Edition II • Fall 2013
A publication of Advance Turning & Manufacturing
NEW ROBODRILLS FIRST AID TRAINING SAVES LIFE ADVANCE TURNING FAMILY WELCOMES HOME TROOPS
FAMILY PICNIC Down on the Farm Page 8
from the Founder John Macchia, Sr.
From outside the forest to all my valued friends at Advance: For the 35 plus years I was inside the walls of ATM, I always felt that I was so far in the forest I could not see the trees. Now that I’m retired and have the luxury of visiting both of our facilities from time to time, I feel I can finally see the trees. Here are my observations: Clean, well organized facilities with the first impression being, “Wow!” A staff that is well trained, proud of their company and willing to go the extra mile not only for our customers but anyone visiting. Total teamwork - if one person is busy, the next person jumps to the needs of the customer, supplier or guest. Our team from top to bottom has a common objective: we all feel privileged to have the opportunity to earn our customer’s business and respect. I see a group of people who are willing to put egos aside
for the common interest of serving our customers and benefiting our company. I see a strategic plan in place that has driven our first 6 months of financial performance, meeting and exceeding our goals. You have accomplished this by carrying on Advance Turning’s long lived motto, “If you take care of your valued people and customers the financial results will follow.” Our priorities for a successful business: People, processes, innovation, teamwork and security (PPITS). Anyone can buy machinery and a facility, but at the end of the day all you have is machinery and facilities. The future growth and prosperity will continue with our roadmap for sucess, PPITS. I’m proud to be a small part of a group of people that has made Advance Turning a second generation successful business.
John Macchia, Sr. Founder
John Macchia, Jr. CEO
John Rappleye President, Advance Turning & Manufacturing
Frank Lusebrink CFO & Vice President of the Baxter Business Unit
Joe Sorenson Vice President of the Medical Business Unit
Scott Halstead Vice President of the Aerospace Business Unit
Published By The Ray Group 517-787-4130 www.rayprinting.com
Content Coordinator Emily Bullinger Pam Shepherd
Design Ashley Smith • The Ray Group
A publication of
John Macchia, Sr.
Founder 4005 Morrill Rd., Jackson, MI 4901 James McDivitt Rd., Jackson, MI (517) 783-6693 www.advanceturning.com
Visit us online at
www.advanceturning.com
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contents What’s Inside
New Equipment Update � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4 ATM’s First Tradeshow � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 Family Picnic
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Welcoming our Troops Home � � � � � � � � � � � � � � � � � � � � � � 11 Tom Keyes: Our Flag Caretaker � � � � � � � � � � � � � � � � � 13
from the President John F. Rappleye
BUSINESS REVIEW: Business for the first half of the year has been very strong, the Company has experienced record sales for the period, and we have also seen improvements in efficiencies, on time delivery and customer returns. Great job, keep up the nice work. The Morrill Road location is undergoing remodeling of the front offices, conference room, lunch room and restrooms. While McDivitt Road is planning to remodel the offices and construct a large conference room, paint the walls and ceilings in the plant, resurface the aisles and repair the parking lot. The work at McDivitt will begin sometime in October.
John F. Rappleye President
WHAT IS THIS NEW “ERP” COMPUTER SYSTEM REALY ALL ABOUT? ERP stands for: “Enterprise Resource Planning”. It is an enterprise-wide set of management tools that balances demand (customers’ orders) and supply (suppliers), with the ability to link together employing proven business processes for decision-making and provide integration among sales, manufacturing, operations, purchasing, accounting, human resources and new product development, thereby enabling Advance Turning and Manufacturing to manage the business with a high level of customer service, productivity and employee involvement and simultaneously lower cost; and provide the employees a stable environment and a foundation for effective and efficient growth. Advance Turning is not implementing a new computer system… we are building a new Business System, which incorporates: people, policies and procedures’ into one formal system, designed by the people who use it, providing information to employees for decision-making within minutes. Decisions cannot be made until information is present. The strategic goal is to develop a best-in class Business System, as we have learned from the technology deployed in smart phones; information on most any topic can be found in minutes or even seconds. So, providing information to employees, customers and suppliers with two or three clicks is very realistic. Waiting for most anything in business is a waste of time and money, so; why should we wait for information?
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New Equipment Update for Medical Business Unit by Joe Sorenson
In the spirit of introducing new technology, we have purchased two “Robodrill” high speed machining centers to fulfill our 2013 equipment strategy. We took delivery in early May and are already up and running on two of our high volume parts. These machines are about 1/2 the size of existing equipment and have many features we previously did not have such as high RPM spindle, broken tool detection and rotating drum fixturing to name a few. We have already seen as much as 25% improvement on efficiency. This effort is necessary to offset the cost pressures we are continually under from our customers. We will also be looking at other areas we can improve on as well so stay tuned. A special thank you to Nate Rowley, Jamie Hall, Paul Olszewski, Devon Vogt and Travis Bristow. They have all done a great job in launching this project!
ATM First aid training
saves LIVES
In 2010, several people from the McDivitt Rd. facility attended first aid training and received their certifications. Under normal working conditions the first aid training is seldom used because ATM, for the most part, is a very safe place to work. However, you never know when the training could become crucial as Barb Kavanaugh found out on July 20th. While attending a bonfire, Barb noticed a baby choking from a distance. The baby was not breathing and she saw that the young mother was panicking. Barb went to the mother and talked her through the steps of the “mouth swipe” and then the back slapping until the baby brought up the food stuck in her throat. Isn’t it great that ATM provides first aid training... and isn’t it REALLY cool when it gets used! Great job, Barb!
Welcoming New Arrivals Maxwell Wayne Rowley, son of Nate Rowley Born June 19, 2013
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Mason Joseph Macchia, son of Floyd Macchia Born February 22, 2013
Thomas (Tommy) Michael Hinton, son of Donna Hinton Born July 11, 2013
Advance Turning Attends First Tradeshow T
he last few months we have been preparing for our initial tradeshow appearance. We have spent lots of time researching, analyzing, creating marketing material, and finally designing/building our exhibit. September 10-12th, Advance Turning will be at the McCormick Place in Chicago, IL exhibiting at the MD&M (Medical Device and Manufacturing) event. We are very excited about this new opportunity and know that it will be a learning experience for all!
Booth being set up at the manufacturing company
Advance Turning & Manufacturing was among the following exhibitors at the tradeshow September 10-12th:
L to R: Shaun, John, Joe and Emily
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RECIPE:
Lemon Lush
ecorated Ron’s D
Desk
Ron’s Birthday Cake
Ron Gould (Quality Engineer @ Morrill Rd.) celebrated his birthday in February of this year – the Quality Department decided to celebrate with a little surprise decorating.
Happy Birthday! Wish these Advance Turning employees a very Happy Birthday!
September 1 Art Bevier Robert Showerman September 7 Matt Stemen September 11 Russell Smith Joanne Sorenson September 13 Cynthia Taylor September 16 Ken Miller
September 20 Ellen Holdridge
October 8 Alex Medina
November 13 Clark Hutchens
December 16 Joe Farnham
September 21 Dale Elsas
October 10 Mark Flanders
November 14 Norm Crittenden
December 20 Lloyd Kennell
September 24 Mike Burton
October 16 Nick Preston
September 26 Laurie Ellis
October 18 William Thompson
September 27 Richie Vinton September 28 Nicole Rowley
October 24 Shellie Clem October 26 John Rappleye
September 17 Tom Keyes John Pelham
October 3 Joe Benn Michael Grandy Kathy Tramel
October 27 Benjamin Britten
September 18 Brad Tase
October 5 Bobby Thornton
November 4 Irvin Prater
September 19 Travis Allen
October 7 Donna Hinton Paul Spicer
November 6 William Newman
November 18 Zach Andrews November 19 Jerry Juszkowski November 21 Byron Albert John Gunn Shannon Shepherd November 29 David Jones December 2 Floyd Macchia Larry Miles December 7 Wally Jones
December 23 Ron Zyla December 27 Wayne Hill December 29 Frank Lusebrink
“This is a very good recipe. Great for summer BBQs - light and cool, easy to do!” – Cindy Taylor, pictured below (left) 2 cups all-purpose flour 1 cup butter, softened 2 (8 ounce) packages cream cheese 1 cup sugar 2 (3.4 ounce) packages instant lemon pudding mix 3 1/2 cups milk 1 (12 ounce) container frozen whipped topping, thawed 1. Preheat oven to 350 degrees F. In a medium bowl, combine the flour and butter using a pastry cutter until a ball forms. Press into the bottom of a 9x13 inch baking dish. 2. Bake for 25 minutes in the preheated oven, or until lightly golden. Remove from oven and allow to cool completely. 3. In a medium bowl, beat the cream cheese and sugar together until smooth and well blended. Spread evenly over the cooled crust. In another bowl, whisk together the lemon pudding mix and milk for 3 to 5 minutes. Spread over the cream cheese layer. Chill until set, then top with whipped topping.
Beginning this fall, Advance Turning & Manufacturing, Inc. is introducing a Personal Health Management program. Our mission is to encourage all employees' and spouses health and wellness through education and support. Our goal is to encourage habits of wellness, increase awareness of factors and resources contributing to well-being, inspire, and empower individuals to take responsibility for their own health. The first step will be the Worksite Health Screening. Please watch ATM’s Information Bulletin Board for more information. Take care of your body and it will take care of you!
Shelley Zonts
Human Resource Manager
Bill Goodell, Materials Manager, demonstrates proper eyewear.
E.
NOP
It is important to wear the correct protective eyewear whenever you are on the shop floor.
Issue 2 • Fall 2013
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FAMILY PICNIC Down on the Farm Thanks to all who helped make Advance Turning’s Annual 2013 Summer Picnic a success. It was a beautiful day, good food, great
prizes, and most importantly, lots of fun!
More photos pages 10-11
Congrats
to the Lucky Prize Winners! Lorie Tripp - Keurig Coffee Maker Tony Sauceda - TV Jack Yager - iHome Krissie Bevier - iPad Lorie Ellis - Laptop Rich Vinton - Camera Bud Owen - Grill CASH PRIZES Jamie Hall - $500 Norm Crittenden - $100
Andrea Medina, Alex Medina’s daughter, won the candy count. There were 441 pieces total. Great guess, Andrea! Enjoy! Rich Vinton and Claude Morey were the winners of the horseshoe competition. Congrats to both of you! They walked home with $50 gift cards to Lowe’s. Kimberlee Harvey, Al Harvey’s wife, won the 50/50 raffle. She won $220. The other half was donated to Jackson Church of God in support of their Backpack Giveaway to offset the cost for school supplies and backpacks upon the return to school in the Fall. Thanks to everyone for their participation in making this a success and helping children in need. Cover Photo: Pam Shepherd and Lorie Tripp welcome employees at the family picnic August 10th.
Family Picnic Photos
Welcome Home! Advance Turning would like to congratulate and welcome safely home:
Derek Johnson
Brother to Deren Johnson at the McDivitt Rd. facility. Derek is a Captain in the Marine Corp based in Okinawa, Japan as an Air Commander, and has served several missions in Afghanistan offering air support to ground forces, supply drops and searching for I.E.D.’s.
PFC Kera Cameron
Daughter of Jerry Clemons at the McDivitt Rd. facility. Kera served in Afghanistan in the 1461st Combat HET (heavy equipment transportation) Unit and just returned home in June.
Jeremia Jewell
Son of Tammy Knox, also at the McDivitt Rd. facility. Jeremiah is an E4 – Third Class Petty Officer stationed in Norfolk, VA on the USS George HW Bush Aircraft Carrier. Jeremiah just finished the Drone mission marking the first time in history for an unmanned aircraft to fly off a Navy aircraft carrier. He came home in July and will be returning overseas in February. We at ATM are so proud of all our people and especially those who serve and their fathers, mothers, brothers and sisters who work here.
Thank You!
QUALITY POLICY “Advance Turning & Manufacturing is committed to provide its customers with quality products and services that are continually measured and improved to meet or exceed customer expectations.�
Renovations Underway
at Morrill Rd. Location
Lobby - Before
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Lobby - After
Our U.S. Flag Caretaker Jerry Stone, Tool Crib Attendant, retired April 5, 2013. He has been with Advance Turning & Manufacturing since September 30, 2003.
T
om Keyes, an employee of Advance Turning of 5 years, takes on the important responsibility of raising and lowering our American Flag when necessary. Tom ensures that our flag is in appropriate condition and working order to honor fallen servicemen and women, presidents; or more recently, fallen heroes, police and firefighters. The flag is also lowered on occasion to show respect for tragedies such as the Sandy Hook incident, or 9/11. This is typically done at the request of the President of the United States or the Governor of the state of Michigan. In his free time, Tom enjoys golfing and camping, as well as working with the youth group at his church. He has been married to his wife Judy for 40 years, and they have one son, Kevin. In addition to his interests and activities, Tom has also coached Special Olympics for 10 years.
When asked about his favorite memory at Advance Turning, he recalls, “I had only worked here 3 months, and as I was leaving the December company meeting they were handing out bonus checks. I knew I had not been working there long enough to get one, but John Jr. stopped me and handed me one. I was very surprised and thankful. It was the first one I have ever gotten in 35 years of working in shops.�
We want to thank Tom for performing the task of taking care of our American Flag, and especially for ensuring that our fallen service people are honored properly.
Paul Roberts was a machinist in the Baxter Business Unit. He was hired January 2, 2006 and retired April 12, 2013. He is helping his son run his store at the Jackson Crossing: Wear Your Gear.
What I did on my summer vacation By Nathan Tingley
You may not know but the nation is currently celebrating the sesquicentennial of the American Civil War. It’s been 150 years (1861-1865) since this nation fought itselfNorth vs. South. It’s been estimated that over 600,000 Americans lost their lives fighting the Civil War, that number would equal 6 million in today’s population. This summer my family and I participated in the 150th anniversary of the Battle of Gettysburg. General Robert E. Lee in command of the Army of Northern Virginia made his second and final invasion of the North. He was looking to draw out
General George Meade in command of the Army of the Potomac from the defenses around Washington D.C. and when he was ready, on the ground of his choosing would destroy the Northern army and have a straight shot to capture Washington and end the war. Ultimately the two armies of over 157,000 men would meet in the small town of Gettysburg, Pennsylvania over July 1st, 2nd, and 3rd of 1863. This was the logical place to have a battle because there were five main roads that met there and you could mass large amounts of troops very quickly. After the three day battle and the loss of 51,000 men dead or wounded on both sides, the South retreated back across the Potomac into Virginia. Historians have called this battle the High Water Mark of the Civil War because the South with the loss of Vicksburg, Mississippi three days later was never fully able to recover. My family and I (Angela, Elizabeth 13, Payton 8, Alexander 7) who also participate in Civil War reenacting with me, left our Jackson
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Advance Insider
home at 9:00 the night of July 2nd and arrived at the reenactment site in Gettysburg the next morning. Working third shift I don’t mind driving at night, everyone else can go to sleep and when they wake up we’re there. Just in case you’re wondering reenactments rarely if ever take place on the original ground that they fought on. Those places are national treasurers and the last thing anyone would want to do is let tens of thousands of reenactors and spectators mess the place up. After setting up camp we went into town with some friends of ours to look around and do a little shopping. The event was to start on Thursday, July 4th and end on Sunday, July 7th with one cavalry and one infantry engagement each day. The weather was nice for the most part. It reached above 95 degrees during the day with the heat index above 106 degrees and it only rained when we were setting up and tearing down. And YES the wool uniforms are hot to be in. If you ever wanted to know what’s it like to wear one all you have to do is put a pair of long johns on over your legs, then a pair of blue jeans, put on a heavy long sleeve flannel shirt and go mow the lawn when it is 90 degrees outside, and think about having to wear that outfit all day long. But we do it because we love it. To give you an idea of the size of an event like this is, there were 140 cannons, 400 horses, approximately 11,000 reenactors and over 60,000 spectators that attended the event. After the event and a much needed shower
and soft bed to sleep on Sunday night we went to tour around the National Gettysburg Battle Field with two friends of ours, Tom and Kelly. This was their first time there not including maybe when they were kids. I have been there three times and still haven’t seen it all, so if you plan on ever going to the battle field I suggest planning on taking a couple of days to do it. We tried to visit all of the monuments that are dedicated to the men from Michigan while we were there. The National Park has over 1,320 monuments in it spread out over 3.33 x 5.33 miles, in three different areas North, South and East of town. So many in fact I had to buy a book just to locate the ones we were looking for. On the last day before we headed home it was time to let the kids have a whole day of fun. So my wife and I took them to Hershey Park in Hershey, Pennsylvania. It’s just about 40 minutes north of Gettysburg. The kids rode roller coasters, got soaking wet from the water rides and ate candy all day. We visited Chocolate World where we learned how chocolate is made and how Hershey got started. We all got some candy to take home with us also; I bought myself a one pound Reese’s peanut butter cup which I’ve only eaten half of so far. So ends what I did on my summer vacation. Until next year, I’m thinking Disney World.
Voice of the Customer Pam Shepherd Customer Coordinator
Advance Turning has a goal to “meet or exceed” our customers’ expectations. We recently received this thank you note from Stryker Instruments.
What’s the Difference?
Look at the two pictures and find 7 differences between them.
Advance Team, Thank you for all of your efforts to not only get to 2% Red in iSupply, but for continuing to remain at this low percentage. A large supplier like Advance has a huge impact on our team performance and also on Stryker’s performance. Also, thank you for your continued support on the 7203-026-100’s and improvements you are working on for parts like the 7201-001-144’s. Great job on all of the improvements and thank you for the help you have given us. It is great to have your team as a partner. Keep up the great work! Thanks again, Alex Hollandsworth Mike Haburne Excellence in teamwork has helped us in exceeding our customers’ expectations!
Issue 2 • Fall 2013
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4005 Morrill Rd. Jackson, MI 49201
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