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Car-Go-Net
“The preferred disposable”
• Fused joints won’t unravel
• Easy to apply in a single pass
• In stock for immediate shipment
In this case, material down to 1 mm is introduced to the machine and repelled. The recovery and grade of the Zorba (+95 percent) produced by the ultra-high-frequency eddy current separator produces material that sells at a premium price. This material can only be produced utilizing the technology found in this type of eddy current separator. Standard eddy current separators are only capable of recovering material coarser in size due to less frequency changes found in this type of magnetic circuit design and the larger size distribution.
The last step of the process is to recover the liberated and weakly magnetic stainless steel fraction. When a non-magnetic stainless steel material is work hardened, such as when ground or shredded, it can become paramagnetic (weakly magnetic). A magnetic separator with an exceptionally high, specifically designed magnetic circuit can produce a clean stainless steel fraction because of the magnetic susceptibility of the material. This type of separator incorporates a vibratory feeder that transports the material onto a small conveyor with a highly wear-resistant belt. As the material reaches the end of the conveyor, a magnetic head pulley holds the stainless steel material to the belt as it continues around the end of the conveyor.
The non-magnetic fraction continues its normal trajectory, while the magnetic fraction is discharged as the belt peels away from the magnetic head pulley. The waste fraction from this separator is residue that can be disposed of with the automotive shredder residue produced in the non-ferrous process.
Overall, by processing Zurik into Zorba, a processor transforms difficult-to-market, low-value Zurik that generates fire hazards into a high-grade, highly sought-after, and copper-rich Zorba. This copper-rich Zorba commands a higher price than standard Zorba, while also creating a fine saleable stainless steel product.
1-800-328-8456
Turnkey Automated Plant, process up to 4,000 Ib/hr. 20 years operating our own wire chopping line, selling, and servicing this equipment.
Parts fully stocked in CA and available for same-day shipping. Unparalleled support, service, and 3-year warranty.
Phoenix XD Plus
Phoenix XD PLUS, our top-of-the-range plant, can process roughly 4,000 lb/hr of ICW, depending on composition and yield, or roughly 270,000 lb/mo of mixed ICW in a single shift. The “Plus” configuration includes another 60-HP Cutting Mill and Infeed Conveyor to maximize production in a small space with low ceilings. With its low power consumption, Phoenix XD Plus offers the lowest processing cost per pound. Using two mills reduces material dwell time in the cutting chamber, while using screen with larger holes in the first Cutting Mill extends the knife life and system uptime through progressive downsizing. Its modular design allows for increased capacity with the addition of our plug-and-play “FRM1000” module in the future. Trust our experience and know-how to transform you from a recycler to a processor.