Aptean MES, Objective Edition: Create continuous improvement: Turn Challenges into Opportunities

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Manufacturing companies face countless challenges every day: hard-to-meet customer requirements, price pressure from competition, strict regulations, rising commodity prices, and the demand for faster production. Your business must meet these expectations to remain profitable and future-ready.

However, these challenges also present hidden opportunities—opportunities to become and remain more successful than your competitors. To achieve this, you must continuously improve your business’s core elements, with your production being the area where you can make the most significant impact. Achieving manufacturing excellence will enable you to maintain maximum production efficiency in the future as well.

Aptean MES Objective Edition streamlines your production processes, from processing raw materials and components to producing the final products.

Manufacturing excellence with a scalable MES architecture

Based on the ISA95 standard, Aptean MES consists of various functional modules that can be implemented in a scalable manner. The basic modules offer everything you need to manage your production operations:

» Product Definition

» Resource Management

» Scheduling and Execution

» Data Collection and Analysis

Additionally, you have the option to integrate extra modules to meet specific requirements and needs:

» Material Management

» Quality Management

» Planning and Labor Management

» Energy Management

Efficiency & Consistency Throughout the Entire Production Process

Aptean MES Objective Edition optimizes your work environment in several ways: each operator has a specific log-in based on their rights and skills. This setup also allows for the recording of time spent on a production order. Operators receive electronic instructions to ensure tasks are performed correctly.

Our software ensures that relevant information is provided to the right operator at the right time. Data registered automatically or manually is collected in real-time in a central database, avoiding the accumulation of isolated, insignificant information. The system displays the production status at any time and uses that information to create an optimal schedule and efficiency rating. The SPC alarm and reporting functions give you better control over your production processes. You can also access quality details during production, follow up on specifications, and provide operators with instructions to improve quality.

The MES software guarantees full traceability of your material flows and consumption—from receiving raw materials through production, storage, and final product delivery. Integration with Objective WMS (Warehouse Management System) gives you full control over managing both your inventory and warehouse. The energy management feature provides an accurate calculation of your energy expenses.

With Aptean MES you’ll be able to monitor your production line performance, machine status, and operator activities in real-time. Thanks to various reporting and analysis options, you can benchmark your performance against reference figures at any time.

Link Between the Boardroom and the Shop Floor

An MES can only realize its full potential when seamlessly integrated with every component of your automation and IT infrastructure. Aptean MES Objective Edition provides transparent vertical integration with both upper-level business systems and lower-level process control and automation systems. Our software offers standard interfaces for numerous ERP systems. Additionally, we provide close integration with LIMS in environments where products may only be released after undergoing in-depth quality controls. Aptean MES also interfaces with shop floor automation systems, including underlying SCADA systems, machines, and IIoT devices that are controlled via standardized industrial protocols.

Configuration and runtime data are stored in a relational database, typically an SQL Server or Oracle database. Optionally, a separate archive database can be used to store historical data, evaluate it, and generate reports. The application server plays a central role: besides handling all business logic, it provides the interface to the database for both configuration and runtime data, as well as the interface to other business levels. Depending on the required functionalities, such as planning components, other services can be easily plugged into the central application server.

The Advantages of Aptean MES Objective Edition at a Glance

› Latest architecture technology – on premises or cloud ready

› Providing standard interfaces for numerous ERP systems

› Transparent vertical integration with the upper-level business systems, the lower-level process control and automation systems ROI of no longer than 1.5 years

› Effective reports and analysis

› Automatically or manually registered data in a central database Request a Demo

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