Defender2500

Page 1

DEFENDER 2500W IMPRESSED CURRENT CATHODIC PROTECTION RECTIFIER FOR OUTDOOR APPLICATIONS

DESIGNED FOR REMOTE OPERATION IN RUGGED ENVIRONMENTS This rectifier is ideal for Impressed Current Cathodic Protection of pipelines, platforms, ships’ hulls, storage tanks, and other high value steel structures. Leveraging AstrodyneTDI’s vast experience in high demanding Industrial and Military/Aerospace applications, this product delivers the highest standards of dependability, reliability and value.

Reliability

• Lightweight, Highly Reliable This robust workboat ICCP system utilizes advanced Switch-mode Converter Technology in a strong constructed cabinet

All electronics are fully sealed to protect against water, dust, and other environmental conditions. TDI Power products are subjected to Highly Accelerated Stress Screening (HASS testing) as part of our manufacturing process, assuring long term reliability.

• No Manual Taps Built in Automatic Precision Control

Closed Loop System Monitoring

Features:

• IP54 Compliant Fully weather-proofed electronics and an Environmentally Sealed AC-DC Rectifier is ideal for Harsh Environments • Easy Field Servicing Modularized cabinet components make for quick and easy field servicing when needed • Lightning Protection Heavy Duty Lightning & Electrical Transient Protection is used on both input and output connections inside the cabinet

Environmentally Sealed Power Module AC to DC Rectifier

CPR2500 contains a high efficiency switching power supply with closed loop monitoring of the delivered output. This unit provides significant performance advantages over existing ICCP systems by automatically adjusting the output current for changing CP conditions or variations in the input voltage. No need to manually monitor and adjust your CP systems!

Intuitive All controls are set up to be extremely easy to operate. Assemblies are modular and connectorized so that field maintenance is simplified and the required skill level for service personnel is reduced.

Rugged The heart of the DEFENDER 2500W system is TDI Power’s unique ESPM power converter, which provides a rectifier solution that is fully sealed against the external environment.

@copyright 2015, Astrodyne, Inc

www.AstrodyneTDI.com | +1 908-850-5088

This document is believed to be correct at time of publication and Astrodyne, Inc accepts no responsibility for consequences from printing errors or inaccuracies. Specifications are subject to change without notice


DEFENDER 2500W IMPRESSED CURRENT CATHODIC PROTECTION RECTIFIER FOR OUTDOOR APPLICATIONS Parameter

24.4 [619]

CPR2500 ICCP Rectifier

AC Input Input Voltage

185-300 Volts AC, 47-63Hz, Single Phase

Input Current

18 Amps RMS maximum at low line

Power Factor

0.98

Harmonic Distortion

Less than 8% total harmonic distortion at full load and less than 5% for each harmonic

Peak Inrush Current

Less than 45A peak

Efficiency

>90% typical

27.1±.2 [687±5]

DC OUTPUT Output Voltage

Compliance from 0 to 50 Volts

Output Current

Adjustable from 0 to 50 Amps

Output Power

2,500 Watts

Line Regulation

Less than 0.5%

Load Regulation

0.5% from 10V to 50V

PROTECTION FEATURES Lightning

Heavy Duty, multiple MOV’s (L-L, L-GND) at input and output

Output Over-voltage

Output protected with over-voltage shutdown circuitry

Output over-current

Automatic electronic current limit circuitry

Over-temperature

Internal thermostat shuts down unit if temperatures exceed safe limits.

24.0±.2 [610±5]

24.4 [619]

12.2 [309]

AGENCY COMPLIANCE EMI

24.4 [619] 2.99 [76.0]

Radiated and conducted emissions meet FCC Part 15, Subpart A and VDE0871, Class A

ALARMS AND CONTROL

16.15

[410.3]

All located behind sealed and lockable access panel Local Control/Status

2x20 Character Display for Output Voltage and Current

AC On/Off

Input circuit breaker

Remote Control

Maximum Volts, Maximum Amps, Regulated Potential, On/Off via RS232, USB or Ethernet Interface

Remote Communication

Hard wired (Optional Cellular or Satellite Interface)

27.1±.2 [687±5]

19.90

[505.5]

22.40

[569.0]

27.1±.2 [687±5]

ENVIRONMENTAL CONDITIONS Cooling

Convection cooled – Ambient temperature range from -30ºC to +55ºC (-22 to +131ºF)

Storage Temperature

-50 to +85ºC

Humidity

0 to 100%, operating and storage

8.8 [224]

24.0±.2 [610±5]

10.1 .2 [ 257 3 ]

MECHANICAL Converter Chassis Size

24” x 24” x 10”

Input/Output Connector

Heavy Duty Terminal Blocks

24.0±.2 [610±5]

ENVIRONMENTAL

IP64 – Fully Outdoor Compatible Vibration

MIL-STD810F/514.5

Salt Fog

MIL-STD810F/509.4

Solar Radiation

MIL-STD810F/505.4

SAFETY

UL pending

2.99 [76.0]

16.15

[410.3]

19.90

[505.5]

22.40

2.99 [76.0]

[569.0] 16.15

[410.3]

19.90

[505.5]

22.40

[569.0]

@copyright 2015, Astrodyne, Inc

www.AstrodyneTDI.com | +1 908-850-5088

This document is believed to be correct at time of publication and Astrodyne, Inc accepts no responsibility for consequences from printing errors or inaccuracies. Specifications are subject to change without notice


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