PRODUCT TRAI NI NG CENTRE
PRODUCT TRAI NI NG CENTRE
PRODUCT TRAI NI NG CENTRE
PRODUCT TRAI NI NG CENTRE
PRODUCT TRAI NI NG CENTRE
PRODUCT TRAI NI NG CENTRE
PRODUCT TRAI NI NG CENTRE
PRODUCT TRAI NI NG CENTRE
PRODUCT TRAI NI NG CENTRE
Exclusive features of Apache RTR 160 All New Racing Graphics Racing Throttle Response Engine (RTR) Digital Speedo…with Service indicator system Split Type sporty Handle bar Bull horn pillion Handle Adjustable Link type gear shift mechanism 270mm Front Disc brake 16 LED Tail Lamp
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RTR… Feature: •RTR : Racing Throttle Response •15.2 bhp engine Benefit: • Quick Response to the throttle. • Feel of a race bike.
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IDI System Feature: TCI : Transistor controlled ignition
Benefit: Long and high intensity Spark for better combustion of Fuel mixture. Help in cold start & Cold Recovery
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CDI Vs IDI
CAPACI TOR
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Gas Filled Shock Absorber Feature Gas filled 5 step adjustable shock absorber with Bottle designed Canister
Benefit Comfortable ride even on bad roads
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Sporty Silencer Feature • Stainless steel, sporty silencer with catalytic converter and exhaust resonator. • Narrow snout designed muffler. Benefit • Sporty looks • Resonator helps to achieve good power & Torque • Rust Free • Catalytic converter reduces pollution
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Stylish Contoured Fuel Tank Feature • Sporty and Stylish • 16 liters (including Reserve – 2.5 ltr) capacity with flushed petrol tank cap Benefit • Higher capacity Petrol Tank for long distance ride.
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Halogen HL Bulb with Twin City Lamps Feature • Halogen HL bulb with Twin city lamps Benefit • Brighter light • Safer to ride in city traffic condition
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RCF Technology Feature • Roller Cam Follower • Auto De-Compression Valve Benefit Friction free engine – Low maintenance Longer engine life Smoother engine No back kick during kick starting
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Racing Response Engine… Feature • Powerful Engine Power 15.2 BHP@8500 rpm Torque13.1 Nm@6000 rpm • Engine with Charcoal Grey colour is added look. Benefit • Excellent Initial pickup • Better top speed
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270mm Disc Brakes… Feature • Disc brakes with Sprocket design disc Benefit • Sporty looks • Effective braking • Better stability
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Any Gear Electric Start… Feature • Any Gear Self Starting • Constant mesh self starter • SM-6 Motor Benefit • Positive engagement • Effortless Starting • Soft button start
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Digital Speedo… Feature • Vehicle speed, clock, odometer, Trip meter on LCD screen.
Benefit • Guides the customer in time • More accurate
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IE SURGE… Feature • IE SURGE - Intake Exhaust Resonator Surge •Induction resonator on air filter • Exhaust Resonator on Silencer Benefit • Intake Resonator accelerates the air fuel mixture flow during sudden throttling and helps in quicker power response to zoom the bike. • Exhaust Resonator helps in clearing exhaust gas quickly out of the silencer during sudden throttling which results in high torque. PRODUCT TRAI NI NG CENTRE
5 – Speed Transmission… Feature • 5 Speed gear box • Link type Adjustable shifting system • Carbo-nitrating Gears Benefit • High speed • Racing bike gear shifting system. • Improved life of gears
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Dimensions SPECIFICATIONS
TVS Apache RTR 160
TVS Apache
Overall Length
2020 mm
1976 mm
Overall Width
730 mm
743 mm
Overall Height
1050 mm
1100 mm
Ground Clearance
180 mm
165 mm
Wheel Base
1300 mm
1260 mm
Kerb Weight
136 kg
136 kg
Pay Load
130 kg
130 kg
Gross Vehicle W eight
266 kg
266 kg
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Engine SPECIFICATIONS Type
TVS Apache RTR 160
TVS Apache
4 stroke ,air cooled, single cylinder OHC
Bore
62 mm
57 mm
Stroke
52.9 mm
57.8 mm
Piston Displacement
159.7cc
147.5 cc
Carburettor Type
Ucal mikuni BS - 26
Ucal mikuni BS - 26
Air Filter
Double polyurethene foam filter element
Starting System
Kick start / Electric start
Lubrication System
Forced wet pump
Compression Ratio
9.5:1
Compression Pressure
10 - 13 kg/cm
2
Maximum Horse Power
11.19 KW (15.2 bhp) @ 8500 rpm
9.95 Kw(13.5 BHP)@8500 rpm
Maximum Torque
13.1 Nm @ 6000 rpm
12.3 Nm@6000 rpm
Valve Clearance (Cold)
Inlet 0.08 / Exhaust 0.11 mm
Inlet 0.07 / Exhaust 0.12 mm
Maximum Speed
118 kmph
108 kmph
Engine Idling Speed
1400Âą100
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Transmission SPECIFICATIONS
TVS Apache RTR 160
TVS Apache
Clutch
Wet Multiplate type
Transmission
Constant mesh 5 speed gearbox
Gear Shift Pattern
All down heel - toe shift
Primary Reduction
65/21
Final Reduction
44/13
First Gear
35/12
Second Gear
26/14
Third Gear
24/18
Fourth Gear
21/20
Fifth Gear
22/25
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Chassis SPECIFICATIONS
TVS Apache RTR 160
TVS Apache
Frame
Double Cradle SynchroSTIFF
Double cradle tubular type
Front Suspension and Travel
lescopic Forks, 105mm Stroke
Telescope oil damped 105mm
Rear Suspension
Monotube Inverted Gas filled shox (MIG) with spring aid
Gas filled 5 step adjustable with canester
Steering Angle
41' °
Caster Angle
25.5
Trail Length
81.3 mm
90mm
Brakes: Front
270 mm Petal Disc
130/240 mm dia Drum/Disc
Brakes: Rear
130 mm Drum
130 mm foot operated
Tyre Size Front
90/90 x 17”
90/90 x 17 - 6 ply
Tyre Size Rear
100/80 x 18”
100/80x 18
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25.5'
Electrical SPECIFICATIONS
TVS Apache RTR 160
TVS Apache
Ignition System
IDI -dual mode digital ignition - DC
Sparkplug
Bosch Super UR 5 DDC
Sparkplug Gap Battery Type
0.6 mm 12V 9 Ah
Body Earthing
Negative terminal
Generator
12V, 100W
Head Light Tail Light/Brake Light Turn Signal Light
35/35W Halogen HS1, Clear lens with MFR
12V, 35/35 W HS 1 halogen
0.5 W. LED-Twin triangle with prism on lens 12V,10W
High Beam Indicator Light
12V,2W
Neutral Indicator Light
12V,3.4W
Speedometer Light
12V,3.4W
Economy & power mode lamp
12V,2W
Turn Signal Indicator Light
12V,2W
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12 V, 5W / 21W
Capacity SPECIFICATIONS
TVS Apache RTR 160
TVS Apache
Fuel Tank Including Reserve
16 Lts
Reserve
2.5 lts
Front Fork Oil
125 Âą 2.5 ml each
Transmission cum Engine Oil (Grade) Transmission cum Engine Oil (Qty)
4T Oil 1000ml(Overhauling)
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Carburettor Specifications Discription Carburettor Type Main Jet
TVS APACHE RTR 160
TVS APACHE
BS26 CV Ucal Mikuni
BS26 - X21 CV Ucal Mikuni
105
102.5
Needle Jet
P2
Jet Needle
QK
E - ring position Pilot Jet Pilot air jet (1)
2 nd from top 15
12.5
1.45
1.45
Pilot air jet (2) Piston valve
NA CA - 3.9(2 vacuum sensing holes)
Throttle Valve MCS screw - No of turns
120 2±1(1 ~ 3 turns out)
Idling RPM Idling CO%(with SAI) Idling CO%(without SAI)
CA - 3.9(1 vacuum sensing hole)
1400±50 0.8 ~ 1.2%
0.6 ± 0.4% 3.5 ~ 4.5%
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Cylinder Head
Combustion Chamber diameter increased. bigger Inlet & Exhaust valve seats provided. Painted with Charcoal grey colour.
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Cylinder Block
Bore Dia. increased to 62 mm Auto Chain Tensioner mounting design is changed. 159.7 cm3 embossed for identification. Painted with Charcoal grey colour.
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Piston Assy.
Piston Dia. increased to 62 mm Piston Rings dia increased to match the new piston. Piston Pin and locks also modified
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Crankshaft Assy.
160cc
Crankshaft web weight increased. Connecting rod modified. Chamfer on Crank web are bigger.
150cc
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Clutch Cover
New Part Rod comp. Clutch release is modified. Charcoal grey painting is provided
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Auto Chain Tensioner
New Part Strip coil type tensioner
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Crankcase RH
New Part Guide bush
Guide bush provided for Cam gear shift shaft. Painted with charcoal grey colour.
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Crankcase LH
New Part Painted with Charcoal grey colour.
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Clutch Assy. New Part Clutch plate Drive and plate driven are modified. Clutch spring are changed. Clutch plate serrations reduced to 45( Apache 150 – 48 serrations). Plain surface provided for pressure plates (Apache 150 – dotted surface)
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Cover Magneto
New Part Charcoal grey colour.
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Stator coil assy.
New Part Charging and lighting coils increased to 8(Apache 150 – 7 coils) Since Source coil is not available here, that location is used for one additional lighting /charging coil.
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CV Carburetor New Part Fuel Jets and Tuning specifications changed Main Jet – 105 Pilot Jet – 15 Piston Valve CA-3.9(1 vacuum hole) CO (with SAI) – 0.8 ~ 1.2% Since change in By pass pitch , RTR 160 have new carburetor body Can not interchange with Apache 150cc PRODUCT TRAI NI NG CENTRE
Inlet & Exhaust Valve RTR
150cc
New Parts Valve face diameter increased Inlet tappet clearance – 0.07 mm Exhaust tappet clearance – 0.11 mm
Exhaust Inlet
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Silencer Assy.
New Part. Narrow snout Muffler Assy. design is to suit the new styling. Mounting bracket point is changed. Exhaust resonator position shifted to bottom side vehicle.
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Lever Kick Starter
New Part. Design is changed to suit the new styling.
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Suppresser Cap
New part. Suppressor cap design is changed to avoid the water entry.
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Lever Gear Shifting New Part. Link type design provided to give racing bike feel during gear shift. Cam gear shift design changed to match the changes in Crankcase RH for smoother gear shifting. Transmission gears are same as Apache 150cc.
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Rear Brake Pedal
New part. To suit the new styling.
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Wiring Harness New Part. New couplers to connect the LED tail lamp. Water proof coupler provided for avoiding the water entry. Special coupler provided to connect the digital speedometer.
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Relay pass by
New part Relay unit provided for Pass by operation. Pass by will work in both DC and AC.
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TCI Unit
New part.
160cc
Ignition timing curves are changed in TCI of RTR. For identification IDI in grey colour.
150cc
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Handle Bar New part. Split type handle bar to suit the new styling. Handle bars can be adjusted to two positions as per the requirement. Upper bracket cover added for styling.
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Bracket Pillion Foot Rest New part. diecasted pillion foot rest holder. Charcoal Grey colour to match the look of the bike.
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Bracket Side Stand
New Part. To improve the Part lift.
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Chain Case
New part both Chain case upper and Lower are modified to match the new swing arm fitments. Dimple profile provided at inner side of case to avoid wheel fouling during the ride.
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Rear Fender
New part. Rear fender design is changed to suit the new styling.
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Number Plate Lamp
Design is changed. Rear Reflector is fitted to lamp body.
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Digital Speedo Hub Drive
New Part. Connected to digital Speedo meter through the wires. Speedo cable is not provided.
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Front Fork RH
New Part. Outer Tube design is changed Disk Mounting point is changed.
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Vibration Dampers & Handle Grip
New Part. Handle grip is modified Vibration damper is modified. Chrome plating is provided for Clutch lever and Front Brake lever.
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Engine Guard
New Part. To provide a sporty look to the bike.
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Gas filled Rear shock Absorbers
New Part. Canister Design modified. Filled with Nitrogen Gas. Lower mounting bracket length increased.
150cc
160cc PRODUCT TRAI NI NG CENTRE
Front Wheel Assy.
New Part. Disc mounting positions changed to mount the 270 mm disc.
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APACHE - IGNITION CIRCUIT Charging Coil WR
B
RW
BW
RR Unit 10A Fuse BW
R
Ignition Switch
BW
Battery
B
Or B
W Br
B BlR
DC TCI BW
PULSER COIL
SELF STARTER SWITCH
BW Or
DC CIRCUIT
ENGINE KILL SWITCH
R
Or
Digital SPEEDOMETER
Bl
HT COIL
GW BlW TCS
HT Cord
Spark Plug PRODUCT TRAI NI NG CENTRE
THROTTLE CONTROL SWITCH
APACHE – IDI CIRCUIT
10A Fuse BW
R BW
Battery
Ignition Switch
SELF STARTER
B RELAY UNIT
BW Or
DC CIRCUIT
ENGINE KILL SWITCH
R
Or B
W Br
B BlR
DC IDI BW
Or
Digital SPEEDOMETER
Bl
PULSER COIL
HT COIL
GW BlW
HT Cord
Spark Plug
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TCS THROTTLE CONTROL SWITCH
APACHE - CHARGING CIRCUIT Charging Coil WR
B
RW
BW
BW
DC TCI ENGINE KILL SWITCH
RR Unit 10A Fuse BW
R
B
SELF STARTER SWITCH
B R BW
Battery
Ignition Switch Or
Or
Or
Fr.Br Switch
W
Or
Rr.Br. Switch
Or
Y Or
DC TCI
Horn(2) Flasher Unit
RELAY PASS BY Y
W
Or
GB
TSL Switch L R
Fr. TSL
G Horn Switch
High/Low Beam switch
lbl
Fr. TSL V
Rr. TSL
lG
Rr. TSL
BW Brake Light
YBl BW
HEAD.LAMP
TSL Indy PASS BY SWITCH
Lighting Switch
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TSL Indy
APACHE – SELF START CIRCUIT
ENGINE KILL SWITCH
DC TCI B
10A Fuse R
B R
BW
BW
Battery
Ignition Switch
TO DC Circuit
Gr
B
BW
Clutch S witch
BlW
S tarter Button
Or BlW Neutral Lamp Bl Bl
Starter Relay S TARTER MOTOR
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Neutral Switch
APACHE - LIGHTING CIRCUIT Lighting Coil B W
Y
PASS BY SWITCH
BW GB
YR
OR
RR Unit
RELAY PASS BY
YW
Lighting Switch Yor
Y
Gr YB Gr
Gr Gr
Gr SPEEDOMETER
BW
Number plate lamp BW
Tail Lamp
Headlamp
Gr
City lamp
BW BW
City lamp
H
BW
L
WR
Headlamp Switch PRODUCT TRAI NI NG CENTRE
BW
A P A CH E - CO I L T E S T I N G Lighting Coil Resistance :0.25 - 1.0 ohm Lighting coil Y Ohm s
+ -
B
Pulser Coil
Charging Coil
Re sista nce: 125 - 150 Ohms
Re sista nce: 0.4 - 1.0 Ohm s Charging coil
Puls e r coil
Br 2000
Ohm s
+ -
BW
R
200
R
WR W
200
Ohm s
B
R
+ -
BW
B
IGNITION COIL TESTING Secondary Coil Primary Coil
Re sista nce: 11.0 - 13.0 KOhms
Resistance : 2.0 - 4.0 Ohm
Ignition coil
Ignition coil
Or 200 Oh ms
HT CORD
Bl
HT CORD
+ -
20K
Oh ms
+ -
To Spar k Plug
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From CDI Unit
PDI 01.CHECK FOR PAINT SCRATCHES/DAMAGES 02.MISSING ITEMS 03.ALIGNMENTS/GAP 04.STANDARD CHECKS 05.FASTENER TIGHTNESS CHECKS 06.GENERAL CHECKS (AFTER STARTING THE ENGINE) 07.ELECTRICAL FUNCTION CHECKS 08.ROAD TRIAL 09.POST TRIAL (ON STAND)
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Customer Installation Basic Check points before starting the Vehicle •All controls operations(clutch,brake,throttle,gear shifting) •Explain all settings on Digital Speedometer • Tank capacity : 16lit Res: 2.5lit •Tyre pressure •Battery condition – Proper functioning of horn,brake lights,turn signal indicators,electrolyte level •Tool kit •First aid kit •Engine oil level •Lighting
Service schedule •Explain Service schedule of Apache RTR 160 as per owners manual
Warranty •Warranty period, Parts not covered under warranty, Limitations of warranty.
•Tips for achieving best performance from vehicle •Proper tyre pressure •Battery condition checking •Usage of IFTEX for petrol(2ml/ltr) •Running in period •Riding tips
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Service Schedule Month
I
500 - 750
1 month
II
2500 - 3000
3 Months
III
5500 - 6000
6 Months
IV
8500 - 9000
9 Months
V
11500 - 12000
12 Months
VI
14500 - 15000
15 Months
VII
17500 - 18000
18 Months
VIII
20500 - 21000
21 Months
IX
23500 - 24000
24 Months
X
26500 - 27000
27 Months
XI
29500 - 30000
30 Months
Warranty Period: 30000kms/24 months PRODUCT TRAI NI NG CENTRE
Fre e/Pay
Free
Kms
Pay
Se rvice
Periodic Maintenance
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Periodic Maintenance
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Periodic Maintenance
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Periodic Maintenance
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