TRACTION PUMP
P A
B
M1 L1
S
SPRING APPLIED HYD. RELEASED BRAKE 203 PSI CLARK-HURTH MIN CAGING PRES.
4.58 CIR
M2
L2
AXLE MOTOR
L1
3 1
2
BRAKE VALVE
3
2
4 1 SHIFT VALVE
SD-100C
T
C
THERMAL BYPASS VALVE CRACKS AT 160 DEG F FULL OPEN AT 185 DEG F
I-5
SECTION I
SCHEMATICS
E
E
M3
D
L
P
Suction Filtration
M3
VIBRATION PUMP
4
D
3400 PSI
HYDRAULIC TANK 54 GALS. (U.S.)
6
M3
FILTER 10 micron ABS. IN OUT
Remote Pressure Filtration (Full Flow)
Remote Pressure Filtration (Partial Flow)
3
2
A
1
N
L2
Control Module
Charge Relief 290 psi Valve
.85cir
4060 PSI
M1
24.4 cir.
MDC
Control Spool
R
2.15 CIR 2.65 CIR
System Check/Relief Valves M2
T
B
.035" Ø
3400 PSI
2600 PSI
SINGLE GEAR PUMP STD.
.035" Ø
4060 PSI B
L1
S
STEERING PUMP
M4 M5
A VIBRATION MOTOR 0.67 cir Y
1
L
M0 Relief Valve
X
IN STEER CYLINDERS OUT FILTER 10 micron ABS.
M4
M5 85 CIR LOW 213 CIR HIGH
M1 .032" dia.
DRUM MOTOR
A
M3
R
M2 B P
6.10
CIR
1.20 cir.
6090 psi 6090 psi
.052"
L2
350 psi
TRACTION PUMP
P A
B
M1 L1
S
SPRING APPLIED HYD. RELEASED BRAKE 203 PSI CLARK-HURTH MIN CAGING PRES.
4.58 CIR
M2
L2
AXLE MOTOR
L1
3 1
2
BRAKE VALVE
3
2
4 1 SHIFT VALVE
I-6
T
C
THERMAL BYPASS VALVE CRACKS AT 160 DEG F FULL OPEN AT 185 DEG F
SD-100C
SCHEMATICS
SECTION I
Hydraulic Schematic SD-100C D And F - Effective with S/N 172493 thru 188569
FILTER 10 micron ABS. IN OUT
2600 PSI 3400 PSI
T HYDRAULIC TANK 54 GALS. (U.S.)
24.4 cir.
P M4
L
3400 PSI
M5
R
STEERING VALVE 6
4
3
2
1 B
.035" dia. 4060 PSI
2 3 A
.85cir 2.15
290 psi
4060 PSI
B
Y
1
L
0.67 cir
STEERING PUMP
STEER CYLINDERS X
4 S
1
IN
A VIBRATION MOTOR
CIR
VIBRATION PUMP
FILTER 10 micron ABS.
2.65 CIR
SINGLE GEAR PUMP STD.
2
OUT M4
85 CIR LOW 213 CIR HIGH
M5 M1
DRUM MOTOR
.032" dia.
R
M3 M2
A
B P
6.10
CIR
1.20 cir.
5070 psi
SPRING APPLIED HYD. RELEASED BRAKE 203 PSI CLARK-HURTH MIN CAGING PRES.
5070 psi
290 psi
TRACTION PUMP
4.58 CIR
A M1 L1
S
L2
P
B M2
L2
AXLE MOTOR
L1
3 1
2
BRAKE VALVE
3 2 1 2 SPEED VALVE
SD-100C
T
C
THERMAL BYPASS VALVE CRACKS AT 160 DEG F FULL OPEN AT 185 DEG F
I-7
SECTION I
SCHEMATICS
Hydraulic Schematic SD-100C Axle Only - Effective with S/N 172493
E
E
D
M3
L
P
Suction Filtration
M3
VIBRATION PUMP
4
D
3400 PSI
HYDRAULIC TANK 54 GALS. (U.S.)
6
M3
FILTER 10 micron ABS. IN OUT
Remote Pressure Filtration (Full Flow)
Remote Pressure Filtration (Partial Flow)
3
2
A
1
N
L2
Control Module
Charge Relief 290 psi Valve
.85cir
4060 PSI
M1
24.4 cir.
MDC
Control Spool
R
2.15 CIR 2.65 CIR
System Check/Relief Valves M2
T
B
.035" Ø
3400 PSI
2600 PSI
SINGLE GEAR PUMP STD.
.035" Ø
4060 PSI B
L1
S
STEERING PUMP
M4 M5
A VIBRATION MOTOR 0.67 cir
M0 Relief Valve
IN STEER CYLINDERS OUT FILTER 10 micron ABS.
M4
M5
M2
X2
X1
B
.032" dia. M3 M2
1.36 CIR (AX)
B
P
6.10
CIR
1.20 cir.
5510 psi 5510 psi
.052"
290 psi
TRACTION PUMP
L2
P
A
A M1 L1
S
SPRING APPLIED HYD. RELEASED BRAKE 203 PSI CLARK-HURTH MIN CAGING PRES.
2.80 CIR
M1
L2
AXLE MOTOR
L1
3 1
2
BRAKE VALVE
3
2
4 1 SHIFT VALVE
I-8
T
C
THERMAL BYPASS VALVE CRACKS AT 160 DEG F FULL OPEN AT 185 DEG F
SD-100C
SCHEMATICS
SECTION I
Hydraulic Schematic All Models - Prior to S/N 172493
SD-100C
I-9
SECTION I
I - 10
SCHEMATICS
SD-100C
HOW TO USE THIS INDEX --------------------------------------------------------------------------------------------------------------------
When the Description is Known - Use the Word Index: •
The Word Index makes any item easy to locate.
•
Use any of the functional words in the item description to locate the desired item. The items listed are in alphabetical order in the first column of the index and may be repeated several times depending on their functional descriptions.
If searching for the Air Cleaner Primary Filter Element, the first listing in the Word Index is: Air Cleaner Primary Filter Element The item is also listed as: Element, Air Cleaner Primary Filter Filter Element, Air Cleaner Primary Primary Filter Element, Air Cleaner
•
The alpha-numeric listing in the second column of the index is the location of the item in the manual. The location is identified as; the Functional Group, Section Number, and Parts List Page Number. Example: C-49 would be Functional Group C, Page 49.
The index shows the filter will be found on page C-49 which is the Parts List page number for the Air Cleaner Installation
WORD INDEX A/C Louver . . . . . . . . . . . . . . . . . . . . . . A-73 Adhesive . . . . . . . . . . . . . . A-55, A-59, A-65 Adjustment Arm . . . . . . . . A-89, A-91, A-97 Adjustment Fork . . . . . . . . . . . . . . . . . . D-11 Adjustment Spindle . . . . . . . . . . . . . . . D-11 Air Cap . . . . . . . . . . . . . . . . . . . . . . . . . C-57 Air Cleaner . . . . . . . C-49, C-67, C-73, C-79 Air Cleaner Primary Filter Element . . . C-49, C-67, C-73, C-79 Air Cleaner Safety Filter Element . . . . C-49, C-67, C-73, C-79 Air Conditioner Mount . . . . . . . . . A-91, A-97 Air Conditioning And Heater Kit . A-95, A-99 Air Inlet Tube . . . . . . . . . . . . . . . . . . . . C-49 Air Pre-Cleaner . . . . . . . . . . . . . . . . . . . C-55 Air Stack Extension . . . . . . . . . . . . . . . C-57 Air Valve . . . . . . . . . . . . . . . . . A-3, A-5, A-7 Alternator C-3, C-7, C-11, C-15, C-57, C-65, C-69, C-71, C-75, C-77, C-81 Alternator Guard . . . . . . . . . . . . . . . . . . C-61 Amber Indicator Light . . . . . . . . . . . . . . C-57 Amber lens . . . . . . . . . . . . . . . . . E-27, E-31 ARC - Axle Drive Motor . . . . . . . . . . . . . A-3 ARC - Drum Drive Motor w/ Brake . . . B-43, B-57 ARC - Drum Drive Motor w/o Brake . . . B-45 ARC - Drum Drive Motor . . . . . . . B-43, B-47 ARC - Propulsion Pump . . . . . . . C-19, C-23 Arm Bracket . . . . . . . . . . . . . . . . . . . . . D-11 Arm Rest Kit . . . . . . . . . . . . . . . . . . . . . D-11 Armpad - L.H. . . . . . . . . . . . . . . . . . . . . D-11 Armpad - R.H. . . . . . . . . . . . . . . . . . . . D-11 Articulation Pin . . . . . . . . . . . B-5, B-9, B-13 Atomizer Kit . . . . . . . . . . . . . . C-107, C-109 Axle . . . . . . . . . . . . . . . . . . . . A-3, A-5, A-7 Axle Drive Motor . . . . . . . . . . . . . . . A-3, A-7 Axle Motor . . . . . . . . . . . . . . . . . . . . . . . A-5 Back Plate . . . . . . . . . . . . . . . . . . . . . . B-49 Backrest . . . . . . . . . . . . . . . . . . . . . . . . D-11 Backup Alarm . . . . . . . . . . . . . . . E-21, E-23 Backup Alarm Switch . . . . . . . . . E-21, E-25 Back-Up Plate . . . . . . . . . . . . . . . . . . . B-37 Baffle . . . . . . . . . . . C-49, C-67, C-73, C-79 Ball Bearing . . . . . . . . . . . . A-9, A-19, A-21 Bar Mounting . . . . . . . . . . . . . . . . . . . . A-55 Barbed Adapter . . . A-81, A-93, A-99, C-89 Battery . . . . . . . . . . . . . . . . . . . . . . . . . E-19 Battery Bracket . . . . . . . . . . . . . . . . . . . E-19 Battery Master Switch . . . . . . . . . . . . . C-57
Bearing Ball . . . . . . . . . . . . . . . . . . . . . A-17 Bearing Housing Assembly . . . . . . . . . B-15 Bearing Housing Drive . . . . . . . . B-15, B-19 Bearing Housing Spindle . . . . . . B-17, B-19 Bearing Spherical . . . . . . . . . . . . B-15, B-17 Bearing Support . . . . . . . . . . . . . . . . . . B-51 Bearing Taper Roller . . . . . . . . . . . . . . B-17 Beige Paint . . . . . . . . . . . . . . . . . . . . . . .G-5 Bevel Gear Set . . . . . . . . . . . . . . . . . . . A-11 Bid Shock Mount . . . . . . . . . . . . . . . . . B-25 Black Wire . . . . . . . . . . . . . . . . . E-43, E-47 Blank Light . . . . . . . . . . . . . . . . . C-73, C-79 Bleed Screw . . . . . . . . . . . . . . . . . . . . . B-51 Block Cylinder Kit . . . . . . . . . . . . . . . . . B-49 Block Heater . . . . . . . . . . . . . . . . . . . .C-101 Blower Assembly . . . . . . . . . . . . . . . . . A-73 Bolt-on Padfoot Shell . . . . . . . . . . . . . . B-53 Bottom Dust Boot . . . . . . . . . . . . . . . . . . E-5 Bracket Diagnostic Plug . . . . . . . . . . . .C-59 Braid . . . . . . . . . . . . . . . . . . . . . . E-43, E-47 Brake Disc . . . . . . . . . . . . . . . . . . . . . . A-15 Brake Disc Kit . . . . . . . . . . . . . . . B-47, B-49 Brake Piston . . . . . . . . . . . . . . . . . . . . . B-49 Brake Shoe . . . . . . . . . . . . . . . . . . . . . .D-13 Brake Switch . . . . . . . . . . . . E-7, E-13, E-17 Brake Valve . . . . . . A-25, A-27, A-31, A-35 Brake Valve Assembly. . . . . . . . . . . . . . A-23 Breaker . . . . . . . . . . . . . . . . E-7, E-13, E-17 Breather (Prior to S/N 169975) . . . . . . .C-89 Breather Filtered Vent . . . B-17, B-27, C-87 Breather/Check Valve Vent . . . . C-87, C-89 Bulb . . . .C-57, E-9, E-27, E-31, E-35, E-39 Bulk Trim . . . . . . . . . . . . . . . . . . . . . . . A-75 Bumper/Counterweight . . . . . . . . . . . . . B-55 Cab . . . . . . . . . . . . . . . . . . . . . . . A-55, A-69 Cab A/C Wire Harness . . . . . . . . A-83, A-87 Cab Assembly . . . . . . . . . . . . . . A-57, A-63 Cab Kit Assembly . . A-57, A-59, A-61, A-63, A-67 Cab ROPS . . . . . . . . . . . . . . . . . . . . . . A-47 Cab Support . . . . . . . . . . . . . . . . . . . . . A-55 Cab Wire Harness . . . . . . . . . . . . . . . . A-55 Cable . . . . . . . . . . . . . . . . . . . . . . D-3, E-51 Cable Bracket . . . . . . . . . . C-19, C-21, C-23 Cable Kit . . . . . . . . . . . . . . . . . . . . . . . .C-99 Cable Seal . . . . . . . A-89, A-91, A-95, A-97 Cam . . . . . . . . . . . . . . . . . . . . . . B-49, B-51 Canopy Frame . . . . . . . . . . . . . . . . . . A-103 Canopy Kit . . . . . . . . . . . . . . . . . . . . . A-103
SD-100C
W-1
WORD INDEX Canvas . . . . . . . . . . . . . . . . . . . . . . . . A-103 Carrier Assembly . . . . . . . . . . . . B-15, B-19 Carrier Housing . . . . . . . . . . . . . . . . . . B-17 Carrier Plate . . . . . . . . . . . . . . . . B-25, B-27 Center Bonded Mount . . . . . C-5, C-9, C-57 Center Mount . . . . . . . . . . . . . . . C-13, C-17 Centering Spring . . . . . . . . . . . . . . . . . A-15 Charge Filter . . . . . . . . . . . . . . . . . . . . . C-51 Charge Filter Assembly . . . . . . . . . . . . C-49 Charge Pump Cover Assembly - RH . C-27, C-35 Charge Pump Set . . . . . . . . . . . . C-27, C-35 Charge Pump Shaft . . . . . . . . . . C-27, C-35 Charge Relief Poppet A-17, A-19, A-21, C-33 Charge Relief Shim Kit . . . . . . . . . . . . . A-17 Charge Relief Valve Kit . . . . . . . . . . . . C-25 Chassis Harness . . . . . . . . . . . . C-59, D-15 Checklist . . . . . . . . . . . . . . . . . . . . . . . . . G-3 China A/C Kit . . . . . . . . . . . . . . . A-85, A-87 Circuit Breaker . . . . .E-29, E-33, E-37, E-41 Clamp Assembly . . . . . . . . . . . . . . . . . C-49 Clamp Kit . . . . . . . . . . . . . . . . . . . . . . . C-47 Clean Out Lid . . . . . . . . . . A-23, A-35, H-35 Clevis Assembly . . . . . . . . . . . . . . . . . . C-47 Clip Ring . . . . . . . . . . . . . . . . . . . B-15, B-17 CMV Dial . . . . . . . . . . . . . . . . . . . . . . . E-51 Cold Start Kit . . . . . . . . . . . . . C-107, C-109 Compactometer Kit . .E-43, E-45, E-47, E-49 Compactometer Plate . . . . . . . . . E-45, E-49 Compactometer Switch . . E-43, E-45, E-47, E-49 Complete Bearing . . . . . . . . . . . . . . . . . B-49 Complete Motor . . . . . . . . . . . . . B-35, B-37 Complete Valving Cover . . . . . . . B-49, B-51 Compression Spring . . . . . . . . . . . . . . . D-13 Compressor . . . . . . .A-85, A-87, A-91, A-97 Compressor Mounting Kit . A-89, A-91, A-97 Condenser . . . . . . . . . . . . . . . . . A-91, A-97 Condensor . . . . . . . . . . . . . . . . . A-85, A-87 Conduit . . . . . . . . . . . . . . . . . . . . A-75, A-79 Connection Stud . . . . . . . . . . . . . . . . . . B-41 Connector Wedge . . . . . . . . . . . E-21, E-25 Connector . . . . . . . . . . . . . . . . . . . . . . . B-43 Console Harness . . . . . . . . . . . . C-57, D-15 Console Wire Harness .E-3, E-5, E-11, E-13 Console Wiring Harness . . . . . . . E-15, E-17 Contact Pin . . . . . . . . . . . . . . . . . . . . . . A-55 Contact Socket . . . . . . . . . . . . . . . . . . . E-21 Contact Socket . . . . . . . . . . . . . . . . . . . A-55 W-2
Control Assembly . . . . . . . . . . . . . . D-7, D-9 Control Box . . . . . . . . . . . . . . C-57, D-7, D-9 Control Bushing . . . . . . . . . . . . . . . . . . B-41 Control Cable . . . . . A-75, A-79, A-89, A-95 Control Complete . . . . . . . . . . . . B-37, B-41 Control Filter Screen . . . . . . . . . . . . . . .C-33 Control Gasket . . . . . . . . . . . . . . C-25, C-33 Control Head . . . . . . . . . . . . . . . . . . . .C-99 Control Lever . . . . . . . . . . . . C-41, D-7, D-9 Control Orifice Kit . . . . . . . . . . . . . . . . .C-25 Control Panel Assembly . .A-75, A-79, A-89, A-95 Control Piston . . . . . . . . . . . . . . . . . . . . B-41 Control Valve Kit . . . . . . . . . . . . . . . . . .C-25 Coolant Bottle Bracket . . . . . . . . . . . . . A-93 Coolant Bracket . . . . . . . . . . . . . A-95, A-99 Coolant Recovery Bottle . . . . . . . C-83, C-89 Coolant Recovery Bottle Cap . . . . . . . .C-83 Cooler Mount . . . . . . . . . . . . . . . C-83, C-85 Coupler . . . . . . . . . . . . . . . . . . . . . . . . . B-35 Cover 1 . . . . . . . . . . . . . . . . . . . . . . . . . A-71 Cover 2 . . . . . . . . . . . . . . . . . . . . . . . . . A-71 Cover 3 . . . . . . . . . . . . . . . . . . . . . . . . . A-71 Cover 4 . . . . . . . . . . . . . . . . . . . . . . . . . A-71 Cover Assembly . . . . . . . . C-67, C-73, C-79 Cover Plate . . . . . . . . . . . . . . . . . . . . . . A-73 Cover . . . . . . . . . . . . . . . . . A-17, A-19, A-21 Cowling . . . . . . . . . . . . . . . . . . . . . . . . .C-87 Cup Assembly . . . . . . . . . . . . . . . . . . .C-49 Cylinder Assembly . . . . . . . . B-5, B-9, B-13 Cylinder Block . . . . . . . . . . . . . . . . . . . . B-51 Cylinder Bolt . . . . . . . . . . . . . . . . . A-9, A-15 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . B-9 Cylindrical Bearing . . . . . . . . . . . . . . . . B-35 Decal . . . . . . . . . . . . . . . . . . . . . A-73, B-55 Decal Kit . . . . . . . . . . . . . . . . . . . . . . . . .G-5 Decal: Master Disconnect . . . . . . . . . . .C-57 Decal: Rollover Hazard . . . . . . . . . . . . . A-49 Decal: Storage Only . . . . . . . . . . . . . . . B-53 Decal: Turn Signal . . . . . . . . . . . E-29, E-33 Deck Tread - Fuel Tank Top . . . . . . . . . .D-3 Deck Tread - Hydraulic Tank Top . . . . .D-3 Deck Tread - Platform . . . . . . . . . . . . . .D-3 Deck Tread . . . . . . . . . . . . . . . . . . . . . . .D-3 Delay Timer . . . . . . . . . . . . . . . . . . . . .D-15 Disk Brake Kit . . . . . . . . . . . . . . . . . . . . B-35 Domed Plug . . . . . . . . . . . B-55, E-13, E-17 Door Lock Assembly . . . . . . . . . . . . . . . A-69 Double Break Off Pin . . . . . . . . . . . . . . B-41
SD-100C
WORD INDEX Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . A-15 Drain Assembly . . . . . . . . . . . . . C-85, C-89 Drive Coupling . . . . . . . . . . . . . . . . C-5, C-9 Drive Motor Mounting Bracket . . . . . . . B-57 Drive Motor Mounting Plate . . . . B-43, B-45 Drive Side Journal . . . . . . . . . . . . . . . . B-23 Drum . . . . . . . . . . . . . . . . . . . . . . B-15, B-19 Drum Assembly . . . . . . . . . . B-3, B-7, B-11 Drum Drive Assembly . . . . . . . . . B-15, B-19 Drum Drive Motor w/Brake . . . . . B-43, B-57 Drum Drive Motor w/o Brake . . . . . . . . B-45 Drum Drive Motor . . . . . . . . . . . . B-33, B-43 Drum Frame . . . . . . . . .B-3, B-7, B-11, B-55 Dryer w/Indicator and Switch . . . A-85, A-87 Dust Boot - Bottom . . . . . . . . . . . E-13, E-17 Dust Boot - Top . . . . . . . . . . . . . E-13, E-17 Dust Seal . . . . . . . . . . . . . . . B-5, B-9, B-13 Eccentric Shaft . . . . . . . . . . . . . . . . . . . B-23 Eccentric Shaft Assembly . . . . . . B-15, B-19 Electrical Box . . . . . . . . . . . . . . . . . . . . A-73 Electrical Connector . . . . . . . . . . . . . . . A-85 Electrical Recepticle . . . . . . . . . . . . . . . A-55 Electrical Seal A-91, A-97, E-27, E-31, E-35, E-39 Electronic Throttle Control . . . . . . . . . . C-57 Element, Air Cleaner Primary Filter. . . C-49, C-67, C-73, C-79 Element, Air Cleaner Safety Filter . . . . C-49, C-67, C-73, C-79 Emergency Stop Switch . . . E-7, E-13, E-17 End Cap Gasket . . . . . . . . . . . . . C-27, C-35 End Plate . . . . . . . . . . . . . . . . . . . . . . . B-15 Engine . . C-3, C-7, C-11, C-15, C-57, C-65, C-69, C-71, C-75, C-77, C-81 Engine Belly Pan . . . . . . . . . . . . . . . . . C-87 Engine Cover, LH . . . . . . . . . . . . . . . . C-111 Engine Cover, RH . . . . . . . . . . . . . . . C-111 Engine Fan . . . . . . . . . C-3, C-7, C-11, C-15 Engine Mount . . . . . . . C-5, C-9, C-13, C-17 Engine Mounting Bracket . . .C-3, C-7, C-11, C-15 Engine Oil Filter . . . . . . . . . . . . . . . . . . C-57 Engine Oil Filter Element . . .C-3, C-7, C-11, C-15, C-65, C-69, C-71, C-75, C-77, C-81 Ether Cylinder . . . . . . . . . . . . . C-107, C-109 F Dial . . . . . . . . . . . . . . . . . . . . . . . . . . E-51 Face Plate . . . . . . . . . . . . . . . . . E-43, E-47 Face Seal . . . . . . . . . . . . . . . . . . . . . . . B-35 Fan Belt . . . . . . C-3, C-7, C-11, C-15, C-57
Fan Guard . . . . . . . . . . . . . . . . . C-83, C-89 Fan Speed Switch . A-75, A-79, A-89, A-95 Female Sleeve . . . . . . . . . . . . . . A-91, A-97 Female Terminal . . . . . . . . . . . . . . . . . . A-65 FemaleTerminal . . . . . . . . . . . . . . . . . . A-59 Fender - LH . . . . . . . . . . . . . . . . . . . . A-103 Fender - RH . . . . . . . . . . . . . . . . . . . . A-103 Fender, LH . . . . . . . . . . . . . . . . . . . . . . A-39 Fender, LH (China) . . . . . . . . . . . . . . . . A-39 Fender, RH . . . . . . . . . . . . . . . . . . . . . . A-39 Fender, RH (China) . . . . . . . . . . . . . . . A-39 Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . .D-3 FHCS . . . . . . . . . . . . . . . . . . . . . A-23, A-35 Fiber Washer . . . . . . . . . . . . . . . . . . . . A-53 Filter . . . . . . . .A-73, A-75, A-79, A-89, A-95 Filter Element . . . . . . . . . . . . . . . . . . . .C-57 Filter Element, Air Cleaner Primary . . . C-49, C-67, C-73, C-79 Filter Element, Air Cleaner Safety . . . . C-49, C-67, C-73, C-79 Filter Screen . . . . . . . . . . . . . . . . . . . . .C-25 Filtered Breather Vent . . . . . . . . . . . . .C-89 Flange Cover . . . . . . . . . . B-37, B-39, C-27 Flange Cover Plate . . . . . . . . . . . . . . . . B-29 Flanged Elbow . . . . . . . . . . . . . . . . . . . . A-5 Flood Light . . . . . . . . . . . . . . . . . E-27, E-31 Frame . . . . . . . . . . . . . . . . . . . . . . . . . .D-11 Friction Washer . . . . . . . . . . . . . A-15, C-97 Front Cover Plate . . A-75, A-79, A-81, A-83, A-89, A-95, A-99, C-87, C-89, D-5 Front Engine Mounting . . . . . . . . . . . . .C-57 Front Support . . . . . . . . . . . . . . . . . . . A-103 Fuel Cap . . . . . . . . . . . . . . . . . . . A-23, A-35 Fuel Gauge . . . . . . . . . . . . . E-7, E-13, E-17 Fuel Level Sender . . . . . . . . . . . A-23, A-35 Fuel Preheat Indicator Lamp . . . . . . .C-105 Fuel Tank . . . . . . . . . . . . . . . . . . A-23, A-35 Fuse . . . . . . . . . . . . A-75, A-79, A-89, A-95 Fuse Box . . . . . . . . . . . . . . . . . . . . . . . A-73 Gasket Front . . . . . . . . . . . . . . . . . . . . . A-17 Gauge Harness . . . . . . . . . . . . . . . . . .C-43 Gauge Light . . . . . . . . . . . . . . . . E-37, E-41 Gauge Pod . . . . . . . . . . . . . . . . . E-43, E-47 Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9 Green Wire . . . . . . . . . . . . . . . . . E-43, E-47 Grid Heater Control Module . . . . . . . .C-103 Grid Heater Harness . . . . . . . . . . . . . .C-103 Grille . . . . . . . . . . . . . . . . . . . . . . . . . . .C-89 Ground Cable . . C-5, C-9, C-13, C-15, C-17
SD-100C
W-3
WORD INDEX Guide Post . . . . . . . . . . . . . . . . . . . . . . C-31 Guide Spring . . . . . . . . . . . . . . . . . . . . A-17 Half Shaft . . . . . . . . . . . . . . . . . . . . . . . A-15 Handrail, LH . . . . . . . . . . . . . . . . . . . . . A-41 Hanger Assembly . . . . . . . H-17, H-21, H-25 Hanger Strap . . . . . . . . . . . . . . . . . . . . H-29 Harness . . . . . . . . . . . . . . . . . . . . . . . A-101 Harness Diode Adapter . . . . . . . . . . . . C-65 Harness Kit . . . . . . . . . . . . . . . C-103, C-105 Hazard/Turn Signal Harness . . . . . . . . E-33 Hazards/Turn Signal Wire Harness . . . E-29 Heat Shrink . . . . . . . . . . . . . . . . . E-43, E-47 Heat Shrink Tube . . . . . . . . . . . . . . . . . . D-5 Heater A/C . . . . . . . . . . . . . . . . . A-85, A-87 Heater Cord . . . . . . . . . . . . . . . . . . . . C-101 Heater Hose . . . . . . . . . . . . . . . . A-83, A-85 Heater Kit . . . . . . . . . . . . . . . . . . A-79, A-81 Heater/Air Conditioner . . . A-75, A-79, A-89, A-95 Heavy Duty Drum Drive Installation . . . B-55 Helical Compression Spring . . . . . . . . . C-31 Holder . . . . . . . . . . . . . . . . . . . . . . . . . . B-51 Hole Plug . . . . . . . . . . . . . . . . . . . . . . . A-57 Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . C-87 Hood And Fender Support . . . . . . . . . . C-89 Hood Cowling . . . . . . . . . . . . . . . . . . . . C-89 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5 Horn Assembly . . . . . . . . . . . . . . . . . . . . D-5 Horn Button . . . . . . . . . . . . . . . . . . . . . . D-5 Horn Spacer . . . . . . . . . . . . . . . . . . . . . . D-5 Horn Wire Assembly . . . . . . . . . . . . . . . A-55 Hose Clamp Bracket . . . . . . B-3, B-7, B-55 Hose Clamp Spacer . . . . . . . . . . . . . . . B-55 Hourmeter . . . . . . . . . . . . . E-9, E-13, E-17 Hydraulic Clamp . . . . . . . . . . . . . . B-3, B-11 Hydraulic Clamp Support Strap . . . . . . B-11 Hydraulic Oil Temperature Gauge . . . . H-35 Hydraulic Tank . . . . . . . . . . . . . . A-23, A-35 Hydraulic Tank Filter . . . . . . . . . . . . . . A-35 Ignition Key . . . . . . . . . . . . . E-5, E-13, E-17 Ignition Switch . . . . . . . . . . E-5, E-13, E-17 Ignition Switch Nut . . . . . . . . . . . . E-5, E-13 In Line Fuel Filter . . . . . . . . . . . . . . C-3, C-7 Indicator Switch . . . . . . . . . . . . . . . . . . C-49 Inline Connector . . . . . . . . . . . . . . . . . . A-55 In-Line Fuse . . . . . . . . . . . A-55, A-83, A-87 In-Line Fuse Holder . . . . . A-55, A-83, A-87 Input Shaft . . . . . . . . . . . . . . . . . . . . . . B-35 Interior Light . . . . . . . . . . . . . . . . . . . . . A-71 W-4
Intermediate Brake Disc . . . . . . . . . . . . A-15 Isolator . . . . . . . . . . . . . . . . . . . . . . . . . A-55 J-bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . E-19 Journal . . . . . . . . . . . . . . . . . . . . . . . . . B-23 Journal Bearing . . . . . . . . . . . . . C-27, C-35 Key . . . . . . . . . . . . . . . . . . . . . . . C-27, C-35 Key Tag . . . . . . . . . . . . . . . E-5, E-13, E-17 Knob . . . . . . . A-75, A-79, A-89, A-95, D-11 L Bracket . . . . . . . . . . . . . . . . . . . . . . .D-11 Lamp . . . . . . . . . . . . . . . . . . E-9, E-13, E-17 Left-Hand Panel Assembly . . . . . . . . . . . E-5 Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9 Leveler Assembly . . . . . . . . . . . . . . . . .C-31 Lever . . . . . . . . . . . . C-19, C-21, C-23, D-11 Light . . . . . . . . . . . . . . . . . . . . . . C-57, E-33 Light Bracket . . . . . . . . . . . . . . . . E-35, E-39 Light Bulb . . . . . . . . . . . . . . . . . . . . . . . E-27 Light Cluster . . . . . . . . . . . . E-9, E-13, E-17 Light Guard . . . . . . . . . . . . . . . . . E-27, E-31 Light Kit . . . . . C-43, E-29, E-33, E-37, E-41 Light Switch . . . . . . . . . . . E-33, E-37, E-41 Lights . . . . . . . . . . . . . . . . . . . . . . . . . . E-27 Lip Seal . . . . . . . . . . . . . . . . . . . . C-25, C-33 Locking Plate . . . . . . . . . . . . . . . A-11, A-15 Loop Clamp . . . . . . . . . . . . E-3, E-11, E-15 Lower Radiator Hose . . . . . . . . . C-83, C-89 Lube Bolt . . . . . . . . . . . . . . . . . . . . . . . B-29 Magnet Plug . . . . . . . . . . . . . . . . . A-9, A-13 Magnetic Switch . . . . . . . . . . . . . . . . .C-103 Main Frame . . . . . . . . . . . . . . . . A-23, A-35 Main Harness . . . . . . . . . . . . . . . C-71, C-77 Main Wire Harness . . . C-65, E-3, E-5, E-11, E-13 Main Wiring Harness . . . . . . . . . E-15, E-17 Main Worklight Harness . .E-31, E-33, E-35, E-37, E-39, E-41 Male Housing . . . . . . . . . . A-59, A-75, A-79 Male Pin A-89, A-91, A-95, A-97, E-27, E-31, E-35, E-39 Male Terminal . . . . . . . . . . . . . . . . . . . . A-79 MaleTerminal . . . . . . . . . . . . . . . A-59, A-75 Mat, LH . . . . . . . . . . . . . . . . . . . A-55, A-101 Mat, RH . . . . . . . . . . . . . . . . . . A-55, A-101 MDC Kit . . . . . . . . . . . . . . . . . . . . . . . .C-33 Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . A-73 Moisture Indicator . . . . . . . . . . . . A-91, A-97 Motor Blower Assembly . .A-75, A-79, A-89, A-95 Motor Mounting Bracket . . . . . . . . . . . . B-29
SD-100C
WORD INDEX Mounting Bar . . . . . . . . . . . . . . . . . . . A-101 Mounting Block . . . . . . . . . . . . . . . . . . A-101 Mounting Kit . . . . . . . . . . . . . . . . . . . . . A-87 Muffler . . . . . . C-7, C-11, C-15, C-71, C-77 Muffler Bracket . . . . . . . . . . . . . . . . . . . C-63 Muffler Bracket Installation . . . . . . . C-3, C-7 Muffler Mounting Bracket . C-11, C-71, C-77 Muffler Support . . . . . . . . . . . . . . C-11, C-15 Muffler Support Bracket . . . . . . . C-71, C-77 Multi-Function Valve Kit . . . . . . . . . . . . C-25 Multi-function Valve Kit . . . . . . . . . . . . . C-33 Name Plate . . . . . . . . . . . . . . . . . . . . . . A-73 Needle Bearing . . . . . . . . . . . . . . . . . . . A-15 Negative Battery Cable . . . . . . . C-59, E-19 No-Spin Differential . . . . . . . . . . . . . . . A-11 Nut Assembly . . . . . C-49, C-67, C-73, C-79 Oil Cooler . . . . . . . . . . . . . . . . . . C-85, C-89 Oil Pressure Switch . . C-5, C-9, C-13, C-17 Oilite Bearing . . . . . . . . . . . . . . . . . . . . B-23 Operators Platform . . . . . . . . . . . . . . . . . D-3 Orifice Plug . . . . . . . . . . . . A-17, A-19, A-21 Oscillation Pin . . . . . . . . . . . . B-5, B-9, B-13 Panel, LH C-57, C-67, C-73, C-79, E-9, E-13, E-17 Panel, RH . . . . . . . . . D-15, E-7, E-13, E-17 Parking Brake Switch . . . . . . . . . . . . . . D-15 Pin . . . . . . . . . . . . . A-15, C-27, C-35, D-11 Pin Holder . . . . . . . . . . . . . . . . . . . . . . . . D-3 Pin Holder Bracket . . . . . . . . . . . . . . . . . D-3 Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . A-15 Piston . . . . . . . . . . . . . . . . . . . . . A-15, B-41 Piston Kit . . . . . . . . . . . . . . . . . . . . . . . C-39 Piston O-Ring Kit . . . . . . . . . . . . A-19, A-21 Pivot Pin . . . . . . . . . . . . . . . . B-5, B-9, B-13 Planet Gear . . . . . . . . . . . . . . . . . . . . . A-15 Planet Gear Carrier . . . . . . . . . . . . . . . A-15 Plate . . . . . . . . . . . . . . . . . . . . . . H-31, H-33 Plate Cover . . . . . . . . . . . . . . . . . . . . . A-103 Platform Plug . . . . . . . . . . . . . . . . . . . . . D-3 Plug Assembly . . . . . . . . . A-17, A-19, A-21 Plug Magnetic . . . . . . . . . . . . . . . . . . . . B-15 Plywood . . . . . . . . . . . . . . . . . . . . . . . . A-73 Port Plate . . . . . . . . . . . . . . . . . . . . . . . B-41 Positive Battery Cable . . . . . . . . C-59, E-19 Pouch . . . . . . . . . . . . . . . . . . . . . . . D-7, D-9 Pre-Fuel Filter C-3, . .C-7, C-11, C-15, C-57, C-65, C-69, C-71, C-75, C-77, C-81 Preload Plate . . . . . . . . . . . . . . . . . . . . B-17 Pressure Spring . . . . . . . . . . . . . . . . . . B-41
Primary Filter Element, Air Cleaner . . . C-49, C-67, C-73, C-79 Primary Fuel Filter . . C-3, C-7, C-11, C-15, C-65, C-69, C-71, C-75, C-77, C-81 Processor . . . . . . . . . . . . . . . . . . . . . . . E-51 Propulsion and Vibration Cable . . . D-7, D-9 Propulsion Lever . . . . . . . . . . . . . . . . . .D-13 Propulsion Lever Knob . . . . . . . . . . . . .D-13 Propulsion Pump . . . . . . . C-19, C-21, C-23 Propulsion Pump Assembly C-5, C-9, C-13, C-17 Protective Rubber . . . . . . . . . . . . . . . . . A-51 Pulley . . . . . . . . . . . . . . . . A-87, A-91, A-97 Pump (ARC) . . . . . . . . . . . . . . . . C-29, C-37 Pump Control Assembly . . . C-5, C-9, C-13, C-17 Pump Mounting Plate . C-5, C-9, C-13, C-17 Radiator . . . . . . . . . . . . . . C-83, C-85, C-89 Radiator Hose Bottom . . . . . . . . . . . . .C-57 Radiator Housing . . . . . . . . . . . . . . . . .C-89 Rail Support . . . . . . . . . . . . . . . . . . . . . A-41 Railing, LH . . . . . . . . . . . . . . . . . . . . . . A-41 Railing, RH . . . . . . . . . . . . . . . . . . . . . . A-41 Rear Flood Light . . . . . . . . . . . . . E-35, E-39 Rear Port Adapter . . . . . . . . . . . . A-91, A-97 Rear Support . . . . . . . . . . . . . . . . . . . A-103 Rear Turn Signal Lights . . . . . . . . . . . . E-31 Receiver/Dryer . . . . . . . . . . . . . . A-91, A-97 Receiver/Dryer Bracket . . . . . . . A-91, A-97 Receptacle . . . . . . . . . . . . . . . . . E-43, E-47 Red Lens . . . . . . . . . . . . . . . . . . E-27, E-31 Reducer . . . . . . . . . . . . . . . . . . . A-23, A-35 Reduction Bushing . . . . . . . . . . . . . . . . A-15 Reinforced Cover Plate Kit . . . . . . . . . . B-51 Relay . A-85, A-89, A-95, E-27, E-29, E-35, E-37 Reman Starter . . . . . . . . . . . . . . . . . . . .C-3 Repair Kit . . . . . . . . . . . . . B-47, B-49, B-51 Repair Seal Kit . . . . . . . . . . . . . . . . . . . B-47 Replacement Bulb . C-105, E-9, E-13, E-17 Resistor . . . . . . . . . A-75, A-79, A-89, A-95 Retainer . . . . . . . . . . . . . . . . . . . . . . . .D-11 Retainer Ring . . . . . . . . . . . . . . . . . . . . B-15 Retaining Plate . . . . . . . . . . . . . . . . . . .C-27 Right-Hand Panel Assembly . . . . . . . . . . E-5 Ring Clip . . . . . . . . . . . . . . . . . . . . . . . . B-19 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . A-15 Ring Gear Support . . . . . . . . . . . . . . . . A-15 Ring Nut . . . . . . . . . . . . . . . . . . . . . . . . A-11
SD-100C
W-5
WORD INDEX Ring Piston . . . . . . . . . . . . . . . . . . . . . . A-17 Ring Retaining . . . . . . . . . . . . . . . . . . . B-31 Ring Seal . . . . . . . . . . . . . . . . . . . . . . . B-47 Ring Shaft Seal . . . . . . . . . . . . . . . . . . B-37 Ring Terminal . . . . . .A-75, A-79, E-43, E-47 RMV Dial . . . . . . . . . . . . . . . . . . . . . . . E-51 Roller . . . . . . . . . . . . . . . . . . . . . . . . . . D-11 Roller Bearing . . . . . . . . . . . . . . . C-31, C-39 ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . A-45 ROPS Stowage Bracket . . . . . . . . . . . . A-51 ROPS/FOPS . . . . . . . . . . . . . . . . . . . . A-43 Rotary Group . . . . . . . . . . . . . . . . . . . . B-37 Rotary Group Hydraulic Section . . . . . . B-37 Round Slotted Head Machine Screw . E-13, E-17 Rubber Adapter . . . . . . . . . . . . . . . . . . C-49 Rubber Plate A-55, A-71, A-75, A-79, A-81, A-83 Safety Filter Element, Air Cleaner . . . . C-49, C-67, C-73, C-79 Safety Manual . . . . . . . . . . . . . . . . . . . . D-9 Safety Tread . . . . . . . . . . . . . . . . . . . . . . D-3 Scraper . . . . . . . . . . . . .B-3, B-7, B-53, B-11 Screw Plug . . . . . . . . . . . . . . . . . . . . . . B-35 Seal Boot . . . . . . . . . . . . . . . . . . . . . . . B-31 Seal Locknut . . . . . . . . . . . . . . . . . . . . . B-37 Seal Ring . . . . . . . . . . . . . . . . . . A-73, B-35 Seal Shaft . . . . . . . . . . . . . . . . . . . . . . . B-49 Seal Washer . . . . . . . . . . . . . . . . . . . . . A-13 Sealing . . . . . . . . . .A-55, A-69, A-73, A-101 Sealing Box . . . . . . . . . . . . . . . A-55, A-101 Sealing Foam . . . . . . . . . . . . . . . . . . . . A-55 Sealing Plate . . . . . . . . . . . . . . . . . . . . A-71 Sealing Rubber . . . . . . . . . A-69, A-71, A-73 Seat . . . . . . . . . . . . . . . . . . . D-7, D-9, D-15 Seat Belt . . . . . . . . . . . . . . A-43, A-45, A-47 Seat Cushion . . . . . . . . . . . . . . . . . . . . D-11 Seat Support . . . . . . . . . . . . . . . . . . . . D-15 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . E-51 Servo Cylinder Kit . . . . . . . . . . . . . . . . . C-31 Servo Gasket . . . . . . . . . . A-17, A-19, A-21 Shaft Nut . . . . . . . . . . . . . . . . . . . . . . . B-35 Shaft Seal Assembly . . . . . . . . . . . . . . C-25 Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9 Shim .005" . . . . . . . . . . . . . . . . . . . . . . B-17 Shim .007" . . . . . . . . . . . . . . . . . . . . . . B-17 Shim .020" . . . . . . . . . . . . . . . . . . . . . . B-17 Shim Kit . . . . . . . . . . . . . . . . . . . A-19, A-21 Shock . . . . . . . . . . . . . . . . . . . . . . . . . . A-41 W-6
Shock Absorber . . . . . . . . . . . . . . . . . .D-11 Shock Mount . A-57, A-63, A-87, A-91, A-97, B-15, B-19, B-25, B-27, B-55 Shock Mount Plate . . . . . . . . . . . . . . . . B-27 Shrink Tube . . . . . . . . . . . A-75, A-79, E-43 Shuttle Spool . . . . . . . . . . . . . . . . A-19, A-21 Side Cover . . . . . . . . . . . . . . . . . . . . . .C-31 Side Cover Assembly . . . . . . . . . . . . . .C-31 Side Cover Insert Assembly . . . . . . . . .C-39 Sight Gauge . . . . . . A-23, A-35, B-15, B-19 Signal Switch . . . . . . . . . . . . . . . . . . . . E-29 Snap Ring . . . .A-13, A-15, B-35, B-47, B-49 Snubbing Washer . . . . C-5, C-9, C-13, C-17 Socket Contact . . . . . . . . . . . . . . . . . . . E-25 Socket Head Shoulder Screw . . . . . . . .C-47 Solenoid . A-35, C-3, C-7, C-11, C-15, C-65, C-69, C-71, C-75, C-77, C-81 Solenoid Valve . . . . . . . . . . . . . . A-29, A-35 Special Plug . . . . . . . . . . . . . . . . . . . . .C-27 Speed Sensor . . . . . . . . . . . . . . . . . . . . B-37 Splice Clip . . . . . . . . . . . . . . . . . . E-43, E-47 Spline Coupling . . . . . . . . . . . . . . . . . . B-23 Spline Shaft . . . . . . . . . . . . . . . . B-15, B-19 Spline Shaft, 23-tooth . . . . . . . . . . . . . .C-39 Split Clamp . . . . . . . . . . . . B-33, B-43, B-45 Split Flange . . . . . . . . . . . . . . . . . B-43, B-45 Split Pin . . . . . . . . . . . . . . . . . . . B-49, B-51 Spool . . . . . . . . . . . . . . . . A-25, A-27, A-31 Spool Shuttle . . . . . . . . . . . . . . . . . . . . . A-17 Spring Guide . . . . . . . . . . . . . . . . A-19, A-21 Spring Pin . . . . . . . . . . . . . . . . . . . . . . .D-13 Spring Retainer . . . . . . . . . . . . . . . . . . .D-11 Spring Seat . . . . . . . . . . . . . . . . . . . . . .C-31 Spring Tension Knob . . . . . . . . . . . . . .D-13 Spring Washer . . . . A-11, B-47, B-49, C-97 Spring Yoke . . . . . . . . . . . . . . . . . . . . .D-11 SPST Switch . . . . . . . . . . . . E-7, E-13, E-17 Starter . . . . . . . . . . . . . . . . . . . . . . . . . .C-57 Starting Motor . .C-3, C-7, C-11, C-15, C-65, C-69, C-71, C-75, C-77, C-81 Steering Adjusting Bolt . . . . . . . . . . . . . A-15 Steering Column . . . . . . . . . . . . . . . . . . .D-5 Steering Pump . . . . . . . . . . . . . . . . . . .C-45 Steering Pump Assembly . . C-5, C-9, C-13, C-17 Steering Valve . . . . . . . . . . . . . . . . . . . .D-5 Steering Valve Assembly . . . . . . . . . . . .D-5 Steering Wheel . . . . . . . . . . . . . . . . . . . .D-5 Stop . . . . . . . . . . . . . . . . . A-17, A-19, A-21
SD-100C
WORD INDEX Stud . . . . . . . . . . . . . . . . . A-13, A-55, B-31 Suction Filter . . . . . . . . . . . . . . . . . . . . C-53 Suction Filter Assembly . . . . . . . . . . . . C-49 Suction Filter Element . . . . . . . . . . . . . C-53 Suspension Housing . . . . . . . . . . . . . . D-11 Swing Arm . . . . . . . . . . . . . . . . . . . . . . D-11 Switch . . . . . . . . . . . . . . . . A-91, A-97, E-29 Switch Assembly . . . . . . . . . . . . . . . . . A-73 Switch Nut . . . . . . . . . . . . . . . . . . . . . . E-17 Swivel Assembly Plate . . . . . B-5, B-9, B-13 Swivel Assembly Shim . . . . . B-5, B-9, B-13 Swivel Frame . . . . . . . . . . . . B-5, B-9, B-13 Swivel Frame Seal . . . . . . . . B-5, B-9, B-13 Swivel Tee . . . A-27, A-35, H-9, H-11, H-13 Tachometer . . . . . . . . . . . . . . . . . . . . . E-13 Tachometer Gauge . . . . . . . . . . . E-9, E-17 Tachometer/Hourmeter Gauge Light . E-29, E-33 Tail Pipe . . . . . . . . . . . . . . . . . . . . . . . . C-91 Tank Cover Gasket . . . . . . . . . . A-23, A-35 Tank Filter . . . . . . . . . . . . . . . . . . . . . . A-23 Tank Mount . . . . . . . . . . . . . . . . A-23, A-35 Tapered Roller Bearing . . . . . . . . . . . . A-15 T-bolt Spring Clamp . . . . . . . . . . . . . . . C-49 Temperature Sensor . . . . . . . . . . . . . C-105 Terminal A-75, A-79, A-85, E-29, E-33, E-37, E-41 Thermal Bypass Valve . . . . . . . . A-33, A-35 Thermal Bypass Valve Assembly . . . . . A-23 Thermostat (Heater/Air Conditioner) . A-75, A-79, A-89, A-95 Thread Plug . . . . . . . . . . . . . . . . . . . . . A-17 Threaded Pin . . . . . . . . . . . . . . . . . . . . B-37 Threaded Rod . . . . . . . . . . . . . . . . . . . A-51 Throttle Bracket . . . . . . . . C-75, C-81, C-97 Throttle Cable Bracket C-3, C-7, C-11, C-15, C-69, C-75, C-81 Throttle Control Cable . . . . . . . . C-97, C-99 Throttle Lever . C-3, C-11, C-69, C-75, C-81, C-97, C-99 Throttle Lever Grip . . . . . . . . . . . . . . . . C-97 Throttle Pin . . . . . . . . . . . . . . . . . . . . . . B-41 Throttle Spur . . . . . . . . . . . . . . . . . . . . . B-41 Thrust Button . . . . . . . . . . . . . . . . . . . . B-35 Thrust Ring . . . . . . . . . . . . B-47, B-49, B-51 Timer Module, 5 Second . . . . . . . . . . . D-15 Tinted Glass . . . . . . . . . . . A-69, A-71, A-73 Tire . . . . . . . . . . . . . . . . . . . . . A-3, A-5, A-7 Tire And Wheel Assembly . . . A-3, A-5, A-7
Toggle Switch . . . . . A-75, A-79, A-89, A-95 Top Dust Boot . . . . . . . . . . . . . . . . . . . . . E-7 Torque Hub . . . . . . . . . . . . . . . . . . . . . . B-29 Trunnion . . . . . . . . . . . . . . . . . . . . . . . . B-41 Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5 Tube Cap Nut . . . . . . . . . . . . . . . . . . . . A-35 Turn Signal Bulb . . . . . . . . . . . . . . . . . . E-31 Turn Signal Switch . . . . . . . . . . . . . . . . E-33 Turn Signal Wire Harness E-27, E-29, E-31, E-33 Two-Speed Solenoid Valve Assembly. . A-23 U Bracket . . . . . . . . . . . . . . . . . . . . . . .D-11 U-Bolt Clamp . . . . . . . . . . . . . . . . . . . .C-57 Union . . . . . . . . . . . . . . . . . . . . . . . . . . .H-11 Upper Radiator Hose . . . . . . . . . C-83, C-89 Vacuator Valve . . . . . . . . . C-67, C-73, C-79 Valve Ball . . . . . . . . . . . . . . . . . . A-77, A-81 Valve Body . . . . . . . A-25, A-27, A-29, A-31 Valve Cap . . . . . . . . . . . . . . . . A-3, A-5, A-7 Valve Pin . . . . . . . . . . . . . . . . . . . . . . . B-41 Valve Spool . . . . . . . . . . . . . . . . A-29, B-47 Vandal Cover . . . . . . . . . . . . . . . . . . . . A-53 Vandal Cover Bracket . . . . . . . . . . . . . . A-53 Vandal Cover Lock . . . . . . . . . . . . . . . . A-53 Vandal Cover Pivot . . . . . . . . . . . . . . . . A-53 V-belt . . . . . . . . . . . . . . . . A-87, A-91, A-97 Vent . . . . . . . . . . . . . . . . . . . . . . . A-9, A-13 Vibration Cable Bracket C-5, C-9, C-13, C-17 Vibration Lever . . . . . . . . . . . . . . . . . . .D-13 Vibration Lever Knob . . . . . . . . . . . . . .D-13 Vibration Motor . . . . . . . . . . . . . . B-15, B-19 Vibration Pump . . . . . . . . . . . . . . . . . . .C-41 Vibration Pump Assembly . C-5, C-9, C-13, C-17 Visor . . . . . . . . . . . . . . . . . . . . . . . . . . . A-73 Volvo Bos Install Instructions. . . . . . . . . B-53 Volvo Safety Manual . . . . . . . . . . . . . . . .D-7 V-Ribbed Belt . . . . . . . . . . . . . . . C-65, C-69 V-Ring Seal . . . . . . . . . . . . . . . . . . . . . B-17 V-ring Seal . . . . . . . . . . . . . . . . . . . . . . B-19 Wall Lining . . . . . . . . . . . . . . . . . . . . . . . A-73 Washer Support . . . . . . . . . . . . . . . . . . A-17 Water Separator/Fuel Filter C-3, C-7, C-11, C-15, C-57, C-65, C-69, C-71, C-75, C-77, C-81 Water Temp Gauge . . . . . . . . . . . . . . .C-43 Water Temp Gauge F/K . . . . . . . . . . . . .C-5 Water Temp Gauge Harness . . . . . . . .C-43 Water Temp Gauge Sender . . . . . . . . .C-43
SD-100C
W-7
WORD INDEX Water Temperature Switch . .C-5, C-9, C-13, C-17 Water/Fuel Separator Filter . . . . . . . . . . C-3 Waterbottle . . . . . . . . . . . . . . . . . A-83, A-93 Waterbottle Cap . . . . . . . . . . . . . A-83, A-93 Waterbottle Mounting Bracket . . . . . . . A-83 Waterproof Connector . . . A-89, A-91, A-95, A-97, E-27, E-31, E-35, E-39 Wedge Connector . . . . . . . . . . . . . . . . . A-55 Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . A-55 Wheel . . . . . . . . . . . . . . . . . . . A-3, A-5, A-7 Wheel Nut . . . . . . . . . . . .A-3, A-5, A-7, A-15 Wheel Stud . . . . . . . . . . . . . . . . . . . . . . A-15 Window Lock . . . . . . . . . . . . . . . . . . . . A-69 Wing Mirror . . . . . . . . . . . . . . . . . . . . . . A-69 Wiper . . . . . . . . . . . . . . . . . . . . . A-69, A-71 Wire Assembly . . . . . . . C-43, C-107, C-109 Wire Harness A-59, A-65, A-75, A-77, A-79, A-81, A-85, A-87, A-89, A-91, A-93, A-95, A-97, A-99, E-21, E-43, E-47 Wire Harness Assembly . . . . . . . . . . . . A-71 Wire Loom . . . . . . . .E-27, E-31, E-35, E-39 Work Light . . . . . . . . . . . . . . . . . . . . . . A-69 Worklight Main Wire Harness . . . E-27, E-29
W-8
SD-100C
NUMERICAL INDEX COMM.NO.
PAGE
............ A-9 .......... A-19 ......................... A-21 13064282 ...........C-57 13104161 .......... A-13 13153085 .......... A-83 13153093 .......... A-83 13154679 ...........C-15 13154687 ...........C-71 ..........................C-75 ..........................C-77 ..........................C-81 13154919 ........... E-15 ..........................E-17 13154927 ...........C-71 ..........................C-77 ..........................E-11 ..........................E-13 13160601 .............B-3 ............................B-7 ..........................B-11 13160635 .......... A-41 ......................... A-91 ......................... A-97 13160676 ...........B-45 13160759 .......... A-41 13160775 .......... A-41 13160791 .......... A-41 13161518 ............ D-3 13161682 ...........C-89 13161690 ...........C-89 13163340 ............ G-5 13163357 .......... A-35 13163464 ............ G-5 13163712 .............C-3 ..........................C-11 13167390 ...........B-17 ..........................B-19 13170832 ............. E-5 ..........................E-11 ..........................E-13 ..........................E-15 ..........................E-17 13171327 ........... E-27 ..........................E-29 ..........................E-31 ..........................E-33 ..........................E-35 ..........................E-37 ..........................E-39 ..........................E-41 13182795 .......... A-35 13182803 .......... A-35 13183215 ...........B-15 ..........................B-19 13183371 ............ D-3 10486116 12363868
COMM.NO.
PAGE
............ D-3 ...........B-33 ..........................B-43 ..........................B-45 13184619 ............ A-5 13184650 ............ A-5 13188339 .............B-9 13198254 ............ G-3 ........................... G-5 13198353 ............ G-5 13198361 ............ G-5 13199344 ............ G-3 ........................... G-5 13205901 ...........C-15 13205984 ............ A-7 13206107 ............ D-7 ........................... D-9 13206164 ...........B-29 13206214 .......... H-31 ......................... H-33 13206289 .......... H-31 13206313 ...........C-89 13206586 .......... A-23 13206859 .......... A-23 13206867 .......... A-23 13207014 .......... H-31 13207071 ............ D-3 13207089 ............ D-3 13207261 ...........B-29 13207295 ............ G-5 13207311 ............ G-5 13208012 ...........C-57 13208038 ............ G-3 13209648 ...........C-57 13209960 .......... A-35 13213806 .......... A-89 ......................... A-91 ......................... A-97 13217922 ...........B-23 13217955 ...........B-19 13218052 ...........B-23 13220736 ...........B-47 13220769 ........... E-51 13220777 ........... E-51 13221676 ............ G-5 13222096 ............ D-3 13222658 ...........B-29 13222781 ............ D-7 13222807 ............ D-7 13222831 ...........C-89 13222864 .............C-7 ..........................C-15 13222880 .............C-3 ..........................C-11 13183397 13184445
COMM.NO.
PAGE
...........C-69 ..........................C-75 ..........................C-81 13228234 .............B-9 13228705 ...........A-15 13228713 ...........A-15 13228762 .............A-9 13228770 .............A-9 13228788 .............A-9 13229612 ...........C-85 13229620 ...........C-85 13237383 ...........B-43 ..........................B-45 13237557 ...........B-27 13239967 .............B-3 ............................B-7 13240072 ...........A-83 ..........................A-85 13240080 ...........A-83 ..........................A-85 13241658 .............C-7 13241971 .............D-3 13256219 .............D-7 13262498 ...........B-51 13262589 ...........B-49 13262597 ...........B-47 ..........................B-49 13262613 ...........B-47 ..........................B-49 13262621 ...........B-49 13262639 ...........B-49 ..........................B-51 13262670 ...........B-49 ..........................B-51 13262746 ...........B-47 13262761 ...........B-49 13263124 ...........B-49 13263132 ...........B-49 13263140 ...........B-47 ..........................B-49 13263157 ...........B-47 ..........................B-49 13263165 ...........B-49 ..........................B-51 13263199 ...........B-47 ..........................B-49 13263207 ...........B-47 ..........................B-49 13263215 ...........B-49 ..........................B-51 13263223 ...........B-49 ..........................B-51 13263231 ...........B-49 13263280 ...........B-49 13263421 ...........B-51 13222898
SD-100C
COMM.NO.
PAGE
...........A-17 ..........................A-19 ..........................A-21 13263850 ...........A-17 ..........................A-19 ..........................A-21 13263868 ...........A-17 13263876 ...........A-17 ..........................A-19 ..........................A-21 13263884 ...........A-17 ..........................A-19 13263918 ........... E-51 13263926 ........... E-51 13264460 ...........B-51 13264478 ...........B-51 13264486 ...........B-51 13264494 ...........B-51 13268263 ...........B-37 13268362 .............A-9 13268370 .............A-9 13268388 .............A-9 13268974 ...........B-41 13269774 ...........B-41 13269782 ...........B-41 13269790 ...........B-41 13269808 ...........B-41 13269816 ...........B-37 ..........................B-41 13269824 ...........B-41 13269832 ...........B-41 13269840 ...........B-41 13269857 ...........B-41 13269865 ...........B-37 ..........................B-41 13269873 ...........B-37 ..........................B-41 13269881 ...........B-41 13269907 ...........B-41 13270541 ...........A-55 13273396 ...........C-83 ..........................C-85 13274048 ...........C-83 13274055 ...........C-83 13275854 ...........H-29 13275862 ...........H-21 13275870 ...........H-29 13277421 ...........C-87 13279666 ...........C-57 13280383 ...........B-15 ..........................B-19 13283346 ...........B-27 13284690 ............. E-5 .......................... E-13 .......................... E-17 13263843
X-1
NUMERICAL INDEX COMM.NO.
PAGE
.......... A-25 ......................... A-27 ......................... A-31 13290093 .............C-3 13293097 ...........C-87 13293675 .............C-7 13294319 .............B-3 ............................B-7 13294525 .......... A-23 13297452 .........C-111 13297460 .........C-111 13298690 ...........B-19 13298955 ...........B-55 13299136 ...........B-55 13299482 ...........B-55 13299490 ...........B-55 13299672 ...........C-87 13301452 .......... H-11 13301668 ............ A-5 13301684 ............ A-5 13301890 .......... H-19 ......................... H-23 ......................... H-27 13301908 ............ H-5 13301924 ........... E-43 13304787 ...........B-15 ..........................B-19 ..........................B-25 ..........................B-27 ..........................B-55 13305099 .......... A-23 ......................... A-35 13305370 ............. E-9 ..........................E-13 13305388 ...........C-67 ..........................C-73 ..........................C-79 13305396 ............. E-7 ..........................E-13 13310180 ............ A-5 13310891 ...........C-65 13310917 ...........C-65 13310958 ...........C-59 13310966 ...........C-59 13313630 .......... D-15 13313655 .......... D-15 13315759 ...........C-57 13316419 ...........B-51 13320478 ...........B-43 13323175 ...........C-87 13323381 ...........C-65 ..........................C-69 13324769 ...........C-57 13324777 ...........C-59 13325808 ...........C-57 13325857 ...........C-57 13289699
X-2
COMM.NO.
PAGE
.......... A-83 ......................... A-93 13327119 ...........B-57 13329206 ...........B-15 ..........................B-19 13342589 ...........C-61 13342613 ...........C-59 13342621 .........C-107 13342654 ...........C-57 13351341 ...........C-57 13351358 ...........C-57 13351382 ...........C-57 13351408 ...........B-15 ..........................B-21 ..........................B-25 ..........................B-27 ..........................B-55 13353164 ...........C-57 13353370 .......... A-51 13357702 ...........B-33 13360284 ...........B-33 13360516 .............C-7 13360938 ...........B-45 13360953 ...........B-43 ..........................B-57 13361001 ...........B-43 ..........................B-47 13380142 .......... A-55 13380209 ........ A-103 13380233 ........ A-103 13380563 ........ A-103 13381645 .......... A-39 ....................... A-103 13381660 .......... A-39 ....................... A-103 13381892 .......... A-55 13381900 .......... A-55 13414743 ...........B-17 13418926 ...........B-15 ..........................B-19 13418942 ...........B-33 13419023 ...........B-15 13434253 ...........C-63 13438098 ...........B-53 13440094 ...........C-63 13440102 ...........C-63 13440656 .......... A-85 ......................... A-87 13441423 .......... A-85 ......................... A-87 13441431 .......... A-85 ......................... A-87 13441449 .......... A-85 ......................... A-87 13441456 .......... A-85 ......................... A-87 13326335
COMM.NO.
PAGE
...........A-45 ...........B-35 ..........................B-37 13461991 ...........B-35 13462007 ...........B-35 13462015 ...........B-35 13462023 ...........B-35 13462031 ...........B-35 13462049 ...........B-35 13462056 ...........B-35 13462064 ...........B-35 13462072 ...........B-35 13462098 ...........B-35 13462106 ...........B-35 13462114 ...........B-35 13462122 ...........B-35 13462130 ...........B-35 13462148 ...........B-35 13462155 ...........B-35 13462163 ...........B-35 ..........................B-37 13462171 ...........B-35 13462205 ...........B-35 13462239 ...........B-37 13462247 ...........B-37 ..........................B-41 13462254 ...........B-37 13462262 ...........B-37 13462270 ...........B-37 13462288 ...........B-37 13462296 ...........B-37 13462304 ...........B-37 13462320 ...........B-37 13462338 ...........B-37 ..........................B-41 13464862 ...........B-37 13465539 ...........C-57 13465547 ...........C-57 13465554 ...........C-57 13465562 ...........C-57 13469010 .............D-5 13469549 ............. E-9 13469606 ...........A-25 ..........................A-27 ..........................A-31 13469622 ...........A-25 ..........................A-27 ..........................A-31 13469630 ...........A-29 13469648 ...........A-29 13469655 ...........A-29 13469663 ...........A-29 13469812 ........... E-27 .......................... E-31 .......................... E-35 .......................... E-39 13451802 13461447
SD-100C
COMM.NO.
PAGE
............. E-3 ...........C-57 .........A-103 ...........B-49 ...........A-33 ..........................A-35 13493986 ...........A-15 13493994 ...........B-47 13494000 ...........B-47 13494018 ...........B-47 13494026 ...........B-47 13494034 ...........B-47 13494547 ...........B-37 ..........................B-39 13494554 ...........B-39 13494562 ...........B-39 13494570 ...........B-41 13494588 ...........B-41 13494596 ...........B-41 13494604 ...........B-41 13494612 ...........B-41 13494620 ...........B-41 13494638 ...........B-41 13501994 ...........B-17 13502034 ...........B-15 13502125 ...........B-17 13502133 ...........B-17 13502141 ...........B-17 13502166 ...........B-17 13502240 ...........B-15 13502257 ...........B-17 13503412 ...........B-35 13509807 ...........D-15 13845193 ...........C-57 13847710 ...........C-59 13847728 ............. E-3 ............................ E-5 13852256 .............C-3 ............................C-7 ..........................C-57 13853098 ...........B-47 13855549 ...........H-19 ..........................H-23 ..........................H-27 13860812 ............. E-3 ............................ E-5 13863915 ...........B-37 13863923 ...........B-37 14202907 ........... E-51 19291327 .............A-3 35304286 .............G-5 35309558 .........C-107 ........................C-109 35318252 ...........C-67 ..........................C-73 ..........................C-79 13470091 13470109 13474317 13489232 13493770
NUMERICAL INDEX COMM.NO.
PAGE
...........C-67 ..........................C-73 ..........................C-79 35374677 .............C-3 ............................C-7 ..........................C-11 ..........................C-15 ..........................C-65 ..........................C-69 ..........................C-71 ..........................C-75 ..........................C-77 ..........................C-81 43814250 ...........B-17 43814300 ...........B-25 43818707 ...........B-25 43830728 .............C-3 43830736 .............C-3 43840214 ...........C-49 43840271 ............ A-5 43840321 ............ A-3 43840925 .......... A-83 ......................... A-87 43840933 .......... A-55 43840941 .......... A-55 ......................... A-83 ......................... A-87 43840982 .......... A-55 43840990 .......... A-83 ......................... A-87 43841444 ............ G-3 43841451 ........ A-103 43841477 .......... D-15 43841501 .......... D-15 43841519 .......... D-15 43841543 ...........C-83 ..........................C-85 43841642 .......... D-15 43841667 ............ D-7 43841923 ............ A-5 43844356 ............ G-3 43844422 ............ A-5 43844430 ............ A-3 43844463 ...........C-41 43844505 ...........C-19 43844554 ...........B-15 ..........................B-19 43844760 ...........C-45 43855626 ...........C-61 43861079 ............ H-9 43861087 .............B-3 ............................B-7 43861103 .......... H-25 ......................... H-27 43861111 .......... H-25 35328442
COMM.NO.
PAGE
.......... H-21 ......................... H-25 43861137 .......... H-25 ......................... H-27 43861145 .......... H-15 43861152 .......... H-15 43890466 .......... H-21 43890482 .......... H-21 ......................... H-23 ......................... H-27 43903228 .......... H-21 ......................... H-23 43906874 ...........B-43 ..........................B-57 43907948 ...........B-33 43908268 ............. E-7 43908276 ...........B-43 43908870 ...........C-85 43910579 ............. E-7 43910587 ............. E-7 43911189 ............ G-3 43911254 ............ G-3 43911650 ...........C-51 ..........................C-53 43911668 .............C-3 ............................C-7 43912013 ............ G-3 43913821 .......... A-23 43916840 ............ G-3 43916857 ............ G-3 43916865 ............ G-3 43918580 ............ G-3 43920933 ............ G-3 43920941 ............ G-3 43922517 .............B-5 ............................B-9 43922905 ...........C-55 43922913 .............C-3 ............................C-7 43923283 .............C-7 43923291 .............C-3 43924422 .............C-3 ............................C-7 43924430 ............ G-3 43924448 ............ G-3 43924455 ............ G-3 43924588 ............ G-3 43926849 ........... E-19 43930544 ............ D-5 43931922 ...........C-49 43931930 ...........C-49 43933845 ...........B-53 43942036 ............ D-7 43947050 ...........C-21 43861129
COMM.NO.
PAGE
.............C-3 ............................C-7 ..........................C-11 ..........................C-15 50268127 ...........A-23 ..........................A-35 ............................B-5 ............................B-9 ..........................B-13 50268242 .............B-5 ............................B-9 ..........................B-13 50268259 .............B-5 ............................B-9 ..........................B-13 50268861 .............B-5 ............................B-9 ..........................B-13 50268879 .............B-5 ............................B-9 ..........................B-13 50269984 ...........B-19 50270248 .............B-5 ............................B-9 ..........................B-13 50274299 ...........C-83 ..........................C-89 ..........................C-93 ..........................C-95 50275536 .............A-3 ............................A-5 ............................A-7 50278019 ...........A-17 ..........................A-19 ..........................A-21 50278894 ...........A-17 ..........................A-19 ..........................A-21 50829670 ...........A-53 ..........................A-75 ..........................A-79 ..........................A-83 ..........................A-89 ..........................A-95 50849751 ...........D-13 50876135 ...........B-31 50876176 ...........B-31 50876184 ...........B-31 50931971 ...........C-49 ..........................C-73 ..........................C-79 50938935 ...........C-49 ..........................C-67 ..........................C-73 ..........................C-79 50938943 ...........C-49 50266972
SD-100C
COMM.NO.
PAGE
...........C-49 ..........................C-67 ..........................C-73 ..........................C-79 50938968 ...........C-49 54444492 .............A-7 54445010 ...........A-29 ..........................A-35 54467329 ...........A-83 ..........................A-93 54488101 ...........H-19 ..........................H-33 54520523 .............A-7 54563408 ...........B-49 ..........................B-51 54573464 .............A-3 ............................A-7 54577838 .............B-9 54584776 ...........B-17 ..........................B-27 54630272 .............H-9 ..........................H-11 ..........................H-13 54632773 ...........A-11 54632898 ...........A-11 54633185 ...........A-15 54650643 ...........B-53 54666094 ...........D-15 54669544 .............D-5 54672829 ...........C-11 54680087 ...........C-49 54680103 ...........C-49 54747340 .............D-5 56800717 ...........C-51 56982143 ...........C-67 ..........................C-73 ..........................C-79 56998503 .............B-5 ..........................B-13 58059601 ...........D-13 58059619 ...........D-13 58059627 ...........D-13 58220567 ...........A-17 ..........................A-19 ..........................A-21 58753104 ...........A-89 ..........................A-91 ..........................A-95 ..........................A-97 .......................... E-27 .......................... E-31 .......................... E-35 .......................... E-39 58753112 ...........A-89 ..........................A-95 58754425 ........... E-47 50938950
X-3
NUMERICAL INDEX COMM.NO.
PAGE
............. E-3 ..........................E-11 ..........................E-15 58763475 ...........C-31 58770421 ...........B-55 58772617 ...........C-27 58783507 .............B-5 ..........................B-13 58785346 .......... A-17 ......................... A-19 ......................... A-21 58786377 ............ G-5 58786617 ...........C-87 58787979 .......... D-11 58791211 ............. E-9 ..........................E-13 ..........................E-17 58795766 ...........C-25 ..........................C-33 58797143 .......... A-75 ......................... A-79 58799743 .......... A-17 ......................... A-19 ......................... A-21 58799750 .......... A-17 ......................... A-19 ......................... A-21 58802851 ...........C-83 ..........................C-89 58802877 ...........C-83 58804337 .......... A-15 58804592 ...........B-49 ..........................B-51 58806779 ........... E-43 ..........................E-47 58814161 .......... A-59 ......................... A-65 58820143 ........... E-43 ..........................E-47 58820168 ...........C-61 ......................... D-15 58822321 ........... E-13 ..........................E-17 58825464 .......... A-35 58827932 .............C-3 ............................C-7 ..........................C-11 ..........................C-15 ..........................C-65 ..........................C-69 ..........................C-71 ..........................C-75 ..........................C-77 ..........................C-81 58835000 .......... A-75 ......................... A-79 58754458
X-4
COMM.NO.
PAGE
........... E-27 .......................... E-31 58844804 ........... E-27 .......................... E-31 58844812 ........... E-27 .......................... E-31 58848920 ...........C-85 ..........................C-89 58849910 ...........C-89 58855099 .......... A-35 58858044 ...........C-57 58858564 ............ D-5 58866336 .............B-5 ..........................B-13 58869371 ........... E-43 58869389 ........... E-47 58873639 ...........C-93 ..........................C-95 58874363 ........... E-43 .......................... E-47 58875196 .............C-3 ............................C-7 ..........................C-11 ..........................C-15 ..........................C-65 ..........................C-69 ..........................C-71 ..........................C-75 ..........................C-77 ..........................C-81 58877705 ............ D-3 58879768 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 58879784 .......... A-57 ......................... A-63 58879891 .........C-103 58880303 ............ D-7 ........................... D-9 58880311 ............ D-7 ........................... D-9 58880337 ........... E-43 .......................... E-47 58887225 ............ H-3 58887506 ...........C-65 ..........................C-69 58891441 ...........C-35 58891938 ...........C-31 58891946 ...........C-31 58891953 ...........C-31 58891979 ...........C-27 58892019 ...........C-31 58892332 ........... E-21 58893231 .........C-105 58893603 .......... H-33 58844796
COMM.NO.
PAGE
........... E-47 ...........A-91 ..........................A-97 58895202 .............D-3 58896044 ...........H-33 58896218 .............H-9 ..........................H-11 ..........................H-13 58896580 ...........B-33 58898503 ............. E-9 58898677 ...........C-45 58901653 ...........H-19 ..........................H-23 ..........................H-27 ..........................H-33 58909268 ...........C-57 58910514 ...........A-91 ..........................A-97 58910522 ...........A-91 ..........................A-97 58910530 ...........A-91 ..........................A-97 58910589 ...........A-75 ..........................A-79 ..........................A-89 ..........................A-95 58910597 ...........A-87 ..........................A-91 ..........................A-97 58910605 ...........A-91 ..........................A-97 58910621 ...........A-91 ..........................A-97 58910662 ...........A-87 ..........................A-91 ..........................A-97 58910670 ...........A-87 ..........................A-91 ..........................A-97 58910720 ...........A-77 ..........................A-81 ..........................A-93 ..........................A-99 58910811 ...........A-87 ..........................A-89 ..........................A-91 ..........................A-97 58910852 ...........A-91 ..........................A-97 58911082 ........... E-45 .......................... E-49 58911801 ...........A-35 58911819 ...........A-25 ..........................A-27 ..........................A-31 58893801 58893868
SD-100C
COMM.NO.
PAGE
...........A-25 ..........................A-27 ..........................A-31 58911835 ...........A-35 58914656 .............A-7 58916537 ...........A-13 58916545 ...........A-13 58916578 ...........A-13 58916610 ...........A-13 58916685 ...........A-15 58916693 ...........A-15 58916727 ...........A-15 58916750 ...........A-15 58916768 ...........A-15 58916776 ...........A-15 58916784 ...........A-15 58916818 ...........A-15 58916826 ...........A-15 58916834 ...........A-15 58916842 ...........A-15 58916859 ...........A-15 58916891 ...........A-15 58916909 ...........A-15 58916925 ...........A-15 58916933 ...........A-15 58917014 ...........A-15 58917055 ...........A-15 58917063 ...........A-15 58917097 ...........A-15 58917105 ...........A-15 58917113 ...........A-15 58917147 ...........A-15 58917261 ............. E-5 .......................... E-13 .......................... E-17 58917295 ...........A-11 58917303 ...........A-11 58917345 ...........A-11 58917451 ...........A-11 58917527 ...........A-11 58917535 ............. E-9 .......................... E-13 .......................... E-17 58918558 ...........C-35 58918566 ...........C-35 58918590 ...........C-35 58920299 ...........C-91 58921495 ...........C-25 ..........................C-33 58924333 ............. E-5 .......................... E-13 .......................... E-17 58927443 ...........A-59 ..........................A-65 58927450 ...........A-85 58927476 ...........A-87 58911827
NUMERICAL INDEX COMM.NO.
PAGE
.......... A-97 ........... E-43 ..........................E-47 58943614 .......... A-75 ......................... A-79 58946724 .......... H-15 58947334 ...........C-11 ..........................C-71 ..........................C-77 58947342 ...........C-11 ..........................C-71 ..........................C-77 58948035 ........... E-21 58948357 .......... A-75 ......................... A-79 58950932 ............ D-9 58951419 ........... E-51 58951690 ...........B-15 ..........................B-17 ..........................B-19 58954694 ............ H-9 ......................... H-11 ......................... H-13 58955923 ...........C-43 58963398 .......... A-75 ......................... A-79 ......................... A-89 ......................... A-95 58963430 .......... A-75 ......................... A-79 ......................... A-89 ......................... A-95 58963448 .......... A-75 ......................... A-79 ......................... A-89 ......................... A-95 58965013 ...........C-61 58965377 .......... A-89 ......................... A-95 ..........................E-27 ..........................E-29 ..........................E-35 ..........................E-37 58965542 ............ G-3 ........................... G-5 58965690 ............ G-3 ........................... G-5 58966086 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 58967514 .......... A-75 ......................... A-79 ......................... A-89 ......................... A-95 58927492 58928870
COMM.NO.
PAGE
.......... A-75 ......................... A-79 ......................... A-89 ......................... A-95 58967555 .......... A-75 ......................... A-79 ......................... A-89 ......................... A-95 58967571 .......... A-75 ......................... A-79 ......................... A-89 ......................... A-95 58974155 .......... A-13 ......................... A-15 58977646 .............B-5 ............................B-9 ..........................B-13 58977653 .............B-5 ............................B-9 ..........................B-13 58977661 .............B-5 ............................B-9 ..........................B-13 58977703 .............B-5 ............................B-9 ..........................B-13 58977711 .............B-5 ............................B-9 ..........................B-13 58977729 .............B-5 ............................B-9 ..........................B-13 58977737 ...........B-11 58978784 ...........B-29 58978792 ...........B-29 58979964 ............ A-5 58994518 .......... H-35 58996232 .........C-103 58998139 ............ A-5 ........................... A-7 58998147 ............ A-3 ........................... A-5 ........................... A-7 58999020 .......... A-49 58999624 ............ G-3 ........................... G-5 59002956 .......... A-87 ......................... A-89 ......................... A-91 ......................... A-95 ......................... A-97 58967530
COMM.NO.
PAGE
...........A-83 ..........................A-85 ..........................A-87 ..........................A-89 ..........................A-91 ..........................A-95 ..........................A-97 59003434 .............B-5 ............................B-9 ..........................B-13 59003442 .............B-5 ............................B-9 ..........................B-13 59006163 .............D-3 59006205 .............G-3 ............................G-5 59008482 ...........A-23 ..........................A-35 59019919 .............D-3 59020040 .............G-3 ............................G-5 59020271 ...........C-61 59021162 ...........C-55 59024208 ...........A-23 ..........................A-35 59025783 ...........H-11 59027060 ...........B-33 59029637 ...........C-31 59034447 ...........C-31 ..........................C-39 59034462 ...........C-25 59034470 ...........C-27 59039586 ...........H-31 59039685 .............H-9 ..........................H-11 59040592 ...........A-53 59044966 ...........C-27 59051151 .............G-3 ............................G-5 59051656 ...........A-17 ..........................A-19 ..........................A-21 59058008 ...........C-95 59058057 ...........A-23 ..........................A-35 59067520 ...........C-31 59067538 ...........C-31 59068874 ...........C-23 59075358 ...........A-91 ..........................A-97 59078899 .............A-9 ..........................A-13 59079772 ...........A-15 59080309 ...........B-49 59086843 .............G-5 59086868 .............G-5 59002964
SD-100C
COMM.NO.
PAGE
.............G-5 ........... E-19 .............G-3 ............................G-5 59087999 .............G-3 ............................G-5 59091900 ...........C-69 ..........................C-75 ..........................C-81 59093351 ...........C-87 ..........................C-89 59095059 ...........C-39 59095067 ...........C-39 59095075 ...........C-33 59096461 ........... E-29 .......................... E-33 .......................... E-37 .......................... E-41 59097162 .............C-9 ..........................C-13 ..........................C-17 ..........................C-57 59103598 ...........C-65 ..........................C-71 ..........................C-77 ............................ E-3 .......................... E-11 .......................... E-15 .......................... E-19 59103804 .............B-5 ............................B-9 ..........................B-13 59103838 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 59104000 ............. E-9 .......................... E-13 .......................... E-17 59104406 .............C-5 ............................C-9 ..........................C-13 ..........................C-15 ..........................C-17 59104455 .........C-103 ........................C-105 59104810 ...........C-49 59104976 ...........C-65 ..........................C-71 ..........................C-77 ..........................C-93 59086876 59086983 59087569
X-5
NUMERICAL INDEX COMM.NO.
PAGE
.............C-3 ............................C-7 ..........................C-11 ..........................C-15 ..........................C-65 ..........................C-69 ..........................C-71 ..........................C-75 ..........................C-77 ..........................C-81 59108100 ............. E-7 ..........................E-13 ..........................E-17 59108605 ............. E-5 ..........................E-13 ..........................E-17 59108852 ...........C-87 ..........................C-89 59108886 ...........C-15 59108969 ............ D-5 59109116 ........... E-13 ..........................E-17 59111450 ........... E-13 ..........................E-17 59114983 ...........C-89 59117333 ...........C-93 ............................E-3 ..........................E-11 ..........................E-15 59117507 .......... A-41 59117655 ...........C-87 ..........................C-89 59117739 ...........C-89 59117747 ...........C-49 59117838 ...........C-89 59117986 ........... E-17 59117994 ........... E-17 59118521 .........C-101 59118752 ............ H-9 ......................... H-11 ......................... H-13 59118778 ............ H-5 ........................... H-7 59119933 ............. E-5 ..........................E-13 59121426 .......... A-17 ......................... A-19 ......................... A-21 59121723 ............. E-7 ..........................E-13 ..........................E-17 59121756 ............. E-7 ..........................E-13 ..........................E-17 59106435
X-6
COMM.NO.
PAGE
........... E-43 .......................... E-45 .......................... E-47 .......................... E-49 59122531 ...........C-83 ..........................C-89 59122549 ...........C-89 59122580 ............ H-3 59122606 ............ H-7 59122648 ............. E-9 .......................... E-13 .......................... E-17 59122770 .......... H-19 ......................... H-23 ......................... H-27 ......................... H-33 59122960 ........... E-19 59122978 ........... E-19 59126946 ............. E-5 .......................... E-13 .......................... E-17 59127720 .............C-5 59127845 ...........C-87 ..........................C-89 59127860 ........... E-19 59128108 ............ D-9 59128173 ............ D-3 59128181 ............ D-3 59128934 ...........C-43 59128942 ...........C-43 59128959 ...........C-43 59128991 ...........C-43 59132118 ............ G-3 ........................... G-5 59133918 ...........C-83 ..........................C-89 59137448 ...........C-59 59140657 ...........C-23 ..........................C-37 59144394 .........C-101 59144428 ...........B-15 ..........................B-19 59146043 .......... A-17 ......................... A-19 ......................... A-21 59147991 .......... A-89 ......................... A-91 ......................... A-97 59148007 .......... A-89 ......................... A-91 ......................... A-97 59153379 ............ G-3 ........................... G-5 59154807 .......... A-83 ......................... A-93 ..........................C-83 59121798
COMM.NO.
PAGE
...........C-25 ...........C-25 ...........C-67 ..........................C-73 ..........................C-79 59157905 ...........A-69 59159095 ...........A-55 ........................A-101 59159558 .............D-5 59160309 ...........C-67 ..........................C-73 ..........................C-79 59161257 ...........C-97 59162735 .............D-5 59163345 ...........A-55 59163758 .............A-3 ............................A-5 ............................A-7 59164251 .............C-9 ..........................C-13 ..........................C-17 59164970 ........... E-21 .......................... E-25 59165001 ............. E-9 .......................... E-13 .......................... E-17 59166595 .............A-3 ............................A-7 59170381 ........... E-21 .......................... E-25 59171678 ...........A-49 ..........................A-51 59171900 ...........H-35 59172882 ...........H-13 59173286 .............H-5 ............................H-7 59176909 ...........C-89 59176917 .............C-3 ............................C-7 ..........................C-11 ..........................C-15 59176925 .............C-3 ............................C-7 ..........................C-11 ..........................C-15 59177030 ........... E-29 .......................... E-33 59177147 ........... E-27 .......................... E-29 .......................... E-31 .......................... E-33 59177170 .........C-107 ........................C-109 59177220 .............D-5 59177915 ...........B-43 ..........................B-45 59155176 59155192 59155564
SD-100C
COMM.NO.
PAGE
...........A-73 ...........A-73 ...........A-83 ...........A-83 ...........A-83 ...........A-83 ...........A-83 ..........................A-85 59178566 ...........A-55 ........................A-101 59178582 .........A-101 59178590 .........A-101 59178608 .........A-101 59178624 .........A-101 59178756 ...........A-69 59179051 .............A-7 59181735 ........... E-43 .......................... E-45 .......................... E-47 .......................... E-49 59184713 ...........A-53 59184721 ...........A-53 59184739 ...........A-53 59184747 ...........A-53 59185116 .............A-7 59185173 .............A-3 ............................A-7 59185181 .............A-7 59186338 ...........C-85 ..........................C-89 59186346 ...........A-33 ..........................A-35 59190975 .............B-5 ............................B-9 ..........................B-13 59191080 ...........C-89 59193813 ...........B-49 59193839 ...........B-51 59193847 ...........B-49 ..........................B-51 59195065 ...........C-89 59197749 ...........A-83 59197756 ...........A-83 59197855 ...........A-69 59197889 ...........A-69 59197897 ...........A-69 59197913 ...........A-69 59197921 ...........A-69 59197939 ...........A-55 ........................A-101 59197947 ...........A-69 ..........................A-71 59197996 ...........A-69 ..........................A-73 59198010 ...........A-69 ..........................A-73 59178111 59178277 59178426 59178434 59178459 59178467 59178491
NUMERICAL INDEX COMM.NO.
PAGE
.......... A-73 .......... A-73 .......... A-73 .......... A-73 .......... A-73 .......... A-71 .......... A-55 .......... A-71 .......... A-71 .......... A-71 .......... A-73 ............ A-3 ........................... A-7 59206656 .......... A-83 ......................... A-85 ......................... A-87 ......................... A-89 ......................... A-91 ......................... A-95 ......................... A-97 59206664 .......... A-87 ......................... A-91 ......................... A-97 59206797 .........C-103 59207126 ............ A-7 59207605 .......... A-55 ....................... A-101 59208157 .......... A-87 59208207 .......... A-75 ......................... A-79 ......................... A-81 ......................... A-83 ......................... A-89 ......................... A-95 ......................... A-99 59208223 .......... A-75 ......................... A-77 ......................... A-79 ......................... A-81 ......................... A-93 ......................... A-99 59208231 .......... A-75 ......................... A-77 ......................... A-79 ......................... A-81 ......................... A-93 ......................... A-99 59211714 ........... E-35 ..........................E-39 59212555 .......... A-43 59214510 .......... A-39 59214577 .......... A-39 59215764 .......... A-89 ......................... A-91 ......................... A-95 ......................... A-97 59198044 59198051 59198069 59198093 59198101 59198119 59198127 59198143 59198150 59198168 59198184 59201392
COMM.NO.
PAGE
...........C-11 ..........................C-71 ..........................C-77 59216309 ...........C-75 ..........................C-81 59218172 ............ A-9 59218198 ............ A-9 59218214 ............ A-9 59218230 ............ A-9 59218248 ............ A-9 59218255 ............ A-9 59218263 ............ A-9 59218297 .......... A-13 59218305 .......... A-13 59218313 .......... A-11 ......................... A-13 59218321 .......... A-11 59218339 .......... A-11 59218347 .......... A-11 59218354 .......... A-11 59218362 .......... A-11 59218370 .......... A-11 59218388 .......... A-11 59218396 .......... A-11 59218404 .......... A-11 59218420 .......... A-15 59218438 .......... A-15 59218446 .......... A-15 59218453 .......... A-15 59218461 .......... A-15 59218487 .......... A-15 59218495 .......... A-15 59218503 .......... A-15 59218511 .......... A-15 59218529 .......... A-15 59218677 ...........C-31 59218685 ...........C-31 59218693 ...........C-27 59219246 ...........C-97 59219253 ...........C-97 59219261 ...........C-97 59219279 ...........C-97 59219287 ...........C-97 59220210 .......... A-55 59220236 .......... A-75 ......................... A-77 ......................... A-79 ......................... A-81 ......................... A-89 ......................... A-93 ......................... A-95 ......................... A-99 59220293 .......... A-95 ......................... A-99 59220335 .......... A-73 59215780
COMM.NO.
PAGE
...........A-69 ..........................A-73 59220350 ...........A-73 59220368 ...........A-73 59220475 ...........A-73 59220483 ...........A-73 59220517 ...........A-73 59220525 ...........A-71 59222356 ...........B-53 59225912 ...........A-51 59226084 ...........A-51 59226548 ...........C-97 59227876 .........C-103 59227884 .........C-103 59227892 .........C-105 59228379 ...........A-43 59229492 ...........C-59 59230003 ...........A-55 ........................A-101 59230730 ...........A-71 59230748 ...........A-71 59231308 ...........B-31 59232579 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 59232587 ...........C-41 59232751 ...........B-11 59234518 ...........B-47 59235267 .........C-103 59241505 ...........B-49 ..........................B-51 59241521 ...........B-51 59241539 ...........B-51 59241554 ...........B-49 59241562 ...........B-49 59241570 ...........B-47 ..........................B-49 59241877 ...........B-47 59243030 .............A-9 59245209 ...........A-17 ..........................A-19 ..........................A-21 59245605 ...........A-69 59245613 ...........A-69 ..........................A-71 59245621 ...........A-69 59245639 ...........A-69 59245647 ...........A-73 59245654 ...........A-73 59245662 ...........A-73 59245704 ...........A-71 59245753 ...........A-71 59245761 ...........A-71 59220343
SD-100C
COMM.NO.
PAGE
...........A-75 ..........................A-79 ..........................A-81 59245951 ...........A-73 59246033 ...........A-69 59246041 ...........A-73 59246058 ...........A-71 59246066 ...........A-69 59246074 ...........A-69 59246082 ...........A-69 ..........................A-71 59246090 ...........A-69 ..........................A-71 59246108 ...........A-69 ..........................A-73 59246116 ...........A-73 59246124 ...........A-71 59246330 ...........A-73 59246579 ...........A-57 ..........................A-63 59251009 ...........A-13 59251074 ...........A-15 59258319 ...........B-15 ..........................B-19 59258681 ...........B-43 ..........................B-45 59260315 ...........A-69 ..........................A-71 59260323 ...........A-69 ..........................A-71 59264093 .............A-5 59277251 ...........B-19 59277723 ...........B-23 59277756 ...........B-17 ..........................B-19 59277764 ...........B-17 ..........................B-27 59277772 ...........B-15 ..........................B-19 59279596 ...........H-19 ..........................H-23 ..........................H-27 ..........................H-33 59279604 .............H-5 ............................H-7 59279620 .............H-5 ............................H-7 59279653 ...........H-31 59280347 .............A-3 ............................A-7 59281618 ...........A-79 ..........................A-81 59281626 ...........A-95 ..........................A-99 59284752 ...........A-85 ..........................A-87 59245787
X-7
NUMERICAL INDEX COMM.NO.
PAGE
.......... A-85 .......... A-87 .......... A-85 ......................... A-87 59286252 ............ A-3 ........................... A-7 59286336 .............C-9 ..........................C-17 59286344 .............C-5 ..........................C-13 59288340 ............ G-5 59290288 ............ A-5 59296632 ...........B-23 59298042 ...........B-23 59298323 ...........B-23 59298927 .............B-3 ............................B-7 ..........................B-11 59298935 .............B-3 ............................B-7 ..........................B-11 59305813 ...........C-19 ..........................C-21 ..........................C-23 59306522 .......... A-23 ......................... A-35 59309104 .............C-3 ............................C-7 ..........................C-11 ..........................C-15 59315242 ...........C-21 ..........................C-23 59325720 .......... A-75 ......................... A-79 ......................... A-89 ......................... A-95 59326827 ...........B-55 ............................E-5 ..........................E-13 ..........................E-17 59327940 .......... A-43 ......................... A-45 ......................... A-47 59328146 ...........C-19 59328195 .......... A-57 ......................... A-63 59329680 ...........B-29 59329904 ...........C-21 ..........................C-23 59329979 ...........C-19 59331934 ...........C-83 59336818 .......... A-17 ......................... A-19 ......................... A-21 59284760 59284778 59284786
X-8
COMM.NO.
PAGE
.......... A-17 ......................... A-19 ......................... A-21 59336859 .......... A-21 59338517 .......... A-59 ......................... A-75 ......................... A-79 59340000 .......... A-51 59343236 ...........C-33 59343251 ...........C-33 59343269 ...........C-39 59344176 ...........C-57 59353797 ........... E-27 .......................... E-31 59356444 ...........C-39 59359836 .......... A-17 ......................... A-19 ......................... A-21 59360115 ...........C-31 ..........................C-39 59360123 ...........C-39 59360305 ...........C-39 59360313 ...........C-39 59360347 ...........C-35 59360354 ...........C-27 ..........................C-35 59360461 ...........C-35 59360487 ...........C-27 ..........................C-35 59360495 ...........C-27 59360545 ...........C-35 59360552 ...........C-27 ..........................C-31 ..........................C-35 59360594 ...........C-27 59360610 ...........C-33 59360651 ...........C-33 59360735 ...........C-25 ..........................C-33 59360776 ...........C-25 59366971 .......... A-59 ......................... A-75 ......................... A-79 59368837 ...........C-25 59368845 ...........C-25 59368886 ...........C-27 59370536 .......... D-11 59370544 .......... D-11 59370569 .......... D-11 59370700 .......... D-11 59370734 .......... D-11 59370742 .......... D-11 59370759 .......... D-11 59375964 ...........B-29 59384347 ...........C-39 59384669 ...........C-31 59336842
COMM.NO.
PAGE
...........C-27 ...........C-27 ...........A-91 ..........................A-97 .......................... E-27 .......................... E-31 .......................... E-35 .......................... E-39 59395970 ...........C-31 59395996 ...........C-25 59396978 .............B-3 ............................B-7 ..........................B-11 59397059 ...........C-83 ..........................C-89 ..........................C-93 ..........................C-95 59397489 ...........C-93 ..........................C-95 59398206 .............B-3 ............................B-7 ..........................B-11 ..........................B-53 59398214 .............B-3 ............................B-7 ..........................B-11 ..........................B-53 59398222 .............B-3 ............................B-7 ..........................B-11 ..........................B-53 59398230 .............B-7 ..........................B-11 ..........................B-53 59398925 .........C-107 ........................C-109 59399162 ...........C-27 59399295 ...........C-33 59401232 ...........A-59 ..........................A-65 59402248 ........... E-27 .......................... E-31 59417493 ...........C-73 ..........................C-79 59422907 ...........A-17 ..........................A-19 ..........................A-21 59426155 ...........C-19 ..........................C-29 59426924 ........... E-21 .......................... E-23 59429605 ........... E-43 .......................... E-47 59429639 ........... E-43 59384784 59386201 59388199
SD-100C
COMM.NO.
PAGE
...........A-43 ..........................A-45 ..........................A-47 59434001 ...........A-55 .......................... E-21 .......................... E-25 59434092 ...........A-75 ..........................A-79 .......................... E-43 59434167 ...........A-85 59434183 ...........A-85 59434209 ...........A-55 .......................... E-21 .......................... E-25 59434217 ...........A-55 .......................... E-21 .......................... E-25 59436840 ...........A-55 59436865 ...........A-55 59436873 ...........A-55 59436931 ........... E-19 59437293 ........... E-43 .......................... E-47 59437590 ...........A-85 59442046 ...........C-87 ..........................C-89 59443663 ........... E-43 .......................... E-47 59445528 ...........D-11 59445536 ...........D-11 59445544 ...........D-11 59445551 ...........D-11 59445643 ...........D-11 59445650 ...........D-11 59446138 ...........C-25 59452680 ...........H-19 ..........................H-23 ..........................H-27 ..........................H-33 59461368 .............D-5 59465377 .............D-5 59465641 ...........C-61 59465658 ........... E-11 .......................... E-15 59465674 .............H-5 ............................H-7 ..........................H-19 ..........................H-23 ..........................H-27 ..........................H-33 59483206 ........... E-43 .......................... E-47 59487058 ...........A-83 ..........................A-93 59495036 ...........C-91 59433649
NUMERICAL INDEX COMM.NO.
PAGE
.......... A-77 ......................... A-81 ......................... A-93 ......................... A-99 59524447 ............ A-3 ........................... A-5 ........................... A-7 59537266 .......... A-51 ..........................B-29 ..........................E-27 ..........................E-31 ..........................E-39 59539569 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 59544213 ...........B-29 59545616 .......... A-55 ......................... A-61 ......................... A-67 59550301 ...........C-99 59564575 .......... A-77 ......................... A-81 ......................... A-93 ......................... A-99 59565044 .......... A-23 ..........................B-15 ..........................B-19 ..........................B-25 ..........................B-27 ..........................B-29 ..........................B-55 59566307 ...........B-31 59566414 ...........B-31 59569004 ............ H-3 59580571 ...........C-19 ..........................C-21 ..........................C-23 59583302 .......... A-59 ......................... A-65 ......................... A-75 ......................... A-79 59583450 ........... E-19 59583468 ........... E-19 59583500 .......... A-83 ........................... D-3 ........................... H-3 59583658 ........ A-103 59587196 ...........C-53 ..........................C-57 59588418 ...........C-47 59594366 .......... H-33 59597765 ...........B-31 59600593 ...........B-17 ..........................B-27 59604835 ...........C-47 59520080
COMM.NO.
PAGE
............ G-3 ........................... G-5 59607853 ............ D-3 59607861 ............ D-3 59608570 ...........C-43 59613612 ...........B-15 ..........................B-19 59617985 ...........C-19 ..........................C-21 ..........................C-23 59618579 .......... A-83 ........................... D-3 ........................... H-3 59634105 ........... E-29 .......................... E-33 .......................... E-37 .......................... E-41 59636738 .............C-5 59643114 ...........C-89 59646323 ...........C-99 59648394 .......... D-13 59650721 ...........C-99 59652057 .......... D-13 59652065 .......... D-13 59661413 ............. E-3 .......................... E-11 .......................... E-15 59662312 ...........C-47 59667287 ............ G-3 ........................... G-5 59670554 .......... A-55 ......................... A-59 ......................... A-65 59674465 ...........B-31 59689927 ............ D-3 59698811 .......... A-17 ......................... A-19 ......................... A-21 59699207 ...........C-89 59704403 .......... A-83 ......................... A-89 ......................... A-93 ......................... A-95 59704429 ...........C-89 59717702 ...........C-59 59717959 ........... E-27 .......................... E-31 .......................... E-35 .......................... E-39 59605915
COMM.NO.
PAGE
.............C-3 ............................C-7 ..........................C-11 ..........................C-15 ..........................C-65 ..........................C-69 ..........................C-71 ..........................C-75 ..........................C-77 ..........................C-81 59728196 .............C-3 ............................C-7 ..........................C-11 ..........................C-15 ..........................C-65 ..........................C-69 ..........................C-71 ..........................C-75 ..........................C-77 ..........................C-81 59731380 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 59743013 ...........A-23 ..........................A-35 59744243 ...........H-19 ..........................H-23 ..........................H-27 59759753 ........... E-27 .......................... E-31 59762609 ...........B-29 59769356 ...........A-11 59778266 ...........A-15 59778332 ...........A-11 59785303 ...........A-17 ..........................A-19 ..........................A-21 59785519 ...........A-17 ..........................A-19 ..........................A-21 ..........................C-31 59787879 ...........B-33 59790600 .............A-9 59790956 ...........A-11 59791483 ...........A-11 59791491 ...........A-11 59793588 .............A-9 ..........................A-13 59793752 ...........A-11 59794115 ...........A-15 59794123 ...........A-15 59801886 ...........C-49 59803635 ...........A-15 59806372 .............D-9 59728170
SD-100C
COMM.NO.
PAGE
...........A-87 ..........................A-91 ..........................A-97 59810036 ...........C-99 59810531 .............H-3 59811018 ............. E-7 .......................... E-13 .......................... E-17 59813279 ........... E-13 .......................... E-17 59813329 ...........C-85 ............................ E-5 .......................... E-13 .......................... E-17 59814889 .............A-5 ............................A-7 59815068 ...........H-19 ..........................H-23 ..........................H-27 ..........................H-33 59815431 .............D-7 ............................D-9 59815449 .............D-7 ............................D-9 59816447 ...........C-57 59816520 .............C-3 ............................C-7 ..........................C-11 ..........................C-15 ..........................C-65 ..........................C-69 ..........................C-71 ..........................C-75 ..........................C-77 ..........................C-81 59819292 .............C-3 ............................C-7 ..........................C-11 ..........................C-15 59824250 ...........C-43 .......................... E-29 .......................... E-33 .......................... E-37 .......................... E-41 59824862 .............D-5 59826743 ........... E-29 .......................... E-33 .......................... E-37 .......................... E-41 59826768 ........... E-29 .......................... E-33 .......................... E-37 .......................... E-41 59849661 ...........A-61 ..........................A-67 59850040 ...........H-33 59807941
X-9
NUMERICAL INDEX COMM.NO.
PAGE
.........C-107 ........................C-109 59854828 .......... A-89 ......................... A-91 ......................... A-95 ......................... A-97 ..........................E-27 ..........................E-31 ..........................E-35 ..........................E-39 59854877 .......... A-89 ......................... A-91 ......................... A-95 ......................... A-97 59854943 .......... A-91 ......................... A-97 59856781 ...........C-15 59858662 .......... A-91 ......................... A-97 59861872 .......... A-17 ......................... A-19 ......................... A-21 59862938 ............ D-7 ........................... D-9 59866491 ...........C-83 59866970 .........C-107 ........................C-109 59869917 .......... A-87 ..........................C-49 59873984 ...........C-49 59888271 .......... A-17 ......................... A-19 ......................... A-21 59888602 ...........B-31 59895011 ........... E-27 ..........................E-31 ..........................E-35 ..........................E-39 59899021 ...........C-27 59899641 .......... D-13 59901306 ...........C-97 ..........................C-99 59902668 ...........B-51 59902676 ...........B-51 59902684 ...........B-47 ..........................B-49 ..........................B-51 59903732 .......... D-11 59917682 .......... A-15 59918573 .......... A-55 ......................... A-87 59919761 ........ A-103 59919910 .......... D-11 59919944 .......... D-11 59919969 .......... D-11 59919985 .......... D-11 59854570
X - 10
COMM.NO.
PAGE
.......... D-11 .......... D-11 .......... D-11 .......... D-11 .......... D-11 .......... D-11 .......... D-11 .......... D-11 .......... D-11 .......... D-11 .......... D-11 .......... D-11 .......... D-11 .......... D-11 .......... D-11 .......... D-11 ...........B-19 ...........B-15 ..........................B-19 ..........................C-41 59922971 ............ A-7 59923003 ............ A-3 ........................... A-7 59923102 ............ A-5 59929711 ............ A-3 ........................... A-5 ........................... A-7 59933622 .......... A-17 ......................... A-19 ......................... A-21 59935742 .......... A-55 59938373 .......... A-17 ......................... A-19 ......................... A-21 59941203 .......... A-17 ......................... A-19 ......................... A-21 59941682 .......... A-91 ......................... A-97 .......................... E-45 .......................... E-49 59947507 ............ G-5 59949461 .......... A-17 ......................... A-19 ......................... A-21 59949511 .......... A-17 ......................... A-19 ......................... A-21 59951202 .......... A-47 59956706 ............ H-5 ........................... H-7 59962332 .......... H-31 59965962 .......... A-91 ......................... A-97 ........................... D-7 ........................... D-9 59920009 59920017 59920025 59920033 59920058 59920066 59920132 59920199 59920207 59920215 59920223 59920231 59920264 59920272 59920280 59920298 59922336 59922591
COMM.NO.
PAGE
.............C-5 ............................C-9 ..........................C-13 ..........................C-17 59972224 ........... E-29 .......................... E-33 59972877 ...........A-17 ..........................A-19 ..........................A-21 ..........................C-39 59973065 ........... E-29 .......................... E-33 59991992 ...........A-23 ..........................A-35 59993881 .............A-5 ..........................H-19 ..........................H-23 ..........................H-27 ..........................H-33 59995126 ............. E-3 .......................... E-11 .......................... E-15 ..........................H-19 ..........................H-23 ..........................H-27 ..........................H-33 90502816 ...........A-15 90502915 ...........A-11 95055265 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 95073813 ........... E-45 .......................... E-49 95090106 ...........A-75 ..........................A-77 ..........................A-79 ..........................A-81 ..........................A-89 ..........................A-93 ..........................A-95 ..........................A-99 ..........................C-85 ..........................C-89 95097879 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 95098679 .............B-5 ............................B-9 ..........................B-13 95175881 ...........B-45 95182705 ...........A-33 ..........................A-37 59971457
SD-100C
COMM.NO.
PAGE
...........C-19 ..........................C-21 ..........................C-23 95200648 ...........A-17 ..........................A-19 ..........................A-21 95201547 .............B-5 ............................B-9 ..........................B-13 95208971 .............B-5 ............................B-9 ..........................B-13 95210258 ...........C-25 ..........................C-33 95219770 ...........A-23 ..........................A-35 95220893 ...........C-83 ..........................C-91 95221024 ...........A-77 ..........................A-81 ..........................A-93 ..........................A-99 95257341 ...........A-35 95264891 ...........B-17 95278008 ...........C-83 ..........................C-89 95278966 ...........H-31 ..........................H-33 95280186 ...........A-23 ..........................A-37 95280194 ...........C-19 ..........................C-41 95280541 ...........A-23 ..........................A-35 95285946 ...........B-43 ..........................B-45 ..........................C-45 95286266 ...........C-83 ..........................C-89 95286514 ...........C-87 ..........................C-89 95301867 ...........A-87 ..........................A-89 ..........................A-91 ..........................A-97 95302311 ...........A-77 ..........................A-81 ..........................A-93 ..........................A-99 95302709 ...........C-83 95303335 .............D-5 95303350 ...........B-15 ..........................B-19 95303368 .............B-5 ............................B-9 ..........................B-13 95188710
NUMERICAL INDEX COMM.NO.
PAGE
.............C-5 ............................C-9 ..........................C-13 ..........................C-17 95316956 .......... A-23 ......................... A-35 95317426 .......... A-77 ......................... A-81 ......................... A-93 ......................... A-99 95326609 ...........C-97 95329975 .......... A-23 ......................... A-25 ......................... A-27 ......................... A-31 ......................... A-35 ..........................C-19 ..........................C-21 ..........................C-23 ..........................C-61 ..........................C-65 ..........................C-71 ..........................C-77 95356903 ...........B-43 95356960 ............ A-3 ........................... A-5 ........................... A-7 ......................... A-35 ..........................C-19 ..........................C-21 ..........................C-23 95356978 .......... A-33 ......................... A-37 95357604 ...........C-53 95364048 .......... A-53 95364972 .......... H-11 95365078 .......... A-31 95365094 .......... A-35 95366001 ...........C-41 95368890 ...........C-45 95373973 .........C-101 ........................C-107 ........................C-109 ..........................E-29 ..........................E-33 ..........................E-37 ..........................E-41 ..........................E-45 ..........................E-49 95376133 ...........C-21 ..........................C-23 ..........................C-51 ..........................C-53 95376323 ...........C-23 95378873 ...........C-93 ..........................C-95 95309829
COMM.NO.
PAGE
.......... A-23 ......................... A-35 95386587 .........C-107 ........................C-109 .......................... E-27 .......................... E-31 .......................... E-35 .......................... E-39 95402806 .......... A-29 ......................... A-35 95402830 ...........C-51 95403325 ...........C-51 95404414 ...........C-85 ..........................C-89 95415667 .......... A-27 ......................... A-35 ........................... H-9 ......................... H-11 ......................... H-13 95415824 ...........B-33 95416285 ........... E-29 .......................... E-33 .......................... E-37 .......................... E-41 95424586 .......... A-55 ......................... A-59 ......................... A-65 ..........................C-43 ......................... D-15 ............................ E-3 ........................... H-3 95430534 .........C-109 95465266 ...........B-31 95465274 ...........B-31 95488250 .............B-5 ............................B-9 ..........................B-13 95526653 ...........C-89 95603163 ...........B-15 ..........................B-19 95643383 ...........B-15 ..........................B-19 95650339 ...........B-43 95653614 .......... A-29 ......................... A-35 95699948 ...........C-47 95739306 .......... A-23 ......................... A-33 ......................... A-35 ..........................C-19 ..........................C-21 ..........................C-23 95748562 .......... A-23 ......................... A-35 95756219 ...........C-89 95758678 ...........B-31 95381158
COMM.NO.
PAGE
...........B-31 ...........A-23 ..........................A-35 95860052 ...........C-97 ..........................C-99 95866687 .............A-3 ............................A-7 ..........................A-25 ..........................A-27 ..........................A-35 95919254 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 95919460 ...........H-19 ..........................H-23 ..........................H-27 ..........................H-33 95919569 ...........B-29 95919775 ...........B-29 95919833 ...........B-29 95920377 ...........C-23 95920492 ........... E-19 95920534 ...........A-43 ..........................A-45 ..........................A-47 95921631 ...........C-55 95921722 ...........C-97 95922167 ...........A-43 ..........................A-45 ..........................A-47 95922175 .............B-5 ............................B-9 ..........................B-13 95922217 .............B-5 ............................B-9 ..........................B-13 95922225 ...........A-91 ..........................A-97 95922241 ...........A-43 ..........................A-45 ..........................A-47 95922324 ...........C-89 .......................... E-23 95922332 ...........C-97 95922365 ...........C-93 95922381 .............A-5 95923025 ............. E-9 .......................... E-13 .......................... E-17 95923041 ...........C-23 95923090 ........... E-27 .......................... E-31 .......................... E-39 95923108 ...........C-57 95923223 ...........A-41 95758686 95829263
SD-100C
COMM.NO.
PAGE
...........A-51 ...........C-23 ..........................C-47 95923314 ...........A-53 ..........................C-97 95923322 .........C-109 95924049 ...........C-99 95925921 ...........A-43 ..........................A-45 ..........................A-47 95931341 ............. E-9 .......................... E-13 .......................... E-17 95931366 ...........C-23 95931614 .............A-5 95932117 ............. E-9 .......................... E-13 .......................... E-17 95943346 ...........C-97 ..........................C-99 95988721 .............A-3 ............................A-7 95988739 ...........B-15 ..........................B-19 95988796 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 96700927 ...........B-55 96701370 ...........A-59 ..........................A-65 ..........................A-83 ............................C-5 ............................C-9 ..........................C-13 ..........................C-15 ............................ E-3 .......................... E-11 .......................... E-15 96701461 ...........C-19 ..........................C-21 ..........................C-93 ..........................C-95 ........................C-103 96701495 ...........C-61 ..........................C-87 ..........................C-93 ..........................C-95 ............................ E-3 .......................... E-11 .......................... E-15 96701503 ...........A-57 ..........................A-63 95923272 95923298
X - 11
NUMERICAL INDEX COMM.NO.
PAGE
.......... A-23 ......................... A-35 ......................... A-41 ........................... D-3 96701552 ...........B-19 96701560 ............ A-3 ........................... A-5 ........................... A-7 ......................... A-23 ......................... A-35 ......................... A-55 ............................B-5 ............................B-9 ..........................B-13 ..........................B-43 ..........................B-45 96701578 .............B-3 ............................B-7 ..........................B-11 96701917 .............C-5 ............................C-9 ..........................C-11 ..........................C-13 ..........................C-15 ..........................C-17 ..........................C-71 ..........................C-77 ........................C-107 ........................... D-5 ..........................E-27 ..........................E-31 ..........................E-35 ..........................E-39 ........................... H-5 ........................... H-7 ......................... H-19 ......................... H-23 ......................... H-27 ......................... H-33 96701958 .......... A-55 ......................... A-61 ......................... A-67 ..........................C-69 ..........................C-75 ..........................C-81 ..........................C-83 ..........................C-89 ........................... D-3 96701982 .......... A-87 96702261 ............ D-5 96701545
X - 12
COMM.NO.
PAGE
...........C-65 ..........................C-71 ..........................C-77 ..........................C-83 ..........................C-87 ..........................C-89 ........................... D-5 96702287 .......... A-49 ......................... A-51 ....................... A-103 ..........................C-15 ..........................C-85 ..........................C-89 96702311 .......... A-39 ..........................B-27 ..........................C-85 ..........................C-87 ..........................C-89 96702329 ............ A-5 ..........................B-15 ..........................B-21 ............................C-5 ..........................C-13 ..........................C-17 ..........................C-21 96702394 .........C-103 96702402 .........C-103 96702428 .......... A-51 ..........................B-23 96702436 ...........B-23 96702444 .......... A-23 ......................... A-35 ............................C-3 ..........................C-11 ..........................C-69 ..........................C-75 ..........................C-81 96702519 .......... A-83 ......................... A-85 96702659 .......... A-59 ......................... A-65 ..........................C-41 ............................ E-3 .......................... E-11 .......................... E-15 .......................... E-19 .......................... E-21 .......................... E-25 96702667 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 96702709 ...........B-27 96702733 ............ A-3 ........................... A-7 ..........................B-55 96702279
COMM.NO.
PAGE
...........B-15 ..........................B-19 ..........................B-27 ..........................B-55 96702816 ........... E-21 96702824 ...........B-15 ..........................B-19 ..........................C-83 ........................C-111 96702857 ...........A-23 ..........................A-35 96702865 ...........D-15 96702881 ...........H-17 ..........................H-21 ..........................H-25 96703111 ...........B-19 ..........................B-21 ..........................B-25 96703657 ...........B-15 ..........................B-21 ..........................B-25 ..........................B-27 ..........................B-55 96703665 .............A-3 ............................A-5 ............................A-7 ..........................A-23 ..........................A-35 ..........................A-55 ............................B-3 ............................B-7 ..........................B-11 ..........................B-55 96703681 ...........B-53 96703699 .............B-3 ............................B-7 ..........................B-11 96704176 ...........A-35 ..........................A-55 ..........................A-61 ..........................A-67 ............................ E-5 .......................... E-13 .......................... E-17 .......................... E-43 .......................... E-45 .......................... E-47 .......................... E-49 96704184 ...........A-39 ..........................A-55 96704218 ...........C-93 96704226 ...........A-55 96702808
SD-100C
COMM.NO.
PAGE
...........A-71 ............................C-7 ..........................C-15 ..........................C-93 ..........................C-95 ..........................C-99 ........................C-103 ............................D-3 ............................ E-5 .......................... E-23 96704283 .............B-3 ............................B-7 ............................D-3 96704291 .............D-3 96704309 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 ..........................H-17 ..........................H-21 ..........................H-25 96704317 .........A-103 96704358 .............C-3 ..........................C-11 ..........................C-15 96704408 ...........C-49 ..........................C-73 ..........................C-79 96704416 ...........C-49 ..........................C-73 ..........................C-79 ............................ E-3 .......................... E-11 .......................... E-15 .......................... E-19 96704432 ...........C-63 ............................D-7 ............................D-9 96704440 ...........A-23 ..........................A-35 96704481 ...........B-33 ..........................B-53 96704531 .............C-3 ..........................C-11 ..........................C-57 ..........................C-61 ............................D-7 ............................D-9 96704549 ...........B-15 ..........................B-17 96704556 .............C-7 96704234
NUMERICAL INDEX COMM.NO.
PAGE
.......... A-53 ............................C-7 ..........................C-15 ..........................C-87 ..........................C-89 ........................... D-3 ............................E-5 ..........................E-11 ..........................E-13 ..........................E-15 ..........................E-17 ..........................E-23 96704580 ...........C-19 ..........................C-21 96704598 .......... A-23 ......................... A-35 ......................... A-53 ..........................C-19 ..........................C-21 ..........................C-87 ..........................C-89 ..........................C-91 ..........................E-11 ..........................E-15 ..........................E-21 ..........................E-25 96704606 ...........C-61 ........................C-103 ..........................E-19 96704614 .......... A-23 ......................... A-37 ..........................B-11 ..........................C-61 ........................C-107 ..........................E-27 ..........................E-31 ..........................E-35 ..........................E-39 96704622 .............B-3 ............................B-7 96704630 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 96704663 ...........C-87 96704713 ...........C-57 96704739 .............C-3 ............................C-7 96704564
COMM.NO.
PAGE
.......... A-49 ......................... A-51 ..........................B-53 ..........................C-11 ..........................C-15 ..........................C-71 ..........................C-77 ............................ E-3 .......................... E-11 .......................... E-15 ........................... H-5 ........................... H-7 ......................... H-19 ......................... H-23 ......................... H-27 ......................... H-33 96704846 ........ A-103 ............................C-3 ............................C-5 ............................C-7 ............................C-9 ..........................C-11 ..........................C-13 ..........................C-15 ..........................C-17 ..........................C-63 96704952 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 96705009 ...........C-41 96705033 .......... A-23 ......................... A-37 ..........................B-55 96705041 .......... A-73 ......................... A-75 ......................... A-79 ......................... A-87 ......................... A-89 ......................... A-95 96705132 ............. E-3 .......................... E-11 .......................... E-15 96705140 .......... A-83 96705272 ...........B-11 ..........................B-53 ..........................C-57 96705314 .......... A-87 ......................... A-91 ......................... A-97 ..........................C-11 ..........................C-15 96705504 ...........B-15 96705546 ........... E-45 .......................... E-49 96704812
COMM.NO.
PAGE
.............D-3 ............................H-3 96705587 .............C-5 ............................C-9 ..........................C-13 ..........................C-15 96705637 ...........A-41 96705728 ...........A-71 96705736 ...........C-19 ..........................C-21 96705751 ...........D-15 96705793 ...........A-71 .......................... E-21 .......................... E-25 96706817 ...........A-23 ..........................A-35 96706825 ...........A-23 ..........................A-35 96708078 .............D-7 96708300 .............A-3 ............................A-7 96708425 ...........B-33 96711031 ...........B-15 ..........................B-17 ..........................B-19 96711478 ...........B-15 ..........................B-19 96711510 ...........B-19 96711791 ...........A-39 96711825 ...........C-87 96711833 .............C-3 ............................C-7 ..........................C-11 ..........................C-15 ..........................C-83 ..........................C-85 ..........................C-89 ..........................H-17 ..........................H-21 ..........................H-25 96711882 ...........B-15 ..........................B-21 ..........................B-27 96711965 ........... E-43 .......................... E-47 96712237 .............A-5 ..........................A-37 ..........................B-15 ..........................B-21 96712252 ...........A-73 96712583 ...........C-11 ..........................C-15 96714019 ...........B-33 96714399 .............D-5 96714407 ...........C-87 96714472 ...........C-99 96705553
SD-100C
COMM.NO.
PAGE
...........B-55 .............C-3 ............................C-7 96715164 ...........B-53 96715354 ...........A-55 96715602 .............C-5 ............................C-9 ..........................C-13 ..........................C-17 ..........................C-61 96718663 .........A-103 96718671 .............B-3 ............................B-7 ..........................B-11 ..........................B-43 ..........................B-45 96719190 .............D-7 ............................D-9 96719265 ...........C-87 96719786 ...........C-21 ..........................C-23 96719885 ...........A-55 ..........................A-61 ..........................A-67 ..........................C-19 96719992 ...........B-55 96720446 ...........B-43 ..........................B-45 ..........................B-53 96720990 ...........B-23 96721196 ...........A-23 ..........................A-35 96726658 .............B-5 ............................B-9 ..........................B-13 96727011 ...........C-11 96727581 ...........A-37 96727896 ...........B-55 96728431 ...........H-29 96728704 ...........C-61 96728803 .............B-3 ............................B-7 ..........................B-11 96734546 ...........A-23 96736822 ...........B-15 ..........................B-19 96737069 ...........B-15 ..........................B-21 96738554 ...........C-19 ..........................C-21 ..........................D-15 .......................... E-11 .......................... E-15 96738562 .........C-103 ............................ E-3 96738570 .........C-103 96714969 96715131
X - 13
NUMERICAL INDEX COMM.NO.
PAGE
............ A-3 ........................... A-7 ......................... A-39 ......................... A-41 ..........................B-15 ..........................B-25 ..........................B-27 ............................C-3 ............................C-5 ............................C-9 ..........................C-11 ..........................C-13 ..........................C-17 ..........................C-21 ..........................C-61 ..........................C-69 ..........................C-75 ..........................C-81 ..........................C-85 ..........................C-87 ..........................C-89 ..........................C-93 ..........................C-95 ............................E-3 96738612 ...........B-15 ..........................B-19 ............................C-5 ............................C-9 ..........................C-13 ..........................C-17 96738620 .............B-3 ............................B-7 ..........................B-11 ..........................B-33 ..........................B-53 ..........................B-55 96738646 ...........B-53 96739990 ...........B-15 ..........................B-19 96740188 .........C-111 96740998 ...........B-43 ..........................B-45 96741020 ............ D-5 96738596
X - 14
COMM.NO.
PAGE
.......... A-59 ......................... A-65 ......................... A-75 ......................... A-79 ......................... A-89 ......................... A-95 ..........................B-15 ..........................B-19 ............................C-3 ............................C-7 ............................C-9 ..........................C-11 ..........................C-13 ..........................C-15 ..........................C-21 ..........................C-23 ..........................C-61 ..........................C-83 ........................... D-7 ............................ E-3 .......................... E-11 .......................... E-15 .......................... E-19 .......................... E-21 .......................... E-25 ......................... H-29
96741038
COMM.NO.
PAGE
...........A-23 ..........................A-37 ..........................A-47 ..........................A-49 ..........................A-51 ..........................A-91 ..........................A-97 ........................A-103 ..........................B-15 ..........................B-17 ..........................B-23 ..........................B-53 ............................C-5 ............................C-9 ..........................C-11 ..........................C-13 ..........................C-15 ..........................C-17 ..........................C-57 ..........................C-61 ..........................C-65 ..........................C-71 ..........................C-77 ..........................C-87 ..........................C-89 ............................D-5 .......................... E-27 .......................... E-31 .......................... E-35 .......................... E-39 ............................H-5 ............................H-7 ..........................H-17 ..........................H-19 ..........................H-21 ..........................H-23 ..........................H-25 ..........................H-27 ..........................H-33
96741046
SD-100C
COMM.NO.
PAGE
...........A-23 ..........................A-35 ..........................A-53 ............................C-7 ..........................C-15 ..........................C-19 ..........................C-91 ..........................C-93 ..........................C-95 ..........................C-99 ............................D-3 ............................ E-5 .......................... E-11 .......................... E-13 .......................... E-15 .......................... E-17 .......................... E-21 .......................... E-25 .......................... E-45 .......................... E-49 96741863 .............A-5 96743984 ...........H-29 96745104 ...........B-19 ..........................B-27 ..........................B-55 96741053
The warranty statement is provided within the manual kit shipped with the machine.
Ref. No. VOE21B9920177 CPN 43946078 Printed in USA 2007-12 Volvo, Shippensburg
English CST