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AN ARCHITECTURAL DESIGN THESIS - PROJECT II REPORT ON
COTTON TEXTILE INDUSTRY ………………………………………………………………………………. Submitted to the Savitribai Phule Pune University in partial fulfilment of the requirements for the award of the Graduate degree of
BACHELOR OF ARCHITECTURE (B. ARCH.)
by
AMBER SHUKLA ………………………………………………………………………………. under the guidance of
AR RAKESH SHEKATKAR
……………………………………………………………………………….
AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE SAVITRIBAI PHULE PUNE UNIVERSITY, PUNE APRIL / MAY 2020
CERTIFICATE SEDRAA’s
AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, Pune CANDIDATE’S DECLARATION I hereby certify that the work which is being presented in the Architectural Design Thesis Project titled “……………COTTON TEXTILE INDUSTRY ………………………………………………………………………………………” in partial fulfilment of the requirements for the award of the Bachelor of Architecture degree (B.Arch), submitted at AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN , Pune is an authentic record of my own work carried out during the period from June 2019 to MAY 2020 under the supervision of ……………AR RAKESH SHEKATKAR……………………………………………………. (thesis guide).
I declare that the work submitted is my own research and wherever I have incorporated any information, data, maps, graphics, etc. from different sources, it has been duly acknowledged. The matter embodied in this Thesis has not been submitted by me for the award of any other degree.
…………AMBER SHUKLA…………………. Name and Signature of the Candidate This is to certify that the above statement made by the Candidate is correct to the best of our knowledge
Ar. Anand Ukidve Principal In-Charge.
COTTON TEXTILE INDUSTRY AMBER SHUKLA
ARCHITECTURAL PROJECT II
FINAL YEAR 2018-19
AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN
Page 2 of 4
PROJECT – COTTON TEXTILE INDUSTRY Preamble/ Introduction/ background: Madhya Pradesh is the fourth largest cotton producing state in India. The cotton produced in M.P. is send to Punjab and Gujrat to make the yarn which is later purchased by the state. It is necessary to have a cotton textile industry in the state of M.P. to cut down the to and FRO motion of the cotton production. Objectives of the Thesis. The goal is to design a cotton textile industry in the city of Ujjain to save the cost of transportation of cotton. Project/ site description The site is in Ujjain, Madhya Pradesh. The site is in the industrial zone of Ujjain and in the outskirts of the core city. The site has highway to its east. The site has access from four directions – north, south, west and east.
Methodology: Live case studies of similar industries. Research of the entire cotton production process.
SHUKLA.AMBER 9/18/2020
COTTON TEXTILE INDUSTRY THESIS 19-20
AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE
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VINOD TEXTILES
CASE STUDIES
ER. BRIJESH CHATURVEDI
SHUKLA.AMBER 9/18/2020
1)
THE FACTORY IS STUATED AT DEWAS,MP
2)
THE CAPACITY OF THE COTTON TEXTILE PRODUCTION IS 75 MT PER DAY
3)
THE FACTORY AREA IS 500 SQ.MT
4)
ONLY DEALS WITH COTTON TEXTILES PRODUCTION
5)
YARN IS EXPORTED FROM PUNJAB I.E. YARN IS NOT MANUFACTURED IN THE FACTORY
COTTON TEXTILE INDUSTRY THESIS 19-20
AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE
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RAMESH TEXTILES
CASE STUDIES
AR.ABHISHEK JHULKA
SHUKLA.AMBER 9/18/2020
1)
THE FACTORY IS STUATED AT INDORE,MP
2)
THE CAPACITY OF THE MIX COTTON TEXTILE(COTTON + TERECOT) PRODUCTION IS 250 MT PER DAY
3)
THE FACTORY AREA IS 3600 SQ.MT
4)
DEALS WITH TERECOT AND COTTON TEXTILES
5)
YARN IS EXPORTED FROM PUNJAB AND GUJRAT I.E. YARN IS NOT MANUFACTURED IN THE FACTORY
COTTON TEXTILE INDUSTRY THESIS 19-20
AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE
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RAYMOND TEXTILES
SHUKLA.AMBER 9/18/2020
1)
THE PLANT IS SITUATED AT VAPI,GUJRAT
2)
THE CAPACITY OF THE POLY WOOL IS 26,000 METRES PER DAY
3)
THE FACTORY AREA IS 453,248 SQ.MT I.E. 112 ACRES
4)
DEALS WITH POLYWOOL
5)
YARN IS MANUFACTURED IN THE FACTORY ITSELF
6)
A FULLY INTEGRATED PLANT UNDER ONE ROOF
7)
SAMPLING UNIT FOR CUSTOMER IS ANOTHER PART IN THE CAMPUS
8)
DEALS WITH 3 TYPES OF FINISH I.E. FLAME RADIENT , WATER REPELLENT ,ANTI MICROBIAL.
COTTON TEXTILE INDUSTRY THESIS 19-20
AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE
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CASE STUDIES(LITERATURE)
PROJECT 3 ARCHITECTS , PORTUGAL
SHUKLA.AMBER 9/18/2020
1)
THE FACTORY IS STUATED AT PORTUGAL
2)
THE CAPACITY OF THE COTTON TEXTILE PRODUCTION IS 300 MT PER DAY
3)
THE FACTORY AREA IS 4000 SQ.MT
4)
DEALS WITH COTTON TEXTILES AND POLYWSTER PRODUCTION
5)
YARN IS MANUFACTURED IN THE FACTORY ITSELF AND HAS THE STORAGE FOR THE OTHER YARNS ALSO WHICH IS EXPORTED FROM OTHER FACTORIES
COTTON TEXTILE INDUSTRY THESIS 19-20
AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE
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COMPARITIVE ANALYSIS
Description Location
COMPARITIVE ANALYSIS RAMESH TEXTILES INDORE , MP,INDIA
VINOD TEXTILES DEWAS,MP,INDIA
CARCEMAL TEXTILES PORTUGAL
2
Built-up Area
G.F.=3600 sq.m.
G.F.= 500 s’q.m.
A=4080 sq.m.
3 4
Capacity Access
250 MT COTTON/DAY Vehicular and Pedestrian Entry/Exit
70 MT/DAY Vehicular and Pedestrian Entry/Exit
5
Spaces provided
6
SPAN
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Passage
SPAN -30 M, HEIGHT OF THE FACTORY SHED -6 M Total Passage area= 503.85 sq.m.
SPAN -20 M, HEIGHT OF THE FACTORY SHED -5 M No passage as such.
SPAN - 80 M, HEIGHT OF THE FACTORY SHED -10 M Total Passage Area= 4670 approx. All floors Approx 25%
8
Access Areas Staircases, stairs Lifts
1.2 m width of flight accompanied by 2 lifts ,one for passengers and one for raw materials
No staircase
1.5m width of staircase accompanied by 5 lifts ,two for passengers and three for raw materials
9
Toilets
Two common toilets a. Toilet 1 = 63.25 approx. 65 sq.m. Ladies- 6 WCs' Area= 1.5 sq.m. each Gents-6 Urinals 5 WCs' Area= 1.5 sq.m. each b. Toilet 2= 60 sq.m. Ladies= Gents a. Entrance Lobby= 40 sq.m. b. Waiting Lobby i)F.F.=50.51 sq.m. Ii)S.F.=44.7= 45 sq.m.
One common toilet each
Sr.No. 1
300 MT/DAY Vehicular and Pedestrian Entry/Exit Service Route LOADING/UNLOADING AREA,PACKAGING LOADING/UNLOADING AREA,PACKAGING LOADING/UNLOADING AREA,PACKAGING AREA,FINISHED GOODS AREA,FINISHED GOODS AREA, SIZING AREA,FINISHED GOODS AREA, SIZING AREA,CALENDERING SECTION ETC SECTION,HANDLOOM SECTIONS ETC SECTION,HANDLOOM SECTIONS ETC
CASE STUDIES(LITERATURE)CASE ST UDIES(LITERATURE) 10
Lobbies
11
Common Spaces
Canteen: 100 sq.m Micro-kitchens/ Pantries Area: 255 sq.m.
12
Cafeteria
13
Services a. Fire b.Air Conditioning c.Electricity
SHUKLA.AMBER 9/18/2020
.3Micro-kitchens a. 84.7= 85 sq.m. b. 78.2= 78 sq.m. c. 89.07= 90 sq.m. a. Fire No Fire Exit b.Air ConditioningCentral Air Conditioning Casset-type A.H.U. Rooms- 600 sq.m. c.Electricity d. stp and etp
Area= 1.5 sq.m.
Two common toilets a. Toilet 1 = 71.45approx.75 q.m. Ladies- 15 WCs' Area= 1.5 sq.m. each Gents-6 Urinals 5 WCs' Area= 1.5 sq.m. each b. Toilet 2= 60 sq.m. Ladies= Gents a. Entrance Lobby= 30 sq.m. b. Waiting Lobby=163.45=165 sq.m.
CafeteriaArea: 355 sq.m.
600 sq.m
5Micro-kitchens a. 84.7= 85 sq.m. b. 78.2= 78 sq.m. c. 89.07= 90 sq.m. Canteen-200sq.m No fire exit , no central ac system, stp and a. Fire etp 3 Fire Staircasesi. 27.94 sq.m. ii.20.11 sq.m. iii.44.17 sq.m. 3 Lifts b.Air ConditioningCentral Air Conditioning A.H.U. Space- On Terrace c.Electricity d.stp and etp
COTTON TEXTILE INDUSTRY THESIS 19-20
AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE
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LEARNINGS FROM CASE STUDIES 1) MATERIALS USED IN INDUSTRY I.
TRANSLUCENT WOODS
II.
COOLING SYSTEM IN BRICK , CLAY + HYDROGEL, ABSORBS UPTO 500 TIMES IT WEIGHT
III. CONCRETE IV. STEEL V. BIOPLASTIC BOARDS CASE STUDIES(LITERATURE)CASE ST VI. POLLUTION ABSORBING BRICKS UDIES(LITERATURE) VII. TRANSPARENT PLASTICS
VIII.CABLES IX. EPOXY FLOORING
SHUKLA.AMBER 9/18/2020
COTTON TEXTILE INDUSTRY THESIS 19-20
AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE
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STUDY OF LITERATURE 1) THE FACTORIES ACT 1948 2) THE MACHINERY TYPES 3) THE MACHINERY DETAILS I.E. DIMENSIONS 4) RESEARCH PAPER ON INDIAN TEXTILE INDUSTRY 5) RESEARCH PAPER ON GROWTH PROSPECTS OF INDIA’S COTTON AND TEXTILE INDUSTRIES
6)
CARCEMAL TEXTIE INDUSTRY (PORTUGAL) CASE STUDIES(LITERATURE)CASE ST UDIES(LITERATURE)
7) KNORR-BRESME FACTORY (BRAZIL)
8) TEXTILE SECTOR PROFILE BY IBRANT GUJRAT 2017 8TH GLOBAL SUBMIT 9) THE RAYMOND LIMITED: A STUDY BY DR. PRASANT SARANGI 10) STUDY OF GINNING AND PRESSING MACHINES 11) INDIAN TEXTILE ACESSORIES AND MACHINERY MANUFACTURES ASSOCIATION 12) OVERVIEW OF COTTON TEXTILE INDUSTRY SHUKLA.AMBER 9/18/2020
COTTON TEXTILE INDUSTRY THESIS 19-20
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LEARNINGS FROM CASE STUDIES 1) MACHINERY AND ACESSORIES REQUIRED IN INDUSTRY A ) BLOWROOM 1 PRECLEANER 2 MULTIMIXER 3 CLENOMAT 4 HEAVYPART SEPERATOR 5 DUSTER E) ROVING
B ) CARDING 1) CARD TC 15 2) TCIO
F ) SPINNING
I) WARPING 1 POLY BEAMER
M) CREEL
D) COMBING 1) TOYOTA-TCO12
H) ROTORS
CASE STUDIES(LITERATURE)CASE ST ) SECTIONAL K) SAMPLE WARPING UJ D I E S ( L IWARPNG TERATURE) 1 PROWARP
1 MULTIMATIO SAMPLE WARP
O) DYEING
L) SIZNG 1 ISOSIZE 23
P) DRYERS
R) CALENDERING
SHUKLA.AMBER 9/18/2020
G) WINDING
N ) LOOMS
Q) WEFT STRATENING
C) DRAWFRAME 1) TD-8 DRAWFRAME
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DATA COLLECTION
SHUKLA.AMBER 9/18/2020
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DATA COLLECTION
SHUKLA.AMBER 9/18/2020
COTTON TEXTILE INDUSTRY THESIS 19-20
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DATA COLLECTION
SHUKLA.AMBER 9/18/2020
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DATA COLLECTION
SHUKLA.AMBER 9/18/2020
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SKETCHES
SHUKLA.AMBER 9/18/2020
COTTON TEXTILE INDUSTRY THESIS 19-20
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PROCESS AND REQUIRED MACHINES PROCESS – 1 FROM COTTON PLANT TO YARN
PROCESS – 2 FROM YARN TO GARMENTS
SHUKLA.AMBER 9/18/2020
COTTON TEXTILE INDUSTRY THESIS 19-20
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SITE AND SITE ANALYSIS
SHUKLA.AMBER 9/18/2020
COTTON TEXTILE INDUSTRY THESIS 19-20
AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE
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AREA
PROGRAMME
SHUKLA.AMBER 9/18/2020
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SITE
SHUKLA.AMBER 9/18/2020
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INITIAL ZONING
SHUKLA.AMBER 9/18/2020
COTTON TEXTILE INDUSTRY THESIS 19-20
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SCHEMATIC SECTIONS
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INITIAL SKETCHES
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