www.plastribution.co.uk
Issue 01 September 2011
the magazine
A successful cover story Our Innovation. Turn to page 22
0845 34 54 560
In this issue Because business is changing A new look for Plastribution Managing the supply chain Our product list Plastics design workshops
04 10 14 20 32
Mike Boswell
Plastribution Limited
Managing Director
PO Box 7743 5 Ashby Park CEVA House Ashby-de-la-Zouch Leicestershire LE65 1XY Tel: +44 (0) 1530 560560 Fax: +44 (0) 1530 560303 Email: sales@plastribution.co.uk www.plastribution.co.uk
In this issue Because business is changing
04
Our expertise
06
Our innovation
07
Our process
08
So what next?
09
A new look for plastribution.co.uk
10
Price know-how
11
Plastribution Product Portfolio
12
Your expertise
13
Supply chain know-how
14
You’re hired!
16
On yer bike
18
Product list
20
A successful partnership
22
Cardia demonstrates its global appeal
23
A night at the races
24
A new name for Domo Polypropylene
25
New Enzymoplast™ masterbatch accelerates biodegradation of plastics
26
Realising the Granic potential
28
Will HDPE be the new PP?
29
Solving the drop-test dilemma
30
That’s cool
31
®
Plastics Design Workshop
32
This magazine is printed using vegetable oil based inks on paper that contains fibre from sustainably managed forests.
Enabling a multitude of benefits for film converters
33
Training know-how
34
Trend know-how
36
Design: voice www.voicebranddesign.com
The Plastribution teams
38
Issue 01 – September 2011
Welcome to know-how As you will see in the following
two apprentices in recent months.
that our customers’ supply chain
pages, it has been a busy six
As you will read in this issue, our very
remains as secure as possible.
months in the world of Plastribution;
first apprentice, Lucy Hickling, is a
Turning to technical matters - there
we’re confident that your business
finalist in the apprentice category of
is further good news to report
will almost certainly benefit from
this year’s Plastics Industry Awards,
from this year’s Plastics Industry
many of these developments.
as well as gaining a place in the
Awards. The enclosed feature, on
Nation Apprenticeship Finals.
components for the new Lotus
It is fantastic to recruit such able and
Evora and the development work
This is the first edition of our new magazine ‘know- how’
enthusiastic young talent that will
we have done with Perei Group,
help secure the future success of our
clearly demonstrates the high level
business and continue to provide
of technical expertise we are able to
our customers with great service.
offer UK plastic processors. This project
know-how has been created to
We can also report on progress at a
deliver information, insights and
commercial level: Once again, our
opinion to our suppliers, customers
partnership approach towards our
Meanwhile our initiative to develop
and the industry as a whole. As
customers has been recognised by
a balanced portfolio of materials
well as taking form in the shape
the Plastics Industry Awards, with the
with greener credentials continues
of our new magazine, the term
selection of our work for a customer
to gain momentum. Having a
know-how will be used to visually
in Scotland as a finalist project
comprehensive range enables us to
identify other pieces of expert
for this year’s Distributor Award.
offer excellent advice both to plastic
has also resulted in our selection as a
information designed to support
finalist for this year’s Distributor Award.
processors and OEMs, allowing them
your needs which will be available
In a separate development, we are
to you through many different
also launching a monthly market
channels throughout the year.
report that should provide customers
There is no doubt that the
with useful information about what is
environment is moving up the
This includes advice on pricing and
happening in the polymers market
agenda and we want to play an
purchasing, market intelligence and
and why. Indeed, the inspiration
important part in ensuring a more
innovation, and new and exciting
for this report was the very positive
sustainable future for us all.
general news from the Plastribution
feedback received for a recent
staff. In this months know-how
pricing article in PRW, to which
We hope you enjoy this first issue
magazine we have placed particular
Plastribution made a significant
of know-how and find it useful to
focus on our evolved brand and
contribution.
learn more about what we do
operational changes which you can read about over the following pages.
to select the most suitable solution.
here at Plastribution, and how it Finally we have news of a new
could benefit your business.
partnership with the Logistics On the personnel front, we have
Department at the University of
Regards,
been extremely fortunate to recruit
Hull which will help to ensure
Mike Boswell
3
Issue 01 – September 2011
Because business is changing What we think is happening...
This is a new decade, an increasingly digital age, a new economy; global markets are shifting, prices fluctuating more violently. Business is changing and this includes the plastics industry. The environment is of major concern, logistics have evolved, product development is more rapid, producers and customers are interacting in increasingly efficient and yet changing ways, and pricing and technical information needs to be found instantly, allowing people to make deals in real time. Now. Yesterday.
We do not think that we can rely solely on the products we sell. Businesses need to be switched on
We want to evolve the distribution
and connected to their partners
model (02) to be supportive, sustainable
constantly. Because of this
and secure, using these market
we don’t believe that we can rely
challenges and developments to the
solely on the products we sell.
advantage of ourselves, our suppliers
We need to communicate the
and our customers – and that’s
additional benefits that help
exactly what we’ve started to do.
our business partners overcome market challenges – be they
We’re embracing these changes,
product led or price driven.
while at the same time working in
Plastribution is evolving to work in
ways to ensure that we continue
these new environments and in doing
to deliver the high levels of service
so we’re actively challenging the
that both suppliers and customers
perceived limited growth potential
are familiar with and deserve.
here in the UK today from the point of view of plastics distribution.
PLASTRIBUTION
01
SUPPLIER
DISTRIBUTOR
01 Traditional distribution model 02 How we see distribution
4
CUSTOMER
02
SUPPLIER
CUSTOMER
Issue 01 – September 2011
New Opportunities
The market continues to create more opportunity for ‘distributors’ through the reduced service offering, on-going consolidation and geographic relocation of polymer producers. We’re working to capitalise on this for the benefit of both our UK customers and ourselves.
We have evolved our brand
Our new look has been designed
Because business is changing and our
to galvanise both our own staff and
business partners need to see that we
our stakeholders, allowing us to
are acting to change with it, we have
engage with customers, suppliers
evolved our brand to one that clearly
and the industry more clearly.
reflects this.
You can see how this looks in practice on our new website and
We wanted to represent ‘how we
every other piece of communication
do business’ and communicate the
literature we use – brochures,
benefits this brings to both suppliers
product guides and even this
and customers more effectively. We
magazine, a more intelligent,
wanted people to see that we’re
informative and constructive
Customers are increasingly telling
working in the ways that we are
publication from the team here
us that they believe service is a
expected to, and our brand was
at Plastribution – we’ve called it
valuable part of supply, services such
felt to be one of the most important
‘know-how’. We hope you enjoy it.
as: - customer specific inventory,
vehicles we could use to do this.
fixed contract pricing, forward
What we learnt…
market information, flexibility to
We embarked on a journey to find
By going through this process, we
meet changing demand, technical
our true brand proposition. By re-
have come to believe that everything
support, logistics, training and
evaluating the distribution model,
we do well is founded upon three
a dedicated sales team that is
thinking about where we really sit in
core values – or pillars of support -
empowered to deliver results.
context to it and listening to what
and it is these that define how we
our customers and suppliers told us
work with our business partners, how
They recognise and believe that these
they cared about, we identified the
we work with each other and how
are the services that will allow them to
things that make us both unique,
we should look and sound. It is also
continue to do business successfully
special and important as a distributor
these that we will look to as we make
and are therefore the services we
in today’s climate. We also identified
decisions about how to build the
should be expected to incorporate
ways in which we could improve
business for the future. We believe
into our own business model in order
further.
that it’s these things that make us both relevant and successful in our
to continue to give them the support they expect when they invest in us.
This in turn has helped us redefine
industry and the things that really
what ‘Plastribution’ really means
matter to our business partners both
on a commercial level and we
now and in the future. They are
have consequently been able
‘Expertise, Innovation and Process’.
to enhance our operational systems during this process.
5
Issue 01 – September 2011
Our expertise
We’re the employer of choice – which means we get to choose the best. Our expertise is something that all of our suppliers and customers know they can rely on - we’re known in the industry for a recruitment strategy that selects only the best people to work for us. If people leave, they often want to come back again. We’re the employer of choice – which means we get to choose the best.
Why does this matter? Ultimately this
Another area in which we are going
means we’re the best at sourcing
to apply our expertise, in ways that
materials, the best at identifying new
we hope will help, is in our new
markets and the best at managing
price report ‘price know-how’.
and advising on raw materials and pricing. Our people are the experts
When we listen to our customers,
and this is one of the key things that
we learnt that whilst some price
makes us work so well together –
surveys currently exist they are often
internally and externally. We also
difficult to interpret, use foreign
know this approach works allowing
currencies, and often use differing
Plastribution to become the UK’s
units of measurement. This was not
leading distributor.
helping those who needed easy
Having this talent pool available
to understand, up-to-the minute
and in place allows us to promote
Our new sales & marketing
accountability and trust through
communications will often refer to
direct personal responsibility to
this expertise –assuring you that you
You can read about this in more
every one of our staff. We trust them.
have the best people working for
detail on page 11. As well as
This means our people have the
you every time you speak to us no
being a useful tool we believe it
opportunity to protect and grow the
matter what the profile of the project.
showcases our commitment to
fortunes and future of our business,
information that was user-friendly.
transparency and efficient sharing
meaning that they genuinely care
To kick this off, every member of
of information – made possible
about the output, and ensure that
our team now has a ‘snapshot’
by our expertise in this area.
they continue to be the best at what
CV available online. As well as
they do at all times. We can refer to
providing more information about
ourselves as truly consultative business
the people you’re already working
partners to both our customers and
with you can now find out if there
our suppliers because of this.
are other people in our business that can help you in new areas.
6
Issue 01 – September 2011
Our innovation We’re known in the industry for being able to come up with the ideas that allow things to happen. We seek to innovate at all times. As a result, people come to us when they need to solve problems, when they need to know how to make something work or how to get something to market - it’s a big part of where our new strap line comes from - ‘lets make it work’. We’re known in the industry for being able to come up with the ideas that allow things to happen.
Our innovation case studies give
Innovation is at the heart of what we do. Case Studies We’ve implemented an industry first –
some great insights into what we can do to help you as either a suppler or a customer and how using us as a ‘distributor’ offers far more in terms of solutions provision than you may have thought possible.
‘Our Innovation, Case Studies’. These allow anyone who wants to read
We hope you have time to look at our
Because we believe that innovation is
about a wide variety of projects that
innovation case studies - watch out
absolutely fundamental to supporting
we’ve been instrumental in getting
for more examples of ‘our innovation’
the changes we’ve talked about we
to market – by applying innovative
both online and in future editions
will continue to apply this approach
leadership. These case studies, which
of know-how via our case studies.
to everything you ask us to do in order
can be downloaded from our new
We’re particularly excited about
to ensure we stay ahead of the curve
website, explain which producer was
our recent work with Lotus which
in this changing market. Furthermore,
involved, who the customer was,
you can read more about on page
innovation is at the heart of what we
what the main challenges were and
22 of this magazine – hopefully you
do. We will show evidence of this in
how we worked together in order to
will have seen the awesome car
our marketing communications so
deliver the end result.
in question – the Lotus Evora - on
that we can show people what the
our stand at Interplas 2011.
output of innovation really means.
7
Issue 01 – September 2011
Our process Su p
01 y pl Sales Executives
We want to tell everyone we work with about our processes, as we believe they truly set us apart from other distributors.
Sales Teams
we have a customer promise that we can back up. As a customer, polymer need, you have access to a team of professionals who know and
Internal Sales Representative
Sales Team
e ic
regardless of your size, turnover or
Pr
Our third core value and area of support is evident within our systems of working – we call this ‘our process’. Our processes have been developed carefully and are guarded and nurtured by our specialist teams, using our expertise and innovation in order to suit each different type of customer and supplier.
The difference this makes is that
Delivery
Robust, intelligent, sustainable and unique
Customer Service Representative
understand your business – and, make it their personal responsibility to deliver
To support the communication of
continuous know-how and reliability in
how our processes work, we have
an intelligent way.
simplified the naming of our teams and defined more clearly the ways in
This not only makes our response and
which they work together. This will not
delivery times the best available,
change things for those who already
it also allows us to offer the best
work with us – we have always been
product support and innovation
doing this, but didn’t promote that
services – always there, always
fact as often as we could, until now.
available, always listening. You can read more about our teams
So, why did we define these processes?
Our promise to suppliers is that,
and how they really work in the back
because we appreciate that you
of this magazine on page 38.
need to trust us to reach into areas
Above all, we know that price,
of the market that you might not be
You can also contact Mike Boswell,
availability and flexibility are of
able to reach yourself, we ensure that
Managing Director on
paramount importance in our
we deliver this through a structure,
mike.boswell@plastribution.co.uk for
industry. Because we work in different
local market approach, providing
more information.
ways with our partners dependent
up-to-the-minute market intelligence
on their needs, the ones that know
and sales management systems and
us regard us as both integral and
capability that enable us to become
indispensible because our processes
a reliable extension of your sales arm,
ensure that we always manage these
always delivering your products in
three things perfectly.
the right ways to existing, new and expanding product areas.
These processes are robust, intelligent, sustainable and unique. 01 Sales Teams structure
8
It’s this unique way of working, specially designed to suit everyone who deals with us, that really makes us different.
Issue 01 – September 2011
So what next?
Because we’re challenging the way people view how things can be done and what this means, we’re ultimately helping suppliers and customers get smarter, better and faster.
Because we’re challenging the way
To Plastribution, acquiring our market
people view how things can be done
leading position means having a
and what this means, we’re ultimately
responsibility, and the opportunity, to
helping suppliers and customers get
set the standards for our industry, not
savvier and more efficient.
just for the benefit of Plastribution, but for everyone else in the industry too.
We believe that taking this attitude to implementing processes that really
We hope you enjoy being a part of
work, always applying expertise and
the journey.
cultivating a culture of innovation in the right way, will not only change the
Plastribution – Let’s make it work.
way plastics distribution works here in the UK but also contribute to securing it’s future. We believe these are the reasons why Plastribution is now the UK’s leading distributor of plastics raw materials, delivering reliability, know-how and true business partnership to the worlds best polymer suppliers & UK customers.
9
Issue 01 – September 2011
A new look for plastribution.co.uk In order to improve our service to customers we have completely redesigned our website. We haven’t simply applied the new logo, but comprehensively reviewed the whole structure to ensure a smooth user interface. A key part of the website is for us to feature photographs of each member of our team, so that you get to know the people that you are dealing with even better – after all you are entrusting us with the responsibility of supplying your raw materials; a key ingredient for your business success so we think that it is only fair for you to see exactly who you are dealing with! An important feature is the use of the IDES database to drive the product specifications that are available on the site. This ensures that the information provided is regularly reviewed and updates applied in a timely fashion, ensuring that you are using the most up-to-date information. We really hope that you enjoy using the new site, and look forward to receiving any suggestions for further functionality.
10
Issue 01 – September 2011
price
New polymer price report from Plastribution The objective of the report is to
available, the aim of this service is
create greater understanding of
to bring together the key factors
what is happening in the UK polymer
that influence polymer prices here in
market, form the basis of discussion
the UK, and a fundamental part of
for Plastribution with customers
the approach is to translate foreign
and suppliers, and also provide
currency based pricing into £ Sterling
information that our customers
at the prevailing exchange rate.
can use in the context of their own commercial relationships.
Important features of the report will include: -
The report will be published on a monthly basis. If you would
• Market overview
like us to directly email a copy
• Sector data (Polyolefins, Styrenics, and Engineering Polymers)
to your inbox then please send
• Supply and demand trends for individual polymer groups with relevant commentary
report@plastribution.co.uk
your contact details to: or subscribe by visiting www.plastribution.co.uk
• Oil prices and any special factors affecting polymer feedstocks • Exchange rate and key UK economic data
1800
1800
1600
1600
1400
600
1200
Crude OilGBP/t Opec–Basket (EUR/t) (EUR/t) GBP/t Crude Oil Opec–Basket (EUR/t) (EUR/t)
1000
Naphtha Spot (EUR/t)
800
400
Ethylene (C2) Spot (EUR/t)
400
200
Polyolefin Basket (EUR/t)
Jul–10
Mar–10
Nov–09 Jul–11
Jul–10
Mar–11
Jul–09
Mar–10
Nov–10
Mar–09
Month
Mar–09
Nov–08
0
Nov–09 Month
200
0
Supply
Supply
Supply
Supply
Demand
Demand
Demand
Demand
LDPE
Demand softened in August largely as a result of the holiday season. The anticipated call for price increases at the beginning of September failed to materialise, due to concerns about the global economic situation. The LDPE market remains structurally tight with global under capacity.
www.plastribution.co.uk
LLDPE
Supply remains quite tight, creating the impression of strong demand. Special offers are now unheard of and producers are eager to obtain increases. Middle Eastern material flows are heading in the direction of Asia, so any increase in demand will strengthen the position of the producers here in Europe.
Tel: +44 (0) 1530 560560
GBP/t
Naphtha Spot (EUR/t)
GBP/t
Propylene (C3) Spot (EUR/t)Propylene GBP/t (C3) Spot (EUR/t) GBP/t
600
HDPE
Availability has improved over the summer months, but producers are eager to implement price increases in order to restore acceptable margins. Injection moulding grades remain in very short supply. Price increases are likely.
Email: report@plastribution.co.uk
PP
GBP/t
Ethylene (C2) Spot (EUR/t)
GBP/t
Polyolefin Basket (EUR/t)
GBP/t
GBP/t
Jul–11
800
Mar–11
1000
Nov–10
1200
Nov–08
Polyolefins
GBP/Tonne
1400
Jul–09
price GBP/Tonne
This Autumn will see the launch of a new polymer price report from Plastribution.
Whilst a whole raft of data is already
PP is the softest of the key polyolefins which in part is due to the complexity of the grade slate. After a period of selling off excess inventories there is clear evidence that the high volume grades are starting to come into balance and speciality grades are likely to follow.
Other Polyolefins
EVA remains tight on the back of restricted VAM (Vinyl Acetate Monomer) availability and further increases are expected in Q3 when the quarterly monomer contract is settled. Availability has become slightly better as producers were able to rebuild some inventory over the summer months. mPP and Plastomers follow the ethylene monomer price trend.
4
11
Issue 01 – September 2011
The new Plastribution Product Portfolio It will also be possible for customers to download and print portfolios that are either process specific (e.g. injection moulding grades), application specific (e.g. medical polymers), or even market specific (e.g. ‘green materials’).
In addition to a brand-new,
specific (e.g. medical polymers), or
A5-format hard copy of the
even market specific (e.g. ‘green
Plastribution Product Portfolio,
materials’).
which lists materials generically in alphabetical order and with both
Of course the Plastribution team is
manufacturer and brand name
always available to provide advice
indexes, the latest version of this
on all aspects of grade selection
essential guide to the extensive
including design, processing
range of grades available from
and properties. So please do not
Plastribution will also be offered as: -
hesitate in contacting us to discuss
• a USB Memory Stick
your specific requirements.
• a download from
www.plastribution.co.uk
Please remember that, despite our best efforts to do so, it is almost
Both of these electronic versions
impossible to cover every request
will be made based on Adobe PDF
for information on the website
technology with navigation features.
or through the new portfolios,
Moreover, the website will also
particularly as new developments
contain information on availability
are happening all the time.
- enabling users to determine if that particular grade is a standard
If you should be unable to find what
stock item or a custom order.
you require, just get in touch on the phone, email or through the website
It will also be possible for customers to
and, if your request is truly outside
download and print portfolios that are
our remit, we will do our utmost to
either process specific (e.g. injection
point you in the right direction.
moulding grades), application
Product portfolio
Version 1 – July 2011
12
Issue 01 – September 2011
Your expertise
Career opportunities at Plastribution As part of its strategic growth plan, Plastribution expects to recruit commercial staff who will be based at headquarters in Ashby-de-la-Zouch.
Potential roles exist for:-
The successful candidates will have
Commercial Executives – Direct Sales
a desire to contribute to a successful team, whilst a professional approach is also considered essential.
Technical Sales Executives – Distribution Sales
Attractive remuneration packages will reflect both the
Business Development Executives
experience and potential of the successful candidates.
Sales Supervisors All applications will be treated
Internal Sales Representatives
in the strictest of confidence. No agencies please.
Customer Service Representatives If you are interested, please send Individual job descriptions are
your CV and a letter stating which
available upon request.
role(s) you are interested in to: -
The successful candidates will work as part of a highly motivated team dedicated to servicing the requirements of UK-based plastic processors and an outstanding portfolio of global suppliers.
Mike Boswell
The overriding objective in all of these roles is to win new business in a competitive environment by providing service excellence.
Managing Director Plastribution CEVA House 5 Ashby Park Ashby-de-la-Zouch LE65 1NG
13
Issue 01 – September 2011
supply chain
Managing the supply chain
Katherine White Product Director
During 2010, Plastribution entered into a Knowledge Transfer Partnership with Hull University to better understand its logistic and supply chain activities and the value they can create for its customers and suppliers. Know-how spoke to Katherine White, product director at Plastribution, to find out more.
KH: First of all, can you explain what
company, a graduate (commonly
logistics services. This is a pass/fail
a Knowledge Transfer Partnership is?
referred to as the ‘associate’)
measurement of goods arriving when
and an academic. The project
required by our customers in the
KW: A Knowledge Transfer Partnership
typically lasts between 1 and 3
quantity they have ordered and good
(or KTP) is a partially government-
years, depending upon the time
condition. Ensuring a high level of
funded programme that enables
required to deliver real outcomes.
OTIF is critical to our business success,
companies to improve their
and we strive for 100%. A key part of
competitiveness and productivity
KH: What is the focus of
our efforts to maximise OTIF is in the
by accessing knowledge and skills
Plastribution’s KTP?
area of supply chain management
within academic institutions. Its
where we ensure that goods from
overall aim is to help a company
KW: In short, to make sure our
around the world, supplied on
make a step change in an area
customers’ goods get to them on
variable lead-times can be made
that has been identified as a high
time: OTIF is a logistics acronym
available when our customers
priority. This is achieved by creating
for On Time and In Full, and is the
need them.
a three-way project between the
key performance measure for
14
Issue 01 – September 2011
KH: Why did Plastribution
our existing expertise in sourcing
KH: What will be the benefit of the KTP
instigate the project?
polymers from around the world.
to its suppliers and customers?
An initial approach was made to KW: In 2009 we started to consider
the University of Hull Institute of
KW: We expect that customers
the effects of the change in
Logistics which has resulted in a
and suppliers will start to benefit
geographical location of polymer
successful application for a KTP.
from our improved supply chain
production, which is resulting in
capabilities through both efficiencies
reduced capacities in Western Europe
KH: Who are the partners in
and an improved service offering.
and new polymerisation plants being
Plastribution’s project?
In particular we hope to be
built in the Middle East (close to
able to work more closely with
petrochemical feedstocks) or in Asia
KW: Key to a successful KTP is
suppliers to provide more accurate
(close to increasing demand). The
identifying both the academic and
forecasting information which in
potential impact of these changes
associate with the right expertise for
turn will mean better consistency
are highly significant here in the UK
your business. For our project we
of supply for our customers.
where there is a net deficit of polymer
have chosen to work with Professor
production of almost 2 million tonnes
Chee Wong from the Logistics Institute
KH: When do you expect
and once exports are considered
at Hull University and Lena Fleschhut,
to be able to report on the
imports exceed 2 million tonnes, and
who holds a bachelor’s degree in
outcomes of the KTP project?
any change in location of production
Business Administration and a master’s
will have profound implications on
degree in logistics and supply chain
KW: The project is still at an
supply chain length and complexity.
management. Lena manages the
exploration and analysis stage. After
supply chain project from within
a thorough review of our findings
After careful consideration we
Plastribution for its duration while
we will decide on the next steps
viewed that the challenges presented
Professor Wong regularly contributes
with regard to their implementation.
by these fundamental changes
with his own knowledge and
We expect to be able to report
in the supply chain were in fact
experience as an external resource.
the outcomes in early 2012.
an opportunity for us to build on
Lena Fleschhut
Supply Chain Project Manager
15
Issue 01 – September 2011
You’re hired! It has been a particularly successful year for Plastribution’s first apprentice - not only is she a finalist in the Apprentice category of this year’s Plastics Industry Awards, but she has also been hired as a permanent member of staff. On the basis of its very positive experience with Lucy, Plastribution is recruiting a further apprentice to support its ambitious growth plans. Lucy Hickling first came to Plastribution in September 2010 as an 18 year old as part of an intermediate (Level 2) apprenticeship qualification in Business and Administration provided by Loughborough College. In what was her first full-time role, she joined the company as a sales co-ordinator in a team covering the south east of England. One of the first tasks assigned to Lucy was a masterbatch project which involved her pro-actively seeking new business. Over the last twelve months Lucy has picked up several new accounts that will generate considerable new revenue for Plastribution and will consolidate its position as the
16
Issue 01 – September 2011
“As each customer has a key sales contact within their allocated team, we’re able to build a rapport with them that makes them feel genuinely valued. This means they have a level of trust in us that they don’t have with other suppliers” – Lucy Hickling
country’s leading plastics distributor.
Not only has Lucy achieved very
recruit talent that will support our
On top of the “new business”
high results in her work, but she
growth plans for the business and
project, Lucy also looks after over
has also achieved an impressive 5
Lucy certainly has the capability to
70 active accounts. Her
distinctions in her college assignments
develop a career with Plastribution.”
commitment and dedication to
to date. On top of this Lucy has
her sales role is appreciated by
undertaken a number of training
Lucy’s success as an apprentice has
colleagues at Plastribution, as
and development programs during
not only seen her becoming one of
colleague Katy Hawkins, internal
her time at Plastribution, including
the first females to be shortlisted as
sales representative confirms:
an induction course, product
a finalist for this year’s Apprentice
training and buyers course.
category at the PIA (announcement
“Lucy has very good communication
of winner to be made after
skills and has built up an excellent
Mike Boswell, managing director
Know-how has gone to press),
rapport with all of her customers in a
at Plastribution concludes: “Lucy
but has led to her appointment
short space of time. She has made
has already become an asset to
as a permanent member of staff.
an impact on our team by achieving
the business and is a respected
Moreover, it has encouraged
targets that are set for her by winning
member of our team. She has
Plastribution to take on a
new business and adding material
quickly learnt about our business
further apprentice at its Ashby
range to existing customers who
operations and gained a working
headquarters - Sarah Watson
hadn’t previously bought this type
knowledge of our products. Most
- of whom the company has
of material.”
importantly we have been able to
similarly high expectations! 17
Issue 01 – September 2011
On yer bike for a good cause...
Pete Tillin of Plastribution, along
and grew up, and back again.” The
Following their arrival there was a
with his two brothers and a good
first week of July was the timeframe
quick compilation of statistics for
friend, recently completed a 1,000
allocated for the arduous ride. The
the week: 1049 kilometres, 10 kg of
kilometre bike ride to raise money
brothers were joined by their good
sausage, 101 pints of beer , 15 bottles
for two charities, Macmillan Cancer
friend, Kelly Davey, whose stepfather
of wine, 20 hours of sun, 6 hours of
Support and Dorothy House, a local
has recently been diagnosed with
rain, 2 dams, 3 bridges, 4 ferries and
hospice, that had special significance
a cancer of the plasma cells.
4 very tired cyclists! (some of the
to their families. The exact distance,
aforementioned statistics may be
652 miles or 1049 kilometres, was
A quick check of the blog for their ride
more accurate than others?!) More
longer than planned and had the
(http://thetillin1000.blogspot.com/)
importantly, at the time of going
equivalent vertical climbing to that
reveals that dehydration during the
to press, they had raised a highly
of the summit of Mount Everest. It was
heat of summer would never be an
commendable total of around £8,500
completed by Pete and his team
issue for these highly-tuned athletes:
overall with donations still coming
in a remarkable 39 hours and 35
“Day 0 (is that even a day) stopped
in. “We would really like to thank all
minutes of riding time at an average
for a couple of amber beverages
the people that have generously
speed of 16.5 miles per hour.
and are now (several hours later and
donated so far and for supporting
after watching a very eventful start
us on our ride,” says Pete.
“The inspiration for our ride was the
to the Tour De France!) finishing off
passing away of both of our parents
with a nice bottle of Barolo”. From
after long battles with cancer, and
then-on the days cycling principally
my brothers and I wanted to do
through Wales were marked by
something to say thank you to the
numerous culinary and drinking
wonderful people at Dorothy House
highlights, escapades with sheep,
for the care they provided to both our
road signs and mechanical faults on
parents and to repay the hard work
the trip to Ireland (by day 4), where
being done by Macmillan Cancer
the lads fortuitously noticed that they
Support not just in the UK, but around
were also at the source of Guinness
the world,” explains Pete. “The
(which they discovered to have
route we took was from Warminster
unforeseen revitalising properties).
(Wiltshire), where our parents lived for
A day off on day 5 preceded the
many years, to Carrickfergus (near
ferry to Liverpool on day 6 and the
Belfast), where our mother was born
journey home by the end of day 7.
18
“I wanted to do something to say thank you to the wonderful people at Dorothy House for the care they provided to both our parents” — Pete Tillin
Issue 01 – September 2011
Donations can still be made by the readers of know-how by following the links: http://www.justgiving.com/Tillin http://www.justgiving.com/Tillin-Cycle-Macmillan
19
Issue 01 – September 2011
Product list Supplier
Material
Brand Name
Engineering polymers
S
Bioplastic
Apinat
TPE
Megol
TPO
Apigo
TPV
Tivilon
TPE
Raplan
TPU
Apilon 52
Polycarbonate
Wonderlite
PMMA
Plexiglas
Cyro XT
Clear Polymer
Cyro
Cyrolite
SPS
Xarec
Polycarbonate
Tarflon
POM (Acetal Copolymer)
Iupital
Polycarbonate
Iupilon
request for information on the website or
PBT
Ramster
through the new portfolios, particularly as new
PA6.6
Plustek
PA6 Prime
Plustek
PA12
Plustek
TPE – Highly Conductive
Preseal TPE
The Plastribution team is always available to provide advice on all aspects of grade selection including design, processing and properties. So please do not hesitate in contacting us to discuss your specific requirements. Please remember that, despite our best efforts to do so, it is almost impossible to cover every
developments are happening all the time. If you should be unable to find what you require,
Thermally Conductive Compounds Pretherm
just get in touch on the phone, email or through
Static Dissipative Compounds
Pre-Elec ESD
Conductive
Pre-Elec
TPEE/TPE/TPV
Heraflex
PETG
Raditer E
PBT
Raditer
PBT
Radiflam B
PA6.6 Prime (Italy)
Radilon A
PA6.6 Prime (Germany)
Radilon A
CEVA House,
PA6.6 Industrial (Italy)
Heramid A
5 Ashby Park,
PA6.6 FR (Italy)
Radiflam A
PA6.6 (Industrial) Germany
Heramid I/A
PA6.10
Radilon D
PA6 Prime FR (Italy)
Radiflam S
PA6 Prime (Italy)
Radilon S
PA6 Prime (Germany)
Radilon B
PA6 Industrial (Italy)
Heramid S
PA6 Industrial (Germany)
Heramid I/B
PA6
Radilon S
Email: sales@plastribution.co.uk
PA6
Heramid B
www.plastribution.co.uk
PC/ASA
Romiloy
PC/ABS
Romiloy
PA/ABS
Romiloy
PPS
Susteel
the website and, if we really can’t help, we will do. our utmost to point you in the right direction. Plastribution Limited PO Box 7743,
Ashby-de-la-Zouch, Leicestershire LE65 1XY Tel: +44 (0) 1530 560560 Fax: +44 (0) 1530 560303
S
S
Plastribution Limited PO Box 7743, CEVA House, 5 Ashby Park,
Tel: +44 (0) 1530 560560
Email: sales@pla
Ashby-de-la-Zouch, Leicestershire LE65 1XY
Fax: +44 (0) 1530 560303
www.plastributio
A3_Line_List.indd 1
20
Issue 01 – September 2011
Supplier Supplier
Material Material
Brand BrandName Name
Specialities Specialities
Material Material
Brand BrandName Name
PPRCP PPRCP
Capilene Capilene
PPHP PPHP
Capilene Capilene
PPCP PPCP
Capilene Capilene
LDPE LDPE
Ipethene Ipethene
Polyolefins Polyolefins PPPPRecycled Recycled
Aurapene Aurapene
Biohybrid Biohybrid
Cardia CardiaBiohybrid Biohybrid
Biodegradeable Biodegradeable Masterbatch Masterbatch– –UV UVStabilisers Stabilisers
Colourtone ColourtoneMasterbatch Masterbatch
PPHP PPHP
Ducor Ducor
Masterbatch Masterbatch– –Universal Universal
Colourtone ColourtoneMasterbatch Masterbatch
PPCP PPCP
Ducor Ducor
Masterbatch Masterbatch– –PVC PVC
Colourtone ColourtoneMasterbatch Masterbatch
PPHP PPHP
ExxonMobil ExxonMobilPPPP
Masterbatch Masterbatch– –POM POM
Colourtone ColourtoneMasterbatch Masterbatch
PPCP PPCP
ExxonMobil ExxonMobilPPPP
Masterbatch Masterbatch– –Polycarbonate Polycarbonate
Colourtone ColourtoneMasterbatch Masterbatch
PPPPPlastomer Plastomer
Vistamaxx Vistamaxx
Masterbatch Masterbatch– –PBT PBT
Colourtone ColourtoneMasterbatch Masterbatch
mPE mPE
Exceed Exceed
Masterbatch Masterbatch– –Nylon Nylon
Colourtone ColourtoneMasterbatch Masterbatch
mPE mPE
Enable Enable
Masterbatch Agents Masterbatch– –Blowing Blowing Agents
Colourtone ColourtoneMasterbatch Masterbatch
LLDPE LLDPE
ExxonMobil ExxonMobilLLD LLD
Masterbatch Masterbatch– –Anti-static Anti-static
Colourtone ColourtoneMasterbatch Masterbatch
LLD LLDPlastomer Plastomer
Exact Exact
LDPE LDPE
ExxonMobil ExxonMobilLDLD
Ionomer Ionomer
Iotek Iotek
HDPE HDPE
ExxonMobil ExxonMobilHD HD
EVA EVA
Escorene Escorene
EAA EAA
Escor Escor
LLDPE LLDPE
Innovex Innovex
Biodegradeable Biodegradeable Functional FunctionalPolymers Polymers
Enzo Enzo Exxelor Exxelor
Calcium CalciumCarbonate CarbonateCompounds Compounds Granic Granic Masterbatch MasterbatchSlip/Anti-block Slip/Anti-block
Kafrit/Constab Kafrit/ConstabMasterbatch Masterbatch
Masterbatch MasterbatchColour ColourUniversal Universal
Kafrit/Constab Kafrit/ConstabMasterbatch Masterbatch
Masterbatch Anti-block Masterbatch Anti-block
Kafrit/Constab Kafrit/ConstabMasterbatch Masterbatch
PPPPCompounds Compounds
Thermofil Thermofil
Masterbatch Masterbatch– –UV UVStabilisers Stabilisers
Kafrit/Constab Kafrit/ConstabMasterbatch Masterbatch
Masterbatch Agent Masterbatch– –Slip Slip Agent
Kafrit/Constab Kafrit/ConstabMasterbatch Masterbatch
PPCP PPCP
Sumitomo Sumitomo
Masterbatch Aids Masterbatch– –Process Process Aids
Kafrit/Constab Kafrit/ConstabMasterbatch Masterbatch
LLDPE LLDPE
Sumitomo Sumitomo
Masterbatch Masterbatch– –Flame FlameRetardant Retardant
Kafrit/Constab Kafrit/ConstabMasterbatch Masterbatch
PPRCP PPRCP
Total TotalPPPP
Masterbatch Agents Masterbatch– –Blowing Blowing Agents
Kafrit/Constab Kafrit/ConstabMasterbatch Masterbatch
PPHP PPHP
Total TotalPPPP
PPCP PPCP
Total TotalPPPP
Functional FunctionalPolymers Polymers
Modic Modic
mPPRCP mPPRCP
Lumicene Lumicene
MDPE MDPE
Total TotalMD MD
LLDPE LLDPE
Total TotalLLD LLD
LDPE LDPE
Total TotalLDLD
HDPE HDPE
Total TotalHD HD
EVA EVA
Total TotalEVA EVA
Functional FunctionalPolymers Polymers
BondyRam BondyRam
Styrenics Styrenics
DD ELTECH ELTECH CC ORPORATION ORPORATION
Supplier Supplier
SAN SAN
Kibisan Kibisan
PC/ABS PC/ABS
Wonderloy Wonderloy
BDS BDS
Kibiton Kibiton
ASA ASA
Kibilac Kibilac
ABS ABS
Polyac Polyac
SMMA SMMA
Styrilic Styrilic
ASA ASA
Rotec Rotec
HIPS HIPSFRFR
Total TotalHIPS HIPSFRFR
HIPS Alloys HIPS Alloys
Total Alloys TotalHIPS HIPS Alloys
HIPS HIPS
Total TotalHIPS HIPS
GPPS GPPS
Total TotalGPPS GPPS
: sales@plastribution.co.uk ail: sales@plastribution.co.uk
plastribution.co.uk w.plastribution.co.uk
09/09/2011 09/09/201109:0
21
Issue 01 – September 2011
Our innovation The cover story
01
01 Lotus Evora 02 Engine Cover for the Lotus Evora
02 22
A successful partnership
Issue 01 – September 2011
New business and a finalist entry for the 2011 Plastic Industry Awards
When Perei Group Ltd encountered
its heat, scratch and UV resistance
modifications made to the tool
quality issues moulding external
and surface appearance. As an
and the optimisation of processing
trim parts for the Lotus Evora they
alternative, Plastribution was able to
conditions. All parties are pleased
turned to Plastribution for technical
recommend PLEXIGLAS® Hi-Gloss NTA-
with the outcome of the change
material and support that not only
1 from Evonik. Besides the established
to PLEXIGLAS® Hi-Gloss NTA-1 and
provided them with a high quality
properties of PLEXIGLAS®, such as
production is now moving along
solution, but also placed them
good flow, high mar-resistance,
smoothly with very low reject rates
in a prime position to gain new
good weather resistance and good
(down to around just 3%). Plastribution
future business. The success of the
polishability, PLEXIGLAS® Hi-Gloss
is able to hold local stocks of the
project has also seen its selection
NTA-1 offers the added benefits of
material for call-off by Perei.
as finalist for Supplier Partnership at
increased impact strength, good
this year’s Plastic Industry Awards.
heat deflection temperature under
“Plastribution had the best material
load and a superior brilliance, high-
for the job and the know-how
gloss (Class A) surface finish.
to make it work in this particular
With over 70 years of experience and innovation in vehicle lighting, Perei
application,” confirms Steve
Group is one of Europe’s leading
“We were initially asked by Perei if we
Bamber, operations manager at
companies in automotive lighting. It
could supply a piano black ASA, but
Perei. “Returns from Lotus are almost
is in this role that the company has
once we knew the application we
unheard of whilst our success in this
worked with Plastribution for the last
recommended PMMA,” recalls Iain
project has opened other doors for
three years as a supplier of polymethyl
Richmond, business development
us to supply plastic components
methacrylate (PMMA) resins for
executive at Plastribution. “The
beyond lighting for other premier
standard clear lenses for its products.
time we had previously invested
niche automotive manufacturers.”
Yet it was during Perei’s recent
familiarising ourselves with the
involvement in a new, non-lighting
Evonik product range meant that
Most recently, the success of the
project for the prestigious Lotus Evora
we knew that this was the material
partnership between Plastribution and
sports car that the company was
of choice for external parts at
Perei Group has been recognised by
able to draw from Plastribution’s
numerous OEM and we already
its selection as a finalist project in the
extensive polymer knowledge and
had experience of the material in
Supplier Partnership category of this
increasing product portfolio.
new applications for Jaguar.”
year’s Plastic Industry Awards. We will report on the awards evening - to
Perei had been requested by Lotus
Facilitating cooperation between
be held on 14 October in London -
to mould three parts - an engine
the development partners at Lotus
in the next issue of Know-how and
cover, A-pillar and washer cover - in
and Perei and material specialists
will let you know if Plastribution was
ASA, yet initial pre-production runs
at Evonik, Plastribution arranged
able to defend its title of Polymer
of the parts revealed significant
for material samples to be sent
Distributor of the Year.
problems with the material in terms of
for joint moulding trials which saw
23
Issue 01 – September 2011
Cardia demonstrates its global appeal The global appeal of biohybrid and
The new range of films meets the
with global brand owners and
compostable resins from Cardia
highest performance standards and
packaging companies. It is also an
Bioplastics Limited, exclusively
displays a unique satin feel, as Stellar
endorsement of Cardia’s capabilities
distributed in the UK by Plastribution,
Films Managing Director, Stephen
in respect of renewable and
is reflected by recent business
Walters, confirms: “The combination
sustainable plastics and packaging in
developments from around the
of performance, environmental
both flexible and rigid applications.
world. In Europe, the Finnish
profile and cost effectiveness made
packaging films supplier Wipak has
Cardia Biohybrid™ technology the
“Cardia is well positioned to benefit
recently introduced its own range
solution for Stellar Films product
from the trend towards sustainable
of sustainable food packaging films
needs. The unique texture of our
packaging,” says Dr Frank Glatz,
using Cardia Biohybrid™ patented
Biohybrid™ hygiene and medical films
managing director at Cardia
technology. The use of Cardia
gives our customers’ products that
Bioplastics. “It gives customers the
Biohybrid™ within the Wipak Group
plush, satin feel and appearance.”
choice of using sustainable Cardia
will enable food and medical
Biohybrid™ technology (less oil, lower
packaging customers to purchase
At the end of last year, Cardia
carbon foot print) or Compostable
innovative film products with reduced
Bioplastics announced its
technology offering (certified
dependence on finite oil resources
collaboration with Nestlé S.A., the
compostability to international
and lower carbon footprint.
largest Fast Moving Consumer Goods
standards) for their packaging
(FMCG) company in the world, to
or plastic product solutions. Our
Meanwhile, on the other side
reduce the environmental impact
materials are suitable for a broad
of the world, Melbourne-based
of packaging. The collaboration
range of packaging applications,
manufacturer Stellar Films has
is in line with Cardia’s strategy of
including flexible film, injection
released a new range of sustainable
working with global brand owners
moulding, blow moulding, foam,
films utilising Cardia Biohybrid™
who are looking for alternatives to
extrusion and coating applications.”
patented technology for the personal
conventional packaging. It is one of
Further information can be found
care and medical products industry.
several that Cardia has established
at www.cardiabioplastics.com
24
Issue 01 – September 2011
A night at the races “The safest way to double your
His colleague were in agreement
money is to fold it over once and
that he deserved to win, if for no
put it in your pocket”..so said an
other reason than he spent the time
American comedian from the
to understand how the bet worked!
early part of the 20th Century.
This individual, who has requested to
Ignoring this sound advice, the
remain anonymous, has been with the
Plastribution team set out on a warm
company nearly 15 years. Colleagues
evening in June to Uttoxeter race
had never seen him smile so much
course for its annual summer party.
or move so quickly when the Tote opened for him to claim his prize.
Form had been studied, known tipsters had been quizzed and
According to unconfirmed reports,
everybody had taken notice of the
his holiday in the Bahamas went well
Radio 4 “Tip of the Day” - although it is
and the new Merc drives beautifully!
fair to say not everyone went to these
Those who made the walk back to
lengths in choosing their favoured
the bus remarked that it seemed
horse. Others relied on the fool-proof
twice as long as when they arrived.
method of picking the silks that most appealed, or comparing horses
Maybe it was the drink, or maybe
names to long-lost, distant relatives.
it was the lure of an “interesting”
Ultimately it seemed to make little
Michael Jackson act complete with
difference which method was put
‘Thriller’ zombies. The short journey
into use as the results seemed very
home was eventually made and,
similar - regular and significant
despite a light shower of rain, it was
losses. As the evening progressed the
clear that everyone had enjoyed
combination of food and alcohol
themselves. In fact, only one group
did not appear to help the situation.
of people enjoyed themselves
The bets got bolder and methods
more than the Plastribution team
of horse (or donkey) selection got
- and that was the bookies!
more random. The losses increased! However, it should be noticed that not everybody lost out during the evening. One individual won on a hugely complicated “accumulator”.
“The safest way to double your money is to fold it over once and put it in your pocket” - Kin Hubbard (American Comedian)
25
Issue 01 – September 2011
PANTONE 376 EC Process c59m0y100k0
PANTONE 301 EC Process c100m54y4k19
A new name for Domo Polypropylene With effect from 1 July 2011, Domo
“The change in name reflects our
friendly, non toxic, recyclable
Polypropylene B.V. of Rozenburg,
evolution into a stronger partner in
and used in the production of
The Netherlands – a joint venture
petrochemical products,” comments
packaging, textiles, films, housewares,
between Belgium’s Domo Group
Charles Liran, managing director
automotive, electrical appliances
and Israel’s Carmel Olefins – has
at Domo Polypropylene B.V. “Our
as well as many other applications.
changed its name to Ducor
core business, as a market oriented
The Ducor Petrochemicals’
Petrochemicals. The brand name
producer of polypropylene,
production site is located in
of the company’s polypropylene
remains unchanged however.
Rozenburg, the Netherlands, and
grades, distributed exclusively in the
We guarantee our customers a
has an annual output of 180kt
UK by Plastribution, will also change
flexible supply of a wide range of
per year of polypropylene using a
over the course of the third quarter
polypropylene products, which
Novolen gas phase technology.
of 2011 from Domolen to Ducor.
thanks to our strategic alliance with Carmel Olefins, will be extended
Further information on Ducor
Beyond the change in company
in the future to create further
Petrochemicals and its Ducor
and brand names, there will be no
development opportunities.”
polypropylene grades can be found
change in grade formulations (unless
at www.ducorchem.com.
specifically announced beforehand),
Ducor Petrochemicals produces a
manufacturing process or location.
versatile range of polypropylene
Accordingly, the Ducor and Domolen
homopolymers, block and random
grades will remain identical in terms
copolymers, manufactured in various
of nomenclature as well as their
standardised and customised grades.
chemical and physical properties.
Its products are environmentally
TYPICAL PROPERTIES
HOMOPOLYMERS ABBREVIATIONS N C CR AS AG IM CF BCF NB P
Aiming for excellence
Nucleated Clarified Controlled rheology Anti-electrostatic Anti gas fading Injection moulding Continuous filament Bulk continuous filament Specimen not broken Partially broken
Test Method
Ducor 1100H
Ducor 1184L
Ducor 1100L
Ducor 1102M
Ducor NQ10050
Ducor 1100N
Ducor 1101N
Ducor 1040N
Ducor 1040RC
Ducor 1101S
Ducor 1048TC
Ducor 3048TC
MFR 230°C / 2.16 (g/10min)
ISO 1133
2,1
5,5
6
7,5
8
12
12
12
23
25
48
48
T-Mod 23°C (Mpa)
ISO 527-2
1450
1600
1500
1500
1500
1550
1550
2000
2000
1500
2000
1900
ISO 180/1A
4,5 1,4
3,5 1,5
3.5 1,3
3,5 1,6
3,5 3
3 1,3
3* 1,5*
2,5 1,3
2,5 1,3
2,5* 1,5*
2,5 1,3
2,2 1,1
Melting Point DSC (°C)
ISO 3146
163
163
163
163
163
163
163
165
165
163
163
163
Vicat Softening T (°C)
ISO 306 VST/A50 (10N) VST/B50 (50N)
154 90
154 94
154 90
154 90
154 90
154 90
154 90
158 102
157 100
154 90
154 90
155 98
Density (g/cm³)
ISO 1183
0,91
0,91
0,91
0,91
0,91
0,91
0,91
0,91
0,91
0,91
0,91
0,91
AG
N
N / CR
AG
N/CR/AS
C/AS/CR
Staple, CF
IM, Caps & closures
IM
BCF / CF IM
IM
TWIM with high transparancy
IZOD notched (kJ/m²)
23°C -30°C
N / AS
Additivation Application
www.ducorchem.com
26
* Charpy impact ISO 179/1eA(kJ/m²)
Caps & closures, general IM
Thermoformed packaging
IM, Caps & closures
Sheets, Cast film, Monofilament Strapping
Cast film, BOPP film, Thermoformed packaging
IM
Issue 01 – September 2011
New Enzymoplast™ masterbatch accelerates biodegradation of plastics
Plastribution has further strengthened
has been tested and certified as
Enzymoplast™ products are many
its green portfolio of sustainable
compliant with the required directive
times less expensive than all other
materials with the addition of a new
(94/62/EC).
biodegradable products making
and unique bacteria/enzyme-based
them a commercially viable option
biodegradation technology. It is the
The final biodegradable product
result of seven years of extensive
is 100% biodegradable and
research to develop a bacteria/
composts leaving no toxic waste.
“We are very excited about the ability
enzyme-based additive which
It also adheres to biodegradability
to supply Enzymoplast™ masterbatch
promotes a chemical reaction
and compostability standards
into the UK market exclusively through
within polythene to accelerate
EN13432 and ISO14855.
Plastribution,” concludes Narinder
the process of biodegradation.
which has so far not been available.
Bharj. “They will enable producers It is available in product form from
and OEMs a cost effective way to
The Enzymoplast technology has
Plastribution as the Enzymoplast™
reduce their CO2 emissions and
the ability to utilise polyethylene
masterbatch that can be easily to
protect their corporate image and
as a carbon source for micro-
added to PE-based plastic products
the environment by using nature
organisms to enable conversion
including LDPE, LLDPE and HDPE. It
to solve a man-made problem.”
of the polyethylene molecule
is suitable for applications such as
quickly and safely into carbon
refuse sacks, carrier bags, film, plastics
Enzymoplast™ is a trademark
dioxide, biomass and water,”
bottles and general packaging.
of Enzymoplast Tech Ltd.
marketing director at Enzymoplast
Products containing Enzymoplast™
For further information please visit:
Technology Limited. “Microbial
exhibit the same mechanical
www.enzymoplast.com
breakdown is initiated where the
and optical properties as a
carbonyl group is found. These
product without the additive.
explains Narinder Bharj, sales and
functional groups are introduced into polyethylene during the photo thermal biodegradation process.” The formulation of the bacteria enzyme-based substrate used in the Enzymoplast™ masterbatch consists of 13 ingredients narrowed down to the enzyme, protein and bacteria compound drawn primarily from natural resources and medicinal plants which are sustainably sourced. This renders both the process methodology and technology non-hazardous and non-toxic. It 27
Issue 01 – September 2011
Realising ® the Granic potential The Granic® range of additive
60 tons per annum.” Thanks to
the processor to down-gauge the
materials, which are characterised by
its high natural mineral content,
thickness of the bottle neck without
their high calcium-carbonate content,
Granic® is less than 25 percent
sacrificing stiffness. “The overall
are already gaining the attention
dependent on oil for its production
weight saving per bottle is around
of UK plastic processors seeking to
and thus has a significantly lower
11 percent,” declares Green.
achieve greater manufacturing
carbon footprint than polymers.
efficiency. The additive can be
Moreover the price of Granic® is
A key property of Granic® is its
added to almost all types of
not only significantly lower than
ability to be loaded at high levels
polymers, including polyethylene,
purely fossil-fuel based equivalents
without any detrimental effect to
polypropylene or polystyrene
but is considerably more stable.
the processing method being used. This is due to Gestoras advanced
derivatives, at dosages of up to 60 percent depending on application.
A second UK company, in this case a
mixing technology, allowing them
Benefits of Granic® in moulded
producer of blow-moulded pill bottles,
to produce materials with ultra
parts include significant efficiencies
has also been quick to recognise
low melt flow resin carriers. This,
in terms of output and energy
the Granic® potential. During trials
coupled with their use of ultrafine
costs, in film applications the use of
conducted by the customer, an
treated calcium carbonate,
Granic can lead to improvements
addition rate of Granic® at 20
removes many of the historical
in mechanical performance
percent has led to a reduction in
barriers to filler use in polymers.
and production efficiency.
cycle time for each bottle from 10.7 to 9.4 seconds. “The improved thermal
Plastribution has been the sole
“One company, a manufacturer of
conductivity of Granic® meant that
distributor in the United Kingdom of
cling film dispensers made from high
cycle times could be reduced, as
the Granic® range of highly calcium
impact polystyrene, is looking to add
the moulding cools more quickly,
carbonate filled polymers, produced
up to 15 percent of Granic to the
whilst less heat input is required for
by Gestora Catalana de Residuo of
polymer to help improve the stiffness
processing in the first place,” explains
Spain, since the start of 2011. Further
and strength of the product, whilst
Chris Green. “For high volume
information on Granic® can be found
simultaneously reducing the thickness
products such as pill bottles, benefits
at www.granic.es.
of the moulded sections,” reports
can result in not only a reduced cost
Chris Green, business development
per part due to the use of a lower
manager at Plastribution. “For this
cost material, but also significant
particular customer, the adoption
efficiencies in terms of output and
of Granic® will equate to an
energy usage per part.” At the same
approximate cost-saving of around 8
time, the reinforcing properties of the
percent versus the use of unmodified
ultrafine calcium carbonate granules
HIPS and a carbon saving of around
in the polymer matrix has allowed
28
Granic® Our product, your solution.
Issue 01 – September 2011
Will HDPE be the new PP?
Price Index HDPE 1.4 1.3 1.2 1.1
HDPE Injection moulding grade
1
PPHP – Injection
0.9
PPCP – Injection
0.8 0.7 0.6 Apr - 11
Jan - 11
Jul - 10
Oct - 10
Apr - 10
Jan - 10
Oct - 09
Jul - 09
Apr - 09
Jan - 09
Oct - 08
Jul - 08
0.5
As illustrated by the graph above,
other polymers, is produced as a
alternative technologies
something interesting is happening
by-product, and the production
to produce propylene and
to the price of PP (polypropylene)
ratio of ethylene to other
techniques such as PDH (propane
relative to PE (polyethylene).
feedstocks can only be adjusted
dehydrogenation), metathesis, and
in a relatively narrow range.
FCC (fluidized catalyic crackers),
Historically, the price development
albeit at an additional cost.
of both materials has been similar,
Ethane is both plentiful and cheap
leading to a strong preference for
in the Middle East, whilst the
So the recent delta between PP
the use of PP because it can be
recent development of ‘fracking’
and HDPE looks set to continue
processed more efficiently (due to
(a technique developed in the
and, for plastic processors at least,
its superior cooling characteristics).
US to extract shale gas) has also
this could lead to a change in
HDPE (high density polyethylene), on
reduced the cost of ethylene in the
preference to achieve greater cost
the other hand, would normally only
US and, subject to ‘fracking’ being
efficiency. Whilst the economics are
find favour where the characteristics
approved in Europe, potentially here
complex - for instance, depending
of PP do not meet the requirements
too. Naptha, on the other hand, is
upon utilization it may be necessary
of the application (HDPE provides
expensive, meaning that ethylene
to invest in additional capacity -
higher rigidity and better low
and propylene produced by this
as a rule of thumb a 20 percent
temperature impact properties).
method has also become more
premium of PP price over HDPE
costly. So given that you have to
negates the cycle time penalty
So what is happening now to
process naptha to get propylene
associated with the latter, although
change the economics of material
and the ethylene produced by
each application will be different.
selection, and what is the likely future
this method has to compete with
trend? To explain this we need to
ethylene derived from ethane, it looks
Should you require any further
look at some of the fundamental
as if propylene (and other feedstocks)
information on either the substitution
changes that are taking place in the
will effectively have to cross-subsidise
of PP in existing applications, or
petrochemical industry and for us to
naptha-derived ethylene.
the adoption of HDPE in new
understand how the feedstocks for
developments, please do not
PE and PP are produced, and why.
The obvious outcome is that, due
hesitate to contact us to discuss
In the case of polyethylene, its
to these fundamental changes,
your specific requirements.
feedstock is ethylene, which is
polypropylene will become
produced ‘on purpose’ by either
increasingly more expensive when
cracking ethane or naptha. When
compared to polyethylene.
cracking naptha, propylene, the
Of course this price delta allows
feedstock for polypropylene and
the opportunity to deploy
29
Issue 01 – September 2011
Vistamaxx™ propylenebased elastomer helps get unique toys to pass key drop-test and onto store shelves in time for Christmas.
Solving the drop-test dilemma
The “Pack Away Garage” is a multi-
Toys and Electronics (Dongguan)
propylene‐based elastomer within the
featured children’s toy designed
Limited of Guangdong, China, had
impact copolymer before settling on
and developed by one of Europe’s
three options: adjust the production
a 15% Vistamaxx loading, with which
leading suppliers, Halsall Toys Europe
process, which was considered a
it comfortably passed the drop-test.
Ltd. (HTI). The garage is over three
priority, improve the ICP and, as
“Thankfully we didn’t need to modify
levels, with a helipad, gas station,
a last resort, modify the moulds.
the design of the tool as it would
car wash, ramps and car lift, as well
After numerous adjustments to
have been very costly, and there
as die-cast cars. Molded from an
the production process proved
would have been delays of about
impact copolymer polypropylene
unsuccessful, they approached local
four months in commercialising the
(ICP), the entire toy, which folds up
polymer distributor, Kin Sang Chemical
toy,” remarks Jonathan Stoneley,
into a compact tye-shaped carrying
Ltd. of Shenzhen, China, and
Halsall’s buying controller. “This
case, weighs 3kgs and measures
polymer manufacturer, ExxonMobil
innovative solution meant we
approximately 42cm x 38cm x 19cm.
Chemical for an assessment
did not miss the Christmas sales
of the material being used.
period.” Launched in the summer
As with all toys for the mass market,
of 2009, the Pack Away Garage
the garage was required to meet the
They proposed altering the formula
sold 80,000 units in Europe during
standards and safety requirements
of the impact copolymer by adding
the run up to Christmas that year,
of key markets, such as ASTM F963
ExxonMobil Chemical’s Vistamaxx
making it Halsall’s third-best seller.
(United States) and EN71 (European
propylene-based elastomer.
Union). Under ASTM F963, the folded
Vistamaxx can affect flexibility within
Further information on Vistamaxx™
case was dropped five times from
a part, increasing impact strength
propylene-based elastomer
six different directions at a height of
down to -20°C while improving
can be found at:
just over 90 cm, with the ICP failing
adhesion. In particular, dry blending
www.exxonmobilchemical.com
on the surface of the tire case
10 to 30% Vistamaxx with PP at
and in the internal support ribs. It
the injection moulding machine
became clear that the material
provides improved impact strength,
lacked the flexibility and strength
minimizing breakage and eliminating
to resist the high external impact.
the need for mould modification
The commercial launch of “Pack
or an increase in part thickness.
Away Garage” in time for the run up to Christmas was now in danger.
Ever Force tested different
HTI and the moulder Ever Force
concentrations of Vistamaxx
30
Issue 01 – September 2011
That’s cool! Recycled polystyrene from refrigerators available from Plastribution
A recycled grade of polystyrene (rPS
Total has sought to address this
65W) from Total Petrochemicals is
problem by developing the post-
now available to the UK processing
consumer, recycled grade of
industry through Plastribution. The
polystyrene sourced from refrigerators.
general purpose material, suitable for both injection moulding and
“We believe plastics can be recycled
extrusion, is produced from post-
several times and still provide value as
consumer refrigerator doors and liners.
a source of energy at the end of their lifecycle. To maximise this potential,
rPS 65W offers comparable properties
Total is developing new solutions for
to virgin polystyrene with a melt index
recycling plastics, including offering
of 6g/10 minutes, a flexural modulus of
new grades containing recycled
1750MPa, an Izod impact strength of 6
polymers. We also support the
kJ/m2 at 23°C and a VICAT softening
efforts of professional associations
temperature of 86°C. The pellet-
such as Plastics Europe to improve
shaped material is manufactured to
the end-of-life management of
match a consistent off-white colour
plastics,” says a spokesperson
and has a density of approximately
for Total Petrochemicals.
1.05 g/m3. Typical applications for the recycled grade of polystyrene
The addition of a recycled grade
include office equipment, household
of Polystyrene, backed by the
items and other injection-moulded
brand of a major petrochemical
items. The material is not suitable for
producer is another important
food contact and toy applications.
addition to Plastribution’s portfolio
For over last 25 years, high impact
of products with green credentials.
polystyrene (HIPS) has been the
‘Through offering a broad range
material of choice for refrigerator
of materials we aim to provide
liners and doors due to its lightweight
processors with the correct solution
insulating and protective properties.
to meet the increasing need of OEMs and retailers to provide
Unfortunately, once the
products to meet consumers
refrigerator has reached its end-
increasing expectations for more
of-life, the polystyrene becomes
environmentally friendly products’.
a waste material that companies must pay to dispose of.
For more information, please visit www.totalpetrochemicals.com
31
Issue 01 – September 2011
Plastics Design Workshop proves a hit at pdm11
Dan Jarvis
Product Supervisor
During pdm11, Plastribution once
terms of materials and manufacture.
by Agentdraw. Finally, the third
more teamed up with injection
Three strong candidates stood out
candidate required the involvement
moulding technology group Engel
from the event held during pdm11,
of all three host companies on
and design company Agentdraw
as Dan Jarvis, product supervisor
material selection, tooling and
to provide show visitors with free-
at Plastribution, recalls: “The first, a
machinery for a new product.”
of-charge consultation on plastic
consultant to the plastics industry
product development. The Plastics
with several projects in the pipeline,
As well as co-hosting the Plastics
Design Workshops, held at dates
was very interested in our new range
Design Workshop event, Plastribution
throughout the year, are the
of sustainable materials. Since the
was once more an exhibitor at pdm11
opportunity for product designers
workshop the gentleman in question
at its new venue at the ExCeL Centre
to receive confidential, high-level
has been in touch with our sustainable
in London. The change in location
advice on material selection,
products manager and the
was certainly not detrimental to visitor
product design, tooling and
communication process is ongoing.”
interest in the Plastribution exhibit, as
manufacture. The next workshop
Dan Jarvis, representing Plastribution
is scheduled to be held during
“The second candidate was
at the show, confirms: “This year’s
Interplas 2011 (27th-29th September,
encountering more of a processing
show was better than expected
www.britishplasticsshow.com).
issue – the customer produces
for us. We took over 30 leads at our
electrical connectors using flame-
stand, all of which we would classify
Reflecting a concept first developed
retardant nylon but was having
as strong, and we are now working
by the Engel Moulders’ Group, the
issues with dimensional stability.
on a couple of bits of high volume
goal of the Plastics Design Workshop
Our input was to suggest different
business as a direct consequence
is to provide a forum for product
materials, including PBT, and to
of our participation.”
design groups to discuss their plastics
look at alternative nylon grades.
projects and their requirements in
Tooling advice was provided
32
Issue 01 – September 2011
Enabling a multitude of benefits for film converters
Availability in the UK through Plastribution, it allows converters to further enhance their business through more stable operations, improved film line output, film down-gauging, and simpler resin sourcing.
conditions. The ability of Enable
Resin sourcing simplicity
mPE to extrude at lower melting
Enable mPE is a single, unique resin
temperatures delivers extrusion
designed to replace LLDPE/LDPE
energy savings, promotes greater
blends - simplifying sourcing and
bubble stability, and leads to stable,
operations. Lowering inventory costs
worry-free operations.
by reducing the number of resins that
Extended output
need to be sourced, it eliminates blending complexity and costly errors.
Enable mPE facilitates faster
While Enable mPE technology is ideal
processing which increases film line
for film converters with LLDPE and
capacity. When replacing LLDPE-rich
LDPE mono-layer blown film lines, it
blends it’s possible to increase output
also brings value to multilayer blown
by up to 20% with no additional
film lines, especially large lay-flat
capital cost, resulting in increased
films requiring high melt strength,
revenue and the postponement
and cast film lines. Its broad range
of future equipment investments.
of benefits makes Enable mPE
Enable™ metallocene polyethylene
In some cases, polymer processing
suitable for an array of flexible film
(mPE) from ExxonMobil Chemical
aids can be eliminated, resulting in
applications including collation shrink,
offers an unprecedented
additional savings.
pallet shrink, cast stretch hand wrap,
combination of film processing and
lamination film, heavy duty bags
in the UK through Plastribution, it
Versatility with higher alpha olefin (HAO) performance
allows converters to further enhance
Enable mPE technology meets the
metallocene polyethylene
their business through more stable
performance needs of several film
(mPE) can be found at:
operations, improved film line output,
applications. While often surpassing
www.exxonmobilchemical.com
film down-gauging, and simpler
the mechanical performance
resin sourcing.
requirements of LLDPE-rich structures,
HAO performance benefits in a single, unique resin. Availability
Operational stability
and agricultural greenhouse films. Further information on Enable™
Enable mPE can significantly improve the toughness of LDPE-rich structures
Enable mPE has a broad operating
making down-gauging by more
window – on both LLDPE and LDPE
than 20 percent a possibility. Enable
equipment – that can withstand
mPE can open up potential new
fluctuations in manufacturing
applications on LDPE equipment.
33
Issue 01 – September 2011
training
Advancing the knowledge and skills of the injection moulding industry
thermoplastics, the sharing of
The perfect blend of theory and practice
its technical knowledge is a
The informative and entertaining
industry, the course provided me
second, fundamental element of
theoretical sessions, presented by
with the building blocks I required
Plastribution’s commitment to service
Plastribution, provide a brief history
to start to understand the injection
excellence. This is reflected by the
of polymers and an introduction to
moulding process,” commented
initiation of two training courses by
polymer chemistry. This introduction
financial controller Mark Dolby at
Plastribution aimed at advancing the
leads on to the profiling of polymer
the end of a recent course. “I think
knowledge and skills of its customers’
groups – including the commodity
understanding that it’s not always
process technicians and production
polymers such as polyethylene
about choosing the cheapest
and commercial managers from
and polypropylene, styrenics (ABS
materials is one of the key lessons
the injection moulding industry.
and polystyrene) and engineering
I took away from the course.”
Beyond the supply of high quality
polymers – by their properties and The first, a three-day course entitled
typical applications. With an eye on
For more information or to reserve a
Process Optimisation and delivered
the commercial benefits to be gained
place on the next “Injection Moulding
by plastics consultancy and training
by making an informed choice
for Non-Technical Staff”, course,
provider G&A Moulding Technology
during material selection, a practical
please contact Duncan Scott.
at its state-of-the-art premises in
exercise illustrates the component
Peterborough , combines theory with
cost savings achievable with a
Tel: +44 (0)1530 560560 or
practice in meeting the needs of
more technically capable polymer,
Mob: +44 (0)776 8716227
the processor wishing to obtain high
despite its relatively higher cost.
Email:duncan.scott@plastribution.co.uk
levels of accuracy and productivity from their production facilities.
In the practical sessions, covered by G&A, candidates receive an
More recently, Plastribution has
overview of the injection moulding
introduced a second course,
process, and some of the equipment
“Injection Moulding for Non-
involved, before undertaking a
Technical Staff”, which is held over
practical mould setting exercise
two days, also in conjunction with
themselves. The practical elements
G&A. “The purpose of this course
of the course help underline some
is to provide candidates, who
of the theoretical, material-based
most likely have a commercial or
information gained in the previous
non-technical background, with a
sessions, for example understanding
general understanding of injection
material data sheets for the correct
moulding materials, machines and
setting of barrel temperatures.
the processing of the polymers which will enable them to make educated
The course has been well received
decisions when specifying and
by those attending, who have
procuring materials,” explains Duncan
considered it a worthwhile and
Scott, sales manager at Plastribution
recommendable event. “Being
and presenter at the course.
completely new to the plastics
34
“Being completely new to the plastics industry, the course provided me with the building blocks I required to start to understand the injection moulding process”
Issue 01 – September 2011
Duncan Scott Distribution Sales Manager
35
Issue 01 – September 2011
trend
Blending for success The trend towards customising
KH: Which technologies are
materials at the machine is becoming
available to plastic processors seeking
an increasingly popular approach to
to blend material at the hopper?
both reducing cost and optimising both processing and properties.
SH: Essentially there are four main options - hand blending, tumble
Over the last three decades, we have
blending, volumetric blending
witnessed masterbatch becoming
and gravimetric blending, each
the predominant method for both
with their associated advantages
colouring plastics and adding small
and disadvantages.
concentrations of additives and processing aids. More recently
KH: And these are?
processors are looking to blend
Sam Hill – Managing Director Summit Systems
additives such as Vistamaxx™
SH: In the case of hand and tumble
propylene-based elastomers and
blending, the labour cost and error
Exact™ plastomers, which can
rates only make it feasible for very
be used to modify the rigidity and
small production runs. In the case of
impact performance of polyolefins,
volumetric blending we need to look
and Granic® compounds with high
at what happens in the real work
concentrations of mineral fillers used
environment to assess its practical
as rigidity modifiers, productivity
value: The key to accuracy with
enhancers and extenders.
volumetric equipment is frequent calibration and correction of control
Whilst the advantages of blending
settings. Unfortunately, the time and
at the machine are clear, the close
attention to detail required to do this
control of this process is vital: in the
is rarely available to personnel on the
case of additive and colourant
factory floor and as a result processors
masterbatches, for instance,
often run without the correct settings
excessive dosing will increase cost,
risking their product integrity.
while in the case of plastomers and Granic®, incorrect dosing will lead to
When the masterbatch or additive
the properties of the end product not
amount added to the process is
meeting the required specification.
too low, the error is often visible and a correction to increase is
In recognition of this trend, Know-how
obviously made. however, when
spoke to Sam Hill, managing director
the material addition is too high,
of Summit Systems, about some of
the problem may not be visible
the practical aspects of blending:
and adjustments are not made. This results in high and excessive raw
36
Issue 01 – September 2011
material costs to our customers. This
Furthermore gravimetric blending
excessive material usage is almost
facilitates the blending of multiple
always a minimum of 10 percent
materials with different and/
and frequently much more. Indeed,
or variable bulk density.
excess masterbatch usage of between 20 and 50 percent is not
KH: Can you tell us about your
uncommon, resulting in inconsistent
relationship with Plastribution?
product quality, function and form. SH: Summit Systems have shared In contrast a gravimetric blender
success at the Plastic Industry Awards
solves the problem of incorrect
and worked together on a number of
dosage as it automates the job
projects for Plastribution customers. It
of calibration and correction by
is an important partnership in which
checking and adjusting the addition
we can provide practical support to
rate in every cycle. Details of the
Plastribution customers, ensuring that
potential savings achieved through
their innovative plastic raw material
the use of gravimetric blending
solutions can be realised within
can be found on our website at:
the production environment.
“It is an important partnership in which we can provide practical support to Plastribution customers, ensuring that innovative plastic raw material solutions can be realised within the production environment”
www.summitsystems.co.uk/media/ documents/blenderbusinesscase.pdf
The relative merits of principal blending methods
Distribution
Consistency
Risk of Separation
Risk of Error
Capital Cost
Life-time Cost
Hand Blending
Poor
Poor
High
High
Low
High
Tumble Blending
Good
Poor
High
High
Low
High
Volumetric Blending
Good
Good
Low
Low
Gravimetric Blending
Good
Good
Low
Low
Medium
High
High
Low
37
Issue 01 – September 2011
The Plastribution Teams Earlier in this publication we explained that the journey we took to establish our new brand identity allowed us to also more clearly define how our teams work.
Direct Sales Team This team look after the needs of
Product Management Teams
larger customers where there is a
Three teams look after Polyolefins,
strong emphasis on price, availability
Styrenics & Specialities, and
and up to date market information.
Engineering Polymers. Essentially the
Normally specific requirements
teams manage the supply chain and
are discussed and these are then
handle the commercial negotiations.
matched to supply. Often product
This is the vital interface between the
is delivered direct from the polymer
Direct & Distribution sales teams and
producer’s plant or warehouse
our suppliers and there is extensive
directly to the customer. The
need for effective communication
Above all, we know that price,
Direct Sales team have the skills,
to ensure that price and availability
availability and flexibility are of
knowledge and market information
is optimised. The alignment of teams
paramount importance in our
to meet the requirements of a
to similar products enables the
industry. Because we work in different
commercially demanding market.
efficient dissemination of information
ways with our partners dependent
and ensures that up to the minute
on their needs, the ones that know
Distribution Sales Team
us regard us as both integral and
This team looks after the needs of
the organisation. The close proximity
indispensible because or processes
smaller and medium size customers
of the Product Management Teams
ensure that we always manage
who are often looking for a just in time
to the Direct Sales Team ensures that
these three things perfectly.
service across a range of polymers.
the commercial requirements of large
Normally goods are despatched
customers are effectively met.
Our teams and processes have
from Plastribution’s warehouse to
been developed carefully in order
the customer on a next day service.
for us to be able to do this so well -
Distribution customers typically
using our expertise and innovation
require higher levels of technical
in order to suit each different
service, in terms of materials selection
type of customer and supplier.
and processing advice. Extensive
It’s this unique way of working,
stocks and effective supply chain
specially designed to suit everyone
management enable this team to
who deals with us that really makes us
meet with customer demands for a
different. Here is a description of how
next day service. Front line technical
our teams work and what
support is provided by Technical Sales
they are called
Executives with technical expertise and backed up by the knowledge of Plastribution and its suppliers.
38
information is available throughout
Issue 01 – September 2011
39
Teach polypropylene cool new tricks. With Vistamaxx elastomers as a blend partner, polypropylene can perform in a whole new way. Vistamaxx™ specialty elastomers let you demand more from existing polypropylene applications – and might even lead you to new ones. This versatile portfolio of products can improve strength, softness, flexibility and clarity. Because they’re halogen-free and lighter weight, Vistamaxx specialty elastomer / polypropylene blends may be an effective alternative in PVC applications. How cool would that be? Fetch more information on gomaxxgo.com.
Vistamaxx™ specialty elastomers
M a x x i m i ze Pe fo r m a n c e
©2009 Exxon Mobil Corporation. The terms corporation, ExxonMobil, ExxonMobil Chemical, our and its, as used in this advertisement, sometimes refer not only to ExxonMobil Chemical Company, a division of Exxon Mobil Corporation, but collectively to all of the companies affiliated with Exxon Mobil Corporation or to any one or more of them or their employees. Photos used in this ad may be representative of potential product applications only.