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VOL. 15 NO. 82 - August/September 2011
Print Post No. PP565001/00327
All enquiries phone: +61 7 5478 9432 Email Enquiries: apen@worldpacific.com.au Circulated to key personnel within all Power Utilities and Power Generators throughout Australia and New Zealand each issue
SP AusNet invests $3 million in gas infrastructure to support growth in Werribee Story Page 4
Aurora Goes Wild for Native Vegetation Initiative (Photo kindly supplied by Alistair Bett)
Story Page 2
ENERGEX recognises 2011 bright sparks Story Page 18
Above: L-R: ENERGEX CEO, Terry Effeney, Jodie Curtis (wife of Martin Curtis Apprentice of the Year), Nick James, Scott Lakeland, Daniel Krainoff, Eden Galpin, ENERGEX Chairman John Dempsey
Aurora Goes Wild for Native Vegetation Initiative A
three-year partnership between Aurora Energy and the Tasmanian environmental group Understorey Network has been signed to promote the planting of Tasmanian native vegetation, and encourage responsible species selection for planting in powerline corridors. The partnership, which involves native seed collection, propagation and planting, was officially launched by Aurora CEO Dr Peter Davis at a community workshop at Seven-Mile Beach today. Dr Davis said the partnership was an excellent opportunity for Aurora employees to develop relationships with local community groups and support a worthy environmental initiative. “This is a state-wide initiative that puts our people in touch with community groups to establish appropriate Tasmanian native species in sensitive locations, including under power lines,’’ Dr Davis said. “Aurora has a difficult task in balancing our need to keep vegetation away from electricity infrastructure as well as maintain aesthetic and environmental values. “At Seven Mile Beach, for example, we are helping the local Coastcare group, which has been rehabilitating coastal vegetation for more than 20 years so it is very rewarding for our people to get involved in such a grassroots rehabilitation project.’’
Understorey Network coordinator Oliver Strutt said the partnership would result in 7,500 Tasmanian native understorey species planted over three years – significantly improving the natural values of various degraded sites around the State. “We have three revegetation projects under way at Buttons Beach in Ulverstone, Supply River on the West Tamar and at Seven Mile Beach in the south and Aurora has been active in each location working with local community groups to revegetate using biodiverse, local species,’’ Mr Strutt said. “As the project is over three-years, we hope that the experience will promote an enduring connection for the participants with the locations they are rehabilitating. “Understorey plants are essential to a healthy ecosystem as they provide habitat for birds and other wildlife, stop erosion, prevent weeds, improve soil and water quality and sequester carbon.’’ The Understorey Network was established in 1995 as a community not-for-profit environmental organisation with the aim of promoting understorey plants and raising awareness of the values of the understorey as critical habitat. The Network is supported by members in all regions of Tasmania and provides educational and technical support to individuals and groups.
As part of the Aurora Grow Wild initiative, an Plant Species List, initially produced by NRM South and the Understorey Network will be re-printed for a number of Tasmanian municipalities , providing advice on the
distribution of common local native species, their suitability in different soil types, their uses, and in the reprinted version their suitability for growing near powerlines.
Publisher: AUSTRALIAN POWER INDUSTRY NEWS PTY LTD ACN 109 354 467 ABN 49 109 354 467 Publishers of:
Published Bi-Monthly - Circulated to key personnel within all Power Utilities and Power Generators throughout Australia and New Zealand
Circulated to key personnel within all State Departments of Road and Infrastructure throughout Australia including Road Construction Engineers, Field Leaders, Managers, Road Construction Team Leaders, Maintenance Engineers
Above: Aurora CEO Peter Davis and Understorey Network Coordinator Oliver Strutt plant Tasmanian native species as part of a coastal rehabilitation project at Seven Mile Beach in southern Tasmania (Photo kindly supplied by photographer Alistair Bett)
Head Office: 14 Merriman Court, Palmwoods QLD 4555
Western Power completes work to over 500 schools
Postal Address: PO Box 1176, MOOLOOLABA QLD 4557 Telephone: (07) 5478 9432 • Facsimile: (07) 5445 9431 Email: apen@worldpacific.com.au Web: www.amrcn.com.au (Click on Other Publications)
W
ESTERN POWER has successfully completed a $50 million dollar program of works to deliver power upgrades to new buildings at 512 schools as part of the Commonwealth Government’s Building the
Thermal property analysis. Thermal resistivity testing of soil. Testing of cable backfill material. Design of cable bedding/backfill. Cable route thermal surveys. Phone: (02) 9737 9062 Web: www.geothermaust.com.au Page 2 - Australian Power & Energy News
Manager: Brett Hobson brett@geothermaust.com.au
Education Revolution (BER) program. The BER works program was part of the Commonwealth Government’s Economic Stimulus Plan announced in February 2009, with $16.2 billion allocated nationally to fund infrastructure and maintenance in Australian schools. Western Power’s BER Program Manager, Derrick Quick, said Western Power began work in July 2010 to install new electrical infrastructure required at schools across the network. “The sheer magnitude of delivering a program of this nature required the involvement of a large number of staff from across the entire business,” Mr Quick said. Western Power installed approximately 89 kilometres of underground cable and power lines, 294 transformers and 175 ring main units, a junction point for circuits. “There was the added challenge of managing multiple contractors and ensuring work was undertaken cost-effectively and efficiently, while ensuring there was minimal disruption to power during school hours. Works were completed at schools right across the network, from Geraldton in the north, Kalgoorlie to the east and Ravensthorpe to the south of Perth. A BER Taskforce interim report found WA had been very cost efficient in delivering the BER program. “This is certainly one of the largest distribution programs Western Power has ever undertaken and to successfully complete this work in only one year is a huge achievement for the business,” Mr Quick said.
Australian Power & Energy News - Page 3
SP AusNet invests $3 million in gas infrastructure to support growth in Werribee S
UPPLIER of natural gas to Western Victoria SP AusNet, has recently completed a $3 million upgrade to improve the gas network in Werribee, helping more than 50,000 customers to have a safe and reliable gas supply for years to come.
SP AusNet’s Gas Network Asset Manager Elias Raffoul said this is one of many strategic projects scheduled this year that is aimed at managing increasing network demand and accommodating the urban growth in Western Victoria. “The project, which began in 2009, involved SP AusNet working with Wyndham Vale City Council and VicRoads to ensure the construction complied with Council’s planning scheme with minimal impact to the surrounding environment and road infrastructure,” Mr Raffoul said. “This project has been staged in two parts reinforcing the mains along Ballan Road and
building a new delivery point to Werribee by constructing the Wyndham Vale City Gate. “The Wyndham Vale City Gate will act as another injection source feeding gas into the west of the existing Werribee network, providing additional security of gas supply to the area,” Mr Raffoul said. “SP AusNet’s gas network in Western Victoria has been growing at an incredible rate over the past few years as existing suburbs expand and new suburbs are constructed in the western growth corridors. Specifically, Werribee and surrounding suburbs are anticipated to expand by more than 25,000 new homes in the next 20 years. “SP AusNet continues its commitment to providing a reliable and safe gas supply to all its customers. Last year SP AusNet spent more than $100 million on maintaining, upgrading and expanding its gas distribution network,” Mr Raffoul said.
SP AusNet’s gas crews at work
Improving Australia’s gas network CLM Infrastructure (CLMI) recently completed a contract to upgrade key gas infrastructure for client Tasmanian Gas Pipeline to facilitate the Brighton Transport Hub project. CLMI relocated 2.5 kilometres of the 200mm diameter steel Tasmanian Gas Pipeline to link up to the new Brighton Transport Hub. A section of the pipeline was under the proposed and partly constructed road, rail and container storage and handling area and needed to be relocated to ensure the ongoing safe supply of gas to Hobart.
The Brighton Transport Hub is a $79 million Tasmanian Government funded initiative that will eventually ensure the transfer of goods and materials between inter-regional road and rail freight transport and local/regional transport systems. David Sinclair, General Manager CLMI said that he was pleased with the performance of his team. “I am proud of the team achievements. Despite adverse weather, hard rock conditions and excavations that were greater than 6 metres in some locations, the project was successfully
completed— on time, within budget and without any incidents, he said. Graeme Mitchell, Gas Operations Manager, CLMI explained the technical aspects of the work conducted. “Open cut excavation, hot tapping and abandonment of the old pipeline techniques were utilised on this project. The steel main was also coated in dual layer fusion bonded epoxy,” Graeme said. CLMI is progressively improving Australia’s gas network with three major projects delivered this year including the Ballan Road Wyndham Vale Project for SP-AusNet and the Kurri Kurri Gas main relocation for Jemena.
Above: Excavating a trench ahead of installation of pipeline
Above: Lowering a welded and tested pipeline string into the excavated trench
Above: Hot tap connection of existing main Page 4 - Australian Power & Energy News
Tex Onsite - An Australian Success Story Flying High to Service Industry Needs
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USTRALIAN owned testing & calibration company Tex Onsite, represent one of Australia’s best business success stories of recent times. Tex Onsite’s aim is to become one of the world’s leading testing, inspection and instrument calibration organisations and is well on track to fulfil this objective.
Tex Onsite is the only company designed specifically around the clients’ need for a genuine on-site testing and calibration service. The rapid company growth currently being experienced is accredited to unrivalled innovation and a strong commitment to customer satisfaction. Beginning operation in April 2001, Tex Onsite now offers their services throughout all states and territories of Australia, across New Zealand and in the United States of America, with plans in the pipeline to move into Europe soon. Through their strong customer service focus, the company is dedicated to providing world class authentic mobile testing, calibration and data management services for the electrical, mining, industrial and government sectors. They really mean ‘on-site’ service with over 30 mobile test and calibration vans on the road supported by the world’s first mobile test and calibration air deployable fleet of aircraft. The Tex Onsite organisation has many divisions – including the authentic Onsite Testing and Calibration Service, the NATA Endorsed Laboratory, the Scientific Services Group and the Research and Development department. All sectors work in supporting each other, making the organisation an extremely versatile and capable high level service provider to all appropriate industry sectors. All levels of management take enormous pride in the professionalism and flexibility that is synonymous with all Tex Onsite activities. Being able to readily adjust to customers’ specific requirement at all times has proven there is nothing they won’t consider when it comes to satisfying clients’ needs and the company’s founding principles demand this. The product range is constantly expanding through taking on new challenges – just because a particular service is not in their current portfolio, this does not
mean it can’t be serviced. The Tex Onsite team will investigate and source the necessary resources to meet any new demands. With the proven ability to test/inspect well over 100,000 items and calibrate 10,000 instruments annually, TEX Onsite is setting the standard which others will follow. The main concern of all Tex Onsite people is ensuring clients remain compliant with all appropriate standards, statutory requirements and internal workplace instructions at all times. To this end, a complimentary scheduling service is available to clients, taking the concern and risk out of being noncompliant. The client is advised well prior to the out of compliance date, ensuring all equipment is serviced in adequate time. Enhancing this is the Tex Onsite Data Management Portal, where all clients can readily access, view and download all their own test and calibration results at any time. The Mobile On-Road Advantage
All mobile vans are fully fitted out for test and calibration, bringing the high voltage testing and instrument calibration lab to the workplace, reducing downtime for both equipment and personnel to an absolute minimum. No more transportation logistics and freight issues sending equipment away and no more time off the job - the equipment never leaves the workplace. The on-site technicians provide the exact same efficient and professional service that is evident from the Tex Onsite laboratory. The Air Fleet Advantage Tex Onsite’s unique air service fleet is fully fitted out to undertake high voltage testing, equipment inspection
All on-site calibration and testing work is performed under standard traceable methodologies, reflecting the relevant international and local standards as well as internal workplace instructions where applicable.
and instrument calibration. Our technicians fly directly to remote sites and islands, catering for industries in areas not easily or economically accessible by road. This is a fast and effective method of achieving quality results without equipment leaving the site and reducing expensive downtime to a bare minimum – especially in an emergency. Mobile On-Site Services Both the road and air mobile HV testing services have a capacity of up to 200kV AC. HV testing is carried out in a strictly managed high safety environment, on a variety of equipment including; HV Live Line tools/equipment encompassing coverup and insulating equipment, insulating gloves and sleeves, load handling gins/booms, switching devices, HV voltage testers, conductor supports, insulated jumpers, operating sticks, elevating work platforms (EWP) and more. The onsite calibration service is carried out in a controlled atmosphere using the latest up to date equipment. The large range of electrical instruments calibrated include, analogue and digital multimeters, clamp ammeters, data loggers, insulation and earth resistance testers, low ohm and earth loop testers, just to name a few. Apart from electrical instrument calibration, the on-site services can also calibrate dimensional measurement equipment, flow meters (in consideration of ATS 4747), survey instruments, infrared and thermal imaging units, pressure gauges, torque wrenches, airport scales and weather stations, sound level meters, medical autoclaves and much more. The on-site inspection service can incorporate safety equipment, harnesses, ladders, operational tools and a range of lifting/dogging equipment. Also included is the inspection and resistance measurement of portable earth and short circuit sets.
The NATA Laboratory Tex Onsite has a comprehensive high end NATA accredited laboratory based at their Melbourne facilities. The scope of services available through the static lab includes: NATA accreditation, testing and calibration as per the on-site services, calibration of high accuracy instrument calibrators, electronic repair of all electrical measurement equipment and provide a complimentary scheduling and instrument management service. All Tex Onsite mobile instruments are accuracy proven through the laboratory. Scientific Services & Research and Development Departments These two all-important sectors of the Tex Onsite family provide the expert support to the front line. The highly qualified, experienced and well informed staff are constantly updating their technical knowledge base and reviewing international and national standards, keeping work procedures up to date at all times and in all areas. This is where clients’ problems are solved, where the new ideas emanate and new products lines are born. To summarise, with nationwide road and air mobile coverage, a dedicated calibration, test and repair laboratory and a state of the art scientific and research support facility, Tex Onsite will help ensure that any workplace is safe and compliant where ever it may be, without the cost and hassle of freight and expensive downtime. Editorial space here does not permit the inclusion of a full and detailed inventory of Tex Onsite extensive list of services. Accordingly, management invites all readers to access their web site for a full and concise appreciation. The Tex Onsite aim is to be the only phone call industry needs to make for all testing and calibration requirements. For all enquiries worldwide, contact Tex Onsite on – Phone 1300 785 935 sales@texonsite.com.au www.texonsite.com.au
Mobile Testing & Calibration Services
Accreditation No. 15281
Tex Onsite provides a truly mobile testing, inspection & instrument calibration service for the electrical, mining, industrial and government sectors - on the road or in the air, we bring the lab to your door - a true on-site experience! Over 30 fully equipped road service vans.
All services are carried out in accordance with appropriate industry accepted international & national standards & specific internal instructions.
Unique quick response air fleet service to remote inland areas & off-shore facilities.
Testing, Inspection & Calibration Services provided: - HV testing of electrical safety & operational equipment - All HV Live Line tools & associated equipment - EWP test & inspection - Lifting / dogging equipment, harness & safety equipment - NATA accredited instrument calibration, high end Instrument repairs - Dimensional instrumentation – micrometers, callipers, dial gauges - Infrared thermometers & thermal imaging - Torque, Pressure, Sound Level, Surveying equipment calibrations - Flow meter calibration / validation - Complimentary Data Management & Scheduling Service . . . and much, much, more Minimize downtime, no off-the-job delays, increased productivity & instant client satisfaction in remaining compliant with all legislative requirements at all times. Product experts to your door, backed up by our extensive and resourceful Research & Development Team and the talented Scientific Services Group.
Contact Tex Onsite to take the compliance hassle out of your business … it doesn’t get any better than this! Ph: 1 300 785 935 Fax: 61 3 9735 0216 email: sales@textonsite.com.au
www.texonsite.com.au Australian Power & Energy News - Page 5
Australia’s Largest Range of Specialist Stringing Machinery S
PECIALISED line stringing equipment has been used in Australia for over 50 years. Since then, technology advances have delivered the conventional puller and tensioner machine, and later the combined Puller/Tensioner when maintenance and OPGW projects became necessary. Hydraulically controlled machines were replaced by electronically controlled units that gave operators greater control and diversity with the machinery across a broad range of projects. At the forefront of these innovations have been TESMEC of Italy, a pre-eminent world leader in line stringing and cable hauling equipment. TEN Group is the exclusive Australia, New Zealand and Pacific Islands distributor and hire company for TESMEC stringing and cable hauling equipment. TESMEC has been manufacturing hydraulic pullers and tensioners since 1960 and their equipment continues to be the global standard with machinery operating in all major markets around the world. Tension stringing of overhead powerlines or the laying of comprehensive underground networks have historically been carried out by companies with the resources to operate an extensive fleet of capital equipment and related accessories. TEN Hire offers a complete range of stringing and cable hauling machinery and accessories available on short or long term. Hiring capital equipment also offers the advantage of trailing machinery before acquisition. TEN’s range for sale and hire includes winches, pullers, tensioners, puller-tensioners, reel handling, rope and a large range of stringing accessories including rollers, grips, swivels and socks. The stringing equipment ranges from small distribution 15kN pullers and sagging winches up to dual bullwheel 90kN puller tensioners for large transmission runs.
After Sales Support Investments in specialist capital equipment critical to productivity and project timelines needs world class after sales support to maximise benefit and uptime. TEN offers an extensive after sales support program: • TESMEC certified machine operator training
Above: Training is provided by a certified TESMEC instructor • TESMEC certified maintenance technician on call 24/7 • Tension stringing planning and advice • Documented Risk Assessments and Work Practices for specific machinery All machine operator training is delivered by TESMEC Approved Trainers who have undertaken hands on training direct from the manufacturer in Italy. TESMEC approved training encompasses the review of a documented
Risk Assessment for each TESMEC Machine, with flexible training delivery opportunities at your site or ours. All participants receive a detailed Training Manual with theory and practical assessments undertaken as part of the competency based training. Our certified maintenance technicians are on call 24/7 for troubleshooting and urgent call out work. Every new stringing machine is individually commissioned on site at handover by a TESMEC trained mechanic ensuring the machine is fully operational and functioning. TEN also offers the services of a tension stringing consultant that can evaluate your work site setup, advise best practice for the job at hand, demonstrate using the machinery to maximise productivity and highlight potential safety hazards.
Multi Bundle Technology In 2008, Tesmec of Italy broke new ground by developing and manufacturing the Multiple Bundle Speed Synchronising System. The installation of transmission power lines with larger bundle construction requires a very high pulling force and tensioning capability. Tesmec’s initiative was to design and manufacture
Above: TEN has a wide range of machinery available for Hire Page 6 - Australian Power & Energy News
transmission stringing equipment capable of multiple bundle (2,4,6,8) stringing processes without impacting on the manoeuvrability of machinery, whilst still providing diversity for projects of all sizes. Using current generation 90kN bundle machinery, it is possible to link in parallel, multiple machines (up to 6) that are independently synchronised, yet still managed by a single user from one main control panel. The machinery is linked together with grounding and interconnecting cables. The TESMEC speed synchronizing system allows multiple bundles of conductor to be strung at the same speed and the same force, ensuring that equal lengths of conductors are pulled. Should the need for multiple conductor stringing not be required, the machinery can be utilised separately on multiple project sites providing the user with a level of diversification never before experienced. For more information on this technology or the associated stringing machinery, please contact Corey Scott – Managing Director of TEN Group on 07 3212 8999, or corey@tengroup.com.au.
Above: Up to 4 machines can be linked in parallel
HIRE AVAILABLE
the energy network
Australian Power & Energy News - Page 7
Vemco - The Power Sector’s Equipment Solution
Dirty work benefits the environment
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E
HE diversity of the Vemco Group is extraordinary but at the heart of its operational strength is the company’s ability to respond to the specific needs of the power and energy industry. Vemco distributes a comprehensive range of elevated work platforms (EWP’s) as well as special tools, equipment and accessories for maintenance and construction within the power and telecommunications sectors. The extensive product range is supported by a wealth of in-house industry knowledge. The Vemco team is focused on providing solutions for the many tasks faced by electricity distribution networks and utilities in the ongoing management and welfare of these valuable assets. The Vemco Group was established in 1995 and soon developed strategic alliances and partnerships with like minded companies, as well as a making a number of acquisitions. These would provide the Group with access to the cutting edge in power industry, related equipment technology. Under the Vemco umbrella is a list of companies which encompasses a wide range of highly respected brand names including; LINEPRO, Aerial Devices Australia and Vemtec. One of the key resources is Altec, an American company which is the world’s largest EWP manufacturer with global sales of more than 120,000 units. Vemco through its subsidiary Aerial Devices Australia Ltd has exclusive distribution rights to the Altec range and as such imports and assembles the machinery, engineered to Australian compliance standards. Vemco also provides complete service support as well as a wide range of after-market accessories. The proven Altec range of EWP’s diggers, cable placers, pole borers, cranes and other special purpose utility equipment is a headline feature and plays an integral part in Vemco’s impressive package of speciality fleet and equipment solutions. It’s a powerful formula. Vemco’s understanding of maintenance and construction issues that confront electricity suppliers extends from the workplace and the end user through to fleet and operations managers. But the company’s approach is comprehensive and it believes that providing the right equipment solution is only half the story. According to Vemco’s Speciality Fleet Solutions General Manager Dean Flach, “The response we provide must not only deliver the
best equipment for the job, but it must also be cost effective in satisfying the welfare of the client’s budget. It’s a combination of cutting edge technology, workplace endurance and providing value for money. � Supporting Vemco in its response is Altec, a company which has an impressive 80 year history as a manufacturer. Over that huge expanse of time, its design teams have had the opportunity to grow up alongside those who work on the frontline ensuring the delivery of electricity. It’s a wealth of hereditary knowledge and technical know-how. A formula that proactively combines to produce a product specifically engineered to respond to the precise work site need. Equipment built to outlast the rigours in the field, featuring technology designed to reduce labour intensity for the operator while improving efficiency, reliability and workplace safety. In delivering the right fleet and equipment solution Vemco’s expansive product range
also features live line tools and accessories. Of course, to be on the Vemco shelf, every piece of equipment must be a proven winner in the field. When providing solutions Vemco’s ability to be flexible in its response is due, in no small part, to the variety of leading brand names in its roster of tools and accessories. In terms of tools and ancillary equipment, whether you are stringing conductors, erecting poles, doing line work, working underground or facing the most challenging infrastructure project, Vemco will have the answer. Its product range is far too extensive to list here but the company has everything from rated dirt mats for safe lifting; high voltage insulating gloves and sleeves; meters and test equipment; cable tensioning and stringing tools; hydraulic live line jibs and fibre optics tools and accessories. The Vemco Group is more than well equipped to respond with the right equipment solutions for those working in the power sector.
SSENTIAL ENERGY crews now have a cleaner, greener way of doing dirty work with two new pieces of equipment that improve environmental management by reducing waste and keeping worksites tidy. Executive manager human resources and safety, Mark Mulligan, said soil mats were in use by field crews across the region, with the delivery of soil socks expected in coming weeks. “Soil mats are a great addition to the tools and equipment Essential Energy crews use each day, allowing quick, easy and safe removal of excess soil as we upgrade the electricity network,� Mark said. “Soil mats act like a drop sheet when field teams change power poles or complete other digging tasks, collecting and containing the excess dirt. “Once digging is complete, the excess dirt can be used to backfill holes or easily lifted and removed and placed on a trailer for safe disposal.� The procedure is particularly useful in residential areas, allowing power poles to be changed without leaving dirt residue on lawns or verges. “Although Essential Energy crews always endeavour to leave worksites clean, dirt is very hard to completely remove – soil mats allow crews to neatly backfill holes, leaving front yards in the same condition as they found them,� Mark said. “The mats also eliminate the need for shovelling hundreds of kilograms of soil that must be moved each time we install a power pole, improving workplace safety and productivity.� Dirty socks are the other unlikely tool helping Essential Energy to care for the environment. “Essential Energy’s local depots will soon receive soil socks – handy tools to filter muddy water that is removed from trenches in wet weather as our crews build and maintain our underground power network,� Mark said. “If a trench fills with water during construction we use a sludge pump to drain it out but the water can be very dirty and must be cleaned before it can be returned to local drainage systems – soil socks separate clean rain water from mud, dirt and silt, which is then used to backfill the trench without wastage. “Essential Energy strives to be a responsible environmental manager at all times and new tools and equipment like soil mats and soil socks help make that job easier.�
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Page 8 - Australian Power & Energy News
Rocla provides durable, attractive power poles
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OCLA recently supplied spun concrete poles, including Rocla® Strong Poles, for a power line upgrade in South-East Queensland.
The availability of the RSP range has increased the support options and given authorities more flexibility when designing transmission lines.
ENERGEX is currently upgrading existing 110kV power line infrastructure between the suburbs of Postman’s Ridge and Middle Ridge, to boost reliability and secure the future power supply. South-East Queensland’s western corridor is expected to experience substantial population growth in the next 25 years.
Because of their high strength and longer lengths (up to 55 metres) RSP poles have been used in areas where it was not previously possible to use standard Rocla® concrete poles.
A new 110kV circuit was added to the existing 2.7km overhead power line running from Energex’s Postman’s Ridge substation and connecting to an existing 275kV circuit. The single circuit supported on timber and concrete H-frame structures has been replaced with a double circuit on single concrete poles without stays. By utilising the existing 110kV easement, ENERGEXwas able to minimise impacts on the local community and environment. Rocla supplied poles ranging from 21.5 to 34 metres in length, with ultimate strengths from 80kN to 160kN. Poles longer than 24.5 metres were jointed, as were all the Rocla® Strong Poles. Some poles located close to the road were painted green to reduce the visual impact.
The free-standing capability of the poles means no stay wires are required, a great advantage where land area and access are more constrained. Additionally, this eliminates the problem of stay failure. Various foundation options are available, making the poles quick and easy to install. These options include pad footings and directembedment footing, as well as cast in situ piles or driven piles for soft ground conditions. The Rocla® RSP range is available in either reinforced or pre-stressed concrete with common tip sizes to suit cross-arms and other steelwork. Poles are supplied in sections that are bolted together on site using simple lug and stud connectors For further information, call Rocla at Wodonga on (02) 6024 7566 or Rockhampton on (07) 4936 1233 or visit www.rocla.com
Rocla® Strong Poles (RSP) were developed to service the high voltage transmission market and to provide an economical alternative for Rocla customers who previously sourced similar products from overseas.
Photos show Rocla’s Spun Concrete Poles for a power line upgrade in SouthEast Queensland
Australian Power & Energy News - Page 9
Ozzy Crane’s True Blue Approach to Customer Service
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T a recent function held in Sydney, Ozzy Cranes were presented with an award from Ausgrid. The award; ‘Maintaining a High Level of Customer Service’ was given in recognition of the service provided by the company to Ausgrid. However, for those who know Ozzy Cranes, the award simply reflected the genuine and proactive approach taken by the company towards all of its clients in the power utility sector. Ozzy Cranes is one of Australia’s leading manufacturers and suppliers of truck mounted crane borers and there’s a good reason why customer service plays such an important part in the way the company conducts business. As Andrew Hunter, Operations Manager from Ozzy Cranes explains, “We place a huge emphasis on customer relations but it’s not just about that over-the-counter customer experience. As a manufacturer, the product we create needs to be developed as a result of understanding our customer’s needs. The only way we can determine those needs is by listening. So that’s where our relationship begins and it’s only by listening that our customer service can then respond and begin the task to deliver the right solution. If we’ve listened and reacted appropriately we can get it right every time. And that’s always our aim.” Andrew explained that the emphasis on delivering high standards of service consistently is second nature to the company’s 35 strong workforce. “We all have a stake in the product we create. It’s how we measure our success. So that response to a customer’s needs guides the manufacturing process from design to delivery. Everyone’s involved and apart from our normal quality control systems that are in place to govern our overall operation, the team working together in response to a customer’s needs is the best quality control you can get. Of course, it also ensures that our high standard of customer service remains consistent.” As an example, Ozzy Cranes has recently delivered second generation cable stands specifically built for Ausgrid for the installation of new cable and the recovery of old overhead conductors within the distribution network. Typically, the company in its response to Ausgrid was determined to provide a unit that was not only performance orientated but one that would make the task easier and safer for operators in the field. Ultimately, the Series 2 units manufactured by Ozzy Cranes for Ausgrid incorporated a number of improvements that boosted the operational performance, crew safety and serviceability of the Series 2 model. It’s this type of targeted response that has brought considerable national success for Ozzy Cranes over the last 30 years. The company’s manufacturing operations are conducted in its 6000 square metre purpose-built factory located in Moree, New South Wales. It’s here that the highly experienced and dedicated team concentrate on designing a range of cranes and associated
Page 10 - Australian Power & Energy News
equipment to satisfy Australian workplace requirements and tough Australian conditions. Ozzy’s research and development team has recently been strengthened with the addition of a qualified mechanical engineer and two draughtspersons. It’s the team’s task to advance the various design strategies to ensure that what is manufactured today will have the capability to respond to tomorrow’s workplace challenges in the power sector. The team also utilises the latest AutoCAD software to ensure superior engineering and quality control in the development and manufacturing of all cranes and ancillary equipment. 2011 has seen the development and subsequent introduction of a Series 2 pole jinker trailer for Ergon Energy for the rear mounted crane borers. This will allow greater flexibility providing increased capacity to transport timber poles up to 14 metres in length. Ozzy Crane’s major contribution to the power sector has been its series of crane borers and the company has manufactured and sold over 300 units. There’s no doubt that reliability is a big factor in that success and the phrase; ‘making them tough for Australian conditions’ certainly applies. Generally, the units are used within the electricity industry for the installation and maintenance of power poles as well as the associated day to day equipment lifting. Amongst Ozzy’s long list of customers are Ergon Energy, Ausgrid, Endevour Energy, Powerserve and Aurora Energy, as well as those in the telecommunications sector and numerous subcontractors. The company is very aware of the need for all equipment to be cost effective when used for maintenance and construction related to electricity distribution networks. More importantly, often equipment is required to work all day and everyday in remote areas, so in the design of its range of crane borers, Ozzy Cranes has paid special attention to ensuring low maintenance operating costs apply and the company incorporates proven and reliable components. All Ozzy’s crane borers are designed and manufactured as an attachment to fit any commercially available 6 x 4 or 8 x 8 diesel cab chassis or the truck model preferred by the client. The crane borers are built to not only comply with Australian standards AS1418.1, AS1418.5, AS2550.1, but in most cases they exceed those standards as well as conforming to the relevant statutory regulations.
The unit can be supplied with the turret either rear mounted or forward mounted. With the addition of a stepped rear deck, a pole bolster can be used for the carriage of poles in conjunction with a pole trailer. The safety and welfare of electricity workers and operators who use Ozzy Crane’s equipment is a key consideration in the design process. Apart from other measures taken to ensure that safe outcome, Ozzy Cranes offers several levels of Robway load management from a basic load detection system through to multiple chart automatic slew zone section-alisation. Design versatility is another feature of the Ozzy produced range of crane borers and the range is comprehensive. They are available in various configurations and with appropriate options to suit the particular job in question, but Ozzy Cranes can also customise its crane borers to suit any specific customer requirement. To enhance the range of crane borers Ozzy Cranes produces a wide range of ancillary equipment such as self-loading cable trailers, cable tensioning and recovery stands, bull wheel units and pole jinker trailers. Ozzy Cranes also HIRES equipment and has a fully serviced fleet of fully equipped, late model 5/10 capacity rear mounted crane borer’s and pole jinker trailers. According to Andrew Hunter, an important feature of Ozzy Cranes customer service is the company’s after-sales service. “It’s an area we concentrate on and part of the ongoing relationship we have with our clients. We have a special team of highly experienced technicians who can provide prompt, qualified advice backed up by a full range of spare parts to suit all models. We also have trusted service providers in every state of Australia. One of the key benefits for our customers is the re-sale value of our equipment and we keep detailed records for all units manufactured.” At the point of delivery, Ozzy Cranes provides its customers with a comprehensive induction for the operator and maintenance staff. This is performed either at the factory or onsite and it ensures that the customer, in making that investment, has every opportunity to receive the anticipated return when the unit is doing its job onsite. The management philosophy at Ozzy Cranes extends far beyond just making a sale and the company’s ‘true blue’ approach to customer relations will undoubtedly serve it well in the years to come.
OZZY CRANE BORER TECHNICAL SPECIFICATION
5/10 SERIES
CRANE BORER 5/10 SERIES Crane Borer Features: • Non Insulated Boom sections • Deck access steps both sides of unit • Full width/length mesh deck with tie down points • 2 speed Borer Motor (16, 000 Nm) • In built water tank. • Robway Digital load management system. • Ergonomic operators control station. • Extra heavy duty retractable pole grabs • Hydraulic power tool outlet and retractable reel • Hydraulic pilot operated joystick control • Under body storage on both sides of unit • Removable operators canopy • Heavy duty outrigger legs • Comprehensive operators and parts manuals
Crane Borer General Options: • Slew Zone Sectionalisation • E-Log • Insulated Boom & winch rope • 8x8 build Configurations • Forward mount configuration inc stopped deck and pole bolster • Fully enclosed , air conditioned operators cabin • Radio remote control • Hydraulic Pole jack and base • Custom storage body lockers • Retractable Water hose reel • Oil spill kit • Fire extinguisher • Screw anchor adaptor and kelly bar • Hydraulic pole tamper tool • Jack leg dunnage. • Extensive range of both earth and rock augers • Rear mounted 15,000 pd Recovery Winch • Choice of Colour scheme Many more options are available upon request to suit your individual requirements.
Type
Vehicle mounted Rear or Forward mounted turret
Standards
AS1418.1, AS1418.5 & AS2550.1
Cab/Chassis
Any commercially available 6 x 4, or 8 x 8 Diesel Cab Chassis
Lifting Capacity
Single fall rope Double fall rope
5 Tonne max capacity 10 Tonne max capacity
Single fall rope Double fall rope
Model: 5/10-15 15.5 Metres 10.6 Metres
Maximum Hook Height
Maximum Outreach
Boom horizontal
14 Metre = 12 Meters 15 Metre = 13.8 Meters
Max outreach Capacity
Maximum outreach Maximum outreach
1.5 Tonne (Model 5/10-15) 1.5 Tonne (Model 5/10-14)
Available Boom Lengths
Rear mount model Forward mount model
12 mtrs, 14 mtrs & 15 mtrs 12 mtrs & 14 mtrs
Boom Section Construction
High strength square section tube and fabrication Jib point.
Boom Elevation
Above horizontal Below horizontal
Slew
360º Continuous
Winch
Make/Model Max line pull Max Line pull Speed
Winch Rope
16mm Diameter Non Rotating.
Pole Grabs
Standard
Borer
Motor Type Motor Make Drilling Torque Speed Drilling Radius
Maximum Minimum
Model 5/10-14 7.0 Metres 4.5 Metres
Hole Depth (without extensions)
Max
3.2 Metres
3.2 Metres
Stabilisers
4 x Hydraulically operated heavy duty out and down type capable of levelling the unit 10º slopes. Self-levelling footplates.
Hydraulic System
Variable displacement load sensing pump. Emergency power supply. Low pressure hydraulic pilot operated joysticks. High pressure and return line filters.
Load Management
Digital load management fitted with optional Slew Zone Sectionalisation.
Travelling Height
4100mm (Typical)
Overall Width
2500mm
Overall Length
9300mm (Typical)
Cable Drum Stands
• • • • • •
Diesel Engine power pack. Hot dipped galvanised frame. Pendant remote control. Automatic roller frame assembly. Aluminium walkway and platform. Up to 40mtr/min Payout/Recovery.
• • • • •
Pole Jinker Trailer
• • • •
Robust construction. Extendable drawbar. Heavy duty axle and suspension. 6 Pole capacity.
• Optional storage lockers. • Full Australian design rule compliance.
• • • •
Single or dual conductor pulls. Line pull/holding capacity 35KN. Variable pre set line tensioning. 30 mtr/min speed.
• Diesel engine hydraulic power pack. • Pendant remote control. • Galvanised skid mount. • Container twist locks.
Bullwheel Tensioning Unit
1.5 Tonne Non-Self Loading Cable Drum Trailer
Pole Jinker Trailer (Suit Rear Mount Crane Borer)
Ozzy Crane 5 Tonne (Single Fall) 10 Tonne (D/Fall) Infinitely variable single speed
20, 000 Nm 0-53 rpm Model 5/10-15 8.3 Metres 5.0 Metres
• Range Includes: o 1.5 Tonne Capacity o 3.0 Tonne Capacity o 6.0 Tonne Capacity
(Suit Front Mount Crane Borer)
74º -15º
Epicyclic Direct Drive Rexroth Up to Max. Torque Infinitely Variable
• Designed for safe and efficient 1 man operation. • Hot dipped galvanized sub frame. • 1 Tonne line pull capacity (Optional). • Diesel engine power pack.
Self Loading Cable Trailers
1 Tonne line pull capacity. Max drum weight 2.5 Tonne. Max drum diameter 1800mm. Max drum width 1200mm. Emergency stops fitted
• Max Drum Mass 1500kg. • Max Drum Diameter 1600mm. • Max Drum Width 900mm.
• Options Include: o Disk Brake. o Hydraulic Spindle Brake. o Tool Box’s.
• • • •
• Full compliance with Australian Standards and Australian Design Rules.
Robust heavy duty construction. Extendable Drawbar. 4 x 14 mtr pole capacity. Heavy duty single axle and suspension.
Contact Us
Model: 5/10-14 14.5 Metres 10 Metres
Ozzy Cranes Pty Ltd 24 Ironbark St, Moree P.O Box 464, N.S.W 2400 Phone: 0267 511422 Fax: 0267 523200
Andrew Hunter General Manager Email: ozzy@northnet.com.au Website:www.ozzycranes.com.au Australian Power & Energy News - Page 11
Vemco has the Borer to suit your needs
21 David Lee Rd, Hallam VIC 3803 Tel: +(613) 8786 3860 Email: info@vemco.com.au www.vemco.com.au
ALTEC D4000A SERIES DIGGER DERRICK • • • •
Pole setting sheave height of 19.8m Side reach of 17.0m Digging radius up to 11.9m Altec OptiView® control seat
STANDARD FEATURES • Hydraulic overload Protection System for continuous reliable Load Management • Altec Electronic Side Load Protection (E-SLP) with Load Sense • Continuous rotation with High capacity Drive Gearbox • Hydraulic Extending full capacity fibreglass upper boom • Boom Storage Protection System • Altec rotafloat® Assists with Setting Screw Anchors • Altec optiview® riding Seat • Joystick controller for Three basic functions of Derrick • Radio remote Main control Panel • Fibreglass boom Tip and Transferable Steel flares for Pole Setting • Hydraulic Tilting Pole Guide with Pole Guide Interlock • Painted White with Altec Powder coat Paint Process • Designed and manufactured in facilities certified to ISO 9001 • Anti 2-block • Digger Transfer Protections
ALTEC DL/DM SERIES
Altec OptiView® Control Seat
Radio Remote Controls
• • • • • •
Pole Setting Sheave Height to 46.5 ft (14.2m) Capacities to 30,000 lbs (13,608 kg) Capacity at 10’ to 12,970 lbs (5,883 kg) Altec RotaFloat™ for Setting Screw Anchors Altec Electronic Side-Load Protection System Altec Opti-View® Control Seat
STANDARD FEATURES • Hydraulically extending full capacity fiberglass upper boom • Continuous rotation with high capacity worm drive gearbox • Outrigger controls with motion alarms and tool circuit at tailshelf • Operator main control panel with multi-lever controls • Emergency stop switch on main control panel(s) • Five function Hydraulic Overload Protection system • Hydraulic side load and boom storage protection systems • 15,000 lbs capacity turntable winch with rope/cable guides • Fiberglass boom tip and transferable steel flares for pole setting • Hydraulically tilting pole guides with pole guide interlock • Insulated per ANSI “46 kV and below” dielectric rating • Altec proportional control system • Painted white with the Altec Powder Coat Paint process • Designed and manufactured in facilities certified to ISO 9001
Top: Altec OptiView® Control Seat Above: Side view
ALTEC DT80 SERIES • • • • • •
Up to 80 ft (24.4m) of Pole Setting Sheave height Capacity up to 46,500 lb (21,092kg) Altec OptiView® Control System Altec RotaFloat® for setting screw anchors Altec Electronic Side Load Protection (E-SLP) with Load Sense Radio Remote Controls
STANDARD FEATURES • Continuous rotation with high capacity Planetry Drive gear box • Outrigger Boom Interlock System • Hydraulically extendable steel boom sections • Operator main control panel with multi-lever controls, load indicator gauge, remote engine start/stop and nighttime illumination • Standard / low speed selector • Two sets hydraulic radial arm outriggers • Five function hydraulic overload protection system • Boom storage protection system • Altec Electronic Side Load Protection System (E-SLP) with Load Sensing • High Speed Planetary Turret Winch • Two part load line attachment • Painted white with Altec Powder Coat process • Designed, manufactured and installed in facilities certified to ISO 9001 Page 12 - Australian Power & Energy News
Altec Digger Derricks meet or exceed all applicable ANSI Standards as of the date of manufacture. Altec reserves the right to improve models and change specifications without notice or obligation.
It’s always an evolution at Premier Proline
For a company that has been successfully manufacturing crane borers for over 50 years you would think that Premier Proline might be inclined to rest on its laurels, but nothing could be further from the truth. Proline continually applies an evolutionary process in the ongoing design and manufacture of its range of crane borers and the same process is applied to the company’s proactive approach towards its customers.
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n its own way the company itself has experienced an ongoing evolution since its inception fifty years ago. Despite the fact that there have been several changes in ownership since those early days, the focus on product excellence has been consistent throughout that process. The Premier Proline name reflects its current private ownership under John Kari and Peter Chronis and the fact that with its expansion, the group now includes Hydroil, a manufacturer of hydraulic cylinders as well as trailer and body manufacturer, Premier Trailers. Premier Proline has always been based in Adelaide and it remains as one of the few crane manufacturers in Australia. On average it delivers up to 30 crane borers a year. In recent years Proline has experienced a significant increase in demand for its product. This is not surprising given the furious pace at which new private and civil infrastructure has been constructed over the last two decades. In 2007, in order to respond to that construction sector demand, Premier Proline relocated to a new 5,500sqm undercover facility in Woodville, South Australia and embarked on a recruitment drive to double its existing workforce. General Manager, Darcy Kari believes that a product’s reputation is strengthened by ‘word of mouth’. It is the best form of advertising and it’s also why the company has gained a solid reputation for delivering quality products and for its high level of customer service. “Customer feedback is critical to our success. The reliable, robust product that we build today has been the result of many years of open and honest feedback from our customers. The improvements carried out based on this advice have made our 1014 crane borers a proven bi-product of our industry.” At Premier Proline, software technology plays a key role and is very much part of the ongoing evolutionary process. Recently the company installed ‘real time’ cellular data logging to enable vital plant data to be relayed instantly to fleet and maintenance managers. The integration of this two-way data system is quite unique and it serves to improve both
pproduct development and customer relations. Proline’s design and re manufacturing direction is constantly m focused on its machinery’s ability to fo ddo the job in the real world and to be reliable in the long term. re The information and feedback ggained from the front line is highly aadvantageous in assessing the wear and tear on machinery while it’s doing its job on te site. For customers, machinery has to be cost si eeffective, efficient and always ready to work. With the recent release of the latest Australian W Standard AS2550.11-1 this information has S aalso become invaluable in assessing the true life cycle of the machine as well as providing li aaccurate data for the scheduling of service intervals and major inspections. in As an example of Premier Proline’s pproactive approach to customer needs and the vvalue of feedback, the company has recently ddeveloped a knuckle boom vehicle loading
Main: The 10/14 Crane Borer now shares the production line with the Proline LIFT range of vehicle loading cranes. Above: 1965 Proline 3.5/7t Pendulum Borer, Pole Erector. Left: 1962 Proline 6t Articulated Crane Borer.
crane. The preliminary model in the range has a 12.6 tonne-metre capacity and a 3-section boom with a hydraulic reach of 10m. It is the first in what is planned to be a compact range of cranes covering popular capacities in Australia. Other models in the pipeline include an 8t/m and 20t/m machine. Product Manager, Dale Cameron believes that the new range confirms the company’s position, not only as a leading manufacturer, but one that is able to produce machinery to continually satisfy workplace demands. “We believe that the market will support a local manufacturer with a competitive product at a competitive price. This crane has been designed to meet the needs of councils, utilities, mining, defence, transporters of building materials and general carriers.” Again it’s an example of that evolutionary process at work. The new Premier Proline range of cranes incorporate a unique load management system providing an accurate numerical load reading taken directly from the hook. Proline also recognises the inherent risks of operating these cranes from fixed manual controls and as such the units are supplied with radio remote control modules as standard. For more information about the range visit the Premier Proline website at: www.premierproline.com.au Australian Power & Energy News - Page 13
Ausgrid crews scale new heights A
USGRID’s upgrade of its Gwawley Bay zone substation in Sydney’s south will move into its next phase after crews successfully attached new sealing ends near the existing 132,000 Volt Sydney South feeder. Overhead transmission crews recently worked to safely attach three sealing ends to the top of a 29 metre transmission UGOH pole at the rear of the substation in Box Road Miranda.
Above: Ausgrid crews working in Sydney’s south as part of the Gwawley Bay substation project
The connection point will allow Ausgrid to T-off supply from its Sydney South to Kurnell feeder as part of the upgrade from a 33/11kV to 132/11kV substation. The next stage of the conversion project will involve installing a feeder from Gwawley Bay to the redeveloped 132/33 kV Port Hacking subtransmission substation in Kirrawee. Crews including Ausgrid apprentices are in the process of installing 132kV GIS, transformers and 11kV switchgear within the existing building, with civil crews concurrently constructing a new premise on the southern end of the site. Construction and fit out of the new building is expected to be completed by late 2012. Ausgrid apprentices, cable jointers and substation technicians will be involved in the two-year project, including the commissioning of 11kV feeders. Once complete, the converted Gwawley Bay substation will help supply electricity to about 9,000 customers in parts of Miranda as well as providing additional capacity to help address future load growth. The redevelopment of the existing 1970s substation will strengthen electricity supply to the surrounding suburbs and help meet the area’s increasing demand for electricity. The project will also provide on-the-job work experience for apprentices completing their four-year apprenticeship with Ausgrid. The upgrade is part of Ausgrid’s $408 million investment in the Sutherland region’s electricity network over the five years from 2009 to 2014.
ActewAGL Electrical Apprentice wins top prize at industry awards
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CTEWAGL third-year apprentice Michelle Tifan became the first electrical apprentice and second female to be named Construction Industry Outstanding Apprentice of the Year at the recent ACT Regional Building and Construction Industry Training Council annual awards. The awards, which commenced in 2003, acknowledge apprentices from the ACT and surrounding region for outstanding performance in their trades. As well as taking home the top prize, Michelle also received the Outstanding Woman in a Non-traditional Trade and Outstanding Systems Electrician Apprentice awards. Michelle said, “It was a complete surprise and it’s great to be recognised for something I’m very passionate about and find to be really rewarding. “I previously completed a Bachelor of Science with honours at the Australian National University and then worked in the public service. However, I wanted a career that was more hands on because I love tinkering with things, fixing things and problem solving. Being an electrical apprentice was the perfect match of my science background and need to be hands-on and outdoors.” ActewAGL Chief Executive Officer Michael Costello said, “We’re very proud of Michelle and congratulate her on this significant achievement. This is not the first time Michelle has been recognised for her talent and hard work in the industry. She has received several CIT awards and exceptional results throughout her studies.” “Michelle has also been involved in encouraging other women to take up a non-
Above: ActewAGL Electrical Apprentice Michelle Tifan won the Construction Industry Outstanding Apprentice of the Year award at the ACT Regional Building and Construction Industry Training Council annual awards. Image courtesy of Hotshot Photography
traditional trade and has always been willing to help fellow apprentices. She is most deserving of this recognition.” Each year ActewAGL recruits for apprentices in October. For more information about careers at ActewAGL visit actewagl.com.au/careers
testo 350 – the first flue gas analyzer which thinks ahead! Testo AG launches a flue gas analyzer with innovative instrument concept and easy operation onto the market
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HE measurement technology specialist Testo AG has developed a new portable flue gas analyzer which guides the user safely through professional flue gas analysis, thanks to useful instrument pre-settings. The testo 350 is used, for example, in commissioning, maintenance and operative measurements on industrial burners, industrial engines, gas turbines or flue gas scrubber systems, as well as in the measurement of the gas atmosphere in a furnace room or in kilns. In addition to this, the testo 350 supports in the control and monitoring of officially prescribed emission limit values in flue gas, and in function tests on stationary emission measuring instruments.
Innovative instrument concept and easy operation Depending on the requirement, the testo 350 consists of a control unit, an analyzer box and a gas sampling probe. Using the removable control unit or in direct connection to a PC or laptop (USB or Bluetooth® 2.0), the analyzer box can be easily operated. The transfer of measurement data is therefore possible even when the exhaust gas flue and the adjustment site are spatially separated. This is especially helpful, for example, when dealing with industrial burners. After easy configuration of the measurement procedure by the user, the analyzer box carries out the measurements automatically and stores the measurement values. The measurement values are clearly presented in the large, colour graphic display of the control unit (3.5“, 240 x 320). Users can freely configure various measurement objects such as burners, gas turbines or industrial engines. In the display, typical fuels as well as an expedient order of the flue gas parameters are presented for each of these measurement objects. In addition to this, calculations and instrument presettings are stored. Useful information in the display always guides the user safely through the measurement. This allows the flue gas analyzer to be easily operated without previous knowledge of the instrument. The work steps leading up to the start of the measurement are Page 14 - Australian Power & Energy News
reduced – testo 350 is the first flue gas analyzer which thinks ahead!
Industrial standard thanks to robust design Inherently closed cooling loops isolate the entire instrument electronics as well as the gas sensors from dirt from the surrounding air. This optimum protection ensures the analyzer can be used even in tough surroundings. Downtimes due to instrument contamination are thus almost completely eliminated thanks to this intelligent design and robustness. The plug connections for the gas sampling probes and database cable are locked using a bayonet fitting and are thus securely attached to the analyzer box. This hinders unintentional removal avoiding measurement errors.
Cost and time savings Thanks to the selection of the measurement objects in the display as well as the carrying out of measurement procedures, faster routine work is possible in daily applications – supported also by the new colour graphic display. The service opening on the underside of the instrument allows fast access to all relevant serviceable and wearing parts such as pumps and filters. This means users can carry out cleaning, maintenance and replacement directly on site. This reduces service times and maintenance costs.
New mapping tool makes planning easier
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N what is understood to be a first of its kind in Australia, a new Network Capacity Mapping Tool has been created providing customers with the ability to geospatially view Western Power’s network capacity and future expansion plans across the South West Interconnected System (SWIS).
Raphael Ozsvath, from Western Power’s Network Planning team, said the Network Capacity Mapping Tool (NCMT) has been developed in collaboration with the Department of Planning and the online mapping solution is provided by Landgate, the State’s primary source of land information and geographic data. “This is a leading edge tool in sharing utilities’ expansion planning information with the general public,” Mr Ozsvath said. “It will provide greater clarity for customers, developers and investors looking to connect to the network and will provide an array of data on one single portal,” he said. “This initiative reflects Western Power’s effort to provide greater transparency around its network expansion plans.”
The tool will detail forecasted yearly remaining capacity levels as colour bands around the supply area of each zone substation for the next 20 years. Some of the information available will be: • Substation capacity presented by forecast year for the next 20 years. • Potential SWIS connection points for renewable energy generators. • A list of distribution and transmission network projects approved for future development. • Community engagement session schedules location and details. • High Voltage supply catchment area for each existing Western Power substations showing the actual single (1) and three (3) phase High Voltage feeder reticulation; • Potential SWIS connection points for energy generators. • Urban Land Development Outlook • District Level Planning (District Structure Plans) “We expect this tool to be the first step in the wider development of similar concepts across the State, with the potential of eventually having one single geospatial planning portal,” Mr Ozavath said.
PREMIER PROLINE PTY LTD
1014 Series Crane Borer • 5T Single fall • 10T Double fall • Hook height 14M • Max reach 12.2M • Borer drive 15000NM • Digital load monitoring Premier Proline Pty Ltd 68 Audley Street, Woodville North SA 5012 PH 08 8347 1700 FX 08 8244 8531 proline@hydroil.com.au Australian Power & Energy News - Page 15
New CitiPower $55 Million Southbank Zone Substation Opened to Serve Growing Inner City
Above: Victorian electricity distribution business CitiPower’s new $55 million Southbank Zone Substation officially opened by the Victorian Energy Minister, Michael O’Brien. The building features a colourful, modern design and integrates well with its urban surrounds
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HE City of Melbourne was the big winner recently when Victoria’s major electricity distributor, CitiPower opened its new $55 million Southbank Zone Substation. The new substation was officially opened by the Victorian Energy Minister, Michael O’Brien. It was the Minister’s first official plaque unveiling and the opening ceremony was also attended by Melbourne’s Lord Mayor Robert Doyle, CitiPower and Powercor Chairman Peter Tulloch, CitiPower and Powercor CEO Shane Breheny, as well as other directors and senior managers.
To mark the occasion Minister O’Brien said. “It’s essential that Victorians have access to a reliable, secure and affordable electricity supply. We see today the practical benefits of that dynamic investment environment with the opening of this new substation.” “The new substation is great news for Southbank and for Melbourne. It will guarantee reliability of supply, and add capacity and resilience to the electricity system.” he added. CitiPower and Powercor CEO Shane Breheny remarked that the substation was a significant step forward in terms of design, technology, and capacity for the CitiPower network, which
is already Australia’s most reliable electricity distribution network. “The Southbank Zone Substation provides innovative solutions for our rapidly changing city which will also enhance CitiPower’s ability to supply surrounding areas including the CBD and inner suburbs south of the Yarra,” Mr Breheny said. The Southbank Zone Substation is a key element within the electricity network. Its role is to create a new distribution hub which will ensure the security and reliability of electricity supply in one of Melbourne’s most sophisticated and busy inner city precincts. The new substation will also cater for significant expected growth in demand for electricity in the area. Construction of the new substation was far more complex. The project was one of the largest ever undertaken by CitiPower and it gave several graduate engineers the opportunity to work on their first-ever major project. However prior to construction, an extensive planning process began some years ago to ensure a smooth transition from the old South Melbourne Zone Substation. In order to demolish and reconstruct the old substation, substantial works were needed to shift power load to nearby zone substations so that construction could ultimately commence. Works were conducted in busy and dense areas of Melbourne and Port Melbourne and also required the installation of conduit under three separate sections of the Westgate Freeway. The design of the substation highlights a new and advanced technological approach on several fronts. The modern architectural design is far more pleasing to the eye and reflects the local environment rather than the workmanlike
look that is usually associated with substations. The substation features gas insulated switches, which is the first time that they have been used by CitiPower. The switches are far more compact and require much less maintenance. The new substation has nearly three times the capacity of its predecessor and will ensure that the supply of electricity is substantial enough for future growth in consumption for a much larger area including the southern parts of the CBD. The Southbank Zone Substation is the first new fully indoor facility to be constructed in CitiPower’s network and i’s operation will provide a major boost for businesses and residents in Melbourne and the surrounding area.
Above: Victorian electricity distribution business CitiPower’s new $55 million Southbank Zone Substation officially opened by the Victorian Energy Minister, Michael O’Brien. The Minister (centre) was joined on a tour of the facility with CitiPower and Powercor Chairman Peter Tulloch and CEO Shane Breheny.
Conneq zones in on substation project Conneq: a trusted provider in power A trusted provider of network services for over 15 years Conneq is a specialist engineering, construction and asset management contractor with more than 15 years’ experience in the power and telco sector. Today, the company is contracted to provide services to power and telecommunications network operators in New South Wales, Victoria, Queensland, South Australia and Tasmania.
Conneq has around 200 in-house engineers specialising in electrical, automation and control and information technology disciplines, and an operational delivery team of over 300 personnel.
Conneq Infrastructure Services (Australia) Pty Limited 75 Acacia Road, Ferntree Gully VIC 3156 Australia T: +61 3 9294 8300 F: +61 3 9294 8333 www.conneq.com.au
Page 16 - Australian Power & Energy News
Distribution substations Transmission services Metering & smart grids Inspection & audit Overhead/underground services LV & MV switchgear & protection equipment
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N July 2009, Conneq was engaged by CitiPower to assist with project management of parts of the installation and commissioning of the Southbank Zone Sub Station. Conneq supplied experienced site leaders and electrical fitters to manage construction activities, site permits, contractors, procurement activities and community liaison. Conneq’s significant expertise in power construction and maintenance activities came to the fore as it responded to design changes, managed multiple contractors, scheduled labour and kept the client up to date on the progress of the project. Works managed by Conneq at the site included installation of the main earth grid, all primary equipment and ancillary earthing, construction of the station service transformer room, installation of cable support systems for around 30 11kV feeders and inspection and
testing of all plant and the earth grid. Conneq assisted in the installation of the transformers, 66kV GIS switchgear and 11kV switchgear. During commissioning, Conneq assisted the Commissioning Engineer and Project Manager in the coordination of the offsite 66kV overhead works. Conneq also developed a commissioning plan for each of the 11kV feeder cutovers. OHS&E was a key focus for Conneq – work instructions and Safe Work Method Statements were carefully developed and construction personnel and work group leaders participated in safety audit work group meetings. Conneq has been a trusted provider of network services for over 15 years. With around 200 in-house engineers specialising in electrical, automation and control and information technology disciplines and an operational delivery team of over 350 qualified personnel working in the field every day, the company is well-positioned to service power clients 24/7.
CUSTOMISED TRAINING
The benefits of online training include a huge reduction in down time as employees can access their training at any time, from any computer with internet capability
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NERGEX EsiTrain provides face to face and online training in areas such as High Voltage Switching, Overhead Live Line and Underground Cable Jointing. Courses range from basic statutory refresher training such as Resuscitation and Rescue from a Switchboard to more specialised training including High Voltage Access & Switching Procedures and Paper Insulated Cable Jointing.
Online courses currently available include Environmental Awareness training and training in how to Identify Faults on an Overhead Service. These online courses, coupled with the instructor led modules, ensure remote customers’ have access to EsiTrain’s training services. As many of these courses are not suited to a purely online training approach, EsiTrain has developed blended learning, combining online training with login tutorial support for theory components and instructor led training for practical components. The benefits of online training material include a huge reduction in down time as employees can access their training at any time, from any computer with internet capability. Material can be delivered in far more engaging and exciting ways, and links can be set up to a range of training resources, subject matter experts and reference material. ENERGEX EsiTrain will also deliver Instructor led courses onsite, allowing a reduction in travel time and costs. For information on ENERGEX EsiTrain courses contact us by phone on 07 3000 1248 or email us at karendoherty@energex.com.au.
We’re the High Voltage and Substation Switching training experts EsiTrain courses ensure your staff are equipped with: skills to work safely in a substation environment skills to operate, test and earth substation overhead and underground switchgear an understanding of the high voltage network
Our quality training has helped build business for utility companies, railways, the mining sector and heavy industry across Australia, New Zealand and the Asia-Pacific region. Contact EsiTrain today on (07) 3000 1248 or visit www.energex.com.au
EsiTrain offer nationally accredited training, as well as customised training solutions and consultancy services.
Australian Power & Energy News - Page 17
RECRUITMENT & APPRENTICE INTAKE NEWS SP AusNet awards outstanding apprentices and trainees V
ICTORIAN energy distributor SP AusNet has recently rewarded its highachieving apprentices and trainees across their gas and electricity business with the announcement of the 2011 Apprentice and Trainee of the Year Award recipients. The winners were chosen from a field of 112 apprentices and trainees currently working with SP AusNet towards qualifications in a range of energy-related fields including electrical lineworking, electrical fitting, technical testing, and electrical network design. SP AusNet’s Skilling for the Future Consultant, Kirsty Dougall said the Awards recognise outstanding apprentices and trainees who strive to excel in their chosen field. “These apprentices and trainees are seen as outstanding all-rounders. The nominees are judged on a combination of academic excellence and references from the nominees’ supervisors, while taking into account their positive attitude to their work and career development,” Ms Dougall said. “All of our winners demonstrated excellence in their chosen fields as well as a keen interest in their own training and development. SP AusNet offers the Awards as a reward for outstanding performance and to encourage its junior employees to embrace the future opportunities and ever-changing technologies of the industry. “SP AusNet is committed to skilling for the future and since 2000 more than 230 individuals have been recruited as apprentices and trainees for the company,” Ms Dougall said. The winning four apprentices and four trainees were presented with their awards in a ceremony hosted by Managing Director Nino Ficca at the company’s headquarters in Melbourne.
(Back row, from left) Matthew Levy, SP AusNet Managing Director Nino Ficca, Jason Campbell, Keang Ung, SP AusNet Skilling for the Future Consultant Kirsty Dougall and Katie Felsbourg. (Seated in front, from left) Jason Cornish, Michael Osborne and Josh Sammut. Absent: Matthew Commons
The recipients of the 2011 Apprentices and Trainee of the Year Awards were: Apprentice of the Year (1st Year) - Jason Campbell, Lineworker from Mansfield Apprentice of the Year (3rd Year) - Katie Felsbourg, Electrical Fitter from Hazelwood Trainee of the Year (1st Year) - Keang Ung, Controller from Melbourne Trainee of the Year (3rd Year) - Josh Sammut, Surveyor from Traralgon
Apprentice of the Year (2nd Year) - Matthew Commons, Electrical Fitter from Rowville Apprentice of the Year (4th Year) - Jason Cornish, Lineworker from Leongatha Trainee of the Year (2nd Year) - Michael Osborne, Tester from Yarraville Trainee of the Year (4th Year) - Matthew Levy, Electrical Tester from Benalla
ENERGEX recognises 2011 bright sparks E
LECTRICAL linesperson Martin Curtis based at ENERGEX’s Greenslopes depot has been awarded the prestigious 2011 ENERGEX Apprentice of the Year award. Mr Curtis was recognised among his peers at the annual Apprentice of the Year awards ceremony held at the Sebel Citigate King George Square, Brisbane on Friday 24th June 2011. ENERGEX Chief Executive Terry Effeney said the Apprentice of the Year awards event gave the organisation an opportunity
Mark Curtis, Apprentice of the year
Right: ENERGEX Chairman, John Dempsey and ENREGEX Apprentice of the Year, Martin Curtis Page 18 - Australian Power & Energy News
to recognise those apprentices who have displayed significant merit during their training. “These awards recognise our outstanding apprentices who, over the past four years, have demonstrated excellence in the practical, theoretical and attitudinal aspects of their training,” Mr Effeney said. Mr Effeney also praised the efforts of all apprentices approaching the completion of their trade training and noted the significant front line role played by many, including Mr Curtis, during the January 2011 floods and support to the restoration effort after Tropical Cyclone Yasi.
Above: L-R: ENERGEX CEO, Terry Effeney, Jodie Curtis (wife of Martin Curtis Apprentice of the Year), Nick James, Scott Lakeland, Daniel Krainoff, Eden Galpin, ENERGEX Chairman John Dempsey “I would like to congratulate all our fourthyear apprentices who will soon be attaining their trade certificates with ENERGEX. You have already contributed a great deal to ENERGEX and our customers, and your efforts are very much appreciated.” “I can assure you that everyone at ENERGEX takes great pride in your accomplishments and wishes you all the best in your future careers,” Mr Effeney said. The Resource Development Team in Energy Delivery was also recognised for coordinating the awards event and providing the apprentices with outstanding support during their trade training.
Other finalists who were recognised within their respective trade categories were Electrical Fitter Mechanics – Nick James, Cooroy (winner); Daniel Krainoff, Raceview (runner up); Linespersons – Martin Curtis, Greenslopes (winner); Scott Lakeland, Geebung (runner up); Electrical Jointers – Matthew Smith, Burleigh (winner); Eden Galpin, Geebung (runner up). To be eligible for nomination, an apprentice must be in their final year of training and undergo a variety of tests including a practical test, electrical theory test and an interview based upon the selection criteria for a tradesperson.
“More than half a million customers linked” - ‘Self-healing’ technology LECTRICITY distributor SP AusNet is celebrating the success of its Distribution Feeder Automation (DFA) technology with around 80 per cent of the network – more than half a million customers – now supplied from the technology. SP AusNet’s Works Planning and Performance Manager, Mr Gus Frandina, applauded the milestone and said the incorporation of the Distribution Feeder Automation (DFA) technology, known as the ‘self-healing network’, continued to provide increased reliability to SP AusNet customers. “SP AusNet is the only electricity distribution
business in Australia to have such a sophisticated system in place on such a wide scale. “This technology, which has been completely, developed in-house, works hard to ensure our customers avoid long-term power outages when we have network faults, particularly during wild weather. “The DFA technology will immediately pinpoint the section of a powerline if a fault has occurred and operates the remote-controlled switches to safely redirect the electricity around the faulted section by a supply path,” he said. “The process is completed usually in less than 60 seconds, radically reducing the number of customers affected by a fault and also reducing the time to locate and fix the fault on the powerline. “Historically, when faults occur on the high voltage network supplying our customers, the electricity supply would be shut down large parts of the powerline,” he said. Mr Frandina said that DFA technology is part of SP AusNet’s multi-million dollar reliability program, aimed at improving the reliability of electricity supply to the more than 620,000 SP AusNet’s customers. The ability to switch the network remotely has had significant effects in reducing the company’s overall average unplanned minutes off supply per customer (USAIDI). Since DFA commenced in March 2008, SP AusNet has seen more than 300 separate DFA schemes implemented for the benefit of its customers. “SP AusNet is extremely proud of this program and plans to continue the success of its self-healing schemes to the remaining parts of the network in the future,” Mr Frandina said.
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Australian Power & Energy News - Page 19
Horizon Power develops new qualification for remote Aboriginal communities R
ESIDENTS of remote Aboriginal communities in Western Australia now have the opportunity to work towards a new nationally-recognised Electricity Supply Industry qualification courtesy of WA’s regional power provider, Horizon Power. The new Certificate III qualification, Remote Community Utilities Worker, has been approved by the Australian Government declared Industry Skills Council for the Australian ElectroComms and Energy Utilities Industries, EE-Oz, and will be piloted by Horizon Power before being available Australia-wide. EE-Oz has confirmed that the qualification will be endorsed by the National Quality Council in the third quarter of 2011. The qualification cannot be used by other utilities, other than Horizon Power, until the pilot project is completed. The pilot project will begin on July 13. Once it is completed, the qualification will again be reevaluated by EE-Oz and its industry stakeholders, and any of their recommendations implemented, before the qualification is available for use in remote communities across Australia. Horizon Power’s Assets and Works Capability Manager Shane Eeles said the qualification would allow people living in remote communities to be trained to carry out a range of tasks on the overhead and underground electrical distribution networks and generation assets in their own community, improving the safety, reliability and quality of power supplies. “At the end of their training, they would be acknowledged with a nationally-recognised Certificate III qualification instead of the existing enterprise-based training certificates,” he said. Horizon Power’s eight trainee Essential Services Officers (ESOs) based in east and west Kimberley communities will now be known as Remote Community Utilities Workers (RCUW).
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Above: (L - R) Bob Taylor (L) - Chief Executive Officer EE-Oz Training Standards, Michael Case - Horizon Power Indigenous Training and Development Officer, John Ingram - National Assistant Secretary ETU and EE-Oz Board member, Shane Eeles – Horizon Power Asset and Works Capability Manager
They will be recognised for their prior learning under Horizon Power’s Aboriginal Communities Training program and will be given recognition of prior learning (RPL) toward the new national qualification as part of the pilot project. Acting Energy Minister Troy Buswell said upon successful completion of the pilot project, Aboriginal people in remote communities around Australia would have the opportunity to work towards a trade, providing a role model in their communities as well as ensuring quality utility
services. “This is a major and significant step in creating quality full time employment opportunities, which offer a nationally recognised Certificate III qualification and career path in the electrical supply industry for Aboriginal people in the remote communities not just in WA but also nationally,” he said. Horizon Power’s Assets and Works Capability Manager Shane Eeles said two years of hard work had gone into ensuring that the ACT
program designed by Horizon Power was registered as a nationally-recognised Certificate III qualification. The journey towards getting this qualification included Mr Eeles and Horizon Power’s Indigenous Training and Development Coordinator Michael Case taking EE-Oz Board members Mr John Ingram, Mr Bernard van den Bergen, the EE-Oz CEO Mr Bob Taylor and CEPU WA’s Mr Joe Fiala, on a tour of the West Kimberley Dampier Peninsula to show them first hand the work of the trainee ESOs. Mr Eeles said the tour allowed the Board members to see first hand the importance of providing quality training and employment opportunities in remote communities. Warmun trainee ESO Kieran Hamaguchi said the national recognition of Horizon Power’s training program was a step in the right direction for Indigenous employment opportunities. The trainee ESO in the remote community of Bidyadanga, Keith Hunter, said “We are doing this qualification to provide us with a better future and at the same time stay in our communities.” “It will help our young people stay in school and have the opportunity to get a really good job like mine,” he said.
Above: Horizon Power RCUW trainees at work in the remote community of Djarindjin/Lombadina