Bobcat 520 530 533 Skid Steer Loader Service Manual
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Service manual for the Bobcat 520, 530 and 533 skid steer loaders. Manual is broken down into the following areas: AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . 11 ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . 11 AUXILIARY CONTROL LOCKBOLT . . . . . . . . . . . . . 11 AXLE, BEARINGS AND SPROCKET . . . . . . . . . . . . 41 AXLE HUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 AXLE SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 BICS (With Press To Operate Button) . .
. . . . . . . . 81 BICS (Without Press To Operate Button) . . . . . . . 81 BICS BLOCK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . 21 BICS SYSTEM CONTROLLER . . . . . . . . . . . . . . . . 81 BOBTACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 51 CHAINCASE COVERS . . . . . . . . . . . . . . . . . . . . . . . . 41 CHAINCASE FLUID . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 CONTROL PEDALS . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 CONTROL SHIELD AND STEERING LEVER PANELS . . . . . . . . . . . . . . . . . . 31 CRANKSHAFT AND BEARINGS . . . . . . . . . . . . . . . . 71 CRANKSHAFT GEAR . . . . . . . . . . . . . . . . . . . . . . . . . 71 CYLINDER BORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 DECIMAL & MILLIMETER EQUIVALENTS . . . . . . . 91 DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 DRIVE CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 ELECTRICAL SYSTEM INFORMATION . . . . . . . . . 61 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 ENGINE COMPRESSTION TEST . . . . . . . . . . . . . . . 71 ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . 11 ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . 11 ENGINE MOUNTING BRACKET . . . . . . . . . . . . . . . . 71 ENGINE OIL COOLER AND SHROUDING . . . . . . . 71 ENGINE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 91 ENGINE SPEED CONTROL . . . . . . . . . . . . . . . . . . . . 71 FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 FINAL DRIVE TRANSMISSION (CHAINCASE) . . . 11 FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 FRONT LIGHTS (OPTIONAL) . . . . . . . . . . . . . . . . . . 61 FUEL CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 FUEL INJECTION PUMP . . . . . . . . . . . . . . . . . . . . . . 71 FUEL INJECTOR NOZZLES . . . . . . . . . . . . . . . . . . . . 71 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 71 FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 GLOW PLUGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 HYDRAULIC CONNECTION SPECIFICATION . . . . 91 HYDRAULIC CONTROL VALVE . . . . . . . . . . . . . . . . 21 HYDRAULIC CYLINDERS . . . . . . . . . . . . . . . . . . . . . . 21 HYDRAULIC FILTER BLOCK . . . . . . . . . . . . . . . . . . . 21 HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . 91 HYDRAULIC/HYDROSTATIC SYSTEM . . . . . . . . . . 11 HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 HYDRAULIC RESERVOIR . . . . . . . . . . . . . . . . . . . . . 21 HYDRAULIC SYSTEM INFORMATION . . . . . . . . . . 21 HYDROSTATIC MOTOR . . . . . . . . . . . . . . . . . . . . . . . 31 HYDROSTATIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . 31 HYDROSTATIC SYSTEM INFORMATION . . . . . . . . 31 IDLER GEAR AND CAMSHAFT . . . . . . . . . . . . . . . . . 71 INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . 61 LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . 11 LIFT ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 LIFT CYLINDER(S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 LIFTING AND
BLOCKING THE LOADER . . . . . . . . 11 LIFTING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . 11 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 91 LUBRICATING THE LOADER . . . . . . . . . . . . . . . . . . 11 MAIN RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . 11, 51 OPERATOR CAB GAS CYLINDER . . . . . . . . . . . . . . . 51 OPERATOR SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 PARKING BRAKE DISC . . . . . . . . . . . . . . . . . . . . . . . . 41 PARKING BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . . . 41 PEDAL INTERLOCK LINKAGE . . . . . . . . . . . . . . . . . . 21 PISTONS AND CONNECTING ROD . . . . . . . . . . . . . 71 PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 RADIATOR MOUNTING BRACKET . . . . . . . . . . . . . . 71 REAR DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 REAR LIGHTS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . 61 REAR WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 REMOTE START SWITCH . . . . . . . . . . . . . . . . . . . . . . 11 ROCKER ARM AND SHAFT . . . . . . . . . . . . . . . . . . . . . 71 SEAT BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 SEAT BAR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . 11 SEAT BAR SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 SEAT SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . 11 SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . 11 STANDARD TORQUE SPECIFICATIONS FOR BOLTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 STEERING LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 STEERING LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 TENSION PULLEY AND SPRING . . . . . . . . . . . . . . . . 3 THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 TILT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 TIMING GEARCASE COVER . . . . . . . . . . . . . . . . . . . . 7 TIMING GEARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 1 TOWING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . 1 TORQUE SPECIFICATION FOR BOLTS . . . . . . . . . . 9 TRACTION LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 TRANSPORTING THE LOADER . . . . . . . . . . . . . . . . . 1 TROUBLESHOOTING . . . . . . . . . . . . 21, 31, 61, 71 U.S. TO METRIC CONVERSION . . . . . . . . . . . . . . . . . 91 VALVE & VALVE SPRINGS . . . . . . . . . . . . . . . . . . . . . . 71 VALVE CLEARANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 VALE GUIDE, VALVE & VALVE SEAT . . . . . . . . . . . . . 71 WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 A small sample of some of the topics covered in this manual are: Piston, Liner, Piston Ring, Con Rod Bearing, Main Bearing Std/010/020/030/040, Valve Guide, Thrust Washer, Retainer, Exhaust Valve, Inlet Valve, Bushing, Glow
Plug, Gasket, Overhaul Gasket kit, Gasket Kit, Track Link, Track Roller, Carrier Roller, Idler, Recoil Spring, Segment Group, Sprocket, Track Shoe, Pin & Bushing, Swing Bearing, Track Bolt & Nut, Plough Bolt & Nut, Mounting Bolt, Metric Hex Bolt, Segment Bolt & Nut, Bucket Teeth, Adaptor, Pin & Retainer, Ripper Teeth, Shank, End Bit, Side Cutter, Cutting Edge, Grader Blade, Cylinder Head, All Type of Pumps, Dowel Pin, Valve, Bushing, Spring, Bronze Disk, Drum, Gauge, Flange, Gear, Pinion, Shaft, Guide, Collar, Manifold, Pin, Universal Joint, Muffler, Crankshaft, Dowel, Bevel Gear, Impeller, Ring Lock, Sleeve, Compressor, Bracket, Tube Assy., Yoke, Wrench, Shim, Screw, Gear Torque Converter, Stud, Foot Valve, Bushing, Bushing Bronze, Chamber, Mounting, Cap Bearing, Gear Planet, Disk Brake Pad, Carrier, Strap, Snap Ring, Holder, Valve Seat, Rebuild Kit, Equalizer Bar, Diagonal Cap, Fuel Line Assy., Bearing Shell, Con Rod, Cage, Rod End, Hub, Fork, Grease Gun, Clutch Disc & Plate, Steering Disc & Plate, Transmission Disc & Plate, Piston Shoe, Set Plate, Rotor, Valve Plate, Shoe Plate, Swash Plate, Drive Shaft, Shim, Guide Piece, Guide Ring, Axel Shaft Bushing, Relief Valve, Cylinder Block, Axel Bush, Square Bearing, Stopper Joint, Disc Driving, Spring Compass, Gear Pump, Centre Pin, Servo Piston, Spring Conical, Block Bearing, Lever, Spacer, Coupling Spine, Solenoid Valve, Ball Guide, Check Valve, Gasket M/P, Retainer, Cam Rocker, Push Rod, O Ring, Gasket, Gasket Kit, Seal, Seal O-Ring, Wear Ring, Ring, Repair Kit, Oil Seal, Seal Kit, Back Up Ring, Lock, Seal Lip Type, Wiper Seal, Wiper Ring, Seal Group, Seal Assy, wheels, tyres, cab and many more. Book marked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible. Notes, cautions and warnings throughout each chapter pinpoint critical service information. Numbered instructions guide you through every repair procedure in a step-by-step fashion. Bold figured numbers help you quickly match illustrations with instructions. Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure. Numbered table of contents easy to use so that you can find the information you need fast. Manual Language: English File Format: PDF File Delivery: PDF (Instant Download) Pages: 170 To purchase this repair manual just click on the green instant download button at the upper right corner of this page. After purchasing just download it to your computer to save it and print pages from it whenever you need it.
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