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Popular 5 Technology Trends in Sewing World
Content: 1
Introduction
2.3
Automatic Bobbin Changer
2
Popular 10 Technology Trends
2.4 2.5
Real TimeSewing Monitoring Modular Machines
2.1
Vision Sewing
2.5 3
Modular About usSewing Machines
2.2
Digital Feed System
3
About us
1. Introduction
Transformation
Industry 4.0 innovations are transitioning the status of apparel manufacturers from being manually relied to tech and digitally focused.
Next Big Thing
These trends have taken competition to the next level, which surely will become a survival necessity in the coming future.
2. Popular 5 Technology Trends
Trends in Sewing
Vision Sewing
Digital Feed System
Automatic Bobbin Changer
Real Time Monitoring
Modular Sewing Machines
2.1 Vision Sewing Why… Vision sewing system, over the years, has been emerging as an easier way out to obtain flawless decorative stitches.
How it works…
Mechanism…
The system can be integrated with conventional single needle lockstitch, chainstitch machines or electronically programmable pattern sewing machines.
The vision sewing system is integrated with an industrial camera look (capture image), processes the captured image at the split of a second and directs mechanical actions by transferring it to the electronic programmable sewing machine.
Benefits of Vision Sewing System‌
2.1 Vision Sewing
Brother Vision Sewing System pioneered the system and more players are likely to follow soon
Consistent sewing speed for multiple patch sewing
Automatic sewing of patterns
Improved handling of the garment or fabric
2.2 Digital Feed System Why‌ With the increasing labour costs, the advanced sewing machines are the need of the hour to save the time wasted in non value-added activities.
How it works‌ It helps separating the movement of feed dog from the main shaft which is controlled by a servo motor. A stepper motor is introduced into the machine that independently drives the feed dog. This allows for precise reverse feeding and design stitching.
Benefits of Digital Feed System‌
2.2 Digital Feed System
Juki DDL-9000C is popular for its digital feed system
Prevention of bird’s nest problem Condensed and backtack on the same seam Productivity Improvement and labour cost saving
2.3 Automatic Bobbin Changer Why‌ A single needle lockstitch operating at high efficiency comes to a sudden halt when the bobbin thread is consumed fully and requires replacement with a new bobbin. Usually carried out manually, the process consumes additional time rendering a plunge in productivity.
How it works‌ Coreless bobbins are loaded from a supply into an empty bobbin case and then automatically transferred into the bobbin holder and hook assembly of a conventional lockstitch sewing machine.
Bobbin changer for ZSK flat systems machines
Benefits of Automatic Bobbin Changer‌
2.3 Automatic Bobbin Changer
Easy sewing in critical parts
Elimination of use of foot
Enormous time saving
2.4 Real Time Monitoring Why‌ With discrete geographic locations of apparel units, it becomes almost difficult to control and monitor the status of production. Realtime monitoring is what apparel industry is harnessing the most out of shopfloor.
How it works‌ The smart sewing machines are networked over a server which can be viewed over a smartphone or a tablet, from anywhere in the world. The intelligent machine network solution allows to view the status of a whole production line or even a single machine in real time.
Duerkopp Adler entered the fray with Qondac Networks that digitizes the sewing production and gives the user access to remotely control it
Benefits of Real Time Monitoring‌
2.4 Real Time Monitoring
Real time status can be checked Early detection of obstructions Scope of massive improvement in productivity
2.5 Modular Sewing Machines Why‌ The sewing machines have now moved away from their rigid structure where a sewing machine was designed to perform a particular function, leaving no room for changing of parts to perform a different function. Besides, investment in a new machine is not a feasible option.
How it works‌ The components can be changed and fitted with a new component to adjust with future needs. Such facility no longer requires buying of a new machine, thus increasing the flexibility of the existing sewing machine. The repairing would also require replacing the module with a new one.
Vetron by Xi’an Typical is the first sewing machine which has grouped all the components of the sewing machine into “technology modules” that can be exchanged at any time
Benefits of Modular Sewing Machines…
2.5 Modular Sewing Machines
No need of buying new machine Flexibility increases of existing sewing machine Reduction in down time and bottlenecks in production
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