TechLine1 ASYNCHRONOUS MOTORS
We put ideas into gear. ABM Greiffenberger Antriebstechnik
Contents 1. Overview
3
2. Three-Phase AC Motors
4
Rating Chart by model size and number of poles 3. Two-Speed Motors
5
Rating Chart by model size and number of poles 4. Single-Phase Motors
6
4.1 Rating Chart Type EK 4.2 Rating Chart Type ERKK 5. Brakes 6. Dimension Tables 7. Electrical Characteristics
7 8 - 10 11
8. Mechanical Characteristics
12 - 13
9. Options
14 - 15
TechLine 1 Asynchronous Motors 2
Edition 07/2007
1. Overview The ABM program of asynchronous motors comprises the full range of model sizes from 56 - 160, each available in different standard lengths. ABM motors successfully incorporate numerous developments, such as application specific motor windings and extruded aluminum motor housings for compact dimensions to name just two, essential to achieve maximum flexibility in manufacturing of tailor-made motors. ABM asynchronous motors are available as IEC standard motors, low-energy motors, built-on motors for gearboxes and transmissions, rotary field magnets, special-purpose motors and low voltage AC motors (specifically for use in battery-powered vehicles). This brochure has been designed to provide an overview of our capabilities rather than being a plain listing of the various products available.
ABM Three-Phase AC Motors (D)
• Model size 56 - 160 • Rated power from 0.06 to 30 kW • High efficiency • 2 - 12 pole versions • Pole-changing up to 12/2 pole • Types according to IEC and customer specific • Enclosure class up to IP66 • Special voltages 7 V to 690 V • Speeds up to 10.000 r.p.m. • Temperature class F ABM Single-Phase Motors (EK, ERKK)
• Model size 56 - 90 • Rated power from 0.06 to 3 kW • 2 and 4 pole versions • Starting capacitor and starting relay for high starting torques (ERKK) • Minimal running noise • Types according to IEC and customer specific ABM Special Motors
• Brake motors • Low-energy motors (EFF1) • Low voltage AC motors • Rotary field magnets (DG) • Vibration motors (RD) • Motors with integral flywheel (KD) • Motors with Steinmetz connection (DEK) • Vacuum-cast pot motors IP66 • Generators • Inverter motors • Custom models in diecast aluminium 3
2. Three-Phase AC Motors Today, single-speed three-phase AC motors have grown in importance to become the industrial drive. Their complete freedom from maintenance, high efficiency and very favourable price/performance ratio are just three of their outstanding features. They are versatile in use and are the standard solution for variable-speed drives, especially when used with frequency inverters.
Rating Chart 2 pole/ 3000 r.p.m. Motor Type P n I (model size) [kW] [r.p.m.] [A] D56a D56b D56c D63a D63b D63c D71a D71b D71c D80a D80b D80c D80e D90Sa D90Sb D90La D90Lb D100La D100Lb D100Lc D112Mb D112M D112Me D132Mc D132Mb D132Mc D132Md D132L D160MR D160LR D160LbR
0.09 0.18 0.25 0.18 0.37 0.55 0.37 0.55 0.75 0.75 1.1 1.5 1.5 2.2 2.2 3 3 4 5.5 5.5 7.5 9.5 11 15 15 18.5 -
2780 2770 2770 2770 2750 2740 2800 2830 2800 2770 2760 2810 2810 2800 2800 2810 2860 2880 2860 2890 2880 2890 2920 2900 2920 2930 -
0.29 0.52 0.72 0.48 0.95 1.40 0.95 1.33 1.70 1.80 2.60 3.35 3.30 4.80 4.80 6.50 6.60 8.40 11.5 11.0 14.5 18.5 22.0 29.0 28.0 34.0 -
4 pole/ 1500 r.p.m. P
n
I
6 pole/ 1000 r.p.m. P
n
I
8 pole/ 750 r.p.m. P
[%]
[kW] [r.p.m.] [A]
[%]
[kW] [r.p.m.] [A]
[%] [kW]
57 66 66 68 70 70 74 77 74 74 75 79 78 80 80 82 82 86 87 84 85 87 89 89 88 89 -
0.06 0.12 0.18 0.12 0.25 0.37 0.25 0.37 0.55 0.55 0.75 1.1 1.1 1.5 1.5 2.2 2.2 3 4 5.5 7.5 7.5 11 15 11 15 18.5
50 60 61 58 68 66 68 70 70 68 72 75 75 78 78 78 79 84 83 86 85 86 87 87 88 88 88
0.06 0.09 0.12 0.18 0.37 0.55 0.75 0.75 1.1 1.1 1.3 1.5 2.2 7.5 11 -
45 50 50 56 59 61 63 68 67 67 68 77 78 85 85 -
1380 1350 1300 1360 1300 1300 1360 1370 1330 1340 1360 1370 1370 1390 1390 1370 1410 1410 1410 1430 1430 1450 1445 1460 1450 1460 1460
0.29 0.52 0.62 0.43 0.80 1.10 0.72 1.05 1.45 1.50 2.00 2.90 2.70 3.60 3.60 5.20 5.10 6.60 8.40 11.0 16.0 16.2 24.0 32.0 22.5 28.5 37.0
860 850 850 880 870 860 880 895 890 890 900 910 920 970 965 -
0.33 0.50 0.52 0.87 1.25 1.70 2.40 2.20 3.10 3.10 3.70 4.00 5.40 16.5 23.0 -
0.06 0.09 0.12 0.18 0.25 0.37 0.37 0.55 0.55 0.75 1.1 1.5 5.5 7.5 -
n
I
[r.p.m.] [A] 630 650 670 660 660 660 670 670 670 670 670 680 715 720 -
0.40 0.50 0.80 0.86 1.10 1.40 1.35 1.90 1.90 2.70 3.80 4.70 13.0 17.0 -
[%] 42 47 40 51 55 57 60 64 64 64 69 71 84 86 -
All details are for S1 operation, 400 V, 50 Hz. Bold type indicates IEC standard sizes. Electrical details for duty cycles and ambient conditions not listed are available upon request or refer to sections 7 and 8 (Electrical and Mechanical Characteristics).
4 4
2.3.Drehstrommotoren Two-Speed Motors Two-speed motors are used when different speeds are required. These depend on the motor's number of poles. The table shows the speeds in which these motors are available. Other speed ratios or multiple speeds are also possible. The listed versions of our two-speed motors are designed for direct starting. Speed steps in r.p.m.
Number of poles
Number of windings
Number of terminals
Graphic symbol
1500/3000 750/1500 750/3000 500/3000
4/2 8/4 8/2 12/2
1 1 2 2
6 6 6 6
D/SS D/SS S/S S/S
Typical Applications:
• • •
Hoisting and traversing gear Conveyor belts Power drills
• • •
Kitchen appliances Circular saws General 2-speed drive applications
Rating Chart
Motor type (model size)
D56b D63a D63b D71a D71b D71c D80a D80b D80c D80e D90Sa D90Sb D90Lb D100La D100Lb D100Lc D112Mb D132Mb D132Md D160MR D160LR
4/2 pole 1500/3000 r.p.m.
8/4 pole 750/1500 r.p.m.
8/2 pole 750/3000 r.p.m.
12/2 pole 500/3000 r.p.m.
Dahlander circuit D/SS
Dahlander circuit D/SS
2 separate windings S/S
2 separate windings S/S
P [kW]
I [A]
P [kW]
I [A]
P [kW]
I [A]
P [kW]
I [A]
0.06/0.09 0.09/0.12 0.12/0.18 0.18/0.25 0.25/0.37 0.37/0.55 0.45/0.60 0.6/0.8 0.75/1.1 0.75/1.1 1.1/1.5 1.5/2.2 2.0/2.5 2.6/3.2 3.3/4.1 4.4/5.3 6.2/7.5 8/11 8/11 11/15
0.29/0.29 0.40/0.38 0.48/0.51 0.60/0.75 0.81/1.05 0.76/0.88 1.15/1.4 1.55/1.9 2.2/2.9 1.9/2.65 2.7/3.5 3.6/4.8 4.6/5.5 5.7/6.7 6.9/8.1 9.2/11.0 14/17 18/22 15.5/22 21/29
0.18/0.25 0.25/0.37 0.37/0.55 0.55/0.75 0.9/1.5 1.4/2.2 1.9/3.0 6/8 7.5/11
0.95/0.71 1.15/0.95 1.8/1.45 2.2/1.8 3.1/3.5 4.3/5.0 5.2/7.0 13.5/16 17.5/23
0.04/0.18 0.06/0.25 0.09/0.37 0.12/0.55 0.18/0.75 0.18/0.75 0.25/1.1 0.37/1.5 0.55/2.2 0.75/3.0 1.1/4.0 1.5/5.5 2.2/7.5 2.2/7.5 3/11
0.34/0.70 0.43/0.80 0.81/1.15 0.67/1.52 0.95/2.0 1.05/1.8 1.25/2.6 1.7/3.5 2.2/4.8 2.9/6.3 3.8/9.0 5.5/12.5 7.4/16 7.1/16 9.5/22
0.4/2.5 0.45/3.2 0.7/4.9 0.9/6.0 1.5/9.5 2.6/16
2.6/5.9 2.7/7.2 5.5/12 5.5/14 9/22 15/33
All details are for S1 operation, 400 V, 50 Hz. Exception: The 12/2 pole motors are designed for S3 operation - 15/25%, typically used for hoist motors. Model sizes and specifications for other pole numbers upon request.
5
4. Single-Phase Motors 4.1 TYPE EK Single-phase motors with running capacitor. This type has a locked-rotor torque from 40 to 70% depending on the size of the motor. The starting current is around 3 to 4.5 times the rated current: These motors are ideal for machines that start easily.
• •
Typical Applications
•
Blowers Compressors
Pumps
Rating Chart 2 pole/ 3000 r.p.m.
4 pole/ 1500 r.p.m.
Type EK with running capacitor
Type EK with running capacitor
Motor Type (model size)
P [kW]
I [A]
CB [μF]
P [kW]
I [A]
EK56a EK56b EK63a EK63b EK71b EK71c EK80b EK80e EK90Sb EK90Lb
0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2
0.72 1.0 1.5 1.7 2.4 3.6 5.0 7.0 9.5 12.9
3 5 5 10 12 16 25 30 40 50
0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5
0.62 0.85 1.05 1.45 1.8 2.65 3.9 5.2 7.4 9.6
CB [μF]
4 5 6 8 12 16 20 25 40 50
All details are for S1 operation, 230 V, 50 Hz. Electrical details for duty cycles and ambient conditions not listed are available upon request or refer to sections 7 and 8 (Electrical and Mechanical Characteristics).
4.2 TYPE ERKK Single-phase motors with running capacitor, auxiliary winding, starting capacitor and current-dependent starting relay offer particularly favourable performance for heavy starting. The locked-rotor torque is approx. 200%. The starting current is approx. 3 to 4.5 times the rated current.
• •
Application Examples
•
Screw conveyors Agitators
Metering systems
Rating Chart 2 pole/ 3000 r.p.m.
4 pole/ 1500 r.p.m.
Type ERKK with running capacitor, starting capacitor and starting relay
Type ERKK with running capacitor, starting capacitor and starting relay
Motor Type (model size)
P [kW]
I [A]
CB + CA [μF]
P [kW]
I [A]
CB + CA [μF]
ERKK71b ERKK71c ERKK80b ERKK80e ERKK90Sb ERKK90 Lb
0.37 0.55 0.75 1.1 1.5 2.2
2.4 3.6 5.0 7.0 9.5 12.9
12+25 16+40 25+80 30+100 40+120 50+160
0.25 0.37 0.55 0.75 1.1 1.5
1.8 2.65 3.9 5.2 7.4 9.6
12+20 16+25 20+50 25+80 40+100 50+120
All details are for S1 operation, 230 V, 50 Hz. Electrical details for duty cycles and ambient conditions not listed are available upon request or refer to sections 7 and 8 (Electrical and Mechanical Characteristics).
Other versions, e.g. Type ERK (single-phase motor with auxiliary winding, integral starting relay and starting capacitor) upon request. 6
5. Brakes ABM disk brakes type EFB and ZFB are electro-mechanical safety brakes and stop drives quickly and reliably in any operating mode. There can be no compromises when it comes to safety, and ABM have been developing and manufacturing brakes for 60 years. This experience has resulted in the continuous improvement of brake performance. All brake components and functions are perfectly matched to a particular drive. The main characteristics and benefits for the user include
• Adjustable torque • Simple manual adjustment • Asbestos-free brake lining • Long lining life
• Safe braking in the event of a power loss • Unlimited continuous duty • High operating frequency • Short On and Off times
Typical Applications
• Cranes, hoists • Machine tools • Textile machinery
• Handling and conveying systems • Packaging machines • Warehousing systems
Method of Operation
Disk Brake Cross-References
On ABM EFB disk brakes (single-sided brake) the brake coil is cast into the end shield on the brake side. An aluminium impeller acts as brake lining carrier. In de-energized condition a thrust spring supported off the brake end shield presses an axially moving armature base plate against a special brake lining on the impeller. ABM ZFB disk brakes (2 sided brake) are mounted on the brake side end shield that also acts as one of the brake pads. Alloy brake disks have a special lining on both faces and lie between end shield and magnet body with armature base plate. In de-energized condition a number of springs press the armature base plate against the brake disk and bring it into contact with the end shield.
Supply Voltages The standard supply is 230 V AC, 50 Hz when connected to the rectifier. Other supply voltages upon request. The brake's OFF time can be adapted to individual applications by AC side or DC side switching, i.e. making precise rapid braking or delayed soft braking possible. The operating time can be reduced with a high-speed excitation rectifier.
motor model size
braking torques [Nm]
type
56
0.9 - 3
EFB 1
63
0.9 - 3
EFB 1
71
0.7 - 7.5
EFB 2
4 - 10
ZFB 10
0.7 - 7.5
EFB 2
4 - 10
ZFB 10
8 - 20
ZFB 20
80
90 S / 90 L
1.3 - 25
EFB 3
8 - 20
ZFB 20
16 - 40
ZFB 40
1.3 - 25
EFB 3
16 - 40
ZFB 40
28 - 60
ZFB 60
112 M /
16 - 40
ZFB 40
112 Me
28 - 60
ZFB 60
132 Md /
28 - 60
ZFB 60
132 L
40 - 100
ZFB 100
60 - 150
ZFB 150
60 - 150
ZFB 150
110 - 250
ZFB 250
100
160 M / 160 L
Options
• Manual ventilation in position A, B, C or D • Friction plate corrosion-protected
• High-speed excitation 7
6. Dimension Tables Dimensions of conventional motors according to DIN EN 50347 Type : B 3, B 6, B 7, B 8, V 5, V 6 Dimensions in mm
model size
A
AC
AD
AD’
B
C
D
E
H
HB
HB’
HC
HD
K
L
56 63 71
90 100 112
110 124 139
94 96 101
112 112 117
71 80 90
36 40 45
9 11 14
20 23 30
56 63 71
54 45 40
66 111 53 125 47.5 140.5
-
80
125
158
108
124
100
50
19
40
80
40
47.5
159
-
10
90S
140
177
122
140
100
56
24
50
90
51
57.5 178.5
-
10 299.5
90L
140
177
122
140
125
56
24
50
90
51
57.5 178.5
-
10 324.5
100L
160
196
130
148
140
63
28
60
100
51
57.5
198
233
12
369
112M 112Me 132S 132M 132Md 132L 160M 160L
190 190 216 216 216 216 254 254
220 220 262 262 262 262 310 310
140 140 181 181 181 181 -
158 158 190 190 190 190 238 238
140 190 140 178 178 248 210 254
70 70 89 89 89 89 108 108
28 28 38 38 38 38 42 42
60 60 80 80 80 80 110 110
112 112 132 132 132 132 160 160
51 51 73 73 73 73 -
57.5 57.5 84 84 84 84 84 84
222 222 263 263 263 263 315 315
254 254 308 308 308 308 364 364
12 12 12 12 12 12 13 13
389 458 456 494 524 564 587 631
brake type
Δ L
EFB EFB EFB ZFB EFB ZFB EFB ZFB EFB ZFB EFB ZFB ZFB ZFB ZFB ZFB ZFB ZFB ZFB ZFB
35 32.5 40 54.5 40 67.5 56.5 77 56.5 77 56.5 96 86.5 86.5 109 109 109 109 124 124
6 188 7 209.5 7 237 273
Illustrations are for reference only and subject to change. The dimensional tables are for the following motor types:
• • •
Three-phase AC Motors Single-phase motors without capacitor(s) Two-speed motors
Dimensions AD and HB apply to plastic junction box. Dimensions AD’ and HB’ apply to the aluminum junction box. Key way dimensions according DIN 6885 sheet 1. Motor Type (model size) 56 - 80 90 - 100 112 132 - 160 8
Holes for cable connection(s) in plastic junction box 1x M16 x 1.5 resp. 2x M16 x 1.5 on motor with brake 1x M20 x 1.5 resp. 2x M 20 x 1.5 on motor with brake 2x M20 x 1.5 2x M25 x 1.5
Holes for cable connection(s) in aluminum junction box 1x Ø 20 resp. 2x Ø 20 on motor with brake 1x Ø 25 resp. 2x Ø 25 on motor with brake 2x Ø 25 2x M25 x 1.5
Dimensions of flanged motors according to DIN EN 50347 Type: B 5 (V1, V3) Dimensions in mm
model size
AC
AD
AD’
56 63 71
110 124 139
90 96 101
106 112 117
9 11 14
20 23 30
40 40 40
47.5 47.5 47.5
80
158
108
124
19
40
40
90S
177
122
140
24
50
90L
177
122
140
24
100L
196
130
148
112M 112Me 132S 132M 132Md 132L 160M 160L
220 220 262 262 262 262 310 310
140 140 181 181 181 181 -
158 158 190 190 190 190 238 238
D
E
HB
HB’
HD
L
M
N
P
S
T
188 - 209.5 237
100 115 130
80 95 110
120 140 160
7 9,5 9,5
3 3 3.5
47.5
-
273
165
130
200
11,5
51
57.5
- 299.5
165
130
200
11,5
50
51
57.5
- 324.5
165
130
200
11,5
28
60
51
57.5
133
369
215
180
250
14
28 28 38 38 38 38 42 42
60 60 80 80 80 80 110 110
51 51 73 73 73 73 -
57.5 57.5 84 84 84 84 84 84
142 142 176 176 176 176 204 204
389 458 456 494 524 564 587 631
215 215 265 265 265 265 300 300
180 180 230 230 230 230 250 250
250 250 300 300 300 300 350 350
14 14 14 14 14 14 18 18
brake type
EFB EFB EFB ZFB 3.5 EFB ZFB 3.5 EFB ZFB 3.5 EFB ZFB 4 EFB ZFB 4 ZFB 4 ZFB 4 ZFB 4 ZFB 4 ZFB 4 ZFB 5 ZFB 5 ZFB
Δ L 35 32.5 40 54.5 40 67.5 56.5 77 56.5 77 56.5 96 86.5 86.5 109 109 109 109 124 124
Illustrations are for reference only and subject to change. The dimensional tables are for the following motor types:
• • •
Three-phase AC Motors Single-phase motors without capacitor(s) Two-speed motors
Dimensions AD and HB apply to plastic junction box. Dimensions AD’ and HB’ apply to the aluminum junction box. Key way dimensions according DIN 6885 sheet 1.
9
2.6.Drehstrommotoren Dimension tables continued Dimensions of the flange motors to DIN EN 50347 Type: B 14 (V18, V19) Dimensions in mm
model size
AC
AD
AD’
D
E
56 63 71
110 124 139
90 96 101
106 112 117
9 11 14
20 23 30
40 40 40
47.5 47.5 47.5
188 - 209.5 237
80
158
108
124
19
40
40
47.5
-
90S
177
122
140
24
50
51
90L
177
122
140
24
50
100L
196
130
148
28
112M 112Me 132S 132M 132Md 132L
220 220 262 262 262 262
140 140 181 181 181 181
158 158 190 190 190 190
28 28 38 38 38 38
N
P
S
T
brake type
Δ L
65 75 85
50 60 70
80 90 105
M5 M5 M6
2.5 2.5 2.5
273
100
80
120
M6
3
57.5
- 299.5
115
95
140
M8
3
51
57.5
- 324.5
115
95
140
M8
3
60
51
57.5
133
369
130
110
160
M8
3.5
60 60 80 80 80 80
51 51 73 73 73 73
57.5 57.5 84 84 84 84
142 142 176 176 176 176
389 458 456 494 524 564
165 165 215 215 215 215
130 130 180 180 180 180
200 200 250 250 250 250
M10 M10 M12 M12 M12 M12
3.5 3.5 4 4 4 4
EFB EFB EFB ZFB EFB ZFB EFB ZFB EFB ZFB EFB ZFB ZFB ZFB ZFB ZFB ZFB ZFB
35 32.5 40 54.5 40 67.5 56.5 77 56.5 77 56.5 96 86.5 86.5 109 109 109 109
HB
HB’
HD
L
M
Illustrations are for reference only and subject to change. The dimensional tables are for the following motor types:
• • •
Three-phase AC Motors Single-phase motors without capacitor(s) Two-speed motors
Dimensions AD and HB apply to plastic junction box. Dimensions AD’ and HB’ apply to the aluminum junction box. Key way dimensions according DIN 6885 sheet 1.
10
7. Electrical Characteristics Rated Power The power ratings given in the lists are the power output according to VDE0530 for continuous operation S1; frequency 50 Hz; max. room temperature 40°C; max. site altitude 1000 m above sea level.
Rated Voltage and Frequency The standard voltage ratings are 230/400 V or 400/690 V and rated frequency 50 Hz. Voltage fluctuations within +/-10% are permitted. Special voltages and special frequencies are available for export, inverter operation and use in battery-powered machines. Two-speed motors, especially those with Dahlander circuits, are designed for one voltage only. They are supplied for power supply 230 V or 400 V at 50 Hz. Other voltages or frequencies are possible. Motors with two separate windings can be designed for two voltages in the ratio of 1:1.73. Further details upon request. Outputs for single-phase motors are based on a rated voltage of 230 V, 50 Hz.
Rated Currents and Efficiencies Currents and efficiencies given in Table 1 are based on a rated voltage of 400 V / 50 Hz and full-load rating. If the rated voltage changes the rated current is converted as follows: J’ = 400 x J / U’
Starting Current and Starting Torque Starting torques and currents are a multiple of the rated values with direct starting.
Overload Capacity In accordance with VDE0530 the motors can withstand 2 minutes at 1.5 times rated current at rated-load operating temperature without damage to the winding.
Motor Torque The motor torque output at the shaft in Nm is:
T [Nm] = 9550 x P [kW] / n [r.p.m.]
Temperature Class ABM electric motors are manufactured using high-grade "Overcoat" enamelled wire and wrapper material in conjunction with solvent-free resin impregnation and meet temperature class F. Maximum temperature is 155°C. A line-side circuit-breaker with overtemperature switch provides the motor with reliable protection in the event of an overload. For severe operating conditions (e.g. converter mode, very high inertia starting and switching operations with more than 100 c/h) we recommend the use of temperature sensors PTC thermistors (see Options, Section 9).
11
2.8.Drehstrommotoren Mechanical Characteristics Shaft Ends The standard version has a straight shaft end. Key ways have been installed prior to rotor balancing. The type of balancing method is indicated on the rating plate after product number. H...half key way (standard), F...full key way Second shaft end and special shafts upon request.
Maximum Radial Forces Fr [N] Values are based on the centre of the standard output shaft end when operating at 50 Hz.
model size
Fr [N] 2 pole
Fr [N] 4 pole
Fr [N] 6 pole
Fr [N] 8 pole
56 63 71 80 90 100 112 132 160
230 230 260 350 550 770 900 1140 -
270 300 320 450 750 950 1110 1400 2500
310 350 370 520 860 1090 1270 2800
380 400 560 920 1170 1360 3100
Mechanical Balance Quality The rotors are dynamically balanced as marked and meet vibration severity grade A (DIN EN 60034-14). Motors can be supplied for vibration severity grade B (Reduced) for special quietness requirements.
Standards and Regulations ABM electric motors conform to all relevant standards and regulations: Title
DIN
VDE
IEC
Cylindrical Shaft Ends; Dimensions, Nominal Transmissible Torques
DIN 748-1
Surface cooled squirrel cage three phase induction motors, type of construction IM B3,
DIN 42673-3
-
-
-
DIN 42673-4
-
-
DIN 42677-4
-
-
DIN 42955
-
-
DIN EN 50347
-
-
with roller bearings, mounting dimensions and output classification Surface cooled squirrel cage three phase induction motors, type of construction B3, with roller bearings, size of envelope Totally enclosed fan-cooled alternating-current polyphase motors with squirrel-cage, design B5, B10, B14, with ball bearings; maximum envelope dimensions for design B5, B14 Tolerances of shaft extension run-out and of mounting flanges for rotating electrical machinery, test General purpose three-phase induction motors having standard dimensions and outputs - Frame numbers 56 to 315 and flange numbers 65 to 740 Rotating electrical machines - Part 1: Rating and performance
DIN EN 60034-1
VDE 0530 Part 1
IEC 60034-1
Rotating electrical machines - Part 5: Degrees of protection provided by the integral
DIN EN 60034-5
VDE 0530 Part 5
IEC 60034-5
design of rotating electrical machines (IP code) Rotating electrical machinery - part 6: Classification of cooling method (IC-code)
DIN EN 60034-6
VDE 0530 Part 6
IEC 60034-6
Rotating electrical machines - Classification of types of constructions and mounting
DIN EN 60034-7
VDE 0530 Part 7
IEC 60034-7
Rotating electrical machines - Part 8: Terminal markings and direction of rotation
DIN EN 60034-8
VDE 0530 Part 8
IEC 60034-8
Rotating electrical machines - Part 9: Noise limits
DIN EN 60034-9
VDE 0530 Part 9
IEC 60034-9
Rotating electrical machines - Thermal protection
DIN EN 60034-11
VDE 0530 Part 11
IEC 60034-11
Rotating electrical machines - Part 12: Starting performance of single-speed three-phase DIN EN 60034-12
VDE 0530 Part 12
IEC 60034-12
VDE 0530 Part 14
IEC 60034-14
arrangements (IM Code)
cage induction motors Rotating electrical machines - Part 14: Mechanical vibration of certain machines with
DIN EN 60034-14
shaft heights 56 mm and higher - Measurement, evaluation and limits of vibration severity
12
Degrees of protection provided by enclosures (IP code)
DIN EN 60529
VDE 0470 Part 1
IEC 60529
Mechanical vibration; balancing; shaft and fitment key convention
DIN ISO 8821
-
-
Available Flange Diameters The dimensions marked * are not according to DIN standard. Other flange sizes upon request. model size
B5 / V1 / V3 / B35 Ø [mm]
56 63 71 80 90 100 112 132 160
Ø Ø Ø Ø Ø Ø Ø Ø Ø
120 140, 160, 200, 200, 250, 250, 300, 350,
B14 / V18 / V19 / B34 Ø [mm] Ø 80, 105, 90*, 120* Ø 90, 120, 80*, 105*, 140* Ø 105, 140, 80*, 90*, 120* Ø 120, 160, 105*, 140* Ø 140, 160, 105*, 120* Ø 160, 200, 140* Ø 160, 200, 250* Ø 250* -
120* 120*, 140* 160* 160* , 250* 160*, 200* 200*, 300* 250*, 350* 300*
Configurations Illustrations show terminal box position A (standard unless otherwise specified). Terminal box position B, C and D per customer specification. Cable entry can be rotated in 90° steps. Example: B 3 / A 1 means terminal box on the right side of the motor looking from shaft end, cable entry is from underneath. Notes on the terminal box position and cable entry: With foot motors terminal box position B is not avaiable, position D is available up to model size 90 only and with position C the terminal box moves to the fan end.
Foot motor
Flanged motor
Example of terminal box position and cable entry
Example of terminal box position and cable entryng
Horizontal shaft arrangement B3
B5
B 14
B6
B7
B8
B9
B 15
V 18
V3
V6
V9
V 19
B 35
Vertical shaft arrangement V1
V5
V8
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9. Options PTC Thermistors according to DIN 44081 Three thermistors encapsulated in one winding head (1 per phase) offer the most effective protection against motor overheating. External controllers can be connected in the motor junction box. Nominal motor operating temperature is 155 ºC.
Temperature Sensors Temperature sensors open an electric circuit when a pre-determined, non-adjustable temperature is reached. Temperature sensors complying with VDE 0631 are used: Type S01 250V; 50 Hz; 1.6 A at cos = 0.6; 2.5 A at cos = 1 Type S06 250V; 50 Hz; 6.3 A at cos = 0.6; 10 A at cos = 1 Motor current direct-on-line starting (single-phase motors only)
Temperature Measurements with KTY-Sensors KTY sensors allow measurements of winding temperature for status monitoring. Sensor resistance changes with the temperature allowing exact measurements over a wide temperature range. Type KTY 84-130 can be directly monitored by ABM inverter controllers type LDC CDA/CDB).
Junction Box Plastic junction boxes are standard. Upon customer request aluminum junction boxes with integrated rectifiers can be supplied with brake motors.
Custom Output Shafts In addition to straight shafts per DIN 748 custom shaft ends for custom applications are available.
Elevated Protection Class In addition to standard enclosure protection classes per VDE 0530, elevated protection for aggressive environments such as damp locations, dairies and high humidity are available.
Coats of Paint Motor housings and end shields of ABM electric motors are made from corrosion-resistant aluminum. Junction boxes and fan shrouds are made from black plastic. Typically, painting is not required. The following standard coast of paint colors are available (1K acrylic paint): RAL 7031 (Blue grey), RAL 2002 (Vermilion), RAL 5017 (Traffic Blue), RAL 6011 (Reseda green), RAL 9005 (Jet black) and RAL 9010 (Pure white). Other finishes upon request.
Rotary Encoders
• • • •
HTL encoder (24 V signal) with 1024 pulses, A and B channel for frequency converter applications. Sin - Cos - encoder (1 Vss) with 1024 pulses A, A, B, B, 0, 0 channels for applications with servoconverter. Integrated sensor bearings from world known manufacturers
TTL-encoder (5 V level signal) with 1024 pulses, A, A, B, B; 0, 0 channels for use with positioning inverters. Other encoders and pulse counts available upon request.
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Forced Ventilation Auxiliary, electrical fans are used should the motor's own fan be inadequate in cooling. This applies to severe working conditions such as automatic operation, low speeds (frequency inverter operation) or frequent switching. Each auxiliary fan consists of sturdy motor/fan unit, its own junction box, a galvanized metal shroud and glass fiber reinforced polyamide fan blades and meets IP66 enclosure class. Junction boxes can be rotated to all positions and cable entry M16x1.5 is available in positions 1 and 3. Power supplies:
3 AC 220-290 V / 380-500 V D/S, 50/60 Hz 1 AC 230-277 V, 50/60 Hz (Steinmetz circuit)
Dimensions of auxiliary fans in mm: model size 63 71
80
90
100
112 132 160
type standard EFB 1 standard EFB 2 ZFB 10 standard EFB2 ZFB 10, ZFB 20 ZFB 20 standard EFB 3 ZFB 20, ZFB 40 standard EFB 3 ZFB 40, ZFB 60 ZFB 60 standard ZFB 40, ZFB 60 standard ZFB 40, 60, 100, 150 standard ZFB 60, 150, 250
Δ L to ventilated
motor +71.5 +91.5 +70.5 +95.0 +80.5 +65.0 +95.0 +67.5 +97.0 +70.0 +101.0 +80.5 +64.5 +103.5 +64.0 +70.0 +58.5 +69.5 +99.0 +98.0 +105.0 +96.0
AC [mm]
g [mm]
AD [mm]
124
107
115.0
139
107
122.5
157
107
131.5
177 177
117 117
141.5 141.5
195
117
150.5
219 219
117
162.5 162.5
258
127
184.0
311
127
210.5
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This is how you can contact us:
ABM — in your proximity:
ABM Greiffenberger Antriebstechnik GmbH Postfach 140 • 95614 Marktredwitz Friedenfelser Straße 24 • D - 95615 Marktredwitz
Austria: ABM Antriebstechnik GmbH Ortsstraße 18/1/5-7 A - 2331 Vösendorf Phone (43) 01 - 6 99 11 620 Fax (43) 01 - 6 99 11 62 23 e-mail: ABM-Austria@abm-antriebe.de
Telephone: (49) 0 Telefax: (49) 0 (49) 0 (49) 0
92 92 92 92
31/67-0 31/6 71 45 31/6 72 02 31/6 32 21
(Reception) (Sales) (Technical Sales) (Service dep.)
e-mail: sales@abm-drives.com Internet Germany: http://www.abm-antriebe.de Internet International: http://www.abm-drives.com Other agencies: Belgium • Italy • Denmark • Sweden (Contact details available on request!)
France: ABM Systèmes d`Entraînement S.A.R.L. 40, rue Jean Monnet • Melpark Bat. 5 F - 68200 Mulhouse Phone (33) 03 - 89 33 44 01 Fax (33) 03 - 89 33 44 05 e-mail: info@abm-systemes.fr North America: ABM DRIVES INC. 2000 Ford Circle • Suite E USA - Milford, OH 45150 Phone (1) 513 - 576 - 1300 Fax (1) 513 - 576 - 4999 e-mail: abmus@abm-drives.com Switzerland: ABM Greiffenberger Antriebstechnik AG Oholten 3 CH - 5703 Seon Phone (41) 0 62 - 775 09 60 Fax (41) 0 62 - 775 09 66 e-mail: abm-antriebe@pop.agri.ch The Netherlands: ABM Nederland Aandrijftechniek B.V. Postbus 108, Industrieweg 6 NL - 3440 AC Woerden Phone (31) 03 48 - 41 73 41 Fax (31) 03 48 - 42 25 16 e-mail: info@abm-nl.nl P.R. China: ABM Drives (Suzhou) Co., Ltd. Kuachun Industrial Area Unit 9G Chun Hui Lu, Weiting Town P.R. China - 215122 Suzhou Phone (86) 137-7199 3697 e-mail: info@abm-drives.com
We put ideas into gear. ABM Greiffenberger Antriebstechnik