5 minute read
DESIGN
from b500
by b500magazine
Amalgam Flying High
The 1940 Mk 1a Supermarine Spitfire A malgam is known worldwide for its large scale models of extreme and high end classic cars for collectors, but out of sight in their workshops thrives a busy world of one-off commissions and significant commercial contracts for the likes of Richard Mille and Foster & Partners. Some years ago in response to a request from Lord Norman Foster for the ultimate Spitfire model, Amalgam
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sent a team to Coningsby with some of the most accurate digital scanning equipment in the world to capture the data necessary to recreate the Mk 1a aircraft flown by Geoffrey Wellum of 92 Squadron in September 1940.
In line with Lord Foster’s request, the first small edition of model is shown in ‘bare metal’ finish to reveal every detail of the refined engineering of this most beautiful aircraft. The Amalgam model is undoubtedly the most accurate and highly detailed model of the Spitfire ever produced. Every tiny detail of the aircraft has been reproduced including the thousands of rivets. Like all Amalgam’s work this model is the result of a powerful combination of art and technology using original digital scanning, combined with high sculpting and finishing skills, to create a model indistinguishable from the real aircraft in photographs.
Bell X-15A-2
Following the attention the Spitfire drew from collectors, the company has more recently created an edition of just five
models of the Bell X-15. Hypersonic research aircraft X-15A-2 is a famous and significant part of aviation history. The fiery hell that the X-15 experienced each time it was flown up to nearly Mach 7, resulted in a beautiful and fascinatingly complex patina and it was this that the artists at Amalgam concentrated their efforts upon. The model is amazingly detailed and represents the staggering engineering of the rocket plane perfectly, but it’s the rendition of the scorched skin of the plane that takes this model into the stratosphere.
Part of the X-15 program, the X-15A-2 remains the official world record holder for the highest speed ever recorded by a crewed, powered aircraft, despite being set over half a century ago, in October 1967 by pilot William J. Knight. Knight flew at Mach 6.70 (4,520 miles per hour (7,274 km/h) or a staggering 2,021 m/s) at 102,100 feet (31,120 m).
The X-15’s purpose was to fly high and fast, testing the machine, subjecting
pilots to conditions that future astronauts would face and returning with valuable data used in aircraft and spacecraft design, making it an important tool for developing spaceflight in the 1960s. It made the first manned flights to the edges of space and was the world’s first piloted aircraft to reach hypersonic speeds, or more than five times the speed of sound.
Like other rocket planes, the X-15 was launched in mid-air from a B-52 “mothership” at about 45,000 feet. Once its powerful rocket ignited, the X-15 streaked upward to the limits of the atmosphere, then glided unpowered to land on a dry lakebed. Typical flights lasted about 10 minutes. The X-15 program was a joint U.S. Air Force/ Navy/NASA project involving twelve pilots. Together they flew a combined 199 flights between 1959 and 1968. Eight of the twelve exceeded an altitude of 50 miles, thus qualifying them as astronauts. Ironically, one of the four who remained in the Earth’s atmosphere whilst piloting an X-15 later became the first man to walk on the moon, Neil Armstrong. Only three X-15s were built for the program and two examples survive.
X-15A-2 is the second of the three X-15s, originally designated X-15 #2. On November 9 1962, X-15 #2 had to make a high-speed emergency landing after NASA research pilot Jack McKay discovered that his rocket engine was producing only 30 percent of its maximum thrust. As the aeroplane slid across the lakebed, the left skid collapsed, turning the aircraft sideways and flipping it onto its back. McKay suffered back injuries but was eventually able to resume X-15 pilot duties, making 22 more flights. The X-15 was severely damaged, sent back to North American Aviation and rebuilt into the X-15A-2. During the rebuild, North American modified it for even greater speed, equipping it with a Reaction Motors XLR-99 engine capable of 50,000+ lbs. of thrust, adding the large orange and white propellant tanks and lengthening the fuselage about 18 inches. X-15A-2 made 53 free flights in total, 31 of those as X-15 #2.
On 3 October 1967, with pilot William “Pete” Knight of the U.S. Air Force in control, X-15A-2 reached its maximum speed of 4,520 miles per hour (7,274 km/h), setting the official world record for the highest speed ever recorded by a crewed, powered aircraft, which remains unbroken to this day. After the record flight, it was discovered that the aircraft received thermal structural damage and the covering was severely pitted and charred. Repair was considered too uneconomical and the aircraft was grounded. It was delivered to the National Museum of the United States Air Force in 1969, where it remains to this day.
This fine model is of the North American X-15A-2 at 1:20 scale, replicated exactly at the moment it landed after its record speed run of Mach 6.7 in October 1967. Designed and assembled completely from scratch in our Bristol Workshop, the use of technical drawings and archival imagery have allowed us to perfectly recreate every detail at scale. Individual panels and finishes were extrapolated from NASA’s technical drawings and images of the plane held at the USAF museum. 3D printing technology is used to produce the majority of the components, before our model makers use traditional machining and hand working techniques to create the most precise, accurate and faithfully detailed pieces. Multiple paint techniques and materials have been used to accurately replicate real life patination.
The X-15A-2 edition is limited to just five models
Richard Mille Airbus A320
Capturing another superlative, Amalgam responded to a request from Richard Mille, bringing into his boutiques the essence of his extreme luxury and creativity with massive and deeply detailed models of the A320 created by Richard Mille in partnership with Airbus. Every Richard Mille boutique displays one of these beautiful pieces.