LYMAN
REVISED R FOR DFC RESUBM MITTAL – 11/001/12
FAB BRICAT TION an nd OPER RATION NAL MAN NUAL Referencees: Plastic Filament Exxtrusion Syste em for Use with w a 3D Printter: Project 1158, University of British C Columbia http p://www.youttube.com/waatch?v=UG8jZZpW81IE htttp://www.yo outube.com/w watch?featurre=fvwp&NR==1&v=anqKC0 0i0a7Y http://filabot. h com/ http p://www.youttube.com/waatch?v=UG8jZZpW81IE
Lyman Lyman L Filaament Extrruder II Vid deo: http p://www.you utube.com/waatch?v=hlZ6778sMvZo
The T Lyman Filament F Extrruder II is an n open sourcce product licensed undeer http://creativeco ommons.orgg/licenses/byy sa/3.0/ There e may be errrors or omisssions in thiss manual. Feel F free to change c or m odify as dessired. Ad dvise Lyman of any errorrs or omissio ons at: hlym man@comccast.net
Table of Contents:
1
-
2
-
3
-
4
. A01 -
5
. A02 - 2D
6
. A03 -
7
. A04 -
8
. A05 -
9
. A06 -
10
. E01 -
11
. E02 –
12
. E03 –
13
. P01 – #1 –
14
. P02 – #2 –
15
16
. P04 – # 14 & #21
17
. P05 – #5, #6, #16 #51
18
. P06 – #10, #11, #19 & #37
19
. P07 – #7, #8, #28 & #30
20
. P08 – #15, #26 & #38
21
. P09 – #39
22
. P10 –
23-34
. P03 – #14 #20
–
Page 1
- LYMAN
II (
) #
# 39
P09
41
E03 PID
42
E03
43
E03
44
E02
45
E03
5/8" DIA TA4 12V 5 AMP
120V IN
EA
1
$8.00
$8.00
EA
1
$24.99
$24.99
mambate9@gmail.com
tools4saleasis
EA
1
$9.09
$9.09
adaptermonsters
EA
1
$4.96
$4.96
tywseller
EBAY EBAY EBAY
25 AMP
12V - 120V
EBAY
K
EA
1
$1.00
$1.00
tinxi-english
EBAY
2 AMP
24V IN
EA
1
$9.99
$9.99
1984yht888
EBAY
47
E02
1/4"
FT
1
$0.03
$0.03
ouyou2010
EBAY
53
E03
40mm
EA
1
$3.36
$3.36
hmlytong@gmail.com
EBAY
1
P01
18x10
EA
1
$7.77
$7.77
see quote 400 ea
emachineshop.com
2
P02
10x12
EA
1
$7.40
$7.40
see quote 400 ea
emachineshop.com
4X1/8"
EA
1
$4.96
$4.96
see quote 400 ea
emachineshop.com
4x1/8
EA
2
$1.69
$3.38
see quote 800 ea
emachineshop.com
30
EA
1
$14.37
$14.37
see quote 400 ea
emachineshop.com
10
EA
1
$1.98
$1.98
see quote 400 ea
emachineshop.com
EA
1
$5.09
$5.09
see quote 400 ea
emachineshop.com
$1.11
see quote 400 ea
emachineshop.com emachineshop.com
5
P05
6
P05
7
P07
8
P07
10
P06
15
P08
1/2"x1/8x3.5"
EA
1
$1.11
16
P05
3" dia
EA
1
$3.80
$3.80
see quote 400 ea
19
P06
2x2"
EA
1
$2.57
$2.57
see quote 400 ea
emachineshop.com
20
P03
5"
EA
1
$5.73
$5.73
see quote 400 ea
emachineshop.com
28
P07
1.5 x 1.5
EA
1
$3.67
$3.67
see quote 400 ea
emachineshop.com
30
P07
see dwg
EA
1
$1.77
$1.77
see quote 400 ea
emachineshop.com
38
P08
10mm
EA
1
$3.06
$3.06
see quote 400 ea
emachineshop.com
51
P05
see quote 1600 ea
emachineshop.com
13
E02
17
STL MT BRKT
1/2" NPT
1/8"
EA
4
$1.41
$5.64
1-1/2"
EA
4
$0.21
$0.84
11010
E02
1/4"
EA
20
$0.04
$0.70
33077
FASTENAL
18
E02
1/4"
EA
2
$0.11
$0.22
37118
FASTENAL
22
E02
1/4"
EA
14
$0.06
$0.84
36301
FASTENAL
23
E02
M4
EA
3
$0.11
$0.33
1140147
FASTENAL
24
E02
M4
EA
3
$0.08
$0.24
11103679
FASTENAL FASTENAL
1/4"
FASTENAL
27
E02
M5 x 15
EA
1
$0.28
$0.28
0154262
29
E02
M4-35
EA
3
$0.25
$0.75
11103316
31
E02
3mm
EA
3
$0.15
$0.45
39518
FASTENAL
32
E02
3mm
EA
3
$0.02
$0.06
40217
FASTENAL
34
E02
1"
EA
6
$0.15
$0.90
11007
FASTENAL
35
E02
EA
1
$2.34
$2.34
0403084
FASTENAL
1/4"
10mm
40
E02
1/4"
49
E03
#4
50
E01
#8
52
E02
11
P06
14
P03
21
P04
3
P02
1/2 x2x3.5"
26
P08
see dwg
NA
*ND
36
E02
16-Jul
1/2" 1/2" 1/2"
48
E03 E02
/
37
P07
NA
*ND
9
E01
NA
*ND
NA
*ND
NA
*ND
25
E02
12
E02
2"
EA
4
$0.20
$0.80
11011
FASTENAL
3/8"
EA
2
$0.02
$0.04
0139005
FASTENAL FASTENAL
1/2"
EA
3
$0.05
$0.15
1131290
5/16"
EA
6
$0.06
$0.36
1133006
2"
EA
1
$1.19
$1.19
6421812
HARDWAREANDTOOLS.COM
3" DIA
EA
3
$2.19
$6.57
27-1/2B
HARDWAREANDTOOLS.COM
3.5"
EA
1
$0.90
$0.90
1/2X31/2
7.25
$0.05
$0.36
201504
EA
1
$20.00
$20.00
see quote 400 ea
EA
1
$3.00
$3.00
EA
1
$2.72
#39
33
EA
2
$0.75
$1.50
5002
EA
1
$16.99
$16.99
12VWM
1/8x1/2x1"
IN
6.6
$0.08
$0.53
FT +/-
6
$0.12
$0.72
EA
4
$0.24
$0.96
HARDWAREANDTOOLS.COM HOME DEPOT LYMAN ASSOCIATES INC McMASTER-CARR SWMJPA MONSTERGUTS.COM
6063-T52
ONLINE METALS
53824
TRUE VALUE HARDWARE
RADIO SHACK
EA
2
$0.10
$0.20
LOT
1
$1.00
$1.00
TRUE VALUE HARDWARE
EA
2
$0.15
$0.30
TRUE VALUE HARDWARE
1/2"
EA
0.5
1-1/2"
EA
1
@
10%
$8.80 $21.46
TRUE VALUE HARDWARE
$4.40
VENTURA
WALMART
$21.46
G3026423
ZORO TOOLS
$225.83 $22.58 $248.41
* ND -
FASTENAL
MACHINE SH0P 6655K16
SPST
, CN,
$2.72
12V
7/8"
FASTENAL
verify item numbers
Page 2 - LYMAN
II (
#
)
#
# 1
P01
18x10
EA
1
$7.77
$7.77
see quote 400 ea
emachineshop.com
2
P02
10x12
EA
1
$7.40
$7.40
see quote 400 ea
emachineshop.com
3
P02
1/2 x2x3.5"
7.25
$0.05
5
P05
4X1/8"
EA
1
$4.96
6
P05
4x1/8
EA
2
7 8
P07 P07
EA EA
1 1
$0.24
$0.96
9
E01
10
P06
11
P06
12
E02
13
E02
14
P03
STL MT BRKT
30 10
7/8" 1/2" 1/4" 1/2"
$0.36
201504
HOME DEPOT
$4.96
see quote 400 ea
emachineshop.com
$1.69
$3.38
see quote 800 ea
emachineshop.com
$14.37 $1.98
$14.37 $1.98
see quote 400 ea see quote 400 ea
emachineshop.com emachineshop.com
EA
4
1/2" NPT
EA
1
2"
EA
1
$1.19
$1.19
6421812
HARDWAREANDTOOLS.COM
1-1/2"
G3026423
ZORO TOOLS
$5.09
$5.09
EA
1
$21.46
$21.46
1-1/2"
EA
4
$0.21
$0.84
3" DIA
EA
3
$2.19
$6.57
53824 see quote 400 ea
TRUE VALUE HARDWARE emachineshop.com
11010
FASTENAL
27-1/2B
HARDWAREANDTOOLS.COM
15
P08
1/2"x1/8x3.5"
EA
1
$1.11
$1.11
see quote 400 ea
emachineshop.com
16
P05
3" dia
EA
1
$3.80
$3.80
see quote 400 ea
emachineshop.com
17
E02
1/4"
EA
20
$0.04
$0.70
33077
FASTENAL
18
E02
1/4"
EA
2
$0.11
$0.22
37118
FASTENAL
19
P06
2x2"
EA
1
$2.57
$2.57
see quote 400 ea
20 21
P03 P04
5" 3.5"
EA EA
1 1
$5.73 $0.90
$5.73 $0.90
see quote 400 ea 1/2X31/2
22
E02
1/4"
EA
14
$0.06
$0.84
36301
23
E02
M4
EA
3
$0.11
$0.33
1140147
FASTENAL
24
E02
M4
EA
3
$0.08
$0.24
11103679
FASTENAL
25
E02
1/2"
EA
0.5
$8.80
$4.40
VENTURA
26
P08
see dwg
EA
1
$20.00
$20.00
see quote 400 ea
1/2"
27
E02
M5 x 15
EA
1
$0.28
$0.28
28
P07
1.5 x 1.5
EA
1
$3.67
$3.67
0154262 see quote 400 ea
29
E02
M4-35
EA
3
$0.25
$0.75
30
P07
see dwg
EA
1
$1.77
$1.77
31
E02
3mm
EA
3
$0.15
$0.45
39518
32
E02
3mm
EA
3
$0.02
$0.06
40217
33
E02
12V
EA
1
$16.99
$16.99
/
34
E02
35
E02
36
E02
37
P07
38
P08
39
P09
40
E02
41
E03 PID
42
E03
43
E03
44
E02
45
E03
47
E02
48 49
E03 E03
50
E01
51 52
P05 E02
53
E03
NA
*ND
1/4"
1"
FASTENAL
WALMART LYMAN ASSOCIATES INC FASTENAL emachineshop.com FASTENAL emachineshop.com FASTENAL FASTENAL MONSTERGUTS.COM
EA
6
$0.15
$0.90
11007
FASTENAL
1
$2.34
$2.34
0403084
FASTENAL
EA
1
$2.72
IN
6.6
$0.08
$0.53
10mm
EA
1
$3.06
$3.06
5/8" DIA
EA
1
$8.00
$8.00
tools4saleasis
2"
EA
4
$0.20
$0.80
11011
TA4
16-Jul 1/8x1/2x1"
1/4"
12VWM
emachineshop.com HARDWAREANDTOOLS.COM
EA
10mm
11103316 see quote 400 ea
emachineshop.com
$2.72
6655K16
McMASTER-CARR
6063-T52
ONLINE METALS
see quote 400 ea
emachineshop.com EBAY FASTENAL
EA
1
$24.99
$24.99
mambate9@gmail.com
120V IN
EA
1
$9.09
$9.09
adaptermonsters
25 AMP
12V - 120V
EA
1
$4.96
$4.96
tywseller
EBAY
K
EA
1
$1.00
$1.00
tinxi-english
EBAY
2 AMP
24V IN
EA
1
$9.99
$9.99
1984yht888
EBAY
1/4"
FT
1
$0.03
$0.03
ouyou2010
EBAY
#4
SPST 3/8"
EA EA
2 2
$0.75 $0.02
$1.50 $0.04
5002 0139005
SWMJPA FASTENAL
#8
1/2"
EA
3
$0.05
$0.15
1/8" 5/16"
EA EA
4 6
$1.41 $0.06
$5.64 $0.36
see quote 1600 ea 1133006
EA
1
$3.36
$3.36
hmlytong@gmail.com
EA
1
$3.00
$3.00
12V 5 AMP
40mm #39
1131290
EBAY EBAY
FASTENAL emachineshop.com FASTENAL EBAY MACHINE SH0P
NA
*ND
FT +/-
6
$0.12
$0.72
RADIO SHACK
NA
*ND
EA
2
$0.10
$0.20
TRUE VALUE HARDWARE
NA
*ND
LOT
1
$1.00
$1.00
TRUE VALUE HARDWARE
NA
*ND
EA
2
$0.15
$0.30
TRUE VALUE HARDWARE
, CN,
$225.83 @
10%
$22.58 $248.41
* ND -
verify item numbers
看分解图 E01-E03 和 零件制图 P01-P14 制作教程
风扇 可调节 线材 整理器
出料器 组件 基座 出料器 支架 漏斗
电路板
雨刮电机 组件
实体模型的等距视图 Lyman 线材挤出器 II
顶视图
底视图
前视图
端视图
实体模型的 2D 视图 Lyman 线材挤出器 II
组装 & 操作指导 1. 将出料器放在离桌边 10 英寸（约 25 厘 米）的桌面上。 2. 将它插入一个 110V 带电源保护器的电 源。 3. 将 ABS 塑料颗粒倒入漏斗。机器已经装 配 1.75mmABS 线材喷头。 4. 首先打开热源开关（ HEAT switch ）。 5. 将 PID 的温度设置在 212 摄氏度，如果 之前没有设置好的话。 6. 让机器加热 30 分钟。 PID 需要 15 分钟 才能稳定下来。 7. 30 分钟后，塑料颗粒应该已经加热到挤 出温度。打开马达开关，开始挤出线材。 将 马达电压设置在 3.1V 8. 当线⇥开⇤挤⌅⇧⌃⌥ 铅笔将线⇥ ⌦头 导↵线⇥ ✏⇣导⌅⌘桌✓边缘 ◆线 ⇥⌅现扭结则 ⌫动⇧⇠桌✓边缘⇡导线⇥⇧ ⌘挤⌅ 线⇥⇢ 线状 ✏⇣ ⌧ 扰它⇧ 它! "#并$%&'盘绕 9. 线⇥ 径()⌃线⇥ *调 将它⇠' +动则线⇥⇠喷头',挤⌅⇧线⇥ 径 会.⇧/为⇠%&#0 线⇥12 34会传导⌘ 喷头⌦
以每分钟 8 英寸（约 20 厘米）的速度挤出 线材
挤出器前视照片 组装和操作指导 Lyman 线材挤出器 II
挤出器后视照片 Lyman 线材挤出器 II
线材在地面缠绕的照片 Lyman 线材挤出器 II
由 Lyman 线材挤出器制作的 1 公斤 1.75 毫米线材 缠绕在一个 1 公斤的线材卷上
线材缠绕在线材卷上的照片 Lyman 线材挤出器 II
零件大小请查看零件制图 组合 后 框架组件分解图 Lyman 线材挤出器 II
3 英寸 可延长 料斗
组合 后
零件大小请查看零件制图
安装雨刷电机， 螺栓，垫片和螺母
挤出器组件分解图 Lyman 线材挤出器 II
电子组件示意图 电子元件分解图 Lyman 线材挤出器 II
零件 # （ 1 ）底座 材料： 1/2 英寸 中密度 板
自定义零件 Lyman 线材挤出器 II
组装图解 E01
零件 # （ 2 ）电路板 材料： 1/4 英寸三合板
零件 # （ 3 ）风扇固定 板 材料： 1/2 英寸中密度板
零件 Lyman 线材挤出器 II
½ 英寸 美标 60 度椎管螺纹 两端一致
零件 #14 ½ 英寸黑色管法兰 （轴头）
零件 #20 铝制加工定制零 件
零件 #14 ½ 英寸 黑色管 法兰
组装后
零件 Lyman 线材挤出器 II
零件 #14 ½ 英寸黑色管法兰 （轴头）
组装后
零件 #21 ½ X 3.5 英寸黑色管螺 纹接口
零件 Lyman 线材挤出器 II
零件 # (16) 5热层
1/8 英寸坚硬的 酚醛树=&
零件 # (51) 酚醛树=垫C @ A 4 B
零件 # 5 67电89: ;<
零件 # 6 >?9:;< @ A2 B
自定义零件 Lyman 线材挤出器 II
组装⇣ V终WX图
1/8×1/2×1 FG 铝QR条 (6)
DE #11 ½ FGHIJ状连K
热电偶零件 #44 用卡普顿胶带粘在一起
DE # (37) .热带 STU (6)
L✓ MN
⌃ .063 FG 径 钻头A # 52 B 钻N
DE # (10) 1./5 OP 铝Q喷头
DE # (19) YZ钻[3& ⇥> 3/16 A36 钢&
零件 Lyman 线材挤出器 II
DE #8 \号链轮齿
DE #7 `号链轮齿
径
径
绑 3mm YZ]
绑 5mm YZ] DE #27
#19 钻头
DE # (30) 10 齿链轮齿^_ 1/8 FG铝Q&
DE # (28) 30 齿链轮齿^_
自定义零件 Lyman 线材挤出器 II
DE #38 黄铜aJ
DE #26 >?
DE #15 导丝 1/8 FG 铝&
自定义零件 Lyman 线材挤出器 II
bcd e⌃fghYZ钻头 /为它 ijklme试过 钻头nKo 5/8 FG 径⇧从pqr挤⌅ 组E 误sn\
⌃tu锯锯断⌥头⇧ ⌃tv t
DE # (39) gh 5/8 FG YZ钻头
bcd 组装⌅> wjx时 确 YZ钻头y够 $1/2 FGJ状jEz! 转动 ◆{@ ⇧⌃ 1/4 FGY钉对l进|调
5/8 英寸 螺旋钻头 Lyman 线材挤出器 II
}I~ 线 HIÄ线
电Å 电压 调节
6É 电8
风Ç
.热
继电
K Ñ 热电Ö
线路图 Lyman 线材挤出器 II