Andrew Bowen - Industrial Design - projects in depth

Page 1

Andrew Bowen Designs projects in depth

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


Andrew Kyle Bowen

andrewKbowen@gmail.com

480.233.6004

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bio / summary I pride myself in being a divergent thinker and problem solver. My specialties include a wide array of abilities in the product development field that can take any idea or direction to final manufactured goods on shelves. Using a systematic and scientific approach my process includes all aspects of design development from research, conceptual ideation, digital modeling, engineering, prototyping, manufacturing, and brand directions relevant to market trends. I am well versed in all types of environments ranging from design consultancies to corporate in house, or as an independent contractor. Each time working directly with clients, owners, marketing and advertising teams, sales, as well as domestic and overseas manufacturing. With this diversity I bring a level of knowledge and insight that should be invaluable to any company, firm, or startup that wishes to bring products to market.

services / abilities Product / Market Research Design Research, Usability Research, Market Trend Forecasting, Product Opportunity Gap Analysis, Focus Group Construction and Analysis, Concept Development, Structured Brainstorming, Mind Mapping, benchmarking, and preliminary ideation.

Product Design Development: Concept Ideation, Conceptual Illustration, Storyboarding, Form and Function Development, Physical and Digital Interface Design, CAD Modeling, Surface Modeling, Human Factors, Mechanism Design, Design for Prototyping, Design for Manufacturing, Strategy

Prototyping / Model Making: Rough Mock Ups, Working Rough or Refined Prototypes, Study Models, Appearance / Show Models, 3D Printing, SLS, SLA, Polyjet, Waterjet, CNC, FDM, Laser Cutter, Vacuum Forming, Casting, Woodwork, Metalwork, Machining, Electronics and Circuitry, Working Mechanisms, Form Sculpting

Branding: Corporate Identity, Design Language, Graphic Design, Packaging Design, Web Design, Info Graphics, Logos, layouts, Icons, Presentations, Catalogs, Marketing Materials, Trade show Booth Design

Manufacturing and Engineering: Part Construction, Mechanical Engineering, Assemblies, Manufacturing and Assembly Methods, Material Properties, Testing, Part Analysis

Design / Project Management: Proposals, Planning, Sourcing, Recruiting, Timelines, Training, Inspiring

skills / techniques 2D Programs: Photoshop, Illustrator, Keyshot, InDesign, Premier, Sketch Book Pro, Corel Painter.

3D Programs: SolidWorks, Rhino, Maya, Keyshot, Photo 360, V-Ray, Flamingo, Kerkythea

Traditional Media: Concept Pen / Pencil Sketching, Marker Renderings, Pastel and Gouache Renderings, Foam Core / Cardboard Mockups, Foam / Renshape Modeling


Andrew Kyle Bowen

andrewKbowen@gmail.com

480.233.6004

box.com/shared/vpfkijj98m box.com/s/bg361xcsjsydufejx407

design / branding / development Sept 2011 – Present, Andrew Bowen Designs Independent Design Consultant / Greater New York City Area •Working with clients from small startups to large corporations •Specializing in new product innovation and brand building. •Providing a comprehensive approach to Industrial Design and Product Development. •Using a conscious strategy in addressing market opportunities, emerging trends, technology, branding, manufacturing, as well as environmental and social impacts Sept 2014 – Present, Protocol NY Contracted Industrial Designer / New York, NY •Heading new product development and management of existing lines with multiple sub-brands. •Responsible for all areas from research and ideation to production and branding. •Overseeing and managing Hong Kong development team, freelancers, and contract designers. Jan 2013 – Jan 2014, Betesh Group Contracted Industrial Designer and Brand Developer / NJ •Spearheaded a new brand and division of houseware products. Areas include Design and development, branding and packaging, engineering, prototyping, patent submissions, etc. • Responsible for all areas including innovation, design, and branding of new products and lines.

Sept 2011– 2014,

Prime Design Machineart Industrial Design P9 Design Kaz inc. Clepper Time llc Quirky Inc. Manuel Saez & Partners Inch Product Development Contract Industrial Designer / Greater New York City Area •Consulting on a contract basis for over 10 creative agencies in the greater New York City area •Assisting agencies in all areas of product development services from market research, design ideation, engineering, prototyping, testing, manufacturing, and project management. •Projects included: Harry’s Razors - Graco Strollers and Seating - Oxo Kitchen Products - Vicks Humidifiers Honeywell Heaters - Brookstone Heaters - Polaroid Cameras and packaging - iDevices - Sterno stoves Oraceutical Tooth Whitener - Tribute Dry Erase Markers - Xigo Particle Analyzer - Clique Footwear - Garden Life Bazar Home Storage Systems - Paylock Vehicle Locking Boot - and many more.

research / engineering / testing June – July 2011, Philips Healthcare Usability Researcher / AZ •Research, product testing, and analysis on Philip’s Health Care technology at Banner Hospital Simulation Center.

Nov 2010 – Aug 2011, HMS Research Lab Industrial Designer and Prototype Developer / AZ •The primary designer, engineer and prototype developer on chosen research projects including The Universal Surgical Simulator and Pre-screen Oral Center.

internship / collaboration Aug 2010- May 2011, Herman Miller Healthcare Student sponsored business and product proposal / Tempe, AZ •Market and product research, design and engineer innovation, and corporate brand strategy

May- July 2010, Samsung North American Design Industrial Design Researcher and Collaborator / Tempe, AZ •Design research, market analysis, product usability testing, and new product innovation.

Jul- Sep. 2010, Bestway Inflatable Corporation Industrial Design Internship / Shanghai, China •New Product Innovation, renovating existing product lines, market research, and product testing.

education 2007 - May 2011, Arizona State University Bachelor of Science Degree in Industrial Design / AZ •Innovation Space research lab recipient with Herman Miller as corporate sponsor. •Recipient of the Paul H Klett Memorial College of design Scholarship. •Graduated as summa cum-laude. GPA: 3.8

2008, Art Center At Night College of Design Intermediate Transportation Design / CA •Visual presentation, form development, branding, and advanced renderings abilities 2003 - 2007, Mesa Community College Associates Degree of General Studies and Fine arts


index innovation space project background

5-6

research

7-11

ideation

12-19

implementation

20-23

finalization

24-25

delivery of innovation

26-27

powertool CASE STUDY

project background

38

research

39-44

ideation

45-50

implementation

51-52

delivery of innovation

53-56

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


innovation space

Innovation Space is an entrepreneurial joint venture among the Herberger Institute for Design and the Arts, Ira A. Fulton School of Engineering and W.P. Carey School of Business at Arizona State University. The goal of the transdisciplinary education and research lab is to teach students how to develop products that create market value while serving real societal needs and minimizing impacts on the environment. –Professor and author Prasad Boradkar

Sponsored project What you will find here: The following is a sample of a case study and product / business proposal I had completed as part of my senior thesis at Arizona State University. With all the images shown being produced by myself, while the more in depth books were done in collaboration with my teammates and our sponsor and as part of the multidisciplinary program of Innovation Space. In this sample much of the research, business proposal, engineering diagrams, and info graphics have been left out. If you would like to see the entire project including both books of our innovation proposal please just ask. All rights to this project are owned by both Herman Miller and ASU and are being perused with patents pending

Brooklyn, NY, USA email: andrewKbowen@gmail.com phone: 480.233.6004


project background

our sponsor Herman Miller is a furniture design and manufacturing company. Their philosophy is to “design and build a better world”. Herman Miller RSQHUDR SN BQD@SD @ LNQD DQFNMNLHB VNQJOK@BD @R VDKK @R LNQD DEjBHDMS V@XR NE CDKHUDQHMF DCTB@SHNM @MC GD@KSGB@QD SGQNTFG BG@MFDR HM the structural environment. Herman Miller’s belief that their company makes the least environmental impact while providing the greatest products and services available.

Home Healthcare

our focus

Through our initial market research our team chose to focus on home care industry due to it’s rapid growth with aging baby boomers and little competition it offered many more opportunities in new product innovation. Currently, nursing homes are over capacity, and as the baby boomer generation continues to age, this problem will only worsen. Homecare is an attractive alternative to nursing home care DRODBH@KKX @R SDBGMNKNFX ODQLHSR SGD CDKHUDQX NE LNQD RNOGHRSHB@SDC KDRR DWODMRHUD B@QD HM SGD GNLD (CD@KKX NTQ jM@K OQNCTBS BNMBDOS could be used both in home care and also in nursing homes.

Brooklyn, NY, USA email: andrewKbowen@gmail.com phone: 480.233.6004


research trend forecasting As the home healthcare industry continues to grow with the increase of senior citizens who need care, technology will DUNKUD @KNMFRHCD SGDL HM NQCDQ SN LDDS SGDHQ CDL@MCR !X L@OOHMF SGD ENKKNVHMF jUD RDFLDMSR VD B@M RDD SGDHQ CDL@MCR @MC VGDQD SGD NOONQSTMHSHDR ENQ RTBBDRR VNTKC KHD

Problem: With the continuing increase of elderly adults in America that need care there is also a declining number of home GD@KSG B@QDFHUDQR HM SGD jDKC $UDM SGNTFG SGD HMCTRSQX HR ADBNLHMF LNQD LNCDQMHYDC @MC DEjBHDMS SGDQD HR RSHKK @ GTFD need for assistance in care for the elderly, or for them to be able SN S@JD B@QD NE SGDLRDKUDR

projected number of home healthcare givers OQNIDBSDC ODQBDMS NE 42 BHSHYDMR NUDQ XD@QR NKC 3.2 2.6 19 12.5

2010

20

20.5

2.1

2.0

forecasting of the home healthcare market shows an increase to MD@QKX ¨ AM HM @S @ compound annual growth rate of NUDQ SGD @MMT@K FQNVSG Q@SD NE NUDQ SGD jUD XD@Q ODQHNC

projection

16 2.2

2020

2030

2040

home healthcare therapeutic devices monitoring devices assistive devices robotics

2050

projected increase at 7% per @MMTL QHRHMF SN ¨ AM HM DWODBSDC SN HMBQD@RD @S ODQ @MMTL SN QD@BG LNQD SG@M ¨ AM HM

jQRS XD@QR NE SGD GNLD GD@KSGB@QD HMCTRSQX

1900

1915

1925

1940

1955

1955

1970

1980

!QNNJKXM -8 42 DL@HK @MCQDV*ANVDM FL@HK BNL OGNMD

1995

2010

2025


research Competitor benchmarking closest competitors

on the horizon

could be coming

closest competitors on the horizon could be coming furthest away

furthest away

color differences indicate the distance between competitors in the market

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


research Competitor benchmarking direct competition

subsidiary / partner

grouping of direct competitors in comparison to Herman Miller and partners

One important part of our research was to look closely at the competitors within the healthcare furniture industry. This was done in part so we could see where trends were going and where there may be opportunities for innovation. After analysis of these companies’ products we where able to plot them visually on maps which can be easily read.

This bi-axial map compares the competitors in the healthcare furniture industry by placing towards words that most describe their designs.

innovative traditional

modern conservative Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


research Technology benchmarking (M NTQ jMCHMFR SGD GNLD B@QD DMUHQNMLDMS G@R L@MX NOONQtunities for innovative growth, there is in fact a few successful technologies that exist in the market and accommodate BDQS@HM CHEjBTKS S@RJR (M SGHR CH@FQ@L VD VHKK DW@LHMD @MC DU@KT@SD SGQDD NE SGD L@INQ OQNAKDL @QD@R RODBHjB@KKX HM DKCDQKX B@QD SG@S VHKK BNMSHMTD SN ADMDjS FQD@SKX EQNL SDBGnological innovations.

Home health care monitoring allows healthcare providers to monitor the patient in a non-invasive way so they can have more independence.

monitoring technology

assistive lift devices

mobility aids

existing products

emerging technology

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


research Technology benchmarking Patient lift devices allow an individual to be lifted and transferred with minimal effort and greater safety. Advancing technologies include robotics as well as automated multi function devices.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

Mobility aids can assist a person to move from place to place and come in several forms depending on the patient’s abilities. Some emerging technologies even include Honda’s Mobility devices to assist those who require walking aids.

phone: 480.233.6004


ideation Brainstorming After careful analysis of our secondary research, we conducted several interviews with professionals within the home health care industry. This led us to discover many product opportunity gaps. With these known gaps we could began brainstorming and conceptualizing on possible solutions to common found problems. These ideas were then further organized into groups based on what solution they are attempting accomplish. By doing this we were able to narrow down our direction into three main categories.

Three final concepts

1

How do we keep a patient in bed without bars or restraints?

2

How can we help patients access their needs with limited reach?

3

How can we incorporate all of the mobility assistants into one modular device?

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


ideation p.O.G. story board concept sketches 6HSG SGD jM@K SGQDD B@SDFNQHDR NQ OQNAKDL @QD@R ( DWOKNQDC ONRRHAKD RNKTSHNMR AX LD@MR NE BNMBDOS RJDSBGHMF 3GDRD RJDSBG O@FDR CDRBQHAD ANSG SGD OQNCTBS NOONQSTMHSX F@O @MC OQNONRDC RNKTSHNM AX LD@MR NE @ RSNQXAN@QC RBDM@QHNR VHSG GTL@M HMSDQ@BSHNMR

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


ideation final concept one From our research, it was evident that a major issue in the home care industry is keeping a patient safely in their bed. Especially in elderly care, patients have a tendency to roll over when they are sleeping and fall over the edge. The current technologies to prevent this from happening are dangerous for the patient; they have a history of causing injuries and are even banned form certain home care facilities. Our goal was to develop a new, safer and even more comfortable design to solve this issue. Initial ideas were to include storage spaces and to have the bed be a modular device.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


final concept one

With this concept several options would be available for the customer. As their needs change the bed system could be added onto to provide more functions.

In the beginning the customer would be able to use their existing mattress and later upgrade to an adjustable one.

As mobility needs change with the user growing older potential options could include integrated wheel chair systems.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


ideation final concept two Our initial sketch concept to answer the question, “How can we help a patients access their needs within a limited reach?� Through our interviews with various users we discovered that a major concern was their inability to reach their belongings without the assistance of a caregiver. Bed ridden patients are unable to easily get out of bed to obtain the belongings they need. Patients in wheelchairs are unable to reach high places where their belongings may be stored. Our goal was to develop a dynamic shelving system that allows patients to easily access their belongings without having to rely on a caregiver.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


ideation final concept two

3GD TQNQ@ RXRSDL VNTKC DRODBH@KKX ADMDjS SGNRD SG@S @QD ADC QHCCDM who need to have access to their daily goods while also allowing them to keep organized. These units could be placed in many different locations within the home through normal renovation means to allow easily access to storage where needed.

The storage spaces can easily be pulled out and then down to the user’s eye level.

Shelves inside drawers can then rotate to give easier access.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


ideation final concept three Eos is a comfortable, ergonomic chair that promotes better circulation and can easily be easily navigated around the home. The back of the chair can be lowered to transform into a transfer bench that would allow patients to easily access the shower or beds. Eos also includes a lifting hydraulics to easily raise users in and out of the chair without the assistance of a caregiver. This system would increase the user’s independence and mobility ty without the stigma attached to traditional mobility devices.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


ideation final concept three

Eos is designed so that the back of the chair can be lowered to transformed into a transfer bench so the patient may easily access the shower.

This chair system includes a lifting device to easily raise the patient up and out of the chair without the assistance of a caregiver.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


Implementation Chosen concept direction After initial concepts where presented to 'DQL@M ,HKKDQ @ jM@K CHQDBSHNM V@R BGNRDM SN pursue developing the Somnus bed safety system concept. Once this decision was made further development of form and function was further explored in order to analyze all best possible options

mind map analysis

additional brainstorming over details

product function doodles

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


Implementation Design language 0ne

morph-tech: in this language we would see technology take form and morph around the human body. This would result in products that pay all heed to human factors and anthropometrics. A bit organic and industrial together. It would be closely similar to recent products by Herman Miller such as the Embody or Setu chairs. Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


Implementation Design language two

sharp n Soft: the shapes of these products would be geometric or rectilinear and may even resemble origami. Despite their sharp shapes they would made out of soft foam type material.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


Implementation Design language three

soft bends: In this design style the object would be mostly made off plans that bend and swoop but rarely have 90 degree angles or radii corners. Over all this would these would be organic and curvilinear.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


Finalization Final concept sketches After analysis of the three design languages it was chosen to combine both the morph-tech and soft bends aesthetic. The combination of these forms I felt needed further development so I returned once again to sketch exploration for this.

Brooklyn, kl NY, NY USA

email: il andrewKbowen@gmail.com d Kb @ il

phone: h 480.233.6004 480 233 600


Finalization concept study models (M NQCDQ SN HQNM NTS SGD CDS@HKR NE SGD jM@K CDRHFM HMBKTCHMF HS R ETMBSHNM @MC aesthetic features, mock up study models were build. These were quickly created at a one tenth scales using foam core material.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


delivery of innovation

Somnus: An Alternative to Bed Rails Many injuries are caused from people falling out of bed. Currently, the only way to prevent falls is through bed railings. However, bed railings are known to cause serious injury and also require constant monitoring. Somnus is a home healthcare bed solution with a variety of functions, the primary one being fall prevention. In addition to preventing falls, Somnus also provides storage, helps in propping up for sitting, and adapts to the user’s needs by supporting changing technology.

Brooklyn, NY, USA

2NLMTR HR CDRHFMDC SN jS @ SQ@CHSHNM@K L@SSQDRR so the user has the option to enhance the features of their existing space and bedroom setup. Alternately, Somnus can be paired with an adjustable bed or a wheelchair-bed mobility device that can be reclined into a sleeping posiSHNM 2NLMTR ADMDjSR SGD TRDQ AX BQD@SHMF @ R@ED convenient, comfortable and adaptable environment for them to sleep in without having to rely on the supervision of a caregiver.

email: andrewKbowen@gmail.com

phone: 480.233.6004


delivery of innovation

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


delivery of innovation What Somnus provides :

Assistive Transfer Bench

Brooklyn, NY, USA

Assistive Transfer Chair

email: andrewKbowen@gmail.com

phone: 480.233.6004


delivery of innovation What Somnus provides :

Close Proximity Storage

Brooklyn, NY, USA

Safety & Circulation Cover

email: andrewKbowen@gmail.com

phone: 480.233.6004


delivery of innovation how it works:

Assistive Transfer Bench and Chair

To provide ease of access for the user and care giver, side walls can hinge down by simply pushing forward and then pulling back.

When side walls are hinged down they are be used d as a transfer bench to assist in moving patient.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


delivery of innovation how it works:

Assistive Transfer Bench and Chair

1 2

By pushing and releasing two buttons on cylindrical hinges the transfer bench can convert into a transfer chair for added comfort and ease of transition.

L ratchet hinge that can position the side support to a 1 Locking transfer tr ran bench. c locking hinge that is activated by a single button 2 A cylindrical release rele point to create the transfer chair.

With these two uniquely designed and engineered mechanical components it becomes possible to QDBNMjFTQD 2NLMTR R RHCD supports into a transfer

Brooklyn, Broo Br ookl klyn yn, NY, NY USA

email: andrewKbowen@gmail.com andrewKbowen@gmail

phone: 480.233.6004

bench or transfer chair. These parts are designed to be neatly packaged into a strong structural support frame with aneasy to clean outer shell.


delivery of innovation how it works:

Close Proximity Storage First the user would open the smaller drawer which houses a second drawer.

Next the user would lay down the transfer bench and fold the back rest over. At this point the second drawer can then be lifted up using the handles and would be held in place via a tensioned scissor lift.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


delivery of innovation how it works:

Close Proximity Storage

1 2 1

Horizontall slides lid pullll drawers d outward d

2

ESDQ SGD A@BJQDRS NE SGD SQ@MREDQ ADMBG HR kHOODC BNLOKDSDKX NUDQ @MC RL@KK CQ@VDQR @QD OTKKDC out the inner compartment can be pulled upward for close proximity to patient on bed.

By placing a near the bed it allows for close proximity to FNNCR ENQ ANSG TRDQ @MC ONRRHAKD B@QDFHUDQR 6HSG Somnus the storage system area is taken to

Brooklyn, NY, USA

SGD MDWS KDUDK AX AQHMFHMF HS BKNRDQ SN SGD TRDQ 3GHR @QD@ could in turn be used other purposes such as a night stand or bed tray.

email: andrewKbowen@gmail.com

phone: 480.233.6004


delivery of innovation how it works:

Safety & Circulation Cover

The Somnus safety and circulation cover is an easy add on to the bed system. Attaching and detaching the cover would be done byy simple p lifting g a cover on the top p of the side supports pp and hooking the rings of the cover onto the side pins. By closing the cover it then locks the cover in place.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


delivery of innovation how it works:

Safety & Circulation Cover oscillating air chambers

Side latch hinges open to allow rings on the cover to hook in place. Once latch is closed the cover can be locked and secured.

elastic side areas ENQ D@RX jSSHMF

The Somnus safety and circulation cover has two main functions that are not found any other products that will promote better environment for users and caregivers. In SGD BNUDQ KHDR QDB@KBTK@SHMF @HQ BG@LADQR SG@S kTBST@SD AX pumping air from one set of chambers to another. By doing this the Brooklyn, NY, USA

users body will not gather pressure in one area and thus prevent the development of bed sores. By having the cover canopy over the gap area between mattress and bed side. This prevents any possible entrapments or areas where suffocation can occur.

email: andrewKbowen@gmail.com

phone: 480.233.6004


delivery of innovation what holds it together : Frame and Support System The Somnus frame system consists of extruded aluminum shaped in a chamfered U shape for rigidity. By using all parts made from the same tool this cuts down on materials used and for Herman Miller and cuts cost for the end user.

extrusion shape

extruded aluminum beams

supported by pressure molded plywood pillars

To reduce wasted space and keep the mattress to a minimal GDHFGS EQNL SGD FQNTMC @ kDWHMF VNNCDM RK@SD RXRSDL VNTKC replace the need for box springs. This slate system would also further minimize material usage and keep costs as low as possible.

wooden slates replace the need for box springs

Brooklyn, NY, USA email: andrewKbowen@gmail.com phone: 480.233.6004


delivery of innovation final Appearance model %NQ jM@K CDKHUDQX NE NTQ OQNCTBS OQNONR@K @ RB@KD @OOD@Q@MBD LNCDK V@R ATHKS 3GHR LNCDK HMBKTCDC RKHCD NTS CQ@VDQR @MC +$# KHFGSR ENQ DEEDBS !THKS EQNL # OQHMS @MC @BQXKHB O@QSR SG@S VDQD E@AQHB VQ@OODC NQ O@HMSDC

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


project background Power tool case study

6G@S XNT VHKK jMC GDQD (M SGDRD MDWS RDUDQ@K O@FDR XNT VHKK jMC @ OQNIDBS VGHBG ( BNLOKDSDC HM SGD RHWSG RDLDRSDQ NE LX ITMHNQ XD@Q 3GHR O@QSHBTK@Q OQNIDBS ENBTRDR NM SGD QDCDRHFM NE @ ONVDQ tool which was randomly assigned to each student, mine being the belt sander. #TQHMF SGD jQRS G@KE NE SGD OQNIDBS VD D@BG O@HQDC TO with a fellow student to cooperatively gather research. ESDQ SG@S VD SNNJ NTQ jMCHMFR @MC RDS NTS SN BQD@SD @ concept for better product. (E XNT VNTKC KHJD SN RDD SGD BNLOKDSD OQNIDBS HMBKTCHMF @KK engineering and material analysis, please ask. I would AD G@OOX SN RGNV HS 3G@MJ XNT @MC OKD@RD DMINXv

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


research market analysis

In our initial research we begun by looking at the current belt sanders on the market. We did this to understand not only their functions and features but also who their target market was and at what price range they were sold at. Thus know what market gaps may exist.

Low $ 50 - $80 home User

Medium $81 - $150 hobbyist

High $151 - $250+ industrial strength Innovative

Extreme

Traditional

Old Fashion Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


research additional product research Within our research many topics were explored. This was done in most part to gain full knowledge of all factors that affect the use of a belt sander. Among these the most extensive and revealing was analysis of all user tasks / actions, along with patient research.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


research user interviews First Interiewee: Jesus Job title: Industrial Wood Worker Past experience: 30 years of wood working Problems with tool: Even Surfacing, controling tool, and fatigue from weight. Sugestions for redesign: V@X SN FDS ODQEDBS k@S RTQE@BDR @CITRS@AKD RODDC QDCTBD VDHFGS @MC a way to get into small or angled surfaces Second Interiewee: Eddee Edson Job title: Artistic Wood Worker Past experience: jADQ FK@RR AN@S BNMRSQTBSHNM HMCTRSQH@K ETQMHSTQD @MC B@AHMDS L@JDQ Problems with tool: -N RGTS NEE RVHSBG BNQC L@M@FDLDMS @MC FDSSHMF k@S RTQE@BDR 2TFDRSHNMR ENQ QDCDRHFM 3QHFFDQ @MC MNS NM NEE RVHSBG ADSSDQ BNMjFTQ@SHNM NE BNQC @MC CTRS collector, slow introduction to surface, and cleaning and debris management. Third Interiewee: Steve Job title: Student Shop Advisor Past experience: Wood worker, Floor installer, and shop owner Problems with tool: Lack of power when doing hard surfaces, too small of a plate, managing dust and cord. Sugestions for redesign: High power and mangement, larger sanding area for hand helds, possible air for larger sanders, vaccum attachment.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


research interview and research insights insights: SGD CHEjBTKSX NE BQD@SHMF QNTMC RG@ODR insights: using vacuums for better dust collection.

interviewees had customs jigs and techniques.

TRD NE jKSDQR NM BNKKDBSNQR

insight: need for comfort and control with quality handles and features such as speed control

insight: tensioning arm and tracking crank offered opportunities for better comfort

insight: variety of sizes in belt sanders power sources, and motor BNMjFTQ@SHNMR

insight: need for cases that matched the tool.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


research existing design study sketches By studying and then sketching existing products on the market this helps to study not only the over all forms but also the details and features they poses. Form doing this we can see easily start seeing why some belt sanders are preferred to other, and in the end many ideas came about as to how to make a competitive more ergonomic and aesthetically appealing product.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


research proposed solutions

problems Producing this problem and solution diagram revealed not only all functions and features that the concept should embody but also shows visually how they are connected and affect one another. In doing this it also became apparent what parts of the proposed solutions would be the primary features to advertise and make note of.

solutions

1

even surfacing

digital leveler / even surface indicator

2

HMDEjBHDMS dust collection

dual fan collection

3

visibility of surface

4

interfering dust collector

longer mid sander plate prevent user from placing rear roller down first easy to adjust alignment

dust exit tube is large enough to attach vacuum dust collection located at back and again on top

dust blower / blow dust out of the way

front narrow to not obstruct view handles at the rear so hands don’t block view body angles down at front

adjustable dust collector

dust collector located on left side or back collection reservoir’s shape should be narrow dust collector should stick out as little as possible

BDMSDQDC LNSNQ BNMjFTQ@SHNM

5 unbalanced weight

handles centered over sanding plate motor located between rollers

primary solutions secondary solutions

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


ideation possible motor configurations 1

top

1

hypoid Aligned motor and gears are aligned with wheels more balanced

side

2

direct Drive driven directly by the motor

2 top

smaller motor needed wheel is aligned directly with motor

side

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


ideation chosen motor configuration

EQNL SGD SGQDD OQNONRDC LNSNQ BNMjFTQ@SHNM RDSBGDR VGDQD DWOKNQDC SN RDD GNV SGD LNSNQ BNMjFTQ@SHNM VNTKC KNNJ VHSG ANCX @MC CHEEDQDMS CDS@HKR @ESDQ CNHMF SGHR SGD CQNOODC LNSNQ BNMjFTQ@SHNM V@R BGNRDM

2 2

top

dropped Motor motor is placed between wheels more balanced less material needed

side

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


ideation final concept one

explored metaphor: a snake’s head using the snake as my second metaphor I looked at the qualities of having a low center of gravity, sleek form, and power coming from the front. users will be attracted by its low stance clear visibility along with its unique styling.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


ideation final concept one

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


ideation final concept two Ideation

explored metaphor: Snail The snail posses many admirable traits that belt sander could be modeled after; including, stability, longevity, perseverance, and in many cultures wisdom. Users will be drawn to its many ways of using the handles as well as its concealed motor, rugged looks, and wide surface area.

Brooklyn, NY, USA

email: andrewKbowen@gmail.com wen@gmail.com

phone: 480.233.6004


ideation final concept two

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


Implementation

Habu : A slicker way to sand (M L@MX V@XR @ ADKS R@MCDQ B@M AD @ CHEjBTKS ONVDQ SNNK SN TRD ,NRS ODNOKD G@UD KHSSKD DWODQHDMBD HM TRHMF @ ADKS R@MCDQ @MC ENQ some it can be down right intimidating. This HR LNRSKX ADB@TRD LNRS ADKS R@MCDQR B@M AD hard to control and easy to get away from RNLDNMD BBNLO@MXHMF SGHR SGDX G@UD SGD @AHKHSX SN BQD@SD @M DUDM RTQE@BD ITRS @R D@RX @R BQD@SHMF @ UDQX TMDUDM RTQE@BD L@JHMF L@SSDQR DUDM VNQRS

Brooklyn, NY, USA

3GD '@AT ADKS R@MCDQ HR CDRHFMDC SN MNS NMKX QDCTBD HMSHLHC@SHNM @MC @OOD@K SN SGD @UDQ@FD GNLD TRDQ ATS @KRN L@JD R@MCHMF D@RHDQ SGQNTFG HSR HMMNU@SHUD ED@STQDR 3GHR CDRHFM HMSDMCR NM QDRNKUHMF RDUDQ@K L@INQ OQNAKDLR TRDQR G@UD VHSG ADKS R@MCDQR HMBKTCHMF FDSSHMF KDUDK RTQE@BDR K@BJ NE @CDPT@SD CTRS BNKKDBSHNM @MC UHRHAHKHSX NE RTQE@BD @R VDKK @R HMSDQEDQHMF CTRS BNKKDBSNQ BNMS@HMDQ

email: andrewKbowen@gmail.com

phone: 480.233.6004


Implementation

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


Delivery of innovation design improvement one

Dust blower for better surface visibility by directing excess air out the front of the sander this would improve the use of the tool in two ways: by giving better visibility of the surface that needs to be sanded. removing any left over dust that the collector did not gather

dust blower nozzle

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


Delivery of innovation design improvement two A@K@MBDC LNSNQ BNMjFTQ@SHNM positioning the motor between the rollers on the ADKS R@MCDQ VNTKC HLOQNUD SGD TRD NE SGD SNNK HM three ways: VDHFGS VNTKC AD A@K@MBDC LNQD DUDMKX HM SGD BDMSDQ NE SGD SNNK FHUHMF ADSSDQ BNMSQNK SGD VDHFGS VNTKC @KRN AD CHQDBSKX NUDQ SGD R@MCing plate where it needs to be applied @KKNV ENQ @ LNQD BNLO@BS CDRHFM @MC @CCDC QNNL NM SNO ENQ UHRT@K BKD@Q@MBD

motor Brooklyn, NY, USA

belt drive email: andrewKbowen@gmail.com

phone: 480.233.6004


Delivery of innovation design improvement three

assistance in creating a level surface integrating a digital leveler and designing a handle with a ground level base plate would improve the use of the belt sander in two ways: the digital leveler would assist the user in knowing when the surface they are sanding is even so to prevent over sanding. the base plate of the handle would prevent the user from a common error by introducing the QD@Q QNKKDQR jQRS @MC SGTR HLOQNODQKX use the sander. digital leveler interface

uneven surface Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004

even surface


Delivery of innovation design improvement four increased and adjustable dust collection incorporating and additional fan and allowing the dust collection container to adjust would improve the performance of the belt sander in two ways:

adjustable dust container

an adjustable and easy to remove dust container would prevent interference of space or sight for the user.

removable dust container

increased in dust management by having dual ual ua fans; one that sucks up dust and one to blow w iitt away. dust collection

dual fans

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


thank you

Brooklyn, NY, USA

email: andrewKbowen@gmail.com

phone: 480.233.6004


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