2021 COMPONENTS AUSTRALIAN RELEASE
UPDATED FEB 2021
E XCL U S I V E LY DI STR I B U TE D BY 1
HUBS RIMS ROAD RIMS MTB RIMS
SPOKES NIPPLES SUSPENSION
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180 HUBS Lighter, stiffer, more precise and easier to maintain - the strengths of the 180 hub are further enhanced with the new RATCHET EXP technology. The ultra-reliable freehub system transfers the highest pedaling loads resulting in direct power transmission. Smooth-running SINC Ceramic bearings bring the decisive advantage with their extremely low rolling resistance. DT Swiss 180 hubs - the ultimate in lightweight, stiffness, and durability.
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SIMPLE MAINTENANCE The no tool concept allows the tool free disassembly. Featuring an incorporated notch, the newly developed shape of the endcaps simplifies disassembly significantly and therefore makes the maintenance even easier.
FREEHUB BODY CONVERSION The no tool concept allows the conversion to all different drive train standard within seconds. All DT Swiss Ratchet System hubs can be converted.
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LESS WEIGHT The previous Ratchet system required two springs to function correctly as the inboard ratchet was not fixed to the hubshell . The fusion of the ratchet and the threaded ring in the Ratchet EXP hub not only increase durability, it also reduces the overall number of components, utilizing a single spring, resulting in a decrease in weight of the freehub system.
RATCHET EXP
RATCHET
MORE PRECISION The previous systems required two conical springs which ensured the correct angle between the two ratchets. The fixed connection between the inner ratchet and the hub shell of the RATCHET EXP ensures that the inner ratchet is always aligned at the correct angle. Allowing the use of a single cylindrical spring resulting in a faster full engagement and therefore an increase in reliability.
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RATCHET EXP
RATCHET
SUPERIOR RELIABILITY What makes the Ratchet System hubs superior, is the fact that all teeth on each of the ratchets engage simultaneously every time. In the case of pawl hubs, the engagement surface area is rather small. With the Ratchet System, the whole front face engages, creating much smaller point loads. The result is the legendary reliability of the Ratchet System hubs.
INCREASED STIFFNESS
RATCHET EXP
The hub stiffness is significantly defined by the distance of the bearings. For optimal performance it is important to maximise this distance, which is limited by the size of the freehub system. In the previous system the drive side bearing has to be placed next to the threaded ring and therefore the distance couldn’t be increased. The integration of the drive side bearing into the threaded ring increases the bearing distance, resulting in a 15% improvement in hub stiffness.
RATCHET
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180 Non Disc CODE
DESCRIPTION
DTH1000
DT180 Non Disc 5/100 20H QR SP
DTH1200
DT180 RatEXP Non Disc 5/130 24H QR Shim 11s
HUBS
180 Ratchet EXP Ceramic Road Non Disc Straightpull CONVERSION
XDR, Campagnolo
RIMS
180 Road Disc 180 Ratchet EXP Ceramic Road Disc Brake Straightpull CODE
DESCRIPTION DT180s DBCL 12/100 24H SP
DTH1003
DT180s DBCL 12/100 28H SP
DTH1201
DT180s RatEXP DBCL 12/142 28H 11Speed Road SP
DTH1202
DT180s RatEXP DBCL 12/142 24H 11Speed Road SP
DTH1203
DT180s RatEXP DBCL 12/142 24H XDR SP
XDR, Campagnolo 11s Road, Campag
SPOKES & NIPPLES
DTH1002
CONVERSION
180 MTB Disc Brake 180 Ratchet EXP Ceramic MTB DiscBrake Straightpull DESCRIPTION
DTH1008
DT180s DBCL 15/110 28H SP
DTH1209
DT180s RatEXP DBCL 12/148 28H XD SP
DTH1210
DT180s RatEXP DBCL 12/148 28H MicroSpline SP
CONVERSION
Microspline, Shimano HG
SUSPENSION
CODE
XD, Shimano HG
NOTE: GREY FILL DENOTES FREE CONVERSIONS AVAILABLE ON HIGHLIGHTED PRODUCTS 9
EXTREME AMBITION The riders with the most extreme ambitions trust our products. Riders should be able to focus 100% on their goals and shouldn’t have to worry about their material. It doesn’t matter whether their goal is to become world champion or simply to ride their bike every day regardless of the conditions, they can always count on DT Swiss.
MAXIMUM RELIABILITY For these riders we have further developed the 240 hubs and equipped them with the latest Ratchet EXP system to maximise reliability.
SIMPLE MAINTENANCE INCREASED BEARING LIFETIME LESS WEIGHT LESS WEAR
HUBS RIMS
240 EXP HUBS MACHINED, LIGHTWEIGHT ALLOY PARTS THROUGHOUT
SUSPENSION
SPOKES & NIPPLES
HIGH PRECISION ASSEMBLY
NO TOOL SERVICE CONCEPT
Swiss precision engineering, machining and assembly together with clever detail solutions have made of the 240 what it is today: A legend. The strengths of the new 240 hub are further enhanced with the new RATCHET EXP technology. The ultra-reliable freehub system transfers the highest pedaling loads resulting in direct power transmission. Just what athletes want: Perfect transmission of their power and the reliability allowing them to focus on the ride.
NOTE: GREY FILL DENOTES FREE CONVERSIONS AVAILABLE ON HIGHLIGHTED PRODUCTS 12
HUBS
240 Non Disc 240 Non Disc J-bend
RIMS
CODE
DESCRIPTION
DTH2300
240 5/100 Non Disc 20H QR MY21
DTH2301
240 5/100 Non Disc 24H QR MY21
DTH2302
240 5/130 Non Disc Shimano 11SP Road 24H EXP36
DTH2303
240 5/130 Non Disc Shimano 11SP Road 28H EXP36
CODE
DESCRIPTION
DTH2304
240 5/100 Non Disc 20H Straightpull MY21
DTH2305
240 5/130 Non Disc Shimano 11SP Road 24H Straightpull EXP36
SUSPENSION
SPOKES & NIPPLES
240 Non Disc Straightpull
NOTE: GREY FILL DENOTES FREE CONVERSIONS AVAILABLE ON HIGHLIGHTED PRODUCTS 14
240 Non Boost Centrelock
CODE
HUBS
240 Non Boost Centrelock J-bend
DESCRIPTION 240 12/100 Road DBCL 24H MY21
DTH2307
240 12/100 Road DBCL 28H MY21
DTH2308
240 15/100 DBCL 28H MY21
DTH2311
240 12/142 DBCL Shimano MTB 28H EXP36
DTH2312
240 12/142 DBCL Shimano 11SP Road 24H EXP36
DTH2313
240 12/142 DBCL Shimano 11SP Road 28h EXP36
RIMS
DTH2306
240 Non Boost Centrelock Straightpull SPOKES & NIPPLES
CODE
DESCRIPTION
DTH2318
240 12/100 Road DBCL 24H Straightpull MY21
DTH2319
240 15/100 DBCL 28H Straightpull MY21
DTH2321
240 12/142 DBCL Shimano MTB 28H Straightpull EXP36
DTH2322
240 12/142 Road DBCL 11sp 24H Straightpull EXP36
DTH2323
240 12/142 Road DBCL 11sp 28H Straightpull EXP36
DTH2329
240 12/142 DBIS Shimano MTB 28H EXP36
SUSPENSION
NOTE: GREY FILL DENOTES FREE CONVERSIONS AVAILABLE ON HIGHLIGHTED PRODUCTS 15
HUBS
240 Non Boost 6 Bolt 240 Non Boost 6 Bolt
RIMS
CODE
DESCRIPTION
DTH2335
240 12/142 DBIS Shimano MTB 28H Straightpull EXP36
DTH2329
240 12/142 DBIS Shimano MTB 28H EXP36
240 Boost Centrelock
SPOKES & NIPPLES
240 Boost Centrelock J Bend
CODE
DESCRIPTION
DTH2309
240 15/110 Boost DBCL 28H MY21
DTH2310
240 15/110 Boost DBCL 32H MY21
DTH2314
240 12/148 Boost DBCL Shimano MTB 28H EXP36
DTH2315
240 12/148 Boost DBCL Shimano MTB 32H EXP36
DTH2316
240 12/148 Boost DBCL XD 28H EXP36
DTH2317
240 12/148 Boost DBCL XD 32h EXP36
DTH2343
240 12/148 Boost DBCL Microspline 28H EXP36
DTH2344
240 12/148 Boost DBCL Microspline 32H EXP36
SUSPENSION
240 Boost Centrelock Straightpull
CODE
DESCRIPTION
DTH2320
240 15/110 Boost DBCL 28H Straightpull MY21
DTH2324
240 12/148 Boost DBCL Shimano MTB 28H Straightpull EXP36
DTH2345
240 12/148 Boost DBCL Microspline 28H EXP36 Straightpull
NOTE: GREY FILL DENOTES FREE CONVERSIONS AVAILABLE ON HIGHLIGHTED PRODUCTS 16
240 Boost 6 Bolt
CODE
HUBS
240 Boost 6 Bolt J-bend
DESCRIPTION 240 15/110 Boost DBIS 28H MY21
DTH2328
240 15/110 Boost DBIS 32H MY21
DTH2399
240 Lefty DBIS 28H MY21 - Special Order
DTH2338
240 12/148 Boost DBIS Microspline 28H EXP36
DTH2339
240 12/148 Boost DBIS Microspline 32H EXP36
DTH2340
240 12/148 Boost DBIS XD 28H EXP36
DTH2341
240 12/148 Boost DBIS XD 32H EXP36
DTH2332
240 12/148 Boost DBIS Shimano MTB 28H EXP36
DTH2333
240 12/148 Boost DBIS Shimano MTB 32H EXP36
RIMS
DTH2327
240 Boost 6 Bolt Straightpull SPOKES & NIPPLES
CODE
DESCRIPTION
DTH2334
240 15/110 DBIS 28H Straightpull MY21
DTH2342
240 12/148 Boost DBIS XD 28H EXP36 Straightpull
DTH2336
240 12/148 Boost DBIS Shimano MTB 28H Straightpull EXP36
SUSPENSION
NOTE: GREY FILL DENOTES FREE CONVERSIONS AVAILABLE ON HIGHLIGHTED PRODUCTS 17
HUBS
240 Downhill 6 Bolt 240 Downhill 6 Bolt
RIMS
CODE
DESCRIPTION
DTH2325
240 20/110 Boost DH DBIS 32H MY21
DTH2326
240 20/110 Non Boost DH DBIS 32H MY21
240 Super Boost 6 Bolt
SPOKES & NIPPLES
240 Super Boost 6 Bolt J Bend
CODE
DESCRIPTION
DTH2330
240 12/157 S/Boost DBIS Shimano MTB 28H EXP36
DTH2331
240 12/157 S/Boost DBIS Shimano MTB 32H EXP36
DTH2346
240 12/157 S/Boost DBIS XD MTB 32H EXP36
SUSPENSION
240 Super Boost 6 Bolt Straightpull
CODE DTH2337
DESCRIPTION 240 12/157 S/Boost DBIS Shimano MTB 28H Straightpull EXP
NOTE: GREY FILL DENOTES FREE CONVERSIONS AVAILABLE ON HIGHLIGHTED PRODUCTS 18
HYBRID 240s HUBS 148 SPACING
STEEL FREEHUB BODY
INCREASED FLANGE THICKNESS
New types of bikes and new types of riding call for new categories of components. Our new HYBRID hubs are based on the proven 240s platform and the ultra-reliable Stat Ratchet system. They were designed specifically for eMTBs with high torque loads and higher system weights in mind. Reinforced flanges, oversized bearings and the new steel freehub body mean this hub is ready for many miles of hard use with a heavy load. The new HYBRID Classic hubs are also perfectly positioned to be the new secret weapon for bikepackers, touring junkies and tandem enthusiasts looking for a super reliable, and easily serviceable hub for their next big adventure.
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240s HYBRID 6 BOLT 240s HYBRID 6 Bolt (DBIS) Disc Rear J Bend
CODE
20
DESCRIPTION
DTH2041
DT240s DBIS HYBRID Boost 15/110 32H BLK 6 bolt
DTH2042
DT240s DBIS HYBRID Boost 15/110 36H BLK 6 bolt
DTH2241
DT240s DBIS HYBRID Boost 12/148 32H Shim 6 bolt
DTH2242
DT240s DBIS HYBRID Boost 12/148 36H Shim 6 bolt
CONVERSION
141QR, XD / Microspline
350 HUBS RATCHET SYSTEM FREEWHEEL
HIGH END CARTRIDGE BEARINGS
NO TOOL CONCEPT FOR SERVICE AND COMPATIBILITY
Whoever is looking for the most affordable high performance hubs available, should take a very close look at the 350 hub line up. The same performance as its even higher end cousins comes with slightly less weight optimised parts to offer the same reliability at a much lower cost. Being available in all standards and for any application, the 350 hub is for those who maybe like to ride the trails a little more than drooling over catalogues and specs.
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HUBS
350 Non Disc 350 Road Non Disc Straightpull
RIMS
CODE DTH3020
DT350 Non Disc 5/100 24H QR SP Radial
DTH3230
DT350 Non Disc 5/130 24H 11s Shimano QR SP
CONVERSION
Campagnolo, XDR
350 Road Non Disc J Bend
CODE
DESCRIPTION
DTH3013
DT350 Non Disc 5/100 20H QR
DTH3014
DT350 Non Disc 5/100 24H QR
DTH3012
DT350 Non Disc 5/100 28H QR
DTH3001
DT350 Non Disc 5/100 32H QR
DTH3236
DT350 Non Disc 5/130 24H 11s Shimano QR
DTH3201
DT350 Non Disc 5/130 28H 11s Shimano QR
DTH3202
DT350 Non Disc 5/130 32H 11s Shimano QR
CONVERSION
Campagnolo, XDR
SUSPENSION
SPOKES & NIPPLES
DESCRIPTION
NOTE: GREY FILL DENOTES FREE CONVERSIONS AVAILABLE ON HIGHLIGHTED PRODUCTS 22
350 Disc CL Straightpull
CODE
DESCRIPTION DT350 DBCL 15/100 24H Disc SP
DTH3027
DT350 DBCL 15/100 28H Disc SP
DTH3244
DT350 DBCL 11S Road 12/142 24H Shimano SP
DTH3245
DT350 DBCL 11S Road 12/142 28H Shimano SP
CONVERSION QR / 100 x 12 135 QR, 135 x 12, Campagnolo, XDR
350 MTB Disc Centrelock (DBCL) Straightpull
CODE
DESCRIPTION
DTH3028
DT350 DBCL Boost 15/110 28H SP
DTH3234
DT350 DBCL Boost 12/148 28H XD SP
RIMS
DTH3036
HUBS
350 Road Disc Centrelock (DBCL) Straightpull
CONVERSION
141QR, Shimano, Microspline
SPOKES & NIPPLES
350 Disc CL J Bend 350 Disc Centrelock (DBCL) J Bend
CODE
DESCRIPTION DT350 DBCL 12/100 24H Road Disc
DTH3032
DT350 DBCL 12/100 28H Road Disc
DTH3030
DT350 DBCL 15/100 24H Disc
DTH3003
DT350 DBCL 15/100 28H Disc
DTH3004
DT350 DBCL 15/100 32H Disc
DTH3024
DT350 DBCL Boost 15/110 28H
DTH3005
DT350 DBCL Boost 15/110 32H
QR, 100 x 15
QR, 100 x 12
SUSPENSION
DTH3031
CONVERSION
NOTE: GREY FILL DENOTES FREE CONVERSIONS AVAILABLE ON HIGHLIGHTED PRODUCTS 23
HUBS
350 Disc CL J Bend (cont.) 350 Road Disc Centrelock (DBCL) J Bend Rear
RIMS
CODE DTH3240
DT350 DBCL 11S Road 12/142 24H Shimano
DTH3206
DT350 DBCL 11S Road 12/142 28H Shimano
DTH3211
DT350 DBCL 11S Road 12/142 32H Shimano
CONVERSION 135 QR, 135 x 12, Campagnolo, XDR
350 Disc Centrelock (DBCL) J Bend Rear
CODE
SPOKES & NIPPLES
DESCRIPTION
DESCRIPTION
DTH3204
DT350 DBCL 12/142 28H Shimano BLK
DTH3225
DT350 DBCL 12/142 28H XD BLK
DTH3205
DT350 DBCL 12/142 32H Shimano BLK
DTH3226
DT350 DBCL 12/142 32H XD BLK
DTH3215
DT350 DBCL Boost 12/148 28H Shimano
DTH3220
DT350 DBCL Boost 12/148 28H XD
DTH3216
DT350 DBCL Boost 12/148 32H Shimano
DTH3217
DT350 DBCL Boost 12/148 32H XD
CONVERSION 135 QR, 135 x 12, 11speed road, Campagnolo, XDR
141 QR / Microspline
350 6 Bolt Disc Straightpull
SUSPENSION
350 6 Bolt (DBIS) Disc Straightpull
CODE
DESCRIPTION
DTH3021
DT350 DBIS 15/100 28H 6 Bolt Black SP
DTH3022
DT350 DBIS Boost 15/110 28H 6 Bolt SP
DTH3231
DT350 DBIS 12/142 28H 6 Bolt XD SP
DTH3233
DT350 DBIS Boost 12/148 28H XD 6 bolt SP
CONVERSION QR 135 QR, 135 x 12, Shimano, Microspline
NOTE: GREY FILL DENOTES FREE CONVERSIONS AVAILABLE ON HIGHLIGHTED PRODUCTS 24
141 QR, Shimano, Microspline
350 6 Bolt Disc J Bend
CODE
DESCRIPTION DT350 DBIS 15/100 28H 6 bolt Black
DTH3007
DT350 DBIS 15/100 32H 6 bolt Black
DTH3023
DT350 DBIS Boost 15/110 28H 6 Bolt
DTH3010
DT350 DBIS Boost 15/110 32H 6 Bolt
DTH3009
DT350 DBIS 20/110 32H 6 Bolt DH BLK
DTH3016
DT350 DBIS Boost 20/110 28H BLK 6 Bolt
DTH3017
DT350 DBIS Boost 20/110 32H BLK 6 Bolt
CONVERSION QR, 100 x 12
RIMS
DTH3006
HUBS
350 Disc 6 Bolt (DBIS) J Bend Front
350 Disc 6 Bolt (DBIS) J Bend Rear
DESCRIPTION
DTH3207
DT350 DBIS 12/142 28H 6 Bolt Shimano BLK
DTH3209
DT350 DBIS 12/142 28H 6 bolt XD BLK
DTH3208
DT350 DBIS 12/142 32H 6 bolt Shimano BLK
DTH3210
DT350 DBIS 12/142 32H 6 bolt XD BLK
DTH3218
DT350 DBIS Boost 12/148 28H Shimano BLK
DTH3222
DT350 DBIS Boost 12/148 28H XD BLK
DTH3219
DT350 DBIS Boost 12/148 32H Shimano BLK
DTH3223
DT350 DBIS Boost 12/148 32H XD BLK
DTH3203
DT350 DBIS 12/150 32H 6 Bolt Shimano BLK
DTH3237
DT350 DBIS SuperBoost 12/157 32H Shim BLK
CONVERSION
135 QR, 135 x 12, Microspline
SPOKES & NIPPLES
CODE
141 QR, Microspline
157 x 12, XD, Microspline XD, Microspline
350 Disc 6 Bolt (DBIS) J Bend Fatbike
DESCRIPTION
DTH3040
DT350 DBIS 15/150 32H Fatbike
DTH3213
DT350 DBIS 12/197 32H Fatbike
CONVERSION
SUSPENSION
CODE
190 x 12, XD
NOTE: GREY FILL DENOTES FREE CONVERSIONS AVAILABLE ON HIGHLIGHTED PRODUCTS 25
HUBS RIMS
HYBRID 350 HUBS 24T HYBRID SPECIFIC RATCHET
SUSPENSION
SPOKES & NIPPLES
NO TOOL SERVICE CONCEPT
INCREASED SHELL THICKNESS
Featuring all of our proven 350 technologies, the new 350 based HYBRID classic hub is the secret weapon for your e-bike or heavy duty MTB. Engineered as an e-bike and heavy duty MTB specific option, the 350 HYBRID hub is not the lightest hub in our lineup, but its high-end features, durability and heavy duty 150 kg weight rated design will convince any rider looking for the most durable option on the market.
NOTE: GREY FILL DENOTES FREE CONVERSIONS AVAILABLE ON HIGHLIGHTED PRODUCTS 26
HYBRID 350 E-Bike HUBS
350 HYBRID - Ebike / Heavy Duty Disc 6 Bolt (DBIS) J Bend Front
CODE
DESCRIPTION DT350 DBIS 15/100 32H 6Bolt Hybrid
DTH3061
DT350 DBIS 15/100 36H 6Bolt Hybrid
DTH3062
DT350 DBIS 15/110 Boost 32H 6Bolt Hybrid
DTH3063
DT350 DBIS 15/110 Boost 36H 6Bolt Hybrid
QR, XD
RIMS
DTH3060
CONVERSION
350 HYBRID - Ebike / Heavy Duty Disc 6 Bolt (DBIS) J Bend Rear
CODE
DESCRIPTION DT350 DBIS 12/142 32H 6 bolt Hybrid Shim
DTH3261
DT350 DBIS 12/142 36H 6 bolt Hybrid Shim
DTH3262
DT350 DBIS 12/148 Boost 32H 6 bolt Hybrid Shim
DTH3263
DT350 DBIS 12/148 Boost 36H 6 bolt Hybrid Shim
135QR, 135x12, XD, Microspline 141QR, XD, Microspline
370 Track
SPOKES & NIPPLES
DTH3260
CONVERSION
370 DT Swiss Track Hubs
DESCRIPTION
DTH3090
DT Track Front Hub 100mm bolt on 20h
DTH3290
DT Track Rear Hub 120mm bolt on 24h
SUSPENSION
CODE
NOTE: GREY FILL DENOTES FREE CONVERSIONS AVAILABLE ON HIGHLIGHTED PRODUCTS 27
RIMS ROAD
FOCUSED ON PERFORMANCE
PURPOSEFUL DESIGN
WEIGHT OPTIMISED
The most advanced alloys, state of the art carbon layups and design born of experience. DT Swiss offers road rims for every type of rider and every type of riding. Snappy acceleration, comfortable on varied terrain and able to cheat the most brutal of winds, our rim collection will leave you wanting for nothing and are the foundation of any top performing road wheelset.
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ROAD RIMS 18mm Internal 700c HUBS
R460
R460 DB 22 mm
18 mm
18 mm 23 mm
23 mm
23 mm
Diameter
700c
Diameter
700c
Disc / Rim
Rim
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer / Eyelet/Nil
Welded / Sleeved
Sleeved
Welded / Sleeved
Sleeved
Including
Internal Width
18 mm
Internal Width
18 mm
External Width
23 mm
External Width
22 mm
23 mm
Depth
Depth ERD
596 mm
Max system weight
110 kg
ASTM Class
2
Weight Codes
460 g 20 hole DTR1000
24 hole DTR1001
28 hole DTR1002
23 mm
ERD
596 mm
Max system weight
2
Weight
450 g 24 hole DTR1004
28 hole DTR1005
32 hole DTR1006
SPOKES & NIPPLES
RR511
110 kg
ASTM Class Codes
32 hole DTR1003
RR511 DB 21 mm
32 mm
18 mm
Diameter
700c
Diameter
700c
Disc / Rim
Rim
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer
Welded / Sleeved Including
Welded PHR Washers and Alloy Squorx Nipples
PHR Washer / Eyelet/Nil
PHR Washer
Welded / Sleeved Including
Welded PHR Washers and Alloy Squorx Nipples
18mm
Internal Width
18 mm
External Width
21.5 mm
External Width
21 mm
32 mm
ERD
581 mm
Max system weight
130 kg
ASTM Class
2
Weight Codes
530 g 20 hole DTR1007
24 hole DTR1008
28 hole DTR1009
32 hole DTR1010
Depth
32 mm
ERD
581 mm
Max system weight
130 kg
ASTM Class
2
Weight Codes
SUSPENSION
Internal Width Depth
RIMS
Including
490 g 24 hole DTR1011
28 hole DTR1012
32 hole DTR1013
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RR411
RR411 ASYMMETRIC
21.5 mm
21.5 mm
18 mm
18 mm 21 mm
21 mm
HUBS
ROAD RIMS 18mm Internal 700c (cont.)
Diameter
700c
Diameter
700c
Disc / Rim
Rim
Disc / Rim
Rim
PHR Washer / Eyelet/Nil
PHR Washer
RIMS
Welded / Sleeved Including
Welded PHR Washers and Alloy Squorx Nipples
Including
Welded PHR Washers and Alloy Squorx Nipples
18 mm
Internal Width
18 mm
21.5 mm
External Width
21.5 mm
21 mm 601 mm
Max system weight
110 kg
ASTM Class
1
Weight
435 g
Codes
20 hole DTR1015
24 hole DTR1016
RR411 DB ASYMMETRIC 22 mm 18 mm
Diameter
700c
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer
Welded / Sleeved Including
Welded PHR Washers and Alloy Squorx Nipples
Internal Width
18 mm
External Width
22 mm
Depth
21 mm
ERD
601 mm
Max system weight
110 kg
ASTM Class
1
Weight Codes
410 g 24 hole DTR1022
28 hole DTR1023
32 hole DTR1024
Depth
21 mm
ERD
601 mm
Max system weight
110 kg
ASTM Class
1
Weight Codes
28 hole DTR1017
21 mm
SPOKES & NIPPLES
Welded / Sleeved
External Width ERD
SUSPENSION
PHR Washer
Internal Width Depth
30
PHR Washer / Eyelet/Nil
445 g 24 hole DTR1019
28 hole DTR1020
32 hole DTR1021
ENDURANCE Road RIMS 20mm Internal 700c HUBS
RR521 DB
RR421 DB ASYMMETRIC
24 mm 20 mm 24 mm
21 mm
32 mm
20 mm
Diameter
700c
Diameter
700c
Disc / Rim
Disc
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer
Welded / Sleeved
Welded PHR Washers and Alloy Squorx Nipples
PHR Washer
Welded / Sleeved Including
Welded PHR Washers and Alloy Squorx Nipples
Internal Width
20 mm
Internal Width
20 mm
External Width
24 mm
External Width
24 mm
32 mm
Depth
Depth ERD
581 mm
Max system weight
130 kg
ASTM Class
2
Weight
520 g
Codes
24 hole DTR1025
28 hole DTR1026
21 mm
ERD
601 mm
Max system weight
120 kg
ASTM Class
2
Weight Codes
32 hole DTR1027
RIMS
Including
PHR Washer / Eyelet/Nil
430 g 24 hole DTR1028
28 hole DTR1029
32 hole DTR1030
SPOKES & NIPPLES
R470 DB 24 mm
23 mm
20 mm
Diameter
700c
Disc / Rim
Disc
PHR Washer / Eyelet/Nil Welded / Sleeved
Sleeved
Including 20 mm
External Width
24 mm
Depth
23 mm
ERD
596 mm
Max system weight
120 kg
ASTM Class
2
Weight Codes
SUSPENSION
Internal Width
450 g 24 hole DTR1034
28 hole DTR1035
32 hole DTR1036
31
HUBS
CROSS Road RIMS 22mm Internal 700c/650b R500 DB 700c
RR481 DB 700c
26 mm
23 mm
22 mm
Diameter
700c
Diameter
700c
Disc / Rim
Disc
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer / Eyelet/Nil
RIMS
Welded / Sleeved
Sleeved
Including
Welded / Sleeved Including
Welded PHR Washers and Alloy Squorx Nipples
Internal Width
22 mm
Internal Width
22 mm
External Width
26 mm
External Width
26 mm
23 mm
Depth
Depth ERD
596 mm
Max system weight
130 kg
ASTM Class
2
Weight Codes
SPOKES & NIPPLES
PHR Washer
495 g 24 hole DTR1031
28 hole DTR1032
32 hole DTR1033
25 mm
ERD
594 mm
Max system weight
130 kg
ASTM Class
2
Weight Codes
485 g 24 hole DTR1037
28 hole DTR1038
RR481 DB 650b
Diameter
650b
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer
Welded / Sleeved Including
SUSPENSION
32 hole DTR1039
Welded PHR Washers and Alloy Squorx Nipples
Internal Width
22 mm
External Width
26 mm
Depth
25 mm
ERD
556 mm
Max system weight
130 kg
ASTM Class
2
Weight Codes
32
455 g 24 hole DTR1040
28 hole DTR1041
32 hole DTR1042
GRAVEL RIMS 24mm Internal 700c/650b HUBS
GR531 DB 700c
GR540 DB 700c
Diameter
700c
Diameter
700c
Disc / Rim
Disc
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer
Welded / Sleeved
Welded PHR Washers and Alloy Squorx Nipples
Welded / Sleeved
Sleeved
Including
Internal Width
24 mm
Internal Width
24 mm
External Width
28 mm
External Width
28 mm
25 mm
Depth
Depth ERD
594 mm
Max system weight
130 kg
ASTM Class
2
Weight Codes
535 g 24 hole DTR1043
28 hole DTR1044
592 mm
Max system weight
130 kg
ASTM Class
2
Weight
550 g 24 hole DTR1060
28 hole DTR1061
32 hole DTR1062
SPOKES & NIPPLES
GR531 DB 650b
25 mm
ERD
Codes
32 hole DTR1045
GR540 DB 650b
Diameter
650b
Diameter
650b
Disc / Rim
Disc
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer
Welded / Sleeved Including
Welded PHR Washers and Alloy Squorx Nipples
PHR Washer / Eyelet/Nil Welded / Sleeved
Sleeved
Including
24 mm
Internal Width
24 mm
External Width
28 mm
External Width
28 mm
25 mm
Depth
ERD
556 mm
Max system weight
130 kg
ASTM Class
2
Weight Codes
500 g 24 hole DTR1046
28 hole DTR1047
32 hole DTR1048
25 mm
ERD
554 mm
Max system weight
130 kg
ASTM Class
2
Weight Codes
SUSPENSION
Internal Width Depth
RIMS
Including
PHR Washer / Eyelet/Nil
515 g 24 hole DTR1063
28 hole DTR1064
32 hole DTR1065
33
HUBS
TREKKING RIMS 700c/29” Rim/Disc Braking Surface TK540
Diameter
700c
Disc / Rim
Rim & Disc options
PHR Washer / Eyelet/Nil 23.6 mm
Eyelet
Welded / Sleeved 20.2 mm
18.2 mm
Welded
Including Internal Width
18.2 mm
External Width
23.6 mm
Depth
20.2 mm
ERD
600 mm
Max system weight
130 kg
ASTM Class
2
SUSPENSION
SPOKES & NIPPLES
RIMS
Weight
34
Codes
545 g 32 hole disc DTR1052
36 hole rim DTR1051
32 hole rim DTR1050
RIMS MTB
MODERN PROFILES
SLEEK AND UNDERSTATED DESIGN
RACE PROVEN WIDTHS
Available in two material types, three different diameters, and nine widths, our rims constantly grace podiums around the world and have proven themselves to be the best in the business. For a true performance MTB wheel build, whether your thing is lightweight solo missions or burly mass start evens, DT Swiss offers the perfect rim for you.
35
XR331 (20 wide)
XR361 ASYMMETRIC (22.5 wide) 26 mm
20 mm
22.5 mm 18 mm
24 mm
18 mm
HUBS
CROSS COUNTRY RIMS
Diameter
29”
Diameter
Disc / Rim
Disc
Disc / Rim
PHR Washer / Eyelet/Nil
PHR Washer
RIMS
Welded / Sleeved
Welded
Including
PHR Washers and Alloy Squorx Nipples
PHR Washer
Welded / Sleeved Including
Welded PHR Washers and Alloy Squorx Nipples
20 mm
Internal Width
22.5 mm
24 mm
External Width
26 mm
18 mm
Depth
606 mm
Max system weight
110 kg
ASTM Class
2
Weight
380 g
Codes
29” / 28 hole DTR0023
29” / 32 hole DTR0024
27.5”
29”
XR391 (25 wide) 29 mm 25 mm 18mm
SPOKES & NIPPLES
Disc
PHR Washer / Eyelet/Nil
External Width ERD
Diameter Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer
Welded / Sleeved Including
SUSPENSION
29”
Internal Width Depth
Welded PHR Washers and Alloy Squorx Nipples
Internal Width
25 mm
External Width
29 mm
Depth ERD
18 mm 569 mm
607 mm
Max system weight
110 kg
ASTM Class
36
27.5”
2
Weight
415 g
Codes
27.5” / 28 h 27.5” / 32 h DTR0040 DTR0041
440 g 29” / 28 h DTR0042
29” / 32 h DTR0043
ERD
18 mm 569 mm
607 mm
Max system weight
110 kg
ASTM Class
2
Weight
390 g
Codes
27.5” / 28 h 27.5” / 32 h DTR0021 DTR0022
410 g 29” / 28 h DTR0019
29” / 32 h DTR0020
TRAIL RIMS HUBS
XM421 (25 wide)
XM481 (30 wide) 35 mm
30 mm
30 mm 20 mm
21 mm
25 mm
Diameter
27.5”
Diameter
29”
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer
Welded / Sleeved
Welded PHR Washers and Alloy Squorx Nipples
29”
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer
Welded / Sleeved
Welded
Including
PHR Washers and Alloy Squorx Nipples
Internal Width
25 mm
Internal Width
30 mm
External Width
30 mm
External Width
35 mm
20 mm
Depth
Depth ERD
584 mm
Max system weight
120 kg
ASTM Class
3
Weight
440 g
Codes
27.5” / 28 h 27.5” / 32 h DTR0011 DTR0012
465 g 29” / 28 h DTR0009
29” / 32 h DTR0010
563 mm
601 mm
Max system weight
120 kg
ASTM Class
3
Weight
490 g
Codes
27.5” / 28 h 27.5” / 32 h DTR0015 DTR0016
525 g 29” / 28 h DTR0013
29” / 32 h DTR0014
SPOKES & NIPPLES
M442 (22.5 wide)
M462 (25 wide) 30 mm 25 mm
19.5 mm
19.5 mm
27 mm 22.5 mm
Diameter
21 mm
ERD
602 mm
27.5”
Diameter
29”
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
Eyelet
Welded / Sleeved
Sleeved
Including
27.5”
29”
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
Eyelet
Welded / Sleeved
Sleeved
Including 22.5 mm
Internal Width
25 mm
External Width
27 mm
External Width
30 mm
Depth
19.5 mm 565 mm
Max system weight
120 kg
ASTM Class
3
Weight
465 g
Codes
27.5” / 28 h 27.5” / 32 h DTR0025 DTR0026
495 g 29” / 28 h DTR0036
Depth ERD
603 mm
29” / 32 h DTR0037
19.5 mm 565 mm
603 mm
Max system weight
120 kg
ASTM Class
SUSPENSION
Internal Width
ERD
RIMS
Including
27.5”
3
Weight
480 g
Codes
27.5” / 28 h 27.5” / 32 h DTR0044 DTR0045
510 g 29” / 28 h DTR0046
29” / 32 h DTR0047
37
HUBS
TRAIL RIMS (cont.) M502 (30 wide) 35 mm
20 mm
30 mm
Diameter
27.5”
29”
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
Eyelet
RIMS
Welded / Sleeved
Sleeved
Including Internal Width
30 mm
External Width
35 mm
Depth ERD
20 mm 564 mm
602 mm
Max system weight
120 kg
SUSPENSION
SPOKES & NIPPLES
ASTM Class
38
3
Weight
535 g
Codes
27.5” / 28 h 27.5” / 32 h DTR0027 DTR0028
570 g 29” / 28 h DTR0048
29” / 32 h DTR0049
PLUS/FAT SIZE RIMS HUBS
XM551 (40 wide)
XM521 (35 wide) 40 mm
40 mm
35 mm 21 mm
21 mm
44 mm
Diameter
27.5”
Diameter
27.5”
Disc / Rim
Disc
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer
Welded / Sleeved
Welded PHR Washers and Alloy Squorx Nipples
PHR Washer
Welded / Sleeved Including
Welded PHR Washers and Alloy Squorx Nipples
Internal Width
40 mm
Internal Width
35 mm
External Width
44 mm
External Width
40 mm
21 mm
Depth
Depth ERD
564 mm
Max system weight
120 kg
ASTM Class
3
Weight
595 g
Codes
27.5” / 28 h DTR0017
27.5” / 32 h DTR0018
21 mm
ERD
562 mm
Max system weight
120 kg
ASTM Class
3
Weight
545 g
Codes
27.5” / 28 h DTR0061
27.5” / 32 h DTR0038
SPOKES & NIPPLES
M582 (40 wide)
BR710 (26” fatbike)
45 mm 40 mm 81 mm
16 mm
20 mm
76 mm
Diameter
27.5”
Diameter
26”
Disc / Rim
Disc
Disc / Rim
Disc
PHR Washer / Eyelet/Nil Welded / Sleeved
Eyelet Sleeved
Including
PHR Washer / Eyelet/Nil Welded / Sleeved
Welded
Including 40 mm
Internal Width
76 mm
External Width
45 mm
External Width
81 mm
20 mm
Depth
ERD Max system weight ASTM Class Weight Codes
564 mm 120 kg 3 610 g 27.5” / 32 h DTR0051
ERD Max system weight ASTM Class Weight Codes
16 mm 549 mm 130 kg
SUSPENSION
Internal Width Depth
RIMS
Including
PHR Washer / Eyelet/Nil
5 675 g 26” / 32 h DTR0039
39
EX471 (25 wide)
EX511 (30 wide)
30 mm
35 mm
25 mm
30 mm 21 mm
21 mm
HUBS
ENDURO RIMS
Diameter
26”
27.5”
Diameter
29”
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer
RIMS
Welded / Sleeved
Welded
Including
PHR Washers and Alloy Squorx Nipples
Disc
PHR Washer / Eyelet/Nil
PHR Washer
Welded / Sleeved
Welded
Including
PHR Washers and Alloy Squorx Nipples
25 mm
Internal Width
30 mm
30 mm
External Width
35 mm
21 mm
Depth
537 mm
562 mm
Max system weight
130 kg 4
Weight
475 g
Codes
500 g
21 mm
ERD
601 mm
ASTM Class 530 g
26” 26” 27.5” 27.5” 29” 29” 28 h 32 h 28 h 32 h 28 h 32 h DTR0065 DTR0066 DTR0005 DTR0006 DTR0003 DTR0004
E512 (25 wide)
563 mm
600 mm
Max system weight
130 kg
ASTM Class
4
Weight
535 g
Codes
27.5” / 28 h 27.5” / 32 h DTR0001 DTR0002
570 g 29” / 28 h DTR0055
29” / 32 h DTR0054
E532 (30 wide)
30 mm
35 mm
25 mm
30 mm 20 mm
21 mm
SPOKES & NIPPLES
Disc / Rim
External Width ERD
Diameter
29”
Diameter
Disc / Rim
Disc
Disc / Rim
PHR Washer / Eyelet/Nil
Eyelet
Welded / Sleeved
Sleeved
Including
SUSPENSION
29”
Internal Width Depth
27.5”
29” Disc
PHR Washer / Eyelet/Nil
Eyelet
Welded / Sleeved
Sleeved
Including
Internal Width
25 mm
Internal Width
30 mm
External Width
30 mm
External Width
35 mm
21 mm
Depth
Depth ERD
600 mm
Max system weight
130 kg
ASTM Class
4
Weight Codes
40
27.5”
560 g 29” / 28 h DTR0029
29” / 32 h DTR0030
ERD
20 mm 564 mm
602 mm
Max system weight
130 kg
ASTM Class
4
Weight
580 g
Codes
27.5” / 28 h 27.5” / 32 h DTR0056 DTR0057
615 g 29” / 28 h DTR0058
29” / 32 h DTR0059
HYBRID (E-BIKE/ HEAVY RIDER) RIMS HUBS
HX531 (30 wide)
HX581 (35 wide) 40 mm
30 mm
35 mm 21 mm
21 mm
35 mm
Diameter
27.5”
29”
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer
Welded / Sleeved
Welded PHR Washers and Alloy Squorx Nipples
27.5”
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
PHR Washer
Welded / Sleeved Including
Welded PHR Washers and Alloy Squorx Nipples
Internal Width
30 mm
Internal Width
35 mm
External Width
35 mm
External Width
40 mm
21 mm
Depth
Depth ERD
563 mm
Max system weight
150 kg
ASTM Class
3
Weight
555 g
Codes
21 mm
ERD
601 mm
563 mm
Max system weight
150 kg
ASTM Class
3
Weight
590 g
27.5” 27.5” 27.5” 29” 29” 29” 28 h 32 h 36 h 28 h 32 h 36 h DTR0080 DTR0081 DTR0090 DTR0082 DTR0083 DTR0091
Codes
RIMS
Including
Diameter
610 g 27.5” / 28 h DTR0084
27.5” / 32 h DTR0085
SPOKES & NIPPLES
H552 (30 wide) 35 mm
20 mm
30 mm
Diameter
27.5”
29”
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
Eyelet
Welded / Sleeved
Sleeved
Including 30 mm
External Width
35 mm
Depth ERD
20 mm 564 mm
602 mm
Max system weight
150 kg
ASTM Class
SUSPENSION
Internal Width
3
Weight
580 g
615 g
Codes
27.5” / 32 h DTR0086
29” / 32 h DTR0088
41
HUBS
DOWNHILL RIMS FR570 (27.5 wide)
FR560 (30 wide)
33 mm
22.5 mm
27.5 mm
Diameter
26”
Diameter
27.5”
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
Eyelet
RIMS
Welded / Sleeved
Welded
Including
Disc / Rim
Disc
PHR Washer / Eyelet/Nil
Eyelet
Welded / Sleeved
Welded
27.5 mm
Internal Width
30 mm
External Width
33 mm
External Width
35 mm
22.5 mm 535 mm
140 kg
ASTM Class
Depth ERD
560 mm
Max system weight
SPOKES & NIPPLES
29”
Internal Width
ERD
SUSPENSION
27.5”
Including
Depth
42
26”
5
21 mm 538 mm
563 mm
Max system weight
601 mm 140 kg
ASTM Class
5
Weight
570 g
590 g
Weight
570 g
595 g
635 g
Codes
26” / 32 h DTR0008
27.5” / 32 h DTR0007
Codes
26” / 32 h DTR0069
27.5” / 32 h DTR0070
29” / 32 h DTR0071
SPOKES & NIPPLES Quality through experience and know how
The production of high quality spokes marked the beginning of the company. DT was the synonym for top quality Swiss spokes even before the establishment of today’s DT Swiss AG. To this day, DT Swiss spokes and nipples stand for durability and precision and are unrivalled thanks to their unique production process. They combine light weight with stability. Product development at DT Swiss focuses on new trends,
technical innovation and very high quality standards. The spoke and nipple range is fine-tuned in line with the different requirements of the various cycling disciplines. The portfolio is complemented by the numerous versions of lengths, diameters, and colour variants, so nothing stands in the way of building the perfect wheel.
43
SPOKE MANUFACTURING TECHNOLOGY 1.
2.
STRAIGHTENING PROCESS
COLD FORGING
The first step is the same for all types of spokes. Wire from large reels is fed through a machine where it is straightened and cut to length. A very precise straightening process is mainly important for the smooth operation of the following processing steps. Only the highest quality 18/10 stainless steel is used.
This process, which was developed and patented by DT Swiss, is used to double-butt the diameter of the spokes. Oscillating hammers rotate around the wire. This process densifies the material while ensuring that it retains its good ductility. The result is a spoke with a slim butted section for light weight and a strong height and thread for durability.
3.
4.
SHAPING OF HEAD AND THREAD
FLAT FORGING
Head and thread are made during this step. First, the spoke is cut to the exactly calculated size, the head is formed and the known DT symbol is embossed on the spoke head. Classic spokes are subsequently elbowed in a 90 – 95º angle, which gives them their typical J-shape. The other end of the spoke is rolled to a thread. Rolling provides additional material strength at the thread.
The source material is straight gauge or cold-forged spokes, which are bladed during this process with a weight of up to 250 tons. This flat shape of the spoke provides particularly aerodynamic advantages. If the spoke was initially cold-forged, then this additional forging process densifies the material even more, which in turn achieves a greater strength at a lower weight.
5.
6.
BLACKENING AND PAINTING
QUALITY CONTROL
Approximately 50 % of the produced spokes leave the factory in their original silver colour. All other spokes are coloured. There are two different processes for this purpose. For the highly popular blackening process, the spoke is treated with a weight neutral, chemical coat. The second process is painting, where the spoke can be painted in every desired colour.
Quality control starts with the inspection of incoming certified raw material and continues throughout the whole production process. Material analyses are performed and the material is checked for dimensional accuracy, geometry and optics through permanent random sampling. In addition, new materials undergo comprehensive analysis and test programs before they are released for series production.
SPOKES OVERVIEW
BLACK
248-310
DTSCHA-J-BL-248
SILVER
248-310
DTSCH-J-SIL-248
BLACK
258-304
DTSCOMP-J-BL-258
SILVER
258-300
DTSCOM-J-SIL-258
BLACK
272-310
DTSCOM-SP-BLA-272
BLACK
266-302
DTSRE266-J-BL
SILVER
270-300
DTSREV-J-SIL-270
DT APLINE III®
BLACK
260-300
DT AERO COMP®
BLACK
DT AERO COMP®
*WEIGHT E-BIKE PER SPOKE COMP.
QTY
TYPE
HEAD Ø
CENTRE Ø
THREAD Ø
1
Round
2.0mm
2.0mm
2.0mm
6.94g
1
Round
2.0mm
1.8mm
2.0mm
5.97g
1
Round
2.0mm
1.8mm
2.0mm
5.91g
1
Round
2.0mm
1.5mm
2.0mm
4.42g
DTSALP-270-J-BL
1
Round
2.3mm
1.8mm
2.0mm
6.53g
Y
250-302
SAC020260S
1
Bladed
2.0mm
2.3 x 1.2mm
2.0mm
5.94g
Y
BLACK
258-302
SACS20258S
1
Bladed
2.0mm
2.3 x 1.2mm
2.0mm
5.88g
Y
DT AERO LITE®
BLACK
238-302
SAT020238S
1
Bladed
2.0mm
2.3mm x 0.9mm
2.0mm
4.34g
DT AERO LITE®
BLACK
264-302
SATS20270S
1
Bladed
2.0mm
2.3mm x 0.9mm
2.0mm
4.28g
DT CHAMPION®
DT COMPETITION® DT COMPETITION® STRAIGHTPULL
DT REVOLUTION®
STRAIGHTPULL
STRAIGHTPULL
Y
Y
RIMS
LENGTHS
HUBS
STOCK CODE FORMAT
COLOUR
SPOKES & NIPPLES SUSPENSION
* 264mm length weighed
45
DT COMPETITION®
The 2.0mm DT Champion® covers the whole spectrum from reliable road wheels to MTB-gravity wheels.
The balanced relation between strength and weight of the DT Competition® 2.0 allows for a wide range of uses, from road wheels to super light enduro MTB wheels. Also available as straight pull.
HUBS
DT CHAMPION®
BLACK
Available in:
SILVER
Available in:
BLACK
SILVER
INTENDED USE
INTENDED USE
DT CHAMPION® 2.0 | 444 g
DT COMPETITION® 2.0 | 382 g DT COMPETITION Straightpull® | 378 g
Road Race
Road Race
Road Allround
Road Allround
Mountain XC
Mountain XC
Mountain Trail
Mountain Trail
Mountain Gravity
Mountain Gravity
Trekking / E-bike
6.2 mm
RIMS
6.2 mm
90 – 95°
90 – 95°
SPOKES & NIPPLES
Ø 2.0 mm
Ø 2.0 mm
46
± 5% for 64 spokes, length 264mm
Ø 2.0 mm
9 – 10 mm
9 – 10 mm
SUSPENSION
Ø 1.8 mm
DT ALPINE III®
In terms of weight, DT Revolution® is the lightest round spoke in the DT Swiss spoke range! The diameter of the middle section is reduced to 1.5mm during the cold forging process. This slim centre piece saves 161g in weight compared to spokes with a constant diameter. Its use is very versatile due to the ideal ratio between stability and low weight. DT Revolution® is a reliable partner for anyone looking for a light wheel in a classic design.
DT Apline III® is the spoke with the lowest weight in relation to its stability. This is accomplished through a complex production process. Starting with a spoke of 2.34mm, the diameter is reduced at the thread to 2mm and to 1.8mm in the middle section during the cold forging process. This allow weight savings of 173g compared to spokes with a constant diameter. Despite the light centre piece, DT Alpine III® is very durable and is perfectly suited for the big loads occurring in high performance e-bike or tandem wheels.
BLACK
Available in:
SILVER
Available in:
HUBS
DT REVOLUTION®
BLACK
INTENDED USE
INTENDED USE
DT REVOLUTION® | 283 g
DT APLINE III® | 418 g
Road Race
Mountain Trail
Road Allround
Mountain Gravity
Mountain XC
Trekking / E-bike
Mountain Trail
7.8 mm
RIMS
6.2 mm
90 – 95°
90 – 95°
Ø 2.0 mm
Ø 2.34 mm
SPOKES & NIPPLES
Ø 1.5 mm
Ø 1.8 mm
9 – 10 mm
9 – 10 mm
SUSPENSION
Ø 2.0 mm
± 5% for 64 spokes, length 264mm
Ø 2.0 mm
47
HUBS
DT AERO COMP®
DT AEROLITE®
In the first step, the middle section of this spoke is butted through cold forging. This makes it lighter and stronger. Next it is bladed to optimise the aerodynamic characteristics while increasing material strength. DT Aero Comp® guarantees a balanced ratio of stiffness, aerodynamics and durability. This spoke fits hubs with standard spoke holes. The straight pull version is aligned perfectly to straight pull hubs, ad offers increased durability. Another benefit of this spoke is its excellent price-performance ratio.
DT Aerolite® is the lightest flat spoke in the DT Swiss spoke range with excellent aerodynamic characteristics and a very high stability. The centre piece is first reduced and butted to a light 1.5mm during the cold forging process and then bladed. This process again increases the strength of the material and generates the flat shape. This spoke fits hubs with standard spoke holes. The straight pull version of the top spoke is aligned perfectly to straight pull hubs, and offers increased durability.
Available in:
BLACK
Available in:
BLACK
INTENDED USE
INTENDED USE
DT AERO COMP® | 380 g DT AERO COMP Straightpull® | 376 g
DT AEROLITE® | 278 g DT AEROLITE Straightpull® | 274 g
Road Race
Road Race
Road Allround
Road Allround
Mountain XC
Mountain XC
Mountain Trail
Mountain Trail
2.3 mm
1.2 mm
RIMS
0.9 mm
2.3 mm 6.2 mm
6.2 mm
90 – 95°
90 – 95°
Ø 2.0 mm
48
± 5% for 64 spokes, length 264mm
Ø 2.0 mm
9 – 10 mm
Ø 2.0 mm
9 – 10 mm
SUSPENSION
SPOKES & NIPPLES
Ø 2.0 mm
RIMS
Pro Lock® is a process where a patented, dual compound, adhesive liquid is injected into the nipple thread, allowing for extremely durable wheel builds. By threading the nipple onto the spoke, the glue is activated and starts to harden. With Pro Lock® retruing of the wheel is always possible with minimal decrease of its threadlock function.
HUBS
PRO LOCK TECHNOLOGY ®
PRO LOCK® - FACTS Wheel durability improves up to 20 times compared to non Pro Lock® builds. PRO LOCK® COATED AREA
Suitable for either hand or machine builds. Use of grease or oil not recommended. NON PRO LOCK® COATED AREA
All DT Swiss wheels are build with Pro Lock® nipples. Over the many years we have been building high end wheels it has proven itself time and time again. On large scale production and bike shop level, one-off custom wheel building alike, it is
SPOKES & NIPPLES
The pre-applied, automatically injected thread lock liquid speeds up wheelbuilding and guarantees high quality wheel builds, wheel after wheel.
the simplest way of obtaining extremely durable wheel building results. This is why our whole range of nipples is available with and without Pro Lock®, for those who are already adepts and for those who will be in the future. SUSPENSION 49
HUBS RIMS
NIPPLES OVERVIEW DT (PRO LOCK®) SQUORX
DT (PRO LOCK®)
PRO HEAD® ALUMINIUM
PRO HEAD® BRASS
DT (PRO LOCK® SQUORX
SUSPENSION
SPOKES & NIPPLES
PRO HEAD® BRASS
50
DT (PRO LOCK®) STANDARD ALUMINIUM
DT (PRO LOCK®)
DT (PRO LOCK ) STANDARD BRASS
HIDDEN ALUMINIUM
Connecting the spoke to the rim, the nipple is highly important for the durability of a wheel. A good reason for DT Swiss to continuously improve and fine-tune our range of nipples. To suit the demands from all riders and of all kinds of cycling
disciplines, we offer a wide range of nipple shapes in brass and aluminium options. For optimum durability of the wheel build all nipples are available with our trademark DT Pro Lock® thread lock system.
®
SUSPENSION HOLISTIC PERFORMANCE MEETS SUSPENSION
MADE FOR TODAY’S PIONEERS These days, technology and geometry have afforded mountain bikes new levels of stability and precision handling, allowing riders to push their limits further than ever before. The new generation of mountainbikers, who grew up on pumptracks and bike parks, are at the forefront of this, taking advantage of today’s amazing rim and tyre technology. The DT Swiss 535 ONE fork is made to perfectly compliment these riders, new technology and trails. PUSH YOUR LIMITS.
MADE FOR TODAY’S E-MTB RIDER What was a lung-busting ordeal has now become the foreplay to the fun on the trails. eMTBs are deeply changing the game for many and bring new people to our beautiful sport. It also means we are now riding harder and further than ever, creating the need for even more durable components. Components which are easy to use and don’t require an engineering degree to set up right. This is the DT Swiss 535 suspension platform. RIDE HARDER, FURTHER, AND SHARE THE RIDE.
HOW WE TEST We take the ISO 4210 norm and enhance it with data gathered on trail, on proper allmountain trails and terrain. We make sure we expose the product to the loads you will be putting it on, on your rides. PUSH YOUR LIMITS.
RIDE FATIGUE TESTING
BACK AND FORTH
Fatigue like it occurs while riding is simulated by a hydraulic cylinder bending the fork back and forth.
loading/unloading of the fork
MEDIUM
loads in each direction
BRAKE FATIGUE TESTING
BRAKE FATIGUE
Fatigue like it occurs while braking is simulated by a hydraulic cylinder inducing a force like a disc brake caliper does.
loading/unloading of the fork
MEDIUM
loads in each direction (The impact energy is generated by a weight and by gravity)
IMPACT TEST
Simulates an impact into a stationary object, like it’s the case when you hug a tree with your bike.
MAXIMUM loads
0
FAILURES allowed
START
625 runs per year 440 m/vert/run 1.7 runs/day 2 x 365 days straight THIS IS THE BIELTRAIL This is where we have collected the ride data we simulate in the lab, for consistent, back to back testing. The ride data is logged via a telemetry equipped bike. It is analysed to result in the testing procedures you can see on the opposite page. What are the numbers above? Simply what the 535 ONE Fork has to go through in the lab, with ZERO FAILURES.
FINISH
ALL MOUNTAIN THE HOLISTIC RIDE All Mountain is the holistic kind of mountain biking, as All Mountain combines all the qualities and requirements of the individual disciplines of cross country, trail riding, enduro and downhill. The F 535 ONE is the only fork that balances all the demands: efficiency, small bump sensitivity, mid-stroke support and end progression. With position-sensitive damping and the combination of coil and air spring, the F 535 ONE is the only fork which overcomes the tradeoff between small bump sensitivity and mid-stroke support. These world-first technologies make the F 535 ONE holistic suspension for a holistic ride.
POSITION SENSITIVE DAMPING What it does: As a world first in cycling, with PLUSHPORT you get a damping system with position-sensitive compression in the low/high speed circuit. This simply means that the harder you push, the more stable your bike will react. Plush for chatter, full control when charging.
PLUSHPORT
OPEN
High speed circuit
Low speed circuit The PLUSHPORT is an opening in the low speed compression circuit which allows for nearly zero compression damping in the first couple of centimetres. It slowly gets closed by a floating piston, ramping up the compression damping the further you go into the travel.
PLUSHPORT
CLOSING
PLUSHPORT
CLOSED
INCONTROL’s three on-thefly adjustments provide the correct balance between acceleration and traction at all times for efficient power transmission. It also offers rebound and lowspeed compression adjustment.
THE NEW DIMENSION OF DAMPING
0 - 30% TRAVEL PLUSHPORT is fully open, the compression damping force is very low. The fork is super plush and offers unprecedented traction.
An entirely speed-dependent damping system either generates a force which is too low in the mid-stroke or too high in the beginning stroke. PLUSHPORT adds a new dimension, travel, to the common system and generates the right force in every stroke. With PLUSHPORT, you get small bump sensitivity and midstroke support.
30 - 50% TRAVEL The bores are slowly closed. The compression damping rate rises gradually during a couple of centimetres of travel, giving you a smooth transition and ideal support.
PLUSHPORT is an opening in the low-speed compression circuit which allows for nearly zero compression damping in the first couple of centimetres. It is slowly closed by a floating piston, ramping up the compression damping the further you go into the travel.
FORCE
50 - 100% TRAVEL The bores are closed, creating a high compression damping to keep the fork high in its travel for mid-stroke support and prevent you from bottoming out.
50 - 100% TRAVEL
TR
AV E
L
30 - 50% TRAVEL
0 - 30% TRAVEL
SPEED
APT gives every rider the full tuning range for air spring progression. By adding or removing volume spacer, you choose how much end progression you get.
COIL PERFORMANCE / AIR WEIGHT COILPAIR combines a coil spring with an air spring system to provide the best of both worlds. Due to the zero friction of the coil spring, it compresses before the air spring piston even starts to move, providing real coil sensitivity. The high-end LINEAIR system is not only lightweight, it also features the much appreciated bottom-out resistance of an air spring.
The big air chambers are responsible for the linear part of the curve and give you the mid-stroke support you need.
SPRING CURVE Low breakaway force: COILPAIR Linear mid-stroke: LINEAIR
FORCE
Bottom-out control: APT
Zero breakaway force and the low friction of the coil spring ensure plushness in the beginning stroke and a linear spring curve.
TRAVEL F 535 ONE COMPETITORS
QUICK ACCESS RIDE MODES
DAMPING SYSTEM
Choose on the fly between: OPEN, DRIVE and LOCK mode.
PLUSHPORT
The heart of our suspension system. Precision, full alloy internals and a semi-open design define the core characteristics of INCONTROL: Exceptional performance and reliability.
Check out the magic position sensitive technology on the next spread. SEMI OPEN SYSTEM The semi open damping unit approach has several key advantages: 1. Good oil cooling through the stanchion. 2. Low weight due to the lower part count. 3. Good control of cavitation through permanent pressurisation of the oil.
OVERFLOW CIRCUIT Lubrication oil get sucked into the dampening unit by the damping shaft movement. An overflow circuit makes sure it automatically flows back into the lower for consistent damping performance. COMPRESSION CIRCUIT 10 clicks of adjustable low speed damping, factory set linear high speed damping.
REBOUND CIRCUIT 25 clicks of adjustable low speed damping cover the whole range of rider weights and riding styles. Factory set high speed damping guarantees full control in any high speed situation.
DT SWISS LUBRICATION SYSTEM Only a well lubricated system can perform at the highest level. Our oil and wiper/ bushing system is a custom DT Swiss solution, designed to work to perfection for many, many riding hours without the need for service.
VALVE FOR POSITIVE & NEGATIVE AIR CHAMBERS One valve automatically adjusts both chambers
SPRING SYSTEM
APT AIR VOLUME ADJUSTMENT SYSTEM Set up your air spring characteristics to suit your weight and riding style. APR offers the same vast adjustment range in every fork travel and wheel size version.
THE POSITIVE AIR CHAMBER Its large volume design is the key to the linear characteristics of the LINEAIR system. The inside of the stanchion tube is super polished for superb sensitivity.
AIR BYPASS A small bypass is placed so the negative air chamber has a slightly higher pressure when the spring unit is fully extended. This is necessary since the surface size of the piston is not equal on each side, but equal forces on each side have to be achieve to give the rider the superior sensitivity they seek out of the system
THE NEGATIVE AIR CHAMBER Its large volume makes the LINEAIR system extremely supple off the top and makes the spring curve even more linear. Again, maximum performance can only be achieved by a holistic approach where all details are optimised to form a superior end product.
LUBRICATION OIL The lubrication oil inside the fork lower is a custom formulated oil for DT Swiss. It is formulated to perform best in typical cycling temperatures and to work in perfection with the seal, bushing and wiper materials for superior system longevity.
LINEAIR is an air-spring system engineered with Swiss precision down to the tiniest detail.
HUBS
F 535 ONE BENCHMARK PRODUCT DESIGN
RIMS
POSITION-SENSITIVE COMPRESSION DAMPING
SPOKES & NIPPLES
COILPAIRED AIRSPRING
Are you the type of person who on Monday morning is still daydreaming about the weekend’s ride, drifting into berms, pumping the trail and looking for the fastest line through the rock gardens? Then the F 535 ONE is the fork for you. The combination of coil and air springs and position sensitive damping gives you everything you could want from a fork for uncompromising riding. The more the fork compresses, the more compression damping you get, staying supple for ultimate traction and firming up to give you the mid stroke support when things get gnarly! 27.5”
SUSPENSION
Codes
62
29”
DTF014 DTF018 DTF022 DTF026
DTF012 DTF016 DTF020 DTF024
Weight
2020 g1
2090 g1
Travel
130-160mm
130-160mm
130mm 140mm 150mm 160mm
Dropout
15/110 mm
Fork Slider Colour Fork Slider Material
Matte black Magnesium
Spring System
LINEAIR COILPAIR2 APT
1
Weight ± 3%, lightest combination without RWS, remote lever, fender, and steerer expander. RWS weight 65g, remote lever 26g.
2
Patent pending
Damping System Actuation Stanchions Diameter
INCONTROL, PLUSHPORT2 Lever 35 mm
Steerer Diameter
Tapered 1.5
Steerer Material
Aluminium
Accessories
Intended Use Upgrades Available
RWS 15/110 mm Thru Axle incl. Setup-Tool (T10 Torx), Fender, 1 volume spacer, 3 brake hose clamps, service kit, star nut and top cap set All mountain Remote compression adjust 3 position
Ø 11/8”
75mm
Ø 11/2”
HUBS
E
C
A
RIMS
D
PM7”
SPOKES & NIPPLES
B
110mm
27.5”
29” / 27.5+
524 534 544 554
541 551 561 571
44
51
RIDE HEIGHT ± 3mm (mm)
B
FORK OFFSET (mm)
C
MAX. TYRE DIAMETER (mm)
727
760 / 736
DIAMETER (D) AT MAX. TYRE WIDTH (E) (mm)
694
730 / 705
MAX. TYRE WIDTH (mm)
75
75 / 77
MAX. TYRE SIZE1 (inches)
2.8
2.8 / 3.0
MAX. DISC DIAMETER (mm)
203
203
E
1 I mportant notice for 27.5 fork sizes: For tyres bigger than 27.5 x 2.5”, a minimum clearance of 6mm between tyre and crown or lower must be ensured when the fork is fully compressed. Important notice for 29 fork sizes: For tyres bigger than 29 x 2.5” or 27.5 x 2.6”, a minimum clearance of 6 mm between tyre and crown or lower must be ensured when the fork is fully compressed.
130mm 140mm 150mm 160mm
SUSPENSION
A
Important notice for all fork sizes! If the DT Swiss fender is used, the tyre clearance (and therefore the max. tyre size) will be reduced by approximately 3mm. Make sure that in all conditions (incl. fully compressed fork) a minimum tyre clearance of 6 mm between tyre and fork parts is ensured.
63
232 ONE XC SUSPENSION PLATFORM Engineered to push the boundaries of cross-country even further. Defining the benchmark in performance to weight.
F 232 ONE
D 232 ONE
29”
27.2 mm / 30.9 mm
100 / 110 / 120 mm
F 232 ONE ON-THE-FLY DAMPING ADJUSTMENT Compression damping is defined by the amount of oil which can flow in different channels. The smaller the channels, the higher the flow resistance and the higher the damping. INCONTROL damping provides three on-the-fly damping adjustments offering the perfect compression tune for every riding situation by opening and closing different channels.
TOPOLOGY OPTIMISATION The F 232 ONE sets a new benchmark in stiffness-to weight ratio by using topology optimised design, a method that optimises the layout of materials within a design space for a specific set of loads and constraints. The method removes material wherever it is not necessary resulting in the ideal ratio between stiffness and weight to maximise the performance of the system.
CROSS-COUNTRY SPECIFIC SPRING CURVE LINEAIR is a dual-air chamber system. Through the size of the air chambers and position of the bypass, the characteristic of the spring curve is specifically tuned to meet the needs of XC riders. A low breakaway force for traction, a linear but flatter mid-stroke section that allows you to float over root carpets and an end progression to eat the big hits. The APT (Adaptable Progression Tune) system allows the rider to adjust the progression of the air spring curve by adding or removing volume spacers in the fork’s air chamber. This enables riders to adjust their spring curve to their riding style and the trails they are riding. The beauty of the system lies in the fact that the fork’s suppleness is unaffected, regardless of the setting chosen.
FORCE
TRAVEL
0 Spacer
2 Spacer (Stock Setting)
1 Spacer
3 Spacer
D 232 ONE LIGHT AND RELIABLE The Upside Down technology, with its fully mechanical system, allows not only a lighter construction of the D 232 ONE Dropper Post, but also highly reliable functionality thanks to the larger installation space for the release mechanism outside the seat tube. The release mechanism driven by a spoke eliminates the need for bleeding.
EASY MAINTENANCE Release and grease – the no-tool concept known and appreciated from our hubs also features in the new D 232 ONE. You don’t even need to remove the seat post and saddle from your bike. Just release the lock nut of the slider tube, remove the upper, grease the guide key, the latch and the guide ring. This small service can be done in 5 minutes.
QUICK RELEASE Quickrelease not only allows easier installation of the seat post, it also allows trouble-free disassembly. Ideal for overseas races and adventures where you need to put your bike in your bike bag. Simply unhook the shifting cable and the Dropper is easy to stow away and the bike is easier to pack.
SPOKES & NIPPLES
RIMS
HUBS
F 232 ONE
Cross country has progressed – the descents are steeper, the climbs more technical and man-made obstacles such as rock gardens, berms and drops set new requirements for rider and machine. The F 232 ONE is engineered to meet those demands. The topology-optimised lower results in a benchmark stiffness-to-weight ratio. Combined with the XC-optimised LINEAIR spring curve and the three-position INCONTROL damping, the F 232 ONE is ready to chase – whether for a podium or a personal best. 29” Codes
100mm 110mm 120mm
Weights (w/o Axle, 230mm steerer)
SUSPENSION
Travel Dropout Spring System
Damping System
70
Actuation DTF030 DTF031 DTF032
1,480 g (29 100 mm Remote) 1,510 g (29 110 mm Remote)
Stanchions Diameter
32 mm
Offset
51 mm
Material
Magnesium lower Aluminium crown and steerer
Accessories
Fender, Brake hose clamps, 2in1 Remote Lever Black (Remote versions only), Star nut set black, RWS (Rod only), APT Spacer
100mm, 110mm, 120mm 15/110 mm LINEAIR APT XC optimised spring curve INCONTROL Adjustable compression Adjustable rebound
1
Weight ± 3%, lightest combination without RWS, remote lever, fender, and steerer expander. RWS weight 65g, remote lever 26g.
2
Patent pending
Remote or lever
Intended Use
XC
HUBS
G
E
H
RIMS
A
D
C
SPOKES & NIPPLES
F
B
110 mm 29”
A
RIDE HEIGHT ± 3mm (mm)
B
FORK OFFSET (mm)
C
MAX. TYRE DIAMETER (mm)
100mm travel - 507 mm 110mm travel - 517 mm 120mm travel - 527 mm 51 mm 750 mm
DIAMETER (D) AT MAX. TYRE WIDTH (E) (mm) MAX. TYRE WIDTH (mm)
73 mm
MAX. TYRE SIZE (inches) 1
MAX. DISC DIAMETER (mm) F
BRAKE CALIPER MOUNT TYPE
G
STEERER DIAMETER
H
TRAVEL
PM 6”
SUSPENSION
E
Tapered 1.5 - 11/8” 120 mm
71
SPOKES & NIPPLES
RIMS
HUBS
D 232 ONE
Cross country tracks with their constant changes between technical climbs and steep descents demand skills in both directions and not only from the rider. Developed specifically for cross country, the D 232 ONE dropper post is super light, reliable and easy to maintain thanks to UPSIDEDROP technology. The D 232 ONE offers 60 mm travel and thanks to the carbon seat clamp and seat tube it weighs just 369 g. Ready to attack.
SUSPENSION
CODES
72
27.2 mm - DTD001 30.9 mm - DTD002
SEAT TUBE Ø
27.2 mm 30.9 mm
NET WEIGHT
27.2 mm - 369 g 30.9 mm - 369 g
MAX SYSTEM WEIGHT MTB
130 kg
MATERIAL SADDLE CLAMP
Carbon
MATERIAL SEAT TUBE
Carbon
ACTUATION TYPE
Mechanical
RELEASE MECHANISM
Mechanical
COMPATIBILITY ACTUATION STEPS SADDLE CLAMP INCLUDES
L1 2, up & down 2-Bolt vertical Carbon Paste Shifting cable with ferrule L1 Remote Lever
HUBS
B
H F
A
D
RIMS
G
C
SPOKES & NIPPLES
E
A TRAVEL
60 mm
F MAXIMUM EXTENSION
310 mm
B MINIMUM EXTENSION
210 mm
H STACK HEIGHT
150 mm
G MAXIMUM INSERTION
190 mm
C MINIMUM INSERTION
90 mm
E QUICK CONNECTOR LENGTH D TOTAL LENGTH
45 mm 400 mm
SUSPENSION 73
Specifications considered correct at time of printing, and are subject to change without notice. Refer to dtswiss.com for latest specifications and product information.